Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Minicargador 246D3

Download as pdf or txt
Download as pdf or txt
You are on page 1of 15

Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS


to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off


STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)


CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
M0105421-04
August 2023

236D3, 242D3, 246D3, 262D3, 272D3


and 272D3 XE Skid Steer Loader, 257D3
Multi Terrain Loader, and 259D3, 279D3,
289D3, 299D3 and 299D3 XE Compact
Hydraulic System
AN91-UP GM61-UP S7E1-UP S1L1-UP
BX91-UP CW91-UP TE91-UP T7Z1-UP
CY91-UP MC91-UP W6E1-UP T8A1-UP
DY91-UP TLS1-UP Z9E1-UP T8T1-UP
GJ21-UP KEZ1-UP LB31-UP T8W1-UP
HX21-UP FMA1-UP XES1-UP T9X1-UP
JX91-UP LM71-UP EP31-UP T9Z1-UP
KX91-UP HSX1-UP EP71-UP TC71-UP
LA91-UP R2L1-UP EP81-UP TM71-UP
RB91-UP NXL1-UP EP91-UP TP31-UP
SZ91-UP KXL1-UP P3R1-UP TP41-UP
TB91-UP AZ61-UP JX31-UP TP61-UP
ZB21-UP F9C1-UP B621-UP TP71-UP
MXJ1-UP BT91-UP GX91-UP TP91-UP
BT21-UP GK61-UP R231-UP TY31-UP
KC61-UP ME61-UP S381-UP TY41-UP
AH61-UP PF61-UP L321-UP TY61-UP
Volume 1 of 2: Standard Implements
Volume 2 of 2: High Flow Implements
PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
COMPONENT LOCATION
VOLUME 1 - STANDARD IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator Gp J-10, H-11, H-10, B-4 1
Accumulator Gp - Ride Control F-6 2
Breather - Hydraulic Tank D-6 3
Cooler Gp - Radiator and Hydraulic Oil B-9 20
Cylinder Gp - Lift F-3, I-6 4
Cylinder Gp - Tilt (LH) F-4, I-7 5
Cylinder Gp - Tilt (RH) F-4, I-7 6
Filter As - Hydraulic and Transmission Oil F-10 7
Fitting Gp - Quick Coupler F-2, H-6 8
Manifold Gp - Ride Control F-6 9
Motor Gp - Fan H-8 10
Motor Gp - Hydraulic Fan (Standard and Demand) F-9 11
Motor Gp - Hydrostat ((One Speed) (236D3/242D3/246D3/262D3)) H-13 12
Motor Gp - Hydrostat ((One Speed) (257D3)) J-13 13
Motor Gp - Hydrostat ((Two Speed) (236D3/257D3/259D3/279D3/289D3/299D3)) G-13, G-11 14
Motor Gp - Hydrostat LH (Two Speed) E-13 15
Motor Gp - Hydrostat RH (Two Speed) E-11 16
Pump Gp - Gr 1 Basic D-10, E-10 17
Pump Gp - Hydrostat C-12 18
Pump Gp - Implement and Charge (Standard Flow) C-10, E-10 19
Sensor Gp - Pressure (Lift Cylinder) F-4, H-7 21
Sensor Gp - Speed (257D3/236D3/242D3/246D3/262D3) I-14, I-12, F-14, F-11 22
Sensor Gp - Speed (236D3/242D3/246D3/262D3) H-14, H-12 23
Sensor Gp - Speed (236D3/246D3/262D3) E-14, E-11 24
Strainer As - Hydraulic Tank C-7 25
Switch As - Pressure (Hydraulic) F-10 36
Tank Gp - Hydraulic C-7 26
Valve Gp - Check (Cooler Bypass) B-14 28
Valve Gp - Check E C-4, H-10, I-11 29
Valve Gp - Check (Ride Control) F-7 31
Valve Gp - Implement Control (Standard Flow) D-4, G-7 32
Valve Gp - Loader Arms Manual Lower G-3, I-6 33
Valve Gp - Pilot Shutoff (One Speed) I-11 34
Valve Gp - Pilot Shutoff (Two Speed) C-4, H-10 35
COMPONENT LOCATION
VOLUME 2 - HIGH FLOW IMPLEMENTS
Schematic Machine
Description
Location Location
Accumulator Gp D-5 37
Accumulator Gp - Ride Control D-8, C-4 38
Breather - Hydraulic Tank B-4 39
Cooler Gp - Radiator and Hydraulic Oil A-5 40
Cylinder Gp - Hydraulic Coupler C-2 41
Cylinder Gp - Lift F-7, F-2 42
Cylinder Gp - Tilt (LH) F-8, F-3 43
Cylinder Gp - Tilt (RH) F-7, F-3 44
Filter As - Hydraulic and Transmission Oil C-5 49
Fitting Gp - Quick Coupler F-6, E-1 50
Manifold Gp - Ride Control D-8, C-4 51
Motor Gp - Hydraulic Fan (Demand) C-5 52
Motor Gp - Hydrostat ((Two Speed) (279D3/289D3/299D3/299D3 XE)) C-7, C-6 53
Pump Gp - Hydrostat A-7 54
Pump Gp - Implement and Charge (For XPS High Flow) B-5 55
Sensor Gp - Pressure (Lift Cylinder) E-8, E-3 56
Sensor Gp - Speed (279D3/289D3/299D3 and 299D3 XE) C-6, C-8 57
Strainer As - Hydraulic Tank B-4 58
Tank Gp - Hydraulic B-4 59
Tee - O - Ring F-7 60
Valve and Mounting Gp - Hydraulic Coupler C-2 61
Valve GP - Check (Cooler Bypass) A-8 62
Valve GP - Check (E) D-6 63
Valve GP - Check (Lift Cylinder) F-7 64
Valve GP - Check (Ride Control) C-4, D-8 65
Valve GP - Implement Control (XPS/XHP High Flow) E-7, D-3 66
Valve GP - Loader Arms Manual Lower F-7, F-2 67
Valve GP - Pilot Shutoff (Two Speed) D-5 68
Valve GP - Shut Off E-6 69
TAP LOCATION
VOLUME 1 - STANDARD IMPLEMENTS

