Sistema Hidraulico
Sistema Hidraulico
Sistema Hidraulico
February 2013
FLUID POWER SYMBOLS
Tap Locations BASIC COMPONENT SYMBOLS
Tap Schematic
Description PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Number Location (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
AA Main Worktool System Pressure D-3
BB SOS C-2
CC Signal Pressure B-5 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
DD Main System Pressure (Pump 1 Forward) B-5 COMPENSATED)
EE Charge Pressure B-5
VALVE ENVELOPES VALVES VALVE PORTS
FF Main System Pressure (Pump 2 Forward) B-5
GG Main System Pressure (Pump 2 Reverse) A-5
HH Main System Pressure (Pump 1 Reverse) A-5
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Parts Manual
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Machine System
Specifications UENR0249 FLUID STORAGE RESERVOIRS
Testing and Adjusting UENR0250
Electrical System
Schematic: (Electrical System) UENR0254
2 216B3, 226B3, 236B3, 242B3, 247B3,
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL
247B3: 252B3: 257B3: 259B3: EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
18 ESL1-UP TNK1162-UP B7H1036-UP YYZ2038-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
SUPPLY PRESSURE
24 TSL946-UP
KB31-UP
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
13 UNIDIRECTIONAL UNIDIRECTIONAL
UENR3952 VOL 1 of 2
Cylinder Gp - Lift (Left Hand) (236) 295-6952
5 E-3
Cylinder Gp - Lift (left Hand) (242/257/259) 329-4955
HH GG Cylinder Gp - Lift (Left Hand (252) 297-8699 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
16 Page,
Tank Gp - Hydraulic 326-5781 19 B-2
CIRCUIT NUMBER
Valve Gp - Ball (Manual Loader Lowering Valve) 112-1817 20 E-4
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Brake (Single Speed) (216/226/242/247/257) 248-1268
21 C-5
Valve Gp - Brake (Single Speed) (236/252) 233-7131
CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Check 123-4750 22 B-6
IDENTIFICATION COLOR 325-PK
Valve Gp - Control (216/226/247) 336-1317
Valve Gp - Control (236) 366-1319 23 D-3
PREVIOUS STANDARD
Valve Gp - Control (242/252/257/259) 336-1320
Valve Gp - Implement Pilot Control (With Float Detent Magnet) 299-9119 24 E-6
WIRE WIRE COLOR
Valve Gp - S-Turn Resolver Block (Drive Pilot) (216/226/236/242/252) 356-5008
Valve Gp - S-Turn Resolver Block (Drive Pilot) (247/257) 356-5009 25 E-7
VIEW OF AREA “A” Valve Gp - S-Turn Resolver Block (Drive Pilot) (259) 356-5010 325-PK-14 B A
(ROTATED FOR CLARITY)
EE 1 10 22 17 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
16 20 IDENTIFICATION
(7) CYLINDER GP
TILT (LEFT HAND)
(8) CYLINDER GP
(25) VALVE GP 293-5708 (216/226/247) TILT (RIGHT HAND)
S-TURN RESOLVER BLOCK 295-6954 (236/252)
(DRIVE PILOT) (24) VALVE GP 293-5707 (216/226/247)
IMPLEMENT PILOT CONTROL 329-4954 (242/257/259)
295-6953 (236/252)
356-5008 (216/226/236/242/252) (WITH FLOAT DETENT MAGNET (5) CYLINDER GP
LIFT CYLINDERS TILT CYLINDERS 329-4953 (242/257/259)
356-5009 (247/257) LIFT (LEFT HAND)
299-9119
E 356-5010 (259) 293-5706 (216/226/247) E
(20) VALVE GP
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE BALL 295-6952 (236)
(MANUAL LOADER LOWERING VALVE 329-4955 (242/257/259) (4) COUPLING
NEUTRAL NEUTRAL NEUTRAL NEUTRAL
RACK RAISE 112-1817 297-8699 (252) AUXILIARY TOOLS MALE
LOWER
REVERSE FORWARD LEFT RIGHT DUMP
(6) CYLINDER GP 193-8334
LIFT (RIGHT HAND) (3) COUPLING
293-5705 (216/226/247) FEMALE
295-6951 (236) 193-8335
329-4955 (242/257/259)
297-8699 (252)
1A 1B 2A 2B 3A 3B (16) SCREEN
(23) VALVE GP
195-6768
1 3 2 4 CONTROL
336-1317 (216/226/247)
366-1319(236)
4 P T 2 3 1 366-1320 (242/252/257/259)
D (17) SOLENOID D
CONTROL VALVE (1 & 2)
AA 358-5951
F E
C D
G (1) ACCUMULATOR
F C D E P T
149-0686
(18) SWITCH AS
ML MR CI (10) MANIFOLD AS (9) FILTER GP
PRESSURE (11) MOTOR GP
(BACK UP ALARM) DRAIN MANIFOLD OIL
HP FAN (STANDARD)
192-0836 308-0421 223-9974
307-3036 (2) COOLER AS
C RADIATOR C
(21) VALVE GP D
R
BRAKE A 361-4662 (216)
(SINGLE SPEED) I
