Ver.

042013 Effective from S/N 881041304078

DocuCutter CC-228
Operational Manual

Before operating the machine, read this manual. Follow all safety precautions.

Duplo USA Corporation

3050 S. Daimler St, Santa Ana, CA 92705
www.duplousa.com

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 Declaration of Conformity

PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30500, Taiwan declares that
the product compliances with the provision defined in the regulations as below.

Regulation
UL / CSA Low Voltage Directive Electromagnetic
2006/95/EC Compatibility
Product Name Model RoHs Directive 2011/65/EU Directive
2004/108/EC
Standard
nd
DocuCutter CC-228 UL60950-1, 2 EN60950-1: 2006/ EN61000-3-2
Edition, A11: 2009/A1:2010 EN61000-3-3
Ultra Cut UC-1`30 2007-03-27 EN61000-6-2
CSA 22.2 No EN61000-6-4
60950-1-07, 2nd IEC61000-4-2
Edition, 2007-03 IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2

Keeper of the CE technical file in the European Community:

Duplo International Ltd.

Hanskampring 6, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD UK

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 Table of Contents
Declaration of Conformity. ……………………………………………………………………………………………………………………………………..3
Safety Pecaution ………………………………………………………………………………………………………………………………………………4
Introduction……………………………………………………………………………………………………………………………………………………….……6
Specifications…………………………………………………………………………………………………………………………………………………….…….6
Accessories……………………………………………………………………………………………………………………………………………………………..6
Major Components and Assemblies…………………………………………………………………………………………………………………….….7
Control Panel……………………………………………………………………………………………………………………………………………………………9
Installation……………………………………………………………………………………………………………………………………………………………….10
Setting Up Procedure……………………………………………………………………………………………………………………………………………….11
The Job Selection…………………………………………………………………………………………………………………………………………………....12
Job Layout………………………………………………………………………………………………………………………………………………………………..13
Selecting a Job………………………………………………………………………………………………………………………………………………………….14
Batch Count……………………………………………………………………………………………………………………………………………………………..14
User Define Job………………………………………………………………………………………………………………………………………………………..15
Cut Mark………………………………………………………………………………………………………………………………………………………………….16
Turbo Mode……………………………………………………………………………………………………………………………………………………………..16
Empty the Waste Bin………………………………………………………………………………………………………………………………………………..16
Reset Counter…………………………………………………………………………………………………………………………………………………………..16
Clear Jam………………………………………………………………………………………………………………………………………………………………….16
Error Message and Trouble Shooting Guide……………………………………………………………………………………………………………...17

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 SAFETY PRECAUTIONS

Always observe the cautions and wBatch s given below to prevent personal injury or property
damage.

Disposal of Waste Electrical and Electronics Equipment (WEEE)

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should
not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help
prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in
europäischen Länden nicht als Haushaltsmü ll entsorgt werden, darf, Bitte informieren Sie sich bei lhren örtlichen
Behörden oder bei Ihren H ändler hinsichtlich einer Empfehlung fü r die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling
entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de
votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés,
vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non
deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi
fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a
prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deberá eliminarse
como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su
distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y
reciclaji adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP

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 WEEE information (for Europe)
As a minimum the following substances, preparations and components has to be removed from any
separately collected WEEE (Waste Electrical and Electronics Equipment).
In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.

WEEE Symbol Meaning

ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
LCD LCD Displays
Cables Electric Cables
Battery Batteries
PCBA PCB’s over 10 square centimeters in size
Bromides Plastic Containing Bromides

In considering of separate collection, plastics are subdivided into the following categories.
In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.

Abbreviation Category
ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
NBR Nitrile Rubber (Acrylonitrile-Butadiene Rubber)
PC Polycarbonate
POM Polyoxymethylene
PVC Polyvinyl Chloride
PU Polyurethane
EPDM Synthetic Rubber
Mar Marprene
Nylon Nylon 6
IXEF Fiber Glass
TEF Teflon
POA PolyAcetal

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 INTRODUCTION
The Docucutter CC-228 is designed to simplify business card, photo and post card cutting in letter size
which printed by digital press, color laser printer or inkjet image printer in one pass.