Tap Schematic
Description
Number Location
AA Implement Pump Pressure E-4, G-7
EE Charge Pressure B-13
MB Main System Pressure (Pump 2 Forward) D-13
MC Main System Pressure (Pump 1 Forward) D-12
SOS Oil Sampling F-9
TAP LOCATION
VOLUME 2 - HIGH FLOW IMPLEMENTS

Tap Schematic
Description
Number Location
PG Implement Pump Pressure D-7, D-2
FF Charge Pressure A-6
GG Main System Pressure (Pump 2 Forward) B-7
HH Main System Pressure (Pump 1 Forward) B-6
SOS Oil Sampling C-4
14 13 12 11 10 9 8 7 6 5 4 3 2 1

ONE SPEED HYDROSTAT MOTORS 257D3 ONE SPEED HYDROSTAT MOTORS 236D3,242D3
M0105421-04 VOL 1 of 2

J CI
Dr H1
(14) MOTOR GP
HYDRASTAT (ONE SPEED)
J
Br Dr Br
R 358-5009 L
P2 P1
(29) VALVE GP
CHECK (E)
(Dimensions: 48 inches x 35 inches)

6E-4701
FINAL FINAL
DRIVE (1) ACCUMULATOR GP
DRIVE
149-0686
M3
2 2
P1 P2 L R
B2
I I
LEFT MOTOR ONE SPEED
RIGHT MOTOR (34) VALVE GP PILOT SHUTOFF FOR 236D3,242D3
PILOT SHUTOFF (ONE SPEED) X X
456-1838

