SUNSAVER

PV SYSTEM CONTROLLERS

Installation and Operation Manual

01
12.12.STD
TO ISAN/CSA
ORMSTO CA
CONF IFIED
3-1992
CERT NO.21
n2
C22.2 Divisio
I, ,C,D
Class ps A,B c.
Grou dous Lo
T5
Hazar Code:
p.
ove
Tem

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Rem per
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ERY SEA R
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te
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FLO CT
AVER SELE
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SS -2 S
RoH
OR

SUN
RO LL
ER . SENS Y
NT TEMP TER
R CO BAT
SO LA STAT
US
12 V
GING ly
CHAR e on
SOLA
R or us er
indo ºC Copp y
75 Onl
Use uctors
Ratin
g
Cond
inal
Nom lts dc V
12 Vo Input 30
.
Max 20.0 A
A
Solar ry 20.0
Batte 20.0 A t 65 ºC
Load Ambien
.
Max

’s
ator
Oper
See nual
! Ma STAR
NING
MOR

SunSaver Models Included in this Manual:

•• SS-6-12V / SS-6L-12V
•• SS-10-12V
•• SS-10L-12V / SS-10L-24V
•• SS-20L-12V / SS-20L-24V

MORNINGSTAR
World’s Leading Solar Controllers & Inverters

www.morningstarcorp.com
 SunSaver Dimensions CONTENTS
Inches [Millimeters]
1.0 Safety Information 4
2.0 General Information 10
2.1 Overview 10
2.2 Features 11
2.3 Regulatory Information 12

3.0 Installation Instructions 15

3.1 General Installation Notes 15
3.2 User Selections 17
3.3 Mounting 20
3.4 Wiring 22
4.0 Operation 31
4.1 LED Indications 31
Specification Summary 4.2 Battery Charging Information 33
4.3 Load Control Information 35
Ratings SS-6/6L SS-10/10L SS-20L

System Voltage 12 V 12 or 24V 12 or 24V

4.4 Protections 37
Min. Battery Voltage 6V 6V 6V 4.5 Inspection and Maintenance 39
Max. Solar Voltage¹ 30 V 30 or 60V 30 or 60V
5.0 Troubleshooting 40
Max. Solar Current 6 .5 A 10 A 20 A
5.1 Error Indications 40
Max. Load Current 6A 10 A 20 A
5.2 Common Problems 41
See Section 7.0 for full technical specifications
6.0 Warranty and Claim Procedure 42
1. Array voltage should never exceed maximum input voltage. Refer to the
solar module documentation to determine the highest expected array Voc as 7.0 Technical Specifications 44
defined by the lowest expected ambient temperature for the system location. Addendum to Operator’s Manual

2 MORNINGSTAR CORPORATION 3
1.0 IMPORTANT SAFETY INSTRUCTIONS WARNING:
These servicing instructions are for use by qualified
personnel only. To reduce the risk of electric shock,

1.0
SAVE THESE INSTRUCTIONS. do not perform any servicing other than that specified
in the operating instructions unless you are qualified
This manual contains important safety, installation and operating to do so.
instructions for the SunSaver solar controller.
WARNING:
The following symbols are used throughout this manual to EXPLOSION HAZARD - DO NOT DISCONNECT WHILE
indicate potentially dangerous conditions or mark important safety CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON-
instructions: HAZARDOUS.

WARNING:
Indicates a potentially dangerous condition. Use CAUTION:

!
extreme caution when performing this task. A BATTERY CAN PRESENT A RISK OF ELECTRICAL
SHOCK, BURN FROM HIGH SHORT-CIRCUIT
CURRENT, FIRE OR EXPLOSION FROM VENTED GASES.

!
CAUTION: OBSERVE PROPER PRECAUTIONS
Indicates a critical procedure for safe and proper
operation of the controller. CAUTION:

NOTE:
Indicates a procedure or function that is important for
! To reduce the risk of fire, connect only to a circuit
provided with a maximum branch-circuit overcurrent
protection rating not to exceed the model current rating
the safe and proper operation of the controller. on page 2 and in accordance with the National Electrical
Code, ANSI/NFPA 70.
Safety Information
CAUTION:
• Read all of the instructions and cautions in the manual before
beginning installation.
! Unit has no battery removal protection.
Disconnecting battery during charging may cause a
brief spike in load voltage (above the 15V
• There are no user serviceable parts inside the SunSaver. Do regulation limit) which may damage sensitive equipment.
not disassemble or attempt to repair the controller.
1
• Disconnect all sources of power to the controller before NOTE:
installing or adjusting the SunSaver. PROPER DISPOSAL OF BATTERIES IS REQUIRED.
• There are no fuses or disconnects inside the SunSaver. Do REFER TO YOUR LOCAL CODES FOR DISPOSAL
not attempt to repair. REQUIREMENTS

• Install external fuses/breakers as required. .0 Important Safety Information 4

4 1.0 SAFETY INFORMATION MORNINGSTAR CORPORATION 5

Informations de sécurité ATTENTION:

!
Pour diminuer le risque d’incendie, ne connectez
• Lisez toutes les instructions et les avertissements figurant
l’alimentation qu’à un circuit équipé d’une protection

1.0
dans le manuel avant de commencer l’installation. maximum par dérivation contre les surintensités ne
• Le SunSaver ne contient aucune pièce réparable par dépassant pas le courant nominal du modèle de la
l’utilisateur. Ne démontez pas ni ne tentez de réparer le page 2, conformément à la norme du Code National de
contrôleur. l’Électricité (NEC), ANSI/NFPA 70.
• Déconnectez toutes les sources d’alimentation du contrôleur ATTENTION:

•
avant d’installer ou de régler le SunSaver.
Le SunSaver ne contient aucun fusible ou interrupteur. Ne
tentez pas de réparer.
! Unité bénéficie d’aucune protection de retrait de batterie.
Débrancher la batterie pendant la charge peut entraîner
un bref pic de tension de charge (au-dessus du 15V limite
de règlement) qui peuvent endommager les équipement
• Installez des fusibles/coupe-circuits externes selon le besoin. sensibles.

Installation Safety Precautions

AVERTISSEMENT:
Ces instructions d’entretien sont exclusivement réservé- WARNING:
es à des techniciens qualifiés. Pour réduire le risque de This unit is not provided with a GFDI device. This
choc électrique, ne réalisez aucun entretien autre que charge controller must be used with an external
celui stipulé dans les instructions de fonctionnement, à GFDI device as required by the Article 690 of
moins que vous ne possédiez les qualifications néces- the National Electrical Code for the installation
saires en la matière. location.

