FSS 45DC

Spray Polyurea
Technical Data Sheet

686 S. Adams St. ǀ Kansas City, KS 66105 ǀ (913) 321-9000 ǀ www.versaflex.com

Selection & Specification Data

Description Limitations
VersaFlex FSS 45DC is a 100% solid, fast setting, plural FSS 45DC is an aromatic polyurea and discoloration from
component, polyurea elastomer and high performance exposure to ultraviolet light may occur, however the
coating. FSS 45DC is primarily designed for properly physical properties are unaffected. FSS 45DC should not
prepared concrete and masonry, due to it’s higher be used for direct contact with extremely high or low pH
elongation and extended gel time, but will bond levels.
tenaciously to steel and other properly prepared Physical Properties (Typical) (Post cured at 225°F for 24 hours)
substrates. FSS 45DC is an economical coatings solution
for industrial applications requiring a resilient liner for Description Method Result
waterproofing and/or abrasion resistance. FSS 45DC can VOC (g/l) Theoretical 0
be applied horizontally, vertically, and overhead, making
Solid Content Theoretical 100%
it ideal for industrial applications with a variety of
substrates, and complex geometries. Gel Time ASTM D1640 ~30 sec.
Tack Free Time ASTM D1640 ~60 sec.
Ideal For
• Below grade waterproofing Light Traffic ASTM D1640 120 min.
• Wastewater facilities Tensile Strength ASTM D638 1,635psi
• Concrete and masonry secondary containment Elongation ASTM D638 368%
• Washout facilities
100% Modulus ASTM D638 1,009 psi
• Food processing, bottling and canning facilities
• Mining facilities 200% Modulus ASTM D638 1,238 psi
300% Modulus ASTM D638 1,482 psi
Advantages Die C Tear Strength ASTM D624 371 pli
• Made in the USA at a ISO 9001:2015 Certified Facility
• 100% solid, no VOC’s Shore D Hardness ASTM D2240 45
• Tough, resilient , elastomeric membrane Adhesion to Steel ASTM D4541 > 500 psi
• Fast return to service Adhesion to Concrete ASTM D7234 > 200 psi
• Dry exposure range of –20°F to 250°F
The value ranges stated in this Technical Data Sheet are based on system pro-
• Excellent adhesion to concrete, masonry, and metals cessing under controlled laboratory conditions. Equipment configuration and/
or field application conditions may produce variances in the final system values.
• Meets FDA 21CFR 175.300
Coverage Rate
Color & Stability (Limitations) FSS 45DC is designed for a variety of substrates and
Standard colors are White (VF1213), Black (VF1280), Tan applications. Application method, substrate roughness,
(VF1223), Dark Gray (VF1220), and Light Gray (VF1221). profile, and porosity will effect coverage rates. Always
Custom colors are available upon request. Note: Cus- consult the specification and contract documents prior to
tom colors are not returnable; custom color options can installation.
be viewed at www.versaflex.com. The A-side (Iso) color Recommended Dry Film Thickness (Typical exposure)
could vary from clear to amber.
Concrete: 80-100+ mils dft.
Steel (Carbon) 60-80 mils dft.
High Abrasion Service: 100-125 mils dft.

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 FSS 45DC
Spray Polyurea
Technical Data
Substrate and Surface Preparation
General
Recommended Primers
Prior to coating, the substrate must be prepared in a
VF-20
manner that provides a uniform, clean, sound, neutralized
surface suitable for the specified coating. The substrate VF-15
Concrete & Masonry
shall be free of all contaminants, such as oil, grease, rust, Raven 175
scale or deposits. The substrate shall be free of all dirt, Raven 171FS
dust, debris, and deleterious material. Coating
performance is dependent on the degree of surface prepa- Ferrous Metal PW-1
ration.
(Optional) AquataPoxy 190
Concrete & Masonry
VF-20
Wood & Fiberglass
VF-15

Note: Substrate composition and moisture, application

temperature, exposure temperature, and site
Steel (Atmospheric/Non-Immersion Service) conditions may effect primer selection.

Visible deposits of oil, grease, or other contaminants shall VersaFlex is part of a family of companies. Specific
be removed according to SSPC-SP 1. Prepare in accordance primers may be available for different substrates or
with SSPC-SP6/NACE No. 3 Commercial Blast Cleaning. service conditions.
Provide a sharp angular anchor profile of 3.0 or greater. Contact VersaFlex Technical Service for more
information and recommendations.
Non-Ferrous Metals
Reference SSPC SP-16 Brush-Off Blast Cleaning of Coated
and Uncoated Galvanized Steel, Stainless Steels, and
Non-Ferrous Metals. Only use non-metallic blast media.

Mixing, Thinning and Pre-Warming

Mixing: Components & Mix Ratio:

B Side component must be thoroughly agitated prior to Mix ratio is 1:1 by volume
use. Mix using a manufactures recommended 3-tier, col-
Thinning:
lapsible blade power mixer through the center bung hole.
Mixer diameter should be ⅓ diameter of the container. Mix DO NOT THIN.
for at least 30 minutes prior to processing. Color should be Pre-warming:
a consistent uniform color without striations.
A and B components should be warmed to a minimum
of 70°F prior to processing.

