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Sulphuric Acid Dosing Pump Motor Manual

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JOB NO. 2012-UAE-Metito-157 ITEM NO.

003

SPECIFICATION NO.

CONTROLLED VOLUME PUMP (API 675-2ND) REVISION NO. 03 DATE 12/04/2013


DATA SHEET PAGE 1 OF 2 BY Milton Roy Europe
SI UNITS
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
x
2 FOR Metito Overseas Sharjah UNIT
3 SITE Qatar - STF Ashgal NO. OF PUMPS REQUIRED 2 Nos
4 SERVICE Chemical injection MODEL RB180L7P5/ST1.9.LR.78.C5.VV3 SIZE AND TYPE 11/2" - single Diaphragm pump
5 MANUFACTURER Milton Roy Europe SERIAL NO.

6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER


7 GENERAL
8 NO. MOTORS DRIVEN Single OTHER DRIVER TYPE
9 PUMP ITEM NO'S PUMP ITEM NO'S
10 MOTOR ITEM NO'S DRIVER ITEM NO'S GEAR ITEM NO'S
11 MOTOR PROVIDED BY MILTON ROY EUROPE DRIVER PROVIDED BY GEAR PROVIDED BY
12 MOTOR MOUNTED BY MILTON ROY EUROPE DRIVER MOUNTED BY GEAR MOUNTED BY
13 MOTOR DATA SHEET NO. DRIVER DATA SHEET NO. GEAR DATA SHEET NO.

14 OPERATING CONDITIONS LIQUID


15 CAPACITY @ PT (l/h): TYPE OR NAME OF LIQUID H2SO4 Concentrated 37%
16 MAXIMUM 1051 MINIMUM 105.1 RATED 1010 PUMPING TEMPERATURE (°C):
17 DISCHARGE PRESSURE (kPa)(BARG): NORMAL 45 MAX 50 MIN 0
18 MAXIMUM 5 SPECIFIC GRAVITY 1.14 MAXIMUM MINIMUM
19 SUCTION PRESSURE (kPa)(BARG): SPECIFIC HEAT Cp (kJ/kg °C)
20 MAXIMUM MINIMUM VISCOSITY (Cst) 2-5 Cp MINIMUM 50 Cp MAXIMUM
21 DIFFERENTIAL PRESSURE (kPa)(BARG): CORROSIVE/EROSIVE AGENTS
22 MAXIMUM MINIMUM CHLORIDE CONCENTRATION (PPM)
23 NPSH AVAILABLE (m) H2S CONCENTRATION (PPM)
24 WITHOUT ACCELERATION HEAD ACTUAL LIQUID TOXIC FLAMMABLE OTHER
25 TURNDOWN RATIO 10:1

26 PERFORMANCE SITE AND UTILITY DATA


27 NUMBER OF FEEDS 1 RATED CAPACITY (l/h) 1010 LOCATION INDOOR OUTDOOR
28 NPSH REQUIRED (m) Flooded / max suction 2 meter water HEATED UNHEATED UNDER ROOF
29 BHP RATED 0.734 Kw AT RELIEF SETTING 1.24 Kw ELECTRICAL AREA CLASS Safe Area CLASS DIV
30 PLUNGER SPEED (strokes/min) 180 DESIGN MAX 180 WINTERIZATION REQD TROPICALIZATION REQD
31 DIAMETER (mm) 66.5 LENGTH OF STROKE (mm) 34 SITE DATA
32 PUMP HEAD: Simplex Pump Head RANGE OF AMBIENT TEMPS:MIN/MAX 0 / 50 °C
33 MAXIMUM PRESSURE(BARG) 10 UNUSUAL CONDITIONS
34 HYDRO TEST PRESSURE (BARG) 15 DUST FUMES SALT ATMOSPHERE
35 MAX DISCH PRESS. W/ JOB DRIVER (kPa)(BARG) 10
36 MAX BHP BASIS GEAR STRENGTH UTILITY CONDITIONS

37 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN


38 SIZE ANSI FACING POSITION VOLTAGE 415
39 CONNECTIONS RATING HERTZ 50
40 SUCTION 11/2" #150 RF/SF Vertical PHASE 3
41 DISCHARGE 11/2" #150 RF/SF Vertical COOLING WATER INLET RETURN DESIGN MAX
42 FLUSH TEMP °C MAX
43 PRESS. (BARG)/KPa) MIN
44 LIQUID END JACKET Heating SOURCE
45 TYPE DIAPHRAGM PLUNGER INSTRUMENT AIR MAX MIN
46 DIAPHRAGM DIA (mm) 145 NO REQ. Double PRESSURE (kPa)(BARG)