N RJ DL T CO 361-4663 (226/247)
248-1268 (216/226/242/247/257)
361-4655 (236/242/252/257/259)
233-7131 (236/252)
(12) MOTOR GP
SINGLE SPEED
(LEFT HAND) BB
358-4982 (216/226/242) SOS/
DIAGNOSTIC
UENR3952 VOL 1 of 2
B A L Z C (RIGHT HAND)
358-4982 (216/226/242)
280-7856 (236/252)
RIGHT
LEFT T P
MOTOR 289-6355 (247/257)
MOTOR
B B
BAFFLE
(1) VALVE GP DD EE FF
CHECK
R T1 123-4750 MG A MB B Y G1 G B MB A R
(15) PUMP GP
SINGLE SPEED
307-3062 (216) (19) TANK GP
SPEED
SENSING HYDRAULIC
307-3064 (226/247)
FWD FWD 326-5781
307-3070 (236/252)
LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SUPPLY LINE
BRAKE CONTROL CIRCUIT Component Group
LEFT HYDROSTATIC PUMP CIRCUIT
AUXILARY TOOLS CONTROL CIRCUIT CALLOUTS
DRAIN / RETURN LINE
CHARGE SUPPLY PUMP CIRCUIT Taps (Pressure, Sampling, Sensor - by letter)
(14) PUMP GP RIGHT HYDROSTATIC PUMP CIRCUIT
YY
7 6 5 4 3 2 1
UENR3952
February 2013
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
BB 39 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
35 AB
CONTROL VALVES
A B
CHECK VALVES
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
52
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
48
216B3, 226B3, 236B3, 242B3, 247B3, MEASUREMENT ROTATING SHAFTS
DSN1-UP MWD3011-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
CD31-UP AS21-UP
41 40 60 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
247B3: 252B3: 257B3: 259B3: SUPPLY PRESSURE
ESL1-UP TNK1162-UP B7H1036-UP YYZ2038-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
43 UNIDIRECTIONAL UNIDIRECTIONAL
36 DIRECTION
G
Accumulator 149-0686 30 C-1
UENR3952 VOL 2 of 2
Cylinder Gp - Hydraulic Coupler (Right Hand) 192-2640 33 C-4
Cylinder Gp - Lift Left Hand (216/226/247) 293-5706 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Cylinder Gp - Lift Left Hand (236) 295-6952 (FLUID) (GAS / AIR)
34 D-3
40 C-7
Motor Gp - Two Speed (Left Hand) (242) 307-3071
Motor Gp - Two Speed (Right Hand) (236/252) 358-4986
41 C-5 PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - Two Speed (Right Hand) (242) 307-3073
Motor Gp - Two Speed Left Hand (257) 307-3052
SWITCH SWITCH SWITCH SWITCH
42 F-8
Motor Gp - Two Speed Left Hand (259) 307-3080
Motor Gp - Two Speed Left Hand (259) (For YYZ3700-UP) 373-8470 43 F-6
WIRE NUMBER IDENTIFICATION CODES
FF
A Motor Gp - Two Speed Right Hand (259)(For YYZ3700-UP)
Motor Gp - Two Speed Right Hand (257)
Motor Gp - Two Speed Right Hand (259)
Pump Gp - Implement, Charge, And Boost (226) (Quiet)
373-8470
307-3052
307-3080
269-9465
44
45
F-4
F-6
ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD
46 A-3
Pump Gp - Implement, Charge, And Boost (226) (Standard) 358-5001
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Pump Gp - Two Speed (236/252) 307-3070
47 B-5 INDICATES WIRE 135 IN HARNESS “AG”
DD Pump Gp - Two Speed (242)
Pump Gp - Two Speed (257)
341-7665
341-7642
WIRE
48 D-6
30 Page,
Pump Gp - Two Speed (259) 341-7669 CIRCUIT NUMBER
WIRE
COLOR
WIRE GAUGE
IDENTIFICATION WIRE COLOR
325-PK
Valve Gp - Boost Flow (226/242/257/259) 359-7233 53 A-1
Valve Gp - Brake (Two Speed) (236/242/252) 293-6591 54 D-7 PREVIOUS STANDARD
Valve Gp - Brake (Two Speed) (257/259) 293-6591 55 F-8
Valve Gp - Brake (Two Speed) (259) (For YYZ3700-UP) 248-6591 56 F-5 WIRE WIRE COLOR
Valve Gp - Check 373-6965 57 A-1
Valve Gp - Control (216/226/247) 336-1317
325-PK-14 B A
Valve Gp - Control (236) 366-1319 58 C-3
Valve Gp - Control (242/252/257/259) 336-1320
VIEW OF AREA “A” Valve Gp - Diverter (Bucket Leveling) - Raise (216/226/247) 224-9418 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
(ROTATED FOR CLARITY) EE Valve Gp - Diverter (Bucket Leveling) - Raise (236) 224-9408 59 D-4 IDENTIFICATION
53 NOT 57
SHOWN
MAIN HYDRAULICS - RIGHT SIDE VIEW
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Related Manuals
Description Description Media Number
Number Location
AA Maain WorkTool System Pressure C-3
Parts Manual
BB SOS A-4
CC Signal Pressure (VOLUME 1 only) VOL 1.