ATTENTION:

!
UNE BATTERIE PEUT PRÉSENTER UN RISQUE ÉLEVÉ • Mount the SunSaver indoors. Prevent exposure to the
DE CHOC ÉLECTRIQUE, DE BRÛLURES SUITE À UN elements and do not allow water to enter the controller.
COURANT DE COURT-CIRCUIT ÉLEVÉ, À UN INCENDIE
OU À UNE EXPLOSION PROVENANT DE GAZ REJETÉS • Install the SunSaver in a location that prevents casual
DANS L’AIR. VEUILLEZ PRENDRE LES PRÉCAUTIONS contact. The SunSaver heatsink can become very hot during
NÉCESSAIRES. operation.
• Use insulated tools when working with batteries.
AVERTISSEMENT:
• Avoid wearing jewelry during installation.
RISQUE D’EXPLOSION. NE PAS DEBRANCHER TANT
QUE LE CIRCUIT EST SOUS TENSION, A MOINS QU’lL • The battery bank must be comprised of batteries of same
NE S’AGISSE D’UN EMPLACEMENT NON DANGEREUX. type, make, and age.
• Do not smoke in the vicinity of the battery bank.
• Mount the controller at least 3 ft (1 m) away from vented
batteries unless separated by a barrier or located in a
separate compartment.

6 1.0 SAFETY INFORMATION MORNINGSTAR CORPORATION 7

 • Power connections must remain tight to avoid excessive • Les connexions d’alimentation doivent rester serrées pour
heating from a loose connection. éviter une surchauffe excessive d’une connexion desserrée.
• Use properly sized conductors and circuit interrupters • Utilisez des conducteurs et des coupe-circuits de dimensions
• This charge controller is to be connected to DC circuits only. adaptées.
These DC connections are identified by the symbol below: • Ce contrôleur de charge ne doit être connecté qu’à des cir-
cuits en courant continu. Ces connexions CC sont identifiées

1.0
par le symbole ci-dessous:

Direct Current Symbol

Symbole courant continu

Précautions de sécurité d’installation
AVERTISSEMENT:
L’appareil n’est pas fourni avec un dispositif GFDI.
Ce contrôleur de charge doit être utilisé avec un
dispositif GFDI externe tel que requis par l’Article
690 du Code électrique national de l’emplacement de
l’installation.

• Montez le SunSaver à l’intérieur. Empêchez l’exposition aux

éléments et la pénétration d’eau dans le contrôleur.
• Installez le SunSaver dans un endroit qui empêche le con-
tact occasionnel. Le dissipateur de chaleur SunSaver peut
devenir très chaude pendant le fonctionnement
• Utilisez des outils isolés pour travailler avec les batteries.
• Évitez le port de bijoux pendant l’installation.
• Le groupe de batteries doit être constitué de batteries du
même type, fabricant et âge.
• Ne fumez pas à proximité du groupe de batteries.
• Monter le régulateur au moins 3 pi (1 m) de batteries ventilés
sauf séparées par une barrière ou situé dans un comparti-
ment séparé.

8 1.0 SAFETY INFORMATION MORNINGSTAR CORPORATION 9

 2.0 GENERAL INFORMATION 2.2 Features
The features of the SunSaver are shown in Figure 1 below.
An explanation of each feature is provided.
2.1 Overview
Thank you for selecting the SunSaver solar charge
controller. The SunSaver is an advanced PWM solar battery 1 4 5
charger and load controller for stand-alone PV systems. 2
6
The SunSaver battery charging process has been

2 .0
optimized for long battery life and improved system SUNSAVER-6
CONFORMS TO UL STD 1604
CERTIFIED TO CAN/CSA STD
C22.2 NO.213-M1987

performance. Self-diagnostics and electronic error protection

SOLAR CONTROLLER SS-6-12V For the Risk of Explosion Only
Operating Temp. Code: T5
Class 1 Division 2
Groups A,B,C,D

{
CHARGING STATUS TEMP. SENSOR BATTERY STATUS Hazardous Loc.

prevent damage when installation mistakes or system faults Nominal Rating

12 Volts dc
SOLAR BATTERY

12 V
LOAD SEALED
OR
FLOODED
Remove
Jumper
Wire for

occur.
Max. Input 30 V Flooded
Solar 6.5 A SELECT
Battery
Battery 6.5 A
Load 10.0 A indoor use only

Although the SunSaver is very simple to install and use,

please take the time to read this operator’s manual and
See Operator’s
! Manual
Use Copper
MORNINGSTAR
Conductors Only

become familiar with the controller.

2 3
NOTE: Product photos are only intended for use in general Figure 1. SunSaver features.
depiction, and for purposes of wiring illustration – refer to
manual addendums and website declarations of conformity
for exact certification listings. 1 - Status LED
An LED indicator that shows charging status and also
indicates when a solar input fault condition exists.

2 - Power Terminal Block

Power terminations for system Solar, Battery, and Load
connections.

3 - Battery Select Jumper

A removable jumper to select the battery type.

4 - Local Temperature Sensor

Measures ambient temperature. Battery regulation is
adjusted based on ambient temperature changes.

10 2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 11

5 - Battery Status LEDs FCC REQUIREMENTS:
Provides approximate battery state-of-charge indication
This device complies with Part 15 of the FCC rules.
and also indicates when a system or load fault condition
Operation is subject to the following two conditions: (1)
exists.
This device may not cause harmful interference, and (2)
this device must accept any interference received, including
6 - Mounting Holes
interference that may cause undesired operation.
Four (4) mounting holes
Changes or modifications not expressly approved by
Morningstar for compliance could void the user’s authority to
operate the equipment. 2
2.3 Regulatory Information

2 .0
NOTE:
NOTE: This equipment has been tested and found to comply
This section contains important information for safety
and regulatory requirements.
with the limits for a Class B digital device, pursuant to Part
15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
The SunSaver controller should be installed by a qualified residential installation. This equipment generates, uses, and
technician according to the electrical regulations of the can radiate radio frequency energy and, if not installed and
country in which the product will be installed. used in accordance with the instruction manual, may cause
harmful interference to radio communication. However,
SunSaver controllers comply with the following EMC there is no guarantee that interference will not occur in a
standards: particular installation. If this equipment does cause harmful
• Immunity: EN61000-6-2:1999 interference to radio or television reception, which can be
• Emissions: EN55022:1994 with A1 and A3 Class B1 determined by turning the equipment on and off, the user is
encouraged to try to correct the interference by one or more
• Safety: EN60335-1 and EN60335-2-29 (battery
of the following measures:
chargers)
• Re-orient or relocate the receiving antenna.
• Increase the separation between the equipment and
receiver.
• Connect the equipment into an outlet on a circuit
different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV
technician for assistance.

