Illustrated Parts Manual: Models 800A 800AJ

Illustrated Parts Manual
Models
800A
800AJ
S/N 0300069000
to Present
3121176
September 25, 2006
REVISION LOG
September 30, 2002 - Original Issue Of Manual (Manual edited to 0010580 Revision 21). Refer to Parts Manual 3120741
for Machines Built Prior to S/N 0300069000.
February 7, 2003 - Revised (Manual edited to 0010580 Revision 30).
June 30, 2003 - Revised (Manual edited to 0010580 Revision 45).
October 14, 2003 - Revised (Manual edited to 0010580 Revision 49).
February 10, 2004 - Revised (Manual edited to 0010580 Revision 49).
June 8, 2004 - Revised (Manual edited to 0010580 Revision 58).
October 19, 2004 - Revised (Manual edited to 0010580 Revision 64).
March 14, 2005 - Revised (Manual edited to 0010580 Revision 71).
July 15, 2005 - Revised (Manual edited to 0010580 Revision 74).
January 31, 2006 - Revised (Manual edited to 0010580 Revision 81).
May 31, 2006 - Revised (Manual edited to 0010580 Revision 88).
September 25, 2006 - Revised (Manual edited to 0010580 Revision 92).
3121176
800A 800AJ
REVISION LOG
800A 800AJ
3121176
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TIRE AND WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY) . . . . . .
DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332) . . . . . . . . .
DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT) . . . . . . . . .
TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-8
1-12
1-16
1-20
1-22
1-26
1-30
1-32
1-34
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURNTABLE BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . .
SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) . . . . . . . . . . . . . . . . . . .
DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) . . . . . . . . . . . . . . . . . . . .
FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES
(S/N 6900 TO S/N 77500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FORD ENGINE INSTALLATION - UL MACHINES (S/N 69000 TO S/N 77500). . . . . . .
FORD ENGINE INSTALLATION (S/N 77500 TO PRESENT). . . . . . . . . . . . . . . . . . . . .
DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS) . . . . . . . . . . . . . . . . . . . . .
GM ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTARY COUPLING INSTALLATION (S/N 69000 TO S/N 83332). . . . . . . . . . . . . . . .
ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . .
GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . .
HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . . .
GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
(S/N 69000 TO S/N 77500). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
(S/N 77500 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . . .
7500 SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND
DEUTZ MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7500 SKYPOWER GENERATOR INSTALLATION - FORD MACHINES . . . . . . . . . . . .
7500 SKYPOWER GENERATOR INSTALLATION - GM MACHINES . . . . . . . . . . . . . .
2-2
2-6
2-10
2-12
2-14
2-20
2-28
2-34
2-42
2-48
2-54
2-60
2-64
2-70
2-74
2-78
2-80
2-84
2-88
2-92
2-98
2-100
2-104
2-108
2-112
2-116
2-120
2-124
2-128
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1
3-2
3-3
3121176
BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
800A 800AJ
TABLE OF CONTENTS
FIGURE NO.
3-4
3-5
3-6
3-7
TITLE
PAGE NO.
MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) . . . . . . . . . . . . . . . 3-24
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1
4-2
4-3
4-4
4-5
4-6
4-7
PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . 4-2

PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) . . . . . . . . . . 4-6
PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-10
PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
CONTROLLER ASSEMBLY (SWING & lIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
MASTER CYLINDER ASSEMBLY - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SLAVE CYLINDER ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1
6-2
6-3
6-4
6-5
6-6
6-7
AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . 6-4
DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 83332 TO Present) . . . . . . . . . . . . . . . . . . 6-8
DRIVE HYDRAULIC DIAGRAM - 4WD (S/N 69000 TO S/N 83332) . . . . . . . . . . . . . . . . 6-12
DRIVE HYDRAULIC DIAGRAM - 4WD (S/N 83332 TO PRESENT) . . . . . . . . . . . . . . . . 6-16
STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
HYDRAULIC DIAGRAM LIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1
7-2
7-3
7-4
7-5
7-6
7-7
ii
ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

ELECTRICAL SCHEMATIC WITH EXTERNAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) (DEUTZ
S/N 69000 TO S/N 85331 AND ALL CATERPILLAR & FORD PRIOR TO S/N 99884) . . 7-8
ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) DEUTZ/GM
(S/N 85331TO S/N 99884) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) CATERPILLAR,
DEUTZ & GM (S/N 99884 TO PRESENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
ELECTRICAL SCHEMATIC (UL SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
800A 800AJ
3121176
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1
8-2
8-3
8-4
DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982). . . . . . . . . . . . . . . . . . .

DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT) . . . . . . . . . . . . . . . .
DECAL INSTALLATION (COUNTRY SPEC) (PRIOR TO S/N 89982) . . . . . . . . . . . . . .
DECAL INSTALLATION (COUNTRY SPEC) (S/N 89982 TO PRESENT) . . . . . . . . . . .
8-2
8-6
8-10
8-16
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3121176
800A 800AJ
iii
TABLE OF CONTENTS
FIGURE NO.
iv
TITLE
PAGE NO.
800A 800AJ
3121176
SECTION 1
FRAME
3121176
800A 800AJ
1-1
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
127
131
501
125
126
119
102
120
106
6
122
17
112
7
106
6
108
103
114
5
105
11
115
103
203
214
212
114 129
128
206
202
108
212
220
215
9
14
15
203
214
4
116 113 121 130
8 16 2
117 12
13
206
222
10
220
205
208
203
214
203
214
224
223
211
19
124
306
401
205
219
208
407
404
403
217
216
217
223
203
315
402
405
406
410
411
412
409
304
408
310
1-2
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NUMBER
QTY.
0258286
Ref.
0100011
0681608
Not Used
0641820
0642212
0962101
3422703
3538047
3539877
3539878
3841287
4070878
4070879
4070944
4070945
4711600
4740472
Not Used
4845658
A/R
4
Loctite #242 (Not Shown)

Bolt 3/8-16NC x 1 (Grade 8)
2
1
2
1
2
2
2
1
A/R
A/R
A/R
A/R
4
1
Bolt 1/2-13NC x 2 1/2

Bolt 3/4-10NC x 1 1/2
Bushing, Garmax
Pin, Axle Pivot
Shim, Wear
Plate, Stop
Plate, Stop
Keeper, Pin
Shim 1/16
Shim 1/8
Shim 1/16
Shim 1/4
Flatwasher 3/8 Narrow
Washer, Special
0272269
0274264
0272655
0274265
101
102
103
104
105
106
107
108
109 to 111
112
113
114
115
116
117
118
119
120
121
122
3121176
0100011
0641414
0641608
Not Used
0642212
0962102
Not Used
1683078
Not Used
3422703
3538047
3841143
3841287
4070878
4070879
Not Used
4640871
7012693
4711400
4711600
4740472
1
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
4
4
DESCRIPTION
FIXED AXLE INSTALLATION
REV.
C
Axle Weldment
OSCILLATING AXLE INSTALLATIONS
Oscillating Axle Without Tow Package (S/N69000 to S/N83332)
Oscillating Axle Without Tow Package (S/N83332 to Present)
Oscillating Axle With Tow Package (S/N69000 to S/N83332)
Oscillating Axle With Tow Package (S/N83332 to Present)
A
B
A
A

Bolt 1/4-20NC x 1 3/4 (S/N 69000 to S/N 83332 Only)
Bolt 3/8-16NC x1
1
2
Bolt 3/4-10NC x 1 1/2

Bushing, Composite
Lockout Cylinder Assembly (See Section 5 for Breakdown)
1
2
4
1
2
2
Pin, Main Pivot

Shim, Axle Wear
Shaft, Keeper 3/8 Dia x 3
Shaft, Keeper 3/8 Dia x 6
Shim, Axle Wear
Shim, Axle Wear
1
1
4
4
1
Valve, Lockout (S/N 69000 to S/N 83332 Only)

Seal Kit - 4640871 Valve
Flatwasher 1/4 Narrow (S/N 69000 to S/N 83332 Only)
Washer, Special
800A 800AJ
1-3
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
123
124
Not Used
125
126
127
128
129
130
131
201
202
203
204
205
206
207
208
209 to 210
211
212
213
214
215
QTY.
1
4845658
4846413
0641816
1100086
4751800
3422702
3422755
0681608
4568514
2
1
4
2
2
4
2
0258287
0272003
0258909
Ref.
Ref.
Ref.
Ref.
0100011
0362726
0641608
0641810
0962224
0962448
0962224
0962152
Not Used
1683740
Not Used
3422701
3422702
Not Used
3841143
A/R
1
A/R
16
4
217
218
219
220
221
222
1-4
4130358
4130390
4130358
4740111
Not Used
4740463
4740473
Not Used
4740256
STEERING INSTALLATIONS
2WS (S/N 69000 to S/N 69775)
2WS (S/N 69775 to Present)
4WS (Rear Steering Typical / Double Qty Listed for 4WS)
Note: For Steering Components, See Tow Package
Installation for Machines with Tow Option.
2
2
Steer Cylinder Assembly (See Section 5 for Breakdown)
2
2
Pin, Steer, Spindle Attach

Pin, Tie-Rod
6
1
Shaft, Keeper 3/8x 3

Spindle Weldment (Right Side) Options:
2WS (S/N 69000 to S/N 69775)
4WS
Spindle Weldment (Left Side) Options:
2WS (S/N 69000 to S/N 69775)
4WS
Washer, Special
2
2
Washer, Thrust
Washer, Special
A/R
Washer, Thrust
REV.
Axle Weldment Options:

Axle Without Tow Package
Axle With
Bolt 1/2-13NC x 2 (S/N 69000 to S/N 83332 Only)
Plate, Cam Lockout (S/N 69000 to S/N 83332 Only)
Flatwasher 1/2 (S/N 69000 to S/N 83332 Only)
Pin
Pin
Bolt 3/8-16NC x1 (Grade 8)
Spacer, Tube (S/N 69000 to S/N 83332)

Tie-Rod
Bolt 3/8-16NC x 1
Bolt 1/2-13NC x 1 1/4 (2WS Only)
Bearing Options:
2WS (S/N 69000 to S/N 69775)
4WS
Bearing, Garmax
4130357
4130384
4130357
216
DESCRIPTION
800A 800AJ
F
A
A
3121176
SECTION 1 FRAME
ITEM #
PART NUMBER
223
224
301
302 to 303
304
305
306
307 to 309
310
311 to 314
315
401
402
403
404
405
406
407
408
409
410
411
412
DESCRIPTION
0270209
0273378
Ref.
Ref.
Ref.
HUB INSTALLATION (2WD ONLY)

S/N 69000 to S/N 83332
S/N 83332 to Present
0100011
Not Used
0682016
Not Used
2780229
Not Used
3300007
Not Used
4892000
A/R
16
Hub Assembly (See Items 401-412 for Breakdown)
20
Lugnut
16
Flatwasher 5/8 Hardened
2780229
Ref.
7017052
7017053
7010404
7010405
7017056
7017055
7010406
7000265
7017054
7017051
7017057
7017058
2
2
2
2
2
2
2
20
2
2
2
2
Ref.
2360600
2360601
2360602
2360603
2360592
2360591
Use 2360644
Use 2360645
Use 2360646
Use 2360647
REV.
Kingpin Options:
2WS (S/N 69000 to S/N 69775)
4WS
Pin, Attach
3422753
3422972
3422753
3422754
501
3121176
QTY.
HUB ASSEMBLY (2WD ONLY)
B
C
Spindle (1 per Assembly)

Housing (1 per Assembly)
Cup, Bearing - Inner (1 per Assembly)
Cone, Bearing - Inner (1 per Assembly)
Cup, Bearing - Outer (1 per Assembly)
Cone, Bearing - Outer (1 per Assembly)
Seal, Lip (1 per Assembly)
Stud (10 per Assembly)
Dust Cap (1 per Assembly)
Washer, Special (1 per Assembly)
Washer, Tanged (1 per Assembly)
Nut, Bearing (1 per Assembly)
FRAME WELDMENT OPTIONS:
All Specs Except CSA Spec
S/N 69000 to S/N 83332
2WD/2WS with Pneumatic Tires
2WD/2WS with Foam-Filled Tires
2WD/2WS with Pneumatic Tires (Was p/n 2360638)
2WD/2WS with Foam-Filled Tires (Was p/n 2360639)
800A 800AJ
1-5
SECTION 1 FRAME
ITEM #
PART NUMBER
Use 2360686
Use 2360709
2360609
2360610
2360611
2360612
2360570
2360708
2360644
2360645
2360646
2360647
2360686
2360709
1-6
QTY.
DESCRIPTION
REV.

CSA Spec -Frame Weldment
S/N 69000 to S/N 83332
800A 800AJ
3121176
SECTION 1 FRAME
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-7
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
7
4
202
5
15
13
203
205
206
10
S/N 69000
TO S/N 83332
201
207
14
3
8
108
103
204
104
114
113
106
202
203
205
206
S/N 83332 TO PRESENT

201
207
109
204
1-8
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
ITEM #
1 to 2
3
4
PART NUMBER
QTY.
0270209
0270210
0270211
Ref.
Ref.
Ref.
Ref.
Not Used
0682016
0920117
7018612
7000731
6
7
8
9
10
11 to 12
13
14
15
2780227
2780228
Not Used
3160204
3300007
Not Used
4300097
Not Used
4891800
Not Used
3311801
0273378
0273704
0274232
101
102
103
104
105
106
107
108
109
110 to 112
113
114
3121176
0100011
Not Used
3311801
0682016
2300016
2780272
3020008
DESCRIPTION
WHEEL DRIVE INSTALLATIONS (S/N 69000 TO S/N 83332)
2WD/2WS
4WD/2WS
4WD/4WS
Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
16
2
1
2
2

Drive Brake Assy (Note: Repair Kit is Only Serviceable Part)
Repair Kit
Gasket (Between Components)
Drive Hub Assembly Options: (See Figure 1-3 for Breakdown)
2WD
4WD
2
20
Drive Motor Assembly (See Figure 1-5 for Breakdown)

Nut, Wheel
Stud
Flatwasher 1/2
Nut 1/2-13 NC
Ref.
Ref.
Ref.
Ref.
WHEEL DRIVE INSTALLATION (S/N 83332 TO PRESENT)

2WD/2WS
4WD/2WS
4WD/4WS
Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
A/R
Use 3160347
4
16
A/R
2
A/R
2
2
Use 3160348
3300007
Not Used
4891800
4892000
20
Nut 1/2-13 NC
Fluid, Hydraulic (Not Shown)
Drive Hub Assembly (See Figure 1-4 for Breakdown)
Lubricant (Not Shown)
Drive Motor Assembly Options:
2WD Rear (Prior to S/N 98925 p/n was 3160308 - See Figure
1-6 for Breakdown) (S/N 98925 to Present p/n 3160347 - See
Figure 1-7 for Breakdown)
4WD Front & Rear (Prior to S/N 98644 p/n was 3160266 See Figure 1-6 for Breakdown) (S/N 98644 to Present p/n
3160348 - See Figure 1-7 for Breakdown)
Nut, Wheel
4
16
Flatwasher, 1/2 Hardened

Flatwasher, 5/8 Hardened
800A 800AJ
REV.
B
B
B
D
D
D
1-9
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
0270885
0272322
0270886
0258398
0274270
0270888
0258399
0274177
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0271083
0272334
0271084
0272333
0271085
0271086
0258330
0258331
4520354
4520353
0258333
0258334
4520348
4520347
0271090
0271091
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
201
1
1702701
1702739
202
203
204
205
206
207
1-10
1
4520204
4520242
4520252
4520205
4520253
4640113
4860148
4860224
4860188
4860225
1120552
1300019
1705364
1
1
1
A/R
1
DESCRIPTION
REV.
TIRE AND WHEEL INSTALLATIONS

15-625 Pneumatic
15-625 Pneumatic W/Sealant
15-625 Foam-Filled
IN445/55D19.5 (18 x 19.5) Pneumatic
IN445/55D19.5 (18 x 19.5) Pneumatic W/Sealant
18-625 Foam-Filled
IN445/55D19.5 Foam-Filled
IN385/65D19.5 Foam-Filled
A
1
A
A
1
A
B
A
15-625 Pneumatic Left Side

15-625 Pneumatic/TS Left Side
15-625 Pneumatic Right Side
15-625 Pneumatic/TS Right Side
15-625 Foam-Filled Left Side
15-625 Foam-Filled Right Side
IN445/55D19.5 (18 x 19.5) Pneumatic Left Side
IN445/55D19.5 (18 x 19.5) Pneumatic Right Side
IN445/55D19.5 (18 x 19.5) Pneumatic/TS Left Side
IN445/55D19.5 (18 x 19.5) Pneumatic/TS Right Side
IN445/55D19.5 Foam-Filled Left Side
IN445/55D19.5 Foam-Filled Right Side
IN385/65D19.5 Non-Marking Foam-Filled Left Side
IN385/65D19.5 Non-Marking Foam-Filled Right Side
18-625 Foam-Filled Left Side
18-625 Foam-Filled Right Side
Note: Assemblies may require ballast/foam filling to
manufacturers specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly,
Decal Options:
95 PSI IN385/65D19.5 (15 x 19.5 Tires)
85 PSI IN445/55D19.5 (18 x 19.5 Tires)
Tire Options:
IN385/65D19.5 (15 x 19.5)
IN385/65D19.5 Non-Marking (15 x 19.5)
15-625
IN445/55D19.5 (18 x 19.5)
18.625
Valve, Air
Rim, Wheel Options:
11.75 x 19.5
13 x 24.5
14 x 19.5
15 x 24.5
Cap Valve Stem (Green) (W/Sealant Only)
Chemical, Tire Sealant (Green) (W/Sealant Only)
Decal - Tire Sealant (W/Sealant Only)
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-11
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332)
6C
6D
9
21
10
17
6E
6F
6H
6B
6G
6A
20
11
20
2
5
1
4
1H
1E
5
15
1F
16
15
1G
3G
1J
3E
3A
1
1J
3B
3C
14
2WD
1N
3
1D
3D
3C
13
4WD
1C
3F
12
1B
3B
1A
15
16
15
19
1-12
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332)
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
1L
1M
1N
2
3
3A
3B
3C
3D
3E
3F
3G
4
5
6
6A
6B
6C
6D
6E
6F
6G
6H
7
8
9
10
11
PART NUMBER
QTY.
2780227
2780228
Ref.
Ref.
DRIVE HUB ASSEMBLY (2WD)

DRIVE HUB ASSEMBLY (4WD)
Not Available
7010464
7000236
7000273
7000272
7000275
7000274
7017033
7000239
7000240
7001928
Not Used
Not Used
Not Used
7000265
7017034
Not Available
7017036
7001901
7001902
7001903
7017040
7017037
7001906
7017035
7000224
Not Available
7024155
7017042
7000220
7000231
7000235
7000213
7000238
7017048
7000282
7000283
7000284
7017027
1
1
1
1
1
1
1
1
1
1
1
Spindle/Housing Assembly
Spindle
Seal
Cone, Bearing
Cup, Bearing
Cone, Bearing
Cup, Bearing
Housing
Washer, Thrust
Ring, Retaining
Plug, Pipe
10
1
1
1
6
96
3
3
3
3
1
1
1
1
1
4
1
1
1
1
1
2
1
1
1
1
Stud, Wheel
Gear, Ring
Carrier Assembly
Carrier
Thrustwasher, Tanged
Bearing, Needle
Spacer, Thrust
Shaft, Planet
Gear, Cluster
Rollpin
Gear, Internal
O-Ring
Cover Assembly
Cover
Cap
Bolt 1/4-20NC x 3/4
Cap, Disengage
Rod, Disengage
O-Ring
O-Ring
Plug, Pipe
Thrustwasher
O-Ring
Ring, Retaining
Ring, Retaining
Shaft, Input Options:
2WD
4WD
Spacer, Input Options:
2WD
4WD
7017039
7017044
12
1
7017041
7017045
3121176
DESCRIPTION
800A 800AJ
REV.
A
D
1-13
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) (CONTINUED)
ITEM #
PART NUMBER
13
QTY.
1
7017038
7017043
14
15
16
17
18
19
20
21
1-14
Not Required
7017046
7000287
7000288
7000289
Not Used
7000290
7017047
A/R
0
1
4
2
12
7017050
Not Required
1
2
A/R
1
0
7017068
DESCRIPTION
REV.
Gear, Sun Options:

2WD
4WD
Spacer, Input Options:
2WD
4WD
Thrustwasher
Thrustwasher
Bolt 3/8-16NC x 2 1/2 (Grade 8)
Coupling
Pin, Dowel
Thrustwasher Options:
2WD
4WD
Seal Kit
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLIES (S/N 69000 TO S/N 83332) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-15
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT)
9
21
10
6C
6D
17
6E
111
110
112
6F
6H
6
6B
121
6G
6A
122
123
2
20
102
11
119
20
104
1
1H
103
4
1E
106
5
1F
103
15
106
1G
16
1J
15
26
101
3G
1J
3
3A
1N
3E
116
115
1D
3B
13
3C
12
3D
3C
15
16
109
1C
118
117
1B
3F
1A
3B
120
107
15
108
114
113
19
27
31
105
28
29
1-16
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT)
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
1L
1M
1N
2
3
3A
3B
3C
3D
3E
3F
3G
4
5
6
6A
6B
6C
6D
6E
6F
6G
6H
7
8
9
10
11
12
13
14
15
16
17
3121176
PART NUMBER
QTY.
DESCRIPTION
2780272
Ref.
DRIVE HUB/BRAKE ASSEMBLY
2780227
Not Available
7010464
7000236
7000273
7000272
7000275
7000274
7017033
7000239
7000240
7001928
Not Used
Not Used
Not Used
7000265
7024782
Not Available
7024147
7001901
7001902
7001903
7024146
7024148
7001906
7024151
7000224
Not Available
7024155
7024783
7000220
7000231
7000235
7000213
7000238
7017048
7000282
7000283
7000284
7000285
7024781
7024154
7024149
Not Used
7000287
7000288
7000289
Ref.
1
1
1
1
1
1
1
1
1
1
1
Hub Assembly
Spindle/Housing Assembly
Spindle
Seal
Cone, Bearing
Cup, Bearing
Cone, Bearing
Cup, Bearing
Housing
Washer, Thrust
Ring, Retaining
Plug, Pipe
10
1
1
1
6
96
3
3
3
3
1
1
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
Stud, Wheel
Gear, Ring
Carrier Assembly
Carrier
Thrustwasher, Tanged
Bearing, Needle
Spacer, Thrust
Shaft, Planet
Gear, Cluster
Rollpin
Gear, Internal
O-Ring
Cover Assembly
Cover
Cap
Bolt 1/4-20NC x 3/4
Cap, Disengage
Rod, Disengage
O-Ring
O-Ring
Plug, Pipe
Thrustwasher
O-Ring
Ring, Retaining
Ring, Retaining
Shaft, Input
Spacer, Input
Gear, Sun
4
2
12
Thrustwasher
Thrustwasher
Bolt 3/8-16NC x 2 1/2 (Grade 8)
800A 800AJ
REV.
1-17
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
18
19
20
21
22 to 25
26
27
28
29
30
31
Not Used
7000290
7017047
7017050
Not Used
7024182
7024763
7024717
7024718
Not Used
7000731
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
1
2
1
Gasket
Seal Kit - Hub (Includes Items 1B,5,6F,6G & 8)
7024182
Ref.
7024189
Not Available
Kit 4
Kit 4
7000731
Kit 4
Kits 1 & 4
7024191
7024192
Kit 5
Kit 5
Kit 5
Not Available
Not Available
Kit 1
Kit 1
Kit 1
Kit 1
7024190
Not Available
Not Available
Kit 2
Kit 3
1
1
2
1
1
2
1
1
1
1
1
1
6
6
1
1
1
1
2
1
2
10
2
7024195
7024196
7024197
1
1
REV.
Coupling
Pin, Dowel
Thrustwasher
Brake Assembly (Includes Items 101-123)
O-Ring
Stud 1/2-13NC x 4 5/8
Nut 1/2-13NC
7024193
DESCRIPTION
1
2
2
2
7017068
7024194
1-18
QTY.
BRAKE ASSEMBLY
Shaft
Housing
Plate, Friction
Plate, Pressure
Gasket
Plate, Outer
Gasket
Cylinder
Piston
Bearing, Ball
Ring, Retaining
Seal, Shaft
Capscrew
Lockwasher
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Pin, Dowel
Plug
Plug
Spring Kit (Natural)
Spring Kit (Blue)
Kit 1 - Seal Kit - 7024182 Brake (Includes Items 105, 107 & 115118)
Kit 2 - Spring Kit - 7024182 Brake (Includes 12 Natural Colored
Springs Item 122)
Kit 3 - Spring Kit - 7024182 Brake (Includes 12 Blue Colored
Springs Item 123)
Kit 4 - Friction Disc Kit - 7024182 Brake (Includes Items 103, 104,
106 & 107)
Kit 5 - Bearing Kit - 7024182 Brake (Includes Items 107 & 110112)
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 83332 TO PRESENT) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-19
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332)
7
4
9
10
2
11
12
13
23
22
21
20
15
19 18
17
14
16
24
1-20
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (S/N 69000 TO S/N 83332)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3121176
PART NUMBER
QTY.
3160204
Ref.
7012701
Kit
7012702
Not Available
7012703
7012704
Kit
7012705
7012706
7012707
7012708
7012709
7012710
Kit
7012711
7012712
Kit
7012713
Kit
Not Available
Kit
7012714
7012715
7012700
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2900788
7012716
1
1
DESCRIPTION
DRIVE MOTOR ASSEMBLY
REV.
A
Shaft - 13 Teeth
Seal, Shaft
Bearing, Cradle
Housing
Rod, Piston
Piston, Stroking
O-Ring
Nut, Adapter
Bearing, Roller
Bolt, Metric Socket Head M12 x 65
Block, Port
Shim
Pin, Dowel M6 x 18
O-Ring
Nut, Cap M10 x 1
Screw, Adjusting
O-Ring
Nut, Jam M10 x 1
Rotary Group Assembly
Plug
Plate, Swash
Bearing, Roller
V-Ring
Control Plate Assembly (S/N 69000 to S/N 29852)
Seal Kit (Includes Items 2,7,14,17 and O-Rings under Item 24)
Rotary Group Kit (Includes Items 19 and 21)
800A 800AJ
1-21
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY (S/N 83332 TO PRESENT) (4 BOLT ASSEMBLY)
1-22
800A 800AJ
3121176
SECTION 1 FRAME
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
3160308
3160266
Ref.
Ref.
Ref.
7022302
Kit
Kit
7007446
7007438
7024861
7022305
Kit
7027435
Not Required
2
1
1
1
2
1
1
A/R
2
0
1
7027740
7023907
10
11
12
13
14
1
7024862
7023908
Kit
Kit
7021277
7021275
1
1
3
9
7024865
Kit
15
16
17
1
Kit
7022310
7022311
1
1
7024867
7022312
18
19
20
21
22
23
24
3121176
1
7022313
Kit
7022314
7023910
7007439
Not Available
7022367
7022368
7021249
1
1
1
1
4
1
DESCRIPTION
DRIVE MOTOR ASSEMBLY
2WD
4WD
REV.
C
C
Bearing, Journal
O-Ring
O-Ring
Pin
Ring, Retaining
Swashplate Options:
2WD
4WD
O-Ring
Pin Options:
2WD
4WD
Cylinder Block Kit (Includes Items 11-19) Options:
2WD
4WD
Plate, Valve Options:
2WD
4WD
Block, Cylinder
Guide, Slipper Retainer Options:
2WD
4WD
Pin, Slipper Hold Down
Piston Assembly Options:
2WD
4WD
Retainer, Slipper Options:
2WD
4WD
Ring, Retaining
Spring Options:
2WD
4WD
Washer
2WD
4WD
Retainer, Spring
Shaft
Ring, Retaining
Cap, End - Axial Options:
2WD
4WD
Screw
Bearing, Needle
800A 800AJ
1-23
SECTION 1 FRAME
ITEM #
PART NUMBER
QTY.
DESCRIPTION
25
26
27
28
29
30
31
7022321
Kit
7007420
Kit
7007419
Kit
1
1
1
1
2
2
1
Plug (Includes Item 26)

O-Ring
O-Ring
O-Ring
Seat, Spring Options:
2WD
4WD
Housing Options:
2WD
4WD
Plug (Items Item 34)
O-Ring
O-Ring
O-Ring
Ring, Seal
Piston, Servo Options:
2WD (Includes Items 37 & 38)
4WD (Piston Only - Does not include items 37 & 38)
Bearing
Spring
Seal, Lip
Washer, Support
Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42)

Cylinder Block Kit (Includes Items 11-19) Options:
2WD
4WD
7027741
7022372
32
33
34
35
36
37
38
39
40
41
42
43
1
7024870
7022370
7007419
Kit
7022321
Kit
Kit
Kit
7024871
7022323
7007437
7022326
Kit
7022371
7022328
7027740
7023907
1-24
2
2
1
1
1
1
1
1
1
1
1
1
1
800A 800AJ
REV.
3121176
SECTION 1 FRAME
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-25
SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)
27
28
24
29
25
39
26
37
36
5
23
35
21
9
20
22
14
17
15
16
7A
13
10
9
12
11
31
32
31
1
32
33
34
30
18
38
19
3
40
41
3
1-26
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY)
ITEM #
PART NUMBER
QTY.
Ref.
3160347
3160348
1
2
3
4
5
6
7
7A
8
7022302
7007446
7007438
70000794
7022305
Not Available
Kit
7027740
7023907
Not Available
2
1
2
1
2
1
1
1
1
7024862
7023908
9
10
11
12
1
Not Available
7021277
7021275
Not Available
3
9
1
Not Available
7022310
13
14
15
1
Not Required
7021276
7022311
1
1
7024867
7022312
16
17
18
19
20
21
22
23
24
25
26
3121176
1
7022313
7024868
7022314
7023910
7007439
70000795
70000797
7022368
7021249
2220886
Kit
2220883
Kit
1
1
1
1
5
1
1
1
1
1
DESCRIPTION
DRIVE MOTOR ASSEMBLIES:
2WD
4WD
REV.
B
B
Bearing, Journal
Pin
Ring, Retaining
Swashplate Options:
2WD
4WD
Pin
Gasket
Cylinder Block Kit (Includes Items 7A & 9-17)
2WD
4WD
Block, Cylinder
Plate, Valve Options:
2WD
4WD
Guide, Slipper Retainer Options:
2WD
4WD
Pin, Slipper Hold Down
Piston Assembly
Retainer, Slipper Options:
2WD
4WD
Retainer, Hold Down Pin Options:
2WD
4WD
Ring, Retaining
Spring Options:
2WD
4WD
Washer Options:
2WD
4WD
Retainer, Spring
Shaft
Ring, Retaining
Cap, End - Axial Options:
2WD
4WD
Screw
Bearing, Needle
O-Ring
O-Ring
800A 800AJ
1-27
SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)
ITEM #
PART NUMBER
QTY.
27
28
29
2220888
Kit
2
2
1
30
31
32
33
34
35
36
37
38
39
40
41
1-28
7027741
7022372
Not Available
2220883
Kit
2220886
Kit
Kit
Kit
1
2
2
1
1
1
1
1
7024871
7024854
7007437
7022326
Kit
7022371
1
1
1
1
7022328
DESCRIPTION
REV.

O-Ring
Seat, Spring Options:
2WD
4WD
Housing
O-Ring
O-Ring
O-Ring
Ring, Seal
Piston, Servo Options (Includes Items 35 & 36):
2WD
4WD
Bearing
Spring
Seal, Lip
Washer, Support
Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-29
202
205
203
202
205
202
205
1-30
111
202
205
204
112
102
202
205
800A 800AJ
11A
110A
102
2
112
12
11C
110C
110B
11B 110
11
MOUNTED INSIDE FRAME.

