ManCage - REV F
ManCage - REV F
ManCage - REV F
A A
B B
PROJECT : EN 1990
C C
CLIENT : DPW
LOCATION : JACT 1
D D
E E
Created with
F F
Date 14-Sep-19
Man Cage Cicuit Diagram
Drawn John Jose
Checked Rajesh Ommi Manufactured Products Manufactured Projects
Rev. Change Date Name Approved Ravi Behara Orig. Replaces Sheet 0 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Row Part of Designation Comment Description Material Catalog Number Manufacturer Circuit Diagram Reference
Copyright as per ISO 16016 to be observed! 1 +C1 -A01 Actuator Top Left Cicuit Diagram 4.2D ,Cicuit Dia…
2 +C1 -A02 Actuator Top Right Cicuit Diagram 4.3D ,Cicuit Dia…
A 3 +C1 -A03 Auto Plug Actuator Cicuit Diagram 3.8C ,Cicuit Dia… A
4 +C1 -A04 Actuator Corner 1 Cicuit Diagram 4.4D ,Cicuit Dia…
5 +C1 -A05 Actuator Corner 2 Cicuit Diagram 4.5D ,Cicuit Dia…
6 +C1 -A06 Actuator Corner 3 Cicuit Diagram 4.6D ,Cicuit Dia…
7 +C1 -A07 Actuator Corner 4 Cicuit Diagram 4.7D ,Cicuit Dia…
8 +C1 -CB01 Secondary Attachment Left Actuator SIEMENS Cicuit Diagram 4.2B
9 +C1 -CB02 Secondary Attachment Right Actu… SIEMENS Cicuit Diagram 4.3B
10 +C1 -CB03 Secondary Attachment Corner 1 … SIEMENS Cicuit Diagram 4.4B
B 11 +C1 -CB04 Secondary Attachment Corner 2 … SIEMENS Cicuit Diagram 4.5B B
12 +C1 -CB05 Secondary Attachment Corner 3 … SIEMENS Cicuit Diagram 4.6B
13 +C1 -CB06 Secondary Attachment Corner 4 … SIEMENS Cicuit Diagram 4.7B
14 +C1 -CB07 Lamp Unlock Power Supply SIEMENS Cicuit Diagram 5.2B
15 +C1 -CB08 Lamp Lock Power Supply SIEMENS Cicuit Diagram 5.4B
16 +C1 -CB09 Sensor Supply SIEMENS Cicuit Diagram 6.2A
17 +C1 -CB10 PLC Supply SIEMENS Cicuit Diagram 9.3A
18 +C1 -CB11 Main Power SIEMENS Cicuit Diagram 2.2B
19 +C1 -CB12 Auto Plug Supply SIEMENS Cicuit Diagram 10.7A
C C
20 +C1 -CD6
21 +C1 -K1.1 PS Cicuit Diagram 9.3B
22 +C1 -K1.2 CPU S7 300 CPU 315-2DP Master/Slave,MPI SIE_315-001 6ES7 315-2AG10-0AB0 SIEMENS Cicuit Diagram 9.4B
23 +C1 -K1.3 Input Module S7 300 SM 321 32 x DI 24VDC SIE_321-001 6ES7 321-1BL80-0AA0 SIEMENS Cicuit Diagram 9.4B
24 +C1 -K1.4 Output Module S7 300 SM 322 32 x DO 24VDC 0,5A SIE_322-001 6ES7 322-1BL00-0AA0 SIEMENS Cicuit Diagram 9.5B
25 +C1 -K1.5 Input Module S7 300 SM 321 16 x DI 24VDC SIE_321-002 6ES7 321-1BH01-0AA0 SIEMENS Cicuit Diagram 9.6B
26 +C1 -K01 Unlock Lamp Contactor Cicuit Diagram 5.6D
27 +C1 -K02 Lock Lamp Contactor Cicuit Diagram 5.7D
D D
28 +C1 -L1 Unlock Cicuit Diagram 5.2F
29 +C1 -L4 Lock Cicuit Diagram 5.4F
30 +C1 -L7 Power On C1 Cicuit Diagram 5.2F
31 +C1 -P1 Power On Cicuit Diagram 2.3B
32 +C1 -P2 Lock Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.2C
33 +C1 -Q01 Main Contactor Cicuit Diagram 2.4D
34 +C1 -R1 Main Power On Contactor Cicuit Diagram 2.3D
35 +C1 -R2 Main Power Off Contactor Cicuit Diagram 2.5D