12 2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 13

 This Class B digital apparatus complies with Canadian
3.0 INSTALLATION INSTRUCTIONS
ICES-003.
Cet appareil numerique de la classe B est conforme a la 3.1 General Installation Notes
norme NMB-003 du Canada.
• Read through the entire installation section before
beginning installation.
• Be very careful when working with batteries. Wear
eye protection. Have fresh water available to wash
and clean any contact with battery acid.
• Use insulated tools and avoid placing metal objects
near the batteries. 2
• Explosive battery gases may be present during

3 .0
charging. Be certain there is sufficient ventilation to
release the gases.
• Do not install in locations where water can enter the
controller.
• Loose power connections and/or corroded wires
may result in resistive connections that melt wire
insulation, burn surrounding materials, or even cause
fire. Ensure tight connections and use cable clamps
to secure cables and prevent them from swaying in
mobile applications.
• The SunSaver charging algorithm is compatible with
lead-acid or NiCd batteries. NiMH, Li-ion, and other
battery chemistries are not compatible with the
SunSaver charging algorithm.
• The SunSaver Battery connection may be wired
to one battery or a bank of batteries. The following
instructions refer to a singular battery, but it is implied
that the battery connection can be made to either one
battery or a group of batteries in a battery bank.

14 2.0 GENERAL INFORMATION MORNINGSTAR CORPORATION 15

 3.2 User Selections
Installation in Hazardous Locations Select a Battery Type
THIS EQUIPMENT IS ONLY SUITABLE FOR USE IN CLASS The SunSaver provides a Battery Select Jumper to
I, DIVISION 2, GROUPS A,B,C and D OR NON-HAZARDOUS choose the battery type. See Section 7.0 Technical
LOCATIONS. Specifications for detailed charging information for each
battery type.
CAUTION:

! For hazardous locations, device must be

installed inside an appropriately type rated tool secured
enclosure. Consult with local authority having jurisdiction for
The battery select jumper is secured in the terminal block
between terminal #6 and terminal #7 as shown in figure 2a.
type rating required. The second column in table 1 specifies whether the jumper 2
should be removed or remain in place, depending on the

3 .0
ATTENTION: desired battery type.
! Pour les endroits dangereux, le dispositif doit être
installé à l’intérieur un convenablement qualification de type Battery Type Battery Jumper Absorption Float Equalize
outil sécurisé enceinte. Consultez les autorités locales
Sealed Inserted 14.10V 13.70V N/A
compétentes pour la qualification de type requise.
Flooded/
Removed 14.60V 13.70V 14.90V
AGM1

1. Flooded/AGM absorption value effective with unit serial nos. 2038 0001 and higher

Table 1. Battery Type selection

Figure 2a. Removing the Battery Select jumper.

16 3.0 INSTALLATION MORNINGSTAR CORPORATION 17

Choose Regulation Method (optional)
Choose between Pulse Width Modulation (PWM) charging
or Slow Switching charging. PWM charging is the default
regulation method and is the method recommended for most
systems.

Slow Switching regulation should only be selected if noise

or interference exists in the system due to PWM charging.
This regulation method limits the switching frequency to 10
Hz (maximum), which can eliminate noise issues in some
systems. Figure 2b. Remove faceplate screws.

2
PWM charging is selected by default. To enable Slow

3 .0
Switching regulation do the following:

1. Remove all four screws that secure the faceplate on

the SunSaver. See Figure 2b.
2. Gently pry the faceplate off the SunSaver.
Occasionally, epoxy encapsulant will cause the
faceplate to stick. Use a small flat-head screw driver
to separate the faceplate from the SunSaver body.
See Figure 2c. Figure 2c. Remove faceplate.

3. A loop of wire protrudes from the epoxy. Cut the loop

with wire clippers to switch the regulation method to CUT
Slow Switching. See Figure 2d.
4. Tape the cut ends with electrical tape to prevent
contact with the faceplate.
5. Replace the faceplate and secure with the four
screws.

Figure 2d. Cut the Regulation Select wire loop.

18 3.0 INSTALLATION MORNINGSTAR CORPORATION 19

3.3 Mounting
CAUTION: Equipment Damage or Risk of Explosion

! Never install the SunSaver in an enclosure with vented/

flooded batteries. Battery fumes are flammable and will
corrode and destroy the SunSaver circuits.
AT LEAST
2” (51 mm) WARM AIR

CAUTION: Equipment Damage

!
When installing the SunSaver in an enclosure, ensure SUNSAVER-20L
CONFORMS TO ISA 12.12.01
CERTIFIED TO CAN/CSA STD
C22.2 NO.213-1992
SOLAR CONTROLLER SS-20L-12V Class I, Division 2
Groups A,B,C,D

sufficient ventilation. Installation in a sealed enclo-

Hazardous Loc.
Temp. Code: T5

{
CHARGING STATUS TEMP. SENSOR BATTERY STATUS

SOLAR BATTERY LOAD Remove

Nominal Rating SEALED

sure will lead to over-heating and a decreased product

12 Volts dc Jumper
OR
Max. Input 30 V 12 V Wire for
FLOODED
Solar 20.0 A Flooded
SELECT
Battery 20.0 A Battery

lifetime.
Load 20.0 A
Max. Ambient 65 ºC
RoHS

! See Operator’s indoor use only

Manual

PRUDENCE: Endommagement de l’équipement ou

Use 75 ºC Copper
MORNINGSTAR
Conductors Only

!
risque d’explosion
N’installez jamais le SunSaver dans une enceinte avec
AT LEAST 2
des batteries à évent/à électrolyte liquide. Les vapeurs COOL AIR
2” (51 mm)

3 .0
des batteries sont inflammables et corroderont et détru-
iront les circuits du SunSaver.

PRUDENCE: Endommagement de l’équipement

! Assurez une ventilation suffisante en cas d’installation

du SunSaver dans une enceinte. L’installation dans une
enceinte hermétique entraîne une surchauffe et une
Figure 3. Mounting and cooling.

réduction de la durée de vie du produit. Step 3: Mark Holes

Use a pencil or pen to mark the four (4) mounting hole
Step 1: Choose Mounting Location locations on the mounting surface.
Locate the SunSaver on a vertical surface protected from
Step 4: Drill Holes
direct sun, high temperatures, and water. The unit should
be located in the same ambient temperature as the battery. Remove the controller and drill 3/32” (2.5 mm) holes in the
Locate the controller within 10 ft (3 M) of the battery bank. marked locations.
Mounting the controller on a horizontal surface does not
provide optimal airflow and could lead to overheating. Step 5: Secure Controller
Place the controller on the surface and align the mounting
Step 2: Check for Clearance holes with the drilled holes in step 4. Secure the controller in
Place the SunSaver in the location where it will be place using mounting screws (not included).
mounted. Verify that there is sufficient room to run wires and
that there is ample room above and below the controller for
air flow.