SHOWN HERE FOR CLARITY
SECTION 1 FRAME
FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332)
3121176
SECTION 1 FRAME
FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 69000 TO S/N 83332)
ITEM #
1
2
3 to 10
11
11A
11B
11C
12
PART NUMBER
QTY.
0270209
Ref.
0100011
0641628
Not Used
4641041
7022396
7021625
7022398
7023900
7022397
7022399
4751600
A/R
2
0270210
0270211
101
102
103 to 109
110
110A
110B
110C
111
112
0100011
0641628
Not Used
4641041
7022396
7021625
7022398
7023900
7022397
7022399
4641042
7021656
7021625
4751600
0271316
0258343
201
202
203
204
205
3121176
0100011
0641608
3570686
Not Required
3570690
4751600
1
1
1
1
1
2
2
2
Ref.
Ref.
Ref.
A/R
4
1
1
1
1
1
2
2
1
2
2
4
DESCRIPTION
DRIVE VALVES INSTALLATION - 2WD/2WS
Loctite, #242 (Not Shown)

Bolt 3/8-16NC x 3 1/2
Flow Divider Valve Assembly
Cartridge, Flow Divider
Seal Kit - 7022396 Cartridge
Cartridge, Load Shuttle
Cartridge, Check Valves
Flatwasher, 3/8
DRIVE VALVES INSTALLATION
4WD/2WS
4WD/4WS
B
B

Bolt 5/8-11NC x 3 1/2
Cartridge, Load Shuttle
Flatwasher 3/8
Ref.
Ref.
Ref.
FRAME SHIELDS INSTALLATIONS

2WD
4WD
A/R
A/R
1
1

Bolt, 3/8 - 16NC x 1
Plate, Cover Front
Plate, Cover Rear Options:
2WD
4WD
Flatwasher, 3/8
A/R
REV.
800A 800AJ
A
C
1-31
SECTION 1 FRAME
FIGURE 1-9. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT)
VALVE ROTATED FOR CLARITY
12C
12
13
11
12B
13
2
12C
12A 12D
OR
VALVE ROTATED FOR CLARITY
111C
111
111B
112
110
111A
112
111B
102
111E
202
204
111C
111D
205
203
202
205
1-32
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-9. DRIVE VALVES & SHIELDS INSTALLATIONS (S/N 83332 TO PRESENT)
ITEM #
1
2
3 to 10
11
12
12A
12B
12C
12D
13
101
102
103 to 109
110
111
111A
111B
111C
111D
111E
112
201
202
203
204
205
3121176
PART NUMBER
QTY.
DESCRIPTION
0273378
Ref.
DRIVE VALVES INSTALLATION - 2WD
Not Used
0641542
Not Used
3311505
4641300
7023933
7021625
7022397
7022399
7021639
2900756
7024881
4711500
Bolt 5/16-18NC x 5 1/4
2
1
1
1
2
2
2
2
1
4
Locknut 5/16-18NC
Cartridge, Check
Piston, Pilot
0273704
0274232
Ref.
Ref.
Ref.
DRIVE VALVES INSTALLATION

4WD/2WS
4WD/4WS
Not Used
0641560
Not Used
3311505
4641303
7023933
7021625
7022397
7022399
7021639
2900756
7024881
7023917
7021625
4711500
Bolt 5/16-18NC x 7 1/2
3
1
1
1
6
6
2
2
1
2
2
6
Locknut 5/16-18NC
Cartridge, Check
Piston, Pilot
0274267
0274266
Ref.
Ref.
Ref.
FRAME SHIELDS INSTALLATIONS

2WS
4WS
A/R
A/R
1
1

Bolt, 3/8 - 16NC x 1
Plate, Cover Front
Plate, Cover Rear Options:
2WS
4WS
Flatwasher, 3/8
0100011
0641608
3575718
Not Required
3570690
4751600
A/R
800A 800AJ
REV.
C
C
C
A
A
1-33
SECTION 1 FRAME
FIGURE 1-10. TOW PACKAGE INSTALLATION
313
303
307
306
301
313
210
202
302
213
308
218
210
205
217
203
310
312
311
215
204
309
305
304
216
209
204
216
209
208
212
206
312
215
211
214
104
118
104
118
112
110
105
120
102
112
125
123
107
121
104
118
117
105
103
118
104
118
106
104
116
107
115
106
124
122
126
113
111
128
129
130
104
118
114
121
125
118
122
106
127
109
119
121
113
127
121
1-34
800A 800AJ
3121176
SECTION 1 FRAME
FIGURE 1-10. TOW PACKAGE INSTALLATION
ITEM #
1 to 100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
201
202
203
204
205
206
207
3121176
PART NUMBER
QTY.
0271352
Ref.
Not Used
0100011
0362726
0641508
0641608
0962152
0962448
0962292
0962348
1683740
3422567
3422701
3422702
3422972
3422754
3422813
3422848
3573001
3841143
4130390
4130388
4740111
4740155
4740256
4740463
4740473
4846414
4846935
0641810
A/R
1
1
7
2
4
2
1
2
1
1
2
4
2
1
1
1
8
1
1
6
2
4
2
2
1
16
4
0741607
0741609
3340966
4071059
2
A/R
0272654
0274252
Ref.
Ref.
Ref.
0100011
0232121
0641504
1260017
1704578
1705090
Not Used
A/R
1
2
2ft/0.3m
2
1
DESCRIPTION
STEERING INSTALLATION
REV.
D

Tie-Rod
Bolt 5/16-18NC x 1
Bolt 3/8-16NC x 1
Bearing, Composite
Bearing, Composite
Bearing, Garmax
Bearing, Composite
Steer Cylinder Assembly (See Section 5 for Breakdown)
Pin
Pin, Steer, Spindle Attach
Pin, Tie-Rod
Kingpin Options:
Pin, Attach
Pin
Pin, Hitch
Plate, Connecting Link
Shaft, Keeper 3/8x 3
Spindle Weldment (Left Side)
Spindle Weldment (Right Side)
Washer, Special
Washer, Thrust
Washer, Thrust
Washer, Thrust
Washer, Special
Bar, Pivot Options:
S/N 69000 to S/N 74136
Bolt 1/2-13NC x 1 1/4
Bolt Options:
Bolt 3/8-16NC x 7/8 (S/N 69000 to S/N 74136)
Bolt 3/8-16NC x 1 1/8 (S/N 74136 to Present
Pad, Stop
Shim
TOW BAR INSTALLATION
S/N 69000 to S/N 83332
D
A

Tow Bar Assembly (See Items 301 to 313 For Breakdown)
Bolt 5/16-18NC x 1/2
Chain
Decal - Crushing
Decal - Towing Instructions
800A 800AJ
1-35
SECTION 1 FRAME
FIGURE 1-10. TOW PACKAGE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
208
209
210
211
212
213
214
215
216
217
218
219
3250872
3311401
3420292
3539662
3820001
4420051
4640261
4711500
4751400
4846507
4846508
3570686
1
2
2
1
4
2ft/0.3m
1
2
2
1
1
1
0232121
Ref.
0360406
4843777
0642038
3312001
4762000
4070450
4070561
4740036
3420447
3420372
1260135
3760170
4070560
1
1
5
5
5
A/R
A/R
1
1
1
1
2
2
301
302
303
304
305
306
307
308
309
310
311
312
313
1-36
DESCRIPTION
REV.
Nameplate - Steer/Tow Valve

Nut 1/4-20NC
Pin
Plate, Valve Mounting
Rivet, Pop
Tape
Valve, Float Position
Flatwasher 5/16 (Narrow)
Flatwasher 1/4 (Wide)
Bracket
Bracket
Plate, Cover (Not Shown)
TOW BAR ASSEMBLY
7/G
Bar, Draw
Bar, Tow
Bolt 5/8-11NC x 4 3/4
Nut 5/8-11NC
Lockwasher 5/8
Shim, Spacer
Shim, Spacer
Flatwasher 1 1/2
Pin
Pin
Chain
Ring
Shim
800A 800AJ
3121176
SECTION 2
TURNTABLE
3121176
800A 800AJ
2-1
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
6
18
NOTE: ALSO SEE

SECTIONS 1 & 3 FOR
VALVES LOCATED ON
FRAME, BOOM & UPRIGHT.
3
18
20
3
18
ENGINE SIDE
22
OR
21
27
21B
17
21A
21B
23
24
3
18
10
18
10
7
18
10
2
4
11
13
12
104
103
102
VALVE SIDE
12B
12A
14
101
16
19
106
105
2-2
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
ITEM #
1
2
PART NUMBER
QTY.
0258454
0273789
0274640
0258455
0273790
0274641
0258456
0273791
0274642
0258457
0273792
0274643
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
A/R
2
0641414
0641416
3
4
5
6
7
2
0641508
0641418
0641418
0641606
0641614
0651406
2120167
2120168
7020021
9
10
11
12
12A
12B
13
2120163
2120150
7020020
2120209
2120210
7020020
2220893
3311405
3841340
4640866
Not Available
2900708
7012959
Not Required
4640921
14
Not Required
4640922
3121176
8
3
4
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
A/R
0
1
A/R
0
1
DESCRIPTION
VALVES INSTALLATIONS
800A (2WS) (S/N 69000 to S/N 83332)
800A (2WS) (S/N 83332 to S/N 87266)
800A (2WS) (S/N 87266 to Present)
800A (4WS) (S/N 69000 to S/N 83332)
800A (4WS) (S/N 83332 to S/N 87266)
800A (4WS) (S/N 87266 to Present)
800AJ (2WS) (S/N 69000 to S/N 83332)
800AJ (2WS) (S/N 83332 to S/N 87266)
800AJ (2WS) (S/N 87266 to Present)
800AJ (4WS) (S/N 69000 to S/N 83332)
800AJ (4WS) (S/N 83332 to S/N 87266)
800AJ (4WS) (S/N 87266 to Present)
REV.
C
B
B
C
B
C
C
C
C
C
C
C

Bolt Options:
Bolt 1/4-20NC x 1 3/4 (S/N 69000 to S/N 83332)
Bolt 1/4-20NC x 2 (S/N 83332 to Present)
Bolt Options:
Bolt 5/16-18NC x 1 (S/N 69000 to S/N 83332)
Bolt 1/4-20NC x 2 1/4 (S/N 69000 to S/N 83332)
Bolt 1/4-20NC x 2 1/4 (S/N 83332 to Present)
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 1 3/4
Bolt 1/4-28NF x 3/4
Return Filter Assembly
Element, Filter
Indicator, Clogged
Pressure Filter Assembly Options:
Filter Assembly for (S/N 69000 to S/N 87266)
Element, Filter (S/N 69000 to S/N 87266)
Indicator, Clog (S/N 69000 to S/N 87266)
Filter Assembly for (S/N 87266 to Present)
Element, Filter (S/N 87266 to Present)
Indicator, Clog (S/N 87266 to Present)
Fitting, Adapter
Locknut 1/4-20NC
Loop, Hose
Valve Assembly (Level)
Cartridge
Seal Kit - Cartridge
Knob
Valve Assembly (Jib Control) Options: (See Figure 2-3 for
Breakdown)
800A
800AJ
Valve Assembly (4WS Control) Options:
2WS
4WS (See Figure 2-3 for Breakdown)
800A 800AJ
2-3
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
15
16
Not Used
1
21
21A
21B
22
23
24
25
101
102
103
104
2-4
REV.
Main Control Valve Assembly Options (See Figure 2-2 for

Breakdown):
Prior to S/N 92873
Combination Valve Assembly (Brake & 2 Speed) Options
(S/N 83332 to Present Only):
Valve Assembly Used S/N 83332 to S/N 87266
Valve Assembly Used S/N 87266 to Present
Coil
Cartridge without Coil
Seal Kit - 7012941 Cartridge (1 Per Cartridge)
Solenoid Valve Assy (Brake) (S/N69000 to S/N83332 Only)
Coil
Solenoid Valve Assy (2 Speed) (S/N69000 to S/N83332 Only)
Coil
Cartridge, Check
Plate, Spacer (S/N69000 to S/N83332 Only)
Flatwasher 5/16 Hardened (S/N69000 to S/N83332 Only)
Flatwasher 5/16 Narrow (S/N69000 to S/N83332 Only)
Harness Assembly (Jib Control) Options (Not Shown - See
Section 7 for Breakdown):
800A
800AJ
Harness Assembly (4WS Control) Options (Not Shown - See
2WS
4WS
Tape, Double Sided (S/N69000 to S/N83332 Only)
1
1
1
4640906
4641317
7012944
7012941
7010543
4711400
4711600
4641061
7012944
7017479
7012518
4640906
7012944
7023981
7012905
7017481
7012972
3570979
4891500
4711500
1
1
2
2
2
A/R
A/R
1
1
1
1
1
1
1
1
2
2
1
2
2
A/R
Not Required
4921927
0
1
A/R
Not Required
4921928
4420060
0
1
2in/5cm
0258670
Ref.
AUXILIARY PUMP INSTALLATION
3600287
7016779
7016781
7016780
7016785
7016782
7016783
7016784
0902415
0641610
4751600
1
1
1
1
1
1
1
1
1
3
3
Auxiliary Pump Assembly

Replacement Motor Assembly
Brush Kit - 7016779 Motor
Replacement Pump Assembly
Seal Kit - 7016780 Pump
Coupling, Pump/Motor
Pump Mounting Kit
Relief Valve Assembly
Bracket, Pump Mounting
Bolt 3/8-16NC x 1 1/4
Flatwasher 3/8
26
27
DESCRIPTION
4641099
4641453
17
18
19
20
QTY.
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
105
106
107
0641506
4711500
0100011
4
4
A/R
2901207
3121176
DESCRIPTION
REV.
Bolt 5/16-18NC x 3/4

Band Kit, Auxiliary Power Motor (UL Machines Only)
800A 800AJ
2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
2-6
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20A
21
21A
22
23
3121176
PART NUMBER
QTY.
4641099
4641453
Ref.
Ref.
Ref.
Not Used
Not Serviced
7010542
7010543
7010542
7010543
7010542
7010543
7010542
7010543
7010542
7010543
7017420
7012998
7017423
7012998
7018941
7018941
7017474
2900708
7021602
7017428
7012998
7017427
7012998
7017428
7012998
7017428
7012998
7012914
7012918
7012914
7012918
7018992
7012773
7018991
7018912
7012775
7012773
7012772
7018912
Not Serviced
7018994
7012773
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
DESCRIPTION
MAIN CONTROL VALVE ASSEMBLY
Prior to S/N 92873
REV.
B
A
Block
Cartridge, Load Sensing (Main Lift)
Cartridge, Load Sensing
Cartridge, Load Sensing (Swing)
Cartridge, Load Sensing
Cartridge, Load Sensing (Main)
Cartridge, Relief Valve (Main Lift)
Cartridge, Relief Valve (Swing)
Orifice
Orifice
Cartridge, Check Valve (Tower Lift)
Piston, Pilot
Cartridge, Relief Valve (Platform Level Down)
Cartridge, Relief Valve (Platform Level Up)
Cartridge, Relief Valve (Front Steer)
Cartridge, Relief Valve (Front Steer)
Cartridge, Pilot Check (Platform Level)
Cartridge, Pilot Check (Platform Level)
Control Valve Assembly (Main Lift)
Coil
Nut
Control Valve Assembly (Swing)
Coil
Nut
Manifold, Valve (Main)
Control Valve Assembly (Main)
800A 800AJ
2-7
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
23A
7012772
7018912
7018993
7017414
2900708
7000645
7021601
7017477
1
1
1
1
1
1
1
1
1
Coil
Nut
Plug
Coil
Cartridge, Flow Regulator (Main)
Control Valve Assembly Options (Main Tele):
Prior to S/N 92813 (was p/n 7012766)
Note: Refer to Vendor P/N on Valve Nameplate before
ordering Parts. P/N 7012766 is RR00567495 or
R900567495. P/N 70000579 is R900930080.
Seal Kit Options:
7012766 Valve
70000579 Valve
Coil Options:
7012766 Valve (was p/n 7012768)
70000579 Valve
Nut, Coil Options:
7012766 Valve
70000579 Valve
Control Valve Assembly (Tower Tele)
Coil
Nut
Control Valve Assembly (Platform Level)
Coil
Nut
Control Valve Assembly (Platform Rotate)
Coil
Nut
Control Valve Assembly (Tower Lift)
Coil
Nut
Cartridge, Flow Regulator (Platform Rotate)
Control Valve Assembly (Front Steer)
Coil
Nut
Valve, Sandwich (Platform Rotate)
O-Rings, Replacement - 7021310 Valve
Cartridge, Check Valve (Main Pressure)
23B
24
25
26
Use 70000579
70000579
1
7012769
70000583
26A
1
7012772
70000582
1
27
27A
28
28A
29
29A
30
30A
31
32
32A
33
34
2-8
7018912
70000580
7012770
7012773
7012772
7018912
7012770
7012773
7012772
7018912
7012770
7012773
7012772
7018912
7012770
7012773
7012772
7018912
7012989
7012953
7012774
7012773
7012772
7018912
7021310
7018945
7017478
7017477
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
A/R
2
1
1
800A 800AJ
REV.
3121176
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
35
7012941
7010543
7012944
7017428
7012998
7018942
7018951
Not Available
1
1
1
1
1
28
4
4
36
37
38
39
3121176
DESCRIPTION
REV.
Cartridge without Coil (Main Dump)

Coil
Cartridge, Relief Valve (Tower Tele)
Capscrew #10-24NC x 2
Capscrew 1/4-20NC x 1 1/2
Capscrew #10-24NC x 4 1/2
800A 800AJ
2-9
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
7
2A
2C
2B
NOTE: TORQUE ITEMS 6, 7,103 &104

TO 60 IN/LBS.
104
102
102A
102C
102B
101
101
106
105
2-10
103
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
Ref.
4640921
Ref.
5
6
7012965
7012953
7012770
7012773
7018945
7018912
7012772
7017421
7012998
7017422
7012998
4460499
7012777
1
1
1
1
4
2
2
1
1
1
1
2
4
7
8
7018942
7012776
4
2
4640922
Ref.
102A
102B
102C
103
7017420
7012998
7012774
7012773
7018945
7018912
7012772
7018946
1
1
1
1
4
2
2
4
104
105
106
7018942
7018948
7018947
4
4
1
1
2
2A
2B
2C
3
4
101
102
3121176
DESCRIPTION
REV.
ACCESSORY VALVE ASSEMBLIES

ARTICULATING JIB VALVE ASSEMBLY
Cartridge, Flow Control

Directional Control Valve Assembly
Seal Kit
O-Ring
Nut
Coil
Cartridge, Relief
Cartridge, Relief
Connector, DIN with Diode (Not Shown - Part of Valve Harness)
Capscrew, Socket Head 5/16-18NC x 2 1/4 (Used to Mount
Valve Assembly)
Capscrew, Socket Head #10-24NC x 2
O-Ring (Used to Mount Main Valve)
4WS VALVE ASSEMBLY
Cartridge, Relief
Directional Control Valve Assembly
Seal Kit
R-Ring
Nut
Coil
Capscrew, Socket Head #10-24NC x 5 (Used to Mount Main
Valve)
O-Ring (Used to Mount Main Valve)
Plate, O-Ring
800A 800AJ
2-11
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
4
304
302
301
9
3
303
10
11
305
6
8
4
103
105
203
202
204
201
102
105
104
2-12
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
101
102
103
104
105
201
202
203
204
301
302
303
304
305
3121176
PART NUMBER
QTY.
DESCRIPTION
4620135
Ref.
Ref.
TURNTABLE WELDMENT
Standard Machines
0272189
Ref.
SWING DRIVE INSTALLATION
0100011
0100019
0682216
A/R
A/R
4
1
REV.
Loctite, #242 (Not Shown) (S/N 69000 to S/N 74383)

Bolt 3/4 - 10NC x 2 (Grade 8)
Motor, Swing Assembly Options (See Figure 2-5 for Breakdown):
S/N 69000 to S/N 74383
Nut Jam 5/8 - 11NC
Screw, Shoulder
Screw 3/4 - 10NC x 1 1/2 (S/N 69000 to S/N 74383)
Setscrew 5/8 x 2
Shim
Hardened, Washer
Plate, Swing Drive (S/N 69000 to S/N 74383)
3160286
3160294
3312002
3900293
3932224
3952020
4071009
4740057
4846430
1
1
4
1
1
4
1
0271002
Ref.
0100019
0440244
0682023
0682032
4892000
A/R
1
24
24
48
0259147
Ref.
4844958
3421565
3760170
1260017
1
1
2
9in/23cm
0255316
Ref.
REMOTE BEARING LUBE INSTALLATION
2751095
2180344
2160003
2220063
2751032
1
2
2
2
1
Hose, Grease (S/N 69000 to S/N 70975)

Fitting, Bulkhead
Fitting, Grease 45
Fitting, 90
Hose, Grease
SWING BEARING INSTALLATION

Bearing, Turntable
Bolt 5/8 - 11NC x 2 7/8 (Grade 8)
Bolt 5/8 - 11NC x 4 (Grade 8)
Flatwasher, Hardened
TURNTABLE LOCK INSTALLATION
Weldment, Pin
Pin, Snap
Ring, Quick Release
Chain
800A 800AJ
2-13
SECTION 2 TURNTABLE
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY
26
20
12
2
13
6
1I
1H
5A
1F
1E
24
25
5
1G
11
10
1J
1C
3G
3E
1D
3B
3
3A
3F
1B
3C
3D
1A
3C
3B
2-14
11
800A 800AJ
3121176
SECTION 2 TURNTABLE
27
220
101
121
208
213
214
102
104
207
105
217
218
103
106
104
209
107
215
104
216
108
201
104
206
109
203
36
110
31
104
206
112
203
29
113
115
204
28
222
223
32
114
116
117
29
23
28
219
221
21
202
22
118
30
119
120
212
210
211
3121176
800A 800AJ
35
19
205
2-15
SECTION 2 TURNTABLE
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
2
3
3A
3B
3C
3D
3E
3F
3G
4
5
5A
6
7
8
9
10
11
12
13
14 to 18
19
20
21
22
23
24
25
26
27
28
29
2-16
PART NUMBER
QTY.
3160286
3160294
Ref.
Ref.
Ref.
Not Available
7010492
7000228
7000255
7000256
7000257
7000258
7017089
7024762
7007633
7000229
7001928
7000246
Not Available
7001931
7001985
7001909
7000263
7001911
7001912
7010474
7000248
7000230
7017070
7000209
Not Used
7010461
7000269
7000270
7000253
7000217
7000214
Not Used
7024703
2200222
7024704
Not Available
7017023
Not Available
7000281
7024705
7017082
Not Available
7024185
1
1
1
1
1
1
1
1
DESCRIPTION
SWING MOTOR/HUB ASSEMBLIES
S/N 69000 to S/N 74383
1
1
1
1
1
1
6
96
3
3
3
3
1
1
1
1
Housing/Shaft Assembly
Shaft, Out put
Seal, Lip
Cup, Bearing
Cone, Bearing
Cup, Bearing
Cone, Bearing
Housing Options:
Housing (Used on p/n 3160286)
Housing (Used on p/n 3160294)
Washer, Thrust
Ring, Retaining
Plug, Pipe
Gear, Internal
Carrier Assembly
Carrier
Washer, Tanged
Bearing, Needle
Washer, Thrust
Shaft, Planet
Gear, Cluster
Rollpin
Gear, Ring
O-Ring
O-Ring
Cover, Input
1
1
1
2
8
4
Gear, Sun
Spacer, Input
Washer, Thrust
Washer, Thrust
Bolt 5/16-18NC x 2 1/4 (Grade 8)
Bolt, Shoulder 5/16-18NC x 1 7/8 (Grade 8)
1
1
4
4
2
1
2
1
1
2
2
Gasket
Plug, Pipe
Lockwasher
Plug, Pipe
Plate, ID
Screw, Drive
O-Ring
Plug, Pipe
Lug, Lifting
800A 800AJ
REV.
B
B
3121176
SECTION 2 TURNTABLE
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
30
31
32
33 to 34
35
36
7017085
7024707
7024784
Not Used
7024706
7024702
2
1
1
Elbow
Motor Assembly (See Items 101-121 for Breakdown)
Valve (No Serviceable Parts)
1
1
7024100
Tube
Brake Assembly (See Items 201-223 for Breakdown)
Seal Kit - Includes Items 1B, 1I, 5, 5A & 11)
7024707
Ref.
7024454
7024459
Kit
Kit
7024453
Use 7024453
7024379
7024455
7024380
7024456
Not Used
7024458
7004042
7004043
7004044
Kit
Kit
7024457
7004046
Kit
7010795
5
1
1
5
1
1
1
1
1
1
Bolt
Cover, End
Seal, Commutator
Seal, Ring
Commutator and Ring Assembly
Ring
Manifold
Rotor Set
Plate, Wear
Link, Drive
1
1
1
1
1
1
1
1
1
1
7024396
Shaft, Coupling
Bushing, Bronze
Washer, Thrust
Bearing, Thrust
Seal, Inner
Washer, Back-up
Housing
Bearing
Seal
Plug, O-Ring
Seal Kit - 7024707 Motor (Includes Items 103, 104, 116,117 &
120)
7024702
Ref.
BRAKE ASSEMBLY
7024189
Not Available
Kit
Kit
7000731
Kit
Kit
7024191
7024192
Kit
Kit
Kit
1
1
2
1
1
2
1
1
1
1
1
1
Shaft
Housing
Plate, Friction
Plate, Pressure
Gasket
Plate, Outer
Gasket
Cylinder
Piston
Bearing, Ball
Ring, Retaining
Seal, Shaft
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
201
202
203
204
205
206
207
208
209
210
211
212
3121176
DESCRIPTION
REV.
MOTOR ASSEMBLY
800A 800AJ
2-17
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
213
214
215
216
217
218
219
220
221
222
223
Not Available
Not Available
Kit
Kit
Kit
Kit
7024190
Not Available
Not Available
Kit
Kit
6
6
1
1
1
1
2
1
1
A/R
A/R
7024194
7024195
7024196
7024193
1
1
1
7024197
2-18
DESCRIPTION
REV.
Capscrew
Lockwasher
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Pin, Dowel
Plug
Plug
Spring (Natural)
Spring, (Blue)
Seal Kit - 7024702 Brake (Includes Items 205, 207 & 215-218)
Spring Kit - 7024702 Brake (Includes 12 Natural Colored Springs)
Spring Kit - 7024702 Brake (Includes 12 Blue Colored Springs)
Friction Disc Kit - 7024702 Brake (Includes Items 203, 204, 206 &
207)
Bearing Kit - 7024702 Brake (Includes Items 207 & 210-212)
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-19
67
2-20
144
10
30
28
32
46 67
28
68
51
34
55
38
48
23
800A 800AJ
92
40
55A
18
66
43
73
50
19
59
15
30
68
58
48
68
14
214
203 204
211
209
208
210
213
41
30
36
30
86
33
71
20
1
68
70
19
207
202
206
64
35
63
85
52
29
67
54
43
66
50
14
205 68
48
212
37
28
38
39
22
21 18
42
46
67
51
14
68
48
66
50
43
102
13
145
68
22
47
65
148
23
31
6 45
149
70
12
69
18
29
60
44
117
62
61
118
145
103
44
44
SECTION 2 TURNTABLE
FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION
3121176
3121176
16
48
68
800A 800AJ
107E
107B
AUX.PWR. GLOW
PLUG
RELAY
RELAY
107D
111
108
110
STARTER
AUX.PWR.
PUMP
107F
16
48
68
48 68
68
109
107A
BATTERY
107C
72
START
RELAY
113
134
RETURN
132
137
136
142
120
119
88
127
129
131 139
124
130 128
115
106
26
17
69
49
115
27
135
136
114
112
138
24
87
89
139
125
141
56
25
58
131
139
SUPPLY
FUEL
PUMP
SUPPLIED
WITH
ENGINE
VENT
57
56
126
123
130
139
26
104
105
56
67
46
11
114
201
133
SECTION 2 TURNTABLE
GRD.
2-21
SECTION 2 TURNTABLE
FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
2-22
PART NUMBER
QTY.
0272796
0274491
0275256
Ref.
Ref.
Ref.
Ref.
0080181
0080243
0100011
0100020
0181727
0340041
0340046
0400075
0630498
0641406
0641407
0701414
0641507
0641608
0641609
0641610
0641808
0641828
0700808
0701010
0701012
0701015
0701214
0711214
0721006
0940070
0961986
1060637
1320022
8405009
1320016
1320012
8405104
1340060
7012664
1580011
1660239
1703162
2000194
2060025
2220767
1
1
A/R
A/R
1
2
2
1
2
4
6
4
4
A/R
4
4
1
4
8
8
4
8
8
1
1
2
1
A/R
3
2
2
4
1
1
1
1
2
1
1
1
DESCRIPTION
CATERPILLAR ENGINE ASSEMBLY
Without Artic Package (S/N 69000 to S/N 87266)
Without Artic Package (S/N 87266 to Present)
With Artic Package
REV.
F
D
B
Adaptor, Pump Mounting Plate

Adaptor, Fan Spacer
Sealant, Thread (Not Shown)
Hold-Down, Battery
Band, Mounting
Band, Muffler
Battery
Rod, Hold-Down
Bolt 1/4-20NC x 3/4
Bolt 1/4-20NC x 7/8
Bolt 1/4-20NC x 3/4
Bolt 5/16-18NC x 7/8
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/8
Bolt 3/8-16NC x 1 1/4
Bolt 1/2-13NC x 1
Bolt 1/2-13NC x 2 1/2
Bolt, Metric M8 x 16mm
Bolt, Metric M12 x 30mm Options:
Prior to S/N 98895
Bolt #10-24NC x 3/4
Bumper, Rubber
Bearing, Flange
Lanyard
Clamp, Hose Options:
S/N 69000 to S/N 87266
Clamp, Hose
Clamp, Hose Options:
S/N 69000 to S/N 87266
Air Cleaner Assembly
Element, Air Cleaner
Container, Coolant Overflow
Coupling, Pump
Decal - Fan Blade
Caterpillar Engine Assembly
Fan
Fitting (S/N 75602 to Present)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-6. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
55A
56
57
58
59
60
61
62
63
2720058
2720434
2720509
2720510
2720515
3200406
3220113
3290801
3311405
3311505
3311605
3311801
3311805
3539872
3574206
3574207
3574208
3620047
7027412
3740067
3960468
3960469
4031911
4220191
4567073
4568721
4in/10cm
1
1
1
1
4
1
4
14
4
A/R
1
4
1
1
1
1
1
1
3
1
1
4
2
1
1
1
64
65
66
67
68
69
70
71
72
73
74
75 to 84
85
86
87
88
89
90
4568788
4569177
4640750
4711500
4740274
4751400
4751600
4751800
4811900
4832000
4846790
4846805
4922737
Not Used
2180798
4360392
3311005
3740080
4751000
3020016
3020044
3121176
1
8
4
28
8
1
8
8
1
1
1
1
1
1
1
2
1.54gal
DESCRIPTION
REV.
Hose
Elbow, Rubber
Hose, Radiator (Bottom)
Hose, Radiator (Top)
Seal, Air Cleaner
Mount, Engine
Muffler, Spark Arresting
Nut M8 x 1.25
Locknut 1/4-20NC
Locknut 5/16-18NC
Locknut 3/8-16NC
Nut 1/2-13NC
Locknut 1/2-13NC
Plate, Radiator Mounting
Plate, Motor Mount
Plate, Engine Mount (Rear)
Bracket, Muffler
Radiator
Cap, Radiator
Relay, Solenoid Assembly
Seal, Foam Gasket
Seal, Foam Gasket
Bolt Metric m8 x 35mm
Block, Spacer
Tube, Exhaust
Exhaust Tube Weldment
Tube, Air Intake Weldment Options:
S/N 69000 to S/N 87266
Valve, Oil Drain
Washer, Snubbing
Flatwasher 1/4
Flatwasher 3/8
Flatwasher 1/2
Flatwasher (Metric) 8mm
Lockwasher (Metric) 10mm
Tray Engine
Mount, Engine/Generator - Left
Harness, Relay Ground
Fitting (S/N 69000 to S/N 87266 Only)
Switch, Restrictor Indicator (S/N 69000 to S/N 87266 Only)
Locknut #10-24NC
Relay (Machines with Generator Option)
Flatwasher #10
Oil, Motor Options (Not Shown):
Oil, Motor 15W-40 (Without Artic Package))
Oil, Motor 0W-40 (With Artic Package)
800A 800AJ
2-23
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
91
QTY.
DESCRIPTION
2.63gal.
Fluid, Anti-Freeze Options (Not Shown):

Fluid, Anti-Freeze (Without Artic Package)
Fluid 60/40 Artic Antifreeze (With Artic Package)
Flatwasher Options:
Flatwasher 1/2 (Prior to S/N 98895)
Flatwasher Metric 12mm (S/N 98895 to Present)
Loctite #271 (Not Shown) (S/N 98895 to Present)
Note: Artic Package Items 94 - 98 Not Shown - Used on
Artic Machines Only
Cord, 3-Way Extension (Located on Left Front of Engine)
Clamp
Heater, Battery (Located on Battery)
Heater, Block (Located on Left Side of Engine)
Seat, Battery (Located Under Battery)
2300004
2300041
92
93
A/R
94
95
96
97
98
1060626
1320223
2580024
2580055
3980007
1
2
1
1
1
0273526
0274625
0275425
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
107A
107B
107C
107D
107E
107F
108
109
110
111
112
113
114
115
2-24
8
4751800
4812100
0100019
Not Used
3600295
3600278
7018995
7024930
3422446
3841143
3422532
2901609
2902401
7016800
7016813
7016809
7027012
7016802
Not Required
7016803
7016803
7016824
7016824
7016825
7016825
1060904
4922737
0642010
4752000
1320223
0641606
4711600
4060805
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
4
2ft/0.7mm
CATERPILLAR ENGINE INSTALLATION

With Artic Package
REV.
5/D
2/B
1/A
Piston Pump Assembly (See Figure 2-14 for Breakdown)

Load Sensing Pump Assembly
Valve Assembly Kit - 3600278 Pump
Pin, Pivot
Keeper, Pin
Pin, Hitch
Battery Cable Kit (S/N 69000 to S/N 78364)
Battery Cable Kit (S/N 78364 to Present)
Cable, Battery (Red) (Kit p/n 2901609)
Cable, Battery (Black) (Kit p/n 2901609)
Cable (Red) (Kit p/n 2901609)
Cable (Black) (Kit p/n 2901609)
Cable (Black) (Kit p/n 2902401)
Cable, Battery
Harness, Relay Ground
Bolt 5/8-11NC x 1 1/4
Flatwasher 5/8
J-Clip 1/2
Bolt 3/8-16NC x 3/4
Flex-Trim 1/4
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
Not Used
3790044
4891800
3380429
3539957
0100011
0100020
2220273
2180536
2220313
2750532
2220250
2220459
2720271
2220794
2720058
4751400
0641608
3311405
0641507
3311505
0641407
0641808
1320022
1701505
0641610
0641514
4751500
3960389
0641812
3841340
0641608
1320176
3460544
1
2
1
2
A/R
A/R
2
2
1
6ft./1.8m
1
1
15ft./4.6m
2
30ft/9.1m
4
8
1
5
6
1
1
7
1
1
3
3
5ft/1.5m
4
3
3
1
1
150
151
152
153
154
155
2580050
1060625
1702943
1702941
1702942
1702944
1
1
1
1
1
1
2000194
Ref.
ENGINE COMPONENTS
7026830
7026831
7026844
7026811
7026833
1
1
1
1
1
Filter, Fuel
Alternator
Switch, Oil Pressure
Filter, Oil
Starter
201
202
203
204
205
3121176
DESCRIPTION
REV.
O-Ring
Washer, Hardened 1/2
Panel, Rubber
Plate, Support
Sealant, Thread (Not Shown)
Fitting, Reducer
Fitting, Straight (S/N 69000 to S/N 75345)
Fitting,90
Hose 3/8
Fitting, Reducer
Fitting, 90
Hose 3/16 (S/N 69000 to S/N 75345)
Fitting, Barbed
Hose
Flatwasher 1/4
Bolt 3/8-16NC x 1
Locknut 1/4-20NC
Bolt 5/16-18NC x 1 1/4
Locknut 5/16-18NC
Bolt 1/4-20NC x 7/8
Bolt 1/2-13NC x 1
Clamp, Hose
Decal - Diesel (Not Shown - Located on Hood)
Bolt 3/8-16NC x 1 1/4
Bolt 5/16-18NC x 1 3/4
Flatwasher 5/16 (S/N 69000 to S/N 75345)
Seal, Hood
Bolt 1/2-13NC x 1 1/2
Loop. Hose (Not Shown - Located Inside Turntable)
Bolt 3/8-16NC x 1 (S/N 69000 to S/N 75345)
Clamp (S/N 93810 to Present)
Pipe, Exhaust (S/N 93810 to Present)
Artic Machines Only
Heater, Hydraulic Tank
Cable, Immersion Heater
Decal - Hydraulic Tank Heater
Decal - Battery Heater
Decal - Engine Block Heater
Decal - Heater Cord
800A 800AJ
2-25
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
206
207
208
209
210
211
212
213
214
7026834
7026840
7026842
7026843
0902910
7026839
7026841
7026823
7026822
1
1
1
1
1
1
1
1
1
2-26
DESCRIPTION
REV.
Dipstick Oil Level

Switch, Engine Temperature
Actuator, Throttle
Actuator, Linkage Kit
Mounting Bracket, Actuator
Pump, Fuel Supply
Sensor, Tach (Not Shown - Located on Flywheel Housing)
Pump, Water
Thermostat
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-27
SECTION 2 TURNTABLE
FIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500)
2-28
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500)
ITEM #
1
2
3
4
5
6
7
7A
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 to 34
35
36
37
38
39
40
41
42
43
44
45 to 47
3121176
PART NUMBER
QTY.
0271371
Ref.
2000189
4845404
3539872
3620033
2060025
3600295
1340060
7012664
0340041
4640751
3600278
7018995
7024930
3200406
3537420
3539971
3537416
4846566
0400075
0181727
0630498
3740067
Not Used
4360392
2180798
3422446
3841143
3960389
0940070
3841340
2720398
1703162
1320016
Not Used
2220451
Not Used
0641818
3311805
0641610
3311605
4751600
0701414
4891800
0641407
4751400
3311405
Not Used
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
5ft/1.5m
1
A/R
2
2
4
2
A/R
4
A/R
22
44
6
2
A/R
A/R
A/R
DESCRIPTION
DEUTZ ENGINE INSTALLATION
REV.
9/F
Engine - Deutz F4M1011F Diesel

Tray Engine
Cooler, Oil
Fan
Element, Air Cleaner (Not Shown)
Band, Mounting
Valve, Oil Drain
Piston Pump Assembly
Seal Kit, Valve Assembly - 3600278 Motor
Mount, Rubber Engine (Rear)
Bracket, Engine Mounting - Rear
Bracket, Engine Mounting - Front
Support, Engine - Right
Support, Engine - Left
Battery
Hold-Down, Battery
Rod, Hold-Down
Relay
Switch, Restrictor Indicator
Fitting
Pin, Pivot
Keeper, Pin
Seal
Bumper, Rubber
Loop, Hose
Hose, Oil Cooler
Nameplate - Fan Caution
Clamp, Hose
Fitting, Straight
Bolt 1/2-13NC x 2 1/4
Locknut 1/2-13NC
Bolt 3/8-16NC x 1 1/4
Locknut 3/8-16NC x 1 1/4
Flatwasher 3/8
Bolt 1/4-20NC x 3/4
Bolt 1/4-20NC x 7/8
Flatwasher 1/4
Locknut 1/4-20NC
800A 800AJ
2-29
SECTION 2 TURNTABLE
FIGURE 2-7. DEUTZ ENGINE INSTALLATION (S/N 69000 TO S/N 77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
70A
70B
70C
70D
70E
70F
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
1320022
2220273
2180536
2220313
2750532
2220250
2220459
2720271
0641812
0100020
0100011
Not Used
2720449
0700808
Not Used
0641508
3900272
2720434
4845395
0641510
3311505
0961986
2901609
7016800
7016809
7016802
7016803
7016824
7016825
4460611
Not Used
1320222
1320223
0641606
3422532
3790044
3960407
4791400
0701012
0701015
0642010
4752000
1701505
2720058
2220794
4711600
Not Used
3200362
4711400
6
2
1
1
6ft./1.83m
1
1
15ft./4.6m
4
A/R
A/R
Clamp, Hose
Fitting, Reducer
Fitting, Straight
Fitting,90
Hose 3/8
Fitting, Reducer
Fitting, 90
Hose 3/16
Bolt 1/2-13NC x 1 1/2
Sealant, Thread
Loctite #242
1
4
Coupling, Rubber Intake

2-30
3
3
1
1
3
A/R
2
1
1
1
1
1
1
1
1
1
3
3
1
1
1
4
4
4
1
1
1
16ft/4.9m
1
3
2
1
DESCRIPTION
REV.
Bolt 5/16-18NC x 1 1/4

Capscrew, Button Head 5/16-18NC x 1 3/4
Elbow, Rubber
Air Intake Adapter Weldment
Bolt 5/16-18NC x 1 1/4
Locknut 5/16-18NC
Bushing, Flanged
Battery Cable Kit
Cable, Battery (Red)
Cable, Battery (Black)
Cable (Red)
Cable (Red)
Cable (Red)
Cable (Black)
Terminal, Battery Jumper Post
J-Clip 3/8 (Not Shown)
J-Clip 1/2
Bolt 3/8-16NC x 3/4
Pin, Hitch
O-Ring
Gasket
Starwasher 1/4
Bolt 5/8-11NC x 1 1/4
Flatwasher 5/8
Hose
Fitting, Barbed
Mount, Rubber Engine (Front)
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107 to 108
109
110
3960468
3960469
0641608
4060805
4060804
1060637
0641808
3311801
4751800
3380429
3539957
Not Used
4567815
Not Used
0641826
4740274
Not Used
4711900
4922737
1
1
14
7in/18cm
0256689
0256690
201
1
2
1
1
1
2
Seal, Foam Gasket