E 36 +C1 -RR1 Reversing Relay Siemens Cicuit Diagram 4.2B E
37 +C1 -RR2 Reversing Relay Siemens Cicuit Diagram 4.3B
38 +C1 -RR3 Reversing Relay Siemens Cicuit Diagram 10.8B
39 +C1 -RR4 Reversing Relay Siemens Cicuit Diagram 4.4B
40 +C1 -RR5 Reversing Relay Siemens Cicuit Diagram 4.5B
Created with
F F
Date
Man Cage Cicuit Diagram
Drawn Page 1 of 2
Checked Manufactured Products Bill of Material
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 0.1 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Row Part of Designation Comment Description Material Catalog Number Manufacturer Circuit Diagram Reference
Copyright as per ISO 16016 to be observed! 43 +C1 -S1 Main Coner Casting Corner 1 - 20Ft IFM Cicuit Diagram 6.2D
44 +C1 -S2 Main Coner Casting Corner 2 - 20Ft Cicuit Diagram 6.2D
A 45 +C1 -S3 Main Coner Casting Corner 3 - 20Ft Cicuit Diagram 6.3D A
46 +C1 -S4 Main Coner Casting Corner 4 - 20Ft Cicuit Diagram 6.4D
47 +C1 -S5 Main Coner Casting Corner 1 - 40Ft Cicuit Diagram 6.5D
48 +C1 -S6 Main Coner Casting Corner 2 - 40Ft Cicuit Diagram 6.6D
49 +C1 -S7 Main Coner Casting Corner 3 - 40Ft Cicuit Diagram 6.7D
50 +C1 -S8 Main Coner Casting Corner 4 - 40Ft Cicuit Diagram 6.8D
51 +C1 -S22 Optical Sensor Cicuit Diagram 3.6C
52 +C1 -W1 Fault Warning Buzzer Cicuit Diagram 5.8C
B 53 +C1 CD1 B
54 +C1 CD2
55 +C1 CD3
56 +C1 CD4
57 +C1 CD5
58 +C1 X
59 +C1 X1
60 +C1 X2
61 +C1 X3
C C
62 +C1 X4
63 +C2 -L2 Unlock Cicuit Diagram 5.3F
64 +C2 -L5 Lock Cicuit Diagram 5.5F
65 +C2 -L8 Power On C2 Cicuit Diagram 5.2F
66 +C2 -P3 Unlock Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.3C
67 +C2 -P4 Power OFF Illuminated Pushbutton, clear SIE_S22MM-002 3SB1000-0AH01 SIEMENS Cicuit Diagram 3.4C
68 +C2 -W2 Cicuit Diagram 5.8C
69 +C2 X3
D D
70 +PLG Female
71 +PLG Male
72 +S -B1 Battery Deep Cycle Cicuit Diagram 1.2C
73 +S SOL DS3660, 36 CELLS Cicuit Diagram 1.2A
74 -JB1 -X
75 -JB2 -X
76 -JB3 -X
77 -L3 Unlock Cicuit Diagram 5.3F
E 78 -L6 Lock Cicuit Diagram 5.5F E
79 -W3 Fault Light Cicuit Diagram 5.7C
80 PE Cicuit Diagram 1.2D
Created with
F F
Date
Man Cage Cicuit Diagram
Drawn Page 2 of 2
Checked Manufactured Products Bill of Material
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 0.1 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
SOL
DS3660, 36 CELLS SOLAR PANEL
60WATTS
2
1
2
-W01
B B
-B1
Battery
C 55Ahr
C
D D
PE
PE
1
-W02
E L+ E
/2.2A
L-
/2.2A
Created with
F F
Date 21-Jun-19 .PS
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +S
REV A Checked Rajesh Ommi Manufactured Products Supply 2
Rev. Change Date Name Approved Orig. Replaces Sheet 1 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
L+
/1.8E
L-
/1.8E
X X3
1
B B
13
13
23
-CB11
1
14
14
24
Power On 1-NO 2-NO
-K1.4 /9.5B
I> 1
2
Main Power
Q0.0
System Power
OFF Command
