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Vestel - Manual - User (IBv7.1.0.2020)

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ELECTRIC VEHICLE CHARGER

User Manual
Contents

SAFETY INFORMATION..............................................................................................................................................2
SAFETY WARNINGS..................................................................................................................................................2
GROUND CONNECTION WARNINGS...........................................................................................................................3
POWER CABLES, PLUGS and CHARGING CABLE WARNINGS..................................................................................3
WALL MOUNTING WARNINGS....................................................................................................................................3
GENERAL INFORMATION...........................................................................................................................................4
1 - INTRODUCTION OF THE PRODUCT COMPONENTS.............................................................................4
2 - PLUG CHARGING CABLE.................................................................................................................5
2.1 SOCKET MODEL.................................................................................................................5
2.1 CABLE MODEL..............................................................................................................5
3 - BEHAVIOUR OF THE STATUS INFORMATION LED...........................................................................6
DESCRIPTION............................................................................................................................................................7
1 - MODEL DESCRIPTION........................................................................................................................7
2 - MODEL REFERENCES......................................................................................................................7
TECHNICAL SPECIFICATIONS...................................................................................................................................8
AUTHORIZATION.......................................................................................................................................................8
MECHANIC SPECIFICATIONS......................................................................................................................................9
ENVIRONMENTAL TECHNICAL SPECIFICATIONS.....................................................................................................9
CHARGING...............................................................................................................................................................10
1 - AUTOSTART CHARGING MODE.......................................................................................................10
1.1 - SOCKET MODEL.......................................................................................................10
1.1.1 - VEHICLE CONNECTION & CHARGING.................................................10
1.1.2 - STOP CHARGING.................................................................................10
1.2 - CABLE MODEL..........................................................................................................11
1.2.1 - VEHICLE CONNECTION & CHARGING..................................................11
1.2.2 - STOP CHARGING..................................................................................11
2 - AUTHORISED CHARGING MODE (RFID MODE)..............................................................................12
2.1 - SETTING UP RFID CARD..........................................................................................12
2.2 - SOCKET MODEL..........................................................................................................13
2.2.1 - VEHICLE CONNECTION & CHARGING.................................................13
2.2.2 - STOP CHARGING.................................................................................14
2.3 - CABLE MODEL.........................................................................................................15
2.3.1 - VEHICLE CONNECTION & CHARGING................................................15
2.3.2 - STOP CHARGING..................................................................................16
2.4 - LOSS OF MASTER RFID CARD ..................................................................................17
3 - LOCKED CABLE FUNCTION (Model with Socket)..........................................................................18
4 - ERROR AND FAULT CONDITIONS..................................................................................................19
4.1 - GENERAL ERROR CONDITION..................................................................................19
4.2 - OTHER ERROR CONDITIONS...................................................................................19
4.3 - TRIPPING OF RESIDUAL CURRENT CIRCUIT BREAKER
(For Built-in RCD Models).........................................................................................20
4.4 - DC 6mA LEAKAGE CURRENT SENSOR BEHAVIOR....................................................20
CLEANING AND MAINTENANCE............................................................................................................................21

IB v7.1.0 2020 © 2020 Vestel - All rights reserved English - 1


SAFETY INFORMATION

CAUTION
RISK OF ELECTRIC SHOCK:

CAUTION: VESTEL ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR


AN EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND
STANDARDS IN EFFECT.

CAUTION
AC mains connection and load planning of the electric vehicle charging device
shall be reviewed and approved by authorities as specified by the regional
or national electric regulations and standards in effect. For multiple electric
vehicle charger installations the load plan shall be established accordingly. The manufacturer shall
not be held liable directly or indirectly for any reason whatsoever in the event
of damages and risks that are borne of errors due to AC mains supply connection or load planning.