Seal, Foam Gasket
Bolt 3/8-16NC x 1
Flex-Trim 1/4
Flex-Trim 3/16
Lanyard
Bolt 1/2-13NC x 1
Nut 1/2-13NC
Flatwasher 1/2
Panel, Rubber
Plate, Hold Down
Tuning Tube Weldment
2
4
Bolt 1/2-13NC x 3 1/4

Washer, Snubbing
6
1
Flatwasher 9/16
Harness, Engine Grounding
16in/40cm
Ref.
Ref.
Ref.
1
3220103
3220104
301
302
303
304
305
306
307
308
309
310
311
312
401
402
403
404
3121176
DESCRIPTION
2000189
Ref.
7020023
7020410
7020461
7016331
7020479
7020418
7020168
7020408
7020458
7020462
7024413
Use 7024565
1
1
1
1
1
1
1
1
1
3
1
1
0256847
Ref.
1660234
0080163
0700810
4831900
1
1
63
6
MUFFLER INSTALLATIONS
Standard Equipment (Spark Arresting)
Optional Equipment (Catalytic)
REV.
Muffler Options:
Spark Arresting
Catalytic
ENGINE COMPONENTS
Filter, Fuel
Alternator
Filter, Oil
Starter
Dipstick Oil Level
Switch, Engine Temperature
V-Belt
Actuator, Throttle
Pump, Fuel Injection
Pump, Fuel Supply
Sensor, Tach (Not Shown - Located on Flywheel Housing) (was
p/n 7020481)
PUMP COUPLING INSTALLATION
Coupling, Hayes
Plate, Pump Adapter
Bolt Metric 8mm x 20mm
Lockwasher 8mm
800A 800AJ
2-31
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
405
406
407
Not Used
4832000
3020021
8
A/R
2-32
DESCRIPTION
REV.
Lockwasher 10mm
Grease, Coupling (Not Shown)
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-33
2-34
800A 800AJ
216
210
257
236
254
236
262
257
257
210
257
57
223
111
243
274
255
237
257
210
231
212
233
240
231
412
238
236
210
257
254
402
216
226
212
223
401 224
247
255
257 237
210
236
257
409
411
225
227
226
213
257
236
257
236
239
232
227
228
205
255
211
237
301
13
234
405
256
219
260
270
271
245
229
103
302
303
241
304
19
219
219
235
113
249
103
110
108
263
253
306
214
253
306
207
204
222
215
109
253
306
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT)
3121176
3121176
31
800A 800AJ
21D
21E
45
36
217
22
21B
BATTERY
246
LOCATED ON
TURNTABLE
421
107
(INCLUDES ITEMS 21A THRU 21E)
# 21 - BATTERY CABLE KIT
AUX.PWR.
RELAY
GLOW PLUG
21C
RELAY
21A
GLOW
PLUG
START
RELAY
21A
33
STARTER
261
11
START ASSIST
SOL. ON ENGINE
GRD.
AUX.PWR.
PUMP
257
210
236
257
210
236
23
31
35
GRD.
248
102
106
112
27
29
RETURN
25
248
218
26
244
275
273
9
28
244
13
22
30
27
248
248
19
218
10
259
272
234
205
416
18
420
16
13
17
12
13
19
20
VENT
10 SUPPLY
32
24
230
402
221
208
252
250
220
407
406
404
19
13
13
414
13
422
403
FUEL PUMP
SUPPLIED
WITH
ENGINE
13
415
417
SECTION 2 TURNTABLE
2-35
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21A
21B
21C
21D
21E
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 44
45
2-36
PART NUMBER
QTY.
0273709
0274301
0275184
Ref.
Ref.
Ref.
Ref.
0100011
0100020
Not Used
0181727
0400075
0630498
0641508
0641608
0641610
0641808
0642010
1060637
1320022
1701505
Not Used
2180348
2220313
2221176
2720058
2750532
2902401
7016813
7027012
7016803
7016824
7016825
3311505
3311605
3311801
3380429
3422446
3539957
3841143
3841340
3900272
4751600
4751800
4752000
4922737
0641410
4711400
Not Used
4922978
DESCRIPTION
DEUTZ ENGINE INSTALLATIONS
With Artic Package
A/R
A/R

Sealant, Pipe (Not Shown)
1
1
2
3
A/R
1
2
1
1
5
1
Hold-down, Battery
Battery
Bolt, Battery Hold-down
Bolt 5/16-18NC x 1
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/4
Bolt 1/2-13NC x 1
Bolt 5/8-11NC x 1 1/4
Cable, Lanyard
Clamp, Hose
1
1
1
30ft/9.2m
6ft/1.8m
1
1
1
1
1
1
6
A/R
1
1
1
2
1
3
3
4
1
1
1
4
3
1
Fitting, Straight Barbed

Fitting, 90
Fitting, 90 Barbed
Hose
Hose
Battery Cable Kit
Cable (Red)
Cable (Red)
Cable (Black)
Locknut 5/16-18NC
Locknut 3/8-16NC
Nut 1/2-13NC
Panel, Rubber
Pin, Pivot
Plate, Hold-down
Pin, Keeper
Loop, Hose
Bolt 5/16-18NC x 1 3/4
Flatwasher 3/8 Wide
Flatwasher 1/2 Wide
Flatwasher 5/8 Wide
Harness, Engine Grounding (Not Shown)
Bolt 1/4-20NC x 1 1/8
REV.
4/B
C
A
Harness, Start Assist Solenoid (Prior to S/N 85331)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
46
1060625
47
48
49
50
51
1060626
1320223
1702941
1702942
1702943
1
3
1
1
1
52
53
54
1702944
2580024
2580050
1
1
1
55
56
57
3980007
4711600
1
4
1
1704972
1706064
1706060
1706062
1706061
1706059
1706063
2000225
2000284
2000367
Ref.
Ref.
Ref.
Ref.
101
102
103
104 to 105
106
107
108
0100011
0641407
0641812
Not Used
3311405
3422532
3600400
A/R
1
4
109
3600401
2220415
2220374
3600278
7018995
7024930
3790044
3960389
4751400
4891800
1
1
1
1
1
1
1
5ft/1.5m
1
2
110
111
112
113
3121176
1
1
1
DESCRIPTION
REV.

Artic Machines Only
Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
Cord, 3 Way Extension (Located on Left Front of Engine)
Clamp
Decal - Battery Heater (Located on Battery Heater)
Decal - Engine Block Heater (Located on Right Side of Engine)
Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
Decal - Heater Cord (Located on Left Front of Engine)
Heater, Battery (Located on Battery)
Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
Seat, Battery (Located on Battery)
Decal - Warning Explosion/Fire Options:
ANSI Spec Decals
CSA Spec Decals
Dual Language English/Chinese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Dual Language English/Portaguese Decals
Dual Language English/Spanish Decals
ENGINE AND PUMP ASSEMBLIES
With Artic Package
B
B
A

Bolt 1/4-20NC x 7/8
Bolt 1/2-13NC x 1 1/2
Locknut 1/4-20NC
Pin, Hitch
Piston Pump Assembly with Fittings (See Figure 2-14 for
Breakdown):
Gear Pump Assembly with Fittings
Fitting
Fitting
Pump, Displacement
O-Ring
Seal
Flatwasher 1/4 Wide
800A 800AJ
2-37
SECTION 2 TURNTABLE
ITEM #
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
2-38
PART NUMBER
QTY.
2000219
2000279
2000342
2000365
0256689
0256690
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
0100020
Not Used
0340041
0641407
Not Used
0641510
0641606
Not Used
0641610
0641818
0641826
0700808
0701012
0701015
0701414
0940070
0961986
1320016
1320022
1320223
1340060
7012664
1703162
2000216
2000274
2000339
2060025
2220451
2720398
2720434
2720449
2750532
3200362
3200406
3220103
3220104
3311405
3311505
DESCRIPTION
ENGINE AND PUMP ASSEMBLIES
With Artic Package
MUFFLER INSTALLATION - SPARK ARRESTING (STANDARD)
MUFFLER INSTALLATION - CATALYTIC (OPTIONAL)
A/R
A/R

2
A/R
Band, Air Cleaner

Bolt 1/4-20NC x 7/8
3
3
A/R
2
2
4
2
A/R
6
1
2
4
1
4
1
1
2
1
1
2
2
1
1
1ft/30cm
2
2
1
A/R
3
REV.
D
E
A
A
Bolt 5/16-18NC x 1 1/4

Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 1 1/4
Bolt 1/2-13NC x 2 1/4
Bolt 1/2-13NC x 3 1/4
Bolt 8mm x 16mm
Bolt 10mm x 25mm
Bolt 10mm x 35mm
Bolt 14mm x 130mm
Bumper
Bushing, Flanged
Clamp
Clamp, Hose
J-Clip
Air Cleaner Assembly Including Filter Element
Element, FIlter (Not Shown)
Decal - Caution Fan Blade
Engine, Deutz - F4M2011 Tier II Options:
S/N 77500 to S/N 85331
S/N 85331 to S/N 92718
Fan
Fitting, Straight
Hose, Oil Cooler
Elbow, Rubber
Hose, Air Cleaner
Hose, Oil Drain
Mount, Motor
Mount, Motor
Muffler Options:
Spark Arresting (Standard)
Catalytic (Optional)
Locknut 1/4-20NC
Locknut 5/16-18NC
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
236
237
238
239
240
241
242
243
244
245
246
247
248
249
3311605
3311805
3537416
3539872
3539971
3574978
Not Used
3620033
3740067
3960407
3960468
3960469
4060805
A/R
4
1
1
1
1
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264 to 269
270
271
272
273
274
4567815
4569171
4640751
Not Used
4711600
4711700
4711900
4812200
4740274
4751400
4751600
4751700
4791400
4845395
4845404
4846566
0701014
Not Used
2180798
4360392
4751400
4711400
1060904
1
A/R
1
1
1
37in/1m
1
1
3
6
6
4
A/R
A/R
2
A/R
1
1
1
4
1
1
6
1
6
275
0641610
0641609
4923379
276
277
2580062
3020044
1
3.75gal
3121176
DESCRIPTION
REV.
Locknut 3/8-16NC
Locknut 1/2-13NC
Plate, Engine Mounting (Front Right Side)
Plate, Engine Mounting (Front Bottom)
Plate, Engine Mounting (Rear)
Radiator
Relay
Gasket, Air Intake
Seal
Seal
Flex-Trim
Tube, Tuning Options:
S/N 77500 to S/N 85331
Valve, Oil Drain
Flatwasher Options:
Flatwasher 9/16 Narrow (Prior to S/N 92718)
Flatwasher 14mm (S/N 92718 to Present)
Washer, Snubbing
Flatwasher 1/4 Wide
Flatwasher 3/8 Wide
Flatwasher 7/16 Wide
Starwasher 1/4
Adapter, Air Intake
Tray, Engine
Plate, Engine Mounting (Front Left Side)
Bolt 10mm x 30mm
Fitting (S/N 77500 to S/N 85331 Only)
Indicator, Restriction (S/N 77500 to S/N 85331 Only)
Flatwasher Options:
Flatwasher 1/4 Wide (Prior to S/N 92718)
Flatwasher 1/4 Narrow (S/N 92718 to Present)
Cable, Jumper (S/N 92718 to Present)
Bolt Options:
Bolt 3/8-16NC x 1 1/4 (Prior to S/N 92718)
Harness, Glow Plugs (S/N 92718 to Present)
Note: Artic Package Item 268 Not Shown - Used on Artic
Machines Only
Heater, Engine Block
Oil, Motor 0W-40 (With Artic Package)
800A 800AJ
2-39
SECTION 2 TURNTABLE
ITEM #
301
302
303
304
305
306
307
401
402
403
404
405
PART NUMBER
QTY.
0256847
Ref.
1660234
0080163
0700810
4831900
Not Used
4832000
3020021
1
1
6
6
8
A/R
2000216
2000274
2000339
Ref.
Ref.
Ref.
Ref.
7026631
7020465
7020484
7020468
7016331
7027242
406
407
408
409
410
411
412
413
414
7027242
7027611
7027612
7027613
7020447
7016328
7027238
7020411
7020449
7020408
7020471
Not Available
7020410
7020464
7020479
Not Available
7027236
7027791
Not Available
415
416
2-40
7020461
7027790
7024565
1
1
1
1
1
A/R
4
1
1
1
1
4
1
1
1
4
1
4
1
1
1
2
1
1
1
DESCRIPTION
REV.
PUMP COUPLING INSTALLATION
Coupling, Hayes
Plate, Pump Adapter
Bolt Metric 8mm x 20mm
Lockwasher 8mm
Lockwasher 10mm (S/N 77500 to S/N 85331 Only)
Grease, Coupling (Not Shown)
ENGINE COMPONENTS
S/N 77500 to S/N 85331
S/N 85331 to S/N 92718
S/N 92718 to Present (Engine components not available at
time of printing)
C
B
A
Dipstick
Cap, Filler
Pump, Oil Lube
Seal Between Oil Pump & Engine Block (Not Shown)
Filter, Oil
Pump, Injector Options:
All Injectors for 2000216 Engine (S/N 77500 to S/N 85331)
Injectors for 2000274 Engine (S/N 85331 to Present)
Injector Pump A
Injector Pump B
Injector Pump C
Injector Pump D
Gasket (1 Per Injector)
Filter, Fuel
Pump Fuel Supply
O-Seal Between Fuel Pump & Engine Block (Not Shown)
Gasket, Intake Manifold (Not Shown)
V-Belt
Gasket, Exhaust Manifold to Engine Block (Not Shown)
Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
Alternator
Regulator, Voltage (Not Shown)
Starter
Plug- In Connector (Not Shown)
Sender, Temperature Options:
2000216 Engine (S/N 77500 to S/N 85331)
2000274 Engine (S/N 85331 to Present)
Ring, Sealing
Sensor, Oil Pressure Options:
2000216 Engine (S/N 77500 to S/N 85331)
Sensor, Speed
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
417
418
419
420
421
422
3121176
QTY.
1
7020458
7027792
7020459
7020460
7024579
7027236
7027795
1600445
7027245
1
1
1
1
1
DESCRIPTION
REV.
Actuator, Throttle
2000216 Engine (S/N 77500 to S/N 85331)
Thermostat (Located at rear of engine block - Not Shown)
Spring, Compression
Gear, Ring 110 Tooth (Located on Flywheel - Not Shown)
Sender, Temperature
Module, EMR2 Controller Options:
S/N 85331 to S/N 92718 Only
S/N 92718 to Present Only
Filter, Fuel In-line (2000216 Engine Only)
800A 800AJ
2-41
SECTION 2 TURNTABLE
FIGURE 2-9. FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO
S/N 77500)
15
15
20
407
20
308
17
21
23
401
130
FUEL
RETURN
169
150
163
167
307
325
194
405
19
406
SEE DUAL
FUEL INSTL.
153
10
2
327
155
311
155
16
403
155
154
130
138
404
309
126
18
21
23
402
401
VENT
LINE
TO
ENGINE
314
155
16 3
185
305
129
161
150
319
321
155
322
22
164
320
321
318
12
108
119
127
11
12
155
315
318
130
304
131
310
306
111
313
135
136
RETURN
TO TANK
143
116
189
141
129
169
196
186
142
130
156
302
139
141
142
159
102
157
188
158
135
186
142
140
130
136
169
125
135
195
140
141
113
INLET
FROM
TANK
SUPPLY
TUBE
124
180
130
169
13
109
139
141
142
5
142
130
135 136 168
133
6
8
7
118
142
317
137
178
301
164
112
179
321
317
141
129
145
147
148
172
183
183
184
4
121 175
106
136
173
140
142
186
145
147
151
131
132
160
14
187
14
174
134
136
135
136
144
137 136
198
197
181
135
136
135
136
114
107
142
134
136
141
142
190
191
165C
136
137
165
165A
116
152
122
123
136
137
165D
133
165E
104
AUX. PWR.
RELAY
AUX. PWR.
PUMP
103
177
136
137
176
165B
STARTER
BAT.
TO ENG.
BLOCK
137
136
105
166
2-42
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-9. FORD ENGINE INSTALLATION - NON-UL SPEC MACHINES (S/N 6900 TO S/N
77500)
ITEM #
PART NUMBER
QTY.
0271368
0271364
0272745
Ref.
Ref.
Ref.
Ref.
2
3
1
2000172
2000174
2000193
3600295
3600278
7018995
7024930
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
101
102
103
104
105
3121176
3539972
4846806
4566605
4640989
2750532
1320022
3571498
3790044
0902539
1320019
0701022
0701014
0700810
0641812
0721014
0721006
4891800
4751500
4751000
4761500
3311005
0100011
0100020
1
1
1
1
1
1
1
6in/21cm
1
1
1
1
1
2
2
3
4
2
3
2
2
A/R
2
A/R
A/R
A/R
0271367
0271366
0272831
Ref.
Ref.
Ref.
Ref.
Not Used
3539872
0400075
0181727
0630498
1
1
1
2
DESCRIPTION
ENGINE ASSEMBLIES
Standard (S/N 69000 to S/N 73348)
Dual Fuel (S/N 69000 to S/N 73348)
REV.
2/A
2/A
2/B
Engine - Ford LRG-425 EFI Options:

Dual Fuel (S/N 73348 to Present)
Seal Kit - 3600278 Motor
Plate, Engine Mounting - Front Options:
S/N 69000 to S/N 73348
Tube, Spacer
Valve, Oil Drain
Hose
Clamp
Plate, Module Mounting
O-Ring
Bracket
Clamp
Bolt, Metric 10mm-1.5 x 70mm
Bolt 1/2-13NC x 1 1/2
Screw #10-24NC x 1 3/4
Screw #10-24NC x 3/4 (S/N 69000 to S/N 73348)
Flatwasher 5/16
Flatwasher #10
Lockwasher 5/16
Locknut #10-24NC
ENGINE INSTALLATIONS
3/C
2/B
4/C
Mount, Radiator
Battery
Tie-Down
Bolt, Tie-Down
800A 800AJ
2-43
SECTION 2 TURNTABLE
77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
106
3620040
7019656
1600314
1
1
1
1
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
2-44
4846011
4846046
3740067
Not Used
0080214
2060025
1580011
3570133
Not Used
3200362
Not Used
2720435
4360392
3841340
1703162
3570103
3574122
4845404
3422446
3841143
2750532
2720472
1320060
1320012
1320022
0641828
4751800
3311805
0641610
0641608
4751600
3311605
2220805
0641408
0641406
4751400
3311405
4740274
3960389
3539957
0100011
3311505
3900272
DESCRIPTION
Radiator
Cap, Radiator
Module, Controller (ECM) (S/N 69000 to S/N 73348)
Weldment, Air Intake Tube Options:
S/N 69000 to S/N 73348
Relay, Auxiliary Power Relay
1
1
1
1
Adapter, Fan Spacer

Fan, Suction
Container, Coolant Overflow Container
Plate, Engine Mount-Ford (Rear)
Mount, Rubber
1
1
2
2
1
Hose, Lower Radiator (Lower)

Switch, Restriction Indicator Switch
Hose Loop (Not Shown Located inside turntable)
Decal - Fan Blade
Plate, Engine Mount (Front) Options:
S/N 69000 to S/N 73348
Tray, Engine
Pin, Pivot
Pin, Keeper
Hose
Hose
Clamp, Hose - 0.625 (S/N 69000 to S/N 73348)
Clamp, Hose, Radiator
Clamp, Hose
Bolt 1/2-13NC x 3 1/2
Flatwasher 1/2
Hex Nut 1/2 - 13UNC
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1
Flatwasher 3/8
Locknut 3/8-16UNC
Fitting
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4 x 20UNC
Washer, Snubbing
Seal
Plate, Hold Down
Hex Nut 5/16-18NC
Bolt 5/16-18NC x 1 3/4
1
1
1
5ft/1.5m
1
1
4
9
4
1
4
8
22
55
31
1
3
A/R
A/R
A/R
4
7ft/2.1m
2
A/R
6
3
800A 800AJ
REV.
3121176
SECTION 2 TURNTABLE
77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
149
150
151
152
153
154
155
156
0100020
2180467
0641508
0940070
4567879
0701012
4832000
1340060
7012664
0340041
0080201
1320016
3311801
2720436
1641808
2220430
2180798
2901608
7016800
7016807
7016808
7016824
7016825
4460611
2220250
A/R
1
3
1
1
4
4
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
157
158
159
160
161
162
163
164
165
165A
165B
165C
165D
165E
166
167
168
169
170 to 171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
3121176
3572414
3574222
3572414
2720058
Not Used
3380429
1320223
3422532
0641606
0642010
4752000
0700819
4831900
0961986
1060637
1701542
4060804
Not Used
1320032
4711400
3960468
3960469
12ft/3.7m
1
A/R
1
3
1
1
4
4
2
1
1
2.9ft/0.88m
2
A/R
1
1
DESCRIPTION
REV.

Fitting, 90 Barbed
Bolt 5/16-18NC x 1
Bumper, Rubber
Tube, Exhaust
Bolt 10m x 1.5 x 25 mm
Lockwasher
Filter, Air Cleaner
Band, Muffler/Air Cleaner
Fitting, 90 Reducing
Clamp, Worm Gear
Hex Nut 1/2-13 UNC
Hose, Radiator (Upper)
Bolt 1/2-13NC x 1
Fitting, Reducer
Fitting, Restriction Indicator
Battery Cable Kit
Cable (Red)
Cable (Red)
Cable (Black)
Fitting, Reducer
Plate, Pump Mounting Options:
S/N 69000 to S/N 73348
S/N 73348 to S/N 75195
Hose 5/16
Panel, Rubber
Clamp, J Clip 1/2
Pin, Hitch
Bolt 3/8-16NC x 3/4
Bolt 5/8-11NC x 1 1/4
Flatwasher 5/8
Bolt M8 x 1.25 x 55mm
Lockwasher M8
Bearing, Flange
Cable, Lanyard
Decal - Gasoline (Not Shown - Located Near Tank)
Flex-Trim
Clamp, Hose
Flatwasher, 1/4
Seal, Foam
Seal, Foam
800A 800AJ
2-45
SECTION 2 TURNTABLE
77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
189
190
191
192 to 193
194
195
196
197
198
199
200 to 299
0641410
4568158
0641424
Not Used
0902572
3574162
0641414
0641808
4771800
0100048
Not Used
3
4
4
1
1
4
1
2
A/R
Ref.
2000172
2000174
2000193
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323 to 324
325
2-46
7022133
7022134
7022135
7019986
7019977
7023655
7023683
7023661
7023663
7023681
7022139
7019994
7023682
2420187
7023658
7023637
7014501
7022147
7016662
7019993
7022143
7022158
7022159
7022160
7022161
7022162
7022178
Not Used
7023613
1
1
1
1
1
1
DESCRIPTION
Bracket, LP Mounting (Dual Fuel Machines Only)

Plate, ECM/Relay Mounting (S/N 73348 to Present)
Washer, Star 1/2 (S/N 73348 to Present)
Grease, Dielectric (Not Shown)
ENGINE COMPONENTS
STANDARD (S/N 69000 to S/N 73348)
DUAL FUEL (S/N 69000 to S/N 73348)
DUAL FUEL (S/N 73348 to S/N 77500)
1
1
1
1
3
2
1
2
2
1
Fuel Pump & Isolator Assembly

Harness, Fuel Pump Wiring
Filter, Fuel
Starter (Not Shown)
Alternator
Actuator, Throttle Options:
S/N 69000 to S/N 73348
Sensor, Air Temperature
Harness, ECM (S/N 69000 to S/N 73348)
Harness, Engine (S/N 73348 to Present)
Sensor, MAP
Sensor, EGR Options:
S/N 69000 to S/N 73348
Dipstick
Horn, Rubber Air
Filter, Oil (Case of 12 Filters)
Filter, Oil (Individual Filter)
Coupling, Pump
Pressure Regulator & Filter Assembly
Gasket, Exhaust Manifold (Not Shown)
Connector
Connector
Connector
Tube, Supply
Clamp
Sensor, Crank
Relay
1
1
1
1
1
1
1
1
1 Case
REV.
Bolt 1/4-20NC x 1 1/4

Standoff 1/4 x 2
Bolt 1/4-20NC x 3
800A 800AJ
3121176
SECTION 2 TURNTABLE
77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
326
327
328
7023644
2720341
1600363
1
1
1
3124114
0258390
0258391
Ref.
Ref.
Ref.
401
402
403
404
405
406
407
3121176
1
3220113
3220114
0340046
0902309
0641507
4711500
3311505
4567073
2
1
4
8
4
1
DESCRIPTION
REV.
Hose, Water Pump (By-Pass) (Not Shown)

Horn, Rubber Air
Module, EPM (S/N 73348 to Present)
Service Manual, Ford EFI System Diagnostic

MUFFLER INSTALLATIONS
Standard Spark Arresting
Optional Catalytic
1
1
Muffler Options:
Standard Spark Arresting
Optional Catalytic
Band
Bracket, Muffler
Bolt 5/16-18NC x 7/8
Locknut 5/16-18NC
Tube, Exhaust
800A 800AJ
2-47
SECTION 2 TURNTABLE
FIGURE 2-10. FORD ENGINE INSTALLATION - UL MACHINES (S/N 69000 TO S/N 77500)
510
505
504
510
508
505
506
15
20
15
504
503
505
509
511
20
17
21
23
308
FUEL
RETURN
197
501
512
309
TO
ENGINE
194
513
19
514
SEE DUAL
FUEL INSTL.
153
159
119
164
159
112
321
327
314
159
320
22
321
16 12
185
150
108
319
10
311
155
16
502
159
154
130
171
199
506
501
169
305
129
161
11
12
315
318
318
130
159
322
110
115
117
136
214 211
215
405
169
RETURN
TO TANK
136
224
137
154
170
216
413
414
131
310
401
417
306
111
143
411
116
136
135
137
179
129
415
407
412
416
408
220
136
412
133
6
8
7
118
416
130
313
135
136
178
130
169
410 402
222
221
307
186
163
142
409
136
404
156
139
141
168
142
159
102
157
188
140
141
113
142
403
136
130
124
180
140
142
186
129
169
INLET
FROM
TANK
SUPPLY
TUBE
145
147
148
172
183
183
184
109
139
141
142
13
141
302
125
135
138
130
169
130
137
135
158
140
142
186
4
187
121
175
106
136
173
14
132
160
174
134
137
136
135
136
144
131
135
136
137 136
181
135
136
143
114
128
136
135
136
137
134
136
152
145
147
151
116
165D
165
165C 165A
STARTER
122
123
BAT.
AUX. PWR.
BAT.
RELAY
DISCONNECT
SWITCH
AUX. PWR.
TO ENG.
PUMP
BLOCK
137
165E
210
136
137
104
133
103
136
177
136
137
176
2-48
800A 800AJ
105
166
135
209 165B
213
136
137
208
3121176
SECTION 2 TURNTABLE
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
101
102
103
104
105
106
107
108
109
110
111
112
113
114
3121176
PART NUMBER
QTY.
0272745
Ref.
2000193
3600295
3600278
7018995
7024930
4846806
4566605
4640989
2750532
1320022
3571498
3790044
0902539
1320019
0701022
0701014
0700810
0641812
0721014
Not Used
4891800
4751500
4751000
4761500
3311005
0100011
0100020
1
1
1
1
1
1
1
1
6in/21cm
1
1
1
1
1
2
2
3
4
2
2
2
A/R
2
A/R
A/R
A/R
0272708
0274195
Ref.
Ref.
Ref.
Not Used
3539872
0400075
0181727
0630498
3620040
7019656
0840026
4846046
3740067
0701010
0080214
2060025
1580011
3570133
1
1
1
2
1
1
A/R
1
1
1
1
1
1
1
DESCRIPTION
ENGINE DUAL FUEL ASSEMBLIES
REV.
2/B
Engine - Ford LRG-425 EFI

Seal Kit - 3600278 Motor
Plate, Engine Mounting - Front
Tube, Spacer
Valve, Oil Drain
Hose
Clamp
Plate, Module Mounting
O-Ring
Bracket
Clamp
Bolt 1/2-13NC x 1 1/2
Screw #10-24NC x 1 3/4
Flatwasher 5/16
Flatwasher #10
Lockwasher 5/16
Locknut #10-24NC
ENGINE INSTALLATIONS
DUAL FUEL INSTALLATIONS
LPS INSTALLATIONS (S/N 79153 TO PRESENT)
4/D
2/B
Mount, Radiator
Battery
Tie-Down
Bolt, Tie-Down
Radiator
Cap, Radiator
Boot, Electrical Cable (Not Shown - Located on Alternator)
Weldment, Air Intake Tube
Relay, Auxiliary Power Relay
Adapter, Fan Spacer
Fan, Suction
Container, Coolant Overflow Container
Plate, Engine Mount-Ford (Rear)
800A 800AJ
2-49
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
DESCRIPTION
115
116
117
118
119
120
0641507
3200362
4751500
2720435
4360392
3841340
1
4
1
1
1
3
121
122
1703162
2
1
Bolt 5/16-18NC x 7/8

Mount, Rubber
Flatwasher 5/16
Hose, Lower Radiator (Lower)
Switch, Restriction Indicator Switch
Hose Loop (Not Shown Located inside turntable) (Dual Fuel
Only)
Decal - Fan Blade
Plate, Engine Mount (Front) Options:
S/N 69000 to S/N 73348
Tray, Engine
Pin, Pivot
Pin, Keeper
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
2-50
3570103
3574122
4845404
3422446
3841143
Not Used
Not Used
1320060
1320012
1320022
0641828
4751800
3311805
0641610
0641608
4751600
3311605
3574162
0641408
0641406
4751400
3311405
4740274
3960389
3539957
0100011
3311505
3900272
0100020
Not Used
0641508
0940070
4567879
0701012
4832000
1340050
7010638
0340041
0080201
1320016
3311801
1
1
1
1
2
6
4
1
4
8
A/R
A/R
A/R
1
6
7
14
A/R
4
7ft/2.1m
2
A/R
6
3
A/R
3
1
1
A/R
4
1
1
2
1
A/R
1
REV.
Clamp, Hose - 0.625 (S/N 69000 to S/N 73348)

Clamp, Hose, Radiator
Clamp, Hose
Bolt 1/2-13NC x 3 1/2
Flatwasher 1/2
Hex Nut 1/2 - 13UNC
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1
Flatwasher 3/8
Locknut 3/8-16UNC
Plate, ECM/Relay Mounting
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4 x 20UNC
Washer, Snubbing
Seal
Plate, Hold Down
Hex Nut 5/16-18NC
Bolt 5/16-18NC x 1 3/4
Bolt 5/16-18NC x 1
Bumper, Rubber
Tube, Exhaust
Lockwasher
Filter, Air Cleaner
Band, Muffler/Air Cleaner
Fitting, 90 Reducing
Clamp, Worm Gear
Hex Nut 1/2-13 UNC
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
161
162
163
164
165
165A
165B
165C
165D
165E
166
167
168
169
2720436
1641808
0641414
2180798
2902238
7016826
7016807
7016827
7016808
7016844
4460611
Not Used
3574222
2720058
1
A/R
4
A/R
1
1
1
1
1
1
1
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189 to 193
194
195 to 196
197
198
199
200
201 to 207
208
209
210
211
212
213
0641624
2220459
3380429
1320223
3422532
0641606
0642018
4752000
0700819
4831900
0961986
1060637
1701542
4060804
4060806
Not Used
4711400
3960468
3960469
Not Used
0902572
Not Used
2220794
Not Used
2200222
2820035
Not Used
4360256
1703476
0962450
0181942
4240099
3570238
3121176
1
A/R
12ft/3.7m
6in/15cm
1
1
1
3
1
3
1
2
4
4
2
1
1
2.9ft/0.88m
2ft/0.6m
DESCRIPTION
Bolt 1/2-13NC x 1
Bolt 1/4-20NC x 1 3/4
Fitting, Restriction Indicator
Battery Cable Kit
Cable (Red)
Cable (Red)
Cable (Black)
Plate, Pump Mounting (Dual Fuel Engine Only)
Hose 5/16 Options:
Dual Fuel Engine
LPS Engine
Bolt 3/8-16NC x 3
Fitting
Panel, Rubber
Clamp, J Clip 1/2
Pin, Hitch
Bolt 3/8-16NC x 3/4
Bolt 5/8-11NC x 2
Flatwasher 5/8
Bolt M8 x 1.25 x 55mm
Lockwasher M8
Bearing, Flange
Cable, Lanyard
Decal - Gasoline (Not Shown - Located Near Tank)
Flex-Trim
Flex-Trim
13
1
1
Flatwasher, 1/4
Seal, Foam
Seal, Foam
Bracket, LP Mounting
Fitting
1
A/R
1
1
2
1
2
1
REV.
Fitting, Plug
Loom (Not Shown)
Switch, Battery Disconnect
Decal - Battery Disconnect
Bushing, Spacer
Angle, Alternator Mount
Strip, Tie (Not Shown)
Plate, Switch Mounting
800A 800AJ
2-51
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
214
215
216
217 to 218
219
220
221
222
0160020
3580260
4845612
Not Used
2901207
0641616
3200404
0272816
1
1
1
Alternator
Pulley, Ford Alternator
Mount, Alternator
1
4
4
1
223
224
4771800
0480141
2
1
Band Kit, Auxiliary Power Motor (Not Shown)

Bolt 3/8-16NC x 2 (Dual Fuel Engine Only)
Mount, Rubber
Assembly, Fuel Pump (Dual Fuel Engine Only) (See Items 401
to 417 For Breakdown)
Washer, Star 1/2 (S/N 82186 to Present)
Belt, Alternator (LPS Engine Only)
2000193
Ref.
7022133
7022134
7022135
7019986
7019977
7023683
7023661
7023681
7022139
7023682
2420187
7023658
7023637
7014501
7022147
7016662
7019993
7022143
7022158
7022159
7022160
7022161
7022162
7022178
Not Used
7023644
2720341
1600363
1
1
1
1
1
1
1
1
1
1
1
1
1
1 Case
1
1
1
1
3
2
1
2
2
1
3124114
0272816
Ref.
0641405
0641606
1320022
2
4
1
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323 to 325
326
327
328
401
402
403
2-52
1
1
1
DESCRIPTION
REV.
ENGINE COMPONENTS
Harness, Fuel Pump Wiring
Filter, Fuel
Starter (Not Shown)
Alternator
Actuator, Throttle
Harness, Engine
Sensor, MAP
Sensor, EGR
Dipstick
Horn, Rubber Air
Coupling, Pump
Connector
Connector
Connector
Tube, Supply
Clamp
Sensor, Crank
Hose, Water Pump (By-Pass) (Not Shown)
Horn, Rubber Air
Module, EPM
Service Manual, Ford EFI System Diagnostic

