Winding Manual
Winding Manual
Winding Manual
ወይም ሚቀነስካለግብገ-መልስብትልኩልኝ……….
Parameter
sthatshouldbeconsiderbef
or ey
ou
st
artwindi
ng(maintenancet
ransformer)
Checkcoi
lhei
ght
Out
erdi
amet
er
I
nnerdi
amet
er
Wi
resi
zeHVi
fLV
Lengt
hofedgepaper
Numberofl
ayeri
nsul
ati
onandi
tst
hickness
Rot
ati
onofHVwi
ndi
ngandLVwi
ndi
ng
Condi
ti
onoft
apchanger(
tapst
atus)
Checktermof
low,
woodst
ik,
har
dinsul
ati
onpaper,
cor
rugat
edpaper
avai
labl
eonthecoi
l
Readt
henamepl
ateoft
het
ransf
ormer
Consi
dert
hewi
reweat
herneworol
dtoi
mpr
oveDCpr
obl
em
Letweseei
ndet
ailonebyone
Checkcoi
lhei
ght
Checki
ngcoilhei
ghti
simpor
tantt
oknowt
hemaxi
mum l
i
mit
ofthecoi
ll
ikethi
s.
L
L L
Out
erdi
amet
er
Checkingout
erdi
amet
eroft
hecoi
li
mpr
ovephaset
ophase
cl
earancefai
l
ure.
Howtochecki
tev
eni
fbyusi
ngcor
ewhent
hecor
eisnot
el
li
pti
cal
.
C
A D
B
Lengt
hofABequal
lengt
hofCD,
theout
erdi
amet
ermustbe
l
essthanl
engt
hofABorCD.
I
ftheout
erdiameteroft
hecoi
lgr
eaterthanlengt
hofABor
DCthecoi
lcannotint
eront
hecore,
itisbeyondthel
imi
t.
Ont
heot
herhandmeasur
edi
rect
lycoi
l
I
nnerdi
amet
er
I
nnerdi
ameteri
notherwor
douterdi
amet
eroft
hecore,
so
whenwewindsecondar
ytur
nyoumustberemi
ndsit
.
Wi
resi
zeHVi
fLV
Propermeasuri
ngHVorLVwir
esi zeasitcomes(or
igi
nal
),
decreasef
ail
ureofDCandl
oadlossproblems.
Lengt
hofedgepaper
Edgepaper:-duri
ngwi ndi
ngbeforet
hecoil
sreacht
ot he
endedgepapermustbei nsert
ed,which i
sessenti
alto
enhancethel i
feoft het r
ansfor
mer,ital
soholdsthe
tur
nsasamechani calsupport
.
Edgepaper
Howt
omeasur
eont
hecoi
li
sshownbel
owt
her
edcol
oront
ransf
ormer
:-
Pr
opermeasur
ingofedgepaperusedt
o:-
Loadl
osscase
I
mpedancecase
Out
erdi
amet
ercase
Decr
easewast
ageofl
ayeri
nsul
ati
on
DCpr
obl
em case
Numberofl
ayeri
nsul
ati
onandi
tst
hickness
El
ect
ri
calGr
adeI
nsul
ati
ngPaper(
EGI
P)i
sgener
all
yusedf
orcover
ing
t
hebar
econduct
or.EGI
Phascer
tai
npr
oper
ti
eswhi
chmakesi
ta
super
iormat
eri
alt
ouseasi
nsul
ati
oni
nel
ect
ri
calequi
pment
.Fl
exi
bil
it
y,
easyt
ouse,
higheri
nsul
ati
onwi
thl
esser
,hi
gherr
esi
stancet
ooi
l,
r
easonabl
eheatr
esi
stancewhi
lei
ncont
actwi
thoi
l,goodcompat
ibi
li
ty
wi
tht
ransf
ormeroi
landl
owchl
ori
decont
ent
.Becauseoft
heabove
pr
oper
ti
es,
EGI
Pfi
ndsawi
der
angeofusagei
ninsul
atedwi
resand
st
ri
psf
oroi
limmer
sedt
ransf
ormer
sandi
ncer
tai
not
herel
ect
ri
cal
equi
pment
.Thei
nsul
ati
onusedt
opr
eventconduct
orsshor
ti
ngt
oget
her
i
nat
ransf
ormeri
susual
lyat
hinl
ayerofvar
nishorenamelpoi
nti
s
pai
ntedont
othewi
rebef
orei
tiswoundar
oundt
hecor
e.I
tent
erseach
l
ayer
swi
ndi
ngt
oavoi
dheatf
low.Duet
otheabovei
mpor
tancey
ou
mustbecounti
tsnumberpr
oper
lyandusei
tasequalasi
tst
hickness.