IMPORTANT - Please read these instructions fully before installing or operating

SAFETY WARNINGS
• Keep this manual in a safe place. These safety and operating instructions must be kept in a
safe place for future reference.
• Check that the voltage marked on the rating label and do not use charging station without
appropriate mains voltage.
• Do not continue to operate the unit if you are in any doubt about it working normally, or if it is
damaged in any way - switch off the mains supply circuit breakers (MCB and RCCB). Consult
your local dealer.
• The ambient temperature range should be between –35 °C and +55 °C (–25°C and +50 °C for
RCCB equipped models: EVC04-AC***A-*) without direct sunlight and at a relative humidity
of between 5 % and 95 %. Use the charging station only within these specified operating
conditions.
• The device location should be selected to avoid excessive heating of the charging station. High
operating temperature caused by direct sunlight or heating sources, may cause reduction of
charging current or temporary interruption of charging process.
• The charging station is intended for outdoor and indoor use. It can also be used in public places.
• To reduce the risk of fire, electric shock or product damage, do not expose this unit to severe
rain, snow, electrical storm or other severe weathers. Moreover, the charging station shall
not be exposed to spilled or splashed liquids.
• Do not touch end terminals, electric vehicle connector and other hazardous live parts of the
charging station with sharp metallic objects.
• Avoid exposure to heat sources and place the unit away from flammable, explosive, harsh, or
combustible materials, chemicals, or vapors.
• Risk of Explosion. This equipment has internal arcing or sparking parts which should not be
exposed to flammable vapors. It should not be located in a recessed area or below floor level.
• This device is intended only for charging vehicles not requiring ventilation during charging.

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• To prevent risk of explosion and electric shock, ensure that the specified Circuit Breaker and
RCD are connected to building grid.
• The lowest part of the socket-outlet shall be located at a height between 0,5 m and 1,5 m
above ground level.
• Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not
allowed to be used.

WARNING: Never let people (including children) with reduced physical, sensory or men-
tal capabilities or lack of experience and or knowledge use electrical devices unsupervised.

CAUTION: This vehicle charger unit is intended only for charging electric vehicles not
requiring ventilation during charging.

GROUND CONNECTION WARNINGS


• Charging station must be connected to a centrally grounded system. The ground conductor
entering the charging station must be connected to the equipment grounding lug inside the
charger. This should be run with circuit conductors and connected to the equipment grounding
bar or lead on the charging station. Connections to the charging station are the responsibility
of the installer and purchaser.
• To reduce the risk of electrical shock, connect only to properly grounded outlets.
• WARNING : Make sure that during installing and using, the charging station is constantly
and properly grounded.

POWER CABLES, PLUGS and CHARGING CABLE WARNINGS


• Be sure that charging cable is Type 2 socket compatible on charging station side.
• A damaged charging cable can cause fire or give you an electric shock. Do not use this product
if the flexible Charging cable or vehicle cable is frayed, has broken insulation, or shows any
other signs of damage.
• Ensure that the charge cable is well positioned thus; it will not be stepped on, tripped over,
or subjected to damage or stress.
• Do not forcefully pull the charge cable or damage it with sharp objects.
• Never touch the power cable/plug or vehicle cable with wet hands as this could cause a short
circuit or electric shock.
• To avoid a risk of fire or electric shock, do not use this device with an extension cable. If the
mains cable or vehicle cable is damaged it must be replaced by the manufacturer, its service
agent, or similarly qualified persons in order to avoid a hazard.

WALL MOUNTING WARNINGS


• Read the instructions before mounting your charging station on the wall.
• Do not install the charging station on a ceiling or inclined wall.
• Use the specified wall mounting screws and other accessories.
• This unit is rated for indoor or outdoor installation. If this unit is mounted outdoors, the
hardware for connecting the conduits to the unit must be rated for outdoor installation and
be installed properly to maintain the proper IP rating on the unit.