20 3.0 INSTALLATION MORNINGSTAR CORPORATION 21

3.4 Wiring ATTENTION:

!
Unité bénéficie d’aucune protection de retrait de batterie.
NOTE: A recommended connection order has been Débrancher la batterie pendant la charge peut entraîner
provided for maximum safety during installation. When un bref pic de tension de charge (au-dessus du 15V limite
disconnecting, solar input must be removed first before de règlement) qui peuvent endommager les équipement
disconnecting battery. See caution below. sensibles.

NOTE: The SunSaver is a negative ground controller. Step 1: Load Wiring

Any one negative conductor can be earth grounded as
required. Grounding is recommended, but not required The SunSaver load output connection will provide battery
for correct operation. voltage to system loads such as lights, pumps, motors,
and electronic devices. See Section 4.3 Load Control
NOTE:
To comply with the NEC, the SunSaver must be installed Information for more details about load control.
using wiring methods in accordance with Article 690 of
the latest edition of the National Electric Code, NFPA 70. SUNSAVER-20L
SOLAR CONTROLLER SS-20L-12V
CONFORMS TO ISA 12.12.01
CERTIFIED TO CAN/CSA STD
C22.2 NO.213-1992
Class I, Division 2
Groups A,B,C,D
Hazardous Loc.

2
Temp. Code: T5

{
CHARGING STATUS TEMP. SENSOR BATTERY STATUS

NOTE: SOLAR BATTERY LOAD Remove

Nominal Rating SEALED
12 Volts dc Jumper
OR
Max. Input 30 V 12 V Wire for
FLOODED

The total current draw of all system loads connected

Solar 20.0 A Flooded

3 .0
SELECT
Battery 20.0 A Battery
Load 20.0 A
Max. Ambient 65 ºC
RoHS
to the SunSaver LOAD terminals cannot exceed the
controller’s load current rating. ! See Operator’s
Manual
MORNINGSTAR
indoor use only
Use 75 ºC Copper
Conductors Only

NOTE: LOAD
For mobile applications, be sure to secure all wiring. POSITIVE (+) FUSE
Use cable clamps to prevent cables from swaying when
the vehicle is in motion. Unsecured cables create loose
and resistive connections which may lead to excessive
LOAD
heating and/or fire. NEGATIVE (-)

WARNING:
EXPLOSION HAZARD - DO NOT DISCONNECT WHILE Figure 4. Load wiring.
CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON-
HAZARDOUS.
Connect load positive (+) and negative (-) load wires to
the system load(s) or load distribution panel as shown in
AVERTISSEMENT:
RISQUE D’EXPLOSION. NE PAS DEBRANCHER TANT figure 4. Refer to the wire gauge chart on page 30 of this
QUE LE CIRCUIT EST SOUS TENSION, A MOINS QU’lL manual for correct wire size. Use 75 °C copper wire.
NE S’AGISSE D’UN EMPLACEMENT NON DANGEREUX. If required, the negative load connection may be
CAUTION: Unit has no battery removal protection. earth grounded. Use appropriate gauge wire and proper

! Disconnecting battery during charging may cause a brief

spike in load voltage (above the 15V regulation limit)
which may damage sensitive equipment.
grounding methods for the installation site.

22 3.0 INSTALLATION MORNINGSTAR CORPORATION 23

 An in-line fuse holder should be wired in series in the load mm) from the battery positive terminal. DO NOT INSERT
positive (+) wire as shown. DO NOT INSERT A FUSE AT A FUSE AT THIS TIME. A circuit breaker may be used in
THIS TIME. A circuit breaker may be used in lieu of a fuse. lieu of a fuse. Keep the breaker in the open (disconnected)
Keep the breaker in the open (disconnected) position at this position at this time.
time.
CAUTION: Unit has no battery removal protection.
If wiring the load connection to a distribution panel, each
load circuit should be fused separately. The total load draw
should not exceed the the SunSaver’s maximum load rating.
! Disconnecting battery during charging may cause a brief
spike in load voltage (above the 15V regulation limit) which
may damage sensitive equipment.

Step 2: Battery Wiring ATTENTION:

!
Unité bénéficie d’aucune protection de retrait de batterie.
WARNING: Shock Hazard Débrancher la batterie pendant la charge peut entraîner
Fuses, circuit breakers, and disconnect switches un bref pic de tension de charge (au-dessus du 15V limite
should never open grounded system conductors. Only de règlement) qui peuvent endommager les équipement 2
GFDI devices are permitted to disconnect grounded

3 .0
sensibles.
conductors.

AVERTISSEMENT: Risque de décharge électrique NOTE:

Les fusibles, coupe-circuits et interrupteurs ne doivent Battery circuit fuse / breaker not included. Fuse must be
jamais ouvrir les conducteurs du système mis à la terre. purchased separately.
Seuls les dispositifs GFDI sont autorisés à déconnecter
les conducteurs reliés mis à la terre.
SUNSAVER-20L
CONFORMS TO ISA 12.12.01
CERTIFIED TO CAN/CSA STD
C22.2 NO.213-1992
SOLAR CONTROLLER SS-20L-12V Class I, Division 2
Groups A,B,C,D
Hazardous Loc.
Temp. Code: T5

{
CHARGING STATUS TEMP. SENSOR BATTERY STATUS

SOLAR BATTERY LOAD Remove

Nominal Rating SEALED
12 Volts dc Jumper
OR
Max. Input 30 V 12 V Wire for
FLOODED
Solar 20.0 A Flooded
SELECT

The nominal battery voltage must match the SunSaver

Battery 20.0 A Battery
Load 20.0 A
Max. Ambient 65 ºC
RoHS

voltage rating. For 12V SunSaver models, only a 12V ! See Operator’s
Manual
MORNINGSTAR
indoor use only
Use 75 ºC Copper
Conductors Only

battery may be used. Connect only 24V batteries (or two

12V batteries in series) to 24V SunSaver models. BATTERY BATTERY
NEGATIVE (-)
POSITIVE (+)
Before connecting the battery, measure the battery
voltage. Battery voltage must be greater than 6 volts to FUSE
power the SunSaver (12V or 24V models).
Connect the battery to the SunSaver. Refer to the wire 6 in (150 mm)
MAX.
gauge chart on page 43 of this manual for correct wire size. + - EARTH
Use 75 °C copper wire. 12V / 24V GROUND
If required, the negative battery connection may be BATTERY

earth grounded. Use appropriate gauge wire and proper Figure 5. Battery wiring.
grounding methods for the installation site.
Wire an in-line fuse holder no more than 6 inches (150

24 3.0 INSTALLATION MORNINGSTAR CORPORATION 25

 12V OR 24V NOMINAL
(DEPENDS ON MODEL)
Step 3: Solar Wiring
12 Volt 12 Volt
WARNING: Shock Hazard MODULE MODULE SUNSAVER-20L
CONFORMS TO ISA 12.12.01
CERTIFIED TO CAN/CSA STD
C22.2 NO.213-1992