(13) MOTOR GP B A X7 D C
(22) SENSOR GP - SPEED HYDROSTAT (ONE SPEED) (22) SENSOR GP - SPEED
(13) MOTOR GP
262-3764 378-2823 HYDROSTAT (ONE SPEED) 262-3764 B A X7 D C CI
373-8424 (29) VALVE GP
378-2823
CHECK (E)
373-8424 M3 6E-4701
(10) MOTOR GP - FAN (33) VALVE GP LOADER
I 258-2577 (FOR ALL MODELS)
442-5647 (236D3,246D3,262D3,272D3,279D3,289D3,299D3)
ARMS MANUAL LOWER
437-2882
I
(4) CYLINDER GP
LIFT
(32) VALVE GP 380-5668 (257D3,259D3,242D3)
PILOT SHUTOFF (ONE SPEED) REVERSING FAN MOTOR (5) CYLINDER GP (6) CYLINDER GP 378-0891 (236D3)
456-1838 1 2
TILT (LH) TILT (RH)
378-7964 378-7963

ONE SPEED HYDROSTAT MOTORS 246D3,262D3


CI B1
H1 (8) FITTING GP
QUICK COUPLER
I I 388-7960
(12) MOTOR GP
HYDRASTAT (ONE SPEED)
LEFT MOTOR RIGHT MOTOR
455-7987 (246D3,262D3)
36 Page,

R R E1
H
(1) ACCUMULATOR GP
149-0686 B2
R

ONE SPEED PILOT SHUTOFF (21) SENSOR GP - PRESSURE 1A 1B 2A 2B 3A 3B


(257D3,259D3,246D3,262D3) (LIFT CYLINDER)
344-7391

B2
L L
OUTLET
H TWO SPEED PILOT SHUTOFF FOR
CO T
H
257D3,259D3,279D3,289D3,299D3
(29) VALVE GP
X X CHECK (E)
6E-4701

(23) SENSOR GP - SPEED


(23) SENSOR GP - SPEED M3
262-3764 (246D3, 262D3) B A X7 D C
262-3764 (246D3, 262D3)

(1) ACCUMULATOR GP
149-0686
INLET
Pg
(35) VALVE GP AA
TWO SPEED HYDROSTAT MOTORS 257D3,259D3,279D3,289D3,299D3 PILOT SHUTOFF (TWO SPEED)
456-1839 GAUGE
H1 B2
INLET

“B” “A” “B” “A” “B” “A”

P2 P1
G G
H1
STANDARD/HIGH FLOW FOR 236D3,242D3,257D3,259D3 (33) VALVE GP LOADER
ARMS MANUAL LOWER
(32) VALVE GP
437-2882
IMPLEMENT CONTROL
FINAL FINAL 449-1584
DRIVE DRIVE

(7) FILTER AS (4) CYLINDER GP


HYDRAULIC AND TRANSMISSION OIL (36) SWITCH AS - PRESSURE (11) MOTOR GP LIFT
(HYDRAULIC) HYDRAULIC FAN (STANDARD) (5) CYLINDER GP (6) CYLINDER GP 492-4510 (279D3)
479-0592 (ALL MODELS)
308-7698 (ALL MODELS) TILT (LH) TILT (RH) 492-4507 (289D3)
258-2577
SOS 442-5647 293-5712 293-5711 492-4504 (299D3)
P1 P2
FMO FML

(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS) (8) FITTING GP
STANDARD FAN (9) MANIFOLD GP
QUICK COUPLER
388-7960
B A X7 D C RIDE CONTROL
345-5153
437-2878 (236D3,257D3,299D3)
(14) MOTOR GP STANDARD
(14) MOTOR GP FAN
HYDROSTAT (TWO SPEED) (22) SENSOR GP - SPEED STANDARD FAN
(22) SENSOR GP - SPEED HYDROSTAT (TWO SPEED) FO FI P
442-5642 (279D3,289D3,299D3) 383-6830 (236D3) DEMAND FAN FMO FML DEMAND FAN
383-6830 (236D3) 487-6193 (279D3,289D3,299D3)
442-5648 (259D3) 262-3764 (236D3,257D3,259D3,279D3,289D3,299D3)
262-3764 (236D3,257D3,259D3,279D3,289D3,299D3) 487-6186 (259D3)
(21) SENSOR GP - PRESSURE
F SOS (LIFT CYLINDER)
344-7391
F
2A

