High Pressure Gear Pumps

KP 5
 High Pressure Gear Pumps KP 5

Construction

1 6 2 9 8 4 5 7 3

1 Housing
2 Gearing
3 Drive shaft end
4 Flange cover
5 Roller bearing
6 Sliding plates
7 Lip-type shaft seal
8 Plain bearing
9 Housing gasket

Description Technical Information

KP series high pressure gear pumps are mainly used 1. External loads
in oil-hydraulic plants. They are suitable both for The robust design facilitates handling external
hydraulic fluids as well as mineral oil bases radial forces, depending on the size and direction
(DIN 51524/25) and engine oils (DIN 51511). of application.
The housing components are made from high-grade 2. Direction of rotation
cast iron, the shaft and gears from hardened and
The following stipulations apply to the direction of
ground case-hardening steel.
rotation when looking at the drive shaft end:
The shafts are supported in multi-layer bearings that
Shaft rotation clockwise: direction of conveyance
have excellent antifriction properties. The seals from left to right
in the drive shaft ends are made using solely NBR Shaft rotation
or FKM shaft seals. counter clockwise: direction of conveyance
from right to left
An outboard bearing is placed on the shaft end to
handle radial and axial forces.
The use of fine-meshed filters significantly increases
the gear pump service life. Careful maintenance is
the prerequisite.

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High Pressure Gear Pumps KP 5

General Characteristics Calculation Formulas for Hydropumps

Fixing type Flange type Characteristics, formula signs, units
Pipe connection Flange; 1 Discharge / displacement flow Q l/min
Dimensions, page 8 2 geom. discharge / displ. flow Vg cm3/r
Drive shafts Dimensions, page 8 3 Pressure p bar
Direction of rotation clockwise or anticlockwise 4 Speed n 1/min
Weight Page 7 5 Torque M Nm
Mounting position optional 6 Power P kW
Ambient temperature ϑu min = -- 20 °C 7 Total efficiency η tot –
ϑu max = + 60 °C 8 Volumetric efficiency η vol –
9 hydr./ mech. efficiency η hm –
Operating Characteristics 10 Flow velocity v m/s
11 Piping diameter d mm
Operating pressure
Inlet port pe min = -- 0.4 bar (underpressure)
pe max = 2.0 bar General:
Outlet port p max = Table, page 5 Qth = Vg · n, η tot = η vol · η hm
Fluid temperature ϑm min = -- 20 °C
M = 9549 · P p = M · n v = 21,22 · Q
ϑm max= + 80 °C for NBR- n 9549 d2
Lip-type shaft seal
+ 120 °C for FKM- Recommended values for KRACHT products
Lip-type shaft seal at the nominal operating pressure
Viscosity νmin = 13 mm2/s (cSt) η tot η vol
νmax = 600 mm2/s (cSt) KP 5 ≈ 0.85 ≈ 0.95
Recommended
viscosity range ν = 16 … 90 mm2/s (cSt)
Discharge flow Page 5
Q
Input power Page 5 n
Filter fineness Return line filter M Pump
p

≤ 0.060 mm mesh size P

Hydraulic fluids Mineral oil based on
DIN 51524/25
Volume

Motor oil based on Vg · n · ηvol l

flow

DIN 51511 Discharge flow Q=

103 min
flameproof hydraulic fluids
on request
Parameters for:

ATEX
Torque

p · Vg
Drive torque M= [Nm]
Products and media on request 20 · π · ηhm

Accessories
Performance

Straight flange connection, hole pattern based on p·Q

SAE standard. Differential coupling for cyl. shaft end. Input power P= [kW]
600 · ηtot
Intermediate flange to standard motors with
fastening flange according to DIN 42948.

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 High Pressure Gear Pumps KP 5

Displacement / Nominal Size

Displacement geom. max. Speed range Torque Permitted torques Mass inertia
Nominal size displacement operatíng in N middle torque x 10-3
pressure at shaft ends
Vg pb 1/min Mmax (n = 1450 1/min) J
cm3/r bar nmin nmax Nm axial radial kg/m2
160 160 100 800 2000 3.77
200 200 100 800 1800 4.57
560 400 1500
250 250 100 800 1600 5.87
300 300 80 800 1500 6.50

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High Pressure Gear Pumps KP 5

