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PW10-PW20 Technical Manual

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PW20

PREP WASHER

TECHNICAL MANUAL

SPECIFICATION SHEET
CLEANING GUIDE
INSTALLATION INSTRUCTIONS
OPERATION INSTRUCTIONS
PROGRAMMING INSTRUCTIONS
MAINTENANCE
TROUBLESHOOTING
WIRING DIAGRAMS
HOBART SERVICE PARTS STORE
CATALOG OF REPLACEMENT PARTS
DISHWASHERS
COMMERCIAL
Project_____________________________________________________________________
AIA #_________________________________ SIS #_________________________________
Item #_______________________________ Quantity_________ C.S.I. Section 114000

PW20 STANDARD FEATURES

PW SERIES – PW20
++ Timed wash cycles; racks per hour: 20 (2 minute wash),
Pot, Pan & Utensil Washer
12 (4 minute wash), 8 (6 minute wash)
++ 2.35 gallons of water per cycle
++ Hot water sanitation machines
++ Sense-A-Temp™ booster heater capable of 70° rise
++ Front loading, split-door configuration
++ Chamber accepts 20 full-sized sheet pans, or 140 quart
mixing bowl
++ Advanced service diagnostics
++ 16 gauge stainless steel deep drawn tank
++ Microcomputer controls with advanced digital cycle/
temperature display
++ Two revolving upper and lower anti-clogging wash arms
and rinse arms
++ Removable stainless steel scrap screens and scrap basket
++ Corrosion resistant pump
++ Automatic pumped drain
++ Pumped rinse
++ 33.79" door opening
++ Automatic fill
++ Delime pump standard (Advansys)
++ Electric tank heat
++ Spray hose

OPTIONS & ACCESSORIES (Available at extra cost)


❑❑ Pressure regulator valve 3⁄4"
SPECIFIER STATEMENT ❑❑ DWT-PW drain water tempering kit
Specified dishwasher will be Hobart PW20 Pot/ ❑❑ Steam pan rack (capacity for two racks)
Pan/Utensil Washer, front loading with split door ❑❑ Flanged feet
design, (20) pan capacity, over/under rotating ❑❑ Water hammer kit
arms, 2/4/6 minute adjustable timer, up to (20) ❑❑ Door height lowering kit
racks/hour, includes: (2) flat grids, (2) tray racks & ❑❑ Pan rack
(1) flat bottom rack, pre-rinse spray hose, sanitiz- ❑❑ Combination rack
ing with Sense-A-Temp™ 70° booster rise, vent fan
control, drain pump, stainless steel construction,
208-240v/60/3-ph & 480v/60/3-ph, NSF, BISC,
ENERGY STAR®.
1 year parts and labor warranty.

Approved by______________________________________ Date___________ Approved by______________________________________ Date___________

Printed in U.S.A. HOBART • 701 S Ridge Avenue, Troy, OH 45373 • 1-888-4HOBART • www.hobartcorp.com F40675 (04/19) Page 1 of 2
PW20
Pot, Pan & Utensil Washer

LEGEND SPECIFICATIONS
Electrical Connections Capacities
Electrical connection (including electric Wash Time Settings (minutes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 4, 6
E1 Racks per Hour. . . . . . . . 20 (2 min. wash), 12 (4 min. wash), 8 (6 min. wash)
heat) 1-1/4" conduit hole, 7-1/16" AFF.
Tank Capacity – Gallons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Plumbing Connections
Motor Horsepower
Hot water connection incoming: 110°F Wash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0
water minimum. 3/4" female garden Rinse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.33
P1
hose fitting on 6' long hose supplied with Water Consumption
machine. 7-3/4" AFF. U.S. Gallons per Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.35
Drain connection: 7/8" barb fitting, U.S. Gallons per Hour (maximum use). . . . . . . . . . . . . . . . . . . . . . . . . . . 47.0
P2 27-1/2" AFF. 6' long 7/8" hose supplied Peak Drain Flow – U.S. Gallons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26.0
with machine. Temperatures °F
NOTE: Cold water connection at P2 (as needed when Wash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
optional drain water tempering kit is included: Rinse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
55-80°F recommended water, 1/2" MPT, 26-15/16" AFF. Incoming Water Temperature (minimum recommended). . . . . . . . . . . . . 110
Heating
WARNING: Plumbing and electrical Tank Heat, electric (kW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.4
Electric Booster (kW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.4
connections should be made by qualified
Standard 20" x 20" (508 x 508) Rack Complement
personnel who will observe all the
Trat Rack (10 pan each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
­applicable plumbing, sanitary, safety codes
Flat Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
and National Electrical Code. Flat Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shipping Weight (approximate). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705 lbs.
Plumbing Notes: Required flowing water pressure
Crated Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80"H x 64"W x 40"D
to the dishmachine is 15-65 PSIG. If pressures
52 1/2"
higher than 65 PSIG are present, a pressure WITH DOOR OPEN
­regulating valve must be installed in the water 9 7/16"
E1 14 3/16"
line to the dishmachine (by others). 14 3/16" E1
P1 7 7/16"
Recommended water hardness to be 3 grains or 4 3/8"
4 13/16" 5"
less for best results. 4 15/16"
P2
4 13/16"
6 15/16" 7 1/8" 9"
Pressure gauge not required on pumped rinse
machines. 95 7/16"
WITH 17 9/16"
DOOR UP
Miscellaneous Notes: Backflow prevention ­ WALL

provided by NSF-approved air gap device. 2 5/8"


CLEARANCE
Single point electrical connection machines. REQUIRED
FOR SPRAY
18" 15 5/16" WAND

Electrical Specifications SUGGESTED


MINIMUM
CLEARANCE FOR Top View
Minimum
Maximum FLOOR LINE SERVICE ACCESS MODEL:
Rated Supply Right Side View BOTH SIDES PW20
Voltage Protective 00-950648
Amps Circuit REV B
Device 37 3/16"
Ampacity 10 7/16" 55 5/8"
OPTIONAL VENT 15 13/16"
208/240/60/3 58.6/64.0 70/80 80 FAN ASSEMBLY VENT FAN
ASSEMBLY
480/60/3 35 45 45 (WHEN ORDERED)

All dimensions taken from floor line may increase 91 7/8"


1-1/2" ­depending on leg adjustment. OPTIONAL
VENT FAN
33 13/16" ASSEMBLY
WALL
78"
12 15/16"

33 15/16"
28 9/16"
P2

FLOOR E1
5 15/16" 3" MIN. P1
LINE
Left Side View Front View

As continued product improvement is a policy of Hobart, specifications are subject to change without notice. CAD and/or Revit Files Available

F40675 (04/19) Page 2 of 2 HOBART • 701 S Ridge Avenue, Troy, OH 45373 • 1-888-4HOBART • www.hobartcorp.com Printed in U.S.A.
CLEAN DISHWARE
QUICK REFERENCE GUIDE
PROBLEMS POSSIBLE CAUSE PROBABLE SOLUTION
Spotting Improper dishware loading in Instruct on proper loading procedures to
racks. insure water contact on all ware surfaces.

Hard water. Water hardness at hot water faucet should


be between 4 and 6 grains per gallon
hardness. If outside range, recommend
water treatment.

High TDS (Total Dissolved Solids) Install sediment filter or carbon block.

No rinse agent being injected. If all other conditions are proper,


recommend having rinse dispenser
checked.

Rinse water temperature too high Temperature too high results in flash
or too low. drying and spots. Too low results in slow
drying and spots.

Not enough time to air dry before When all conditions are right, approximate
storage. time to air dry is 60 seconds.

Streaking Improper dishware loading in Instruct on proper loading procedures to


racks. insure water contact on all ware surfaces.

Rinse water hardness. Water hardness at hot water faucet should


be between 4 and 6 grains per gallon
hardness. If outside range, recommend
water treatment.

High TDS (Total Dissolved Solids) Install sediment filter or carbon block.

No rinse agent is being injected. If all other conditions are proper,


recommend having rinse dispenser
checked.

Filming Improper dishware loading in Instruct on proper loading procedure to


racks. insure water contact on all ware surfaces.

Water Hardness Water hardness at hot water faucet should


be between 4 and 6 grains per gallon
hardness. If outside range, recommend
water treatment.

High TDS (Total Dissolved Solids) Install sediment filter or carbon block.

Water Temperature Rinse water maintained above


recommended temperature range may
cause filming.

Detergent carry-over. Maintain adequate pressure and volume of


rinse water.

© HOBART 2007 Page 1 of 2 F24790 (Rev. B, February 2007)


CLEAN DISHWARE
QUICK REFERENCE GUIDE
PROBLEMS POSSIBLE CAUSE PROBABLE SOLUTION
Filming on Flatware Only No presoak Flatware may need to be pre-soaked
before washing.

Greasy Film Improper scrapping, not pre- Instruct on proper loading procedures to
rinsing causes over contamination insure water contact on all ware surfaces.
of wash water.

Wash water temperature too low. Maintain proper wash temperature range.

Staining Plastic Normal to have to de-stain plastic Pre-soak plastic ware.


after many uses.

Staining Ceramic Wash temperature not in proper Detergent is typically chlorinated to remove
range. stains, but must be used in the correct
water temperature range to operate
properly. Using a steel wool pad can stain
ceramic. Use a green scrub pad instead of
a steel wool pad.

Soiled Dishes Insufficient pre-scrapping. Instruct on proper pre-scrapping and pre-


rinsing.

Improper loading of racks. Instruct on proper loading of ware in racks.

Wash water temperature too high, Maintain proper wash water temperature
baking food on ware. range.

Wash water temperature too low Maintain proper wash water temperature
for detergent to dissolve food range.
residue.

Foaming Insufficient pre-scrapping. Instruct on proper pre-scrapping and pre-


rinsing.

Wash water temperature not being Maintain proper wash water temperature
maintained. range.

Insufficient rinse water. Maintain proper rinse flow pressure.

Lime Scale Deposits High water hardness level. Water must be treated to eliminate
problem. Test at hot water faucet to
determine the hardness level. Machine
must be delimed following specific
machine and chemical instructions.

High TDS (Total Dissolved Solids) Install sediment filter or carbon block.

F24790 (Rev. B, February 2007) Page 2 of 2 © HOBART 2007


PW10/PW20 Prep WasheR
LAve-BATTERIE PW10/PW20
Lavavajillas PW10 y PW20
MODEL
MODÈLE
MODELO

PW10 ML-130290
PW10eR ML-130291
PW20 ML-130292
PW20eR ML-130293

701 S. RIDGE AVENUE


TROY, OHIO 45374-0001

937 332-3000
F-47575 (March 2016)
www.hobartcorp.com
Table of Contents
general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNPACKING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking From Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Removing ER Section if Necessary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PLUMBING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Water Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Water Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Plumbing Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Venting Requirements (PW10 / PW20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rate of Exhaust Flow Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Canopy Size and Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rate of Exhaust Flow Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chemical Feeder Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Detergent Feeder (Optional By Others). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rinse Agent Feeder (Optional By Others). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Delime Feeder (standard) on Advansys models only (PW10eR/ PW20eR) . . . . . . . . . . . . . . 19
Vent Exit (PW10 / PW20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Vent Fan Control (Standard); Power Vent Fan (Optional) PW10/PW20. . . . . . . . . . . . . . . . . 19
ELECTRICAL CONNECTION(S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rotation of Pump Motor(s). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EQUIPMENT CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Vent Fan Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Detergent Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Rinse Aid Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Operating the PW Prep Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Manager Mode Programing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Programming Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Menu Display Prompts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
General Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
For Models PW10eR and PW20eR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
WASH AND RINSE ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DELIMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

–3–
Installation, Operation and Care Of
Model PW10/PW20 Prep Washer
SAVE THESE INSTRUCTIONS

general
The PW10 and PW20 Prep Washer is the answer to volume utensil washing
problems in your kitchen, bakery or supermarket operation. The PW10/20 occupies
a minimum amount of floor space (under 48" x 43" with door open) and does not
require separate dish tables. The upper portion of the door raises, while the lower
portion swings out to provide a drain platform. The rack can then be pulled out for
easy loading and unloading.

The key pad lets you select a 2-, 4- or 6-minute cycle; each wash cycle is followed
by a dwell. After the dwell is a 10 (PW10, PW10eR, PW20) or 12 (PW20eR) second
rinse. Advansys models include a 1½ to 2½ minute condensing time following the
rinse cycle. The upper and lower wash arms provide thorough cleaning. Upper and
lower rinse arms provide a sanitizing rinse at the end of each cycle.

The PW10/20 is only available with electric tank heat and electric booster is standard.
A spray hose and nozzle is provided on the side of the machine.

Features include: sloping strainer system, pumped drain, automatic fill, and rack
with inserts for trays. The flat rack can accommodate a 140-quart Hobart mixer bowl.

Installation

unpacking

Immediately after unpacking the PW10/PW20, check for possible shipping damage.
If the machine is found to be damaged, save the packaging material and contact
the carrier within 5 business days after delivery.

Prior to installation, test the electrical service to ensure that it agrees with the
specifications on the data plate located on the bottom right of the upper door.

–4–
Unpacking From Pallet

Carefully unpack the machine from the pallet.

1. Remove the shipping brackets from the machine/pallet.

Fig. 1

2. Remove the bottom pallet boards. This can be done using a pallet jack.

Proper care and personal equipment should be used when when handling
wood with exposed nails.

Fig. 2 Fig. 3

3. Screw out the feet.

4. With machine resting on the feet, slide pallet out from underneath the machine.

NOTE: On the PW20 machine the pallet sides might need to be removed to
make this easier.