SPECIFICATIONS

Paper Size LT / Legal Size/ 9” x 14” (Max)

Paper Weight 120gsm ~ 350gsm
Feeder Capacity 75 sheets (200gsm)
Receiving Tray 500 business cards
Speed Up to 130 business cards per min
Accuracy ± 0.3 mm
Dimension 13.8” (W) x 15.4” (D) x 13” (H)
Net Weight 60 lbs (27Kgs)
Power 115/23D0V Selectable, 50/60Hz, 1.2A

ACCESSORIES
Make sure all accessories provided with the machine.

Advance Control Panel

Power Cord Divider
Sticker

Stacking Tray Waste Bin Operation Manual

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 MAJOR COMPONENTS AND ASSEMBLIES

1 Power Switch
2 Control Panel
3 Extended Tray
4 Slitting Registration Adjustment
5 Paper Feed Guide
6 Feed Rollers
7 Top Cover

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 8 Waste Bin
9 Stack Tray
10 Rear Safety Cover
11 Slitter Thumb Release Knob
12 Slitter Module
13 Feed Tray Pressure Adjustment

13

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 CONTROL PANEL
Note: A label is provided for advance control panel which enable user to customize job.
Simple Control Panel Advance Control Panel

Keys Simple Control Panel Advance Control Panel

Start and Stop the cutter Start and Stop the cutter

Change job Change job

Select batch count Select batch count

1. Clear paper jam in case of S3 error.

Clear paper jam in case of S3 error.
2. Increment settings by 0.1 mm when press.

Confirm job and batch count setting. 1. Confirm job and batch count setting.
2. Decrement settings by 0.1mm when press.

Rest error and counter. Save settings

N/A Enter program mode

N/A Set top margin

N/A Set finished length

N/A Set gutter length

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 INSTALLATION
Note: No tool is required for installation.
Waste Bin
Slide the waste bin into the slot. Make sure waste
bin is all the way inside.

Stack Tray
Mounting
Hook the tray onto the mounting slot on the
Slot
machine. Refer to the picture.

Power Cord
Use caution when plug in power cord. Plug power
cord to the machine and plug the other end into the
wall outlet.

Advance Control Panel

The CC-228 has 6 predefine job. The advance
control panel is for custom program. If needed,
peel of the sticker and stick to the control panel as
shown.

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 SETTING UP PROCEDURE

Thumbscrew knob

To set the width of paper,

Markings
loosen thumbscrew knob
1 on the side guide and slide
to position. Use marking
as reference point.
Paper feed guide

Fan paper before loading.

This will reduce static and
toner adhesion due to
2
printing. For best result,
the paper stack should be
flat.

Push the feed tray down

and load the paper.
3
Readjust paper guide if
needed.

Adjust tray pressure. For

thinner paper, the number
4 should be higher. For
heavier paper the number
should be lower.

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 Use slitter registration
adjustment knob to
5 compensate for printing
registration. The knob will
allow ± 2mm of adjustment.

THE JOB SELECTION

DocuCutter CC-228 offers 6 different types predefined job selection from #01 to # 05

Job # Description Finished Size Layouts

#01, 2” x 3.5” business card with
1 2” x 3.5” 10 up
mark
#02, 2” x 3.5” gutter cut business
2 2” x 3.5” 10 up
card with mark
#04, 3.5” x 5” gutter cut business
3 3.5” x 5” 4 up
card no mark
#05, 8” x 4” gutter cut business
4 8” x 4” 3 up
card no mark
#06, 7” x 5” gutter cut business
5 7” x 5” 2 up
card no mark

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 JOB LAYOUT
Job 1-5 are predefine job that cannot be change.

Job#1 - Business card with or without cut mark. Job#2 - Business card with or without cut mark. Job#3 - 3.5 x 5 card with gutter cut.

Job#4 – 8 x 4 card with gutter Job#5 – 7 x 5 card with gutter cut

(Require Optional Slitter). (Require Optional Slitter).