Discharge Flow and Required Input Power

Discharge flow at n = 950 1/min

Discharge flow Q in 1/min at 34 mm2/s
Nominal size Pressure p in bar
10 20 40 60 80 100
160 150 149 147 146 144 143
200 190 189 187 185 183 181
250 239 238 236 234 232 230
300 286 285 284 283 281 –

Required input power P in kW at n = 950 1/min

Pressure p in bar
Nominal size
10 20 40 60 80 100
160 3.5 6.5 12 17.5 23 29
200 4 8 14.5 22 29 36
250 5 9.5 18 26.5 35 43.5
300 6 11.5 21.5 32 42.5 –

Discharge flow at n = 1450 1/min

Discharge flow Q in 1/min at 34 mm2/s
Nominal size Pressure p in bar
10 20 40 60 80 100
160 227 225 223 221 219 216
200 285 284 282 280 278 276
250 358 356 354 352 349 346
300 429 428 426 424 422 –

Required input power P in kW at n = 1450 1/min

Pressure p in bar
Nominal size
10 20 40 60 80 100
160 5.5 10 18.5 27 36 44.5
200 6.5 12 23 33.5 43.5 54
250 8.0 14 27.5 41 54 67
300 9.5 17.5 33 49 64.5 –

Tolerance zone of the discharge flow: -- 5 % of table value Q.

Select the delivery power of each drive motor approx. 20 % greater than table value P.
If the viscosity is less than 30 mm2/s (cSt), reduce discharge flow Q
If the viscosity is more than 75 mm2/s (cSt), consider the addition to the input power,
if over 300 mm2/s (cSt), reduction of the speed.

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 High Pressure Gear Pumps KP 5

Type Key

Ordering example

KP 5 /160 C 1 0 K T 0 0 0 D E 1 /.

Code for
special design

Seals
1 NBR lip-type shaft seal
2 FKM lip-type shaft seal

Type of gearing
E transmission made of
case-hadening steel,
hardened and bround

Code for materials

Housing and bearing execution
D Cast iron housing with
multi component plain bearing

Construction code
0 (internal allocation)

Adaptor piece
0 without

2. Shaft end
0 without

Shaft ends
T Spline profile SAE-C, z = 14; DP 12/24 α = 30°
V Spline profile W 40 x 2 DIN 5480
Z Cylindrical shaft Ø 38

Housing ports
K Inlet port 2 1⁄2" SAE connection (Ø 65)
Outlet port 2" SAE connection (Ø 50)

Mounting equipment / Outboard bearing

0 without

Direction of rotation
1 clockwise
2 anti clockwise

Flange cover version

C SAE-C-2 hole flange, LA = 181; Ø z = 127
E SAE-C-4 hole flange, LA = 114,55;; Ø z = 127
E LA = hole clearance, Ø z = pitch circle diameter
Displacement
160 / 200 / 250 / 300

Size 5

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High Pressure Gear Pumps KP 5

Dimensions

Displacement Weight in kg
Nominal size E F Version Version
C flange E flange
160 225 170 42 43
200 230 175 44 45
250 243 188 48 49
300 255 200 52 53

Flange Type

SAE-C-2 hole flange C, SAE-C-4 hole flange E,

LA = 181; Ø z = 127 LA = 114.55; Ø z = 127

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 High Pressure Gear Pumps KP 5

Connections

Housing side ports Housing side ports

Inlet port 2 1⁄2" SAE connection (Ø 65) Outlet port 2" SAE connection (Ø 50)

Shaft Ends

Shaft end T Shaft end V

Spline profile SAE-C Spline profile W 40 x 2, DIN 5480
Z = 14; DP 12/24, α = 30°

Shaft end Z
Cylindrical shaft Ø 38

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 High Pressure Gear Pumps KP 5

Accessory, Couplings

Version A Version B

Part 1 Part 1 Part 1 Part 2

Gear rim off

Polyurethane (Vulkollan)
with 92° shore hardness
Colour: natural

Ordering code
RA 38 – Z 45/38 – Z 45/38
RG

Hub material Coupling size Coupling hub length Coupling hub length
A AL in Al (aluminium) and hub bore and hub bore
G GG in GG (cast iron) Pump side cylindrical Motor side zylindrical

Coup- Hub material Lead Finished bore Dimensions Ordering code

ling bore
Al GG
size min. max.
Weight Mass Weight Mass
moment moment Part Part Part Part Part Part l1 ;
of inertia of inertia 1 2 1 2 1 2 l2 E s b L M DH D D1 dH
Kg Kgm 2 Kg Kgm 2 Al GG

38 0.82 0.0007 2.08 0.002 10 – 12 – 38 – 45 24 3 18 114 37 80 66 66 – 38 R.38 -Z 45/..-Z 45/..