The solar PV array can produce open-circuit voltages

SOLAR CONTROLLER SS-20L-12V Class I, Division 2
Groups A,B,C,D
Hazardous Loc.
Temp. Code: T5

{
CHARGING STATUS TEMP. SENSOR BATTERY STATUS

in excess of 40 Vdc when in sunlight. Verify that the

SOLAR BATTERY LOAD Remove
Nominal Rating SEALED
12 Volts dc Jumper
OR
Max. Input 30 V 12 V Wire for
FLOODED
Solar 20.0 A Flooded
SELECT

solar input breaker or disconnect has been opened

Battery 20.0 A Battery
Load 20.0 A
Max. Ambient 65 ºC
RoHS

(disconnected) before installing the system wires. ! See Operator’s

Manual
indoor use only
Use 75 ºC Copper
MORNINGSTAR
Conductors Only

SOLAR SOLAR
AVERTISSEMENT: Risque de décharge électrique POSITIVE (+) NEGATIVE (-)
Le réseau PV solaire peut produire des tensions de cir-
cuit ouvert supérieures à 40 V cc à la lumière du soleil.
(- ) (+) (- ) (+)
Vérifiez que le coupe-circuit ou l’interrupteur d’entrée
solaire a été ouvert (déconnexion) avant d’installer les
EARTH
câbles du système. GROUND

WARNING: Risk of Damage

Connecting the solar array to the battery terminal will Figure 6. Solar input wiring.

3.0
permanently damage the SunSaver. NOTE:
Higher voltage PV modules designed for on-grid PV
applications should not be used with the SunSaver or
AVERTISSEMENT : Risque d’endommagement any PWM controller. Only use high voltage modules with
La connexion du réseau solaire sur la borne de la bat- maximum power point tracking (MPPT) controllers.
terie endommagera le SunSaver de façon permanente.

Connect the solar module(s) to the SunSaver. Refer to the

The nominal solar module voltage must match the wire gauge chart on page 30 of this manual for correct wire
SunSaver voltage rating. For 12V SunSaver models, only size. Use 75 °C copper wire.
a 12 V nominal solar module having a maximum open If required, the negative solar connection may be
circuit voltage of 30V may be used. Connect only 24V earth grounded. Use appropriate gauge wire and proper
nominal solar modules (or two 12V arrays in series) to 24V grounding methods for the installation site.
SunSaver models. The maximum open circuit voltage of the
24V array must be less than 60V. Step 4: Confirm Wiring
Re-check the wiring in steps 1 through 3. Confirm
correct polarity at each connection. Verify that all seven (7)
SunSaver power terminals are tightened.

26 3.0 INSTALLATION MORNINGSTAR CORPORATION 27

 SUNSAVER-20L
CONFORMS TO ISA 12.12.01

Next, place the terminal cover over the terminal block as

CERTIFIED TO CAN/CSA STD
C22.2 NO.213-1992
SOLAR CONTROLLER SS-20L-12V Class I, Division 2
Groups A,B,C,D
Hazardous Loc.
Temp. Code: T5

{ shown in Figure 8b. The cover mounting holes should align

CHARGING STATUS TEMP. SENSOR BATTERY STATUS

SOLAR BATTERY LOAD Remove

Nominal Rating SEALED
12 Volts dc Jumper
OR
Max. Input 30 V 12 V Wire for
FLOODED

with the two (2) faceplate screw holes.

Solar 20.0 A Flooded
SELECT
Battery 20.0 A Battery
Load 20.0 A
Max. Ambient 65 ºC
RoHS

! See Operator’s indoor use only

Manual
Use 75 ºC Copper
MORNINGSTAR
Conductors Only

(+)

3 (+) 1
(+) 2

Figure 7. System Wiring Review.

3.0
Step 5: Install the Terminal Cover
The terminal cover prevents contact with the power
Figure 8b. Place the Terminal Block Cover.
terminals when energized. If local code and regulations
require certification, terminal cover must be installed;
otherwise, terminal cover use is optional. Last, secure the terminal cover with the two (2) screws
Begin by removing the two (2) lower faceplate screws as included with the cover.
shown in figure 8a. Set the screws aside.

Figure 8a. Remove 2 faceplate screws. Figure 8c. Secure the Terminal Block Cover with 2 screws.

28 3.0 INSTALLATION MORNINGSTAR CORPORATION 29

Step 6: Install Fuses or Close Breakers
Install a properly sized DC-rated fuse in each fuse holder
4.0 OPERATION
in the following order:
1. Load circuit 4.1 LED Indications
2. Battery circuit
3. Solar circuit STATUS LED
Refer to the fuse table on page 46 for appropriate fuse sizes The Status LED indicates charging status and any
existing solar input error conditions. The Status LED is on
If using circuit breakers, close the load breaker first when charging during the day and off at night. The Status
followed by the battery breaker, then the solar breaker. LED will flash red whenever an error condition(s) exists.
Table 2 lists the Status LED indications.
Step 7: Confirm Power-up
The SunSaver should begin the power-up LED sequence Operating
Color Indication
when battery power is applied. Observe that the Battery State
Status LEDs blink in sequence one time. None Off (with heartbeat¹) Night
If the SunSaver does not power up or a flashing LED error
On Solid
sequence exists, refer to Section 5.0 Troubleshooting. Green
( with heartbeat² )
Charging

4.0
Red Flashing Error
On Solid
Red Critical Error
( with heartbeat2 )

¹ Status LED heartbeat indication flickers ON briefly every 5 seconds

² Status LED heartbeat indication flickers OFF briefly every 5 seconds
Table 2. Status LED definitions

For more information on Status LED errors, see Section

5.1 Error Indications.

30 3.0 INSTALLATION MORNINGSTAR CORPORATION 31

BATTERY SOC LEDS 4.2 Battery Charging Information
Three (3) battery “state-of-charge” (SOC) LEDs indicate The SunSaver has a 4-stage battery charging algorithm
the level of charge on the battery. The SOC indication is for rapid, efficient, and safe battery charging. Figure 9
based only on battery voltage setpoints, which only provides shows the sequence of the stages.
an approximation of the actual state-of-charge of the battery.
Table 3 lists the SOC LED indications.

SOC Indication Battery Status Load Status

VOLTAGE
EQUALIZE
LED
Fast Flashing Full Battery:
Green Load On
(2 Flash / sec) Equalize Charge
Med. Flashing Full Battery: NIGHT BULK
ABSORPTION FLOAT NIGHT
Green Load On CHARGE
(1 Flash / sec) Absorption Charge
Slow Flashing Full Battery:
Green Load On
(1 Flash / 2 sec) Float Charge TIME

Green On solid Battery Nearly Full Load On Figure 9. SunSaver charging algorithm.