X3
2
SYSPWOFFCMD
11
2
-R2
C .5D C
1
12
-Q01 1-NC
.4D
2
Main
A1
A1
A1
-R1 -Q01 -R2
A2
A2
A2
D Main Power On Main Contactor Main Power Off
D
Contactor Contactor
-M
/9.6A
E E
13 14 1 2 11 12
.4B .4C
23 24 3 4
.4B .2C
5 6
+24V
/3.1A
Created with
0V
/3.1A
F F
Date 21-Jun-19 .PS
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products Distribution 13
Rev. Change Date Name Approved Orig. Replaces Sheet 2 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
10
11
13
X3 X4 X4
3
1
3
W100
W111
4
B W104 B
2
+C2
Cabinet
+24V
X3
0V
FWD
-A03
Auto Plug
Actuator
BWD
13
13
C -P2 -P3 -P4
3
C
14
Lock Unlock Power OFF -S22
Optical Sensor
O8P204
4
X3
2
4
W104 W111 D
6
D
2
4
W100
12
X3 X4 X4
4
7
26
27
37
28
4
2
-K1.3 I2.4 -K1.3 I2.5 -K1.5 I4.2 -K1.3 I3.5 -K1.3 I2.6 -K1.5 I4.0
Request LOCK All Request UNLOCK All System Power OFF 40ft Detected Auto Plug Auto Plug Engaged
Secondary Attachments Secondary Attachments Request Disengaged
E E
21 22 3 30 23 1
/9.4B /9.4B /9.6B /9.4B /9.4B /9.6B
Created with
F F
Date 21-Jun-19 Requests
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 24
Rev. Change Date Name Approved Orig. Replaces Sheet 3 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
0V 0V
/3.8A /5.1A
-M
/9.6A
1
Secondary I> Secondary I> Secondary I> Secondary I> Secondary I> Secondary I>
Attachment Attachment Attachment Attachment Attachment Attachment
B 2 B
2
Left Actuator Right Actuator Corner 1 Corner 2 Corner 3 Corner 4
Actuator Actuator Actuator Actuator
3
A2
A2
A2
A2
A2
A2
-RR1 -RR2 -RR4 -RR5 -RR6 -RR7
1A1
2A1
1A1
2A1
1A1
2A1
1A1
2A1
1A1
2A1
1A1
2A1
C C
1 2
2 4
3 2
4 4
5 2
6 4
7 2
8 4
9 2
10 4
11 2
12 4
X2
1
2
1
2
1
2
1
2
1
2
BWD
FWD
BWD
BWD
BWD
BWD
BWD
FWD
FWD
FWD
FWD
FWD
-A01 -A02 -A04 -A05 -A06 -A07
Actuator Actuator Actuator Actuator Actuator Actuator
D Top Left Top Right Corner 1 Corner 2 Corner 3 Corner 4
D
-K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B
4 6 8 10 12 14
Q0.3 Q0.5 Q0.7 Q1.1 Q1.3 Q1.5
Secondary Attachement Top Secondary Attachment Top Secondary Attachment Down Secondary Attachement Down Secondary Attachment Down Secondary Attachment Down
Left LOCK Command Right LOCK Command Corner 1 LOCK Command Corner 2 LOCK Command Corner 3 LOCK Command Corner 4 LOCK Command
SATPLFLKCMD SATPRTLKCMD SADNC1LKCMD SADNC2 LKCMD SADNC3LKCMD SADNC4LKCMD
5
13
15
17
E E
-K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B -K1.4 /9.5B
5 7 9 11 13 15
Created with
12
14
16
18
F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 35
Rev. Change Date Name Approved Orig. Replaces Sheet 4 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+24V +24V
A /4.8A /6.1A
A
0V 0V
/4.8A /6.1A
1
2 3 16
B Q0.1 Q0.2 Q1.7 B
UNLOCK LOCK Light and Buzzer
Indication Lamp Indication Lamp Fault Warning
I> I> ULINDLMP LKINDLMP
2