Forexampl
emostusuali
nsul
ati
onl
ayeri
s:-
Rot
ati
onofHVwi
ndi
ngandLVwi
ndi
ng
Rotat
ionprobl
em causedi
ff
erenti
ssuel
i
ket
urnr
ati
o,baddr
essi
ng
connect
ionontapandothers.
Condi
ti
onoft
apchanger(
tapst
atus)
Tapchangehav
ethr
eedi
ff
erentst
atusoni
tsr
isi
ng
1.Dubai
type5posi
ti
on(
star
tandendbot
h7t
ermi
nal
)
2.Chi
nat
ype5posi
ti
on(
star
tandendbot
h7t
ermi
nal
)
3.Chi
nat
ype5posi
ti
on(
star
tandendbot
h8t
ermi
nal
)
Dubaitype5positi
on(
startandendbot
h7t erminal
)isrev
erse
di
recti
onont heothertwothatistaponeonthi
stapfivechinaboth7and
8terminal
offloadtapchanger.Forexampl
ethi
stransformerisDubait
ype
5positi
onithave7terminal
s.
Sot
hatbef
orewi
ndi
ngconsi
dert
heabov
ethr
eet
hingsont
api
ngcondi
ti
on.
Checkt er
mofl
ow,
woodst
ik,
har
dinsul
ati
onpapercor
rugat
edpaper
,avai
lableont
hecoi
l
Cor
rugat
edpaper
-thi
spaperi
swr
appedont
hesecondar
ycoi
lusedas
bar
ri
erbet
weenpr
imar
yandsecondar
ywi
ndi
ng.
Ther
moFl
ow-i
sinser
tedatt
hemi
d-poi
ntoft
hepr
imar
yandsecondar
y
wi
ndi
ng;i
tsi
mpor
tancei
stof
aci
li
tat
ethecool
ingsy
stem oft
he
t
ransf
ormer
.Ithel
pst
heoi
ltoci
rcul
atet
hroughoutt
hecoi
lsi
nor
dert
o
ext
ractt
heheatgener
atedi
nsi
det
hecoi
lswhent
het
ransf
ormeri
sat
l
oad.
I
mpedance
HVi
nject
iont
est
DVDFIFi
tmisseshar
dinsul
ati
onort
her
mof
lowmi
dsecondar
yor
bet
weensecondar
yandpri
mary.
NOTI
CE:
-donotf
orgett
hatonecasei
stheper
qui
sit
etheot
herf
ail
ure
Readt
henamepl
ateoft
het
ransf
ormer
.
Namepl
ateoft
ransf
ormergener
aldat
athatcanweget
Li
ke:
-
I
mpedance
I
nsul
ati
ongr
adeandot
her
s
Thenbasedonimpedancevaluewecani
ncr
easeordecr
easeOD,
ID
andwir
esizei
fiti
sessenti
al.
Consi
dert
hewi
reweat
herneworol
dtoi
mpr
oveDCpr
obl
em
Diff
erentwireproper
tybutthesamewi r
ethicknessmaycauseDC
problem.i
nordertosolv
et hi
sproblem asmuchaspossi bleshar
e
equallyonthreephasewinding.f
orexampleAphaset otalt
urn
windingcondi t
ionbuttherestBandCasi tis,
wi
resi
ze0.
65mm
t
otal
tur
nofHVbey
ond5000t
urn
Total
l
yDCv al
uemaynott
hesame.Soi
tisessent
ial
toshar
ewi
resonbot
h
A,B,Cphase.
Butt
otal
HVt
urni
snotbey
ond3500t
urni
tcannotchangeonDCv
alue.
Not
ice:
-af
tergazer
edt
hisi
nfor
mat
ion dosi
mpl
ecal
cul
ati
onbutnot
100%duet
odi
ff
erentdesi
gn(
mai
ntenancecase)95%cor
rect
.
Soknownt
hingsar
e:-
wi
resi
ze
coi
lhei
ght
l
engt
hofedgepaper
t
hicknessofl
ayeri
nsul
ati
onal
readyknown
Numberofsecondar
ytur
nal
soknowj
ustcount
ingorbyt
api
ng
di
ff
erence.
1.Thef
ir
stst
epi
scal
cul
ati
ngt
otal
HVt
urn.
pri
mar yphasevol
tage
Pr
imar
ytur
n= *secondar
ytur
n
secondaryphasevolt
age
2.Thesecondst
epcal
cul
atet
urnsperl
ayer
coi
lheghtwit
houtedgepaper
t
urnsperl
ayer=
insul
l
atedwi
resize
3.Thi
rdst
epcal
cul
atenumberofl
ayer
s.
t
otalnumberoftur
ns
No.l
ayer=
t
urnsperl
ayer
Byusi
ngt
hissi
mpl
ecal
cul
ati
ony
oucanmanage
o Out
erdi
amet
erbyconsi
derr
adi
all
engt
hoft
hecoi
l
.