4.0
Yellow On solid Battery Half Full Load On
Bulk Charge
Flashing LVD Warning
Red Battery Low In this stage, the battery voltage has not yet reached
(1 Flash / sec) (Load On)
absorption voltage and 100% of available solar power is
LVD
Red On solid Battery Empty used to recharge the battery.
(Load Off)
None No LEDS On Battery Missing Load Off Absorption
Table 3. Battery SOC LED definitions
When the battery has recharged to the Absorption voltage
setpoint, constant-voltage regulation is used to prevent
heating and excessive battery gassing.
NOTE:
An error condition exists if multiple Battery SOC LEDs
are flashing. See Section 5.1 Error Indications for more Float
information.
After the battery is fully charged the SunSaver reduces
the battery voltage to a float charge which is sometimes
called a trickle charge.
Depending on battery history, the battery remains in the

32 4.0 OPERATION MORNINGSTAR CORPORATION 33

absorption stage for 3 or 4 hours before transitioning to the will detect the battery and provide approximately 85%
float stage. of available charge current until the battery reaches the
minimum operating voltage of the controller. When the
Equalize (flooded battery type only)
battery has recharged to the minimum operating voltage of
The SunSaver will equalize a flooded battery for three
the SunSaver, 100% of available charge current will flow to
(3) hours every 28 days. Equalize charging raises the
the battery and normal operation will resume.
battery voltage above the standard absorption voltage so
that the electrolyte gases. This process prevents electrolyte
4.3 Load Control Information
stratification and equalizes the individual cell voltages within
the battery. The primary purpose of the load control function is to
disconnect system loads when the battery has discharged
WARNING: Risk of Explosion to a low state-of-charge and reconnect system loads when
Equalizing vented batteries produces explosive gases.
The battery bank must be properly ventilated. the battery is sufficiently recharged. System loads may be
lights, pumps, motors, DC appliances, and other electronic
CAUTION: Equipment Damage devices. The total current draw of all loads must not exceed
Excessive overcharging and gassing too vigorously the SunSaver maximum load rating.
! can damage the battery plates and cause shedding of
active material from the plates. An equalization that is
too high or for too long can be damaging. Review the NOTE:
requirements for the particular battery being used in Do not wire an AC inverter of any size to the load termi-
your system. nals of the SunSaver. Damage to the load control circuit

4.0
may result. Connect inverters directly to the battery or
AVERTISSEMENT: Risque d’explosion battery bank.
Les batteries à évent et compensation produisent des
gaz explosifs. Le groupe de batteries doit être correcte-
ment ventilé. Load Control Settings
Load control is fully automatic. The load will be
ATTENTION: Endommagement de l’équipement disconnected and reconnected based upon the Low Voltage

!
Une surcharge excessive et un dégagement gazeux
trop vigoureux peuvent endommager les plaques de Disconnect (LVD) and Low Voltage Reconnect (LVR) voltage
batteries et provoquer l’élimination du matériau actif des thresholds. The LVD and LVR thresholds are listed in the
plaques. Une compensation trop élevée ou trop longue back of the manual.
peut provoquer des dégâts. Examinez les exigences
pour la batterie particulière utilisée dans votre système.
LVD Warning
Dead Battery Charging As the battery discharges the Battery Status LEDs will
The SunSaver has a special charging function to recover transition from green to yellow and then from yellow to
batteries that have discharged too low. If the terminal flashing red. The flashing red indication is a warning that a
voltage of the battery is greater than 1 Volt, the SunSaver low voltage disconnect event will occur soon. The amount of
time between a green SOC indication and load disconnect

34 4.0 OPERATION MORNINGSTAR CORPORATION 35

will depend on many factors including: 4.4 Protections
• rate of discharge (amount of load draw)
• capacity of the battery Solar Overload
• health of the battery (Charging Status LED: Red flashing) If the solar current
• LVD set-point exceeds the maximum solar rating, the SunSaver will
If the battery discharges to the LVD set-point the load will stop charging until the solar current returns to within its
disconnect and a solid red Battery Status LED indication will operational rating. See Section 7.0 Technical Specifications
be displayed. for more information.

General Load Control Notes Load Overload

• Only SS-6L/10L/20L models provide load control. (Battery Status LEDs: G&R - Y sequencing) If the load
• Regulated voltage due to temperature compensation current exceeds the maximum load current rating, the
is limited to a maximum of 15V (30V @ 24V nominal). SunSaver will disconnect the load.
This protects certain DC loads that may be damaged The SunSaver will attempt to reconnect the load two
by high regulated input voltage. (2) times approximately 10 seconds apart. If the overload
remains after the first two (2) attempts, the fault must be
• The load connection is NOT a regulated voltage
cleared by removing and reapplying power.
output. The load terminal voltage is approximately the
same as battery voltage unless the controller is in LVD

4.0
Solar Short Circuit
condition (load turned off).
(Charging Status LED: off) Solar input power wires are
• Do not wire multiple SunSaver load outputs together in
short-circuited. Charging automatically resumes when the
parallel to power DC loads with a current draw greater
short is cleared.
than the lowest rated controller’s maximum load rating.
Equal current sharing cannot be guaranteed and an
Load Short Circuit
over-load condition will likely occur on one or more
controllers. (Battery Status LEDs: G&R - Y sequencing) Fully
protected against load wiring short-circuits. After two (2)
• Exercise caution when connecting loads with specific
automatic load reconnect attempts (10 seconds apart), the
polarity to a live load circuit. A reverse polarity con-
fault must be cleared by removing and reapplying power.
nection may damage the load. Always re-check load
connections before applying power.
PV Reverse Polarity
• The SunSaver will go straight to LVD on start-up if the (Charge Status LED: off) Fully protected against reverse
battery voltage is at or below 11.7V / 23.4V. solar connection. No damage to the controller will result.
Correct the mistake to resume normal operation.

36 4.0 OPERATION MORNINGSTAR CORPORATION 37

Battery Reverse Polarity
(No LED indication) Fully protected against reverse
battery connection. No damage to the controller will result. 4.5 Inspection and Maintenance
Correct the mistake to resume normal operation. The following inspections and maintenance tasks are
recommended at least two times per year for best controller
Damaged Local Temperature Sensor performance.
(Battery Status LED: R - Y - G sequencing, Charge Status
LED: R on solid) The local ambient temperature sensor • Tighten all terminals. Inspect for loose, broken, or
is short-circuited or damaged. Charging stops to avoid corroded connections.
over- or under-charging. This is a critical error. Contact your • Verify that all wire clamps and tie-downs are secure.
authorized Morningstar dealer for service.
• Check that the controller is mounted in a clean,
protected environment; free of dirt, insects, nests,
Damaged Internal Temperature Sensor
and corrosion.
(Battery Status LED: R - Y - G sequencing, Charge Status
LED: R on solid) The internal heatsink temperature sensor • If applicable, check enclosure ventilation and air flow
is damaged. This is a critical error. Contact your authorized holes for obstructions.
Morningstar dealer for service. • Verify LED indication is consistent with the present

4.0
system conditions.
High Temperature
(Battery Status LED: R - Y sequencing) The heatsink
temperature has exceeded 85 °C and the solar and load is
disconnected. The SunSaver will automatically reconnect
when the heatsink cools to 80 °C.

