Stratec

PPM's CS1 (100% Inspection)

August 2010
116800

105000

85000
Shift 1 Containment 100% ( By Production)
66300
PPM's

65000 62323 61538 62000 Shift 2 Containment 100% ( By Production)

GOAL
46400
45000

30300
27,500
25000

5000
20 21 22 23 24 25 26 27 28 29 30
TOTAL
Inspection Dates

Shift 1 Containment 100% ( By Production)

Dates 20 21 22 23 24 25 26 27 28 29 30 Total

Inspected parts 218 625 531 165 1539

Defective parts 6 29 62 5 102
Yield 97.25 95.36 88.32 96.97 93.37
IPPMs 27,500 46400 116800 30300 66300
GOAL 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000
Fallout Description/Qty
Stained Label 1 1
Damaged Key 1 1
Damaged Bag 4 4
Open Bag 29 59 5 93
Blurried Bar Code 1 1
Stained Laser Legend
Stained Housing 1 1

Shift 2 Containment 100% ( By Production)

Inspected parts 706 520 NI 1226
Defective parts 44 32 76
Yield 93.77 93.85 93.80
IPPMs 62323 61538 62000
Fallout Description/Qty
Open bag 28 20 48
Stain Key 5 6 11
Scratched Key 4 5 9
Damage Bar Code 2 2
Stained Bag 2 2
Wrong Laser 1 1
Stained label 1 1
Damage Jewel 1 1
Damage Housing 1 1

NI.- No inspection perfomed on 2nd Shift

 Stratec
Yield CS1 (100% Inspection)
August 2010

31000 29781

26000

21300
21000 Shift 1 Containment 100% ( By Quality )
PPM'S

Shift 2 Containment 100% ( By Quality )

16000
GOAL

11000 10267

7700 7600
5800
6000 4,600
4100

1000
20 21 22 23 24 25 26 27 28 29 30
TOTAL
Inspection Dates
Shift 1 Containment 100% ( By Quality )
Dates 20 21 22 23 24 25 26 27 28 29 30 Total
Inspected parts 218 517 735 263 1733
Defective parts 1 4 3 2 10
Yield 99.54 99.23 99.59 99.24 99.42
IPPMs 4,600 7700 4100 7600 5800
GOAL 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20000 20000 20000

Fallout Description/Qty

Double Sticker 1 1 2
Open bag 2 3 2 7
Jewel Missing log 1 1

Shift 2 Containment 100% ( By Quality )

Inspected parts 638 487 NI 1125
Defective parts 19 5 24
Yield 97.02 98.97 97.87
IPPMs 29781 10267 21300
Fallout Description/Qty

Open bag 11 11
Stained label 2 2
Incomplete Barcode 1 1
Stained Key 3 3
Double Sticker 1 1
Housing Flash 1 1
Damage bag 2 2
Damage label 1 2
Damage Housing 1 1
Broken Housing 1 1

NI.- No inspection perfomed on 2nd Shift

 Failures Frequency %Acum 80-20
Stained Label 1 Open Bag 159 75% 159 80%
Damaged Key 1 Stained Key 14 81% 173 80%
Damaged Bag 4 Scratched Key 9 85% 182 80%
Open Bag
80-20 Analysis CS1 Strattec
93 Damage Bag 6 88% 188 80%
Blurried Bar Code 1 Stock Containment.
Stained label 4 90% 192 80%
Stained Laser Legend Double Sticker 3 92% 195 80%
Stained Housing Damage Bar Code 100% 2 92% 197 80%
Open bag 200 48 Stained Bag 2 93% 199 80%
Stain Key 11 Damage Cover 90% 2 94% 201 80%
Scratched Key 9 Damage label 2 95% 203 80%
80%
Damage Bar Code 2 Damage Key 1 96% 204 80%
Stained Bag 150 2 Blurried Bar Code 70% 1 96% 205 80%
Wrong Laser 1 Stained Laser Legend 1 97% 206 80%
Stained label 1 Blurried Laser Legend 60% 1 97% 207 80%
Damage Jewel 1 Damage Jewel 1 98% 208 80%
Damage Housing 1 Jewel Missing Log 50% 1 98% 209 80%
100
Frequency
Frequency

Double Sticker 2 Incomplete Bar Code 1 99% 210 80%

40%
Open bag 7 Cover Burr 1 %Acum
99% 211 80%
Jewel Missing log 1 Damage Cover 30% 1 100%
80-20 212 80%
Open bag 50 11 Broken Cover 1 100% 213 80%
Stained label 2 20%
Incomplete Barcode 1
Stained Key 3 10%

Double Sticker 1
0 0%
Housing Flash 1
Stained label

Damage label

Damage Jewel
Open Bag

Damage Bar Code

Blurried Bar Code

Damage Bag

Stained Bag

Stained Laser Legend

Blurried Laser Legend

Jewel Missing Log

Incomplete Bar Code

Double Sticker

Damage Cover

Cover Burr

Damage Cover

Broken Cover
Stained Key

Scratched Key

Damage Key
Damage bag 2 `
Damage label 2
Damage Housing 1
Broken Housing 1

Fails