–5–
Removing ER Section if Necessary

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

NOTE: One ER unit is shown in the following steps. If removing both from
PW20 Advansys, repeat steps 2 through 10 for each side.
1. Disconnect incoming water hose at supply connection.

Fig. 4

NOTE: Drain out any excess water in hose.


2. Remove upper wash and rinse arms.

Fig. 5
3. Remove baffles. (located under wash and rinse arms).
a. Remove bolt (1).
b. Side baffle to side to free from holding bracket (2) from opposite side of baffle.
c. Remove (Qty 4) nuts (3) that are holding ER assembly from inside wash area.

–6–
Fig. 6
2. Remove shroud.

Fig. 7
3. Remove door lock assembly cover.

Fig. 8

–7–
4. Remove motor junction box cover.

Fig. 9
5. Label motor wires for reconnecting later.

Fig. 10
6. Disconnect motor wires.

–8–
7. Disconnect water hoses connected at ER assembly.

Fig. 11
8. Remove (Qty 13) mounting nuts around ER assembly.

Fig. 12 Fig. 13

–9–
9. Lift ER assembly off of machine.

Fig. 14
10. Reverse procedure to install.

NOTE: If ER units were removed to get thru a door opening, when re-installing,
remove, clean surface, and install new foam tape to the housing to ensure a
proper seal.

INSTALLATION CODES
Installation must be in accordance with state and local codes, and the National
Electrical Code ANSI/NFPA70 (latest edition). In Canada, the installation code is
CSA 22.1 (latest edition).

location
Set the machine in place after the final floor covering is installed. Make sure the
machine is level before making any plumbing connections. Allow at least 3" at the
rear and 18" at the sides of the machine for service access. Allow 16" in front of the
machine for the door to lower and sufficient additional space for the operator to work.

– 10 –
OPTIONAL

PW10

– 11 –
76-7/16”

PW10eR

– 12 –
OPTIONAL

PW20

– 13 –
76-5/8”

PW20eR

– 14 –
Plumbing connection(s)

Electrical and grounding connections must comply with


applicable portions of the National Electrical Code (NFPA No. 70, CSA 22.1
latest edition) and/or other local electrical codes.

Water Requirements

Proper water quality can improve ware washing performance by reducing spotting,
enhancing effectiveness of labor and extending equipment life. Water conditions
vary from one location to another. The recommended proper water treatment for
effective and efficient use of this equipment will also vary depending on the local
water conditions. Ask your municipal water supplier for details about your local water
conditions prior to installation.

Recommended water hardness is 3 grains of hardness per gallon or less. Higher


hardness may cause excessive formation of lime scale. Water hardness above 3
grains per gallon requires water treatment. Water treatment has been shown to
reduce costs associated with machine cleaning, reduce deliming of the dishwasher,
and reduce detergent usage in the dishwasher. Chlorides must not exceed 50 ppm.

High iron levels in the water supply can cause staining and may
require an iron filter. High chloride levels in the water supply can cause
pitting and may require a chloride removal system. Contact your local water
treatment professional for proper water treatment.
Sediment may require a particulate filter. Dissolved solids may require water treatment
such as a water softener, reverse osmosis system, etc. Contact your local water
treatment professional for proper water treatment.

If an inspection of the dishwasher or booster heater reveals lime buildup after the
equipment has been in service, water treatment is recommended. If a water softener
is already in place, ensure there is a sufficient level of salt. Contact your local Hobart
Service office for specific recommendations.

Water Supply Connection

The water supply line should be a ¾” male garden hose (supplied by others).

The plumber connecting this machine is responsible for making certain that water
lines are THOROUGHLY FLUSHED OUT BEFORE connecting to the dishwasher.
This "flush-out" is necessary to remove all foreign matter, such as chips (resulting
from cutting or threading of pipes) pipe joint compound from the lines; or, if soldered
fittings are used, bits of solder or cuttings from the tubing. Debris, if not removed,
may lodge in the dishwasher's plumbing components and render them inoperative.
Manual valves or solenoid valves fouled by foreign matter and any expenses resulting
from this fouling are NOT the responsibility of the manufacturer and associated
repair costs are not covered under warranty.

– 15 –
Water supply requirements are as follows:

WATER Supply REQUIREMENTS


Model Supply Temperature
PW10 Hot Water 110°F Minimum
PW10eR Cold Water 55°F Minimum, 80°F Maximum
Hot Water 110°F Minimum
PW20 Hot Water 110°F Minimum
PW20eR Cold Water 55°F Minimum, 80°F Maximum
Hot Water 110°F Minimum

PW10eR and PW20eR models require both a cold water supply connection and a
hot water supply connection.

On PW10eR and PW20eR installations, the cold water supply must


not exceed 80°F (27°C) for proper operation. Optimal results are obtained
when cold water supply temperature is below 65°F (18°C). For best results,
it may be necessary to use ½” pipe for cold water pipe size and minimize
the distance between the dishwasher and the entrance into the building.
Pipe insulation will also improve results.

If cold water supply temperature is consistently above 80°F (27°C) or if excessive


water vapor or steam is entering the room after the condensing cycle is complete,
contact Hobart Service to increase condensing time.

Required flowing water pressure to the dishmachine is 15-65 PSIG. If pressures


higher than 65 PSIG are present, a pressure regulating valve must be installed in
the water line to the dishmachine (by others). If flowing pressure is less than 15
psi, improper machine operation may result. All PW models are equipped with a
pumped rinse system; therefore, a water pressure gauge is not required and is not
supplied with the machine.

The water pressure regulator must have a relief bypass. Failure to


use the proper type of pressure regulator may result in damage to the unit.

A manual shutoff valve (not supplied) should be installed upstream of the fill hose
to accommodate servicing the machine.

It is recommended that a line strainer (not supplied) be installed in the supply line
between the manual shutoff valve (not supplied) and the connection point on the
machine. Make plumbing connections with ½” minimum copper piping OD (¾”
recommended), with a ¾” male garden hose fitting (not supplied). See installation
diagrams, pages 11-14.

– 16 –
Plumbing Connections
Plumbing connections must comply with applicable sanitary,
safety, and plumbing codes.

Drain
A drain hose, 7⁄8" inside diameter and 6' long, is provided. This should be securely
plumbed into a drain. Use care not to kink hose. See installation diagrams, pages
11-14. Drain must have a minimum flow capacity of 18 gallons per minute for PW10/
PW10eR and 26 gallons per minute for PW20/PW20eR.

Venting Requirements (PW10 / PW20)

Type I or type II canopy hoods are recommended. Hoods must be installed according
to the manufacturer's instructions. Make-up air must be provided so that the exhaust
flow rate results in a negative building pressure in the room where the unit is located
(more exhaust air than outside air). Factory-built hoods not tested to UL standard
710 and custom-built hoods must comply with the following specifications: Stainless
steel should have a minimum thickness of 0.037 in. (0.94 mm) [No. 20 Gauge] or
copper sheet weighing at least 24 ounces per square foot (7 Kg/m2); the hood
must be secured in place by noncombustible supports and must meet the RATE of
EXHAUST FLOW CALCULATIONS.

Make sure the installation meets the local code for your area.

Rate of Exhaust Flow Calculations (FIG. 14)

Based on the 2015 International Mechanical Code.

Fig. 15

– 17 –
Canopy Size and Location

The inside lower edge of canopy-type type I and II commercial hoods shall overhang
or extend a horizontal distance of not less than 6 inches (152 mm) beyond the edge
of the top horizontal surface of the appliance on all open sides. The vertical distance
between the front lower lip of the hood and such surface shall not exceed 4 feet
(1219 mm) with a minimum of 1 foot (305 mm).

18” min overhang of the front opening.

The RATE of air flow required for a vent hood is a minimum of 100 CFM per linear
foot of hood length.

Rate of Exhaust Flow Calculations

Based on the 2015 International Mechanical Code.

The minimum net airflow for Type II hoods used for dishwashing appliances shall
be 100 cfm per linear foot of hood length. The net quantity of exhaust air shall be
calculated by subtracting any airflow supplied directly to a hood cavity form the total
exhaust flow rate of a hood.

Models PW10eR and PW20eR do not require a Type II vent hood. According to
507.3 of the 2015 IMC, Type II hoods are not required where the heat and moisture
loads is incorporated in the HVAC system design. See Table A for heat dissipation
or heat gain to space.

Table A

Heat Dissipation
Latent Heat Sensible Heat
Model Voltage
(BTU/HR) (BTU/HR)
PW10 208V 13,600 6,000
PW10 240V / 480V 16,800 7,300
PW10eR 208V 16,200 10,000
PW10eR 240V / 480V 20,100 12,300
PW20 208V 17,100 7,500
PW20 240V / 480V 20,400 8,900
PW20eR 208V 20,400 12,500
PW20eR 240V / 480V 24,300 14,800

Chemical Feeder Installations

This machine must be operated with an automatic detergent feeder, including a


visual means to verify that detergents are delivered or a visual or audible alarm to
signal if detergents are not available for delivery to the washing system. Chemical
feeders are supplied by others. For electrical connection, refer to Equipment
Connections, page 21.

– 18 –
Detergent Feeder (Optional By Others)

If installing a detergent feeder (by others), remove cap to expose 7/8” diameter
hole at rear of machine.

Rinse Agent Feeder (Optional By Others)

If a rinse agent feeder (by others) is being installed, remove the 1/8" NPT pipe
plug(s) to access the tapped hole in the rinse tee on the right side of the machine
(PW10/PW10eR) and on the back of the machine (PW20/PW20eR). There are 2
rinse tees for the PW20/PR20eR machines.

Delime Feeder (standard) on Advansys models only (PW10eR/ PW20eR)

A delime feeder with tubing and standpipe is provided to automatically dispense


delime agent when needed.

Vent Exit (PW10 / PW20)

A vent exit (4-9/16 " x 17-3/8") is provided in the top of the machine to allow for
expansion of air. It must not be directly connected to an external vent.

Vent Fan Control (Standard); Power Vent Fan (Optional) PW10/PW20

The Vent Fan Control provides switching for a vent fan (by others). The vent hood
comes on when the PW10/20 is on and goes off when the PW10/20 is off. The
Power Vent Fan option exhausts moist air from the chamber after the rinse cycle is
finished. The Power Vent fan may be selected to operate for 40, 60 or 80 seconds.
The Power Vent Fan kit (field installed only) extends upward 12 ¼” above the vent
exit (13 5/16” above the top of the wash chamber) and terminates in a round duct
connection for a 101/4" O.D. duct.

Install power vent fan kit using a maximum 60 ft of 10” diameter straight duct; or, 50
ft straight and two (2) 90°elbows, or equivalent. Distances greater than the stated
maximum lengths may reduce venting efficiency.

electrical connection(s)

Electrical and grounding connections must comply with


applicable portions of the National Electrical Code (NFPA No. 70, latest edition)
and/or other local electrical codes.

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

– 19 –
Connect incoming power to the control box in accordance with the wiring diagram
located on the back of the front trim panel.

electrical data
PW10 / PW10eR (Single Point Connection)
Volts/Hz/ph Rated Amps Circuit Size* Amps
208/240/60/3 47.6 / 53.0 60 / 70
480/60/3 28.6 35
PW20 / PW20eR (Single Point Connection)
Volts/Hz/ph Rated Amps Circuit Size* Amps
208/240/60/3 58.6 / 64.0 70 / 80
480/60/3 35.0 45

* Minimum Circuit Size / Maximum Protective Device (Amps) compiled in accordance


with the National Electrical Code (NFPA 70), latest edition.

** For supply connection, use wires suitable for at least 90°F or equivalent

Rotation of Pump Motor(s)

Before using the machine, check the pump motor rotation to be sure it is rotating
in the right direction.
PW10 / PW10eR

From the front of the machine, the motor should rotate clockwise. Looking from the
rear of the machine, the correct rotation is counterclockwise. Inspection is easiest
from the rear of the machine using a flashlight and mirror to check the motor fan in
the rear. Be aware that the mirror will reverse the perceived direction.

PW10 (Rear View)


Fig. 16
PW20 / PW20eR

Pump motor 1 – Looking from the right side of the machine, the correct rotation
is counterclockwise. Inspection is easiest from the right side using a flashlight to
check the motor fan on the rear of the motor.

Pump motor 2 – Looking from the left side of the machine, the correct rotation is
counterclockwise. Inspection is easiest from the left side using a flashlight to check
the motor fan on the rear of the motor.

– 20 –
PW20 (right view) PW20 (left view)
Fig. 17

If the pump motor(s) is/are rotating in the wrong direction, follow this procedure.

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

Reverse any two of the three incoming line wires (not the ground wire). Reconnect
and recheck rotation of pump motor.

Equipment Connections
Electrical and grounding connections must comply with
applicable portions of the National Electrical Code (NFPA No. 70, latest edition)
and/or other local electrical codes.

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

Vent Fan Control

The vent fan control feature is standard on PW10 and PW20 models. This feature is
not available on PW10eR and PW20eR models. The vent fan control relay provides
switch contacts only and does not provide power to the vent fan motor. The rating
for a vent fan control relay connected to terminals VFC1 and VFC2 is 1.5 amps at
supply voltage. When the prepwasher is connected to the vent fan, the vent fan is
switched on when the prepwasher is on, and off when the prepwasher is off.

Detergent Feeder

The maximum rating for a detergent dispenser connected to DPS1 and DPS2 is 1.5
amps at line voltage. Refer to Chemical Feeder Installations, page 18.

Rinse Aid Feeder

The maximum rating for a rinse aid dispenser connected to RPS1 and RPS2 is 1.5
amps at line voltage. Refer to Chemical Feeder Installations, page 18.