High Voltage Disconnect

(Battery Status LED: R - G sequencing) The battery
voltage has exceeded the controller’s maximum regulation
limit. The solar and load will be disconnected until
the battery voltage decreases to the SunSaver’s High
Voltage Reconnect threshold. See Section 7.0 Technical
Specifications for more information.

38 4.0 OPERATION MORNINGSTAR CORPORATION 39

 5.0 TROUBLESHOOTING 5.2 Common Problems

Problem: No LED indications

5.1 Error Indications Solution: With a multi-meter, check the voltage at the
Battery terminals on the SunSaver and the Solar terminals
Status LED Error Indications on the SunSaver. The solar module must be in good sun
• Solar overload Flashing Red and battery voltage must be at least 1 V to power the
• High Voltage Disconnect Flashing Red SunSaver and activate the dead battery charging function.
• High Temperature Disconnect Flashing Red
• Damaged local temp. sensor Solid Red1
• Damaged heatsink temp. sensor Solid Red1 Problem: The SunSaver is not charging the battery.
• Damaged input MOSFETs Solid Red1 Solution: If the Status LED is solid or flashing red,
• Firmware Error Solid Red1 see Section 5.1 Error Indications. If the Status LED is off,
measure the voltage across the Solar input terminals of
1 - A heartbeat indication flickers the Status LED off briefly every 5 seconds. the SunSaver. Input voltage must be greater than battery
A solid red Status LED indicates that a critical fault has been detected. Critical voltage. Check fuses and solar wiring connections. The
faults typically indicate that the controller is damaged and requires service.
solar module must in full natural sunlight.
Battery Status LED Error Indications
Problem: No load output.
Solution: If the battery status indication is Solid Red, the
• High Voltage Disconnect R - G Sequencing

5.0
• High Temperature Disconnect R - Y Sequencing SunSaver is in the Low Voltage Disconnect (LVD) condition.
• External Wiring Error R&G - Y Sequencing The load will automatically switch on when the battery
• Load Overcurrent R&G - Y Sequencing recharges to the Low Voltage Reconnect (LVR) threshold
• Load Short Circuit R&G - Y Sequencing voltage. See the specifications in section 7.0 for LVD & LVR
• Self-test Error R - Y - G Sequencing settings.
NOTE: If the SunSaver model is SS-6-12V or SS-10-12V
Note:
LED error indications can be interpreted as follows:
(no load control feature), the controller may be damaged.

“R - G sequencing” means that the Red LED is on, then the Green LED is on,
then Red LED is on....
Full testing documentation is available on our website
“R&G - Y sequencing” means that both the Red LED and Green LED are on, at:
then just the Yellow LED is on, then Red and Green LED are on....
http://morningstarcorp.com/support

40 5.0 TROUBLESHOOTIING MORNINGSTAR CORPORATION 41

 6.0 WARRANTY AND CLAIM PROCEDURE WARRANTY CLAIM PROCEDURE

LIMITED WARRANTY Morningstar Solar 1. Before proceeding, please refer to product manual,
Controllers and Inverters including troubleshooting section.
2. Contacting your authorized Morningstar distributor or
All Morningstar Professional SeriesTM products, except the SureSineTM dealer from whom you purchased the unit is the first step
inverter, are warrantied to be free from defects in materials and workmanship
in the warranty process. Local dealers can often address
for a period of FIVE (5) years from the date of shipment to the original end
user. Warranty on replaced units, or field-replaced components, will be limited warranty issues quickly.
only to the duration of the original product coverage.
3. If supplier is unable to address the issue, please contact
Morningstar Essentials SeriesTM, and SureSineTM inverter, products are
warrantied to be free from defects in materials and workmanship for a period Morningstar by e-mail (support@morningstarcorp.com) with:
of TWO (2) years from the date of shipment to the original end user. Warranty
(A) purchase location - business or company name - and
on replaced units, or field-replaced components, will be limited only to the
duration of the original product coverage. date
Morningstar will, at its option, repair or replace any such defective units. (B) full model and serial numbers (SN is 8-digits on unit bar
WARRANTY EXCLUSIONS AND LIMITATIONS
label)

This warranty does not apply under the following conditions:

(C) failure behavior, including LED indications

• Damage by accident, negligence, abuse or improper use.

(D) array configuration, panel Pmax, Voc, Vmp, Isc, and
battery voltage; these specifications are needed to receive
• PV or load currents exceeding the ratings of the product. assistance.
• Unauthorized product modification or attempted repair (E) multi-meter available (for field troubleshooting)
• Damage occurring during shipment
4. After warranty replacement has been approved and new

6.0
• Damage results from acts of nature such as lightning and weather unit(s) received, please return failed unit(s) using pre-paid
extremes shipping label, and follow any product specific instructions if
requested by Morningstar Warranty Dept.
THE WARRANTY AND REMEDIES SET FORTH ABOVE ARE
EXCLUSIVE AND IN LIEU OF ALL OTHERS, EXPRESS OR IMPLIED. 5. If instructed by Morningstar, after warranty replacement
MORNINGSTAR SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED shipment has been received, return of failed unit(s) is
WARRATIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF required before further warranty replacements can be
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. considered for the original or future cases.
No Morningstar distributor, agent or employee is authorized to make any
modification or extension to this warranty.
MORNINGSTAR IS NOT RESPONSIBLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES OF OF ANY KIND, INCLUDING BUT NOT NOTE: Please do not return units without an RMA or
LIMITED TO LOST PROFITS, DOWN-TIME, GOODWILL OR DAMAGE TO case number. Doing so will increase the time required
EQUIPMENT OR PROPERTY. to resolve your claim.