ENGINE FUEL PUMP ASSEMBLY
Bolt 1/4-20NC x 5/8

Bolt 3/8-16NC x 3/4
Clamp, Hose
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
404
405
406
407
408
409
410
411
412
413
414
415
416
417
2720058
2720472
2820018
3311401
3311605
3574219
3574220
3574221
3600377
4460227
4460424
4711400
4711600
4891400
4in/10cm
1
A/R
2
4
1
1
1
1
2
1
2
6
2
0258570
Ref.
3220113
0902309
4845667
3900232
4751600
3311601
0100011
0902472
4567073
4846817
0340046
0641507
4711500
3311505
1
1
1
5
7
5
A/R
1
1
1
2
4
8
4
501
502
503
504
505
506
507
508
509
510
511
512
513
514
3121176
DESCRIPTION
REV.
Hose 5/16
Hose, High Pressure
Tubing, Heat Shrink
Nut 1/4-20NC
Locknut 3/8-16NC
Housing, Fuel Pump Potting
Plate, Pump Slide
Plate, Pump Bottom
Pump, Fuel Bosch
Pin, Contact
Connector, Male- 2 Position
Flatwasher 1/4
Flatwasher 3/8
Flatwasher 1/4 (Hardened)
MUFFLER INSTALLATION - SPARK ARRESTING
Muffler
Bracket, Muffler
Tube, Exhaust
Bolt, Button Head 3/8-16NC x 1 1/4
Flatwasher 3/8
Nut 3/8-16NC
Bracket, Exhaust Support
Tube, Exhaust
Spark Arrestor
Band
Bolt 5/16-18NC x 7/8
Locknut 5/16-18NC
800A 800AJ
2-53
2-54
212
264
228
249
111
800A 800AJ
243
264
240
269
216
230
264
213
261
248
244
264
243
264
240
210
315
13
21
RETURN
23
SUPPLY
316
305
231
205
13
SUPPLIED
WITH
ENGINE
213
261
255
310
ENGINE
313
306
308
221
242 221
201
326
325
202
243
228
262
273 208
220
234
216
223
244 253
320
319
226
241
264
243
264245
264
210
211
264
243
223
217 262
210
235
221
221
213
246
264
210
261
243
264
314
261
213
240
263
264
210
264
243
211
113
103
110
260
243
108
238
206
244 103
238
109
257
256
212
260
224
251
243 260
263 251
275
206 321
214
238
243
212 260
224
260
254 309
212
260 224
251
215
243
264
244
318
218
267
266
222
236
258
229
223
311
232
252
225
237
SECTION 2 TURNTABLE
FIGURE 2-11. FORD ENGINE INSTALLATION (S/N 77500 TO PRESENT)
3121176
3121176
800A 800AJ
25E
25D
39
AUX.PWR.
PUMP
212
243
264
212
243
264
28
39
268
25C
25A
25B
(INCLUDES ITEMS 25A THRU 25E)
# 25 - BATTERY CABLE KIT
BATTERY
AUX.PWR.
RELAY
FRONT ENGINE
MOUNTING BOLT
STARTER
11
41
4
271
21
27
RETURN
276
274
31
30
32
274
219
13
264
270
272
102
106
112
107
20
27
19
42
32
219
208
242
250
262
303
24
VENT
13
12
302
40
29
10
207
242
259 247
317
13 44
21
10
209
242
259
13
45
27
INLET
FROM
TANK
SUPPLY
TUBE 43
35
274
274
21
39
9
13
210
264
223
304
13
38
26
220
33
23
233
TO
ENGINE
13
SUPPLIED
WITH ENGINE
301 FUEL PUMP
323
SECTION 2 TURNTABLE
GRD.
2-55
SECTION 2 TURNTABLE
FIGURE 2-11. FORD ENGINE INSTALLATION (S/N 77500 TO PRESENT)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 to 18
19
20
21
22
23
24
25
PART NUMBER
QTY.
0274024
0274624
Ref.
Ref.
Ref.
0100011
0100020
0100048
0181727
0400075
0630498
0641408
0641508
0641608
0641808
0642010
1060637
1320022
1701542
Not Used
2220313
2221176
2720058
Not Used
2720472
2720532
A/R
A/R
A/R
1
1
2
2
3
9
2
1
1
7
1
1
5ft/1.5m
1
1
1
1
2
7
2
1
1
1
2
1
Hose, Fuel Line

Hose, Fuel Line
Battery Cable Kit Options:
S/N 77500 to S/N 87266
Cable, Battery (Red) Options:
S/N 77500 to S/N 87266
Cable, Battery (Black) Options:
S/N 77500 to S/N 87266
Cable (Red)
Cable (Red)
Cable (Black)
Locknut 1/4-20NC
Locknut 5/16-18NC
Locknut 3/8-16NC
Nut 1/2-13NC
Panel, Rubber
Pin
Plate
Plate, Fuel Pump Mount
1
3
Pin, Keeper
Rod, Hose Loop (Not Shown - Located on Turntable)
25C
25D
25E
26
27
28
29
30
31
32
33
34
35
36
37
2-56
1
7016807
7016822
7016808
7016824
7016825
3311405
3311505
3311605
3311801
3380429
3422446
3539957
3572414
Not Used
3841143
3841340
Not Used
REV.
D
D

Sealant (Not Shown)
Grease, Dielectric
Angle, Battery Hold-Down
Battery
Bolt, Battery Hold-Down
Bolt 1/4-20NC x 1
Bolt 5/16-18NC x 1
Bolt 3/8-16NC x 1
Bolt 1/2-13NC x 1
Bolt 5/8-11NC x 1 1/4
Cable, Lanyard
Clamp
Decal - Gas (Not Shown - Located on Hood)
Fitting, 90
Fitting, 90
Hose, Fuel Line
7016800
7016821
25B
ENGINE INSTALLATION
S/N 77500 to S/N 87266
1
1
12ft/3.7m
2901608
2902445
25A
DESCRIPTION
800A 800AJ
C
A
3121176
SECTION 2 TURNTABLE
FIGURE 2-11. FORD ENGINE INSTALLATION (S/N 77500 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
38
39
40
41
42
43
44
45
4751400
4751600
4751800
4752000
3900272
1320222
0641506
4711500
2
6
1
1
3
1
1
1
2000261
2000322
Ref.
Ref.
Ref.
ENGINE AND PUMP ASSEMBLY

S/N 77500 to S/N 87266
A/R
1
4

Bolt 1/4-20NC x 7/8
Bolt 1/2-13NC x 1 1/2
101
102
103
104
105
106
107
108
0100011
0641407
0641812
Not Used
2300004
3311405
3422532
3600400
2.63gal
1
1
1
109
3600401
2220415
2220374
3600278
7018995
7024930
3790044
3960389
4751400
4891600
1
1
1
1
1
1
1
5ft/1.5m
1
2
2000211
2000296
Ref.
Ref.
Ref.
0080201
0080214
0100011
0100020
0340041
0340046
0641406
0641408
0641414
0641608
0641610
0641612
0641828
1
1
A/R
A/R
2
2
2
6
4
14
10
8
4
110
111
112
113
201
202
203
204
205
206
207
208
209
210
211
212
213
3121176
DESCRIPTION
REV.
Flatwasher 1/4 Wide

Flatwasher 3/8 Wide
Flatwasher 1/2 Wide
Flatwasher 5/8 Wide
Screw 5/16-18NC x 1 3/4
J-Clip (S/N 87266 to Present Only)
Bolt 5/16-18NC x 3/4 (S/N 87266 to Present Only)
Flatwasher 5/16 Narrow (S/N 87266 to Present Only)
Fluid, Anti-Freeze (Not Shown)

Locknut 1/4-20NC
Pin, Hitch
Piston Pump Assembly with Fittings (See Figure 2-14 for
Breakdown)
Load Sensing Pump Assembly with Fittings
Fitting
Fitting
Pump Assembly
O-Ring
Seal
ENGINE ASSEMBLY
S/N 77500 to S/N 87266
B
B
D
B
Adapter 90 Elbow
Adapter, Fan Spacer
Band, Air Cleaner
Band, Muffler
Bolt 1/4-20NC x 3/4
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 1 3/4
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1 1/2
Bolt 1/2-13NC x 3 1/2
800A 800AJ
2-57
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
DESCRIPTION
214
215
216
217
218
219
220
221
222
223
224
225
0641507
0701012
0701014
0760606
0903079
0961986
1320012
1320016
1320022
1320033
1321138
1340060
7012664
0700819
4920385
1703162
2000272
2060025
2180467
2180798
2720435
2720436
2720514
2750532
2820172
2820173
Not Used
3200362
4831900
3311405
3311605
3311805
3539872
3572280
3574162
3574504
3620040
7019656
3740067
3960591
4360392
4566605
4567879
4
4
4
4
1
2
4
3
1
8
3
1
1
4
7ft/2.1m
2
1
1
1
1
1
1
1
6in/15cm
1
3
Bolt 5/16-18NC x 7/8

Bolt 10mm x 25mm
Bolt 10mm x 30mm
Bolt 6mm x 12mm
Bracket, Muffler
Bushing, Flanged
Clamp
Clamp
Clamp, Hose
Clamp, Hose
Plate, Exhaust Flange
Air Cleaner Assembly Including Filter Element
Element, FIlter (Not Shown)
Bolt 8mm x 55mm
Wire, Safety (Not Shown)
Decal - Caution Fan Blade
Engine (See Items 301-326 for Engine Components)
Fan
Fitting
Fitting, Restriction Indicator (S/N 69000 to S/N 87266 Only)
Hose, 45 Elbow
Hose, Oil Drain
Insulation, Exhaust (Shield)
Insulation, Exhaust (Elbow)
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
2-58
4568951
4569173
4569083
3460398
4640989
4
4
12
30
4
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
REV.
Mount, Motor
Lockwasher 8mm (Metric)
Locknut 1/4-20NC
Locknut 3/8-16NC
Locknut 1/2-13NC
Plate, Engine Mount
Plate, ECM/Relay Mount
Plate, Engine Mount
Radiator
Cap, Radiator
Relay
Gasket, Exhaust
Indicator, Restriction (S/N 69000 to S/N 87266 Only)
Tube, Spacer
Tube, Exhaust
Tube, Intake Options:
S/N 77500 to S/N 87266
Tube, Exhaust
Pipe, Exhaust
Valve, Oil Drain
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
4711400
4711600
4740274
4751400
4751500
4751600
Not Used
4812000
4832000
4845404
4846806
0641606
0940070
1320223
3960469
4060805
3311505
3960468
12
12
4
14
8
51
4
4
1
1
1
1
3
1
37in/1m
4
1
2000272
Ref.
7027407
7022135
7027408
7019977
7023683
7027404
7023661
7027403
7022139
7023682
2420187
7027400
Not Used
7014501
7022147
1660250
7019993
0902539
1600374
3220134
0903010
7023698
7027406
7027401
7027402
7027405
1580011
7027409
1
1
1
1
1
1
1
1
1
1
1
1

Filter, Fuel
Starter
Alternator with Regulator & Pulley
Actuator, Throttle
Gasket, Actuator (Not Shown)
Harness, Engine Control (Not Shown)
Sensor, MAP
Sensor, EGR
Dipstick
Mixer Assembly
1 Case
1
1
1
1
1
1
1
1
1
1
1
4
1
1

Coupling, Pump
Bracket
Module, EPM
Muffler
Bracket, LP Regulator
Regulator, LP
Sensor, EGR
Belt
Spark Plug (Not Shown)
Bottle, Overflow
LP Filter Shutoff W/Leads
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
3121176
DESCRIPTION
REV.

Washer, Snubbing
Flatwasher 10mm (Metric)
Lockwasher 10mm (Metric)
Tray, Engine
Plate, Engine Mounting
Bolt 3/8-16NC x 3/4
Bumper
J-Clip
Seal
Flex-Trim
Locknut 5/16-18NC
Seal
ENGINE COMPONENTS
800A 800AJ
2-59
SECTION 2 TURNTABLE
FIGURE 2-12. DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS)
1
7
4
3
8
DUAL FUEL
ENGINE
COMPONENTS.
195
204
202
5
201
197
UL
MACHINES
196
198
205
206
207
6
312
321
311
301
BOTTOM OF SWIVEL
COMPONENTS.
316
315
317
314
319
308
307
318
208
304
306
305
310
313
302
2-60
302
800A 800AJ
302
309
320
3121176
SECTION 2 TURNTABLE
FIGURE 2-12. DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS)
ITEM #
1
2
3
4
PART NUMBER
QTY.
DESCRIPTION
2000174
2000193
See Note
Ref.
Ref.
Ref.
Ref.
DUAL FUEL ENGINE COMPONENTS

S/N 69000 to S/N 73348
S/N 73348 to S/N 77500
(Note: See Ford Engine Installation (S/N 77500 to Present) for
Components)
Not Available - See

Your Ford Dealer
7022165
7022171
Not Used
7022167
7022170
Use 7023680
7023679
1
1
Dual Fuel Conversion Kit (Note: Includes hose, fittings, clamps

and items indented below. For replacement hose, fittings and
clamps supply locally.)
Mixer
Repair Kit - 7022165 Mixer
6
7
8
9
7022168
4641261
4360188
7023603
7022166
1
1
1
1
1
1
1
1
1
1
1
4400275
4400420
0271366
0272831
0274024
0274624
0272708
0274195
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101 to 189
190
191
192
193
Not Used
4360336
3790012
1701543
1700818
1
1
2
2
194
195
196
197
198
199 to 200
201
202
1701543
2720392
2180418
2220064
2220005
Not Used
4641261
4460897
3121176
REV.
B
B
Convertor
Repair Kit - 7022167 Convertor
Filter, LP Shut-Off (Was p/n 7022169)
Electrical Connector Kit (Includes (1) 2 Position Connector, 2
Pins and 2 Seals)
Valve, Solenoid Options:
ANSI Spec Machines
UL Machines
Switch, Vacuum
Adaptor
Adaptor
Tank, LP Options:
Aluminum
Steel
DUAL FUEL COMPONENTS
Dual Fuel - Non-U/L (S/N 69000 to S/N 73348)
Dual Fuel - Non-U/L (S/N 87266 to Present)
Dual Fuel - UL (S/N 69915 to S/N 77500)
LPS - UL (S/N 79153 to S/N 77500)
1
1
1
1
1
Toggle, SPDT (Not Shown - Located on Console Box)

O-Ring (Not Shown - Located on Console Box)
Decal-LPG (Not Shown - See Decal Installation)
Decal- Liquid Withdrawal System (Not Shown - See Decal
Installation)
Decal - LP (Not Shown - Located on Frame)
Hose
Fitting, Straight
Fitting, 90 (S/N 69000 to S/N 69325)
Fitting, Reducer
1
1
Valve, Solenoid - UL Machines

Connector, Male- 2 Position - UL Machines
800A 800AJ
2/B
4/C
D
C
4/D
2/B
2-61
SECTION 2 TURNTABLE
FIGURE 2-12. DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
203
204
205
206
207
208
Not Used
2221151
2221152
2221153
2180536
2180825
1
1
1
1
2
0255524
Ref.
1320220
1320127
2720144
0100020
2221019
2180125
2220261
2180388
2180389
2180418
2180387
0641606
4751600
2180418
2221018
1320218
3910808
4750800
3310805
0181949
2221024
0362519
2
2
2
A/R
1
1
1
1
1
1
2
8
8
2
1
2
2
4
2
2
2
4
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
2-62
DESCRIPTION
REV.
Fitting - UL Machines
Fitting, 90 - UL Machines
Plug, LP Hose (Not Shown) (LPS Engine Only)
LP TANK AND BRACKETS INSTALLATION
7/E
Clamp Kit - LP
Clamp, Toggle (1 Per Clamp)
Hose
Fitting, Red
Fitting - 90
Fitting, Nipple
Filter, Bulkhead
Valve, Relief
Fitting, Tee
Fitting, LP Tank
Bolt 3/8-16NC x 3/4
Flatwasher 3/8
Fitting, Straight
Fitting, Nipple
Clamp, Spring
Screw, Machine #8-32NC x 1/2
Flatwasher #8
Locknut #8-32NC
Support, Angle
Fitting, Ball Check
Bar, Clamp
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-12. DUAL FUEL INSTALLATION (FORD MACHINE OPTIONS) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-63
SECTION 2 TURNTABLE
FIGURE 2-13. GM ENGINE INSTALLATION
205
250
232
240
220
204
111
205
219
247
216
201
232
208
251
251
221
233
215
228
225
217
235
215
237
222
227
216
340
221
212
254
210
245
248
314
223
319
313
248
322
233
306
342
327
321
332
50
217
246
50
36
229
316
320
108
234
239
110
109
252
213
113
206
251
218
210
233
251
230
255
317
343
205
232
247
253
231
10
103
238 39
113
43
214
233
103
251
241
52
231
13
231
243
231
251
236
207
249
241
209
251
233
211
233
15
12
12
242
51
37
214
248
35
209
40
45
40
9
106
112
2-64
107
102
800A 800AJ
38
35
3121176
SECTION 2 TURNTABLE
339
331
304
306
312
311
303
338
337
216 226 216
256
336
244
335
333
216
307
310
324
334
302
328
326
23
305
29
16
24 25
16
330
RETURN ON
FUEL TANK
341
25 16
TO ENGINE
30
301
LOCATED INSIDE
TURNTABLE
10
28
8 49
44
14
34
49
28
27
33
34
49
11
50
46
50
36
308
17
49 32
309
16 25
16
48
34
49
49
FITTING LOCATED IN
BOTTOM OF FUEL TANK
TO LP FUEL
SHUT-OFF
(ITEM # 311)
26
31
21
22
31C
31A
31B
31E
31D
31A
3121176
800A 800AJ
2-65
SECTION 2 TURNTABLE
FIGURE 2-13. GM ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31A
31B
31C
31D
31E
32
33
34
35
36
37
38
39
40
41
42
2-66
PART NUMBER
QTY.
0275386
Ref.
0100011
0100020
0100048
0181727
0400075
0630498
0641406
0641416
0641508
0641608
0641612
0641808
0642010
0903510
1060637
1320022
1320323
1701542
1701543
Not Used
2180418
2220005
2220313
2221176
2720058
2720392
2720566
2720567
2720580
2750532
2902533
7027018
7027015
7016825
7016824
7027017
3290405
3290505
3311405
3311505
3311605
3311805
3380429
3422446
3539957
3576755
3790012
A/R
A/R
A/R
1
1
2
6
2
3
7
2
2
1
1
1
5
1
1
1
1
1
1
1
5.25ft/1.6m
1
1
1
2
5ft/1.5m
1
1
1
1
1
1
1
1
6
6
4
1
1
1
2
1
1
DESCRIPTION
GM ENGINE INSTALLATIONS:
REV.
B

Grease, Dielectric (Not Shown)
Angle, Battery Hold Down
Battery (Wet)
Bolt, Battery Hold Down
Bolt 1/4-20NC x 3/4
Bolt 1/4-20NC x 2
Bolt 5/16-18NC x 1
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/2
Bolt 1/2-13NC x 1
Bolt 5/8-11NC x 1 1/4
Bracket, Fuel Pump Filter
Cable, Lanyard
Clamp, Fuel Line
Clamp
Decal, Gas (Not Shown)
Decal, LPG (Not Shown)
Fitting, Straight
Fitting, Straight
Fitting, 90 Barbed
Fitting, 90
Hose, Fuel Line
Hose, LP
Hose, Hi Pressure Fuel Line (6in/15cm Length)
Hose, Hi Pressure Fuel Line (4/1.2m Length)
Hose
Hose
Battery Cable Kit
Cable (Battery - to Ground)
Cable (Battery + to Auxilliary Relay)
Cable (Auxilliary Relay to Starter)
Cable (Auxilliary Relay to Auxilliary Pump)
Cable (Ground to Auxilliary Pump)
Locknut M4 x 0.7
Locknut M5 x 0.8
Locknut 1/4 x 20NC
Locknut 5/16-18NC
Locknut 3/8-16NC
Locknut 1/2-13NC
Panel, Rubber
Pin
Plate, Hold Down
Cover, Fuel Pump (Prior to S/N 97306)
O-Ring (Not Shown - Located in Console Box)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-13. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
43
44
45
46
47
48
49
50
51
52
3841143
3841340
3900272
4071122
4360336
4569385
4711400
4751600
4751800
4752000
1
3
3
2
1
1
14
8
1
1
2000378
Ref.
101
102
103
104 to 105
106
107
108
0100011
0641407
0641812
Not Used
3311405
3422532
3600400
A/R
1
4
109
3600401
2220415
2220374
3600278
7018995
7024930
3790044
3960389
4751400
4891600
1
1
1
1
1
1
1
1
1
2
2000375
Ref.
0080201
0100011
0100020
0340041
0641406
0641606
0641608
0641609
0641610
0641612
0641828
0700810
0940070
0961986
1320012
1320016
1
A/R
A/R
2
10
3
8
4
10
4
4
4
1
2
3
5
110
111
112
113
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
3121176
1
1
1
DESCRIPTION
REV.
Keeper
Rod, Hose Loop
Screw 5/16-18NC x 1 3/4
Shim
Switch, Toggle (Not Shown - Located in Console Box)
Tube, Fuel Line
Flatwasher 3/8 Wide
Flatwasher 1/2 Wide
Flatwasher 5/8 Wide
GM ENGINE AND PUMP SUB-ASSEMBLY

Bolt 1/4-20NC x 7/8
Bolt 1/2-13NC x 1 1/2
Locknut 1/4-20NC
Pin, Hitch
Gear Pump Assembly with Fittings (See Figure 2-14 for
Breakdown)
Load Sensing Pump Assembly with Fittings
Fitting
Fitting
Pump Assembly
O-Ring
Seal
GM ENGINE ASSEMBLY
Fitting, 90
Sealant (Not Shown)
Band, Mounting
Bolt 1/4-20NC x 3/4
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/8
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1 1/2
Bolt 1/2-13NC x 3 1/2
Bolt M8 x 20mm
Bumper
Bearing, Flanged
Clamp
Clamp
800A 800AJ
2-67
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
217
218
219
1320022
1320223
1340060
7012664
1580011
1703162
2000354
2060025
2300004
2720058
2720514
2720563
2720564
2750532
2820180
3200362
3311405
3311605
3311805
3539872
3572280
3620040
7019656
3740067
3960468
3960469
4060805
4341239
4341241
4569342
4569384
4640989
4711400
4711600
4740274
4751400
4751600
4751800
4791400
4831900
4920385
2180877
3
3
1
1
1
2
1
1
2.63gal.
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
301
302
303
304
2-68
4in/10cm
1
1
1
6in/15.2cm
1
4
10
26
4
1
1
1
1
2
1
1
3ft/0.9m
1
1
1
1
1
12
12
4
8
43
2
2
4
10ft/3m
1
DESCRIPTION
REV.
Clamp
Clamp
Element, Air Cleaner
Container, Coolant Overflow
Decal - Caution Fan
Engine, GM 3.0L
Fan
Fluid, Anti-Freeze (Not Shown)
Hose
Hose
Hose, Radiator (Top)
Hose
Muffler, Insulation
Mount, Engine
Locknut 1/4-20NC
Locknut 3/8-16NC
Locknut 1/2-13NC
Plate, Engine Mount
Radiator
Cap, Radiator
Relay
Seal
Seal
Seal
Tray, Engine
Mount, Engine (Front)
Tube, Intake
Tube, Intake
Valve, Oil Drain
Flatwasher, Snubbing
Flatwasher 1/4 Wide
Flatwasher 3/8 Wide
Flatwasher 1/2 Wide
Starwasher 1/4
Lockwasher 8mm
Wire, Safety
Fitting
2000354
Ref.
ENGINE COMPONENTS
7027965
7027966
7027967
7027968
1
1
1
1
Filter, Oil
Dipstick
Ignition Wire Set
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
305
306
7027969
70000182
70000545
7027971
7027972
7027973
7027974
70000386
7027975
7027976
7027977
7027978
7027979
7027980
7027981
70000173
7027983
7027984
7027986
7027985
7027987
7027988
7027989
7027990
7027991
7027992
7027993
7027994
7027996
Not Available
7027997
Not Available
7027998
7027999
70000014
70000001
70000002
70000003
70000004
70000005
70000006
70000007
70000008
70000010
70000009
70000011
70000897
70000896
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
3121176
DESCRIPTION
REV.
Starter
Sensor, O2 (Pre Catalyst)
Sensor, O2 (Post Catalyst)
Valve, Lock-Out
Filter, Fuel
Pump, Fuel
Regulator, Pressure
Retaining Clips, Sensor
Mixer
Sensor, T Map
Gasket, Intake Manifold
Gasket, Exhaust
Flange, Exhaust (Not Shown)
Gasket, Exhaust Donut
Pipe, Exhaust
Muffler (was p/n 7027982)
Bracket, Muffler
Flange, Exhaust 2.5OD
Seal, Compression 2.5OD
Flange, Exhaust 2 OD
Seal, Compression 2OD
Band, Muffler
Connector, Male - 10 Position (Not Shown)
Lock, Fuel
Harness, Engine (Not Shown)
Belt, Alternator
Alternator
Module, Control (ECU)
Plug, Spark (Not Shown)
Cap, Distributor
Rotor, Distributor
Module, Ignition
Coil
Sensor, Crankshaft Position
Sensor, Coolant
Pump, Water
Thermostat
Gasket, Thermostat Adapter
Gasket, Thermostat Housing
Cap, Oil Fill
Gasket, Throttle Body to intake
Throttle Body Assembly
PCV Valve
Injector, Fuel
Fuel Rail Assembly
Manifold, Fuel Pressure & Temperature Sensor
Alternator, Adjusting Strap
Alternator/Engine Mounting Bracket
800A 800AJ
2-69
SECTION 2 TURNTABLE
FIGURE 2-14. PISTON PUMP ASSEMBLY
2-70
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-14. PISTON PUMP ASSEMBLY
ITEM #
1 to 100
101
102
103
104
105
106
107
108
109
110
111
112 to 113
114
115
116 to117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143 to 149
150
151 to 154
155
156 to 157
158
3121176
PART NUMBER
QTY.
3600295
Ref.
Not Used
7007413
7007414
Kit
7021200
7007417
Kit
7007419
7021201
Not Used
7007470
7007470
Not Used
Kit
7007423
Not Used
7007425
Kit
Kit
Kit
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
7007435
7021202
7007437
7007438
7007439
7021203
7007441
7007442
Kit
7021205
Not Used
7007446
Kit
Kit
Not Used
Not Serviced
Not Used
7007452
Not Used
7007208
DESCRIPTION
PISTON PUMP ASSEMBLIES
1
1
1
1
1
2
2
1
Shim Kit
Plug
O-Ring
Spring, Relief Valve
Valve, Relief
O-Ring (Part of Items 1103 & 1104)
Plug
Bracket, Lifting
2
2
Plug
Plug
2
1
Gasket, Servo Cover

Nut, Special
1
1
1
1
Bearing, Needle
Ring, Retaining
Washer
Spring
1
1
3
7
1
1
1
1
1
2
2
2
1
1
1
1
Washer
Retainer
Pin, Slipper Holddown
Piston Assembly
Retainer, Slipper
Guide, Retainer
Pin, Spring
Screw, 12 Point Head
Bearing, Ball
Ring, Retainer
Ring
Pin, Spring
Handle, Pin (Part of Item 201)
Sleeve, Bearing
Gasket, Front Cover
Pin (Part of Item 201)
1
1
1
Pin
O-RIng
Ring, Load Temper
Housing, Pump
Cover, Gerotor
Plug
800A 800AJ
REV.
A
2-71
SECTION 2 TURNTABLE
FIGURE 2-14. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
159
160
161 to 162
163
164
165
166
167
168
169 to 200
201
202
203 to 300
301
302 to 303
304
305 to 400
401
402 to 500
501
502 to 602
603
604
605
606 to 801
802
803 to 804
805
806
807 to 900
901
902
903 to 904
905
906
907
908
909
910
911
912 to 915
916
917
918
919
920
921 to 1000
1001
1002
7007454
Not Available
Not Used
7021207
Not Used
7021208
7021209
7007494
Kit
Not Used
7007457
7021212
Not Used
Kit
Not Used
Kit
Not Used
7021213
Not Used
7021214
Not Used
7007463
7007464
7007465
Not Used
7007466
Not Used
Kit
7021218
Not Used
7021219
7021220
Not Used
7007483
7007484
7007485
7021221
7007487
7007488
7021222
Not Used
Kit
Not Used
Kit
7021206
7021223
Not Used
7007472
Kit
Cover, Front
Screw
2
2
1
2
Spring (Part of Items 1103 & 1104)

Plug, SCR (Part of Items 1103 & 1104)
Piston, Servo
Bearing
1
2
Swashplate Assembly (Includes Items 135 & 138)

Journal, Bearing
Seal, Lip
O-Ring
Shaft, Main Pump
Plate, Valve
1
1
1
Gerotor Assembly
Pin
Key, Woodruff
Adaptor, Remote Filtration
1
3
Seal, Filter Adapter

Screw
1
1
Cover, Servo
Cover, Servo
1
1
1
1
1
1
1
Guide, Spring
Stop, Servo
Spring
Screw
Guide, Spring
Ring, Retaining
Nut
Ring, Piston
2
1
10
O-Ring
Nut
Screw
1
1
Valve, Bypass
Ring, Back-up
2-72
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 2 TURNTABLE
FIGURE 2-14. PISTON PUMP ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
1003
1004to1102
1103
1104
1105to1200
1201
Kit
Not Used
7010122
7010122
Not Used
7007474
7007496
7007497
7007498
7024828
Not Used
7007478
7001498
Not Used
O-Ring
1
1
SCR Kit (Includes items 166, 106 & 165)

SCR Kit (Includes items 166, 106 & 165)
1
1
1
1
1
Control, Dual Oil-Filled

Coil Assembly (Pilot)
Plug (Pump)
Plug (Valve Harness)
Gasket, Cover
2
2
Screw
Screw
Kit
Not Used
O-Ring
7007475
Not Used
7021226
7021226
Not Used
Plug, Orifice/Screen (.156)
1
1
Plug, Orifice
Plug, Orifice
7007453
7021227
Not Used
3
1
Screw
Adapter, Flange
7021228
7021229
7021230
7021231
1
1
2
1
2900752
7007412
7010116
1
1
O-Ring
Plate, Cover
Screw
O-Ring
Seal Kit - Complete (Includes Items 103, 106, 114, 137, 141, 142,
168, 301, 304, 805, 916, 918, 1002, 1003 &1220)
Seal Kit - Servo Piston (Includes Items 916 and 918)
Cylinder Block Kit (Includes Items 119-128)
3600400
Ref.
2220374
2220451
2220479
2220582
2220646
2220811
3600295
2
1
1
1
2
1
1
1201A
1202
1203
1204
1205to
1219
1220
1221to
1400
1401
1402
1403
1404
1405to150
1
1502
1503
1504to
1507
1508
1509
1510
1511
2001
2002
2003
2004
2005
2006
2007
3121176
DESCRIPTION
PISTON PUMP AND FITTING ASSEMBLY
REV.
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight (S/N 69000 to S/N 84618 Only)
Fitting, 90
Fitting, Reducer
Pump Options (Includes Items 1 - 1511)
800A 800AJ
2-73
SECTION 2 TURNTABLE
FIGURE 2-15. TANK INSTALLATIONS
2
204
203
207
208
5
3
8
3A
301
202
205
12
206
15
201
2
104
103
7
6
9
105
102
9
12
20
27
16
11
12
11
17
4
12
11
106
4
21
12
25
24
101
25
24
11
24
23
12
10
12
22
24
23
26
10
2-74
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-15. TANK INSTALLATIONS
ITEM #
1
2
PART NUMBER
QTY.
DESCRIPTION
REV.
0258382
0270396
0272738
0274197
Ref.
Ref.
Ref.
Ref.
Ref.
TANKS INSTALLATION OPTIONS:

Diesel Non-UL Spec
Gas Non-UL Spec
Gas -UL Spec Machines (S/N 69915 to S/N 77500)
LPS -UL Spec Machines (S/N 79153 to S/N 77500)
Note: LPS - UL Spec Machines Use Only Items 1, 2, 4 & 9-13)
D
F
A
A
1
1
Tray Weldment
Hydraulic Tank Assy Options:
See Items 101-106 for Breakdown
Non-UL Spec Machines (S/N 69000 to S/N 71311)
UL Spec Machines
Non-UL Spec Machines (S/N 71311 to Present)
Tank, Fuel (Includes Non-Locking Cap)
Fitting and Pick-up Tube
Tank, Fuel - UL Machines Only
Strap, Tank (ANSI Spec Machines) (S/N 69000 to S/N 71311)
Strap, Tank (UL Machines)
Strap, Tank
Switch, Fuel Level
Fitting
Strip, Protective
Tape, Rubber
Bolt 3/8-16NC x 1 3/4
Nut 3/8-16NC
Flatwasher 3/8
Permatex (Not Shown)
Bolt 3/8-16NC x 7/8 (S/N 71311 to Present)
Note: Items 16 - 25 Used on Gas Machines Only
Valve, Needle
Tube, Fuel
Sealant (Not Shown)
Retaining Compound #680 (Not Shown) (S/N 69000 to S/N
73747)
Tube, Fuel
Clamp
Plate, Valve, Needle
Bolt 5/16-18NC x 1
Flatwasher 5/16
Locknut 5/16-18NC
Cover, Fuel Pump
Fitting, Brass
4845928
4400410
4400410
5
6
7
8
9
10
11
12
13
14
15
4400452
4400400
7019658
4400407
4240112
4240112
4240113
4360436
2200222
4280295
4420038
0641614
3311601
4751600
0100011
0100079
0641607
16
17
18
19
4641022
4568118
0100020
0100062
6
A/R
A/R
A/R
A/R
4
Ref.
1
1
A/R
A/R
20
21
22
23
24
25
26
27
4568119
1320223
3572423
0641508
4711500
3311505
3576755
2221270
1
1
1
A/R
A/R
A/R
1
1
3
3A
4
3121176
1
1
1
4
4
1
1
1
25in/44cm
70in/1.78m
800A 800AJ
2-75
SECTION 2 TURNTABLE
FIGURE 2-15. TANK INSTALLATIONS (CONTINUED)
ITEM #
101
102
103
104
105
106
201
202
203
204
205
206
207
208
PART NUMBER
QTY.
4400410
Ref.
7014818
7014802
7014810
7014816
7014817
7014813
7014801
1
1
1
1
1
1
1
4400452
Ref.
7024481
7024441
7024443
7024445
7024444
7024446
7024442
7024439
7024440
1
1
1
1
1
1
1
1
1
Ref.
301
1
7016314
1120484
1120487
1120367
2-76
DESCRIPTION
HYDRAULIC TANK ASSEMBLY
REV.
G
Strainer 1 1/2NPT
Gauge, Sight
Neck, Fill
Screen
Breather/Fill Cap
Plug, Magnetic
Strainer 1 1/4NPT
HYDRAULIC TANK ASSEMBLY
Strainer 1 1/2NPT
Gauge, Sight
Neck, Fill
Screen
Breather/Fill Cap
Plug, Magnetic
Strainer 1 1/4NPT
Cover
Gasket
FUEL TANK CAP INSTALLATION
Cap Options:
Standard Non-Locking (Part of Item 3)
Optional Lockable (Gas Machines)
Optional Lockable (Diesel Machines)
Protectoseal (UL - Gas Machines)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-15. TANK INSTALLATIONS (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-77
SECTION 2 TURNTABLE
FIGURE 2-16. ROTARY COUPLING INSTALLATION (S/N 69000 TO S/N 83332)
2-78
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-16. ROTARY COUPLING INSTALLATION (S/N 69000 TO S/N 83332)
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
0272354
0272355
Ref.
Ref.
Ref.
ROTARY COUPLING INSTALLATION (S/N 69000 TO S/N 83332)

2WS
4WS
2
4
2
4
4
A/R
2
1
Bolt 1/2-13NC x 2 1/2

Flatwasher 1/2
Locknut 1/2-13NC
Bolt 3/8-16NC x 1 3/8
Flatwasher 3/8
Loctite #242
Bracket
Coupling, Rotary Options:
2WS
4WS
Rebuilt Couplings Options:
Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement.
1660219 Coupling (Was Seal Kit p/n 7013187)
1660223 Coupling (Was Seal Kit p/n 7016342)
0641820
4751800
3311805
0641611
4751600
0100011
0902846
1660219
1660223
Use 1660219EX
Use 1660223EX
3121176
DESCRIPTION
800A 800AJ
REV.
A
A
2-79
SECTION 2 TURNTABLE
FIGURE 2-17. ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT)
COMPLETE
VALVE BLOCK ASSEMBLY
109
10
116
110
117
101
108
107
112
118
102
103
115
113
106
105
114
119
121
115
120
103
104
102
2
107
108
4
8
5
2-80
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-17. ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT)
ITEM #
1
2
3
4
5
6
7
8
9
10
101
102
PART NUMBER
QTY.
0273393
0273402
Ref.
Ref.
Ref.
0100011
0641611
0641812
0641820
0903056
A/R
2
1
2
1
1
1660257
1660258
3271805
4751800
4891600
3322201
2
5
4
2
1660257
1660258
Ref.
Ref.
Ref.
Not Serviced
103
104
105
7026189
Kit
Kit
Not Serviced
Kit
106
Kit
107
1
2
2
1
A/R
6
9
A/R
6
9
2
7026503
7026511
108
109
110
111
112
113
114
115
2
7026504
7013189
Not Serviced
Not Serviced
Not Used
7026197
Kit
Kit
7026034
Kit
3121176
2
1
4
3
1
2
DESCRIPTION
ROTARY COUPLING INSTALLATION
2WS
4WS
REV.
A
A

Bolt 3/8-16NC x 1 3/8
Bolt 1/2-13NC x 1 1/2
Bolt 1/2-13NC x 2 1/2
Bracket
Coupling, Rotary Options (See Items 101-121 for Breakdown):
2WS
4WS
Locknut 1/2-13NC
Flatwasher 1/2
Locknut 3/4 x 16NF
ROTARY COUPLING ASSEMBLY
2WS
4WS
A
A
Body
Seal Options:
2WS
4WS
O-Ring/Seal
Housing
Seal, Cap Options:
2WS
4WS
O-Ring Options:
2WS
4WS
Ring Options:
2WS
4WS
Ring, Retaining
2WS
4WS
Plug
Lug, Torque
Capscrew
O-Ring
O-Ring
Bearing Options:
2WS
4WS
800A 800AJ
2-81
SECTION 2 TURNTABLE
FIGURE 2-17. ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
116
117
118
119
120
121
7024404
7026505
7026506
7026507
7026508
7026509
1
1
1
1
1
1
1
7026510
7026512
2-82
DESCRIPTION
REV.
Block Valve Assembly