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 FSS 45DC
Spray Polyurea
Technical Data

Application and Equipment Guidelines

General
Recommended Proportioners
VersaFlex FSS 45DC must be installed using plural Reactor E-XP2
component, direct impingement mix application
Graco Reactor H-XP2
equipment.
Reactor H-XP-3
Recommend Equipment Operating Parameters
A Side Primary Heat 160˚F Recommended Spray Gun Configuration

B Side Primary Heat 160˚F AR/AF 2929

Hose Heat 160˚F Fusion AP AR/AF 3737

Dynamic Pressure 2,000—2500 psi AR/AF 4242

Graco
Dynamic Pressure Differential < 200 psi XR/XF 3535
Fusion MP
Inlet Pressure > 90 psi XR/XF 4747
Probler P2 00 - 02
• Material supply capacity should be 4x the material
output of the selected spray gun configuration.
Apply in a uniform manner to desired thickness. Lift
• Processing equipment should be capable of maintaining thickness is determined by spray gun configuration and
set temperatures and pressures at rest and during speed of application. Lower output configurations are
operation. recommended for vertical and overhead applications
• Proper equipment selection and maintenance is to avoid runs, drips and sags. Excessive thickness does
critical to achieve material properties. not negatively impact the material properties.
• Additional equipment manufacturers and set-ups are
acceptable. Contact VersaFlex Technical Services for
additional information and recommendations.
Application & Service Conditions
Environmental & Substrate Conditions Service Temperatures (Temperature Resistance):
Substrate temperatures must be greater than -20°F. Lower Dry temperature resistance is -40°F to 250°F.
substrate and ambient temperatures will reduce ultimate
Limitations:
cure time.
VersaFlex FSS 45DC is not recommended for direct
Do not install over damp, wet, or saturated substrates.
contact with extremely high or low pH chemicals.
Concrete and masonry substrate moisture shall be less
than 5% when measured with a Tramex CME meter. If the Refer to the VersaFlex Chemical Resistance Technical
substrate is below freezing, tradition methods of Bulletin or contact Technical Services for more
determining moisture content are not effective. Additional information and recommendations.
steps should be taken to validate moisture readings. FSS 45DC is an aromatic based polyurea. Discoloration
The substrate must be 5°F above dew point and rising from exposure to ultraviolet light may occur without
before application of coating materials. affecting the performance characteristics.

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 FSS 45DC
Spray Polyurea
Technical Data Sheet

Curing Schedule, Re-Coat Windows, and Top Coats

Cure Time Re-coat Time
Return to service is determined by ambient VersaFlex FSS 45DC can be re-coated up to 24 hrs. after
temperature, the service environment and exposures. application at 72°F. Warmer temperatures will reduce the
Foot and light vehicle traffic can typically be allowed re-coat window. If the re-coat window is exceeded,
within 2 hrs. Full cure is achieved in 14 days at 72°F. additional preparation is required. Prior to coating FSS 45DC
shall be clean, dry, and free of all dirt, dust, debris,
Top Coating
contamination, or deleterious material. Use VersaFlex Tack
VersaFlex FSS 45DC can be built to thickness or Coat as a re-activating primer.
touched up immediately during application. FSS 45DC
may be top-coated with non-solvent based coatings
after curing for 30 minutes.

Cleanup and Safety

Cleanup Safety
Cured product may be disposed of without restriction. Read, understand, and follow all recommendations on the
Excess material should be mixed together and SDS. Review SDS at www.versaflex.com
allowed to cure and disposed of in a normal manner.
Wash thoroughly after handling, and before eating, drinking,
Product containers that are “drip free” may be
or smoking. Have proper First Aid and PPE on site prior to
disposed of according to local, state, and federal laws.
opening or processing the material. Use chemical safety
Caution: VersaFlex FSS 45DC contains isocyanate. All glasses, or goggles with splash shields. Use impervious body
safety precautions must be followed including proper coverings including long sleeve clothing and boots. Use
skin protection and breathing protection. Consult SDS neoprene or nitrile chemical resistant gloves. Use a
for proper safety suggestions. combination particulate filter and organic vapor respirator.
Packaging, Handling, and Storage
Packaging Shelf-Life and Storage
FSS 45DC is available in 10-gallon, 30-gallon, 60- One year from date of shipment, in original, unopened
gallon, and 110-gallon kits. Containers are filled by factory containers, stored in a sheltered area between
weight. 60°F - 95°F. Seal tightly after use to prevent introduction of
moisture laden air. Store open ‘A’ side with a nitrogen cap
after each use.
Warranty

Limited Warranty. Company warrants its goods to be free of manufacturing defects. Goods manufactured by Company will
comply with all applicable federal, state and local laws and regulations. Company makes no warranty as to any parts or
equipment manufactured by others. Customer shall look solely and only to the manufacturer of such parts or equipment with
respect to any warranty claims. Company hereby assigns to Customer the original manufacturer’s warranties to all such
equipment and parts, to the full extent permitted. THE AFORESAID IS THE EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. SPECIFICALLY, THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE.
Limitation of Liability. COMPANY’S LIABILITY FOR DEFECTIVE OR NON‐CONFORMING GOODS SHALL BE LIMITED TO, AND SHALL
IN NO EVENT EXCEED, THE AMOUNT PAID BY CUSTOMER FOR SUCH DEFECTIVE OR NON‐CONFORMING GOODS. UNDER NO
CIRCUMSTANCES SHALL COMPANY BE LIABLE FOR ANY SPECIAL, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR
LOST PROFITS. In no event may any claim by Customer arising from or relating to any sale of any goods or services referenced
herein be brought more than one year after the date of delivery of such Goods.

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