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GENERAL INFORMATION

1 - INTRODUCTION OF THE PRODUCT COMPONENTS

Socket Models Cable Models

2 4
4 1
1 2
3 3

5 5

7 7 8
6 6

Figure-1

en en
Socket Models Cable Models
1- Status indicator LED 1- Status indicator LED
2- RFID Card Reader 2- Dummy Socket
3- Socket Outlet 3- Charging Plug
4- Access cover for residual 4- RFID Card Reader
current device 5- Product Label
5- Product Label 6- Charging station supply inlet
6- Charging station supply inlet gland nut
gland nut 7- Charging station
7- Charging station communication cable gland nut
communication cable gland nut 8- Charging cable

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2 - PLUG CHARGING CABLE
2.1 Socket Model

Open the front cover of the socket outlet and plug the charging cable to the socket outlet.

1 2

2.1 Cable Model

Press the button on top of the dummy socket in order to release charging plug from the charger,
and unplug the charging plug. Then plug the charging plug to the vehicle to start charging.

1 2

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3 - BEHAVIOUR OF THE STATUS INFORMATION LED

Status of the LED Status of the Charging Station


No LED Charging device is ready to
Indication charge.
Electric Vehicle is connected.
Blinks blue in 4
Charging Station is waiting for
seconds
4 sec RFID card authorisation.

Green Glowing Charging is authorized.

Blue Glowing Charging in progress

Charging suspended or
Constant Blue
finished

Constant Red Fault condition

Blinks red in 4
Ventilation required mode
4 sec seconds

Blinks purple in 4 Charging with current limited


4 sec
seconds to 16A due to over temperature

Charging not possible due to


over temperature or power
Constant Purple optimizer current limit is
reached or the charger is
disabled
Blinks RED per
second in 20 RFID Config
1 sec/20sec seconds

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DESCRIPTION
1 - MODEL DESCRIPTION

MODEL DESCRIPTION: EVC04-AC**-*

EVC04 : Electric Vehicle AC Charger (Mechanical Cabinet04)


1st Asterisk (*) : Rated Power

7 : 7.4kW (1Phase Supply Equipment)


11 : 11kW (3Phase Supply Equipment)
22 : 22kW (3Phase Supply Equipment)

2nd Asterisk (*): 2nd asterisk can include combinations of the following

Blank : No RCCB
Model Name
A : Charging unit with TypeA RCCB
E : Charging unit with EV / ZE Ready
Compliance

3rd Asterisk (*) : 3rd asterisk can be one the following

Blank : Case-B Connection with normal socket


T2S : Case-B Connection with shuttered socket
T2P : Case C Connection with Type-2 plug
T1P : Case-C Connection with Type-1 plug
T1PUL : Case-C Connection with Type-1 plug (UL Approved)

Cabinet EVC04

2 - MODEL REFERENCES

Shutte-
Type 2 DC Type-2 Type-1
Single Three red type RCCB
socket 6mA Attached Attached
phase phase 2 socket Type-A
output RCD Cable Cable
output
EVC04-AC7 x x x
EVC04-AC7A x x x x
EVC04-AC7A-T2P x x x x
EVC04-AC7A-T2S x x x x
EVC04-AC7A-T1P x x x x
EVC04-AC22 x x x
EVC04-AC22A x x x x
EVC04-AC22A-T2P x x x x
EVC04-AC22A-T2S x x x x

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TECHNICAL SPECIFICATIONS
This product is compliant to IEC61851-1 (Ed3.0) standard for Mode 3 use.