– 21 –
operation
Controls

Fig. 18

Operating the PW Prep Washer

DO THIS DISPLAY SHOWS REMARKS


Press ON Model number Dishwasher performs self-
check. This takes 5 seconds.
FILL and fill icon lit; sump Dishwasher fills with water.
temperature displayed when
machine is filling. If door is opened during fill
cycle, fill will stop. After door is
WARMING UP and warming closed, the process continues
up icon are displayed when where it stopped.
booster is preheating on
models. This preheat could
take up to 25 minutes.
During fill, sump temperature When filled, machine will
is displayed. maintain an idle state. Heat is
maintained in both sump and
booster.
Open door; slide rack READY lit and sump Detergent contacts will be
out to load ware. When temperature displayed. activated during wash cycle.
loading is complete, slide Rinse contacts turned on
rack into dishwasher. during rinse cycle for external
Close door. dispenser.
Press WASH (Green WASH and wash icon lit; Machine initiates a wash and
Arrow). sump temperature displayed rinse cycle.
during wash cycle.
RINSE and rinse icon lit; If door is opened during wash,
rinse temperature displayed rinse, or drain cycle, cycle will
during rinse cycle. continue at point where door
was opened upon closing door.
CONDENSE and condense
icon lit (Advansys models
If POWER is pressed during
only).
cycle, machine will drain and
EXHAUST (base models with shut down
Vent Fan Control only).

– 22 –
DO THIS DISPLAY SHOWS REMARKS
When cycle is complete, READY lit and sump Machine will drain and shut
reload machine for next temperature displayed. down if the four hour idle shut-
wash/rinse cycle; or, if down time is reached.
not in use, machine will
maintain idle mode.
At the end of the day, DRAIN and SHUTDOWN IN When POWER key is pressed,
press POWER. PROGRESS are displayed; machine will drain and shut
then the machine shuts down.
down.

SELECT WASH CYCLE and press START

CYCLE DESCRIPTION
2 A 2-minute wash cycle is followed by a 10 or
12-second fresh water rinse
(Advansys models have 99-190 second condensing
cycle).
4 A 4-minute wash cycle is followed by a 10 or
12-second fresh water rinse.
(Advansys models have 99-190 second condensing
cycle).
6 A 6-minute wash cycle is followed by a 10 or
12-second fresh water rinse.
(Advansys models have 99-190 second condensing
cycle).
All rinse cycles are followed by a 5 second pause.
Minimum Wash tank temperature is 150°F. Minimum Rinse temperature is 180°F.

Programming

Manager Mode Programing

The PW series prep washer’s microprocessor allows customization options for


machine operation. To activate or change these features, the programming edit
mode must be entered.

The manager programming mode requires a MANAGER CODE to be entered to


access the options listed in the PARAMETER MENU. The manager codes is 1001.

– 23 –
PW Manager Mode
Programming Card PW
CHANGING PARAMETERS ENTER MANAGER SECURITY CODE: 1001
➜ MANAGER MENU ➜ ➜ ENTER SECURITY CODE ➜ (for 1) ➜
(for 0) ➜ (for 0) ➜ (for 1) Edit Parameters

CHANGING PARAMETERS IS REQUIRED TO CHANGE ALL CODES BELOW

DELIME enables or disables the delime reminder alert.

➜ until DELIME ➜ ➜ to enable or disable ➜


OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

LOW TEMP ALARMS enables or disables alert indicating that the final rinse temperature has
been below the minimum temperature for a period of time.

➜ until LOW TEMP ALARMS ➜ ➜ to enable or disable ➜


OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

END CYCLE AUDIO ALERT enable or disable the unit creating an audio alert at the end of
each wash cycle.

➜ until END CYCLE AUDIO ALERT ➜ ➜ to enable or disable ➜


OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

TEMPERATURE UNITS allows the choice of Fahrenheit or Celsius.

➜ until TEMPERATURE UNITS ➜ ➜ to choose Fahrenheit or Celsius

➜ OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

DIRTY WATER INDICATOR disables or gives a choice of how many cycles the machine will
run between dirty water alert and refresh cycles.

➜ until DIRTY WATER INDICATOR ➜ ➜ to Disable, 20 cycles, 40 cycles,

or 60 cycles ➜ OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

ENERGY SAVER MODE disables or gives choice of how many hours before the unit will
stay on before entering energy saving mode.

➜ until ENERGY SAVING MODE ➜ ➜ to Disabled, 1 Hour, 2 Hours, or 3 Hours

➜ OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

– 24 –
LANGUAGE allows the choice of English, French or Spanish language.

➜ until LANGUAGE ➜ ➜ to English, French or Spanish ➜


OR ➜ until EXIT MENU ➜ ➜ until EXIT ➜

WASH PROGRAM allows the customization of total run time.

➜ until CYCLE TIME ➜ ➜ to choose cycle, ➜ OR ➜


until EXIT MENU ➜ ➜ until EXIT ➜

EXIT MENU TO MAIN MANAGER MENU

➜ until EXIT MENU ➜

DELIME NOW allows for a single delime cycle to be run from the menu at anytime.
Note: this operation takes up to 1 hour 45 minutes depending on conditions. The machine will automatically
shut down at the end of delime cycle.

➜ until DELIME NOW ➜ ➜ to YES or NO ➜ (this will exit menu)

HB2225 (01-16) 701 South Ridge Avenue, Troy, OH 45374-0001

– 25 –
Programming Instructions

All customization is performed through the on-screen menu using the UP arrow,
MENU/DOWN arrow, and ENT keys located on the keypad on the lower right of
the machine (Fig. 4).

WASH

POWER

CYCLE
UP ARROW
ENTER

MENU/DOWN ARROW
DISPLAY

Fig. 19

Menu Display Prompts

The following prompts are used inside the menus:

• The UP arrow and MENU/DOWN arrow keys are used


to change parameter values and to navigate the menu.

• The ENT key is used to accept a value, to perform a


specific action, or to enter a submenu.

On PW10eR and PW20eR Advansys models, the door is locked


and must remain closed until the condensing cycle is completed.
During the condense cycle a countdown icon shows the remaining
cycle time. When the cycle is finished and the condense icon
disappears and the condensing cycle light turns off and the door
is unlocked. Open the door and pull out the rack to remove the
clean ware. Load soiled ware onto rack and push rack into the
machine. Close the door.

– 26 –
Recommended Condense Time
(Based on Incoming Water Temperature)

Incoming PW10eR PW20eR


Water Temp Rinse Condense Racks per Rinse Condense Racks
Time Time Hour Time Time per Hour
°F (°C)
(Sec.) (Sec.) (2 min. cycle) (Sec.) (Sec.) (2 min. cycle)
60 (16) – 64 (18) 10 99 13 12 98 13
64 (18) – 72 (22) 12 119 12 14 114 12
72 (22) – 80 (27) 14 139 11 16 131 11
80+ (27+) 16 158 10 18 147 10

For Advansys models only – If excessive amounts of steam or water vapor exit the
machine after condensing cycle light goes out and door is opened, incoming cold
water temperature may be too high.

Contact Hobart Service to adjust the rinse and condense times according to the
adjustment table. Increasing cycle time will increase water consumption and
decrease the racks per hour, but should reduce the water vapor entering the room.

General Operating Instructions

Keep the prep washer clean to provide best results. Do not allow foreign
objects to enter the unit, especially metallic contaminants.

Do not wash aluminum utensils in the prep washer. The caustic detergent and high
water temperature will cause aluminum oxide formation (black). Copper utensils
may require polishing to remove oxide formation after exposure to utensil washer
cleaning for a period of time. Stainless steel utensils should clean quickly and easily
if the food soil is not baked on.

It may be necessary to scrub or prewash some hard-to-remove substances which


may not come clean in the prep washer with even a 6-minute washing. For stubborn
food soil, a plastic scraper, plastic abrasive pad, nylon bristle brush or sponge with
abrasive surface (Scotch Brite) may be used before washing in the prep washer.
Never use steel wool on ware to be loaded into the prep washer. Use only products
formulated to be safe on stainless steel. Do not use deliming agent on outside of
machine. Rinse items thoroughly after scrubbing to remove metallic debris.
Cleaning

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

The prep washer must be thoroughly cleaned at the end of each working shift. Use
only product formulated to be safe on stainless steel. Never use steel wool to clean
machine surfaces.

– 27 –
1. Spray down inside of machine with wand (Fig. 20).

Fig. 20
2. Press POWER. The machine will drain. (Fig. 7).

Fig. 21
NOTE: Shutting off the machine causes a full automatic drain, which takes
about 3 minutes for a PW10 and about 3-1/2 minutes for a PW20.

3. Remove tray and racks.

© Hobart 2008 – 28 –
4. The wash and rinse arms are easily removed for cleaning. Make sure that
the wash and rinse arms rotate freely and are free of any obstructions. If any
obstructions are present, remove the wash and rinse arms. Clean the wash and
rinse arms under running water in a sink.
a. To remove upper rinse arm and wash arm (Fig. 22):
i. Unscrew the rinse arm by loosening the tabbed ring at top of rinse arm
ii. Remove both Rinse and Wash arms at the same time, being careful
not to drop these arms.
iii. Reverse the process to replace. Spin arms to make sure they spin
freely.
b. To remove lower rinse arm and wash arm (Fig.23).
i. Unscrew the rinse arm by loosening the tabbed ring at bottom of rinse
arm.
ii. Remove both Rinse and Wash arms at the same time, being careful
not to drop these arms.
iii. Reverse the process to replace. Spin arms to make sure they spin
freely.

Fig. 22 Fig. 23

5. Remove the strainer pans and strainer basket (Fig. 5), and empty into a waste
disposer or garbage container. Wash and rinse strainer pans and strainer basket
thoroughly. Do not bang strainers pan or basket on tables to remove food soil

– 29 –
6. Spray down sump (Fig. 24).

Fig. 24
7. Turn machine back on for 2 minutes to fill.
8. Turn off machine again to flush sump.
9. With a damp cloth, wipe the interior and exterior of the machine. DO NOT use
steel wool. Remove any remaining debris with a mild cleanser formulated for
stainless steel and a soft cloth or brush.
10. Carefully reinstall the strainer pans and strainer basket.
11. Use a soft, damp cloth or sponge and mild cleanser to clean the control keypad
and display. DO NOT use abrasive or harsh cleaners or scouring pads.
12. Leave the doors open to allow the interior to dry and air out.
Do not use spray hose to spray down exterior of machine.

For Models PW10eR and PW20eR

In addition to normal cleaning, the baffles, located on the upper chamber on the
inside of the machine, may need periodic cleaning. Note that the PW20eR will
have two sets of baffles.

Disconnect the electrical power to the machine and follow


lockout / tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.

1. Loosen and remove the nut from the front baffle(s) and remove baffle(s) by
sliding the tab out of the retainer.

– 30 –
REMOVE THIS NUT

FRONT BAFFLE
RETAINER

Fig. 25 Fig. 26

2. Debris may collect on the top surface of baffles and should be washed in a sink
with mild detergent and rinsed.
3. Replace all removed parts.
4. Leave machine door open to allow interior to air out and dry.

Do's and Don'ts For Your New Hobart Dishwasher


DO ensure proper water hardness of 3 grains or less per gallon. Total Dissolved Solids (TDS)
must be 50 ppm or greater. Chlorides must not exceed 50 ppm.

DO pre-scrap dishes thoroughly.

DO use only detergents recommended by your chemical professional.

DO, at the end of the day, complete a manual cleaning cycle as needed; thoroughly cleanse
the machine, rinse, and dry (leave doors open).

DO closely follow the machine's deliming schedule.

DO use only products formulated to be safe on stainless steel.

DO NOT use detergents formulated for residential dishwashers.


DO NOT allow food soil to accumulate on the tank bottom.

DO NOT exceed chemical manufacturer's recommended concentrations for detergent,


rinse aid or lime scale remover.

DO NOT use steel wool to clean ware or dishwasher surface.

DO NOT allow foreign objects to enter the unit, especially metallic contaminants.

NOTE: Failure to follow use, care, and maintenance instructions may void your Hobart dishwasher
warranty.

– 31 –
Maintenance
motor
The motor has permanently sealed bearings and requires no lubrication.

Wash and rinse arms


All wash arms and rinse arms should turn freely and continue turning for a few
seconds after being whirled by hand. To check, DISCONNECT ELECTRIC POWER
SUPPLY, rotate arms and remove any obstructions causing improper operation.
Refer to CLEANING THE PREP WASHER on pages 27-31.

If the strainer pans and strainer basket are not properly in place, obstructions
(such as food particles or toothpicks) may clog the wash arm nozzles.

deliming
Deliming solution must not come in contact with bleach or
rinse solution containing bleach. Mixing may cause hazardous gas to form.
This entire procedure must be followed step- by-step for safe and satisfactory
results.

The dishwasher should be delimed on a regular basis as required. How often


depends on the mineral content of the water. Deliming should be done when you
can see clear signs of lime deposits (a white chalky substance) on the inside walls,
on the wash and rinse arms and tank heater. Inspect the machine interior for lime
deposits. If deliming is necessary, a deliming agent (such as Lime-A-Way® or
LSR®) should be used for best results.

All Prep washers are equipped with an automatic delime cycle reminder. It is
recommended that deliming be done when DELIME RECOMMENDED is lit.
PW10eR and PW20eR models are equipped with an internal delime pump which
will automatically pump the required amount of deliming agent into the unit. All
PW10eR/PR20eR models are equipped with an automatic deliming system. At
installation, a qualified Hobart Service technician or your chemical supplier must
adjust the total water hardness setting to properly set the delime intervals.

Remove the deliming agent bottle cap and put the black delivery tube in the
container. Be sure to push the delivery tub standpipe completely to the bottom
of the container. Check to make sure there are no obstructions or kinks in the
delivery tube.