Version A

42 1.25 0.0014 3.21 0.004 12 – 14 – 42 – 50 26 3 20 126 40 95 75 75 – 46 R.42 -Z 50/..-Z 50/..

48 1.71 0.0024 4.41 0.006 13 – 15 – 48 – 56 28 3,5 21 140 45 105 85 85 – 51 R.48 -Z 56/..-Z 56/..

38/45 0.89 0,0008 2.27 0.002 10 36 12 38 38 45 45 24 3 18 114 37 80 66 66 76 38 R.38/45-Z 45/..-Z 45/..

42/55 1.39 0.0018 3.57 0.005 12 40 14 42 42 55 50 26 3 20 126 40 95 75 75 94 46 R.42/55-Z 50/..-Z 50/..

Version B

48/60 1.86 0.0030 4.80 0.008 13 46 15 48 48 60 56 28 3.5 21 140 45 105 85 85 102 51 R.48/60-Z 56/..-Z 56/..

55/70 – – 7.37 0.016 18 52 20 55 55 70 65 30 4 22 160 52 120 – 98 120 60 R.55/70-Z 65/..-Z 65/..

65/75 – – 10.90 0.031 20 63 22 65 65 75 75 35 4.5 26 185 61 135 – 115 135 68 R.65/70-Z 75/..-Z 75/..

75/90 – – 17.70 0.068 28 73 30 75 75 90 85 40 5 30 210 69 160 – 135 160 80 R.75/90-Z 85/..-Z 85/..

Medium temperature: -- 10 °C up to + 80 °C (intermittent temperature peaks up to + 120 °C are permissible)

Weights and mass inertial torque are related to max. finished bore without groove
Finished bore based on ISO alignment H7; Keyway according to DIN 6885 Sheet 1

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 High Pressure Gear Pumps KP 5

Motor with Pump KP 5 / . C.0. Z00 0DE .

Size Motor 4-pole Motor 6-pole Bell housing Coupling

Power Speed Power Speed
kW 1/min kW 1/min
160 M 11 1465 7.5 960
PK 350 /10 /19 RA 38/45 – Z45/38 – Z45/42
160 L 15 1465 11 960
180 M 18.5 1470 – –
PK 350 /10 /19 RA 42/55 – Z50/38 – Z50/48
180 L 22 1470 15 970
200 LK 30 1470 18.5 / 22 975 / 975 PK 400 / 5 /7 RA 42/55 – Z50/38 – Z50/55
225 S 37 1480 – –
PK 450 / 3 / 23 RA 48/60 – Z56/38 – Z56/60
225 M 45 1480 30 980
250 M 55 1480 37 980 PL 550 / 1 / 9 RG 55/70 – Z65/38 – Z65/65
280 S 75 1485 45 985 PK 550 / 3 / 9 RG 65/75 – Z75/38 – Z75/75

All motor dimensions and information refer to the ADDA motor make, other motor makes on request. Motor mounting IMB 35

Size 160 200 250 300 160 - 300

L1 L1 L1 L1 L a1 a b c e f Øg h L2 p s w1
160 MT 913 918 931 943 228 350 250 254 18 210 292 290 160 460 375 14 108
160 L 993 998 1011 1023 228 350 332 254 20 254 315 325 160 540 405 14 108
180 M 1033 1038 1051 1063 228 350 320 279 22 241 350 340 180 580 425 14 121
180 L 1033 1038 1051 1063 228 350 320 279 22 279 350 340 180 580 425 14 121
200 L 1093 1098 1111 1123 228 400 365 318 24 305 395 380 200 640 475 18 133
225 S 1177 1182 1195 1221 262 450 370 356 30 286 436 420 225 690 515 18 149
225 M 1177 1182 1195 1221 262 450 370 356 30 311 436 420 225 690 515 18 149
250 M 1255 1260 1273 1285 265 550 410 406 32 349 476 480 250 765 580 22 168
280 S 1390 1395 1408 1420 275 550 480 457 35 368 534 535 280 890 680 22 190

All pump and motor sizes can be combined with each other

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High Pressure Gear Pumps KP 5

Note

KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu 11
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KRACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209
mail info@kracht.eu · web www.kracht.eu