Model EVC04-AC22 Series EVC04-AC11 Series


IEC Protection class Class - I Class - I
Socket Model Socket TYPE 2 (IEC 62196) Socket TYPE 2 (IEC 62196)
Vehicle
Interface 5 m Cable with TYPE 2 ( IEC 5 m Cable with TYPE 2 ( IEC
Cable Model
62196) Female Plug 62196) Female Plug
Voltage and Current Rates 400VAC 50/60 Hz - 3-phase 32A 400VAC 50/60 Hz- 3-phase 16A
AC Maximum Charge Output 22kW 11kW
Idle Power Consumption 3.5W 3.5W
C-Curve. Check “2.5 ADJUSTING C-Curve. Check “2.5 ADJUSTING
Required Circuit Breaker on
CURRENT LIMITER“ section CURRENT LIMITER“ section table-9
AC Mains
table-9 for current limits for current limits
Required RCCB on AC Mains
(for products which are not 4P -40A - 30mA RCCB Type-A 4P -20A - 30mA RCCB Type-A
equipped with RCCB Type A)
Required AC Mains Cable 5x 6 mm² (< 50 m) 5x4 mm² (< 50 m)
External Dimensions: Ø 15-21 mm External Dimensions: Ø 15-21 mm

Model EVC04-AC7 Series


IEC Protection class Class - I
Socket Model Socket TYPE 2 (IEC 62196)
Vehicle
Interface 5 m Cable with TYPE 2 ( IEC
Cable Model
62196) Female Plug
Voltage and Current Rates 230VAC 50/60 Hz - 1-phase 32A
AC Maximum Charge Output 7.4kW
Idle Power Consumption 3.5W
Required Circuit Breaker on C-Curve. Check “2.5 ADJUSTING CURRENT LIMITER“ section table-9 for
AC Mains current limits
Required RCCB on AC Mains 2P -40A - 30mA RCCB Type-A
Required AC Mains Cable 3x 6 mm² (< 50 m)
External Dimensions: Ø 11-15 mm

AUTHORIZATION
RFID / NFC Module (Only for supporting ISO-14443A/B and ISO-15693
models) NFC (ISO/IEC 18092 – ISO / IEC 21481)

IB v7.1.0 2020 © 2020 Vestel - All rights reserved English - 8


MECHANIC SPECIFICATIONS
Material Plastic

Size 315 mm (Width) x 460 mm (Height) x 135 mm (Depth)


Dimensions (Package) 405 mm (Width) x 530 mm (Height) x 325 mm (Depth)
Weight 5 kg for socket model, 8.9kg cable model, with package
AC Mains Cable Dimensions For 22 kW version Ø 15-21 mm
For 11 kW version Ø 15-21 mm
For 7.4 kW version Ø 11-15 mm

ENVIRONMENTAL TECHNICAL SPECIFICATIONS


Protection Class Ingress Protection IP54
Impact Protection IK10
Usage Conditions Temperature -35 °C to 55 °C (without direct sunlight)
Humidity 5% - 95% (relative humidity, no dew)
Altitude 0 - 4,000m
Storage Conditions Temperature -40 °C to 80 °C
Humidity 5% - 95% (relative humidity, no dew)
Altitude 0 - 5,000m

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CHARGING
The product works in autostart charging mode by default. A Master RFID card is already registered
and provided in the accessories kit.

1 - AUTOSTART CHARGING MODE


1.1 - SOCKET MODEL
1.1.1 - VEHICLE CONNECTION & CHARGING

1 - Ensure that your vehicle and the station is 2 - Insert the charging plug to the vehicle
ready for charging. inlet and charging station socket outlet.

No LED Indication No LED Indication

3 - Insert the charging plug to the vehicle 4 - Charging starts automatically, and status
inlet and charging station and status indicator indicator LED glows in blue.
LED glows in green.

1.1.2 - STOP CHARGING

1- Unplug the charging cable from the 2 - Unplug the charging cable from the station.
vehicle first to stop charging. Do not attempt
to remove the plug from the station before No LED Indication
unplugging it from the vehicle. Otherwise
locking mechanism may get damaged.

No LED Indication

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1.2 - CABLE MODEL
1.2.1 - VEHICLE CONNECTION & CHARGING

1 - Ensure that your vehicle and the station is 2 - Insert the charging plug to the vehicle
ready for charging. inlet and charging station socket outlet.