47 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:


48 TYPE Ball Ball API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
49 NUMBER Single Single GOVERNING SPECIFICATION (IF DIFFERENT)

50 REMARKS Code C5: Double diaphragms pumps sandwich type with diaphragms rupture detection by pressure gauge
51 Code 9: Motor Siemens Make - Safe area - Suitable for VFD operation

Code ST1: Stegmann Electronic actuator - 230V, 50 Hz, 1 Ph, IP65, 4-20 mA input signal.
07/96 SHT 1 OF 2 API675SI.XLS REV 0
JOB NO. 2012-UAE-Metito-157 ITEM NO. 003

SPECIFICATION NO.

CONTROLLED VOLUME PUMP (API 675-2ND) REVISION NO. 03 DATE 12/04/2013


DATA SHEET PAGE 2 OF 2 BY Milton Roy Europe
SI UNITS
1 MATERIALS CONTROLS
2 LIQUID END PVDF TYPE: SIGNAL:
3 CONTOUR PLATE MANUAL REMOTE PNEUMATIC
4 DIAPHRAGM PTFE AUTOMATIC LOCAL ELECTRONIC
5 DIAPHRAGM PTFE STROKE CONTROL:
6 PNEUMATIC (PSIG):
7 LANTERN RING N/A MINIMUM MAXIMUM
8 PACKING GLAND N/A ELECTRONIC (mA):
9 PACKING N/A MINIMUM 4 MAXIMUM 20

10 VALVE PVDF OTHER PURCHASE REQUIREMENTS


11 VALVE SEAT PVDF NAMEPLATE UNITS U.S. CUSTOMARY SI
12 VALVE GUIDE PVDF VENDOR FURNISHED PROCESS PIPING
13 VALVE BODY PVDF
14 VALVE GASKET PTFE VENDOR REVIEW PIPING DRAWINGS
15 FRAME VENDOR FURNISHED PULSATION SUPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (2.13.1.3) VENDOR FURNISHED RELIEF VALVE
17 INTERNAL EXTERNAL
18 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5) INTERNAL RELIEF VALVE SETTING (BARG) 9 Bar g
19 VENDOR FURNISHED BACK-PRESSURE VALVE

20 QA INSPECTION AND TEST DOUBLE CHECK VALVES REQUIRED


21 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
22 CERTIFICATION OF MATERIALS VENDOR FURNISHED CONTROL PANEL
23 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR EPOXY GROUT
24 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
25 RADIOGRAPHY
26 ULTRASONIC

27 MAGNETIC PARTICLE PREPARATION FOR SHIPMENT


28 LIQUID PENETRANT DOMESTIC EXPORT EXPORT BOXING
29 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
30 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (KG)
31 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP BASE GEAR DRIVER 70 Kg

32 TESTS REQ'D WIT OBS DRIVERS


33 HYDROSTATIC MOTOR:
34 STEADY STATE ACCURACY MANUFACTURER Siemens - Safe Area - Suitable for VFD
35 REPEATABILITY TYPE Safe Area
36 LINEARITY FRAME NO. FF165 (A200)
37 Standard test A1 proposed CONSTANT SPEED
38 VARIABLE SPEED VFD Capability

39 LUBRICATION FLUID kW 1.38 kw @ 50 oC max ambient temp. RPM 1500


40 CRANKCASE INTERMEDIATE VOLTS 415 PHASE 3
41 HYDRAULIC FLUID HERTZ 50 SERVICE FACTOR 1
42 ACCESSORIES ENCLOSURE IP 55, TEFC, Class F insulation, Class B temperature rise
43 SPEED REDUCER MANUFACTURER MRE OTHER (SEE SEPARATE DATA SHEETS)
44 INTEGRAL SEPARATE GAS DRIVEN
45 MODEL STEAM TURBINE
46 RATIO 10 : 1 OTHER
47 BASEPLATE UNDER
48 COUPLING MANUFACTURER DOMANGE
49 TYPE FLEXIBLE

50 REMARKS A1 standard factory test is included Flow measurements at 100% and leak test at max pressure.
51
07/96 SHT 2 OF 2 API675SI.XLS REV 0

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