Lamp Unlock Lamp Lock
19
Power Supply Power Supply
X4
5
W100
9
+C2
36
C C
3
-K1.5 I4.1 -K1.3 I3.4 Fault
Cabinet
Fault Light
Power Supply Unlock Power Supply LOCK Warning X3
9
Lamp OK LAMP OK Buzzer
1
-W3 -W1
13
23
13
23
-K01 -K02
1
2 29
.6D
2
.6D
/9.6B
.7D
.7D /9.4B
-W2
14
24
14
24
1-NO 1-NO
2-NO
2
10
X3
D D
Lock Lamp
X3 -K01 Unlock Lamp -K02
6 10
W100
5
9
Contactor Contactor
10
A1
A1
X4
6
A2
A2
11
12
5
6
7
8
W100
-M
/9.6A
13 14 13 14
.2C .4C
E +C2 +C2 +C2 23 24 23 24 E
.2C .4C
Cabinet Cabinet Cabinet
11
12
X3 X3 X3
5
6
7
8
Created with
F F
Date 21-Jun-19 .IND
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 46
Rev. Change Date Name Approved Orig. Replaces Sheet 5 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
0V 0V
A /5.8A /9.1A
A
-CB09
1
I>
2
Sensor Supply
+24V CB 09
/7.1B
0V
/7.1B
B B
10
11
13
14
16
17
19
20
22
23
X1
1
8
W113
2
+PLG -JB1
1
2 -X
1
1
2
2
W115 BLU
W114 BRN
W115 BRN
W114 BLU
W106 W108 W110 W112 -JB2
1
2
1
2
1
2
1
2
C C
-JB3
-X -X
1
1
2
2
1
1
2
2
S
S
+
1
2
1
2
-
S
1
2
1
2
1
2
1
2
-S1 -S2 -S3 -S4
-S5 -S6 -S7 -S8
Main Coner Casting Corner 1 - Main Coner Casting Corner 2 - 20Ft Main Coner Casting Corner 3 - 20Ft Main Coner Casting Corner 4 - 20Ft Main Coner Casting Corner 1 - 40Ft Main Coner Casting Corner 2 - 40Ft Main Coner Casting Corner 3 - 40Ft Main Coner Casting Corner 4 - 40Ft
20Ft
D
GRY
GRY
BLK
BLK
D
W114 W114 W115 W115
-JB3
W106 W108 W110 W112 -JB2 -X -X
4
3
3
-JB1 -X
6
3
6
Male
+PLG
Female
6
E E
6
W113
12
15
18
21
24
X1
3
9
2
9
-K1.3 I0.0 -K1.3 I0.1 -K1.3 I0.2 -K1.3 I0.3 -K1.3 I0.4 -K1.3 I0.5 -K1.3 I0.6 -K1.3 I0.7
Created with
Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting Main Corner Casting
20ft Corner 1 LOCKED 20ft Corner 2 LOCKED 20ft Corner 3 LOCKED 20ft Corner 4 LOCKED 40ft Corner 1 LOCKED 40ft Corner 2 LOCKED 40ft Corner 3 LOCKED 40ft Corner 4 LOCKED
1 2 3 4 5 6 7 8
/9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B /9.4B
F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 57
Rev. Change Date Name Approved Orig. Replaces Sheet 6 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+24V CB 09 +24V CB 09
/6.8B /8.2B
0V 0V
/6.8B /8.2B
B B
25
26
28
29
31
32
34
35
37
38
40
41
43
44
46
47
X1
4
C
+24V
+24V
+24V
+24V
C
0V
0V
0V
0V
FWD
FWD
FWD
FWD
-A04 -A05 -A06 -A07
Actuator Corner 1 Actuator Corner 2 Actuator Corner 3 Actuator Corner 4
BWD
BWD
BWD
BWD
End Stop FWD
6
27
30
33
36
39
42
45
48
X1
ND
E E
12
13
14
15
17
18
19
-K1.3 I1.0 -K1.3 I1.1 -K1.3 I1.2 -K1.3 I1.3 -K1.3 I1.4 -K1.3 I1.5 -K1.3 I1.6 -K1.3 I1.7
Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down Secondary Attachment Down Secondary Attachement Down Secondary Attachement Down Secondary Attachement Down
Corner 1 UNLOCKED Corner 1 LOCKED Corner 2 UNLOCKED Corner 2 LOCKED Corner 3 UNLOCKED Corner 3 LOCKED Corner 4 UNLOCKED Corner 4 LOCKED