Machine System
Main System Pressure (Pump 1 Forward) (236/242/252) B-8 Specifications UENR0249
DD Main System Pressure (Pump 1 Forward) (257/259) E-7 Testing and Adjusting UENR0250
Electrical System
Main System Pressure (Pump 1 Forward) (259) (For YYZ3700-UP) E-5
Schematic: (Electrical System) UENR0254
Charge Pressure (236/242/252) B-6
EE Charge Pressure (257/259) E-7
Charge Pressure (259) (For YYZ3700-UP) E-4
Main System Pressure (Pump 2 Forward) (236/242/252) B-6
FF Main System Pressure (Pump 2 Forward) (257/259) E-7
Main System Pressure (Pump 2 Forward) (259) (For YYZ3700-UP) E-4
Main System Pressure (Pump 2 Reverse) (236/242/252) A-6
GG Main System Pressure (Pump 2 Reverse) (257/259) D-7
Main System Pressure (Pump 2 Reverse) (259) (For YYZ3700-UP) D-4
Main System Pressure (Pump 1 Reverse) (236/242/252) A-7
HH Main System Pressure (Pump 1 Reverse) (257/259) D-7
Main System Pressure (Pump 1 Reverse) (259) (For YYZ3700-UP) D-5
8 7 6 5 4 3 2 1
TWO SPEED
(MODEL 259 )
TWO SPEED NOTE: FOR YYZ3700-UP
(MODELS 257/259) (56) VALVE GP
BRAKE
(55) VALVE GP (TWO SPEED)
BRAKE (FOR YYZ3700-UP) C1 (44) MOTOR GP
F (TWO SPEED) C1 248-6591 (259) TWO SPEED F
C2
248-6591 (257/259) (45) MOTOR GP P (RIGHT HAND)
C2 TWO SPEED (43) MOTOR GP (FOR YZZ3700-UP)
P
(RIGHT HAND) TWO SPEED 373-8470 (259)
(42) MOTOR GP (LEFT HAND)
TWO SPEED 307-3052 (257) LEFT
(FOR YYZ3700-UP) MOTOR
RIGHT
MOTOR
307-3080 (259) T
(LEFT HAND) LEFT RIGHT 373-8470 (259) TO DRAIN
MOTOR MOTOR MANIFOLD
307-3052 (257) T Pp Pp
TO DRAIN
MANIFOLD
307-3080 (259) Pp Pp
LINE PATTERNS
P1 P1 Pressure Line
FINAL FINAL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
P1 P1 DRIVE DRIVE MAIN PUMP OUTPUT Pilot / Load Sensing Pressure
FINAL FINAL TILT CYLINDER CONTROL CIRCUIT
DRIVE DRIVE SUPPLY LINE Drain / Return Lines
P2 P2 BRAKE CONTROL CIRCUIT
LEFT HYDROSTATIC PUMP CIRCUIT Component Group
P2 P2 Dr Dr AUXILARY TOOLS AND HIGH FLOW CONTROL CIRCUIT
TO DRIVE FROM
PILOT CHARGE DRAIN / RETURN LINE CALLOUTS
TO CHARGE SUPPLY PUMP CIRCUIT
TO DRIVE FROM FILTER
QUICK COUPLER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
PILOT CHARGE DRAIN
TO RIGHT HYDROSTATIC PUMP CIRCUIT
FILTER MANIFOLD LIFT CYLINDER CONTROL CIRCUIT
DRAIN Callout Number Component
Ss Ps DD EE FF Ps
(Machine Location from (52) VALVE GP - CONTROL Name
TO IMPLEMENT VALVE MANIFOLD Component LocationsTable)
138-1234 Part Number
TO DRAIN MANIFOLD Dr Ps DD EE FF Ps Dr
TO IMPLEMENT VALVE R T1 MG A MB B Y G1 G B MB A R
E TO DRAIN MANIFOLD