(11) MOTOR GP 2B
HYDRAULIC FAN (DEMAND) H
TWO SPEED HYDROSTAT MOTORS 236D3,242D3,246D3,262D3, 272D3 258-2577 DEMAND FAN 1A 1B 3A 3B
(24) SENSOR GP - SPEED
(24) SENSOR GP - SPEED 442-5647 (31) VALVE GP
262-3764
262-3764 CHECK (RIDE CONTROL)
304-6756(FOR ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (279D3/289D3/299D3)

A R
T R
(19) PUMP GP
T
IMPLEMENT PUMP FOR HIGH FLOW
358-5002
B

B1
I I (17) PUMP GP
GR 1 BASIC

S1
258-2555 RIDE CONTROL
S
L2 L1 L

R A B2
FROM TANK
HIGH FLOW AND
HIGH FLOW PUMP(242D3/236D3/257D3/259D3 WORK TOOL PUMP
LEFT MOTOR
E X Y Y
RIGHT MOTOR
X
E
STANDARD FLOW
IMPLEMENT PUMP
LS

Pg
(15) MOTOR GP
(16) MOTOR GP AA
HYDROSTAT (TWO SPEED) LH
HYDROSTAT (TWO SPEED) RH
358-5001 (236D3, 242D3)
358-5013 (236D3, 242D3)
358-5005 (246D3, 262D3)
358-5007 (246D3, 262D3)
B X
WORK TOOL
PUMP

(17) PUMP GP
STANDARD FLOW
GR 1 BASIC
IMPLEMENT PUMP
487-6181 (246D3,262D3,279D3,289D3,299D3,272D3)
258-2555
H1
H1

(3) BREATHER
HYDRAULIC TANK
STANDARD FLOW FOR 279D3,289D3,299D3
D B1
258-2829 (ALL MODELS) (32) VALVE GP
IMPLEMENT CONTROL
D
(STANDARD FLOW)
479-0648
345-5151
(26) TANK GP
HYDRAULIC
345-4581(ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (279D3/289D3/299D3)
TWO SPEED HYDROSTAT MOTOR (246D3/262D3/272D3)

(25) STRAINER AS
MB MC HYDRAULIC TANK
262-5689 (ALL MODELS)
X7
M3
A

C
B

S L2 L1
MB B A M3 X7 D C MC
WORK TOOL PUMP

(27) VALVE GP
S D1 C2 CHECK (E)
6E-4701

B B1 (35) VALVE GP
PILOT SHUTOFF (TWO SPEED) P
(19) PUMP GP 456-1838
IMPLEMENT AND CHARGE (STANDARD FLOW)
C
M 373-8426 (236D3,242D3,257D3)
423-0081 (249D3) A1
T
C
WORK TOOL PUMP

S STANDARD FLOW IMPLEMENT PUMP

B1
STANDARD FLOW IMPLEMENT PUMP
STANDARD FAN
DEMAND FAN

L2 MA E MD L3
L1 B2
W1 (1) ACCUMULATOR GP
(18) PUMP GP CI
A1 149-0686
HYDROSTAT X2 CO
(20) COOLER GP - RADIATOR AND HYDRAULIC OIL C0
(28) VALVE GP EE 398-7456 (246D3,262D3,299D3)
378-2822 (FOR ALL MODELS) 345-3473 (246D3/262D3/279D3/289D3/299D3) TWO SPEED PILOT SHUTOFF
CHECK (COOLER BYPASS)
378-2826 (272D3) 345-3470 (272D3,299D3) 236D3,246D3,262D3
373-7039 (ALL MODELS) 345-3609 (236D3/242D3/257D3/259D3)