9 10 11 12 13 14 15 16
Created with
F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 68
Rev. Change Date Name Approved Orig. Replaces Sheet 7 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+24V CB 09
/7.8B
0V
/7.8B
B B
49
50
52
53
55
56
58
59
X1
W109 W102
4
+24V
+24V
0V
0V
C C
FWD
FWD
-A01 -A02
Actuator Top Left Actuator Top Right
BWD
BWD
End Stop BWD
W109 W102
5
6
51
54
57
60
X1
E E
22
23
24
25
29
-K1.3 I2.0 -K1.3 I2.1 -K1.3 I2.2 -K1.3 I2.3 -K1.3 I2.7
Secondary Attachement Top Secondary Attachement Top Secondary Attachement Top Secondary Attachement Top Power Supply Actuator
Left UNLOCKED Left LOCKED Right ULOCKED Right LOCKED Down Corner 1 OK
17 18 19 20 24
Created with
F F
Date 21-Jun-19 .TWL
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 79
Rev. Change Date Name Approved Orig. Replaces Sheet 8 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+24V +24V
/6.8A /10.1A
0V 0V
/6.8A
A A
-M
/2.6E
/4.8A
/5.8E
/10.1A
-CB10
1
I>
2
PLC Supply
X0.1
X0.2
X0.3
X0.4
1L+
4L+
B
3M
10
11
20
40
30
31
40
20
1
2
3
4
5
6
7
8
9
N
1
1
PE
M
L+
M
-K1.1 -K1.2 -K1.3 -K1.4 -K1.5
PS CPU Input Module Output Module Input Module
2 Main Corner Casting /6.2E 2 System Power /2.5C 2 Auto Plug Engaged /3.8E
I0.0 20ft Corner 1 LOCKED Q0.0 OFF Command I4.0
SF
3 Main Corner Casting /6.3E 3 UNLOCK /5.6B 3 Power Supply Unlock /5.3C
I0.1 20ft Corner 2 LOCKED Q0.1 Indication Lamp I4.1 Lamp OK
24V DC BATF
4 Main Corner Casting /6.4E 4 LOCK /5.7B 4 System Power OFF /3.4E
I0.2 20ft Corner 3 LOCKED Q0.2 Indication Lamp I4.2 Request
DCSV
5 Main Corner Casting /6.4E 5 Secondary Attachement Top
/4.2E 5 Power Supply OK /10.6D
I0.3 20ft Corner 4 LOCKED Q0.3 Left LOCK Command I4.3 AUTOPLUG
FRCE
6 Main Corner Casting /6.5E 6 Secondary Attachement Top
/4.2F 6
220 V I0.4 40ft Corner 1 LOCKED Q0.4 Left UNLOCK Command
RUN
7 Main Corner Casting /6.6E 7 Secondary Attachment Top
/4.3E 7
I0.5 40ft Corner 2 LOCKED Q0.5 Right LOCK Command
RUN
C STOP
C
8 Main Corner Casting /6.7E 8 Secondary Attachment Top
/4.3F 8
I0.6 40ft Corner 3 LOCKED Q0.6 Right UNLOCK Command
STOP
1 9 Main Corner Casting /6.8E 9 Secondary Attachment Down
/4.4E 9
I0.7 40ft Corner 4 LOCKED Q0.7 Corner 1 LOCK Command
MRES
0 12 Secondary Attachement Down
/7.2E 12 Secondary Attachment Down
/4.4F 12
I1.0 Corner 1 UNLOCKED Q1.0 Corner 1 UNLOCK Command
13 Secondary Attachement Down
/7.3E 13 Secondary Attachement Down
/4.5E 13
I1.1 Corner 1 LOCKED Q1.1 Corner 2 LOCK Command
14 Secondary Attachement Down
/7.4E 14 Secondary Attachment Down
/4.5F 14
I1.2 Corner 2 UNLOCKED Q1.2 Corner 2 UNLOCK Command
15 Secondary Attachement Down
/7.4E 15 Secondary Attachment Down
/4.6E 15
I1.3 Corner 2 LOCKED Q1.3 Corner 3 LOCK Command
Copyright as per ISO 16016 to be observed!