(49) PUMP GP E
R T1 MG A MB B Y G1 G B MB A R SPEED TWO SPEED
SENSING
SPEED
(FOR YYZ3700-UP)
FWD FWD
SENSING 307-3068 (259)
FWD FWD
M
M
LR LF RF RR
(35) CYLINDER GP (36) CYLINDER GP
LF RF RR
LR
X3 X4 MA MA X4 X3
LIFT (RIGHT HAND) TILT (LEFT HAND) (37) CYLINDER GP
293-5705 (216/226/247) 293-5708 (216/226/247) TILT (RIGHT HAND)
X3 X4 MA MA X4 X3 (48) PUMP GP
HH GG 295-6951 (236) 293-5707 (216/226/247)
TWO SPEED FROM DRIVE JOYSTICK FROM DRIVE JOYSTICK 295-6954 (236/252)
HH GG 329-4955 (242/257/259) 329-4954 (242/257/259) 295-6953 (236/252)
FROM DRIVE JOYSTICK FROM DRIVE JOYSTICK 341-7642 (257)
341-7669 (259)
MODEL (259) FOR SERIAL NUMBER - YYZ3700-UP (34) CYLINDER GP
LIFT (LEFT HAND) 297-8699 (252)
329-4953 (242/257/259)
LIFT CYLINDERS
TILT CYLINDERS FROM HYSTAT PUMP
293-5706 (216/226/247)
D BUCKET LEVELING A
295-6952 (236) D
DIVERTER VALVE
ALL MODELS 329-4955 (242/257/259) (31) COUPLING GP
297-8699 (252) AUXILIARY TOOLS 1/2’’
B
345-5165
(59) VALVE GP
DIVERTER
(BUCKET LEVELING) RAISE
(54) VALVE GP 224-9418 (216/226/247)
BRAKE 224-9408 (236) TO IMPLEMENT JOYSTICK
(TWO SPEED) TWO SPEED 223-8418 (242/252/257/259)
UENR3952 VOL 2 of 2
195-6768
C1
(41) MOTOR GP (58) VALVE GP
TWO SPEED CONTROL
(40) MOTOR GP P
C2 (RIGHT HAND) 336-1317 (216/226/247)
TWO SPEED
(LEFT HAND) TO DRAIN 359-4986 (236/252) 366-1319(236)
TO DRAIN MANIFOLD 366-1320 (242/252/257/259)
C 358-4984 (236/252) MANIFOLD 307-3073 (242) (51) SOLENOID C
CONTROL VALVE (1 & 2)
307-3071 (242) T (33) CYLINDER GP AA 358-5951
HYDRAULIC COUPLER
A B X L Z Z L X B A (RIGHT HAND)
LEFT RIGHT
MOTOR MOTOR (32) CYLINDER GP 192-2640
HYDRAULIC COUPLER HYDRAULIC
(LEFT HAND) COUPLER
192-2640 (ALL MODELS)
(30) ACCUMULATOR
149-0686
TO DRIVE FROM CHARGE FROM IMPLEMENT JOYSTICK
PILOT FILTER
30 Page,
C2 C1 (52) TANK GP
TO DRAIN DD EE FF
MANIFOLD TO IMPLEMENT VALVE HYDRAULIC
R T1 MG A MB B Y G1 G B MB A R S2
S1 326-5781
TO DRAIN
P T MANIFOLD
SPEED
SENSING
B FWD
(60) VALVE GP B
FWD
(47) PUMP GP HYDRAULIC COUPLER BAFFLE
AUXILIARY
HIGH FLOW 226, 242, 257, 259 (53) VALVE GP
To Filter BOOST FLOW
SOS/
359-7233 (226/242/252/257/259)
BB DIAGNOSTIC
PORT
A (38) MOTOR GP A
A/C COMPRESSOR
307-6115 (226/247)
(46) PUMP GP THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
IMPLEMENT & CHARGE
VOLUME 2 of 2: HYDRAULIC OPTIONS
269-9465 (226) (QUIET) MEDIA NUMBER UENR3952
358-5001 (226) (STANDARD) PART NUMBER: 326-5540, CHANGE: 03, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
8 7 6 5 4 3 2 1