– 32 –
After the preprogrammed number of cycles has expired, the control will indicate
the delime request by displaying DELIME RECOMMENDED and will prompt
‘would you like to delime now?’. You must enter ‘Yes’ or ‘No’ to proceed with a
delime cycle or to continue with normal machine operation. If ‘No’ is selected,
the machine will continue to notify the operator at each start-up and power down
until the delime cycle is completed. To delime the unit.

1. Press the MENU/DOWN Arrow key until the ‘>’ symbol is shown to the left of
‘YES’ and press the ENT key.
2. Remove rack from the machine.
3. Remove strainers from the machine and clean. Replace strainers and rack
and close door.
4. On PW10er/PW20eR machines, ensure delimer chemical container is not
empty. Be sure to push the delivery tube standpipe completely to the bottom
of the container. Check to make sure there are no obstructions or kinks in the
delivery tube.
5. Press ENT key to enter the delime mode. The machine will drain and refill with
fresh water.
6. On PW10/PW20 machines, after the deliming agent has been added, close the
door. Press the ENT key to continue the cycle. The machine will enter the wash
mode for about 25 minutes, then will begin two rinse and drain operations. Total
time to complete the delime operation will be about 45 minutes. ON PW10eR/
PW20eR machines, the unit will automatically enter the wash mode for about
40 minutes, then will begin several rinse and drain operations after the fill cycle
is complete. Total time to complete the delime operation will be about 1 hour
40 minutes.
7. After deliming operation is completed, the machine will shut down.
8. Inspect the interior of the machine for lime deposits. If necessary, another delime
cycle can be initiated by entering Manager Programming Mode.
Do not allow deliming agent to remain in the machine longer than
recommended by the deliming agent manufacturer. After deliming, run the
machine through two 6-minute cycles with no utensils in order to rinse and
flush machine interior.

– 33 –
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE
Utensils spotted or not Overloaded rack. Low water level. Water conditions:
clean — Incorrect rinse water temperature. Refer to WATER SUPPLY
CONNECTION, page 15.
— Excessive water hardness may indicate that a water softener is
needed.
— Incorrect detergent type or concentration for water conditions.
— Incorrect rinse additive for water conditions. Inadequate rinse.
— Dirty line strainer causing reduced water flow. Turn off water supply.
Remove fill hose and check strainer. Withdraw and clean screen.
Reassemble.
— Excessive mineral deposits throughout wash and rinse system.
Deliming may be necessary.
Check water level in tank. The machine won't clean well if there isn't enough
water for the pump to maintain adequate wash pressure.
Loss of water pressure due to pump obstruction.
— DISCONNECT ELECTRIC POWER SUPPLY. Drain tank and check for
obstruction at the strainers, basket and pump intake.
Insufficient detergent dispensing.
— Check supply or detergent supplier.
Excessive mineral deposits throughout wash and rinse system.
— Deliming may be necessary.
— Excessive water hardness may indicate that a water softener is
needed.
Prep washer was not cleaned properly. Refer to CLEANING THE PREP
WASHER. pages 27-31.
Wash arm blocked with debris. Refer to WASH AND RINSE ARMS, page 32.
Machine won't operate Fuse blown or circuit breaker tripped.
Check water level in tank.
Leaking valves Solenoid valves.
— Contact service.
— Check valve on spray hose
— Foreign material preventing proper valve operation. A critical period
is soon after installation when pipe compound or metal shavings may
lodge at the valve seat.
No wash tank heat The low water detector will shut off heat if water level is too low.
— Check water level.
• Fuse blown or circuit breaker tripped.
• Heater failure
• Overtemperature protector tripped
— Contact service.
No fill or slow fill Dirty line strainer causing reduced water flow.
— Turn off water supply. Disconnect fill hose and remove strainer. Clean
screen. Reassemble.

Service
Contact your Hobart service office for any repairs or adjustments needed on this
equipment. Long-term service contracts are available on this and other Hobart
products.

– 34 –
ONLINE PARTS CATALOG

Order parts online at our Hobart Service Parts store: http://thesmartpartsestore.hobartservice.com/


CATALOG OF
REPLACEMENT
PARTS

PW PREP WASHERS

ML-130290 PW10
ML-130291 PW10eR
ML-130292 PW20
ML-130293 PW20eR
ML-130346 PWV
ML-130347 PWVeR

A product of HOBART 701 S. RIDGE AVENUE TROY, OHIO 45374-0001


FORM 43325 Rev. H (July 2018)
PW PREP WASHERS REPLACEMENT PARTS

Table of Contents

5 CONTROLS
7 ELECTRICAL COMPONENTS
9 HARNESSES
11 HARNESSES (CONTINUED-1)
13 HARNESSES (CONTINUED-2)
15 LEAD WIRE ASSEMBLY
17 CABLES
19 CABLES (CONTINUED)
21 PANELS AND SCREENS
23 DOOR ASSEMBLY
25 DOOR LOWERING KIT (OPTIONAL ACCESSORY)
27 RACK ASSEMBLY (PW10)
29 RACK ASSEMBLY (PW20)
31 TANK HEAT
33 RINSE PUMP & BOOSTER ASSEMBLY (PW10)
35 RINSE PUMP & BOOSTER ASSEMBLY (PW20)
37 FILL UNIT
39 WASH & PUMP ASSEMBLY (PW10)
41 WASH & PUMP ASSEMBLY (PW20)
43 DRAIN ASSEMBLY (PW10)
45 DRAIN ASSEMBLY (PW20)
47 DRAIN WATER TEMPERING
49 ENERGY RECOVERY UNIT
51 EXHAUST VENT ASSEMBLY
53 RACK, CABLES, SHELF, AND MISCELLANEOUS (PWV)
55 DOOR, PULLEYS, AND WEIGHTS (PWV)

-3- F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

CONTROLS

F-43325 Rev. H (July 2018) -4-


PW PREP WASHERS REPLACEMENT PARTS

CONTROLS
ILLUS. PART NO. NAME OF PART AMT.
PL-60782
1 00-950403 Enclosure - Warning Light..........................................................................................................1
2 FE-022-84 Connector - Strain Relief............................................................................................................1
3 WS-017-01 Washer 0.328 x 0.875 x 0.062 (SST).........................................................................................2
4 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
5 00-941175-00003 Light - Indicator Amber...............................................................................................................1
6 00-948746-00001 Keypad Panel Assy. (Standard) (Incls. Items 8, 9, & 11 thru 15)...............................................1
7 00-948746-00002 Keypad Panel Assy. (Advansys) (Incls. Items 8 & 10 thru 15)...................................................1
8 00-948769 Control Door...............................................................................................................................1
9 00-948626-00002 Membrane - Keypad (Standard).................................................................................................1
10 00-948626-00001 Membrane - Keypad (Advansys)................................................................................................1
11 00-941790-00001 Clip - Board................................................................................................................................4
12 00-948707 Bracket - Display Mount.............................................................................................................1
13 00-941548-00002 Display - Graphic........................................................................................................................1
14 00-974050 Cover - Display...........................................................................................................................1
15 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
16 00-974038 Hinge..........................................................................................................................................2
17 0F-047571 Label (Information).....................................................................................................................1
18 00-935986 Label - Energy Star....................................................................................................................1
19 00-557960 Grommet....................................................................................................................................2
20 00-557975 Connector - Wire Terminal Block (3 Connector)........................................................................1
21 00-557976 Connector - Wire Terminal Block (2 Connector)........................................................................1

-5- F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

ELECTRICAL COMPONENTS

F-43325 Rev. H (July 2018) -6-


PW PREP WASHERS REPLACEMENT PARTS

ELECTRICAL COMPONENTS
ILLUS. PART NO. NAME OF PART AMT.
PL-60781
1 00-950229 Cover - Mylar..............................................................................................................................2
2 00-294500-052-1 Transformer (100 VA.) (50/60 Hz.).............................................................................................1
3 00-948998 Bracket - Mount..........................................................................................................................1
4 00-949047 Block - Terminal (175 Amp.).......................................................................................................1
5 00-118544-00002 Lug - Grounding.........................................................................................................................1
6 00-948996 Bracket - Mount..........................................................................................................................1
7 00-949045 Block - Terminal (2-Row, 600 V.)...............................................................................................1
8 00-949013 Mylar - Control Board.................................................................................................................1
9 00-948997 Bracket - Mounting.....................................................................................................................1
10 00-329056-00001 Standoff (PW20)......................................................................................................................AR
11 00-941941 Board - Power Supply................................................................................................................1
12 00-941947 Transformer (24 V., 30 Amp.).....................................................................................................1
13 00-294325-00009 Terminal Board Assy..................................................................................................................2
14 FE-022-29 Fuse (250 V.) (1 Amp.)...............................................................................................................1
15 00-294436-00003 Block - Fuse...............................................................................................................................1
16 00-087714-046-1 Relay (2-Pole) (30 Amp.)............................................................................................................1
17 00-949011 Relay (DPDT).............................................................................................................................1
18 00-473660 Rectifier (Previous Construction)................................................................................................1
19 00-949109 Plate - Base (Controls)...............................................................................................................1
20 00-974117 Mylar - Contactor........................................................................................................................1
21 FE-024-23 Bushing - Electrical (Snap).........................................................................................................2
22 00-949110 Plate - Base (Contactor).............................................................................................................1
23 SD-035-77 Self-Tapping Screw 1/4-20 x 3/8 Phil. Pan Hd., Type TT...........................................................2
24 00-087713-018-2 Contactor (W/Aux. Switch) (40 Amp., 3-Pole) (PW10)...............................................................1
25 00-918322 Contactor (40 Amp., 3-Pole) (PW10).........................................................................................1
26 00-949891 Contactor.................................................................................................................................AR
27 00-949362-00009 Relay - Overload (208/240 V. Only)........................................................................................AR
28 00-949362-00008 Relay - Overload (480 V.)........................................................................................................AR
29 00-948104 Contactor (8 Amp., 3-Pole).........................................................................................................2
30 00-948824-00002 Rail - Din (5-3/8 In.) (PW10).......................................................................................................1
31 00-294677-00004 Clamp - Wire (1 I.D.)..................................................................................................................9
32 00-974378 Bracket - Mount (Pressure Sensor)............................................................................................1
33 00-775866-00002 Sensor - Pressure......................................................................................................................2
34 00-113156-00001 Clamp - Spring Action Hose.......................................................................................................2
35 00-941944-00003 Board - Master............................................................................................................................1
36 00-949805 Stop - End (PW20).....................................................................................................................2
37 00-087714-031-2 Relay - Time Delay (5 Sec.) (PW20)..........................................................................................1
38 00-948824-00003 Rail - Din (8-1/4 In.) (PW20).......................................................................................................1
39 00-948995 Bracket - Mount (PW20).............................................................................................................1
40 00-087713-018-2 Contactor (W/Aux. Switch) (40 Amp., 3-Pole) (PW20)...............................................................1
41 00-918322 Contactor (40 Amp., 3-Pole) (PW20).........................................................................................1
42 00-949041 Bracket - Mount (480 V. Units)...................................................................................................1
43 00-294500-00053 Transformer 500 VA (208-240/480 V.) (480 V. eR Models Only)...............................................1
44 00-949038-00037 Wire - Jumper (480 V. eR Models Only)....................................................................................1
45 00-294436-00003 Block - Fuse (480 V. eR Models Only).......................................................................................1
46 FE-023-25 Fuse (5.0 Amp., 250 V.) (480 V. eR Models Only).....................................................................1
47 SD-008-18 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B.............................................................3
48 SC-041-50 Cap Screw 1/4-20 x 1/2 Hex Hd. (SST).....................................................................................2
49 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
50 00-974352 Snubber Assy.............................................................................................................................1
51 00-950229-00002 Cover - Mylar..............................................................................................................................1
52 00-294677-00001 Clamp - Wire (1/4 In.).................................................................................................................1

-7- F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

HARNESSES

F-43325 Rev. H (July 2018) -8-


PW PREP WASHERS REPLACEMENT PARTS

HARNESSES
ILLUS. PART NO. NAME OF PART AMT.
PL-60834
1 00-949021 Harness - Contactors to Motors.................................................................................................1
2 00-949024 Harness - 1TB to Contactors......................................................................................................1
3 00-949025 Harness - 24V............................................................................................................................1
4 00-949026 Harness - Rinse Drain Contactors..............................................................................................1
5 00-949027 Harness - Tank Heater...............................................................................................................1
6 00-949028 Harness - High Limit...................................................................................................................1
7 00-949031 Harness - Power Distribution / Door Switch...............................................................................1
8 00-949033 Harness - Wash Motor (Low Voltage)........................................................................................1
9 00-949034 Harness - 12V Board Power.......................................................................................................1
10 00-949035 Harness - 1TB to Pwr. Xfmr.......................................................................................................1
11 00-949036 Harness - Bridge Rect. / Door Lock............................................................................................1
12 00-950117 Harness - 1TB to Heat Contactors.............................................................................................1
13 00-950118 Harness - Signal to Main Board.................................................................................................1
14 00-950157 Harness - Fuse to 2TB & 2T.......................................................................................................1
15 00-950161 Harness - 1T to Fuse..................................................................................................................1

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PW PREP WASHERS REPLACEMENT PARTS

HARNESSES (CONTINUED-1)