Plug
Valve, Check
Plug
Plunger, Valve
Spring
Seal Kit Options (Includes Items 2,3,5,6,13,14 & 15:)

2WS
4WS
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-17. ROTARY COUPLING INSTALLATION (S/N 83332 TO PRESENT) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-83
SECTION 2 TURNTABLE
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY
6
29
30
32
31
6A
33
35
34
6A
15
19
20
28
6
17
3
15
8
10
13
5
4
37
38
22
24
36
22
24
36
22
24
36
26
27
22
24
36
9
21
12
11
2-84
800A 800AJ
23
25
3121176
SECTION 2 TURNTABLE
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY
ITEM #
PART NUMBER
QTY.
0861621
0861760
0861622
0861759
0861502
0861712
0861503
0861713
0861500
0861585
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0861762
0861501
0861584
Ref.
Ref.
Ref.
0861761
0861790
0861791
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1810091
1810096
1810089
1810094
1810088
1810093
1
2
3
4
5
6
6A
7
0100011
0100048
0630518
0630548
0641506
0861407
7020246
1600327
1600364
1600364
1600411
1600411
2915014
8
9
1670829
1703467
1706912
1703468
1706913
3121176
A/R
A/R
2
5
4
1
2
1
1
1
1
1
1
1
1
1
DESCRIPTION
GROUND CONTROL BOX ASSEMBLIES
Prior to S/N 99884:
800A with Caterpillar Engine (S/N 69000 to S/N 87266)
800A with Caterpillar Engine (S/N 87266 to S/N 99884)
800AJ with Caterpillar Engine (S/N 69000 to S/N 87266)
800AJ with Caterpillar Engine (S/N 87266 to S/N 99884)
800A with Deutz Engine (S/N 69000 to S/N 85331)
800A with Deutz Engine (S/N 85331 to S/N 99884)
800AJ with Deutz Engine (S/N 69000 to S/N 85331)
800AJ with Deutz Engine (S/N 85331 to S/N 99884)
800A with Ford Engine (S/N 69000 to S/N 87266)
800A with Ford Engine - UL Machines (S/N 69000 to S/N
87266)
800A with Ford Engine (S/N 87266 to Present)
800AJ with Ford Engine (S/N 69000 to S/N 87266)
800AJ with Ford Engine - UL Machines (S/N 69000 to S/N
87266)
800AJ with Ford Engine (S/N 87266 to Present)
800A with GM Engine
800AJ with GM Engine
S/N 99884 to Present:
800A with Caterpillar Engine
800AJ with Caterpillar Engine
800A with Deutz Engine
800AJ with Deutz Engine
800A with GM Engine
800AJ with GM Engine
REV.
C
B
C
B
I
B
I
B
I
B
B
I
B
B
B
B
A
A
A
A
A
A

Grease, Dialectric (Not Shown)
Capscrew, Button Head
Tap, Bolt 2 1/2
Bolt 5/16-18NC x 3/4
Box, Fiberglass
Latch
Module, Ground Control Options:
S/N 69000 to S/N 77500
S/N 77500 to S/N 85331
S/N 85331 to S/N 99884 (Caterpillar & Ford Engines)
S/N 99884 to Present (Caterpillar Engines)
S/N 85331 to Present (Deutz & GM Engines)
Update Kit (Includes Module, Cables, Programming
Instructions & CD Software)
Bezel
Decal - Faceplate Options:
800A (Prior to S/N 99884)
800A (S/N 99884 to Present)
800AJ (Prior to S/N 99884)
800AJ (S/N 99884 to Present)
800A 800AJ
2-85
SECTION 2 TURNTABLE
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
10
QTY.
1
1704833
1705753
1704833
1705753
1706712
11
12
13
14
15
16
17
18
19
1705132
2420172
2760105
3300205
3300408
3311401
3520035
3539219
3740049
20
21
22
3900268
3910804
4060906
23
24
4070987
4360328
25
4360469
2860030
4360475
7020175
7020176
4360476
4460426
4460470
4460471
4460488
4460526
4460874
4460875
4460905
4740444
4751400
4761400
4922557
4922666
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
2-86
1
1
1
4
A/R
10
1
1
A/R
3
2
2
6
A/R
8
9
1
A/R
8
9
1
1
1
1
1
1
1
1
1
A/R
1
1
1
4
8
20
15
1
1
DESCRIPTION
REV.
Decal - Ground Control Display Options:

Caterpillar & Ford Engine Machines S/N 69000 to
S/N 87266
S/N 99884
Deutz Engine Machines S/N 69000 to S/N 85331
Deutz & GM Engine Machines S/N 85331to S/N 99884
Caterpillar, Deutz & GM Engine Machines
Decal - Control ADE (Prior to S/N 99884)
Gauge, Hourmeter
Housing, Display Light
Nut, Retainer
Locknut, Plastic Insert
Nut 1/4-20NC
Plug, Cap
Plate, Reinforcement
Relay Options:
Caterpillar Engine Machines
Deutz, Ford & GM Engine Machines
Screw, Flange #10 x 1/2
Screw #8-32NC x 1/4
Shield, Toggle Switch
800A
800AJ
Shim (.015)
Switch, Toggle
800A
800AJ
Switch, Key
Key Replacement
Switch, Emergency Stop
Cap, Mushroom
Block, Contact
Switch, Contact Block
Connector, Strain Relief
Nut, Terminal
Lockwasher, Terminal
Mounting Base, Terminal
Connector, Natural
Connector, Gray
Connector, Amp Seal
Washer, Special
Flatwasher 1/4
Lockwasher 1/4
Harness, Valve (Not Shown - See Section 7 for Breakdown)
Harness, Analyzer Cable (Not Shown - See Section 7 for
Breakdown) (S/N 69000 to S/N 85331 Only)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-18. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
41
QTY.
1
4922675
4923282
4922675
4923223
4923575
42
1
4922933
4923280
4923585
4922549
4923238
4922550
4922846
4923281
4923499
43
1
4933296
4933338
4933373
4933232
4933321
4933372
4933233
4933339
4933356
4933371
3121176
DESCRIPTION
REV.
Harness, Ground Control Box Options (Not Shown - See

S/N 87266
S/N 99884
Deutz Engine Machines S/N 69000 to S/N 85331
Deutz & GM Engine Machines S/N 85331 to S/N 99884
Caterpillar, Deutz & GM Engine Machines
Harness, Engine Options (Not Shown - See Section 7 for
Breakdown):
Caterpillar Engine Machines (S/N 69000 to S/N 87266)
Caterpillar Engine Machines (S/N 99884 to Present)
Deutz Engine Machines (S/N 69000 to S/N 85331)
Deutz Engine Machines (S/N 85331 to Present)
Ford Engine - Non-U/L Machines (S/N 69000 to S/N 87266)
Ford Engine - U/L Machines (S/N 69000 to S/N 87266)
Ford Engine Machines (S/N 87266 to Present)
GM Engine Machines
Ground Control Box Wiring Diagram
(Not Shown - See Section 7 for Breakdown)
Deutz Engine (S/N 69000 to S/N 85331)
Deutz Engine (S/N 99884 to Present)
Ford Engine (S/N 6900 to S/N 87266)
Ford Engine (S/N 87266 to Present)
GM Engine Machines (Prior to S/N 99884)
GM Engine Machines (S/N 99884 to Present)
800A 800AJ
2-87
SECTION 2 TURNTABLE
FIGURE 2-19. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
2-88
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
Ref.
0258674
Ref.
0257887
0140032
2820035
4460424
4460268
0641508
4711500
Not Used
0100048
Not Used
1
1
6in/15cm
1
2
2
2
0271422
Ref.
10
11
12
13
4220162
0630491
3539281
0741606
1
1
1
1
14
15
16
0100011
4240032
A/R
1
1
2
3
4
5
6 to 9
0255917
0272507
7016380
16A
17
18
25
26
27
28
29
30
31
32
33
34
3121176
A/R
1
1
4060907
2920215
4460234
0100048
1
A/R
0271768
0272754
Ref.
Ref.
Ref.
2920110
0902206
0642612
4220162
0100011
2920113
3911040
3311005
4751000
4740362
2
2
1
2
A/R
2
4
4
4
4
DESCRIPTION
REV.
ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE

MOUNTED)
ALARMS INSTALLATIONS
Alarm/Harness Assembly
Alarm
Loom
Plug
Socket
Bolt 5/16-18NC x 1
Sealant, Silicone
STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL)
Spacer, Stop (S/N 69000 to S/N 69325)

Bolt, Special (S/N 69000 to S/N 69325)
Plate, Mounting (S/N 69000 to S/N 69325)
Screw, Flathead Countersunk 3/8-16NC x 3/4 (S/N 69000 to
S/N 69325)
Loctite #242
Wire-Tile
Strobe Light/Guard/Harness Assemblies
S/N 69000 to S/N 69325
Bulb, Replacement
Guard Options:
Prior to S/N 92873
Clamp
Sealant, Silicone
LIGHTS INSTALLATIONS (OPTIONAL)
Non-UL Spec Machines
UL Spec Machines
2
1
Headlight
Bracket, Mounting
Bolt 1-8NC x 1 1/2
Spacer
Loctite #242
Taillight
Screw, Machine #10-24NC x 2 1/2
Nut #10-24NC
Flatwasher #10
Washer, Fender
800A 800AJ
2-89
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
35
36
37
38
39
40
3960461
Not Used
4240032
4460234
4360336
3790012
Gasket
12
12
1
1
Tie-Strap (Not Shown)

Mount, Tie-Strap (Not Shown)
Switch, Toggle (Not Shown - Located on Console)
O-Ring (Not Shown - Located on Console)
2-90
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-91
2-92
800A 800AJ
109
161
42
43
41
152
302
168
169
32
13
13
21
32
34
35
36
52
53
34
21
34
36
35
301
304
35
154
25
106
107
108
164
165
166
162
105 57
31
44
34
105
163
30 16 26
34 157
35 160
155
156
173 158
159
174
153
151
303
1
101
305
47
46
45
18
17
24
40
102
170
34
159
32
167
110
172
306
307
10
55
54
14
34 31
23
104
103
32 34
23
29
34
35
37
32
32
39
19
40
38 15
39
39
40
34
33
28
34
33
11
30
33
32
3B
8
3A
21
34
36
40
56
28
34
47
46
57
205
45
44
39
28
9 22
27
37
50
49
48
34
22
35
29
210
261
28
32
47
46
40
32
34
12
57
45
44
20 205
253
40
34 32
34
32
6
203
32
34
21
34
36
26
204
205
206
207
208
253
254
255
256
252
259
260
258
259
260
202
257
2
201
251
211
262
210
261
209
263
205
206
207
208
253
254
255
256
SECTION 2 TURNTABLE
FIGURE 2-20. HOODS INSTALLATION
3121176
SECTION 2 TURNTABLE
FIGURE 2-20. HOODS INSTALLATION
ITEM #
PART NUMBER
QTY.
0258609
Ref.
Ref.
0274759
Ref.
0258609
0274022
0275546
0272689
Ref.
Ref.
Ref.
Ref.
1
2680451
2680513
1671249
1671332
1
2680448
1671228
3A
3B
4
5
6
7
1
2680450
1671249
2680435
Not Available
1671233
3960453
7023366
0903308
0903308
3380444
1670842
3380442
3380443
9
10
11
12
13
14
15
3121176
1
1
1
68in/1.73m
1
1
1
1
1
1
1
1
3539979
Not Required
3539979
0902412
0902351
0902161
0902426
0902219
0362770
2600244
1
1
1
1
2
1
1
DESCRIPTION
HOODS INSTALLATION
Non-U/L Caterpillar & Deutz Engine Machines (Prior to S/N
89982)
Non-U/L Caterpillar & Deutz Engine Machines (S/N 89982 to
Present)
Non-U/L Ford Engine Machines (S/N 69000 to S/N 77500)
Non-U/L GM Engine Machines (S/N 89982 to Present)
UL Machines (S/N 69915 to S/N 77500)
REV.
6/F
D
6/F
3/C
C
2/B
Hood Assembly - Engine Side Options:

Non-U/L Ford Machines (Prior to S/N 89982)
UL Ford Machines
Non-U/L Caterpillar & Deutz Engine Machines (S/N 89982
to Present)
Hood Assembly - Tank Side Options:
Prior to S/N 89982
Hood Assembly - Engine Spacer Options:
Prior to S/N 89982
Hood - Use with p/n 2680450
Seal
Bracket - Use with p/n 2680450
Panel, Adapter
Cover, Turntable End
Cover, Top (Tank Side)
Cover, Bracket (Tank Side) (S/N 69000 to S/N 87266 Only)
Note: Item 7 covered hole in Item 9 hood bracket prior to the
revision that eliminated the hole.
Plate, Baffle Options:
Non-U/L Machines (S/N 69000 to S/N 76283)
Non-U/L Machines (S/N 76283 to Present)
UL Machines
Bracket, Hood Mounting (Tank Side) (See Note under Item 7.)
Bracket, Hood Mounting (Engine Side)
Bracket, Hood Spacer Mounting (Engine Side)
Bracket, Bumper - Counterweight Mounted
Bracket, Bumper
Bar, Panel Mounting
Adapter, Panel Hinge
800A 800AJ
2-93
SECTION 2 TURNTABLE
FIGURE 2-20. HOODS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
16
QTY.
1
4845411
4845411
3460399
Not Required
Not Required
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
1
3539934
3571712
0902491
0902223
0902143
0940071
4160139
4160143
3960389
3960470
3520033
0630507
4740171
3311805
3900232
0641609
0641608
4740076
4751600
3311605
3311601
0641508
3900210
4751500
3311505
0641406
4751400
3311405
0721006
4751000
4761000
3311001
4070410
4070411
4070412
0100011
1
1
1
A/R
2
2
3.5ft/1m
1
2
A/R
A/R
A/R
A/R
5
22
5
A/R
A/R
A/R
A/R
3
A/R
A/R
4
A/R
A/R
6
6
6
6
A/R
A/R
A/R
A/R
1
0940094
0940088
53
2-94
3321501
DESCRIPTION
REV.
Exhaust Tube Weldment Options:

Non-U/L Caterpillar & Deutz Engine Machines (Prior to S/N
89982)
Non-U/L Ford Engine Machines (S/N 77500 to Present)
UL Machines
Plate, Seal Options:
Prior to S/N 89982
Bracket, Latch (Engine Side)
Bracket, Latch (Tank Side)
Bracket, Latch Tank Side)
Bumper
Spring, Gas (Tank Side)
Spring, Gas (Engine Side)
Seal
Seal, Latch
Plug, Hole (Prior to S/N 89982)
Bolt, Carriage 1/2-13NC x 1 1/4
Washer, Hardened
Locknut 1/2-13NC
Screw, Button Head 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1 1/8
Bolt 3/8-16NC x 1
Washer, Fender
Flatwasher 3/8
Locknut 3/8-16NC
Nut 3/8-16NC
Bolt 5/16-18NC x 1
Screw, Button Head 5/16-18NC x 3/4
Flatwasher 5/16
Locknut 5/16-18NC
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
Screw #10-24NC x 3/4
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Shim 1/16
Shim 1/8
Shim 3/16
Bumper Options:
Bumper (UL Machines Only) (Prior to S/N 89982)
Non-U/L Caterpillar & Deutz Engine Machines (S/N 89982 to
Present)
Nut 5/16-24NC (S/N 89982 to Present)
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
54
QTY.
8
0641406
0641508
55
56
57
8
4751400
4751500
1120601
2940188
1
3
2680451
2680513
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
108
109
110
1
2680436
2680514
2600209
3311600
4711600
2940088
0721008
4751000
3311005
3960464
3960462
1671249
1671332
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
3121176
2820080
2820233
2820234
2820235
3311605
3900232
4061010
4740500
4751600
4845411
3460552
1671237
1671230
2940088
0721008
4751000
3311005
0641608
1
4
4
1
2
2
2
65in/1.67m
61in/1.55m
DESCRIPTION
Bolt Options:
Bolt 1/4-20NC x 3/4 (Prior to S/N 89982)
Flatwasher Options:
Flatwasher 1/4 (Prior to S/N 89982)
Flatwasher 5/16 (S/N 89982 to Present)
Cap, Plug (S/N 98644 to Present)
Latch, Spring Clip (S/N 98644 to Present)
HOOD ASSEMBLY (ENGINE SIDE) (PRIOR TO S/N 89982)
Non-U/L Machines
UL Machines
B
1
Hood Options:
Non-U/L Machines
UL Machines
Hinge
Nut 3/8-16NC
Flatwasher 3/8
Latch
Screw, Machine #10-24NC x 1
Flatwasher #10
Locknut #10-24NC
Seal
Seal
Ref.
Ref.
Ref.
HOOD ASSEMBLIES (ENGINE SIDE) (S/N 89982 TO PRESENT)

Caterpillar/Deutz Engine
GM Engine
1
1
1
1
3
3
1
3
6
1
Foam (Caterpillar/Deutz Engine Only)

Insulation, Rear Sound (Caterpillar/Deutz Engine Only)
Insulation, Center Sound (Caterpillar/Deutz Engine Only)
Insulation, Rear Sound (Caterpillar/Deutz Engine Only)
Locknut 3/8x16NC
Screw, Button Head 3/8-16NC x 1 1/4
Shield, Heat Gasket
Washer (Special)
Flatwasher 3/8
Exhaust Tube Weldment Options:
Caterpillar/Deutz Engine
GM Engine
Hood
Frame, Tubular
Latch
Flatwasher #10
Locknut #10-24NC
Bolt 3/8-16NC x 1
1
1
1
2
2
2
4
REV.
800A 800AJ
A
B
2-95
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
168
169
170
171
172
173
174
1321384
0641606
2600209
3960464
3960462
2820176
2820153
4
4
1
65in/1.67m
2680448
Ref.
2680437
2600233
3311605
4711600
2940088
0721008
4751000
3311005
3960462
3960464
3960438
1
1
5
5
2
4
4
4
201
202
203
204
205
206
207
208
209
210
211
251
252
253
254
255
256
257
258
259
260
261
262
263
301
302
303
304
305
306
307
308
2-96
61in/1.55m
1
1
53in/1.35m
83in/2.11m
55in/1.4m
1671228
Ref.
1671231
1671232
2940088
0721008
4751000
3311005
2600233
1321384
0641606
4711600
3960464
3960438
3960462
1
1
2
4
4
4
1
4
9
9
83in/2.11m
55in/1.4m
53in/1.35m
0256823
Ref.
2820078
2820079
2820080
2820081
3539955
0641506
4751500
0100011
1
1
1
1
1
2
2
A/R
DESCRIPTION
REV.
Hold Down
Bolt 3/8-16NC x 3/4
Hinge
Seal
Seal
Insulation, Heat (GM Engine Only)
Insulation, Heat Shield (GM Engine Only)
HOOD ASSEMBLY (TANK SIDE) (PRIOR TO S/N 89982)
Hood
Hinge
Locknut 3/8-16NC
Latch
Flatwasher #10
Locknut #10-24NC
Seal
Seal
Seal
HOOD ASSEMBLY (TANK SIDE) (S/N 89982 TO PRESENT)
Hood
Frame, Tubular
Latch
Flatwasher #10
Locknut #10-24NC
Hinge
Hold Down
Bolt 3/8-16NC x 3/4
Seal
Seal
Seal
NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR
ENGINE MACHINES)
3/C
Foam, Acoustical (Turntable Side)

Foam, Acoustical (Hood Side) (Prior to S/N 89982)
Foam, Acoustical (Hood Top) (Prior to S/N 89982)
Foam, Acoustical (Located on #8) (Prior to S/N 76785)
Plate, Baffle
Bolt 5/16-18NC x 3/4
Flatwasher 5/16
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-97
SECTION 2 TURNTABLE
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
2-98
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
ITEM #
1
2
3
3A
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
3121176
PART NUMBER
QTY.
0258728
Ref.
3537445
3537446
2840016
1
2
1
1
7016374
7024598
7016322
0962051
3430816
4891800
4711800
3450404
0641609
3311605
4891600
0641818
3311805
3422530
1380147
3910608
3310601
4770600
4740119
1
2
1
1
6
1
4
4
4
4
4
1
1
2
2
2
2
DESCRIPTION
ENGINE TRAY JACK INSTALLATION
Bracket
Bracket
Hydraulic Jack Assembly
Handle Options:
Burr Manufacturing Brand
Hammerblow Corp Brand
Wiper (Burr Manufacturing Brand Only)
Bearing, Flange
Pin, Clevis
Washer, Hardened
Pin, Cotter 1/8 x 1
Bolt 3/8-16NC x 1 1/8
Locknut 3/8-16NC
Washer, Hardened
Bolt 1/2-13NC x 2 1/4
Locknut 1/2-13NC
Pin, Hitch (S/N 69000 to S/N 70638)
Clip, Spring
Screw, Round Head #6-32NC x 1
Nut #6-32NC
Starwasher #6
Washer, Aluminum
800A 800AJ
REV.
2/C
2-99
SECTION 2 TURNTABLE
FIGURE 2-22. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
12
11
OR
17
2C
2B
21
22
23
24
13
7
10
14
19
18
2
2A
9
22
23
24
16
10
10
2D
10
15
2-100
800A 800AJ
10
3121176
SECTION 2 TURNTABLE
ITEM #
1
2
PART NUMBER
QTY.
0273518
0274081
0273538
0274091
0273539
0274087
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3580158
1
1
2460032
2460055
2460039
2460057
Use 2460056^
2460056
2A
1
7012558
70000129
70000128
7026199
70000122
70000123
7012513
7020108
7020109
7012514
2B
1
1
1
4
4
4
1
1
7003657
70000127
1
7020194
70000126
70000124
70000125
7012616
2C
2D
3
4
5
3121176
7010699
7020192
3580134
7027887
0700816
4751900
Use 0200819
1
1
1
1
1
1
4
4
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
110V/60Hz (S/N 69000 to S/N 82504)
110V/60Hz (S/N 82504 to Present)
110V/50Hz (S/N 69000 to S/N 82504)
220V/50Hz (S/N 69000 to S/N 82504)
Pulley
Generator and Control Box Assembly Options:
110V/60Hz (S/N 69000 to S/N 82504)
110V/50Hz (S/N 69000 to S/N 82504)
220Volt Assembly (S/N 69000 to S/N 82504)
(was p/n 2460013)
Generator Options:
110V/60Hz Replacement Generator
110V/50Hz Replacement Generator
220V/50Hz Replacement Generator (was p/n 7019679)
110V/60Hz Armature with Slip Rings
Cap, Brush Holder
Brush
Holder, Brush
Fan
Box, Control Options:
110V Replacement Box
Note: Replacement 110V Control Box comes with 2
standard Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be
ordered separately.
220V Replacement Box (was p/n 7019680)
Breaker, Circuit Options:
110V Breaker, Circuit
Receptacle, Double (220V/50Hz Box)
Receptacle, Single (220V/50Hz Box)
Lamp Assembly
Voltmeter Options:
110V Replacement Voltmeter
Pulley
Key, Woodruff
Bolt 8mm x 40mm
Flatwasher 9/16
Arm, Adjusting (was p/n 0200742)
800A 800AJ
REV.
3/C
1/A
3/C
1/A
3/C
1/A
2-101
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
2-102
QTY.
1
0480121
0480120
0480120
0641610
0100011
0641772
4751600
3574684
0701210
0962563
3311605
3311705
3740080
4460023
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360336
Not Used
4060802
Not Required
1705325
3252507
2820031
3251102
DESCRIPTION
1
A/R
1
6
1
2
1
1
1
1
1
1
1
V-Belt Options:
110V/60Hz
110V/50Hz
220V/50Hz
Bolt 3/8-16NC x 1 1/4
Bolt 7/16-14NC x 9
Flatwasher 3/8
Plate, Box Mounting
Bolt, Metric 12mm x 20mm
Bushing, Spacer (was p/n 0962653)
Locknut 3/8-16NC
Locknut 7/16-14NC
Relay
Connector, Strain Relief (S/N 69000 to S/N 82504)
Bolt 5/16-18NC x 1
Flatwasher 5/16
1
3
3
6
1
Plug, Hole (S/N 69000 to S/N 82504)

Bolt #10-24NC x 3/4
Locknut #10-24NC
Flatwasher #10
Switch, Toggle (Not Shown - Located at Platform)
1
1
Guard, Switch (Not Shown - Located at Platform)

Decal - Voltage Options (Not Shown - Located at Platform):
110V/60Hz
110V/50Hz
220V/50Hz
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
4in/10cm
800A 800AJ
REV.
3121176
SECTION 2 TURNTABLE
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-103
SECTION 2 TURNTABLE
FIGURE 2-23. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
2-104
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-23. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
ITEM #
1
2
PART NUMBER
QTY.
0272480
0274082
0272481
0274086
Ref.
Ref.
Ref.
Ref.
Ref.
3580158
1
1
2460032
2460055
Use 2460056^
2460056
2A
7012558
70000128
7026199
70000123
7012513
7020108
7020109
7012514
2B
1
1
1
1
1
4
4
4
1
1
7003657
70000127
1
7020194
70000126
70000124
70000125
2C
1
1
1
7010699
7020192
2D
3
4
5
6
7
8
9
10
11
3121176
1
7020107
3580134
7027887
3251243
0200742
0480121
Not Used
0641610
0100011
0641772
4751600
2860012
1
1
1
1
A/R
1
6
1
DESCRIPTION
GENERATOR INSTALLATIONS
110V, 60Hz Generator (S/N 69000 to S/N 82504)
110V, 60Hz Generator (S/N 82504 to Present)
220V, 50Hz Generator (S/N 69000 to S/N 82504)
220V, 50Hz Generator (S/N 82504 to Present)
Pulley
110V, 60Hz Assembly (S/N 82504 to Present)
(was p/n 2460013)
220V, 50Hz Assembly (S/N 82504 to Present)
Generator Options:
110V Replacement Generator
220V Replacement Generator (was p/n 7019679)
Cap, Brush Holder
Brush
Holder, Brush
Fan
110V Replacement Box
Note: Replacement 110V Control Box comes with (2)
standard receptacles p/n 4460190. Optional industrial twist lock receptacle p/n 4460027 must be
ordered separately.
220V Replacement Box (was p/n 7019680)
Receptacle, Double (220V Box)
Receptacle, Single (220V Box)
Voltmeter Options:
Pulley Options:
110V Replacement Pulley
220V Replacement Pulley
Key, Woodruff
Decal - 120V 60Hz (S/N 94413 to Present)
Arm, Adjusting
V-Belt
REV.
3/B
3/C
3/B
1/A
C
A
B
A
Bolt 3/8-16NC x 1 1/4

Bolt 7/16-14NC x 9
Flatwasher 3/8
Key, Woodruff
800A 800AJ
2-105
SECTION 2 TURNTABLE
FIGURE 2-23. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3311605
3311705
3740080
4460023
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360294
Not Used
4360336
4740397
4060802
Not Used
2820031
3251102
2902085
2-106
DESCRIPTION
1
1
1
2
Locknut 3/8-16NC
Locknut 7/16-14NC
Relay
Connector, Strain Relief (S/N 69000 to S/N 82504)
Bolt 5/16-18NC x 1
Flatwasher 5/16
1
4
4
9
1
Plug, Hole
Bolt #10-24NC x 3/4
Locknut #10-24NC
Flatwasher #10
Breaker, Circuit - 30 Amp (S/N 69000 to S/N 82504)
1
1
1

Bushing (Not Shown - Located at Platform)
4in/10cm
1
1
REV.

Kit, Powermite Generator (Includes Items 4, 5, 7, 9, 10, 12, 13,

16, 17 and Generator Mounting Bracket & Mounting Hardware)
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-23. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-107
SECTION 2 TURNTABLE
FIGURE 2-24. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
(S/N 69000 TO S/N 77500)
2-108
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-24. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (S/N 69000 TO S/
N 77500)
ITEM #
1
2
PART NUMBER
QTY.
0271545
0271546
Ref.
Ref.
Ref.
3580250
2460032
2460044
Use 2460056
2A
1
1
1
1
1
7012558
70000128
7012513
7020108
7020109
7012514
2B
4
4
4
1
1
7003657
70000127
7012616
7020194
70000126
70000124
70000125
2C
1
1
1
1
1
1
7010699
7020192
2D
2D
3
4
5
1
7020107
3580307
2580134
7027887
0902756
0200547
1
1
1
1
1
0480050
0480111
0480134
6
7
8
9
10
3121176
0701015
4812000
0100011
0641772
4751600
2
2
A/R
A/R
6
DESCRIPTION
110V Generator
220V Generator
Pulley
Generator and Control Box Assemblies
S/N 69000 to S/N 69570
220Volt Assembly (was p/n 2460013)
Generator Options:
110Volt Replacement Generator
220Volt Replacement Generator (was p/n 7019679)
Cap, Brush Holder
Brush
Holder, Brush
Fan
110Volt Replacement Box
Note: Replacement 110V Control Box comes with (2)
standard receptacles p/n 4460190. Optional industrial twist lock receptacle p/n 4460027 must be
ordered separately.
220Volt Replacement Box (was p/n 7019680)
Lamp Assembly (110 Volt Only)
110Volt Breaker, Circuit
220Volt Breaker, Circuit
Receptacle, Double (220Volt Box)
Receptacle, Single (220Volt Box)
Voltmeter Options:
110Volt Voltmeter
220Volt Voltmeter
Pulley Options:
Pulley (Used with Generator p/n 2460032)
Key, Woodruff
Bracket, Generator Mounting
Arm, Adjusting
V-Belt Options:
V-Belt Used with p/n 2460013 Generator
V-Belt Used with p/n 2460032/2460044 Generator (S/N
69000 to S/N 73381)
V-Belt Used with p/n 2460044 Generator (S/N 73381 to
Present)
Flatwasher 10mm
Bolt 7/16-14NC x 9
Flatwasher 3/8
800A 800AJ
REV.
5
4
C
A
B
2-109
SECTION 2 TURNTABLE
N 77500) (CONTINUED)
ITEM #
PART NUMBER
QTY.
11
12
13
14
2860012
3311605
4564417
1
1
1
1
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
2-110
3251243
Not Required
4460023
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360294
3740080
4360336
4740397
4060802
Not Used
2820031
3251102
Not Used
3311705
DESCRIPTION
1
1
2
Key, Woodruff
Locknut 3/8-16NC
Spacer, Tube
Nameplate, 120V - 60Hz (S/N 69570 to Present)
110Volt Assembly
220Volt Assembly
Bolt 5/16-18NC x 1
Flatwasher 5/16
1
4
4
9
1
1
1
1
1
Plug, Hole
Bolt #10-24NC x 3/4
Locknut #10-24NC
Flatwasher #10
Breaker, Circuit - 30 Amp
Relay, Bosch
Bushing (Not Shown - Located at Platform)
4in/10cm
1
1
REV.

Locknut 7/16-14NC
800A 800AJ
3121176
SECTION 2 TURNTABLE
N 77500) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-111
SECTION 2 TURNTABLE
FIGURE 2-25. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (S/N 77500 TO
PRESENT)
8
37
12
40
29
15
9
23
31
40
7
39
16B
18
16A
16C
22
9
24
32
40
16D
8
37
20
36
16
13
10
34
6
21
33
14
7
39
4
26
41
25
11
38
RELAY MOUNTED ON BRACKET

ON OPPOSITE SIDE OF ENGINE.
2-112
800A 800AJ
26
41
3121176
SECTION 2 TURNTABLE
PRESENT)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
QTY.
0273507
0273511
Ref.
Ref.
Ref.
0100011
0100019
0363082
0363097
0480135
0641405
0641508
0641611
0641612
0641718
0641810
0701015
0741606
0741808
0902952
A/R
A/R
1
1
1
1
1
3
3
2
1
1
1
1
1
1
2460051
2460052
16A
1
7012558
70000128
7026199
70000123
7020109
7020108
7012513
7012514
16B
1
1
4
4
4
1
1
7003657
70000127
1
7020194
70000126
70000124
70000125
16C
7010699
3121176
1
1
1
DESCRIPTION
110V Generator with ADE System
220V Generator with ADE System
REV.
C
C

Bar, Generator Adjuster
Bar, Pulley Mounting
V-Belt
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 1
Bolt 3/8-16NC x 1 3/8
Bolt 3/8-16NC x 1 1/2
Bolt 7/16-14NC x 2 1/4
Bolt 1/2-13NC x 1 1/4
Bolt 10mm x 35mm
Screw, Countersunk 3/8-16NC x 3/4
Screw, Countersunk 1/2-13NC x 1
Bracket, Generator Mounting
110Volt Assembly
220Volt Assembly
Generator Options:
110Volt Assembly
220Volt Assembly
110Volt Armature with Slip Rings
Holder, Brush
Brush
Cap, Brush Holder
Fan
110Volt Assembly
std Receptacles p/n 4460190. Optional Industrial
Twist Lock Receptacles p/n 4460027 must be ordered
separately.
220Volt Assembly
110Volt Assembly
220Volt Assembly
Voltmeter Options:
110Volt Replacement Voltmeter
800A 800AJ
2-113
SECTION 2 TURNTABLE
PRESENT) (CONTINUED)
ITEM #
PART NUMBER
16D
17
18
QTY.
1
3580324
3580325
7027887
2820031
1
A/R
1
19
1702590
3251243
3251102
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
3311005
3311405
3574225
3580312
3580313
3740080
3900322
4060802
4240018
4340738
4360336
4568734
4568735
4711400
4711700
4740397
4751000
4751600
4751800
4891500
4891600
4892000
2
1
1
1
1
1
2
1
A/R
1
1
1
1
1
2
1
2
3
1
1
4
2
2-114
DESCRIPTION
REV.
Pulley Options:
110Volt Assembly
220Volt Assembly
Key, Woodruff
Decal
110V Generator
220V Generator
Nameplate (Not Shown - Located at Platform) (Was p/n
3252764)
Locknut #10-24NC
Locknut 1/4-20NC
Plate, Pulley Mounting
Pulley, Idler
Pulley, Grooved Idler
Relay, Bosch
Screw, Shoulder
Tie-Strap
Support, Idler Pulley
Spacer, Tube (Idler Pulley Non-Grooved)
Spacer, Tube (Idler Pulley Grooved)
Spacer
Flatwasher #10 Wide
Flatwasher 3/8 Wide
Flatwasher 1/2 Wide
800A 800AJ
3121176
SECTION 2 TURNTABLE
PRESENT) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-115
SECTION 2 TURNTABLE
FIGURE 2-26. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
3
23
17
13
8
RELAY LOCATED ON
OPPOSITE
SIDE OF ENGINE TRAY
11
8B
8C
7
29
15
26
12
22
16
4
27
28
8D
27
24
14
8A
24
5
2-116
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-26. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
0275039
Not Available
Ref.
Ref.
Ref.
0100011
0480142
0641405
0641514
0641710
0700820
0701016
A/R
1
1
1
2
1
1
1
2460051
2460052
8A
1
7012558
70000128
7026199
70000123
7020109
7020108
7012513
7012514
8B
1
1
4
4
4
1
1
7003657
70000127
1
7020194
70000126
70000124
70000125
8C
1
1
1
7010699
8D
9
10
11
12
13
3121176
1
3580324
3580325
7027887
2820031
33251102
3251243
1702590
3311005
3311405
1
A/R
1
1
2
1
DESCRIPTION
110V Generator
220V Generator
Note: Refer to Sky Power Accessories Manual P/N 3124242
for the Miller 7500W Generator.
REV.
B

V-Belt
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 1 3/4
Bolt 7/16-14NC x 1 1/4
Bolt 8mm x 60mm
Bolt 10mm x 340mm
110Volt Assembly
220Volt Assembly
Generator Options:
110Volt Assembly
220Volt Assembly
Holder, Brush
Brush
Cap, Brush Holder
Fan
110Volt Assembly
std Receptacles p/n 4460190. Optional Industrial
Twist Lock Receptacles p/n 4460027 must be ordered
separately.
220Volt Assembly
110Volt Assembly
220Volt Assembly
Voltmeter Options:
110Volt Replacement Voltmeter
Pulley Options:
110Volt Assembly
220Volt Assembly
Key, Woodruff
Nameplate - Generator (Not Shown - Located at Platform)
Decal
110 Volt Generator
220 Volt Generator
Locknut # 10-24NC
Locknut 1/4-20NC
800A 800AJ
2-117
SECTION 2 TURNTABLE
FIGURE 2-26. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3311505
3580312
3580348
3740080
4060802
4240018
4360336
4460906
4568735
4711400
4711700
4740397
4751000
4751500
4811900
4891600
1
1
1
1
1
A/R
1
3
1
1
2
1
2
5
1
1
2-118
DESCRIPTION
REV.
Locknut 5/16-18NC
Pulley, Idler
Tensioner, Belt
Relay, Bosch
Terminal (Not Shown)
Spacer, Tube (Idler Pulley Grooved)
Spacer (Not Shown - Located at Platform)
Flatwasher #10 Wide
Flatwasher 8mm
800A 800AJ
3121176
SECTION 2 TURNTABLE
FIGURE 2-26. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-119
SECTION 2 TURNTABLE
FIGURE 2-27. 7500 SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES
10
12
9
41
304
18 15
11
14
6 16
17
4 35
102
18
8
11
13
22
5
7
401 103
105
116
107
201
34
110
109
117
120
127
32
125
126 101
301A
118
121 106
121
122
116
101
301
108
111
112
113
114
115
119
118
117
204
104
30
38
31
23
44
49
24
25
204
2-120
43
45
301B
204
19A
19
46
48
28
24
402
61
47
60
37
301
39 48
36
23
42
25
27
25
800A 800AJ
20
26
3121176
SECTION 2 TURNTABLE
MACHINES
ITEM #
PART NUMBER
QTY.
0273540
Ref.
Ref.
0272255
Ref.
DESCRIPTION
7500W SKYPOWER GENERATOR INSTALLATION
60Hz & Caterpillar Engine
60Hz & Deutz Engine
REV.
H
I
Note: SkyPower Generator is Standard On ANSI & CSA

Specs. Optional on All Other Specs.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19A
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3121176
0100011
Not Used
3252764
3910606
0641516
4711500
3311505
4460958
4360336
4060802
3960422
4060700
4061043
4460346
0861542
4761500
0641505
0860038
2460050
2460041
2460048
7024484
7024485
7024486
7024561
0641808
Not Used
0902888
4711800
4711400
0641404
Not Required
4061049
4751400
1320224
4240018
4791400
0641403
3740080
0100019
A/R
1
8
3
10
3
1
1
1
2
1
1
1
1
4
4
2
1
Nameplate
Screw #6-32NC x 3/8
Bolt 5/16"-18NC x 2"
Locknut 5/16-18NC
Receptacle, Female Twist-Lock
Switch, Toggle
Guard, Switch
Gasket
Cover, Receptacle
Cover, Receptacle
Receptacle
Junction Box Assembly (See Items 201-222 for Breakdown)
Flatwasher 5/16
Bolt 5/16-18NC x 5/8
Box, Switch
Generator Assembly Options:
Caterpillar Engine
Brushholder Assembly (Not Shown)
Breaker, Circuit 30Amp (Not Shown)
Boot, Breaker (Not Shown)
Key
Bolt 1/2-13NC x 1"
1
1
1
1
A/R
1
A/R
A/R
A/R
1
2
A/R
A/R
2
1
2
A/R
Bracket, Box Mounting

Flatwasher 1/4" Narrow
Bolt 1/4-20NC x 1/2
Shield Options:
Caterpillar Engine
Deutz Engine
Flatwasher 1/4" Wide
Clamp
Tie-strap (Not Shown)
Starwasher 1/4
Bolt 1/4-20NC x 3/8
Relay
800A 800AJ
2-121
SECTION 2 TURNTABLE
MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
34
35
36
37
4460051
4460071
0480129
1
1
1
4
0700816
38
39
40
41
42
43
0700815
4032015
4300157
3311801
0100062
2820031
0962520
1
1
1
1
1
1
3931632
44
45
46
47
48
49
50 to 59
60
61
0641618
0641618
0641618
3580317
3580318
3580321
3580320
4711600
4922925
Use 0861538
7024488
Not Available
7024489
Not Used
4811900
0771415
1
1
1
1
1
1
1
1
1
4
1
0861542
Ref.
101
102
0861541
1060494
2ft/.6m
103
104
105
106
107
108
1060708
1705376
3300396
3310601
1060343
109
110
2-122
1
2.5ft/.76m
1
1
2
1.5ft/.46m
1
3640986
3641533
3910610
4360070
2
1
DESCRIPTION
REV.