Manufactured Products
Approved
8 10
16/7/2019 Cicuit Diagram
REV A Sheet 9 of
-M
A /9.6A
A
-CB12
1
I>
2
Auto Plug Supply
B B
3
Ac dwn C2 Ac dwn C4 Ac Top Right
/4.5B /4.7B /4.3B
A2
-RR3
1A1
2A1
2
4
W111
1
2
C C
BWD
FWD
Ac dwn C1 Ac dwn C3 AC Top Left
/4.4B /4.6B /4.1B
-A03
Auto Plug
Actuator
33
35
39
-K1.3 26 -K1.3 28 -K1.3 32
Power Supply Actuator Power Supply Actuator Power Supply Actuator -K1.4 /9.5B
Down Corner 2 OK Down Corner 4 OK TOP RIGHT OK
17
D D
Q2.0
Auto Plug Extend
COMMAND
/9.4B /9.4B /9.4B
22
32
34
38
5
-K1.3 25 -K1.3 27 -K1.3 31 -K1.5 I4.3
Power Supply Actuator Power Supply Actuator Power Supply Actuator Power Supply OK
Down Corner 1 OK Down Corner 3 OK TOP LEFT OK AUTOPLUG
-K1.4 /9.5B
4 18
/9.4B /9.4B /9.4B /9.6B Q2.1
E Auto Plug Retract E
COMMAND
23
Created with
F F
Date 21-Jun-19 .PLC
Man Cage Cicuit Diagram
16/7/2019 Drawn John Jose +C1
REV A Checked Rajesh Ommi Manufactured Products 297 x 420mm, for Circuit Diagram 9
Rev. Change Date Name Approved Orig. Replaces Sheet 10 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
+S -W02
Representation
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X
Number of Terminals:2
C C
D D
E E
Created with
F F
Date X
Man Cage Layout Drawing
Drawn +C1X Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 1 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
W103
W101
W113
W112
W110
W108
W106
W108
W110
W112
W101
W103
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X1
Number of Terminals:60
B Main Coner Casting Corner 1 - 20Ft 1 -S1 + 1 /6.2B -CB09 2 Sensor Supply B
Main Coner Casting Corner 1 - 20Ft 2 -S1 - 2 /6.2B -K1.1 3 PS
-K02 23 2-NO
Main Coner Casting Corner 1 - 20Ft 3 -S1 S 3 /6.2E -K1.3 1 2
4 /6.3B -S2 + 1 Main Coner Casting Corner 2 - 20Ft
5 /6.3B -S2 - 2 Main Coner Casting Corner 2 - 20Ft
Main Coner Casting Corner 2 - 20Ft 3 -S2 S 6 /6.3E -K1.3 2 3
7 /6.4B -S3 1 1 Main Coner Casting Corner 3 - 20Ft
8 /6.4B -S3 2 2 Main Coner Casting Corner 3 - 20Ft
Main Coner Casting Corner 3 - 20Ft 3 -S3 S 9 /6.4E -K1.3 3 4
10 /6.4B -S4 1 1 Main Coner Casting Corner 4 - 20Ft
11 /6.5B -S4 2 2 Main Coner Casting Corner 4 - 20Ft
F F
Date X1
Man Cage Layout Drawing
Drawn +C1X1 Page 1 of 2
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 2 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
W102
W109
W107
W105
W105
W107
W109
W102
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X1
Number of Terminals:60
D D
E E
Created with
F F
Date X1
Man Cage Layout Drawing
Drawn +C1X1 Page 2 of 2
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 2 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X2
Number of Terminals:12
C C
D D
E E
Created with
F F
Date X2
Man Cage Layout Drawing
Drawn +C1X2 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 3 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
W100
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X3
Number of Terminals:10
D D
E E
Created with
F F
Date X3
Man Cage Layout Drawing