F-43325 Rev. H (July 2018) - 10 -


PW PREP WASHERS REPLACEMENT PARTS

HARNESSES (CONTINUED-1)
ILLUS. PART NO. NAME OF PART AMT.
PL-60869
16 00-950164 Harness - Drain Pump Motor......................................................................................................1
17 00-950165 Harness - Door Switch...............................................................................................................1
18 00-950166 Harness - Wire Harness - High Limit..........................................................................................1
19 00-950167 Harness - Wire Harness - Tank Heater......................................................................................1
20 00-950168 Harness - Wire Harness - Con to Wash Pump...........................................................................1
21 00-950171 Harness - Pwr. to Sol. Valve & HL.............................................................................................1
22 00-950172 Harness - 1TB to Pump Contactors...........................................................................................1
23 00-950173 Harness - 1TB to HT Con. Pump Pwr........................................................................................1
24 00-950176 Harness - Pwr. Dist....................................................................................................................1
25 00-950221 Harness - 2Sol............................................................................................................................1

- 11 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

HARNESSES (CONTINUED-2)

F-43325 Rev. H (July 2018) - 12 -


PW PREP WASHERS REPLACEMENT PARTS

HARNESSES (CONTINUED-2)
ILLUS. PART NO. NAME OF PART AMT.
PL-60870
26 00-950557 Harness - Wash Pump...............................................................................................................1
27 00-950601 Harness - Wash Motor (Hi Voltage)...........................................................................................1
28 00-950622 Harness - 1SS/1CON to 2TAS...................................................................................................1
29 00-950623 Harness - 2TB to J6...................................................................................................................1
30 00-950624 Harness - 2CR/2SOL.................................................................................................................1
31 00-974030 Harness - Door Lock..................................................................................................................1

- 13 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

LEAD WIRE ASSEMBLY

F-43325 Rev. H (July 2018) - 14 -


PW PREP WASHERS REPLACEMENT PARTS

LEAD WIRE ASSEMBLY


ILLUS. PART NO. NAME OF PART AMT.
PL-65067
1 00-949038-00001 Lead Wire Assy. (GND to DISP-GND) PW10, PW10ER, PW20, PW20ER...............................1
2 00-949038-00003 Lead Wire Assy. (4TAS-2 to 6TAS-1) PW10, PW10ER.............................................................1
3 00-949038-00004 Lead Wire Assy. (6TAS-2 to 2CON-C1) PW10, PW10ER.........................................................1
4 00-949038-00010 Lead Wire Assy. (4TAS-2 to 6TAS-1) PW20, PW20ER.............................................................1
5 00-949038-00011 Lead Wire Assy. (6TAS-2 to 2CON-C1) PW20, PW20ER.........................................................1
6 00-949038-00013 Lead Wire Assy. (2CR-6 to 1CON-L2) PW10ER, PW20ER Power Vent Fan Kit.......................1
7 00-949038-00015 Lead Wire Assy. (2TAS-1 to 2CON-NC) PW20, PW20ER.........................................................1
8 00-949038-00016 Lead Wire Assy. (2CR-2 to 1CON-L1) PW10ER, PW20ER Power Vent Fan Kit.......................1
9 00-949038-00017 Lead Wire Assy. (2TAS-2 to 1CON-C1) PW20, PW20ER.........................................................1
10 00-949038-00019 Lead Wire Assy. (2CR-4 to 4TB-VFC1) PW10, PW10ER, PW20, PW20ER.............................1
11 00-949038-00020 Lead Wire Assy. (2CR-8 to 4TB-VFC2) PW10ER, PW20ER Power Vent Fan Kit.....................1
12 00-949038-00022 Lead Wire Assy. (1TR-1 to 3OL-95) PW20, PW20ER...............................................................1
13 00-949038-00023 Lead Wire Assy. (2CR-1 to 3TB) PW10, PW10ER, PW20, PW20ER........................................1
14 00-949038-00024 Lead Wire Assy. (GND to 3TB) PW10, PW10ER, PW20, PW20ER..........................................1
15 00-949038-00025 Lead Wire Assy. (3TB to 4TB-DWT2) PW10, PW10ER, PW20, PW20ER................................1
16 00-949038-00026 Lead Wire Assy. (3OL-96 to 3CON-A1) PW20, PW20ER..........................................................1
17 00-949038-00027 Lead Wire Assy. (1CR-4 to 4TB-RPS1) PW10, PW10ER, PW20, PW20ER.............................1
18 00-949038-00028 Lead Wire Assy. (1CR-6 to 4TB-RPS2) PW10, PW10ER, PW20, PW20ER.............................1
19 00-949038-00029 Lead Wire Assy. (3TB to 1BR-AC2) PW10ER, PW20ER..........................................................1
20 00-949038-00032 Lead Wire Assy. (2CR-2 to 4TB-VCF2) PW10, PW20...............................................................1
21 00-949038-00033 Lead Wire Assy. (4TB-VFC1 to 3T-H1) PW20ER High Voltage................................................1
22 00-949038-00034 Lead Wire Assy. (4TB-VFC2 to 3T-H4) PW20ER High Voltage................................................1
23 00-949038-00035 Lead Wire Assy. (4TB-VFC1 to 3T-H1) PW10ER High Voltage................................................1
24 00-949038-00036 Lead Wire Assy. (4TB-VFC-2 to 3T-H4) PW10ER High Voltage...............................................1
25 00-949038-00037 Lead Wire Assy. (F3-1 to 3T-X1) PW10ER, PW20ER High Voltage.........................................1
26 00-949038-00038 Lead Wire Assy. (4TB-VCF1 to 4T-H1) Power Vent Kit.............................................................1
27 00-949038-00039 Lead Wire Assy. (4TB-VFC2 to 4T-HX) Power Vent Kit.............................................................1
28 00-949038-00040 Lead Wire Assy. (F4-1 to 4T-XT) Power Vent Kit.......................................................................1

- 15 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

CABLES

F-43325 Rev. H (July 2018) - 16 -


PW PREP WASHERS REPLACEMENT PARTS

CABLES
ILLUS. PART NO. NAME OF PART AMT.
PL-65068
1 00-949029 Fan / Sol Valve Cable.................................................................................................................1
2 00-950155 Cable - Fans to 2Sol...................................................................................................................1
3 00-950156 Cable - Fan to Fan Cable...........................................................................................................1
4 00-950175 Cable - Control to Fan1..............................................................................................................1
5 00-974051 Cable - Xfmr. to Fan...................................................................................................................1
6 00-974052 Cable - Control to Solenoid........................................................................................................1
7 00-974053 Cable - PWER Valve..................................................................................................................1
8 00-974054 Cable - Xfmr. to Fan...................................................................................................................1
9 00-974057 Keypad Cable Assy....................................................................................................................1
10 00-974058 Rinse Feeder Relay Cable Assy................................................................................................1
11 00-974059 Delime Pump Assy.....................................................................................................................1
12 00-974060 Pressure Sensors Cable Assy....................................................................................................1
13 00-974061 Delime Pump Cables Assy.........................................................................................................1
14 00-974063 Temp. Probes Cable Assy..........................................................................................................1
15 00-974159 Cable - Door Switch...................................................................................................................1

- 17 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

CABLES (CONTINUED)

F-43325 Rev. H (July 2018) - 18 -


PW PREP WASHERS REPLACEMENT PARTS

CABLES (CONTINUED)
ILLUS. PART NO. NAME OF PART AMT.
PL-65069
16 00-974202 Cable - Power Vent Kit...............................................................................................................1
17 00-974224 Display Cable Assy....................................................................................................................1
18 00-974322 Cable - Fan.................................................................................................................................1
19 00-974323 Cable - Fan.................................................................................................................................1
20 00-974374 Cable - DWT...............................................................................................................................1
21 00-974062 Temp Probes Cable Assy...........................................................................................................1

- 19 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

PANELS AND SCREENS

F-43325 Rev. H (July 2018) - 20 -


PW PREP WASHERS REPLACEMENT PARTS

PANELS AND SCREENS


ILLUS. PART NO. NAME OF PART AMT.
PL-60777
1 SC-067-06 Mach. Screw 10-24 x 1/2 Hex Hd...............................................................................................4
2 WL-006-06 Lockwasher #10 Helical (SST)...................................................................................................5
3 WS-019-20 Washer 0.219 x 0.375 x 0.031 (SST).........................................................................................4
4 00-948946-00001 Panel - Top (PW10)....................................................................................................................1
5 00-948946-00002 Panel - Top (PW20)....................................................................................................................1
6 00-948954 Channel - Vent...........................................................................................................................1
7 00-473466 Button - Door Handle..................................................................................................................2
8 00-948957 Flap............................................................................................................................................1
9 00-948930 Panel - Rear (PW10)..................................................................................................................1
10 00-948931 Panel - Rear (PW20)..................................................................................................................1
11 00-948836-00001 Panel Assy. (RH) (Standard)......................................................................................................1
12 00-948836-00005 Panel Assy. (RH) (Advansys).....................................................................................................1
13 SC-125-15 Mach. Screw 1/4-20 x 1/2 Phil. Truss Hd...................................................................................2
14 00-948999 Bracket - Sprayer Handle...........................................................................................................1
15 00-950404 Label - Condensing Cycle (Advansys).......................................................................................1
16 00-948932-00001 Panel - Front (PW10).................................................................................................................1
17 00-948932-00002 Panel - Front (PW20).................................................................................................................1
18 00-974259 Strainer - Drain........................................................................................................................AR
19 00-118999 Strainer Basket Assy..................................................................................................................1
20 00-948886-00001 Strainer - Front (PW10)..............................................................................................................1
21 00-948884-00001 Strainer - Front (PW20)..............................................................................................................1
22 01-294731-00001 Strainer - Back (PW10)..............................................................................................................1
23 01-294740-00001 Strainer - Back (PW20)..............................................................................................................1
24 00-948836-00004 Panel Assy. (LH)........................................................................................................................1
25 00-893122-00003 Foot - Standard..........................................................................................................................4
26 00-974223 Seal............................................................................................................................................1
27 00-974222 Seal............................................................................................................................................1
28 00-974220 Seal............................................................................................................................................1
29 00-948928 Barrier - Vapor............................................................................................................................2
30 00-974021-00001 Seal - Left Side Plate (Requires items 32, 33 [1 each] and 34 [2 each])....................................1
31 00-974021-00002 Seal - Right Side Plate (Requires items 32, 33 [1 each] and 34 [2 each]).................................1
32 SC-125-45 Screw - Mach. 8-32 x 3/4 (Flat Cross)........................................................................................2
33 SC-041-05 Cap Screw 1/4-20 x 5/8 Hex Hd. (SST).....................................................................................2
34 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
35 WS-017-06 Washer (SST).............................................................................................................................4

- 21 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DOOR ASSEMBLY

F-43325 Rev. H (July 2018) - 22 -


PW PREP WASHERS REPLACEMENT PARTS

DOOR ASSEMBLY
ILLUS. PART NO. NAME OF PART AMT.
PL-60787
1 00-974102-00001 Mount - Door Stop......................................................................................................................1
2 00-948941 Bracket - Spring & Lock..............................................................................................................1
3 00-948897-00001 Bracket - Door Brake..................................................................................................................1
4 NS-031-15 Stop Nut 10-24 Hex (SST).........................................................................................................2
5 WS-017-06 Washer (SST)..........................................................................................................................AR
6 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................4
7 00-950106 Shoe - Brake..............................................................................................................................1
8 SC-126-29 Cap Screw 10-24 x 5/8 Hex Hd..................................................................................................2
9 00-949004 Bracket - Switch.........................................................................................................................1
10 00-941429-00002 Switch Assy. - Interlock..............................................................................................................1
11 00-949012 Clamp - Switch...........................................................................................................................1
12 SC-066-01 Mach. Screw 6-32 x 1/4 Phil. Truss Hd......................................................................................2
13 00-290159 Retainer - Magnet.......................................................................................................................1
14 00-290160 Magnet.......................................................................................................................................1
15 NS-031-50 Stop Nut 6-32 Hex (SST)...........................................................................................................2
16 SC-123-01 Cap Screw 10-24 x 3/4 Hex Socket Hd. (SST)..........................................................................2
17 WS-019-20 Washer 0.219 x 0.375 x 0.031 (SST).........................................................................................2
18 00-948898-00001 Bracket - Brake...........................................................................................................................1
19 00-112378-00023 Guide - Door...............................................................................................................................2
20 00-948819-00001 Gutter (Upper Door) (PW10)......................................................................................................1
21 00-948819-00002 Gutter (Upper Door) (PW20)......................................................................................................1
22 00-948855-00001 Door Weldment (PW10).............................................................................................................1
23 00-948853-00001 Door Assy. (PW10) (Incls. Items 12 thru 20, 22, & 58)..............................................................1
24 00-948855-00002 Door Weldment (PW20).............................................................................................................1
25 00-948853-00002 Door Assy. (PW20) (Incls. Items 12 thru 19, 21, 24, & 58)........................................................1
26 NS-047-86 Stop Nut 1/4-20 Hex (SST).....................................................................................................AR
27 SC-109-47 Cap Screw 1/4-20 x 7/8 Hex Hd. (SST).....................................................................................2
28 WS-022-25 Washer.......................................................................................................................................4
29 00-948858 Bracket - Upper Door.................................................................................................................2
30 SC-041-05 Cap Screw 1/4-20 x 5/8 Hex Hd. (SST).....................................................................................2
31 WL-007-15 Lockwasher 1/4 External Shakeproof.........................................................................................2
32 00-948874 Rod Assy....................................................................................................................................2
33 00-948925 Spring Assy................................................................................................................................2
34 00-948840-00001 Door Assy. (Lower Hinged) (PW10) (Incls. Items 36, 38, 39, & 40)...........................................1
35 00-948840-00002 Door Assy. (Lower Hinged) (PW20) (Incls. Items 37 thru 40)....................................................1
36 00-948842-00001 Door Weldment (Lower Hinged) (PW10)....................................................................................1
37 00-948842-00002 Door Weldment (Lower Hinged) (PW20)....................................................................................1
38 SD-038-84 Self-Tapping Screw 10-24 x 1/2 Phil. Truss Hd., Type F (SST).................................................2
39 00-948841 Bumper - Rubber........................................................................................................................2
40 00-948818 Pin - Pivot...................................................................................................................................2
41 SC-119-14 Mach. Screw 8-32 x 1/4 Phil. Flat Hd. (SST)..............................................................................2
42 SC-010-24 Mach. Screw 10-24 x 3/8 Slotted Truss Hd................................................................................2
43 00-948940 Bracket - Switch.........................................................................................................................1
44 00-948992 Lock Assy. (Incls. Items 45 thru 57)...........................................................................................1
45 00-949015 Cover - Solenoid.........................................................................................................................1
46 00-949046-00001 Solenoid (110 VDC, 3/4 In. Travel)............................................................................................1
47 RP-003-47 Pin - Roll 1/8 In x 1-1/4 In. Lg.....................................................................................................1
48 WS-005-32 Washer (SST).............................................................................................................................1
49 NS-036-19 Stop Nut 5/16-18 Hex (SST)......................................................................................................1
50 WS-021-01 Washer.......................................................................................................................................1
51 00-893014-00002 Spacer - Link..............................................................................................................................1
52 00-948994 Lock............................................................................................................................................1
53 WL-006-01 Lockwasher #8 Helical (SST).....................................................................................................4
54 SC-120-35 Mach. Screw 8-32 x 3/8 Phil. Pan Hd. (SST).............................................................................4
55 00-948993 Plate - Solenoid..........................................................................................................................1
56 SC-041-50 Cap Screw 1/4-20 x 1/2 Hex Hd. (SST).....................................................................................1
57 WL-007-15 Lockwasher 1/4 External Shakeproof.........................................................................................1
58 WL-006-06 Lockwasher #10 Helical (SST)...................................................................................................1