No LED Indication No LED Indication

3 - Insert the charging plug to the vehicle 4 - Charging starts automatically, and status
inlet and status indicator LED glows in green. indicator LED glows in blue.

1.2.2 - STOP CHARGING

1- Unplug the charging cable from the vehicle 2 - Insert the charging plug to the dummy
first to stop charging. socket of the station.

No LED Indication No LED Indication

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2 - AUTHORISED CHARGING MODE (RFID MODE)

2.1 - SETTING UP RFID CARD

If you want to use your station with card authorization, you must follow the steps specified as
below.

Warning : Ensure that the plug of the charging station is not connected during RFID card
registeration and removing steps.

Registering User RFID card;


Tap the master RFID card to the RFID reader. After “BEEP” sound, tap User RFID card to the RFID
reader in 10 seconds. Only one User RFID card can be registered after tapping Master RFID card.
In this way, you may register User RFID card to the charging station one by one and hear “BEEP”
sound confirming the registration. Maximum 20 user cards can be registered to a charging station.

“BEEP” “BEEP”
Master RFID User RFID
Card Card

Removing User RFID card;


Removing a user card is similar to registering a user RFID card. If you want to remove an
authorized user RFID card from the station, you must tap the User RFID card to the RFID reader
in 10 seconds, after tapping a Master RFID card.

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2.2 - SOCKET MODEL
2.2.1 - VEHICLE CONNECTION & CHARGING

1 - Ensure that your vehicle and the station is 2 - Insert the charging plug to the vehicle
ready for charging. inlet and charging station socket outlet.

No LED Indication No LED Indication

3- Tap the RFID card to the RFID reader. 4- You may start charging with a card that has
been authorized before.
4sec

5 - Charging starts and status indicator LED glows in blue.

NOTE: Charging operation is rejected by the charging station when you want to start charging
with an unauthorized card.

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2.2.2 - STOP CHARGING

1- You may follow the alternative methods specified below to stop charging. Do not attempt
to unplug the charging cable from the station before stopping charging otherwise locking
mechanism may get damaged.
Method1. You can terminate charging by Method2. You may stop charging by unplugging
tapping the RFID card that you have started the charging from the vehicle first.
charging before.

No LED
Indication

2 - Unplug the charging cable from the station.

No LED Indication

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2.3 - CABLE MODEL
2.3.1 - VEHICLE CONNECTION & CHARGING

1 - Ensure that your vehicle and the station is 2 - Insert the charging plug to the vehicle
ready for charging. inlet.

No LED Indication No LED Indication

3- Tap the RFID card to the RFID reader. 4- You may start charging with a card that has
been authorized before.
4sec

5 - Charging starts and status indicator LED glows in blue.

NOTE: Charging operation is rejected by the charging station when you want to start charging
with an unauthorized card.

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2.3.2 - STOP CHARGING

1- You may follow the alternative methods specified below to stop charging.
Method1. You can terminate charging by Method2. You may stop charging by unplugging
tapping the RFID card that you have started the charging from the vehicle first.
charging before.

No LED
Indication

3- Insert the charging plug to the dummy socket of the station.

No LED Indication

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2.4 - LOSS OF MASTER RFID CARD

In case of losing the registered Master RFID card, you can register a new Master RFID card by
following steps below after ensuring that your vehicle is not connected to the charging station:

1- Turn off the power of your charging station. 2- Open the product cover as described in the
installation manual.

3- Toggle the position of 1st DIP switch using pointed 4- Close the product cover as described in the
spudger or a plastic pointed tool. The DIP switch installation manual.
location is as shown in below figure.

ON

1 2 3 4 5

SW1
5- Turn on the power to your charging station. 6- The status information LED shall blink in red 20
The master and user RFID cards are erased. seconds during new master RFID card registration
period. You may register new master RFID card in 20
seconds by tapping your new master RFID card. (If
you do not have any card tapped within this period,
you won’t be able to register user cards and your
station will stay in autostart charging mode.) After
registering new master RFID card, you can follow
the steps in section “Authorised Charging Mode” for
adding user RFID cards.