Drawn +C1X3 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 4 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
W104
W111
W100
W104
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X4
Number of Terminals:15
B 1 +C2 X3 1 1 /3.3A X3 3 B
2 +C2 X3 2 2 /3.3D -K1.3 22 27
Auto Plug Actuator 3 .TWL -A03 +24V 3 /3.7A -CB01 1 Secondary Attachment Left Actuator
Auto Plug Actuator 5 .TWL -A03 End Stop FWD 4 /3.7D -K1.3 23 28
9 +C2 X3 9 5 /5.8C .IND -W1 1 Fault Warning Buzzer
10 +C2 X3 10 6 /5.8D -R2 A2 Main Power Off Contactor
Auto Plug Actuator 6 .TWL -A03 End Stop BWD 7 /3.8D -K1.5 1 2
3 +C2 X3 3 8 /3.4A
4 +C2 X3 4 9 /3.4D -K1.5 3 4
10 /3.5A -S22 1 1 Optical Sensor
Optical Sensor 2 -S22 3 11 /3.6A -Q01 6 Main
Optical Sensor 3 -S22 4 12 /3.6D -K1.3 30 37
D D
E E
Created with
F F
Date X4
Man Cage Layout Drawing
Drawn +C1X4 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 5 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
W100
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:X3
Number of Terminals:12
C C
D D
E E
Created with
F F
Date X3
Man Cage Layout Drawing
Drawn +C2X3 Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 6 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:Female
Number of Terminals:6
B 1 B
2
3
4
5
6
C C
D D
E E
Created with
F F
Date Female
Man Cage Layout Drawing
Drawn +PLGFemale Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 7 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:Male
Number of Terminals:6
B 1 B
2
3
4
5
6
C C
D D
E E
Created with
F F
Date Male
Man Cage Layout Drawing
Drawn +PLGMale Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 8 of
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
External Cable
Internal Cable
A
Terminal Segment
A
Terminal Number
Representation
Comment
Jumper
Type
Wire
External Destination Internal Destination
Device Comment Function Unit Device Pin Function Unit Device Pin Device Comment
Terminal Block:
Number of Terminals:
B B
C C
D D
E E
Created with
F F
Date
Man Cage Layout Drawing
Drawn Page 1 of 1
Checked Manufactured Products Terminal Block Diagram
Rev. Change Date Name Approved Orig. Replaces Replaced by Sheet 9 of
1 2 3 4 5 6 7 8
E
F
A
D
B
C
Created with Copyright as per ISO 16016 to be observed!
Rev.
1
1
Change
Date
Date
Drawn
Checked
Name Approved
2
2
Orig.
Man Cage
700.00
Manufactured Products
3
3
-L1
-P1
Replaces
-L4
-L7
-P2
-W1
4
4
100.83
Replaced by
125.00 135.00 175.00
-CD6
1
2
X +C1
1
2
3
X1 4 +C1 +C1 -K1.1
5
6
7
8 +C1
9 -RR5 -RR1
10
11
12
-K1.2
13
14
15
16 +C1
17
18
19 -K1.3
20
21 +C1 +C1
22
23
24
+C1
25
26 -RR6 -RR2
27 -K1.4
28
29
30
31
32
33
+C1
34 -CB01
35
36 +C1
37
38 -CB11
39
+C1 +C1
CD4
CD3
CD2
CD1
40 +C1
41
42 -CB10
43
410.00
500.00
44 +C1
45
-RR7 -RR4
46
-CB09
47
48 +C1
5
49
-CB08
5
50
51
52
+C1 +C1
53
54
+C1 -CB07
55
56
+C1
57
58
-Q01 -R1 -CB06
59 +C1
60 +C1 +C1 -CB05
1
2 +C1
3 X3
4
-R2 -CB04
5 1
X2 6 2
-K01 +C1
7 3
8
-CB03
4
9
10 65
+C1 +C1
11 7
12
-CB02
8
9
10
-K02
CD5
6
Layout Drawing
7
7
8
8
Sheet Layoutof
1 mm : 10 mm
Scale
F
E
B
A
D
C