- 23 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DOOR LOWERING KIT


(OPTIONAL ACCESSORY)

F-43325 Rev. H (July 2018) - 24 -


PW PREP WASHERS REPLACEMENT PARTS

DOOR LOWERING KIT


(OPTIONAL ACCESSORY)
ILLUS. PART NO. NAME OF PART AMT.
PL-AI4712
1 00-975074-00001 Captive Stud - Anti-Rotation 1/4-20............................................................................................4
2 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................4
3 WS-022-25 Washer.......................................................................................................................................2
4 00-975072 Bracket - Door Pivot...................................................................................................................2
5 NS-047-86 Stop Nut 1/4-20 Hex (SST)........................................................................................................4
6 NS-015-01 Nut 1/4-20 Hex (SST).................................................................................................................2
7 SC-041-05 Cap Screw 1/4-20 x 5/8 Hex Hd. (SST).....................................................................................2
8 00-975070 Kit - Door Lowering (Incls. Items 1-7).........................................................................................1

- 25 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

RACK ASSEMBLY (PW10)

F-43325 Rev. H (July 2018) - 26 -


PW PREP WASHERS REPLACEMENT PARTS

RACK ASSEMBLY (PW10)


ILLUS. PART NO. NAME OF PART AMT.
PL-60785
1 00-948776 Rack (10-Pan)............................................................................................................................1
2 00-950677 Insert - Basket............................................................................................................................1
3 00-948959 Rack Assy. (With Blocks) (Incls. Items 4, 5, & 6).......................................................................1
4 SC-123-76 Mach. Screw 10-24 x 1/2 Phil. Pan Hd.....................................................................................16
5 00-948929 Block - Rack Mounting...............................................................................................................8
6 NS-031-16 Stop Nut 10-24 Hex Elastic (SST)............................................................................................16
7 00-948921-00002 Bracket - Spring (LH)..................................................................................................................1
8 WS-017-06 Washer (SST)..........................................................................................................................AR
9 NS-047-82 Stop Nut 1/4-20 Hex (SST)......................................................................................................12
10 00-948921-00001 Bracket - Spring (RH).................................................................................................................1
11 00-948908-00001 Guide - Rack (RH)......................................................................................................................1
12 00-948908-00002 Guide - Rack (LH)......................................................................................................................1

- 27 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

RACK ASSEMBLY (PW20)

F-43325 Rev. H (July 2018) - 28 -


PW PREP WASHERS REPLACEMENT PARTS

RACK ASSEMBLY (PW20)


ILLUS. PART NO. NAME OF PART AMT.
PL-60786
1 00-948776 Rack (10-Pan)............................................................................................................................2
2 00-950677 Insert - Basket............................................................................................................................2
3 00-950678 Rack Basket Assy. (Incls. Items 4 & 5)......................................................................................1
4 RR-006-23 Retaining Ring..........................................................................................................................11
5 00-949014 Roller - Conveyor Rack............................................................................................................11
6 00-948921-00001 Bracket - Spring (RH).................................................................................................................1
7 00-948921-00002 Bracket - Spring (LH)..................................................................................................................1
8 00-974142-00001 Support - Rack...........................................................................................................................1
9 SC-125-15 Mach. Screw 1/4-20 x 1/2 Phil. Truss Hd...................................................................................2
10 WS-017-06 Washer (SST)..........................................................................................................................AR
11 NS-047-82 Stop Nut 1/4-20 Hex (SST)......................................................................................................12
12 00-948905-00001 Guide - Rack (RH)......................................................................................................................1
13 00-948905-00002 Guide - Rack (LH)......................................................................................................................1

- 29 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

TANK HEAT

F-43325 Rev. H (July 2018) - 30 -


PW PREP WASHERS REPLACEMENT PARTS

TANK HEAT
ILLUS. PART NO. NAME OF PART AMT.
PL-60780
1 00-974037-00001 Jumper.......................................................................................................................................2
2 00-974037-00002 Jumper.......................................................................................................................................1
3 00-974036 Insulator......................................................................................................................................1
4 NS-014-15 Nut 3/8-16 (Brass) (Supplied With Heater).................................................................................1
5 WL-006-27 Lockwasher 3/8 Helical (SST)....................................................................................................1
6 00-950267 Reinforcement - Heater..............................................................................................................1
7 NS-015-01 Nut 1/4-20 Hex (SST).................................................................................................................2
8 WL-006-17 Lockwasher 1/4 Helical (SST)....................................................................................................2
9 00-941630 Bracket - High Limit....................................................................................................................1
10 00-942185 Protector - High Limit..................................................................................................................2
11 00-941747 Thermistor..................................................................................................................................1
12 00-949010 Mount - Thermistor.....................................................................................................................1
13 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................3
14 OR-001-21 O-Ring........................................................................................................................................1
15 00-942151-00001 Trap - Air....................................................................................................................................1
16 00-113156-00001 Clamp - Spring Action Hose.......................................................................................................1
17 OR-001-32 O-Ring........................................................................................................................................1
18 00-948740-00001 Heater - 16.4 kW Electric (240 V.)..............................................................................................1
19 00-948740-00002 Heater - 16.4 kW Electric (480 V.)..............................................................................................1
20 00-974388-00007 Tubing........................................................................................................................................1

- 31 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

RINSE PUMP & BOOSTER ASSEMBLY (PW10)

F-43325 Rev. H (July 2018) - 32 -


PW PREP WASHERS REPLACEMENT PARTS

RINSE PUMP & BOOSTER ASSEMBLY (PW10)


ILLUS. PART NO. NAME OF PART AMT.
PL-60784
1 00-116198-00003 Nut - Adapter..............................................................................................................................1
2 00-941940 Washer - Air Gap........................................................................................................................1
3 00-324097 Elbow - Fill..................................................................................................................................1
4 00-528499 Clamp - Hose.............................................................................................................................2
5 00-948988 Hose - Booster...........................................................................................................................1
6 00-948948 Bracket - Shelf (Booster) (PW10)...............................................................................................1
7 00-949000 Support - Booster.......................................................................................................................1
8 FE-023-53 Bushing - Snap...........................................................................................................................2
9 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................8
10 00-942151-00001 Trap - Air....................................................................................................................................1
11 OR-001-21 O-Ring........................................................................................................................................1
12 00-949039 Probe Assy.................................................................................................................................1
13 00-942185 Protector - High Limit..................................................................................................................4
14 00-941630 Bracket - High Limit....................................................................................................................2
15 WL-006-17 Lockwasher 1/4 Helical (SST)....................................................................................................4
16 NS-015-01 Nut 1/4-20 Hex (SST).................................................................................................................4
17 00-949016 Cover - Mylar (Booster)..............................................................................................................1
18 00-948741-00001 Heater - Electric (240 V., 8200 W.)............................................................................................2
19 00-948741-00002 Heater - Electric (480 V., 8200 W.)............................................................................................2
20 FP-087-46 Fitting - Tube 1/4 (Advansys).....................................................................................................1
21 00-948918-00001 Booster Weldment (Standard)....................................................................................................1
22 00-948918-00003 Booster Weldment (Advansys)...................................................................................................1
23 00-948919-00001 Booster Assy. (Standard) (240 V.) (Incls. Items 9 thru 18 & 21)................................................1
24 00-948919-00005 Booster Assy. (Standard) (480 V.) (Incls. Items 9 thru 17, 19, & 21).........................................1
25 00-948919-00002 Booster Assy. (Advansys) (240 V.) (Incls. Items 9 thru 18, 20, & 22)........................................1
26 00-948919-00006 Booster Assy. (Advansys) (480 V.) (Incls. Items 9 thru 17, 19, 20, & 22)..................................1
27 00-558171 Clamp - Hose.............................................................................................................................3
28 00-950423-00001 Hose - Elbow..............................................................................................................................1
29 00-947899-00004 Pump Motor Assy. (208-240/380-480/60)..................................................................................1
30 FE-027-12 Cord Grip - Strain Relief.............................................................................................................1
31 SD-008-18 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B..........................................................AR
32 00-948850 Pump - Chemical.....................................................................................................................AR
33 00-949002 Bracket - Chemical Pump (PW10eR).........................................................................................1
34 00-113156-00001 Clamp - Spring Action Hose....................................................................................................AR
35 00-949651-00002 Hose - P-Pump...........................................................................................................................1
36 00-185105-00029 Tubing (Black) (144 In.)..............................................................................................................1
37 00-185112 Stand Pipe 20-1/2 Lg..................................................................................................................1
38 00-185111-00002 Clamp - Hose 7/16.....................................................................................................................1
39 00-949008-00001 Hose...........................................................................................................................................1
40 00-974388-00006 Tubing........................................................................................................................................1
41 00-113156-00001 Clamp - Spring Action Hose.......................................................................................................1
42 00-948975 Bracket - Drain Pump.................................................................................................................1
43 WL-006-16 Lockwasher 1/4 Helical (SST)....................................................................................................2
44 SC-120-48 Cap Screw M6 x 1.0 x 18mm Hex Hd. (SST).............................................................................2
45 00-185105-00031 Tubing (Clear) (9.5 In.)...............................................................................................................1
46 00-948779 Anchor - Hose............................................................................................................................1

- 33 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

RINSE PUMP & BOOSTER ASSEMBLY (PW20)

F-43325 Rev. H (July 2018) - 34 -


PW PREP WASHERS REPLACEMENT PARTS

RINSE PUMP & BOOSTER ASSEMBLY (PW20)


ILLUS. PART NO. NAME OF PART AMT.
PL-60783
1 00-948988 Hose - Booster...........................................................................................................................1
2 00-528499 Clamp - Hose.............................................................................................................................2
3 00-324097 Elbow - Fill..................................................................................................................................1
4 00-941940 Washer - Air Gap........................................................................................................................1
5 00-116198-00003 Nut - Adapter..............................................................................................................................1
6 00-948969 Bracket - Shelf (Booster)............................................................................................................1
7 NS-015-11 Nut 5/16-18 Hex (SST)...............................................................................................................2
8 SC-041-12 Cap Screw 5/16-18 x 7/8 Hex Hd. (SST)...................................................................................2
9 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................8
10 00-942151-00001 Trap - Air....................................................................................................................................1
11 OR-001-21 O-Ring........................................................................................................................................1
12 00-949016 Cover - Mylar (Booster)..............................................................................................................1
13 00-942185 Protector - High Limit..................................................................................................................4
14 00-941630 Bracket - High Limit....................................................................................................................2
15 WL-006-17 Lockwasher 1/4 Helical (SST)....................................................................................................4
16 NS-015-01 Nut 1/4-20 Hex (SST).................................................................................................................4
17 00-949039 Probe Assy.................................................................................................................................1
18 00-948741-00001 Heater - Electric (240 V., 8200 W.)............................................................................................2
19 00-948741-00002 Heater - Electric (480 V., 8200 W.)............................................................................................2
20 FP-087-46 Fitting - Tube 1/4 (Advansys).....................................................................................................1
21 00-948918-00002 Booster Weldment (Standard)....................................................................................................1
22 00-948918-00004 Booster Weldment (Advansys)...................................................................................................1
23 00-948919-00003 Booster Assy. (Standard) (240 V.) (Incls. Items 9 thru 18 & 21)................................................1
24 00-948919-00007 Booster Assy. (Standard) (480 V.) (Incls. Items 9 thru 17, 19, & 21).........................................1
25 00-948919-00004 Booster Assy. (Advansys) (240 V.) (Incls. Items 9 thru 18, 20, & 22)........................................1
26 00-948919-00008 Booster Assy. (Advansys) (480 V.) (Incls. Items 9 thru 17, 19, 20, & 22)..................................1
27 00-558171 Clamp - Hose.............................................................................................................................6
28 00-950423-00001 Hose - Elbow..............................................................................................................................2
29 00-947899-00004 Pump Motor Assy. (208-240/380-480/60)..................................................................................2
30 FE-027-12 Cord Grip - Strain Relief.............................................................................................................2
31 SC-118-58 Cap Screw M6 x 1.0 x 12mm Hex Hd. (SST).............................................................................4
32 00-948973 Bracket - Pump Support.............................................................................................................1
33 00-948779 Anchor - Hose............................................................................................................................2
34 SD-008-18 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B..........................................................AR
35 00-948850 Pump - Chemical.....................................................................................................................AR
36 00-948851 Bracket - Chemical Pump (PW20eR)......................................................................................AR
37 00-113156-00001 Clamp - Spring Action Hose....................................................................................................AR
38 00-949651-00002 Hose - P-Pump...........................................................................................................................1
39 00-185105-00016 Tubing........................................................................................................................................1
40 00-185105-00029 Tubing (Black) (144 In.)..............................................................................................................1
41 00-185111-00002 Clamp - Hose 7/16.....................................................................................................................1
42 00-113156-00001 Clamp - Spring Action Hose.......................................................................................................1
43 00-974388-00008 Tubing........................................................................................................................................1
44 00-949008-00001 Hose...........................................................................................................................................1
45 00-948008-00002 Hose...........................................................................................................................................1
46 00-185112 Stand Pipe 20-1/2 Lg..................................................................................................................1
47 WL-006-16 Lockwasher 1/4 Helical (SST)....................................................................................................4
48 SC-120-48 Cap Screw M6 x 1.0 x 18mm Hex Hd. (SST).............................................................................4