Belt, Drive
Bolt, Metric Options:
Caterpillar Engine (Bolt M8 x 40mm)(S/N 69000 to S/N
76283)
Caterpillar Engine (Bolt M8 x 35mm)(S/N 76283 to Present)
Deutz Engine (Capscrew M10 x 55mm)
Stud
Nut 1/2"-13NC
Loctite (Not Shown)
Insulator
Bushing, Split Taper
Bolt 3/8-16NC x 2 1/4 Options:
Caterpillar Engine (Socket Head Capscrew) (Prior to S/N
96485)
Caterpillar Engine (Hex Head Bolt) (S/N 96485 to Present)
Deutz Engine (Hex Head Bolt)
Deutz Engine (Hex Head Bolt)
Tensioner, Belt
Pulley
Pulley Options:
Caterpillar Engine
Deutz Engine
Harness, Generator
Control Box Assembly (Was p/n 7024487):
Card, Circuit - Generator Power
Fuse (Purchase Locally)
Card, Circuit - Control (Includes Harness)
Flatwasher 8mm (Caterpillar Engine Only)
Bolt (Metric) m14 x 35mm - Deutz Engine Only (S/N 95348 to
Present)
JUNCTION BOX ASSEMBLY
Box, Junction
Cable, Electrical 12/3
Decal - Wiring Schematic
Cover, Fuse
Nut 6-32NC
Rail, Relay Options:
S/N 69000 to S/N 72914
Bolt 6-32NC x 5/8
Circuit Breaker - 15 Amp
800A 800AJ
3121176
SECTION 2 TURNTABLE
MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
111
112
113
114
115
116
117
118
119
120
121
122
123 to 124
125
126
127
4460411
4460412
4460413
4460414
4460415
4460425
4460426
4460607
4460956
4460957
4750600
4760600
Not Used
1671092
4460963
4461001
2
4
2
2
4
2
2
2
1
7
4
2
Marker Strip #1
Marker Strip #2
Marker Strip #3
Marker Strip #4
Marker Strip #5
Strain Relief, Terminal
Terminal, End Stop
Terminal, Block End
Terminal, Block
Flatwasher, #6 Wide
Lockwasher #6
1
1
2
Cover
Connector
Cross Connector - 2 Position (S/N 72914 to Present)
0272435
Ref.
1705460
1705374
1705375
1705387
2
1
1
3
4933264
Ref.
4922757
4460374
4460375
4460967
4460465
2400060
2400064
Not Used
4922641
1
2
7
1
3
1
1
Generator Harness
Plug, Sealed Relay
Terminal
Plug, Male - 3 Position
Socket, Female
Fuseholder (Not Shown)
Fuse - 5 Amp (Not Shown)
Switch Harness
201
202
203
204
301
301A
301B
301C
302 to 303
304
0272429
0272431
0275204
401
Ref.
Ref.
Ref.
Ref.
1
4922773
4922775
4923485
402
1
4922774
4923486
3121176
DESCRIPTION
DECAL INSTALLATION
REV.
Decal - SkyPower
Decal - 240V - 60Hz
Decal - 240V - 3 Phase
Decal, Hazardous Voltage
ELECTRICAL DIAGRAM COMPONENTS
BOOM CABLES INSTALLATION

800A with SkyPower
800AJ with SkyPower (Without Artic Package)
800AJ with SkyPower (With Artic Package)
C
3/C
C
2
1
Platform to Bulk Head Harness Options:

Harness, 8/5 Cable - 800A
Harness, 8/5 Cable - 800AJ (Without Artic Package)
Harness, 10/3 Cable - 800AJ (With Artic Package)
Bulk Head to Generator Harness Options:
Harness, 8/5 Cable (Without Artic Package)
Harness, 10/3 Cable (With Artic Package)
800A 800AJ
2-123
SECTION 2 TURNTABLE
FIGURE 2-28. 7500 SKYPOWER GENERATOR INSTALLATION - FORD MACHINES
42
41
26
46
27
304
8
19 21 59 54
40 49
39 48
102
19
50
39 40
43
31
54
29
401 103
105
28
28
53
38
121
122
116
201
107
110
117
118
121 106
109
108
111
112
113
114
115
119
118
120
127
53
38
125
126 101
301A
305
47
116
101
301
204
104
117
32
63
45
15
35
51
63
3
18
17
11
58
52
14
63 36
12
57
61 10
33
7
56
13 63
55
16
4
64
14
63
15
35
33
55
20
13
301B
57
55
301
53
24
53
7
204
2-124
13
48
23
402
44
37
22
60
25
25A
30
7
34
30
56
44
60
800A 800AJ
57
23
14
3121176
SECTION 2 TURNTABLE
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25A
26
27
28
29
30
31
32
33
34
35
36
3121176
PART NUMBER
QTY.
0272817
Ref.
0100011
0100019
0363097
0363201
0363202
0480130
0641405
0641505
0641516
0641608
0641611
0641612
0641708
0641810
0701015
0701016
0741606
0741808
0860038
Use 0861538
7024488
Not Available
7024489
0861542
0962520
0962521
A/R
A/R
1
1
1
1
8
4
3
3
2
1
8
5
2
1
1
1
2
1
1
1
1
1
1
2
1
1320041
1320224
2460048
7024484
7024485
7024486
7024561
2820031
3252764
3311405
3311505
3311601
0902888
3574225
3574229
3574262
3580312
3580313
1
1
1
1
1
1
1
6
3
2
1
1
2
1
2
1
DESCRIPTION
REV.
F

Bar, Pulley Mount
Bar, Generator Mount (Top)
Bar, Generator Mount (Bottom)
Belt, Generator
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 5/8
Bolt 5/16"-18NC x 2"
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 3/8
Bolt 3/8-16NC x 1 1/2
Bolt 7/16-14NC x 1
Bolt 1/2-13NC x 1 1/4
Screw, Flathead Countersunk 3/8-16NC x 3/4
Screw, Flathead Countersunk 1/2-13NC x 1
Box, Switch
Control Box Assembly (Was p/n 7024487):
Spacer, Tube
Clamp Options:
S/N 69000 to S/N 80688
Generator Assembly
Key
Insulator
Nameplate
Locknut 1/4-20NC
Locknut 5/16-18NC
Nut 3/8-16NC
Plate, Pulley Mounting
Plate, Gusset Generator Mounting
Plate, Shield
Pulley, Idler
Pulley, Idler Grooved
800A 800AJ
2-125
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
3580314
3740080
3910606
3960422
4060700
4060802
4061043
4300111
4340738
4360336
4460051
4460071
4460346
4460958
4568734
4568735
4711400
4711500
4711700
4711800
4751600
4751800
4761500
4761600
4791400
Not Used
4891600
4922925
1
2
8
2
1
1
1
2
1
1
1
1
1
1
2
1
11
10
8
4
5
1
4
2
1
Pulley, Drive Grooved

Relay
Screw #6-32NC x 3/8
Gasket
Cover, Receptacle
Guard, Switch
Cover, Receptacle
Stud, Chain Assembly
Support, Idler Pulley Mount
Switch, Toggle
Receptacle
Tube, Spacer Pulley
Tube, Spacer Pulley Grooved
Flatwasher 3/8
Flatwasher 1/2
Flatwasher 5/16
Flatwasher 3/8
Starwasher 1/4
6
1

Harness, Generator
0861542
Ref.
0861541
1060494
1060708
1705376
3300396
3310601
1060343
1
2ft/.6m
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
2-126
3640986
3641533
3910610
4360070
4460411
4460412
4460413
4460414
4460415
4460425
2.5ft/.76m
1
1
2
1.5ft/.46m
1
2
1
2
4
2
2
4
2
DESCRIPTION
REV.
Box, Junction
Cover, Fuse
Nut 6-32NC
Rail, Relay Options:
S/N 69000 to S/N 72914
Bolt 6-32NC x 5/8
Marker Strip #1
Marker Strip #2
Marker Strip #3
Marker Strip #4
Marker Strip #5
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
PART NUMBER
QTY.
117
118
119
120
121
122
123 to 124
125
126
127
4460426
4460607
4460956
4460957
4750600
4760600
Not Used
1671092
4460963
4461001
2
2
1
7
4
2

Terminal, End Stop
Terminal, Block End
Terminal, Block
Flatwasher, #6 Wide
Lockwasher #6
1
1
2
Cover
Connector
Cross Connector - 2 Position (S/N 72914 to Present)
0272435
Ref.
1705460
1705374
1705375
1705387
2
1
1
3
4933283
Ref.
4922905
4460374
4460375
4460967
4460465
2400060
2400064
Not Used
4922641
4460375
1
2
7
1
3
2
2
Generator Harness
Plug, Sealed Relay
Terminal
Socket, Female
1
1
Switch Harness
Terminal
201
202
203
204
301
301A
301B
301C
302 to 303
304
305
0272429
0272431
401
402
3121176
Ref.
Ref.
Ref.
1
4922773
4922775
4922774
DESCRIPTION
DECAL INSTALLATION
REV.
Decal - SkyPower
Decal - 240V - 60Hz

800A with SkyPower
800AJ with SkyPower
2/B
2/B
C
2
Platform to Bulk Head Harness Options:

Harness, 8/5 Cable - 800A
Harness, 8/5 Cable - 800AJ
Bulk Head to Generator Harness
800A 800AJ
2-127
SECTION 2 TURNTABLE
FIGURE 2-29. 7500 SKYPOWER GENERATOR INSTALLATION - GM MACHINES
31
30
20
19
34
304
11 13
29
45 41
37
28 36
102
11
38
28 29
14
41
22
401 103
105
201
21
40
27
116
107
4 302
301A
118
121 106
109
117
21 40
27
35
121
122
110
120
127
125
126 101
116
301
101
32
108
111
112
113
114
115
119
118
117
204
104
39
48
24
10
26
47
9
49
402
21
40
12
301B
301
16
25
15
46
204
18
18A
43
33
2317
2-128
44
33
23
46
800A 800AJ
44
16
43
3
3121176
SECTION 2 TURNTABLE
FIGURE 2-29. 7500 SKYPOWER GENERATOR INSTALLATION - GM MACHINES
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18A
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
3121176
PART NUMBER
QTY.
0275257
Ref.
Ref.
0100011
0100019
0480142
0641405
0641505
0641516
Not Used
0641808
0700820
0701016
0860038
0861538
7024488
Not Available
7024489
0861542
0902888
0962520
0962521
1671311
2460048
7024484
7024485
7024486
7024561
2820031
3252764
3311405
3311505
3311601
3580312
3580314
3580348
3740080
3910606
3960422
4060700
4060802
4061043
4300111
4360336
4460051
4460071
4460346
A/R
A/R
1
6
4
3
4
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
6
3
2
2
1
1
2
8
2
1
1
1
2
1
1
1
1
DESCRIPTION
REV.
B

Belt, Generator
Bolt 1/4-20NC x 5/8
Bolt 5/16-18NC x 5/8
Bolt 5/16"-18NC x 2"
Bolt 1/2-13NC x 1 1/4
Box, Switch
Control Box Assembly
Spacer, Tube
Cover, Generator Belt
Generator Assembly
Key
Insulator
Nameplate
Locknut 1/4-20NC
Locknut 5/16-18NC
Nut 3/8-16NC
Pulley, Idler
Pulley, Drive Grooved
Pulley, Belt Tensioner
Relay
Screw #6-32NC x 3/8
Gasket
Cover, Receptacle
Guard, Switch
Cover, Receptacle
Stud, Chain Assembly
Switch, Toggle
Receptacle
800A 800AJ
2-129
SECTION 2 TURNTABLE
FIGURE 2-29. 7500 SKYPOWER GENERATOR INSTALLATION - GM MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
38
39
40
41
42
43
44
45
46
47
48
49
4460958
4568735
4711400
4711500
Not Used
4711800
4751600
4761500
4761600
4811900
4891600
4922925
1
1
10
10

Tube, Spacer Pulley Grooved
4
2
4
2
1
1
1

Flatwasher 3/8 Wide
Lockwasher 5/16
Lockwasher 3/8
Flatwasher 8mm
Harness, Generator
0861542
Ref.
0861541
1060494
1060708
1705376
3300396
3310601
1060343
3641533
3910610
4360070
4460411
4460412
4460413
4460414
4460415
4460425
4460426
4460607
4460956
4460957
4750600
4760600
Not Used
1671092
4460963
4461001
1
2ft/.6m
2.5ft/.76m
1
1
2
1.5ft/.46m
1
2
1
2
4
2
2
4
2
2
2
1
7
4
2
Box, Junction
Cover, Fuse
Nut 6-32NC
Rail, Relay
Bolt 6-32NC x 5/8
Marker Strip #1
Marker Strip #2
Marker Strip #3
Marker Strip #4
Marker Strip #5
Terminal, End Stop
Terminal, Block End
Terminal, Block
Flatwasher, #6 Wide
Lockwasher #6
0272435
Ref.
1705460
1705374
1705375
1705387
2
1
1
3
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123 to 124
125
126
127
201
202
203
204
2-130
1
1
2
DESCRIPTION
REV.
Cover
Connector
Terminal, Cross Connector
DECAL INSTALLATION
Decal - SkyPower
Decal - 240V - 60Hz
800A 800AJ
3121176
SECTION 2 TURNTABLE
ITEM #
301
301A
301B
301C
302
303
304
401
402
3121176
PART NUMBER
QTY.
4933349
Ref.
4923420
4460374
4460375
4460967
4460465
2400060
2400064
4460742
4460743
4460458
Not Used
4922641
1
2
8
1
3
2
2
1
2
2
Generator Harness
Plug, Sealed Relay
Terminal
Socket, Female
Connector - 2 Position
Socket, Female
Seal
Switch Harness
0272624
0272625
Ref.
Ref.
Ref.
4922810
4922811
1
1
DESCRIPTION

800A with SkyPower
800AJ with SkyPower
REV.
A
A
2
2
Harness, 8/5 Generator Cable Main Boom

Harness, 8/5 Generator Cable Tower Boom
800A 800AJ
2-131
SECTION 2 TURNTABLE
ITEM #
2-132
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 3
BOOM
3121176
800A 800AJ
3-1
3-2
800A 800AJ
33
26
10
44
45
43
26 35
15
209
202
4
203
33
207
28
24
50
38
21
27
37
23
33 26
206
206
41
31
209
202
40
206
205
210
204
208
SIDE ENTRY PLATFORM
33
15
27
11
31
31
11
37
20
31
20
27
33 26
18
8
7
30
22
37
12
34
19
32
17
37
110
27 16
37
27
16
108
105
113 101
44
45
109
115 114
104
115
104
112
30
29
119
107
117
116 106 118

103
111
41
31
FRONT ENTRY PLATFORM
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A
3121176
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A
ITEM #
1
2
3
4
5
6
PART NUMBER
QTY.
0257760
0272381
Ref.
Ref.
Ref.
0801132
0801135
4845593
See Item 101
0060069
0741607
1683537
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3121176
1
1
1
1
1
1
1
Use 1684497
1684497
1683547
1683608
1683610
1683610
1684408
1670844
1670850
Not Used
3422578
3422580
3422681
3422729
3422683
3422684
3422685
3422686
3422687
3422688
3422689
0100011
3841143
3841287
3841356
3340835
0641404
0641604
0641606
0641608
0641611
3422582
1
1
1
4
1
1
1
2
1
1
1
2
1
1
1
1
A/R
2
5
1
1
4
28
6
6
2
1
DESCRIPTION
BOOMS AND CYLINDERS INSTALLATIONS
SIDE ENTRY PLATFORM
REV.
E
C
Boom Assembly -Tower (See Figure 3-3 for Breakdown)

Boom Assembly - Main (See Figure 3-4 for Breakdown)
Upright Weldment
Rotator Actuator Assembly Options:
Front Entry Platform
Side Entry Platform (See Figure 3-6 for Breakdown)
Lift Cylinder Assembly - Tower Boom (See Section 5 for
Breakdown)
Level Cylinder Assembly - Upright Options (See Section 5 for
Breakdown):
Prior to S/N 97719 (Was p/n 1683546)
Lift Cylinder Assembly - Main Boom (See Section 5 for
Breakdown)
Master Cylinder Assembly (See Section 5 for Breakdown)
Slave Cylinder Assembly Options (See Section 5 for
Breakdown):
Front Entry Platform
Side Entry Platform (S/N 69000 to S/N 80872)
Side Entry Platform (S/N 80872 to Present)
Cover, Upright
Cover, Tower Fly
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Keeper, Pin
Keeper, Pin
Keeper, Pin
Pad, Rest
Bolt 1/4-20NC x 1/2
Bolt 3/8-16NC x 1/2
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 3/8
Pin
800A 800AJ
3-3
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)
ITEM #
PART NUMBER
QTY.
36
37
38
39
40
41
42
43
44
45
46 to 49
50
0641820
0642214
0642620
3841340
1120510
1670864
Not Used
0961951
0641514
1320159
Not Used
3900239
3
5
1
1
1
1
Bolt 1/2-13NC x 2 1/2

Bolt 3/4-10NC x 1 3/4
Bolt 1-8NC x 2 1/2
Rod, Hose Loop
Cover, Upright
Cover, Fly Hose
2
1
1
Bearing, Garmax
Bolt 5/16-18NC x 1 3/4
Clamp
Setscrew 3/8-16NC x 1/2
0258765
Ref.
101
Use 0060077
102
103
104
105
106
107
108
109
110
0100011
0641606
0641608
0641810
0641820
0681610
0741607
0961951
A/R
2
2
6
4
4
1
2
1
111
112
113
114
115
116
117
118
119
201
202
203
204
205
206
207
208
3-4
1683610
1684408
3311805
3422578
3422580
3422582
3841143
3841340
4711600
4711800
4845703
4
1
1
1
2
1
4
8
1
0272070
Ref.
0100011
0641812
0642684
0681608
3272605
3311805
4846573
4891600
A/R
8
1
8
1
8
1
8
DESCRIPTION
REV.
ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY

PLATFORM)
Rotator Actuator Assembly (Was p/n 0060041) (See Figure 3-5 for
Breakdown)
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 1
Bolt 1/2-13NC x 1 1/4
Bolt 1/2-13NC x 2 1/2
Bolt 3/8-16NC x 1 1/4 (Grade 8)
Bearing, Garmax
Slave Cylinder Assembly Options (See Section 5 for Breakdown):
S/N 69000 to S/N 80872
Locknut 1/2-13NC
Pin
Pin
Pin
Keeper, Pin
Rod, Hose Loop
Support Weldment
PLATFORM SUPPORT INSTALLATION (SIDE ENTRY
PLATFORM)

Bolt 1/2-13NC x 1 1/2
Bolt 1-8NC x 10 1/2
Bolt 3/8-16NC x 1
Locknut 1-8NC
Locknut 1/2-13NC
Support Weldment
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)
ITEM #
PART NUMBER
QTY.
209
210
4891800
4892600
8
1
3121176
DESCRIPTION
REV.

Flatwasher 1 (Hardened)
800A 800AJ
3-5
3-6
47
800A 800AJ
30
39
54
55
39
17
44
17
44
54
29
44
41
15
29
54
39
26
27
39
18
31
49
28
(TOWER BOOM)
45
32
47 38
LIFT CYLINDER
42
10
11
54
34
33
61
14
47
38
54
39
26
57
25
38
46
20
23 59
46
38 46 38
23
6A
65
13
51
21
64
19
40
12
35
47
50
6A 64
65
53
59
38
51
7 6A
65
20
36
21
16
58
43
19
4
101
36
22
105
109
4
206
209
202
206
206
207
111
110
107
106
108
103
209
202
203
48
59
58
43
104
38
205
210
204
208
SIDE ENTRY PLATFORM
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ
ITEM #
1
2
3
4
PART NUMBER
QTY.
0257761
0272131
Ref.
Ref.
Ref.
0801132
0801136
4845593
0060066
Not Used
4844816
0962335
4844817
4845716
1683537
10
Boom Assembly -Tower (See Figure 3-3 for Breakdown)

Boom Assembly - Main (See Figure 3-4 for Breakdown)
Upright Weldment
Rotator Actuator Assembly Options:
Front Entry Platform (Was p/n 0060031) (See Figure 3-5 for
Breakdown)
Side Entry Platform (See Figure 3-6 for Breakdown)
1
4
2
1
1
Tube Weldment - Jib Top

Bearing, Composite
Tube Weldment - Jib Bottom
Pivot Weldment
Lift Cylinder Assembly - Tower Boom (See Section 5 for
Breakdown)
Level Cylinder Assembly - Upright Options (See Section 5 for
Breakdown):
Prior to S/N 97719 (Was p/n 1683546)
Lift Cylinder Assembly - Main Boom (See Section 5 for
Breakdown)
Lift Cylinder Assembly - Jib (See Section 5 for Breakdown)
Slave Cylinder Assembly Options (See Section 5 for
Breakdown):
S/N 69000 to S/N 70336
Master Cylinder Assembly (See Section 5 for Breakdown)
Cover, Upright
Cover, Cable
Cover, Upright
Cover, Tower Fly
Bearing, Garmax
Pin (S/N 69000 to Present)
Pin
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3121176
1
Use 1684497
1684497
1683547
1683609
1683677
1684228
1683682
1120510
1670769
1670844
1670850
0961947
3422860
3422861
3422867
3422561
Not Used
3422583
3422681
3422683
3422684
3422685
3422686
3422687
3422688
3422689
3422729
BOOMS AND CYLINDERS INSTALLATION

SIDE ENTRY PLATFORM
1
1
1
1
Use 0060074
5
6
6A
7
8
9
DESCRIPTION
1
1
1
1
4
1
4
1
A/R
A/R
2
1
2
1
2
1
1
2
1
1
1
1
1
REV.
C
G
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
800A 800AJ
3-7
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)
ITEM #
PART NUMBER
QTY.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
3340835
0561237
0100011
3841143
3841287
3841340
3841356
0641404
0641416
0641604
0641606
0641607
0641608
0641611
1
2
A/R
7
5
1
1
4
4
24
4
3
A/R
1
2
50
51
52
53
54
55
56
57
58
59
60
61
62 to 63
64
65
101
102
103
104
105
106
107
108
109
110
111
3-8
0641612
0641611
0641614
0641618
Not Used
0641820
0642214
0642620
Not Used
0741607
2080044
3311605
Not Used
3900239
Not Used
4740439
0962335
DESCRIPTION
1
4
Pad, Rest
Clamp, Block
Keeper, Pin
Keeper, Pin
Rod, Hose Loop
Keeper, Pin
Bolt 1/4-20NC x 1/2
Bolt 1/4-20NC x 2
Bolt 3/8-16NC x 1/2
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 7/8
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 3/8
Bolt Options:
Bolt 3/8-16NC x 1 1/2 (Prior to S/N 99629)
Bolt 3/8-16NC x 1 3/4 (Front Entry Platform Only)
Bolt 3/8-16NC x 2 1/4
3
5
1
Bolt 1/2-13NC x 2 1/2

Bolt 3/4-10NC x 1 3/4
Bolt 1-8NC x 2 1/2
1
4
5

Rivnut 1/4-20NC
Locknut 3/8-16NC
2
4
Washer, Thrust
Bearing, Composite (Prior to S/N 96488)
0258766
Ref.
ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY

PLATFORM)
See Item 4
0100011
0641606
0641810
0681610
0641820
3311805
3841340
4711600
4711800
4844790
1
A/R
2
6
4
4
4
1
4
8
1
Rotator Actuator Assembly (See Figure 3-5 for Breakdown)

Bolt 3/8-16NC x 3/4
Bolt 1/2-13NC x 1 1/4
Bolt 3/8-16NC x 1 1/4 (Grade 8)
Bolt 1/2-13NC x 2 1/2
Locknut 1/2-13NC
Rod, Hose Loop
Support Weldment
800A 800AJ
REV.
3121176
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)
ITEM #
201
202
203
204
205
206
207
208
209
210
3121176
PART NUMBER
QTY.
0272070
Ref.
0100011
0641812
0642684
0681608
3272605
3311805
4846573
4891600
4891800
4892600
A/R
8
1
8
1
8
1
8
8
1
DESCRIPTION
PLATFORM SUPPORT INSTALLATION (SIDE ENTRY
PLATFORM)
REV.
C

Bolt 1/2-13NC x 1 1/2
Bolt 1-8NC x 10 1/2
Bolt 3/8-16NC x 1
Locknut 1-8NC
Locknut 1/2-13NC
Support Weldment
Flatwasher 1 (Hardened)
800A 800AJ
3-9
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY
9
11
16
116
101
108
115
109
CARRIER SHOWN HERE

FOR CLARITY
118
117
112
19
9 10
115
110
102
15
13
14
12
20
113
107
20
103
104
111
112
114
3
6
5
7
15
8
21
111
112
104
103 114
9 10
18
17
13
25
24
18 10 9
3-10
800A 800AJ
9
11
18
14
12
3121176
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY
ITEM #
PART NUMBER
QTY.
0801132
Ref.
1
2
3
0801133
0801134
1683606
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
4340706
0561185
4070929
0962102
0962122
3340881
4070897
4070898
3340828
4070967
4070968
0641607
0641608
0641609
0641610
0641615
0641616
4711600
0100011
0100038
3340835
0641806
1
4
8
2
2
12
8
8
2
2
2
10
4
4
12
8
8
6
A/R
A/R
1
3
0257764
Ref.
POWER TRACK INSTALLATION
1180346
7020064
7020065
7020066
7020067
4845680
1320251
1320250
0100011
0100038
0641605
0641606
0641622
3311601
3311602
3311605
3841340
3900262
1
1
1
1
1
1
2
2
A/R
A/R
4
2
2
4
2
4
2
4
Carrier
Bracket, End (Moving)
Bracket, End (Fixed)
Section, Repair 1Foot
Link, Repair
Hose Tube Weldment
Clamp, Block
Bar, Clamp
Primer, Locking (Not Shown)
Bolt 3/8-16NC x 5/8
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 2 3/4
Nut 3/8-16NC
Nut, Jam 3/8-16NC
Locknut 3/8-16NC
Rod, Hose Loop
Bolt 3/816NC x 4 3/4
101
102
103
104
105
106
107
108
109
110
111
112
113
114
3121176
DESCRIPTION
TOWER BOOM ASSEMBLY
REV.
C
Base Weldment
Fly Weldment
Cylinder Assembly - Tower Telescope (See Section 5 for
Breakdown)
Support
Block, Attach
Shim 1/16
Bushing, Garmax
Bushing, Garmax
Pad, Wear
Shim .05
Shim .12
Pad, Wear
Shim .05
Shim .12
Bolt 3/8-16NC x 7/8
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/8
Bolt 3/8-16NC x 1 1/4
Bolt 3/8-16NC x 1 7/8
Bolt 3/8-16NC x 2
Pad, Boom Rest
Bolt 1/2-13NC x 3/4
800A 800AJ
3-11
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
115
116
117
4711600
0630539
0259420
3340859
3340859
6
2
1
2
2
118
3-12
DESCRIPTION
REV.

Bolt 3/8-16NC x 3 1/2
Clamp Assembly
Pad, Rubber
Pad, Rubber
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-13
3-14
16
7
23
121
110 117
104
101
800A 800AJ
21
20
14
13
12
123
20
110
109
109
110
13
12
9
10
11
18
103
102
109
118 110
113
119
114
122
109
110
24
106
800AJ
15
12
14
105
22
24
14
18
107
105
116
108
25
112
12
18
11
10
113
122
115
120
800A
14
19
19
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES
3121176
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES
ITEM #
PART NUMBER
QTY.
0801135
0801136
Ref.
Ref.
Ref.
1
0801185
0801191
1
0801138
0801140
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
1683607
1683672
3422457
3422690
3841143
0561295
0962102
3340871
4070863
4070864
3340881
4070897
4070898
3760133
4711600
0100011
0641606
0641607
0641608
0641609
3900259
0641612
1670836
Not Required
0961951
1
1
1
1
2
4
4
4
12
10
12
2
2
A/R
16
10
5
6
4
2
6
A//R
0
2
0258076
0258077
Ref.
Ref.
Ref.
101
3121176
1
1180347
1180349
7016522
A/R
7016523
7016524
A/R
2
DESCRIPTION
MAIN BOOM ASSEMBLY OPTIONS:
800A
800AJ
REV.
E
E
Base Weldment Options:

800A
800AJ
Fly Weldment Options:
800A
800AJ
Telescope Cylinder Assembly Options:
800A
800AJ
Pin
Pin
Keeper, Pin
Block, Boom Rest
Bushing, Garmax
Pad, Wear
Shim 1/8
Shim .05
Pad, Wear
Shim .05
Shim 1/8
Ring, Retaining
Bolt 3/8-16NC x 3/4
Bolt 3/8-16NC x 7/8
Bolt 3/8-16NC x 1
Bolt 3/8-16NC x 1 1/8
Bolt, Shoulder
Bolt 3/8-16NC x 1 1/2
Cover, Boom
Bushing, Garmax
800A
800AJ
POWER TRACK INSTALLATION OPTIONS:
800A
800AJ
H
G
Carrier Options:
800A
800AJ
Carrier Repair Section (1ft length - Includes 1 Pin for each
end)
Rod Assembly (Includes 1 rod and hardware)
Foot, Mounting (1 Pair)
800A 800AJ
3-15
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)
ITEM #
PART NUMBER
QTY.
7006137
A/R
1
102
4845701
4845729
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
1
4845702
4845730
3340840
3538758
3340764
4070969
0641640
0641606
4711600
0100011
Not Required
4060805
0641622
1320248
1320249
0641607
0641612
3841406
1320263
3340860
3340861
1
1
2
3
2
18
22
A/R
A/R
0
8in/20cm
2
1
1
4
1
1
2
2
2
3900232
122
123
124
3-16
3900283
3311605
4071052
0100081
2
2
A/R
DESCRIPTION
REV.
Link Pin Assembly

Push Tube Weldment
800A
800AJ
Support
800A
800AJ
Pad
Plate, Backing
Pad
Shim
Bolt 3/8-16NC x 5
Bolt 3/8-16NC x 3/4
Flex-Trim
800A
800AJ
Bolt 3/8-16NC x 2 3/4
Clamp, Hose
Clamp, Hose
Bolt Options:
800A (Bolt 3/8-16NC x 7/8)
800AJ (Bolt 3/8-16NC x 1 1/2)
Loop, Hose
Clamp, Loop
Pad, Rubber
Pad, Rubber
Screw, Button Head Options:
Screw, Button Head 3/8-16NC x 1 1/4 (S/N 69000 to S/N
80132)
Screw, Button Head 3/8-16NC x 3/4 (S/N 80132 to Present)
Locknut 3/8-16NC
Shim
Adhesive Loctite #454 (Not Shown)
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-17
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM)
3-18
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM)
ITEM #
1
2
PART NUMBER
QTY.
DESCRIPTION
0060041
0060077
0060031
0060074
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
ROTATOR ASSEMBLIES
800A (Actual Production)
800A (Recommended Replacement)
800AJ (Actual Production)
800AJ (Recommended Replacement)
Note: Recommended replacement rotator uses spacer plate
bolted on the top with 8 capscrews (Not shown - located at
item 2). Actual production rotator does not use spacer plate.
Not Serviced
7017117
7017162
Not Available
1
1
1
1
7017115
7017163
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
7017116
7017164
Not Serviced
Not Serviced
7017102
7017119
3272605
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
6
2
1
1
A/R
1
1
1
1
2
1
1
2
1
7017101
7017183
17A
2
7011331
7017193
2900770
Not Available
7011332
Not Available
2
2
A/R
2
1
7011311
Not Available
7017118
7017110
2
1
2
3
17B
18
19
3121176
REV.
G
B
H
B
Housing/Ring Gear Assembly

Shaft Weldment Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
Plate, Spacer (Not Shown) (0060077 & 0060074 Rotators Only)
Piston/Sleeve Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
Cap, End Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
Plug, Port
Setscrew
Tie-Rod/Locknut Assy
Bolt 1-8NC x 11
Locknut 1-8NC
Seal, Cap
Ring, Back-up (Cap)
Seal, Rod
Seal, Piston
Packing, Bearing
Bearing, Cap
Bearing, Shaft
Washer, Thrust
Valve Assembly Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
Cartridge, Valve Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
Cartridge, Valve Options:
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators (Not Shown - Located on
Side of Valve Block)
Seal Kit - Valve Located on Side of Block
Setscrew (0060041 & 0060031 Rotators Only)
Bolt
800A 800AJ
3-19
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM) (CONTINUED)
ITEM #
PART NUMBER
QTY.
20
3790110
1
7017157
7017158
70000342
1
7017156
7017159
3-20
DESCRIPTION
REV.
O-Ring (Not Shown - Located between Valve &

Actuator Housing)
Seal Kit Options (Includes Items 9-13):