42 6.0 WARRANTY and CLAIM PROCEDURE MORNINGSTAR CORPORATION 43

 7.0 TECHNICAL SPECIFICATIONS Battery Set-points (@ 25°C)
Sealed Flooded/AGM
Electrical 12 V or 24 V 12 V or 24 V
Absorption Voltage1 14.1 V or 28.2 V 14.6 V or 29.2 V
Nominal system voltage 12 or 24 Vdc
Absorption Duration 2
3 hr 3 hr
Max. solar input voltage 30 or 60V
Max. solar current 6.5 or 10 or 20A Float Voltage 13.7 V or 27.4 V 13.7 V or 27.4 V
Battery voltage range 6 -15V or 6-30V
Equalize Voltage none 14.9 V or 29.8 V
Self-consumption < 8 mA
Voltage Accuracy 1.0 % Equalize Duration none 3 hrs
Transient Surge Protection 1500W per Equalize Calendar none 28 days
connection
Max. Regulation Voltage3 15 V or 30 V
Protections (Solar & Load): short circuit, over-current, reverse Low Voltage Disconnect 11.5 V or 23.0 V
polarity, high temperature, high voltage
Low Voltage Reconnect 12.6 V or 25.2 V
Battery Charging High Voltage Disconnect 15.3 V or 30.6 V
High Voltage Reconnect 14 V or 28 V
Regulation Method 4 stage PWM
Temp. Compensation Coefficient 12 V: -30 mV / °C Start-Up LVD 11.7 V or 23.4 V
24 V: -60 mV / °C Instant LVD 10.0 V or 20.0 V
(25°C reference)
Temp. Compensation Range - 30°C to + 60°C 1. Flooded/AGM absorption values effective with unit serial nos. 2038 0001
Temp. Compensated Set-points Absorption or higher
2. Based on typical PWM duty cycle, and depth of discharge - actual duration
Float
may vary
Equalize 3. Not temperature compensated: 15V @ 12 V nominal, 30V @ 24 V nominal

Battery Status LEDs NOTE: Temperature compensation increases regulation

voltage in cold temperature. A 15 V (30 V @ 24 V nominal)

7.0
maximum battery voltage limit prevents damage to
Falling V Rising V sensitive DC loads.
G to Y 12.1 13.1 Y to G
Y to Flash R 11.7 12.6 R to Y
Flash R to R 11.5

Note: Multiply x2 for 24 Volt systems.

Note: Only SunSavers with load control display the Flashing Red LED
indication.

44 7.0 TECHNICAL SPECIFICATIONS MORNINGSTAR CORPORATION 45

Environmental Tables
Ambient Temperature Range: Fusing Chart
T4 Certified -40°C to +60°C
Wire Gauge (AWG) Max. Fuse Size*
T5 Certified -40°C to +45°C
Storage temperature -55°C to +80°C 14 15 Amps
Humidity 100% N.C.
12 20 Amps
Enclosure IP10 (indoor)
10 30 Amps
For hazardous location-IECEx/ATEX applications, see the
addendum - part no.MS-003243-EN - to this manual. * per 2011 NEC NFPA 70, Article 240. For copper wire only.
* Refer to the wire charts on page 47 for appropriate wire size.
Mechanical
Power terminals wire size (max.)
Solid #10 AWG / 5 mm2 12 VOLT NOMINAL WIRE CHART
Multistrand #10 AWG / 5 mm2 One-way Wire Distance (feet) One-way Wire Distance (meters)
Fine strand #10 AWG / 5 mm2 Amps Wire Gauge (AWG) Wire Gauge (mm2)
Terminal Diameter 0.210 in / 5.4 mm 14 12 10 8 6 2.0 3.0 5.0 8.0 13.0
Power terminals torque (max.) 10.6 in-lb / 1.2 Nm 2 70 112 180 287 456 21 32 53 85 139
Dimensions See inside front cover
4 35 56 90 143 228 10 16 26 42 69
Weight (unpacked) 8 oz / 0.23 kg
6 24 38 60 96 152 7 10 17 28 46

Certifications 8 18 28 45 72 114 5 8 13 21 34
10 14 23 36 57 91 4 6 10 17 27
12 12 19 30 48 76 3 5 8 14 23
FOR CURRENT DETAILED CERTIFICATION LISTINGS, 14 10 16 26 41 65 3 4 7 12 19
REFER TO: 16 9 14 23 36 57 3 4 7 10 17
https://www.morningstarcorp.com/support/library 18 8 13 20 32 51 2 3 6 9 15

7.0
Under, “Type”, choose, “Declaration of Conformity 20 7 11 18 29 46 2 3 5 8 13
(DOC)”, to view list of product DOCs. 3% Voltage drop, Annealed copper wire at 20°C

46 7.0 TECHNICAL SPECIFICATIONS MORNINGSTAR CORPORATION 47

 24 Volt Nominal Wire Chart SUNSAVER GEN 3 ADDENDUM TO
One-way Wire Distance (feet) One-way Wire Distance (meters) OPERATOR’S MANUAL
Wire Gauge (AWG) Wire Gauge (mm2)
Amps
14 12 10 8 6 2.0 3.0 5.0 8.0 13.0
2 140 224 360 574 912 42 64 107 171 278
Certifications
4 70 112 180 286 456 21 32 53 85 139
6 48 76 120 191 304 14 21 35 57 92
ALL
8 36 56 90 144 228 10 16 26 42 69 COMPONENTS

10 29 45 72 115 182 8 12 21 34 55 REACHCOMPLIANT

12 24 38 60 96 152 7 10 17 28 46
14 20 32 51 82 130 6 9 15 24 39 Registration, Evaluation and
Authorization of Chemicals
16 18 28 45 72 114 5 8 13 21 34
18 16 25 40 64 101 4 7 11 19 30
20 14 23 36 57 91 4 6 10 17 27
3% Voltage drop, Annealed copper wire at 20°C

UL1741 INVERTERS, CONVERTERS, AND CONTROLLERS

AND INTERCONNECTION SYSTEM EQUIPMENT FOR USE
WITH DISTRIBUTED ENERGY SOURCES, SECOND EDITION,
REVISION THROUGH AND INCLUDING FEB 15, 2018
CSA C22.2#107.1 POWER CONVERSION EQUIPMENT
UL121201/CSA C22.2 #213 Non-incendive
MORNINGSTAR
World’s Leading Solar Controllers & Inverters
Electrical Equipment for Use in Class I, Division 2
Hazardous (Classified) Locations, Groups A,B,C,D,
www.morningstarcorp.com Temperature Group: T4, T5 (see product manual
environmental specifications)

EMC Directives
Specifications subject to change without notice. Immunity: EN 55024
Designed in the U.S.A.
©2022 Morningstar Corporation
Emissions: EN 55032
MS-001272 v4.0

48 7.0 TECHNICAL SPECIFICATIONS 1

Hazardous Locations for IECEx/ATEX Applications

IECEx ETL 20.0060X

ITS20ATEX35891X

IECEx: Ex ec IIC TX Gc
ATEX: II 3G Ex ec IIC TX Gc
T4: -40°C ≤ Tamb ≤ +60°C
T5: -40°C ≤ Tamb ≤ +45°C

Sunsaver Gen 3 must be verified with di-electric strength

test specified by the relevant industrial standard.
The equipment must be placed inside an Ex-rated IP 54
enclosure in accordance with IEC 60079 series. A tool
is required in order to access the equipment inside the
enclosure.

Morningstar Corporation

8 Pheasant Run, Newtown, PA 18940 USA

10611 Iron Bridge Road, Ste. L, Jessup, MD 20794 USA

MS-003243-EN-4