- 35 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

FILL UNIT

F-43325 Rev. H (July 2018) - 36 -


PW PREP WASHERS REPLACEMENT PARTS

FILL UNIT
ILLUS. PART NO. NAME OF PART AMT.
PL-60779
1 00-974952 Nut - Adapter..............................................................................................................................2
2 00-941940 Washer - Air Gap........................................................................................................................2
3 01-297510-00001 Air Gap.......................................................................................................................................1
4 00-558090 Clamp.........................................................................................................................................6
5 00-948624-00001 Manifold - Fill..............................................................................................................................1
6 00-948888-00001 Fill Assy. (PW10)........................................................................................................................1
7 00-948888-00002 Fill Assy. (PW20)........................................................................................................................1
8 00-941798 Valve (Deltrol).............................................................................................................................2
9 FP-088-17 Fitting - Hose..............................................................................................................................2
10 FP-087-68 Fitting - Hose 3/4 Male to 3/8 MPT.............................................................................................1
11 FP-019-12 Tee - Pipe 3/8 x 3/8 x 3/8 (Brass)...............................................................................................1
12 00-243625-00002 Hose........................................................................................................................................AR
13 00-948889 Bracket - Fill Assy.......................................................................................................................1
14 00-974098 Mount - Valve.............................................................................................................................1
15 00-941726-00019 Hose 3/8 (46 In. Lg.) (PW10)..................................................................................................AR
16 00-941726-00013 Hose 3/8 (39.5 In. Lg.) (PW20)...............................................................................................AR
17 00-941726-00012 Hose 3/8 (30 In. Lg.)................................................................................................................AR
18 00-941726-00011 Hose 3/8 (62 In. Lg.) (PW10eR)..............................................................................................AR
19 00-941726-00018 Hose 3/8 (96 In. Lg.) (PW20eR)..............................................................................................AR
20 00-941726-00013 Hose 3/8 (39.5 In. Lg.) (PW10 & PW20).................................................................................AR
21 00-936801-00002 Hose 3/8 x 144 In. Lg.................................................................................................................1
22 00-812608-00001 Nozzle Assembly (Incls. Item 27)...............................................................................................1
23 00-974115 Shutoff - Tee...............................................................................................................................1
24 FP-027-13 Bushing - Pipe 1/2 to 3/8 (Brass)...............................................................................................1
25 FP-088-17 Fitting - Hose..............................................................................................................................1
26 00-223472 Backflow Preventer....................................................................................................................1
27 00-812608-00002 Nozzle........................................................................................................................................1
28 00-948888-00003 Sprayer Assy. (Incls. Items 21 thru 27)......................................................................................1

- 37 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

WASH & PUMP ASSEMBLY (PW10)

F-43325 Rev. H (July 2018) - 38 -


PW PREP WASHERS REPLACEMENT PARTS

WASH & PUMP ASSEMBLY (PW10)


ILLUS. PART NO. NAME OF PART AMT.
PL-60776
1 00-948822-00001 Wash/Rinse Arm Assy. (Incls. Items 2 thru 5)............................................................................2
2 00-948739-00001 Rinse Arm Assy..........................................................................................................................2
3 00-974367 Arm - Wash................................................................................................................................2
4 00-324751 Ring - Wash................................................................................................................................2
5 00-948821-00001 Nut - Rinse Arm..........................................................................................................................2
6 00-329017-00009 Hose...........................................................................................................................................1
7 00-898202-00001 Manifold - Wash/Drain................................................................................................................1
8 OR-001-25 O-Ring........................................................................................................................................1
9 SC-128-10 Mach. Screw M6 x 1 x 12 mm Phil. Flat Hd...............................................................................6
10 00-522162 Clamp - Hose..........................................................................................................................AR
11 00-949592 Hose - Intake..............................................................................................................................1
12 NS-036-19 Stop Nut 5/16-18 Hex (SST)......................................................................................................6
13 WS-017-01 Washer 0.328 x 0.875 x 0.062 (SST).......................................................................................10
14 00-948963 Bracket - Pump...........................................................................................................................1
15 SC-041-14 Cap Screw 5/16-18 x 1-1/8 Hex Hd. (SST)................................................................................4
16 00-948783-00001 Wash Pump Assy.......................................................................................................................1
17 00-949877 Hose...........................................................................................................................................1
18 00-522162 Clamp - Hose..........................................................................................................................AR
19 00-948785-00001 Hose...........................................................................................................................................1
20 00-974365-00001 Manifold - Wash (Lower)............................................................................................................1
21 00-542337 Clamp - Hose.............................................................................................................................3
22 00-528499 Clamp - Hose..........................................................................................................................AR
23 00-948782 Tube - Wash Manifold................................................................................................................1
24 00-948971-00002 Hanger - Pipe.............................................................................................................................2
25 00-949885 Hose...........................................................................................................................................1
26 00-974364-00001 Manifold - Wash (Upper)............................................................................................................1
27 00-948986-00001 Gasket - Wash Arm....................................................................................................................2
28 00-948784 Tee - Rinse.................................................................................................................................1
29 00-328994 Probe Assy. - Rinse....................................................................................................................1
30 FP-028-03 Pipe Plug 1/8 Sq. Hd. (Brass)....................................................................................................2
31 00-329017-00016 Hose...........................................................................................................................................2
32 00-949008-00001 Hose...........................................................................................................................................1
33 00-949584 Hose (Drain Sump to Drain Pump).............................................................................................1
34 00-329017-00015 Hose - Rinse (Upper).................................................................................................................1
35 00-974252-00001 Tee.............................................................................................................................................1
36 00-558171 Clamp - Hose.............................................................................................................................1
37 00-886610 Plug.........................................................................................................................................AR

- 39 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

WASH & PUMP ASSEMBLY (PW20)

F-43325 Rev. H (July 2018) - 40 -


PW PREP WASHERS REPLACEMENT PARTS

WASH & PUMP ASSEMBLY (PW20)


ILLUS. PART NO. NAME OF PART AMT.
PL-60775
1 00-528499 Clamp - Hose..........................................................................................................................AR
2 00-974252-00001 Tee.............................................................................................................................................2
3 00-542337 Clamp - Hose...........................................................................................................................16
4 00-949885 Hose...........................................................................................................................................2
5 00-948780 Tube - Wash Manifold................................................................................................................2
6 00-948971-00002 Hanger - Pipe.............................................................................................................................4
7 00-948986-00001 Gasket - Wash Arm....................................................................................................................4
8 00-974364-00002 Manifold - Wash (LH) (Upper)....................................................................................................2
9 00-974364-00003 Manifold - Wash (RH) (Upper)....................................................................................................2
10 00-948821-00002 Nut - Wash (LH).........................................................................................................................2
11 00-948821-00003 Nut - Wash (RH).........................................................................................................................2
12 00-324751 Ring - Wash................................................................................................................................2
13 00-974367 Arm - Wash................................................................................................................................2
14 00-948739-00001 Rinse Arm Assy..........................................................................................................................2
15 00-948822-00002 Wash/Rinse Arm Assy. (LH) (Incls. Items 10, 12, 13, & 14).......................................................2
16 00-948822-00003 Wash/Rinse Arm Assy. (RH) (Incls. Items 11 thru 14)...............................................................2
17 00-948785-00002 Hose...........................................................................................................................................2
18 00-329017-00014 Hose...........................................................................................................................................2
19 00-948784 Tee - Rinse.................................................................................................................................2
20 00-949008-00001 Hose........................................................................................................................................AR
21 00-949008-00002 Hose (Long).............................................................................................................................AR
22 00-329017-00010 Hose........................................................................................................................................AR
23 00-329017-00016 Hose........................................................................................................................................AR
24 00-949877 Hose...........................................................................................................................................2
25 SC-041-14 Cap Screw 5/16-18 x 1-1/8 Hex Hd. (SST)................................................................................8
26 WS-017-01 Washer 0.328 x 0.875 x 0.062 (SST).......................................................................................20
27 NS-036-19 Stop Nut 5/16-18 Hex (SST)....................................................................................................12
28 00-328994 Probe Assy. - Rinse....................................................................................................................2
29 FP-028-03 Pipe Plug 1/8 Sq. Hd. (Brass)....................................................................................................2
30 00-948963 Bracket - Pump...........................................................................................................................2
31 00-949580 Hose - Formed (LH)...................................................................................................................1
32 00-949581 Hose - Formed (RH)...................................................................................................................1
33 00-898202-00001 Manifold - Wash/Drain................................................................................................................2
34 OR-001-25 O-Ring........................................................................................................................................2
35 SC-128-10 Mach. Screw M6 x 1 x 12 mm Phil. Flat Hd.............................................................................12
36 00-948783-00001 Wash Pump Assy.......................................................................................................................2
37 FE-022-84 Connector - Strain Relief............................................................................................................1
38 00-974365-00002 Manifold - Wash (LH) (Lower)....................................................................................................1
39 00-974365-00003 Manifold - Wash (RH) (Lower)....................................................................................................1
40 00-886610 Plug.........................................................................................................................................AR

- 41 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DRAIN ASSEMBLY (PW10)

F-43325 Rev. H (July 2018) - 42 -


PW PREP WASHERS REPLACEMENT PARTS

DRAIN ASSEMBLY (PW10)


ILLUS. PART NO. NAME OF PART AMT.
PL-60833
1 SC-120-48 Cap Screw M6 x 1.0 x 18mm Hex Hd. (SST).............................................................................2
2 WL-006-16 Lockwasher 1/4 Helical (SST)....................................................................................................4
3 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
4 00-948779 Anchor - Hose............................................................................................................................1
5 00-948975 Bracket - Drain Pump.................................................................................................................1
6 00-947899-00001 Pump Motor Assy. (208-480 V., 60 Hz., 3 Ph.)..........................................................................1
7 00-558171 Clamp - Hose.............................................................................................................................9
8 00-936468-00004 Hose (1 In. I.D. x 4.75 In. Lg.)....................................................................................................1
9 00-974366 Valve Assy..................................................................................................................................1
10 00-775531-00001 Plug............................................................................................................................................1
11 00-949674-00001 Hose (72 In. Lg.).........................................................................................................................1
12 00-949878-00001 Hose...........................................................................................................................................1

- 43 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DRAIN ASSEMBLY (PW20)

F-43325 Rev. H (July 2018) - 44 -


PW PREP WASHERS REPLACEMENT PARTS

DRAIN ASSEMBLY (PW20)


ILLUS. PART NO. NAME OF PART AMT.
PL-60778
1 SC-120-48 Cap Screw M6 x 1.0 x 18mm Hex Hd. (SST).............................................................................2
2 WL-006-16 Lockwasher 1/4 Helical (SST)....................................................................................................4
3 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................2
4 00-948779 Anchor - Hose............................................................................................................................1
5 00-948975 Bracket - Drain Pump.................................................................................................................1
6 00-947899-00001 Pump Motor Assy. (208-480 V., 60 Hz., 3 Ph.)..........................................................................1
7 00-558171 Clamp - Hose.............................................................................................................................9
8 00-936468-00004 Hose (1 In. I.D. x 4.75 In. Lg.)....................................................................................................1
9 00-883181-00002 Tee.............................................................................................................................................1
10 00-949582 Hose (Drain Manifold to Tee).....................................................................................................1
11 00-949579 Hose (Drain Manifold to Tee).....................................................................................................1
12 01-510300-00002 Kit - Drain Valve.........................................................................................................................1
13 00-775531-00001 Plug............................................................................................................................................1
14 00-949674-00001 Hose (72 In. Lg.).........................................................................................................................1
15 00-949878-00002 Hose...........................................................................................................................................1