B LINE PATTERNS B
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


Air Line PILOT CONTROL CIRCUIT
MAIN PUMP OUTPUT
Component Group TILT CYLINDER CIRCUIT
CHARGE PUMP OUTPUT
CALLOUTS HYDRAULIC FAN CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) LOAD SENSE CIRCUIT
SUPPLY LINE
DL DL D Connectors (By letter) QUICK COUPLER CIRCUIT
DRAIN / RETURN LINE
Callout Number Component STEERING CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
TRAVEL CONTROL CIRCUIT
Component LocationsTable)
138-1234 Part Number
LIFT CYLINDER CIRCUIT

THIS SCHEMATIC IS FOR THE 236D3, 242D3, 246D3, 262D3, 272D3, AND 272D3 XE
A A
SKID STEER LOADER, 257D3 MULTI TERRAIN LOADER, AND 259D3, 279D3, 289D3,
299D3, AND 299D3 XE COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENTS
Do not operate or work on this product unless you have
MEDIA NUMBER: M0105421-04
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 345-5170, CHANGE: 13, VERSION: -
relevant Operation and Maintenance Manuals and
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

C2 X A1 W1

F F
(67) VALVE GP (60) TEE - O - RING
LOADER ARMS MANUAL LOWER
471-1395
437-2882
1 2
(64) VALVE GP
(43) CYLINDER GP (44) CYLINDER GP CHECK
TILT (LH) TILT (RH) 314-2403 (42) CYLINDER GP
293-5712 LIFT
293-5711 492-4504

(50) FITTING GP
QUICK COUPLER (HIGH FLOW) (67) VALVE GP
345-5165 LOADER ARMS MANUAL LOWER
112-1817 (279D3/289D3)
437-2882 (ALL MODELS) (42) CYLINDER GP
LIFT
(43) CYLINDER GP (44) CYLINDER GP 492-4510 (279D3)
TILT (LH) TILT (RH) 492-4507 (289D3)
293-5712 293-5711 492-4504 (299D3/299D3 XE)

(56) SENSOR GP (50) FITTING GP


PRESSURE (LIFT CYLINDER) QUICK COUPLER (HIGH FLOW)
344-7391 474-2124 (299D3/299D3 XE)
A B A B T0 Ls Pp A B (69) VALVE GP - SHUTOFF
396-4881

(56) SENSOR GP
PRESSURE (LIFT CYLINDER)
344-7391

E E
A B A B T0 Ls Pp A B

RIDE CONTROL 272D3/299D3


(38) ACCUMULATOR GP
RIDE CONTROL
(51) MANIFOLD GP 310-8460 (ALL MODELS)
RIDE CONTROL
437-2878

P
B1

Pg P T

(66) VALVE GP PG
IMPLEMENT CONTROL
345-5153 P C2
T R
B2

XHP HIGH FLOW FOR 272D3/299D3

D (65) VALVE GP
CHECK (RIDE CONTROL) D
304-6756
TWO SPEED PILOT SHUTOFF
FOR 279D3/289D3/299D3
(63) VALVE GP
CHECK (E) (66) VALVE GP
6E-4701
IMPLEMENT
CONTROL
(HIGH FLOW)
456-1770
345-5153 (299D3)

(37) ACCUMULATOR GP
TWO SPEED HYDROSTAT MOTORS 279D3/289D3/299D3 AND 299D3 XE A1 A1
149-0686
Pg P T
XPS HIGH FLOW FOR 289D3 AND 299D3
(68) VALVE GP
PILOT SHUTOFF (TWO SPEED)
456-1839

P2 P1
PG

FINAL FINAL (38) ACCUMULATOR GP


DRIVE DRIVE RIDE CONTROL
310-8460 (ALL MODELS)
(51) MANIFOLD GP
(49) FILTER AS RIDE CONTROL
P2 HYDRAULIC AND TRANSMISSION OIL 437-2878 (OTHER MODELS)
P1 479-0592 (ALL MODELS)

P
(52) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)
442-5647 (REVERSING FAN (IF EQUIPPED))
C C
H
M0105421-04 VOL 2 of 2