0060041 & 0060031 Rotators
0060077 & 0060074 Rotators Options:
Standard
Low Temperature
Bearing Kit Options (Includes Items 14-16):
0060041 & 0060031 Rotators
0060077 & 0060074 Rotators
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY (FRONT ENTRY PLATFORM) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-21
SECTION 3 BOOM
FIGURE 3-6. ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM)
14
5
6
11
12
16
15
3
7
800AJ
13
9
10
14
800A
3-22
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-6. ROTATOR ASSEMBLY (SIDE ENTRY PLATFORM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
QTY.
0060069
0060066
Ref.
Ref.
Ref.
Not Serviced
7017162
7017163
7017164
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Available
Not Available
7017183
7017193
Not Available
Not Available
Not Available
1
1
1
1
2
1
2
2
1
1
1
1
1
4
3
1
2
2
1
1
1
7017158
70000342
7017159
3121176
DESCRIPTION
ROTATOR ASSEMBLIES
800A
800AJ
REV.
A
B
Housing/Ring Gear Assembly

Weldment, Shaft
Piston/Sleeve Assembly
Cap, End
O-Ring
Bearing, Shaft
Washer, Thrust
Packing, Bearing
Seal, Cap
Ring, Back-Up Cap
Seal, Rod
Seal, Piston
Bearing, Cap
Screw
Bolts
Valve Assembly
Cartridge, Valve
Cartridge, Valve (Not Shown - Located on Side of Block)
Seal Kit - Valve Located on Side of Block
Seal Kit Options (Includes Items 5, 8- 12):

Standard
Low Temperature
Bearing Kit (Includes Items 6, 7 & 13)
800A 800AJ
3-23
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
3-24
800A 800AJ
3121176
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14A
14B
15
16
17
18
19 to 20
21
PART NUMBER
QTY.
0258217
Ref.
0100011
0100035
0630427
3931436
3931464
3310805
3311405
3311801
3520035
3570928
3930824
A/R
A/R
2
3
3
4
6
3
2
2
4
2
4360322
4360549
4360578
4360499
4641136
4641435
7011342
7011333
7020172
7020173
Not Available
Not Available
4751400
4060805
3572606
3572607
Not Used
4460968
2
2
2
2
2
2
2
2
6
7in/25cm
1
1
2
Ref.
101
102
103
104
201
202
203
204
3121176
4640929
7012970
7012953
0641416
4711400
3311405
1
1
1
2
4
2
0258338
Ref.
0100011
0100035
0362610
Not Used
A/R
A/R
1
DESCRIPTION
BOOM VALVES AND LIMIT SWITCHES INSTALLATION
REV.
L

Bolt, Special
Bolt 1/4-20NC x 2 1/4
Bolt 1/4-20NC x 4
Locknut #8-32NC
Locknut 1/4-20NC
Nut 1/2-13NC
Plug, Cap
Plate, Spacer
Capscrew, Socket Head #8-32NC x 1 1/2
Switch, Limit Options:
S/N 69000 to S/N 74427
S/N 74427 to S/N 80872
Switch Proximity
Valve, Switch Options:
Prior to S/N 92015
Valve, Check (1 per Assembly)
Seal Kit - Check Valve (1 per Assembly)
Valve, Plunger (1 per Assembly) (Prior to S/N 92015)
Seal Kit - 7020172 Valve (1 per Assembly)
Valve, Plunger (1 per Assembly) (S/N 92015 to Present)
Seal Kit (1 per Assembly)
Flatwasher 1/4
Trim, Edge
Plate, Lower Boom Proximity Switch Target
Plate, Lower Boom Proximity Switch Mount
Connector, Strain Relief (S/N 74427 to Present)
VALVES INSTALLATION
Valve Assembly (Relief)
Cartridge
Bolt 1/4-20NC x 2
Locknut 1/4-20NC
LIMIT SWITCHES INSTALLATION - 800A DUAL CAPACITY

Bar, Fiberglass
800A 800AJ
3-25
SECTION 3 BOOM
FIGURE 3-7. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) (CONTINUED)
ITEM #
PART NUMBER
QTY.
205
206
0641403
4
1
207
208
209
210
211
212
213
214
215
3-26
1670824
3380535
3310801
3520035
3930816
3930824
4360322
4360549
4360578
4420060
Not Used
4751400
4460968
DESCRIPTION
Bolt 1/4-20NC x 3/8

Cover Options:
S/N 69000 to S/N 78805
Locknut #8-32NC
Plug, Cap
Capscrew, Socket Head #8-32NC x 1 1/2
Switch, Limit Options:
S/N 69000 to S/N 74427
S/N 74427 to S/N 80872
Tape, Double Sided
4
2
Flatwasher 1/4
Connector, Strain Relief (S/N 74427 to Present)
2
1
2
2
2
800A 800AJ
REV.
3121176
SECTION 4
PLATFORM
3121176
800A 800AJ
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)
4-2
800A 800AJ
3121176
SECTION 4 PLATFORM
ITEM #
PART NUMBER
QTY.
3510760
3510728
3510497
3510542
3510545
3510565
3510488
3510543
3510546
3510566
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
4846253
4846101
4844954
4844928
1
4846254
4846102
4844955
4845408
4844924
4845412
4
5
7
8
9
10
11
3121176
1
4846255
4846103
4844956
4845409
4844925
4845413
4845328
4845327
4845410
4845426
4845469
3900207
3300393
3520072
2600216
2600287
2940074
3911008
1
1
A/R
Ref.
A/R
A/R
2
1
4
DESCRIPTION
PLATFORM ASSEMBLIES:
4ft (1.22m) with Self-Closing Gate
6ft (1.83m) with Standard Gate
6ft (1.83m) with Mesh to Top Rail & Standard Gate
6ft (1.83m) with Mesh to Top Rail & Self-Closing Gate
8ft (2.44m) with Standard Gate
8ft (2.44m) with Mesh to Top Rail & Standard Gate
8ft (2.44m) with Mesh to Top Rail & Self-Closing Gate
REV.
3
3
8
3
B
3
8
3
B
4
Floor Weldment Options:

4ft Platform
5ft Platform
6ft Platform
8ft Platform
Rail Weldment - Right Side Options:
4ft Platform without Mesh
6ft Platform with Mesh Top Rail
Rail Weldment - Left Side Options:
Rail Weldment - Back Options:
Gate Weldment Options:
Standard Gate
Standard Gate with Mesh Top Rail
Self-Closing Gate
Self-Closing Gate with Mesh Top Rail
Fastener
(Note: P/N 3900207 Fastener may be replaced with P/N
0641416 Bolt, P/N 4751400 Flatwasher, P/N 3311405 Locknut and P/N 3300151 Acorn Type Nut. Acorn type nut is
required to meet industry safety requirements.
Collar
Plug, Cap
Hinge Options:
Standard Gate
Self-Closing Gate
Latch
Screw #10-24NC x 1
800A 800AJ
4-3
SECTION 4 PLATFORM
ITEM #
PART NUMBER
QTY.
12
13
14
15
16
17
18
19
20
21
22
4751000
3311005
0641524
3311505
4751500
2080040
4761000
Not Used
3539685
4220165
4060803
4
4
4
4
4
13
4
1
1
6ft/1.8m
0270814
Ref.
3536089
0641414
3311405
4711400
2920140
7016399
4240099
2820035
Not Used
4460598
4920044
2
4
4
8
2
2
10
9
Plate, Mounting
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
Worklight
Bulb, Replacement (1 Per Worklight)
Loom, Vinyl (Not Shown)
1
A/R
Connector, Strain Relief (Not Shown - Located at Console Box)

Wire, Black 12 Ga (Not Shown)
0861474
Ref.
101
102
103
104
105
106
107
108
109
110
201 to 228
229
230
231
232
233 to 247
248
249 to 257
258
259 to 272
273
274
275
Not Used
0641408
3311405
4740362
4460071
Not Used
4360031
7000625
Not Used
4751400
Not Used
3380434
0641414
3311405
4-4
1580012
1580013
Plate, Latch
Stop, Gate
Trim
WORKLIGHTS INSTALLATION (OPTIONAL)
FOOTSWITCH AND COVERS INSTALLATION OPTIONS:
Bolt 1/4-20NC x 1
Locknut 1/4-20NC
Washer, Fender
Terminal, Strain Relief
1
2
Footswitch
Block, Contact
Flatwasher 1/4
1
2
2
Panel, Poly
Bolt 1/4-20NC x 1 3/4
Locknut 1/4-20NC
1
1
REV.
Flatwasher #10
Locknut #10-24NC
Bolt 5/16-18NC x 3
Locknut 5/16-18NC
Flatwasher 5/16
Fastener
Lockwasher 3/8
3
3
3
1
Ref.
301
302
DESCRIPTION
3/E
TRAY INSTALLATIONS (OPTIONAL)

Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
800A 800AJ
3121176
SECTION 4 PLATFORM
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM)
205
202
204
201
204
203
11
10
13
104
205
8
201
107
112
103
7
108
3
2
401
101 110 106
106
111
301
110
101
104C
4-6
104A
800A 800AJ
104B
102
106
110
3121176
SECTION 4 PLATFORM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
101
102
103
104
104A
104B
104C
105
106
107
108
109
110
111
112
201
202
3121176
PART NUMBER
QTY.
3510822
3510833
3510830
Ref.
Ref.
Ref.
Ref.
0100040
2080040
2600281
2940074
3311001
Not Available
3520072
A/R
16
2
1
4
1
1
4
3911008
3900205
3820020
4751000
4846452
3520198
0100011
4761000
8
1
2
A/R
4
0271941
Ref.
0641406
0641408
0641610
0861517
4360031
7000625
1060918
4460071
Not Used
3311405
3311605
3380434
Not Used
4740362
4751400
4751600
4
3
4
1
1
2
7ft/2.14m
1
DESCRIPTION
PLATFORM ASSEMBLIES:
8ft (2.44m) with No Mesh
CONSOLE BOX INSTALLATION
7
4
8
Washer, Fender 1/4

3536089
0641414
2
4
Bolt 1/4-20NC x 3/4

Bolt 1/4-20NC x 1
Bolt 3/8-16NC x 1 1/4
Platform Console Box Assembly (See Figure 4-4 for Breakdown)
Footswitch
Block, Contact
Cable, Electrical - 18/3
Locknut 1/4-20NC
Locknut 3/8-16NC
Panel, Decal Mount
Ref.
Ref.
Ref.
Ref.
Ref.
E
E
E
Sealant, Adhesive (Not Shown) (S/N 69000 to S/N 73454)

Fastener, Huck
Hinge, Self-Closing
Latch
Nut #10-24NC (S/N 69000 to S/N 77328)
Platform Weldment (Purchase Platform Assembly)
Cap-Plug
Screw Options:
Screw #10-24NC x 1 (S/N 69000 to S/N 76404)
Screw #10-24NC x 5/8 (S/N 76404 to S/N 77361)
Rivet, Pop (S/N 77361 to Present)
Flatwasher #10 (S/N 69000 to S/N 77328)
Gate Weldment
Cap-Plug
Loctite #242 (Not Shown) (S/N 73454 to S/N 77328)
Lockwasher #10 (S/N 73454 to S/N 77328)
7
4
1
0270814
0273484
0273485
0272742
REV.
WORKLIGHTS INSTALLATIONS (OPTIONAL)

ANSI Spec Machines 800A/800AJ - S/N 69000 to S/N 74427
ANSI Spec Machines 800A - S/N 74427 to Present
ANSI Spec Machines 800AJ - S/N 74427 to Present
UL Machines
3/E
B
B
1/A
Plate, Mounting
Bolt 1/4-20NC x 1 3/4
800A 800AJ
4-7
SECTION 4 PLATFORM
ITEM #
PART NUMBER
QTY.
203
204
205
3311405
4711400
2920140
7016399
2920095
7016356
4240099
2820035
Not Used
4
8
2
2
2
2
10
9
Locknut 1/4-20NC
Worklight (ANSI Spec Machines)
Worklight (UL Machines)
Loom, Vinyl (Not Shown)
Connector, Strain Relief Options (Not Shown - Located at Console Box):

Non-UL Spec Machines (S/N 69000 to S/N 74427)
Non-UL Spec Machines (S/N 74427 to Present)
UL Spec Machines
206
207
208
209
4460598
4460426
4460598
Ref.
301
302
401
4-8
1580012
1580013
1
1
0273518
0274081
0273539
0274087
0272480
0274082
0272481
0274086
0271545
0271546
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
4360336
4740397
4060802
3251102
1
1
1
1
DESCRIPTION
REV.
TRAY INSTALLATIONS (OPTIONAL)

Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
GENERATOR INSTALLATION (OPTIONAL)
110V with Caterpillar Engine (S/N 69000 to S/N 82504)
110V with Caterpillar Engine (S/N 82504 to Present)
220V with Caterpillar Engine (S/N 69000 to S/N 82504)
220V with Caterpillar Engine (S/N 82504 to Present)
110V with Deutz Engine (S/N 69000 to S/N 82504)
110V with Deutz Engine (S/N 82504 to Present)
220V with Deutz Engine (S/N 69000 to S/N 82504)
220V with Deutz Engine (S/N 82504 to Present)
110V with Ford Engine
220V with Ford Engine
3
1
3
1
3
3
3
1
4
4
Switch, Toggle
Bushing
Guard, Switch
Decal - Generator ON/OFF
800A 800AJ
3121176
SECTION 4 PLATFORM
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
2
14
1
11
9
10
13
7
15
12
5
4
4-10
3
6
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3121176
PART NUMBER
QTY.
3510868
Ref.
0681814
0681822
0962270
1702773
1705014
2410014
3271805
3311605
Not Available
3520072
3890040
3900054
4711800
4751800
1706385
2
6
2
1
1
1
8
1
1
1
1
1
2
6
1
DESCRIPTION
PLATFORM ASSEMBLY (FALL ARREST)
REV.
B
Bolt 1/2-13NC x 1 3/4

Bolt 1/2-13NC x 2 3/4
Bearing, Oilite
Decal - JLG
Decal - Safety
Gate Weldment
Locknut 1/2-13NC
Locknut 3/8-16NC
Platform Weldment (Purchase Platform Assembly)
Cap-Plug
Cable, Fall Arrest
Bolt 1/2-13NC x 1 3/4
Decal - Drop Bar (S/N 85912 to Present)
800A 800AJ
4-11
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY
16
33
18
28
28
26 201 301
19
30
901
15
22
10
102
25
28
701
805
26
30
31 23
34
26 30
809
28 601
26
401
30
UL SPEC
MACHINES
402
26
20
24
32
21
14
30 509
513
13 510
511
512
510
511
512
501
43
106
46
27
49
50
51
36
42
41
10
101
12
505
506
39
39
403
11
46
103
105
4-12
OR
502
503
NON-UL SPEC
MACHINES
47
104
507
504
503
17
9
46
508
29
35
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NUMBER
QTY.
0861517
Ref.
0100009
0100020
0100035
0100048
0100081
0140011
0630464
0641406
A/R
A/R
A/R
A/R
A/R
1
2
4
4
0641416
0641414
0861537
0902751
1060918
1
4
7ft/2.1m
1
14
1600313
1600375
1600317
15
1600318
16
17
18
1670829
1671037
1
1
1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3121176
1702564
1704997
1702565
1702566
1702567
1704260
1705132
2560136
2760105
3790012
3300353
3520028
4360031
7000625
4360328
4360387
4360407
4360475
7020175
7020176
4360476
4460042
4460071
1
1
1
1
1
1
1
6
4
4
1
2
6
1
1
1
1
1
1
3
1
DESCRIPTION
CONSOLE BOX & FOOTSWITCH ASSEMBLY
REV.
F
Sealant (Not Shown)

Adhesive (Not Shown)
Alarm
Screw, Button Head #10-24NC x 1/2
Bolt 1/4-20NC x 3/4
Bolt Options:
Bolt 1/4-20NC x 2 (S/N 69000 to S/N 77500)
Box, Console (See Items 110-106 for Breakdown)
Bracket, Card Support
Cable, 18/3 (See Figure 4-1 for Location)
Controller, Module Options:
S/N 69000 to S/N 77500
Controller Assembly (Lift & Swing) (See Figure 4-5 for
Breakdown)
Controller Assembly (Drive & Steer) (See Figure 4-6 for
Breakdown)
Bezel
Cover
Decal (Stop) Options:
S/N 69000 to S/N 73037
Decal (Drive and Steer)
Decal (Lift and Swing)
Decal (Function Speed)
Decal - EMS
Decal - ADE
Handle, Knob
Housing, Display Light
O-Ring
Nut, Tinnerman
Plug, Hole
Footswitch
Block, Contact
Switch, Toggle
Switch, Pushbutton
Controller, Speed
Switch, Emergency Stop
Cap, Red
Contact Block
Block, Contact
Ring, Terminal
800A 800AJ
4-13
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
4460226
4460234
4460428
4460464
4460470
4460471
4460488
4460708
4460905
4751400
4922639
4922666
0721008
3311001
4460007
2
2
2
1
1
1
1
2
5
8
1
1
1
1
1
0272970
2910872
Contact, Socket (See Section 7 for Location)

Terminal, Deutsch (See Section 7 for Location)
Nut, Terminal
Base, Mounting
Terminal, 15 Pin (See Section 7 for Location)
Plug, Seal (See Section 7 for Location)
Flatwasher 1/4
Harness, Platform Box
Harness, Analyzer Cable (See Section 7 for Location)
Bolt #10-24NC x 1 (S/N 71157 to Present)
Nut #10-24NC (S/N 71157 to Present)
Bar, Buss (S/N 71157 to Present)
Preassembled Footswitch Kit (Includes Items 2, 12, 29, 35, 36 &

40)
Decal Kit - Platform Console Box (Includes Items 18 - 22, 805 &
901)
0861537
Ref.
Not Available
Not Available
3311601
1
1
1
2
101
102
103
104
105
106
3420156
3470003
0630568
4711500
1
2
Ref.
201
301
401
402
403
4-14
4360336
3790012
1
1
0271768
0272754
Ref.
Ref.
Ref.
4360336
3790012
1
1
0272427
Ref.
Ref.
4360387
1702938
4460425
1
1
1
CONSOLE BOX ASSEMBLY
REV.
Console Bottom
Console Top
Nut 3/8-16NC
Pin Options:
Pin, Cotter (Prior to S/N 88136)
Pin, Hair (S/N 88136 to Present)
Screw 3/8-16NC x 4 1/2
Flatwasher 5/16
DUAL FUEL SWITCH INSTALLATIONS
Switch, Toggle
O-Ring
HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL)
UL Machines
2
1
Switch, Toggle
O-Ring
SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
8FT PLATFORM
Switch, Pushbutton
Decal - Soft Touch Override
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
501
502
503
504
505
PART NUMBER
QTY.
0270814
0273484
0273485
0272742
Ref.
Ref.
Ref.
Ref.
Ref.
4360232
0721003
4761000
3311001
1
2
4
2
1
4460598
4460426
DESCRIPTION
PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
Non-UL Spec 800A & 800AJ - S/N 69000 to S/N 74427
Non-UL Spec 800A - S/N 74427 to Present
Non-UL Spec 800AJ - S/N 74427 to Present
UL Machines
REV.
3/E
B
B
1/A
Non-UL Spec Machines Use Items 501-505

Breaker, Circuit - 15Amp (S/N 69000 to S/N 74427)
Bolt #10-24NC x 3/8 (S/N 69000 to S/N 74427)
Lockwasher #10 (S/N 69000 to S/N 74427)
Nut #10-24NC (S/N 69000 to S/N 74427)
Connector, Strain Relief Options:
ANSI Spec Machines (S/N 69000 to S/N 74427)
ANSI Spec Machines (S/N 74427 to Present)
UL Spec Machines Use Items 506-513
Holder, Fuse
Fuse 10 Amp
Screw
Flatwasher
Lockwasher
Nut
Flatwasher, Nylon Shoulder
506
507
508
509
510
511
512
513
4460598
2400067
2400068
3910608
4750600
4760600
3310601
4740455
1
1
1
2
3
2
2
2
0271340
4360328
3790012
Ref.
1
1
JIB SWITCH INSTALLATION (OPTIONAL)

Switch, Toggle
O-Ring
601
0258945
4360331
3790012
Ref.
1
1
STEER SWITCH (4WS) INSTALLATION (OPTIONAL)

Switch, Toggle
O-Ring
701
0271941
Not Used
1702676
Not Used
4360331
3790012
Ref.
CONSOLE BOX INSTALLATION
801 to 804
805
806 to 808
809
0256631
0256633
901
1702387
1703085
3121176
Decal - Horn
1
1
Switch, Toggle (4WD)

O-Ring
Ref.
Ref.
Ref.
1
LIGHT PANEL DECAL INSTALLATION OPTIONS:

ANSI Spec
Japanese Spec
Decal Options:
ANSI Spec
Japanese Spec
800A 800AJ
4-15
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING & LIFT)
22
22
21
21
19
18
2
11
9
3
6
1
9
6
5
17
8
4
13
20
14
15
10
16
16
16
12
23
4-16
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING & LIFT)
ITEM #
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121176
PART NUMBER
QTY.
1600317
Ref.
7019141
7019197
7003928
7022808
7019171
7019111
7019143
7019144
7019145
7019174
7003977
1
1
1
2
4
2
2
4
2
2
2
7019147
7019177
7022818
7019142
7003992
7003993
7003976
7019149
7022816
7019150
7022814
7022815
Not Serviced
7003953
7022817
7022819
4460871
2
2
2
2
2
2
4
1
1
1
1
4
4
1
8
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
A
Mechanical Assembly (Includes Base, Handle Cap & Rod & Item
18 Boot)
Spinning Cap Handle W/Rod
Spring
Cap, Lift
Plate
Bearing, Gear
Screw
Spacer, Cam
E-Clip
Spacer
Gear, Drive
Shaft Options:
Shaft, Short
Shaft, Long
Potentiometer
Plate
Washer
Nut
Gear, Slave
Setscrew
Screw
Gate
Boot
Bezel
Center, Detent
Washer
Screw
Plug, Male 8 Position (Natural)
Socket, Female
800A 800AJ
4-17
SECTION 4 PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER)
104
101
106
103
105
102
110
103
102
12
107
13
108
104
109
108
3
11
23
27
21
16
18
17
10
6
20
19
18
24
17
25
26
21
15
5
6
22
6
14
9A
CONNECT
TO PLUG
4-18
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER)
ITEM #
1
2
3
4
5
6
7
8
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
101
102
103
104
105
106
107
108
109
110
3121176
PART NUMBER
QTY.
1600318
Ref.
7022812
7019161
7003933
7019154
7022823
7003994
7022822
7003986
7022824
7022825
4460871
7019151
7019162
7003969
7003941
Not Serviced
7019115
7019155
7019111
7019110
7019112
7003946
7019103
Not Serviced
7019168
7003992
7003993
7003935
7019160
1
1
1
2
1
1
1
1
1
1
7
A/R
1
2
2
1
2
1
2
2
1
1
4
1
1
1
1
1
1
7022812
Ref.
7003972
7003973
7003980
7019167
7019164
7019165
7019166
7003983
7019194
7003989
1
2
4
4
1
1
2
2
1
2
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
A
Handle Assembly (See items 101-110 for Breakdown)

Boot and Sleeve
Gasket
Clamp, Wire
Bracket, Mounting
Screw
Plate, Pot Mounting
Strip, Terminal - 3 Position
Electric Assembly
Plug, Male - 8 Position (Black)
Socket, Female
Tie-Strap
Spring
Screw
Washer
Plate, Mounting (Left Side)
Stand-Off
Shaft 8mm
Bearing
Spacer, Head Gear
Washer
Spring, Return
Pin
Rivet
Plate, Mounting (Right Side)
Washer
Nut
Gear, Slave
Plate, Base
HANDLE ASSEMBLY
Boot, Switch
Half, Handle
Screw
Nut
Axle
Rocker
Switch, Micro
Setscrew
Coupling
Gasket
800A 800AJ
4-19
SECTION 4 PLATFORM
FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
6
16
12
6
16
8
7
17
3
22
12
14
10
20
21
11
23
6
16
4-20
800A 800AJ
3121176
SECTION 4 PLATFORM
FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121176
PART NUMBER
QTY.
0273824
0272427
0273706
Ref.
Ref.
Ref.
Ref.
0100011
0200048
0630462
0641414
0721005
A/R
2
8
8
4
1
0940134
0940103
0940133
1060341
1060903
Not Used
3311401
3311501
A/R
4
3575359
3574091
4240099
4360057
Not Used
4420068
7
2
8
8
2
SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:

6Ft/1.8m Platforms
8Ft/2.4m Platforms
8Ft/2.4m Platforms w/Fall Arrest
REV.
A
C
A

Arm, Switch Activator
Bolt, Carriage
Bolt 1/4-20NC x 1 3/4
Screw, Machine #10-24 x 5/8
Bumper Kit Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
8Ft/2.4m Platforms w/Fall Arrest
Wire Rope & Eyebolt Assembly
Nut 1/4-20NC
Nut 5/16-18NC
Plate, Striker Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
Switch, Limit
Tape, Yellow Adhesive

6Ft/1.8m Platforms
8Ft/2.4m Platforms
Base, Tie-Strap Mounting (Not Shown)
3841589
4846673
8
12
8
1
1
1
Flatwasher 1/4 Wide

Flatwasher 1/2 Wide
Rail, Soft-Touch Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
0272444
Ref.
4821397
4460425
4460049
4460234
Not Used
4751400
4751500
4751800
1
2
DESCRIPTION
SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT

SHOWN) (S/N 68374 TO PRESENT)
Counterweight (Located in Frame)
800A 800AJ
4-21
SECTION 4 PLATFORM
FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)
ITEM #
4-22
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 5
CYLINDER
3121176
800A 800AJ
5-1
SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
5-2
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
ITEM #
1
1A
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NUMBER
QTY.
1683078
Ref.
1684191
1
2
0961816
0962496
1683986
0961816
0962496
3480176
1683059
0961895
Not Used
3931720
4641162
2900770
2220886
2220885
4640858
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
3760367
Not Used
0630535
2901271
3121176
1
2
1
1
1
8
2
2
1
2
3
1
1
1
1
1
2
1
1
2
A/R
A/R
1
3
1
DESCRIPTION
AXLE LOCKOUT CYLINDER ASSEMBLY
REV.
I
Barrel Weldment
Bushing Options:
S/N 69000 to S/N 70075
Rod Weldment
Bushing Options:
S/N 69000 to S/N 70075
Piston
Head
Bushing
Bolt, Socket Head 7/16-14NC x 1 1/4
Cartridge, Valve (Counterbalance)
Seal Kit - 4641162 Valve (1 Per Assembly)
Plug, O-Ring
Plug, O-Ring
Valve, Bleeder
Wiper
Seal, Rod
O-Ring
Ring, Back-up
Ring, Wear
Ring, Wear
T-Seal
O-Ring
Ring, Back-up
Ring, Washer
Bolt 1/4-20NC x 1 1/8
Seal Kit (Includes Items 12-20)
800A 800AJ
5-3
SECTION 5 CYLINDER
FIGURE 5-2. UPRIGHT LEVEL CYLINDER ASSEMBLY
9
12
10
12
8
10
11
26
7
14
15
6
14
17
20
22
16
15
17
21
3
18
19
5
12
1
12
5-4
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-2. UPRIGHT LEVEL CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3121176
PART NUMBER
QTY.
Use 1684497
1684497
Ref.
Ref.
Ref.
1683544
1
1
1683819
0370034
1683071
3760374
3932240
3480237
0961901
4640509
2900792
4640605
2900792
2220883
2220888
0962102
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
0100063
0630537
2
2
1
2
1
1
1
1
1
A/R
A/R
A/R
3
2901526
1
1
8
1
1
1
1
1
1
2
1
4
DESCRIPTION
UPRIGHT LEVEL CYLINDER ASSEMBLIES:
Prior to S/N 97719 (Was p/n 1683546)
REV.
H
A
Rod Weldment
Barrel Weldment Options:
Cylinder Assembly p/n 1683546 (Prior to S/N 97719)
Cylinder Assembly p/n 1684497 (S/N 97719 to Present)
Head
Ring, Washer
Bolt, Socket Head 3/4 x 2 1/2
Piston
Bushing, Tapered
Cartridge, Valve
Cartridge, Valve
Plug, O-Ring
Plug, O-Ring
Bushing
Ring, Lock
Seal
Ring, Washer
Ring, Back-up
Wiper
Seal, Rod
Ring, Wear
O-Ring
Ring, Back-up
Loctite #RC609 (Not Shown)
Bolt
800A 800AJ
5-5
SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)
6
1A
1
8
8
6
26
11
14
13
15
10
15
16
14
17
19
21
20
22
18
16
12
2
5
3
4
5A
5-6
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)
ITEM #
1
1A
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3121176
PART NUMBER
QTY.
1683609
Ref.
1684089
0962336
1683053
3760368
3931516
1684090
0962336
4640509
2900792
Not Used
2220883
2220885
3480210
0961893
1
2
1
1
8
1
2
2
2
4566471
4100100
3900141
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
0100063
0630534
4
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
A/R
A/R
A/R
3
2901303
DESCRIPTION
JIB LIFT CYLINDER ASSEMBLY
REV.
G
Barrel Weldment
Bushing
Head
Washer, Ring
Bolt, Socket Head 5/16-18NC x 2
Rod Weldment
Bushing
Cartridge, Valve (Counterbalance Non-Vented)
Plug, O-Ring
Plug, O-Ring
Piston
Bushing, Tapered
Spacer, Tube Options:
S/N 69000 to S/N 79613
Setscrew 1/4-20NC x 1/4 (S/N 69000 to S/N 79613)
Ring, Lock
Seal, Piston
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Seal
Wiper
Ring, Wear
800A 800AJ
5-7
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM
19
21
19
26
24
31
4
17
16
11
10
11
22
16
18
15
14
30
7
6
13
12
19
19
5-8
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3121176
PART NUMBER
QTY.
DESCRIPTION
1683547
Ref.
1683821
1683549
3480238
0961901
2220888
1683071
3760374
3932240
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0962102
Not Used
4640509
2900792
2180615
0100011
4641027
0100038
2220883
Not Used
Not Used
0100063
Kit
0630537
1
1
1
1
1
1
1
8
Barrel Weldment
Rod Weldment
Piston
Bushing, Tapered
Plug, O-Ring
Head
Washer, Ring
Bolt, Socket Head 3/4 x 2 1/2
1
2
1
1
1
1
2
1
1
4
O-Ring
Ring, Back-up
Wiper
Seal, Rod
O-Ring
Ring, Back-up
Ring, Wear
T-Seal
Seal
Bushing, Garmax
1
1
1
A/R
1
A/R
1
Cartridge, Valve
Orifice
Check, Valve
Plug
A/R
1
3
2901514
Loctite RC609 (Not Shown)

Ring, Wear
Bolt
Seal Kit (Includes Items 10-18 & 30)
MAIN BOOM LIFT CYLINDER ASSEMBLY
800A 800AJ
REV.
J
5-9
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM
10
1
10
7
6
8
6
26
21
14
15
17
16
17
5
15
14
18
19
20
13
12
2
22
10
10
5-10
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3121176
PART NUMBER
QTY.
DESCRIPTION
1683537
Ref.
1683823
1683818
Not Used
1683539
3480236
2220883
2220888
4640509
2900792
4640605
2900792
0962102
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0961903
3932240
0100011
0100038
0100063
0630536
1
1
Barrel Weldment
Head
1
1
2
1
1
1
1
1
4
Rod Weldment
Piston
Plug, O-Ring
Plug, O-Ring
Cartridge, Valve
Cartridge, Valve
Bushing, Garmax
1
1
2
2
1
2
1
1
1
1
8
A/R
A/R
A/R
3
2901537
TOWER LIFT CYLINDER ASSEMBLY
REV.
G
O-Ring
Ring, Lock
Seal
Ring, Lock
O-Ring
Ring, Back-up
Ring, Wear
Seal
Wiper
Bushing, Tapered
Capscrew, Socket Head 3/4 x 2 1/2
Bolt
800A 800AJ
5-11
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY - 800A
8
24
3
11
18
10
22
15
16
15
11
14
21
20
12
17
7
13
19
9
5-12
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY - 800A
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3121176
PART NUMBER
QTY.
1683608
Ref.
0100011
0100038
0962185
0961951
0962155
0962156
1683050
1684114
1684115
3480232
Kit
Kit
3760367
Kit
Kit
Kit
Kit
3900139
3931516
Kit
Kit
Kit
0100063
0630534
A/R
A/R
1
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
8
1
1
1
A/R
3
2901549
DESCRIPTION
MASTER CYLINDER ASSEMBLY
REV.
F

Bushing, Tapered
Bushing, Garmax
Bushing, Garmax
Spacer, Tube
Head
Barrel
Rod
Piston
Ring, Wear
Ring, Back-up
Ring, Washer
Ring, Wear
Ring, Back-up
O-Ring
O-Ring
Capscrew 5/16-18NC x 1
Wiper
Seal
T-Seal
Loctite #RC 609 (Not Shown)
Seal Kit - 1683608 Cylinder (Includes Items 11,12, 14-17 & 20-22)
800A 800AJ
5-13
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY - 800AJ
12
21
10
22
13
14
16
14
12
21
17
15
11
18
7
19
20
9
5-14
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY - 800AJ
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121176
PART NUMBER
QTY.
1683682
Ref.
0100011
0100038
0630535
0961894
0961951
0962155
1683055
1684125
1684126
3480188
Kit
Kit
Kit
Kit
3760369
Kit
Kit
3931620
Kit
Kit
Kit
4566468
0100063
A/R
A/R
3
1
2
1
1
1
1
1
2
2
1
2
1
1
1
8
1
1
2
1
A/R
2901301
DESCRIPTION
MASTER CYLINDER ASSEMBLY
REV.
C

Capscrew, Socket Head 1/4-20NC x 1
Bushing, Tapered
Bushing, Garmax
Bushing, Garmax
Head
Barrel
Rod
Piston
Ring, Wear
Ring, Lock
Ring, Back-up
Ring, Back-up
Ring, Washer
O-Ring
O-Ring
Seal, Rod
Wiper
Seal
Spacer, Tube
Seal Kit - 1683682 Cylinder (Includes Items 11-14, 16, 17 & 1921)
800A 800AJ
5-15
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES
5
25
24
10
9
7
4
12
20
11
20
16
17
16
12
23
14
13
18
15
6
22
19
21
5
8
5
5-16
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES
ITEM #
1
2
3
4
PART NUMBER
QTY.
1683610
1684408
1683677
1684228
Ref.
Ref.
Ref.
Ref.
Ref.
0100011
0100038
0630535
A/R
A/R
3
1
0961902
0961894
5
4
0961947
0961951
1
1683074
1683055
1
1683642
0370022
1683678
1684230
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3121176
1
1683643
3850018
1683680
1684232
2220883
2220885
3480233
3480188
Kit
Kit
Kit
3760369
Kit
Kit
Kit
3931620
Kit
Kit
Kit
4567434
4566468
4640605
2900792
6
1
1
2
1
2
1
2
1
1
8
2
1
1
1
1
1
DESCRIPTION
SLAVE CYLINDER ASSEMBLIES:
800A (S/N 69000 to S/N 80872)
800AJ (S/N 69000 to S/N 70336)
REV.
E
A
B
A

Capscrew, Socket Head 1/4-20NC x 1
Bushing, Tapered Options:
800A
800AJ
Bushing, Garmax Options:
800A
800AJ
Head Options:
800A
800AJ
Barrel Options:
800A (S/N 69000 to S/N 80872)
800AJ (S/N 69000 to S/N 70336)
Rod Options:
800A (S/N 69000 to S/N 80872)
800AJ (S/N 69000 to S/N 70336)
Plug
Plug
Piston Options:
800A
800AJ
Ring, Lock
Ring, Back-up
Ring, Wear
Ring, Washer
Ring, Back-up
O-Ring
O-Ring
Seal
Wiper
Seal
800A
800AJ
Valve, Cartridge
800A 800AJ
5-17
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES (CONTINUED)
ITEM #
PART NUMBER
QTY.
25
4640932
7011112
0100063
1
1
A/R
26
1
2901556
2901301
5-18
DESCRIPTION
REV.
Valve, Cartridge
Seal Kit Options (Includes Items 12-14, 16-18 & 20-22)