- 45 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DRAIN WATER TEMPERING

F-43325 Rev. H (July 2018) - 46 -


PW PREP WASHERS REPLACEMENT PARTS

DRAIN WATER TEMPERING


ILLUS. PART NO. NAME OF PART AMT.
PL-60865
1 00-292909 Vacuum Breaker 1/2 In. (Chrome) (Incls. Item 2).......................................................................1
2 00-292910 Service Kit - Vacuum Breaker....................................................................................................1
3 FP-040-43 Pipe 1/2 x 1-1/4 TBE (Brass)...................................................................................................AR
4 00-084071 Valve - Check 1/2.......................................................................................................................1
5 00-974120 Bracket - Support.......................................................................................................................1
6 FP-087-39 Fitting - Hose 5/8 Hose to 1/2 NPT (Brass)................................................................................1
7 00-528499 Clamp - Hose..........................................................................................................................AR
8 00-292856-00002 Hose - Drain (Cut to Fit).............................................................................................................1
9 00-974354 Tee.............................................................................................................................................1
10 00-118038-00002 Regulator - Pressure (1/2 In.).....................................................................................................1
11 FP-081-15 Fitting - Hose 5/8 x 3/4 Hose Male to 1/2 MPT..........................................................................1
12 00-892921 Strainer - Line (Incls. Items 13, 14, & 15)...................................................................................1
13 00-892922-00001 Cap.............................................................................................................................................1
14 00-892922-00002 Gasket........................................................................................................................................1
15 00-892922-00003 Screen........................................................................................................................................1
16 00-893100-00001 Solenoid Valve (1/2) (120 V.) (Incls. Items 17 & 18)..................................................................1
17 00-892132 Coil - Solenoid Valve (120 V.)....................................................................................................1
18 00-893101 Service Kit - 1/2 Solenoid Valve.................................................................................................1
19 00-974130 Prep Washer Drain Water Tempering Kit (Includes items 1 through 17)...................................1

- 47 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

ENERGY RECOVERY UNIT

F-43325 Rev. H (July 2018) - 48 -


PW PREP WASHERS REPLACEMENT PARTS

ENERGY RECOVERY UNIT


ILLUS. PART NO. NAME OF PART AMT.
PL-60774
1 00-974039 Diffuser....................................................................................................................................AR
2 SC-041-05 Cap Screw 1/4-20 x 5/8 Hex Hd. (SST)...................................................................................10
3 WS-017-06 Washer (SST)...........................................................................................................................20
4 NS-047-82 Stop Nut 1/4-20 Hex (SST)......................................................................................................10
5 00-949115 Mount (Fan to Coil).....................................................................................................................1
6 00-941113 Coil - Steam Condensing...........................................................................................................1
7 00-949114-00002 Plenum - Intake (With Flap) Before S/N 231176327...............................................................AR
00-949477 Plenum - Ventless Intake Starting S/N 231176327.................................................................AR
8 00-441481 Tee 3/8 Barbed (PW20eR).........................................................................................................2
9 00-941188 Bracket - Intake Plenum.............................................................................................................2
10 00-949128-00001 Deflector Assy............................................................................................................................1
11 00-949128-00002 Deflector Assy............................................................................................................................1
12 FP-015-17 Elbow - Pipe 1/2 x 90 Deg. (Brass)............................................................................................2
13 FP-090-64 Adapter 1/2 MPT to 3/8 Hose.....................................................................................................2
14 00-558090 Clamp......................................................................................................................................AR
15 00-941726-00004 Hose 3/8 (3.5 In. Lg.)..................................................................................................................1
16 00-941416 Restrictor - Flow.........................................................................................................................1
17 SC-041-50 Cap Screw 1/4-20 x 1/2 Hex Hd. (SST).....................................................................................8
18 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................8
19 00-949268 Duct - Side..................................................................................................................................1
20 00-949107 Duct - Front................................................................................................................................1
21 00-949108 Duct - Top...................................................................................................................................1
22 00-949106 Duct - Rear.................................................................................................................................1
23 00-949105 Duct Assy. (Incls. Items 17 thru 22)...........................................................................................1
24 FE-022-84 Connector - Strain Relief............................................................................................................2
25 00-949111-00002 Blower Assy. (Incls. Items 26 thru 34 & 48 [Qty 2]).................................................................AR
26 00-941200-00002 Housing - Fan.............................................................................................................................1
27 00-941187 Motor - Fan.................................................................................................................................1
28 NS-011-12 Stop Nut 8-32 (SST)...................................................................................................................4
29 00-948690 Seal - Fan Shaft.........................................................................................................................1
30 NS-031-08 Stop Nut 8-32 Special (SST)......................................................................................................4
31 00-941200-00003 Impeller - Fan.............................................................................................................................1
32 00-941197-00002 Gasket - Motor............................................................................................................................1
33 00-941197-00001 Gasket - Fan Intake....................................................................................................................1
34 00-941184 Mount - Fan Motor......................................................................................................................1
35 00-949112 Plate - Top (PW20eR Right Side) .............................................................................................1
36 00-526454-00002 Foam Tape..............................................................................................................................AR
37 00-941420 Logo - Advansys.........................................................................................................................1
38 00-941349 Bracket - Baffle........................................................................................................................AR
39 00-949007 Flap - Vent Before S/N 231176327 ........................................................................................AR
00-974565 Flap - Vent Starting S/N 231176327, Use With 00-949477.....................................................AR
40 00-949001 Cover - Valve..............................................................................................................................1
41 00-941798 Valve (Deltrol).............................................................................................................................1
42 00-941726-00001 Hose 3/8 (23.62 In. Lg.)..............................................................................................................1
43 00-941726-00007 Hose 3/8 (15 In. Lg.)...................................................................................................................1
44 00-941726-00017 Hose 3/8 (28 In. Lg.)...................................................................................................................1
45 00-941726-00015 Hose 3/8 (13.50 In. Lg.)..............................................................................................................1
46 00-949125-00001 Shroud - Front (PW10eR)..........................................................................................................1
47 00-949125-00002 Shroud - Front (PW20eR)..........................................................................................................1
48 00-919364 Nut - Rivet 1/4-20.......................................................................................................................9

- 49 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

EXHAUST VENT ASSEMBLY

F-43325 Rev. H (July 2018) - 50 -


PW PREP WASHERS REPLACEMENT PARTS

EXHAUST VENT ASSEMBLY


ILLUS. PART NO. NAME OF PART AMT.
PL-60866
1 00-294436-00003 Block - Fuse...............................................................................................................................1
2 00-918732 Bracket - Strain Relief................................................................................................................1
3 00-974141 Bracket.......................................................................................................................................1
4 00-948997 Bracket - Mounting.....................................................................................................................1
5 00-950229 Cover - Mylar..............................................................................................................................1
6 00-892250 Blade - Fan (10-1/2 In. Wing).....................................................................................................1
7 FE-026-92 Fuse (2.5 Amp.) (250 V.)............................................................................................................1
8 00-918088 Motor - Fan (Exhaust) (120 V.)...................................................................................................1
9 NS-047-82 Stop Nut 1/4-20 Hex (SST)........................................................................................................4
10 FE-022-84 Connector - Strain Relief............................................................................................................3
11 SC-041-50 Cap Screw 1/4-20 x 1/2 Hex Hd. (SST).....................................................................................4
12 SD-008-17 Self-Tapping Screw 6-20 x 3/8 Phil. Bndg. Hd., Type B.............................................................1
13 SD-008-18 Self-Tapping Screw 8-18 x 3/8 Phil. Bndg. Hd., Type B.............................................................4
14 SC-067-06 Mach. Screw 10-24 x 1/2 Hex Hd...............................................................................................4
15 00-294500-052-1 Transformer (100 VA.) (50/60 Hz.).............................................................................................1
16 00-948894 Vent Weldment...........................................................................................................................1
17 00-948891 Duct - Exhaust............................................................................................................................1
18 FE-024-88 Lock Nut 1/2 Electrical................................................................................................................3
19 00-948890 Kit - Powered Exhaust Vent Assy. (Incls. Items 1 thru 18).........................................................1

- 51 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

RACK, CABLES, SHELF, AND MISCELLANEOUS (PWV)

F-43325 Rev. H (July 2018) - 52 -


PW PREP WASHERS REPLACEMENT PARTS

RACK, CABLES, SHELF, AND MISCELLANEOUS (PWV)


ILLUS. PART NO. NAME OF PART AMT.
PL-AI4737
1 00-948776-00003 Rack - 12 Pan.............................................................................................................................1
2 00-950677 Insert - Basket............................................................................................................................1
3 00-974381 Rack - PWV Basket....................................................................................................................1
4 RR-006-23 Retaining Ring............................................................................................................................8
5 00-949014 Roller - Conveyor Rack..............................................................................................................8
6 NS-047-82 Stop Nut 1/4-20 Hex (SST)......................................................................................................26
7 WS-017-06 Washer (SST)...........................................................................................................................14
8 00-974984-00002 Guide - PWV Rack (RH).............................................................................................................1
9 00-974984-00001 Guide - PWV Rack (LH).............................................................................................................1
10 SC-125-45 Screw - Mach. 8-32 x 3/4 (Flat Cross)........................................................................................2
11 00-913102-00250 Assy. - Shelf Kit..........................................................................................................................1
12 SC-125-45 Screw - Mach. 8-32 x 3/4 (Flat Cross)........................................................................................2
13 SC-041-01 Cap Screw 1/4-20 x 3/4 Hex Hd. (SST).....................................................................................2
14 00-948826 Rod-End (1/4-28)........................................................................................................................2
15 WL-006-17 Lockwasher 1/4 Helical (SST)....................................................................................................2
16 NS-015-06 Nut - Hex (1/4-28).......................................................................................................................2
17 00-975035 Assy. - Wire Cable......................................................................................................................2
18 00-185104 Elbow..........................................................................................................................................2
19 00-974988 Guide - Channel.........................................................................................................................2
20 00-975039 Cover - Pulley Rear....................................................................................................................1

- 53 - F-43325 Rev. H (July 2018)


PW PREP WASHERS REPLACEMENT PARTS

DOOR, PULLEYS, AND WEIGHTS (PWV)

F-43325 Rev. H (July 2018) - 54 -


PW PREP WASHERS REPLACEMENT PARTS

DOOR, PULLEYS, AND WEIGHTS (PWV)


ILLUS. PART NO. NAME OF PART AMT.
PL-AI4738
1 00-974993-00001 Assy. - PWV Door......................................................................................................................1
2 00-290160 Magnet.......................................................................................................................................1
3 00-290159 Retainer - Magnet.......................................................................................................................1
4 SC-066-01 Mach. Screw 6-32 x 1/4 Phil. Truss Hd......................................................................................2
5 NS-031-50 Stop Nut 6-32 Hex (SST)...........................................................................................................2
6 WS-022-25 Washer.......................................................................................................................................4
7 00-948940 Bracket - Switch (ER Units Only)...............................................................................................1
8 WS-019-06 Washer.......................................................................................................................................2
9 WL-006-06 Lockwasher #10 Helical (SST)...................................................................................................2
10 SC-123-01 Cap Screw 10-24 x 3/4 Hex Socket Hd. (SST)..........................................................................2
11 00-112378-00048 Door - Slide................................................................................................................................2
12 00-748221 Handle - PWV Door....................................................................................................................1
13 00-975001 Stop - Door.................................................................................................................................1
14 SC-041-01 Cap Screw 1/4-20 x 3/4 Hex Hd. (SST).....................................................................................2
15 00-948826 Rod-End (1/4-28)........................................................................................................................2
16 WL-006-17 Lockwasher 1/4 Helical (SST)....................................................................................................2
17 NS-015-06 Nut - Hex (1/4-28).......................................................................................................................2
18 NS-047-82 Stop Nut 1/4-20 Hex (SST)......................................................................................................13
19 SC-041-62 Cap Screw 5/16-18 x 2-1/2 Hex Hd. (SST)................................................................................2
20 WS-017-06 Washer (SST).............................................................................................................................4
21 NS-047-86 Stop Nut 1/4-20 Hex (SST)........................................................................................................4
22 00-974999 Bracket - Door............................................................................................................................2
23 SC-041-05 Cap Screw 1/4-20 x 5/8 Hex Hd. (SST).....................................................................................7
24 00-948819-00001 Gutter (Upper Door) Gutter - Door.............................................................................................1
25 00-974982-00002 Mount - PWV Pulley (Right Rear)...............................................................................................1
26 00-974982-00001 Mount - PWV Pulley (Left Rear).................................................................................................1
27 00-975005-00002 Bracket - Clevis (Right Rear)......................................................................................................1
28 00-975005-00001 Bracket - Clevis (Left Rear)........................................................................................................1
29 00-974981-00002 Mount - PWV Pulley (Right Front)..............................................................................................1
30 00-974981-00001 Mount - PWV Pulley (Left Front)................................................................................................1
31 00-974990 Tube - Cable...............................................................................................................................2
32 SC-041-02 Cap Screw 1/4-20 x 1 Hex Hd. (SST)........................................................................................4
33 00-975031 Sheave (2" OD)..........................................................................................................................4
34 00-893014-00001 Spacer Door Link (Upper)..........................................................................................................8
35 WS-017-01 Washer 0.328 x 0.875 x 0.062 (SST).........................................................................................4
36 00-975030 Lock - Pulley Wire......................................................................................................................4
37 NS-036-19 Stop Nut 5/16-18 Hex (SST)......................................................................................................5
38 00-975002 Bushing - Flanged......................................................................................................................2
39 00-975004 Bracket - Front Clevis.................................................................................................................2
40 WS-003-47 Washer (SST).............................................................................................................................3
41 00-975003 Pivot - Balance Bar.....................................................................................................................1
42 00-975037 Slide...........................................................................................................................................2
43 00-974986-00001 Weldment - Plate Weight............................................................................................................1
44 00-974987-00001 Weight - Large............................................................................................................................8
45 00-974987-00002 Weight - Small............................................................................................................................1
46 00-974989 Lock - Weight.............................................................................................................................1

- 55 - F-43325 Rev. H (July 2018)

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