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 SELECTING A JOB

Actions Display Example

# 1 L 50.8M19.0G00.0
1 Turn on the power. Previous job will appear.
(N) count 23

Press until the desire job is display.

# 4 L127.0M12.7G 6.3
2 01 → 02 → 03 → 04 … 12
(N) count 23

# 4 L127.0M12.7G 6.3
3 (N) count 23
Press to select job

# 4 L127.0M12.7G 6.3
4
Press to start operation. (N) count 23

BATCH COUNT FUNCTION

Batch count function is use to automatically stop the machine after a set count of paper has been fed.

Actions Display Example

Press until the desire batch count

number appears. The batch count will
# 4 L127.0M12.7G 6.3
1 increment by 10 every time the button is
(N) count 23
pressed. Set “OFF” for no batch count.
OFF → 10 → 20 → 30 → 40 → 50

# 4 L127.0M12.7G 6.3
2
Press to select batch count. (N) batch 50

# 4 L127.0M12.7G 6.3
3
Press to start operation. (N) batch 50

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 USER DEFINE JOB
Only job# 7 – 12 can be program.

Actions Display Examples

# 4 L127.0M12.7G 6.3
1 Turn on the power. Previous job will appear.
(N) batch 50

Press until the desire job is display.

#10 L000.0M00.0G00.0
2 01 → 02 → 03 → 04 … 12
(N) count 89

#10 L000.0M00.0G00.0
3
Press to select job. (N) count 89

#10 L000.0M00.0G00.0
4 Hold for 4 seconds. “Edit” will appear
(E) count 89
indicating machine in “Program Mode”.

Hold and press to increment or #10 L127.0M00.0G00.0

5
(E) count 89
to decrement change finished length.

Hold and press to increment or #10 L127.0M12.7G00.0

6
(E) count 89
to decrement change top margin.

Hold and press to increment or #10 L127.0M12.7G06.0

7
(E) count 89
to decrement change gutter length.

#10 L127.0M12.7G06.0
8
Press to save settings. (N) count 89

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 CUT MARK
The purpose of cut mark is to compensate horizontal cut due to image shifting during printing. Refer to
page 11 for cut mark printing.

Hold and press to enable or disable cut mark. This will toggle (M) for mark and (N) for not
mark on the display.

TURBO MODE

1. Hold for 4 seconds.

2. Press to select “Normal Mode” or “Turbo Mode”.

3. Press to save settings.

EMPTY THE WASTE BIN

1. The cutter provide the waste bin full warning feature when cutting count is reached to 150, the

cutter will stop and “ Waste Bin Full” will be displayed.

2. Empty the waste Bin and restore.

3. Press to clear the warning.

4. Press to continue the cutting job.

RESET COUNTER

Hold and simultaneously to reset counter to 0.

CLEAR JAM
In case jam occurs in the machine follow these steps to clear jam.

1. Power off then pull out jam paper toward feeding tray.

2. Press to move the jam piece toward the exit.

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 3. If necessary, depending on location of jam occurs, open the corresponding cover or covers. If jam

persists, refer to “Error Message and Trouble Shooting Guide”.

4. After clearing the jams, press to clear all errors.

ERROR MESSAGE AND TROUBLE SHOOTING GUIDE

Any error occur the beeper keep beeping to remind the operator, the error message is displayed in low
box on 2nd line of the LCD display.
Error Message Displayed Trouble Shooting

Out of paper Feed tray empty

miss feed 1. Adjust the feed tray tension
2. Side guide too tight. Adjust side guide.
3. Fan the paper and re load the paper into hopper
jam sensor 2 1. Remove the paper jam by pulling toward stacking tray.
2. Adjust the feed hopper tension, if double feed
happens
jam sensor 3 1. Use JOG key to clear the jam
2. Adjust feed hopper tension, if double feed happens
check top cover Put the top cover in position
check rear cover Put the rear cover in position
check waste bin Put the waste bin in position
waste bin full 1. Remove and empty the waste bin
2. Reset the error
Finish card not clean and neat Call for service
Error message cannot reset Check covers, waste bins and paper jam

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