“BEEP”

20sec

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3 - LOCKED CABLE FUNCTION (Model with Socket)

The cable becomes locked and your socket model charging station starts behaving as a cable
model.

1- Turn off the power of your charging station. 2- Open the product cover as described in the
installation manual.

3- To enable locked cable function, toggle DIP switch 4- Close the product cover as described in the
pin 3 to ON position using pointed spudger or a installation manual.
plastic pointed tool. The DIP switch location is as
shown in below figure.

Enabled
ON

1 2 3 4 5 6

Disabled

5- Open the front cover of the socket outlet and plug 6- Turn on the power to your charging station. The
the charging cable to the socket outlet. cable becomes locked and the charging station starts
behaving as a cable model.

Note : When this function is active (PIN 3 is ON), charging


cable cannot be unplugged. When you deactivate this function
(PIN 3 is OFF), the plug will be unlocked.

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4 - ERROR AND FAULT CONDITIONS

4.1 - GENERAL ERROR CONDITION

If the status information LED is constant red, turn off the charging station and turn on again.
if the LED is still constant red then call an authorized service.

(0850) 393 56 33

4.2 - OTHER ERROR CONDITIONS

Recommended
Status Indicator Problem Possible Causes
Solutions
Constant LED. AC supply voltage may Please ensure that
not be in the range in the voltage is in the
the operation manual, specified range
grounding connection and that the
may not be performed grounding connection
and/or phase/neutral have been performed.
connections may If the button is still
be reversed or the solid red, please
charging station may contact authorized
have a fault. service.
Even if the status The charging plug Ensure that the
information LED may not be connected charging plug is
blinks in blue every properly to the connected properly
four seconds, it is charging device or the on both
4 sec not possible to start electric vehicle. sides. Please check if
charging the electric your electric vehicle is
vehicle or to lock the in charging
plug in the charging mode.
station
You shall see this This charging station
error notification is not suitable to
The status
if your vehicle is charge such vehicles.
information LED
equipped with a
blinks in red
battery type that
requires ventilation.

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4.3 -TRIPPING OF RESIDUAL CURRENT CIRCUIT BREAKER (For Built-in
RCD Models)

CAUTION

• The residual current device can be seen in the second part of the Figure 3.4. You may
access the residual current device by opening the lock which is placed on the side cover
as shown in the first part of the figure below. Place and push triangle key on the side cover
lock then rotate the key 90 degree counter-clockwise.
• Ensure that there is no failure on your vehicle or on the charging plug that may cause a
residual current before resetting the tripped residual current device.
• After ensuring that there is no problem on your vehicle or on the charging plug, unplug the
charging cable from the charging station. Then reactivate your charging station by resetting
the switch as shown in the third part of the as shown below.
• If the problem still occurs, contact an authorized service. If the problem is solved, there
may be some problem with your vehicle or charging cable. Please contact with your vehicle
service.

4.4 - DC 6mA LEAKAGE CURRENT SENSOR BEHAVIOR

The charging station is equipped with a DC leakage current sensor that reacts a DC leakage
current higher than 6mA.
If the charging station goes to error state due to DC leakage current, AC power input shall be
turned off to reset the charging station from error state.

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CLEANING AND MAINTENANCE
DANGER

• Do not wash your electric vehicle charging device while charging your vehicle.
• Do not wash the device with pressurized water.
• Do not use abrasive cloths and detergents.

Failure to follow these warnings may result in death and serious injuries. Also, it may cause
damage to your device.

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Importer Name: EV Connection Sdn Bhd
Address: Unit B716, Block B, Kelana Square,
No.17, Jalan SS7/26, Kelana Jaya,
47301, Petaling Jaya, Selangor, Malaysia
50528100

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