(57) SENSOR GP - TWO SPEED (53) MOTOR GP (61) VALVE AND MOUNTING GP
(53) MOTOR GP (57) SENSOR GP - TWO SPEED
HYDROSTAT (TWO SPEED) (65) VALVE GP
262-3764 262-3764 HYDRAULIC COUPLER
HYDROSTAT (TWO SPEED) 487-6193 CHECK (RIDE CONTROL)
499-9329
487-6193 FO FI FmO FmI 304-6756 (ALL MODELS) HYDRAULIC COUPLER VALVE
S1
(Dimensions: 39 inches x 28 inches)

T R (41) CYLINDER GP
SOS
COUPLER
515-4591

C2

2
3
1
DEMAND FAN RIDE CONTROL

4
1
3

2 3 1
2
P
C1
S2

(39) BREATHER
HYDRAULIC TANK
258-2829 (ALL MODELS) T

(59) TANK GP
HYDRAULIC
345-4581 (ALL MODELS)
(58) STRAINER AS
B1 C2
30 Page,

GG HH B1 X HYDRAULIC TANK
262-5689 (ALL MODELS)

MB B A M3 X7 D C MC

B (55) PUMP GP
IMPLEMENT AND CHARGE PUMP
B
423-0086 (XPS HIGH FLOW)
341-7635 (XHP HIGH FLOW)
D1 C2

B2

S L1 L

LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line PILOT CONTROL CIRCUIT
MAIN PUMP OUTPUT
L2 L1 MA E MA L3 Pilot / Load Sensing Pressure TILT CYLINDER CIRCUIT
E1 CI W1 CO
(54) PUMP GP CHARGE PUMP OUTPUT
HYDROSTAT (40) COOLER GP - RADIATOR AND HYDRAULIC OIL B2 A1 Drain / Return Lines HYDRAULIC FAN CIRCUIT
(62) VALVE GP
CHECK (COOLER BYPASS)
FF 398-7456 (299D3/299D3 XE) 345-3473 (279D3/289D3/299D3) LOAD SENSE CIRCUIT
378-2822 (279D3/289D3) 345-3470 (272D3,299D3) Air Line
373-7039 (ALL MODELS) SUPPLY LINE
QUICK COUPLER CIRCUIT
Component Group DRAIN / RETURN LINE
STEERING CIRCUIT
CALLOUTS TRAVEL CONTROL CIRCUIT
LIFT CYLINDER CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) COUPLER CYLINDER CIRCUIT

DL DL D Connectors (By letter)


A A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
THIS SCHEMATIC IS FOR THE 236D3, 242D3, 246D3, 262D3, 272D3 AND 272D3 XE
SKID STEER LOADER, 257D3 MULTI TERRAIN LOADER, AND 259D3, 279D3, 289D3,
299D3 AND 299D3 XE COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: HIGH FLOW IMPLEMENTS
Do not operate or work on this product unless you have
MEDIA NUMBER: M0105421-04
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 345-5170, CHANGE: 13, VERSION: -
relevant Operation and Maintenance Manuals and
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE - FRONT VIEW
VIEW ALL CALLOUTS

1
32

35
3
17
34
MB
29
MC
26
18

25 12

8
23
MACHINE - REAR VIEW
VIEW ALL CALLOUTS

10

36 11

7
SOS

EE 28

13

A 14

22

VIEW OF AREA “A”


MACHINE - RIGHT VIEW
VIEW ALL CALLOUTS

AA 21
31

15

4
33

19
16

6 24
MACHINE - FRONT VIEW
VIEW ALL CALLOUTS

PG
69

39 68

37 GG

63 HH

59
54

58 55

50
MACHINE - REAR VIEW
VIEW ALL CALLOUTS

52 SOS
40

49

FF 53
62

57

VIEW OF AREA “A”


MACHINE - RIGHT VIEW
VIEW ALL CALLOUTS
66
56
65
51
61
38

44

64
67
60
41
42

43

You might also like