800A
800AJ
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLIES (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
5-19
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY
14
5
14
1
2
7
11
3
8
9
10
13
12
14
6
4
5-20
14
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-9. STEER CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3121176
PART NUMBER
QTY.
1683740
Ref.
7017210
7017211
Kit
Kit
7023023
7017236
7017213
Kit
Kit
Kit
Kit
7017214
Kit
0961977
1
1
1
1
1
1
1
1
1
1
1
1
1
4
7017215
DESCRIPTION
STEER CYLINDER ASSEMBLY
REV.
B
Locknut
Piston
Seal
O-Ring
Barrel Weldment
Rod Weldment
Head
O-Ring
Ring, Back-up
Ring, Retainer
Seal
Nut, Spanner
Wiper
Bushings
Seal Kit (Includes Items 3, 4, 8-11 & 13)
800A 800AJ
5-21
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN
18
26
26A
20
4
11
16
23
21
16
21
23
25
5
16
10
12
14
3
17
22
13
8
15
24
3
19
5-22
10
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN
ITEM #
1
2
3
4
5
PART NUMBER
QTY.
1683607
1683672
Ref.
Ref.
Ref.
0100011
0100038
0641806
0961897
A/R
A/R
4
1
1
0962219
0962524
6
1
1683647
1683673
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26A
27
3121176
1
1683648
1683675
1683663
2220885
3340838
3480234
3570775
Kit
Kit
Kit
Kit
Kit
3931448
3931664
0630535
Kit
Kit
Kit
Kit
Kit
4641033
7024508
0100063
1
1
2
1
1
2
1
2
3
1
4
8
3
2
1
2
1
1
1
2
A/R
2901712
DESCRIPTION
TELESCOPE CYLINDER ASSEMBLIES:
800A
800AJ
REV.
G
G

Bolt 1/2-13NC x 3/4
Bushing, Tapered
S/N 69000 to S/N 71952
Barrel Options:
800A
800AJ
Rod Options:
800A
800AJ
Head
Plug, O-Ring
Pad, Wear
Piston
Plate
Ring, Wear
Ring, Back-up
Ring, Wear
O-Ring
O-Ring
Bolt 1/4-20NC x 1 1/8
Ring, Back-up
Seal, Rod
Ring, Wear
Wiper
T-Seal
Valve Assembly (No serviceable parts - sold as assembly only)
O-Ring
Seal Kit - 1683607 & 1683672 Cylinders (Includes Items 13-17

& 21-25)
800A 800AJ
5-23
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER
25
30
24
22
23
24
26
18
5
16
17
15
14
15
17
16
13
11
12
10
9
20
21
35
27
34
24
36
19 34
32
34
33
5-24
19
800A 800AJ
3121176
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32A
33
34
35
36
3121176
PART NUMBER
QTY.
1683606
Ref.
1683632
1683629
3480211
0961897
0630535
4567413
3931508
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
2220886
2220885
1683061
3760370
3340834
3340833
4711600
0641552
3271605
3931720
0100038
0100011
2220883
0100063
4641032
7024397
3931448
1320011
3572604
3572605
1
1
1
1
3
1
1
1
1
1
1
2
1
2
2
2
1
2
1
1
1
1
10
3
2
2
A/R
A/R
1
A/R
1
2
4
1
1
1
2901273
DESCRIPTION
TELESCOPE CYLINDER ASSEMBLY
REV.
J
Barrel Weldment
Rod Weldment
Piston
Bushing, Tapered
Bolt 1/4-20NC x 1 1/8
Spacer, Tube
Bolt, Socket Head 5/16-18NC x 1/2
Wiper
Seal
O-Ring
Ring, Back-up
Ring, Wear
O-Ring
Ring, Back-up
Seal
Ring, Lock
Plug, O-Ring
Plug, O-Ring
Head
Ring, Washer
Pad, Support
Pad, Support
Bolt 5/16-18NC x 6 1/2
Locknut 3/8-16NC
Plug, O-Ring
Valve Assembly (No serviceable parts - sold as assembly only)
O-Ring
Capscrew 1/4-20NC
Clamp
Plate, Proximity Switch Target
Plate, Proximity Switch Mount
800A 800AJ
5-25
SECTION 5 CYLINDER
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER (CONTINUED)
ITEM #
5-26
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 6
HYDRAULIC
3121176
800A 800AJ
6-1
SECTION 6 HYDRAULIC
101
109
102
101
109
108
104
103
107
OSC
AXLE
PORT
P
105
PORT #7
CASE DRAIN
106
110
102
V
P
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
V
P
MACHINES WITHOUT TOW PACKAGE

BUILT S/N 83332 TO PRESENT
6-2
800A 800AJ
9
11
9
V
P
EXISTING DRIVE
MOTOR CASE DRAIN
HOSE (4WD ONLY)
(4WD)
(4WD)
14
(4WD)
15
16
(2WD)
TO SWIVEL
PORT #7
FLOW DIVIDER/
COMBINER
VALVE
13
12
13
10
LOCKOUT VALVE
V
P
ALL MACHINES BUILT S/N 69000 TO S/N 83332 AND

MACHINES WITH TOW PACKAGE BUILT S/N 83332 TO PRESENT
3121176
SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
101
102
103
104
105
106
107
108
109
110
3121176
PART NUMBER
QTY.
2792367
Ref.
2220603
2220635
2750920
2220490
2220371
2752648
2752611
2220619
2220582
2750760
2751906
2220711
2220415
2220602
2220811
2220577
1
1
2
1
2
1
1
1
2
1
2
1
2
1
1
1
2792648
Ref.
2110406
2110606
2110408
2170504
2170506
2170406
2753629
2753630
2753624
2753627
2
2
1
1
1
1
2
1
2
1
DESCRIPTION
AXLE LOCKOUT HYDRAULIC DIAGRAM
Note: Use for All Machines Built S/N 69000 to S/N 83332 and
Machines with Tow Package Built S/N 83332 to Present
REV.
2/B
Fitting, Straight
Fitting, Tee
Hose
Fitting, Tee
Fitting, Straight
Hose
Hose
Fitting, Reducer
Fitting, Straight
Hose
Hose
Fitting, Tee
Fitting, Straight
Fitting, Tee
Fitting, Reducer
Fitting, Straight
AXLE LOCKOUT HYDRAULIC DIAGRAM
Note: Machines without Tow Package Built S/N 83332 to
Present
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Tee
Fitting, Tee
Fitting, Tee (Prior to S/N 97962)
Hose
Hose
Hose
Hose
800A 800AJ
6-3
6-4
38
77
800A 800AJ
12
13
40
27
26
11
25
44
RIGHT REAR
DRIVE MOTOR
10
5
24
40
44
41
REF. HYD. LOCKOUT DIA.
58
76
39
REAR AXLE
19
34
14
46
43
45
45
54
36
52
42
56
53
32
11
14
14
48
29
51
35
33
50
30
35 30
14
32
47
11
31
19
37
55
15
49
25
18
28
78
21
23
58
28
59
17
16
37
22
60
61
75
63
62
66
67
79
68
74
73
71
74
64
73
75
71
66
64
2792362_F
HYDRAULIC OIL TANK
29
74
65
66
LEFT STEER
CYLINDER
20
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 69000 TO S/N 83332)
3121176
SECTION 6 HYDRAULIC
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3121176
PART NUMBER
QTY.
2792362
Ref.
2220498
2220240
2220415
2220365
2220710
2220465
2220374
2220373
2220500
2220363
2220466
2220504
2220362
2220582
2220646
2220999
2220618
2220479
2220602
2220380
2220609
2220596
2220628
4641076
2220235
2221029
2220605
2220375
2220451
2220600
2220516
2220377
2220366
2220810
2220237
2220242
2220811
2752575
2752514
2753036
2751011
2752977
2752518
2752265
2752266
2752345
2752363
2
2
8
3
1
4
4
1
1
1
3
1
1
5
2
1
1
1
2
1
1
1
1
1
2
1
1
2
2
2
1
2
1
1
2
1
2
1
1
2
1
1
1
2
2
1
1
DESCRIPTION
DRIVE HYDRAULIC DIAGRAM - 2WD
REV.
8/F
Fitting, 45
Fitting, Plug
Fitting, Straight
Fitting, 45
Fitting, Reducer
Fitting, 90
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, Tee
Fitting, 90
Fitting, Tee
Fitting, Tee
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Reducer
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, Reducer
Fitting, 90
Fitting, 90
Valve, Restrictor (.021)
Fitting, Plug
Fitting, Orifice (.031)
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Cap
Fitting, Straight
Fitting, 90
Fitting, Straight
Fitting, Plug
Fitting, Plug
Fitting, Straight
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
800A 800AJ
6-5
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 69000 TO S/N 83332) (CONTINUED)
6-6
ITEM #
PART NUMBER
QTY.
DESCRIPTION
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
2751017
2752498
2751500
2752365
2752366
2751399
2753417
2751397
2752942
Not Used
2752494
2752453
2752514
2752573
2752754
2752673
2220501
2220490
2220473
2220371
2753117
Not Used
Not Used
2753087
Not Used
2752648
4100058
2752489
2220711
2752581
2220577
4100059
1
1
1
1
1
1
1
2
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
3
1
1
1
1
1
4
2
2
2
2
Hose
Hose
Hose
Hose
Hose
Hose
Fitting, 45
Fitting, Tee
Fitting, 90
Fitting, Straight
Hose
Hose
2
4
2
1
1
1
2
Hose
Sleeve, Nylon (12in/30.5cm Pieces)
Hose
Fitting, Tee
Hose
Fitting, Straight
Sleeve, Nylon (8in/20cm Pieces)
800A 800AJ
REV.
3121176
SECTION 6 HYDRAULIC
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-7
6-8
39
52
49
52
39
48
44
58
49
58
44
40
45
45
51
45
45
50
51
40
59
60
57
59
42
60
21
46
61
800A 800AJ
24
22
14
47
53
17
12
20
54
14
46
13
19
15
56
45
45
38
43
41
23
43
11
62
7
9
25
43
26
11
63
6
7
18
43
32
43
69
36
37
27
28
34
43
30
33
31
66
68
31
29
32
68
31
35
66
67
67
64
65
65
64
10
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 83332 TO PRESENT)
3121176
SECTION 6 HYDRAULIC
ITEM #
PART NUMBER
QTY.
2792693
2792712
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2220466
2220940
2220374
2220582
2220646
2220999
2220618
8
9
2220479
2220602
10
11
2220380
2220375
12
13
14
15
2220451
2220468
2220377
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3121176
2220366
2220596
2220810
2220237
2220811
2752997
2752365
2752366
2751399
2753417
2752434
2752942
2752494
2752453
2752754
2752673
2220501
2220473
4100058
2752489
4100059
3
1
2
1
2
1
A/R
1
2
1
A/R
2
1
1
A/R
2
1
1
1
2
1
1
2
A/R
2
1
1
1
1
1
1
1
2
1
1
1
2
2
4
2
2
DESCRIPTION
S/N 83332 to S/N 87266
REV.
4/D
4/D
Fitting, 90
Fitting, 90
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Straight Options:
Prior to S/N 88934
Fitting, Straight
Fitting, Tee Options:
S/N 83332 to S/N 85469
Fitting, Straight
S/N 83332 to S/N 85469
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90 Options:
S/N 83332 to S/N 85469
Fitting, Straight (S/N 83332 to S/N 85469 Only)
Fitting, Plug
S/N 83332 to S/N 85469
Hose
Hose
Hose
Hose
Hose Options:
S/N 83332 to S/N 85469 Only
Hose
Hose
Hose
Hose
Hose
Fitting, 45
Fitting, 90
Sleeve, Nylon (12 in) (Prior to S/N 99884)
Hose
800A 800AJ
6-9
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (S/N 83332 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
34
35
36
37
38
2751500
2220738
2220386
2220622
1
1
1
1
1
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
6-10
2111616
2151616
2110404
2110406
2110408
2130808
2110606
2110808
2111212
2111616
2150406
2170508
2170504
2170516
2754401
2753725
2753550
2753622
Not Used
2753635
2753685
2754240
2754238
2753688
2754402
2754242
2754243
2130606
2150606
2170506
2753625
2753626
2753627
DESCRIPTION
2
2
1
1
6
2
6
2
1
1
2
1
2
2
1
1
Hose
Fitting, Straight
Fitting, 90
Fitting, Reducer
Fitting Options:
S/N 83332 to S/N 85469 (Straight)
S/N 85469 to Present (45)
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, Tee
Fitting, Tee
Fitting, Tee
Hose
Hose
Hose
Hose
1
1
2
2
2
1
1
1
5
2
2
2
2
2
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Fitting, 90
Fitting, 45
Fitting, Tee
Hose
Hose
Hose
800A 800AJ
REV.
3121176
SECTION 6 HYDRAULIC
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-11
BRAKE
800A 800AJ
39
40
39
3
26
27
11
25
2-SPEED
VALVE
REF. HYD.
LOCKOUT DIA.
13
***IMPORTANT***
FOR CIRCUIT TROUBLE SHOOTING
REFER TO HYDRAULIC SCHEMATIC
2792351
41
34
AUX
PORT #5
35
45
42
43
47
44
X-- DENOTES A NON-STRAIGHT

HOSE END
RIGHT REAR
DRIVE MOTOR
68
12
86
38
37
BRAKE
LEFT REAR
DRIVE MOTOR
REAR
AXLE
3
62
1
2
66
63
35
48
A
M2
1
2
M4
25
30
11
33
14
DRIVE PUMP
UPPER
CASE
PORT
32
NOTE:
REMOVE O-RING
PLUGS & INSTALL
#14
29
61
28
65
1
19
28
SWIVEL
PORTING
21
23
58
3
1
BRAKE
VALVE
68
69
17
16
1
22
55
57
54
59
DRIVE PUMP
SUCTION
LOWER
CASE
PORT
1
19
31
FRONT
PORT #7
CASE DRAIN
15 18
60
CHARGE
30
49
REAR
PORT #7
CASE DRAIN
FRONT
PORT
FRONT
REAR
PORT
#6
PORT PORT
#1
#2
FORWARD
#1
1 4
2
M1
14
32
1
2
FORWARD
FLOW DIVIDER/
COMBINER
M3
14
24
FREE
FLOW
1
2 87
REAR
PORT #2
REAR
PORT #5
REVERSE
48
***IMPORTANT***
THIS HOSE MUST
CONNECT TO THE REAR
PORT ON DRIVE PUMP
& TO THE INLET PORT
OF CHARGE FILTER.
19
64
FRONT
PORT #5
36
1
2
70
71
73
2
89
51
9
56
51
2
89
B
6-12
A
DUAL REVERSE
FLOW DIVIDER/COMBINER
72
10
BRAKE
11
29
CASE
DRAIN
AUX
PUMP
SUCTION
CYLINDER
PUMP
SUCTION
DRIVE
PUMP
SUCTION
74
STEER
CYL.
20
79
74
OUT
HYDRAULIC
OIL TANK
RETURN
FILTER
84
74
76
STEER
CYL.
81 76
PORT#4
STEER
75
83
84
MAIN
CONTROL
VALVE
76
77
78
83
75
81
79
PORT#3
STEER
50
46
84
50
11
BRAKE
RIGHT FRONT
DRIVE MOTOR
52
13
12
53
LEFT FRONT
DRIVE MOTOR
FRONT
AXLE
SECTION 6 HYDRAULIC
3121176
SECTION 6 HYDRAULIC
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3121176
PART NUMBER
QTY.
2792363
Ref.
2220811
2220500
2220415
2220365
2220711
2220800
2220374
2220373
2220502
2220499
2220466
2220504
2220362
2220582
2220646
2220999
2220618
2220479
2220602
2220380
2220609
2220596
2220628
4640778
2220235
2221029
2220605
2220375
2220451
2220600
2220517
2220377
2220366
2220810
2220237
2220242
2752514
2752575
2753036
2751011
2752977
2752518
2753155
2753161
2753162
4100059
2751017
11
11
8
4
1
6
5
1
2
1
4
4
2
5
2
1
1
1
3
1
1
1
1
1
2
1
1
2
2
2
1
2
1
1
2
1
1
1
2
1
1
1
1
2
1
2
1
DESCRIPTION
REV.
12/J
Fitting, Reducer
Fitting, 45
Fitting, Straight
Fitting, 45
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 45
Fitting, 45
Fitting, 90
Fitting, Tee
Fitting, Tee
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Reducer
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, Reducer
Fitting, 90
Fitting, 90
Valve, Restrictor (.030)
Fitting, Plug
Fitting, Orifice (.031)
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Cap
Fitting, Straight
Fitting, 90
Fitting, Reducer
Fitting, Plug
Fitting, Plug
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Sleeve, Nylon (8in/20cm Pieces)
Hose
800A 800AJ
6-13
SECTION 6 HYDRAULIC
ITEM #
PART NUMBER
QTY.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
2752363
2752498
2752592
2753035
2752516
2752514
2752591
2752949
2751906
2753157
2753158
2753159
2751500
2752365
2752366
2751399
2753417
2751397
2752942
Not Used
2752494
2752453
2752514
2752573
2752670
2752673
2220501
2220490
2220473
2220371
2753117
2752489
Not Used
2753087
Not Used
2752648
4100058
Not Used
2752581
2221030
Not Used
2220833
4100051
2
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
3
1
1
1
1
1
4
2
4
2
2
2
Hose
Hose
Hose
Hose
Hose
Hose
Fitting, 45
Fitting, Tee
Fitting, 90
Fitting, Straight
Hose
Hose
Hose
2
4
Hose
Sleeve, Nylon (12in/30.5cm Pieces)
1
1
Hose
Fitting, Nipple
2
1
Fitting, Reducer
Sleeve, Nylon (S/N 69000 to S/N 71678)
6-14
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 6 HYDRAULIC
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-15
6-16
800A 800AJ
18
68
64
19
70
78
47
30
47
78
19
51
74
51
48
20
69
20
17 77
45
30
45
17
54
71
31
72
71
66
73
54
73
46
66
72
73
41
67
65
65
67
15
59
34
13
21
27
55
38
11
40
27
13
21
19
19
14
24
39
12
76
16
50
19
6
8
39
33
29
25
42
23
18
44
23
32
75
61
5
1
10
29
55
23
62
23
53
61
61
56
28
28
53
35
36
37
23
26
43
30
43
28
28
22
49
22
57 60
58
23
30
52
26
SECTION 6 HYDRAULIC
3121176
SECTION 6 HYDRAULIC
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
3121176
PART NUMBER
QTY.
2792637
2792711
2792745
Ref.
Ref.
Ref.
Ref.
2220811
2220374
2220582
2220646
2220999
2220618
2220479
2220602
2220380
2220375
2220451
2220468
2220377
2220366
2220596
2220810
2170350
2110406
2110606
2110808
2110812
2111616
2130404
2130808
2131616
2130604
2130406
2150406
2150812
2170408
2170504
2220237
2752434
2752997
2751399
2752754
2752673
2751500
2752942
2752494
2752365
2752366
2752453
1
2
1
2
1
2
1
1
1
1
1
1
2
1
1
1
2
3
5
4
2
4
4
1
1
2
2
4
2
4
1
1
1
1
1
1
1
1
2
1
1
1
DESCRIPTION
With Artic Package
REV.
4/D
2/B
2/B
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90 Options:
S/N 83332 to S/N 85469
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, 90
Fitting, 90
Fitting, 90
Fitting, 90
Fitting, 45
Fitting, 45
Fitting, Tee
Fitting, Tee
Fitting, Plug
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
800A 800AJ
6-17
SECTION 6 HYDRAULIC
ITEM #
PART NUMBER
43
44
45
46
47
48
49
50
51
52
QTY.
2
2753549
2754718
2753540
2753537
2754401
2753550
2754337
2754044
2753622
2754719
2753626
2753686
1
1
1
1
2
1
Hose Options:
Without Artic Package
With Artic Package
Hose
Hose Options:
Prior to S/N 99884
Hose
Hose
Hose
Hose Options:
With Artic Package
Hose
Hose
Hose Options:
With Artic Package
Hose Options:
With Artic Package
Hose
Hose
Hose Options:
With Artic Package
Fitting, 90
Fitting, Straight
Fitting, Straight
Fitting, Reducer
Fitting, 90
Fitting, 45
2
2
2
4
2
2
2
2
2
4
2
1
1
1
1
Fitting, 45
Fitting, 45
Fitting, Tee
Fitting, 90
Fitting, 90
Hose
Hose
Hose
Hose
Fitting, 90
Fitting, Reducer
Hose
Fitting, Straight
1
2
1
2
1
3
1
2
2
2753628
2754720
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
6-18
3
2753970
2754743
2753971
2753634
2753633
2754744
2220386
2220738
2220373
2220622
2220466
2151616
Not Used
2220501
2150606
2170506
2130606
2220473
2753627
2752489
2753626
2753625
4100058
4100059
2220940
2220591
2754338
2110404
DESCRIPTION
3
2
1
800A 800AJ
REV.
3121176
SECTION 6 HYDRAULIC
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-19
6-20
800A 800AJ
35
P1
V1
LIFT UP
V2
V1
LIFT DOWN
30
62
P2
V2
36
49
59
81
71
30
72
V2
V1
ROTATOR
ACTUATOR
25
68
PORT BLOCK
ON TOWER
TELE CYL.
TELESCOPE IN
66
67
13
77
21
MASTER
CYL.
74
55
18
80
CAM VALVE
LOCATED
INSIDE
TURNTABLE
73
21
69
19
R E
EXTEND-A-REACH
CYLINDER
TELESCOPE OUT
34
19
RELIEF VALVE
LOCATED IN
UPRIGHT
22
24
78
23
34
31
V1
23
CAM VALVE LOCATED

AT END OF
LOWER BOOM
32
P1
V2
X
B
X
BRAKE
SWING MOTOR
85
30
60
PORT BLOCK
ON LOWER
LIFT CYL.
65
V1
20
PORT BLOCK
ON UPRIGHT
LIFT CYL.
41
V2
70
43
19
UPPER
LIFT CLY.
37
75
84
12
14
76
V2
SLAVE
CYL.
V1
M7
13
82
71
73
TOWER
LIFT
DOWN
43
10
11
12
39
MOTOR
10
11
12
2
39 25
42
M2
LS
MP
44
MT
86
10
11
12
39
46
21
40
20
50
TOWER
LIFT
UP
51
PORT P1
BACK SIDE OF
VALVE BLOCK
AUX. PUMP.
M3
15
14
OPPOSITE SIDE
OF MAIN VALVE
USE WITH HOSES COMING OUT

OF THE TOWER BOOM POWERTRACT.
DO NOT RUN WIRES THROUGH.
57
83
11
12
39
800AJ
ONLY
9
4
9
38
10 47
11
12
39
10
11
15
M4
18
48
17
16
79
77
16
28
IN
52
54
53
X
45
OUT
CASE
PORT
27
CYLINDER
PUMP
SUCTION
DRIVE PUMP
SUCTION
HYDRAULIC OIL TANK
29
IMPORTANT
PORT LOCATED ON THE INSIDE
OF THE FILTER NEXT TO THE
OUTLET PORT.
AUX.
PUMP
SUCTION
RETURN
FILTER
56
17
58
SECTION 6 HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM
3121176
SECTION 6 HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3121176
PART NUMBER
QTY.
DESCRIPTION
2792365
2792366
Ref.
Ref.
2220381
2220415
2753199
2220373
2220500
2220947
2220376
2220593
2220371
2220873
2220428
2220429
2220502
2220737
2220478
2220451
2752453
2753200
2220466
2220582
2220473
2220602
2220999
2220619
2220605
Not Used
2220765
2220379
2220574
2220596
2220385
2220618
Not Used
2220852
2753197
2753196
2220490
4567139
0100020
2753216
2753195
2753231
2753010
2752468
2752721
2
A/R
1
6
3
1
1
2
A/R
4
A/R
A/R
1
1
1
1
1
1
A/R
A/R
A/R
1
2
1
2
Fitting, Straight
Fitting, Straight
Hose
Fitting, Straight
Fitting, 45
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Quick Disconnect
Fitting, Dust Cap
Fitting, 45
Split Flange Kit #24
Split Flange Kit #16
Fitting, Straight
Hose
Hose
Fitting, 90
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Tee
Fitting, Reducer
Fitting, Tee
1
1
1
A/R
1
1
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, 90
Fitting, Tee
Fitting, Reducer
2
1
1
2
1
A/R
1
1
1
2
1
1
Fitting, Straight
Hose
Hose
Fitting, Tee
Tube
Hose
Hose
Hose
Hose
Hose
Hose
STANDARD HYDRAULIC DIAGRAM

800A
800AJ
800A 800AJ
REV.
10/H
12/K
6-21
SECTION 6 HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
PART NUMBER
QTY.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2752438
2753192
2752494
2753008
2752674
4640780
2753118
2220775
2220635
2220609
2752463
2220577
2753122
2752768
2752930
Not Used
2752462
Not Used
Not Used
2753189
2752767
2752766
2753190
2753191
2752978
2752585
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Hose
Hose
Hose
Hose
Hose
Fitting, Check Valve
Hose
Fitting, 90
Fitting, Tee
Fitting, Reducer
Hose
Fitting, Straight
Hose
Hose
Hose
Hose
2
1
1
1
1
1
2
3
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose Options:
800A
800AJ
Hose
Hose
Hose
Hose Options:
800A
800AJ
Fitting, 45
Tube
Fitting, Reducer Options:
800A
800AJ
Hose Options:
800A
800AJ
Hose Options:
800A
800AJ
Protection, Nylon Hose (24in/61cm)
Fitting (800AJ Only)
Fitting, Straight
73
74
75
76
77
78
79
2753009
2753006
2753007
2753124
2753125
2753129
2753126
2220501
4567757
3
1
1
2
A/R
1
2
Not Required
2220591
80
2
Not Required
2753123
81
82
83
84
6-22
2
Not Required
2753128
4100062
2220873
2220947
2
1
1
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 6 HYDRAULIC
FIGURE 6-6. STANDARD HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
PART NUMBER
QTY.
85
86
2221036
2220950
1
1
1
2902456
2902457
2902459
2902457
3121176
DESCRIPTION
REV.
Fitting, 90
Fitting, 45
Hose Kit Options:

800A
Hose Kit (Includes Items 72 & 76) (S/N 88387 to Present)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73) (S/N 88387 to Present)
800AJ
Hose Kit (Includes Items 72, 76 & 81) (S/N 88387 to
Present)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73) (S/N 88387 to Present)
800A 800AJ
6-23
SECTION 6 HYDRAULIC
FIGURE 6-7. HYDRAULIC DIAGRAM LIST
ITEM #
6-24
PART NUMBER
QTY.
DESCRIPTION
REV.
Ref.
Note: Diagrams with asterick (*) are shown in the preceding

pages. Diagrams not shown are available from JLG service
department.
Ref.
2792367*
2792648/1283387*
2792367*
Ref.
Ref.
Ref.
Axle Lockout Hydraulic Diagram (Machines with Oscillating

Axle)
All Machines Built S/N 69000 to S/N 83332
Machine without Tow Package S/N 83332 to Present
Machine with Tow Package S/N 83332 to Present
2792362*
2792693*
2792712*
2792363*
2792637*
2792711*
2792364
2792699
2792710
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Drive Hydraulic Diagrams:

2WD/2WS Machines S/N 69000 to S/N 83332
2WD/2WS Machines S/N 87266 to Present
1282665
1283309
Ref.
Ref.
Ref.
Oil Cooler Hydraulic Schematic

Deutz Engine
Ford EFI Engine
2792365*
2792366*
Ref.
Ref.
Ref.
Standard Hydraulic Diagrams:

800A
800AJ
2792351
2792629
Ref.
Ref.
Ref.
Standard Hydraulic Schematic

S/N 69000 to S/N 83332
2792591
2792700/1283387
Ref.
Ref.
Ref.
Tow Bar Hydraulic Diagram

S/N 69000 to S/N 83332
800A 800AJ
3121176
SECTION 7
ELECTRICAL
3121176
800A 800AJ
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
ITEM #
PART NUMBER
DESCRIPTION
REV.
Ref.
Note: Diagrams with asterisks (*) are shown in the following

pages. Diagrams not shown are available from the JLG Service Department.
1282571
Ref.
COLD WEATHER START ELECTRICAL DIAGRAM
4933307
Ref.
DRIVE/STEER CUT-OUT ELECTRICAL DIAGRAMS
0257157/1282571
Ref.
ETHER START ELECTRICAL DIAGRAM
4932986
Ref.
ENGINE SHUTDOWN ELECTRICAL DIAGRAM (DEUTZ ENGINE

MACHINES OPTION)
Ref.
4933264
4933283
4933349
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
GENERATOR ELECTRICAL DIAGRAMS

2500W
110Volt (S/N 69000 to S/N 77500)
220 Volt (S/N 69000 to S/N 77500)
110/220 Volt (S/N 77500 to Present)
GM Engines - ANSI & ANSI Export Specs
7500W Options:
Caterpillar & Deutz Engines
Ford Engines
GM Engines
4933189
4922565
4933217
Ref.
Ref.
1
Ref.
GLOW PLUG DIAGRAM OPTIONS:

GLOW PLUG DIAGRAM (S/N 69000 TO S/N 73049)
Harness
GLOW PLUG DIAGRAM (S/N 73049 TO PRESENT)
4933231
4922643
3740049
Ref.
1
1
LIGHTS ELECTRICAL DIAGRAMS (NON-UL SPEC MACHINES)

Harness (Located in Ground Console Box)
Relay
4933273
4922855
3740049
Ref.
1
1
LIGHTS ELECTRICAL DIAGRAMS (UL MACHINES)

Harness (Located in Ground Console Box)
Relay
0256762/1282665
0272040/1283309
Ref.
Ref.
Ref.
OIL COOLER ELECTRICAL DIAGRAMS:

Deutz Engine
Ford EFI & GM Engine
4933218
Ref.
PLATFORM SOFT TOUCH SYSTEM ELECTRICAL DIAGRAM
0270814
0273484
0273485
0272742
Ref.
Ref.
Ref.
Ref.
Ref.
PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS

Non-UL Spec 800A/800AJ (S/N 69000 TO S/N 74427)
Non-UL Spec 800A (S/N 74427 TO PRESENT)
Non-UL Spec 800AJ (S/N 74427 TO PRESENT)
UL Spec MACHINES
0274207
Ref.
SLOPE SENSOR ELECTRICAL DIAGRAM
4933215
4933216
4933300
4933350
7-2
QTY.
800A 800AJ
3121176
FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
4933296
4933338
4933373
4933232
4933321
4933372
4933233
4933339
4933356
4933371
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
STANDARD ELECTRICAL DIAGRAMS:

Caterpillar Machines (S/N 69000 to S/N 87266)
Caterpillar Machines (S/N 87266 to S/N 99884)
Caterpillar Machines (S/N 99884 to Present)
Ford EFI Engine (S/N 69000 to S/N 87266)
Ford EFI Engine (S/N 87266 to Present)
GM Engine (Prior to S/N 99884)
GM Engine (S/N 99884 to Present)
1870134*
1870132*
Ref.
Ref.
Ref.
1870191*
Ref.
1870215*
Ref.
1870160*
Ref.
STANDARD ELECTRICAL SCHEMATICS

Non-UL Spec Machines with External Tilt (All Engines)
Non-UL Spec Machines with Internal Tilt (Deutz Engines S/N
69000 to S/N 85331 and All Caterpillar & Ford Engines Prior to
S/N 99884)
Non-UL Spec Machines with Internal Tilt (Deutz & GM Engines
S/N 85331 to S/N 99884)
Non-UL Spec Machines with Internal Tilt (Caterpillar, Deutz &
GM Engines S/N 99884 to Present)
UL Spec Machines
800A 800AJ
REV.
7-3
FIGURE 7-2. ELECTRICAL SCHEMATIC WITH EXTERNAL TILT
7-4
800A 800AJ
3121176
1870134 - C
3121176
800A 800AJ
7-5
7-6
800A 800AJ
3121176
187
1870134 - C
3121176
800A 800AJ
7-7
FIGURE 7-3. ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) (DEUTZ
S/N 69000 TO S/N 85331 AND ALL CATERPILLAR & FORD PRIOR TO S/N 99884)
7-8
800A 800AJ
3121176
1870132 - L
3121176
800A 800AJ
7-9
7-10
800A 800AJ
3121176
1870132 - L
3121176
800A 800AJ
7-11
7-12
800A 800AJ
3121176
187
1870132 L
3121176
800A 800AJ
7-13
FIGURE 7-4. ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) DEUTZ/GM (S/N
85331TO S/N 99884)
7-14
800A 800AJ
3121176
1870191 F
3121176
800A 800AJ
7-15
7-16
800A 800AJ
3121176
1870191 F
3121176
800A 800AJ
7-17
7-18
800A 800AJ
3121176
187
1870191 F
3121176
800A 800AJ
7-19
FIGURE 7-5. ELECTRICAL SCHEMATIC WITH INTERNAL TILT (NON-UL SPEC) CATERPILLAR, DEUTZ
& GM (S/N 99884 TO PRESENT)
7-20
800A 800AJ
3121176
1870215 A
3121176
800A 800AJ
7-21
7-22
800A 800AJ
3121176
1870215 A
3121176
800A 800AJ
7-23
7-24
800A 800AJ
3121176
187
1870215 A
3121176
800A 800AJ
7-25
FIGURE 7-6. ELECTRICAL SCHEMATIC (UL SPEC)
7-26
800A 800AJ
3121176
1870160 - B
187
3121176
800A 800AJ
7-27
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION
814A
146
147
201A 201D
813C 201B
813D 201C
30
31
SOFT TOUCH SYSTEM

LIMIT SWITCH
201
PLATFORM
WORK LIGHTS
144
813B
814B
815F
813A
806A
811E
813E
711
30
31
22
23
32 143
33 148
34
44
145
711A
GENERATOR
SWITCH
813J
813F
MAIN BOOM
ELEVATION
LIMIT SWITCH
206
25
26
30
31
TOWER BOOM
ELEVATION
LIMIT SWITCH
153
205
152
712
36
37
712A
BOOM CAPACITY
ANGLE LIMIT
SWITCH (TOWER)
201
153A
201C
201E
155 201F
152 201G
201H
202A
202B
202C
202E
30
31
30
31
PLATFORM
CONTROL
BOX
710
BOOM LENGTH
LIMIT SWITCH
204
204A
203A
431
440 433
439G
440A
557 311
TOWER
TELE & LIFT
PROXIMITY
SWITCHES
202
312
439A
202A
202B
439F
439C
427
439D
202C
439J
428 202E
525
202D
J8
301
439E
440A
440B
905B
210
202D
905B
905A
DIAGNOSTIC
ANALYZER
GROUND
CONTROL
BOX
43
37
905
713
206
(DEUTZ/GM
205
ONLY)
210
430
437 203
437
J4
J3
J2
J7
J1
439A
813G
813H
21
23
J8
145
710A
142
114
20
23
J2
J5 J6
J1
J7
FOOTSWITCH
155
811F
814C
43
37
438
HEADLIGHTS
307
308
439A
439 439A
426
432
438D
417
812A 439B
439H
310
439H
310
812
TAILLIGHTS
7-28
800A 800AJ
3121176
2500W
GENERATOR
806D
807A
807
208
807B 805G
GENERATOR
CONTROL BOX
806C
806C
809A
809B
809D
809F
810A
810B
810D
809J
7500W
GENERATOR
PLATFORM
BOX
208
7500W
GENERATOR
RELAYS
811C
811A
207
813G
810F
THROTTLE
ACTUATOR
(CAT)
705A 811G
522 532
ALTERNATOR
528 705
529
530
569
568
FUEL
PUMP
(FORD
UL SPEC)
522
547
704A
BOSCH FUEL
REGULATOR
(GM)
553
FUEL
REGULATOR
(GM HARNESS)
704
FUEL
PUMP
(CAT)
709B
536
537
529
709A
THROTTLE
LP CONVERTOR
CONTROL
(FORD)
708
(FORD)
570
708A
539
540
554
549
FUEL
SHUT
OFF
SWITCH
(CAT)
541 544
542 545
543 548
556
558
437
ENGINE
HARNESS
(DEUTZ)
538
539
540
533
AUX
PUMP
706C
523
701F
715
701B
521
+
2 SPEED
& BRAKE
VALVE
HYDRAULIC
PUMPS
GLOW
PLUGS
701A
701C
STARTER
BATTERY
701E
GLOW
PLUG
RELAY
START
RELAY
STROBE
LIGHT
702
AUX
RELAY
804
804A
519
520
550
551
438C
438B
716
438E
438B
802A
802B
438A
801
438F
438A
802
ALARM
801C
811A
813D
437 550 811D
551 813D
438
JIB
802C VALVE
4WS
VALVE
703
806C
MAIN
CONTROL
VALVE
801A
801B
803A
803
FUEL
LEVEL
SENSOR
701D
438A
HORN
3121176
LP ASSIST
VALVE (FORD
UL SPEC)
707
709
TACH
SENSOR/
SPEED
PICK-UP
(CAT AND
DEUTZ)
438
550
551
ENGINE 706B
521 CONTROL
(DEUTZ)
706A
706D
FUEL ON
SOLENOID
(DEUTZ)
521
437
7500W
SKYPOWER
GENERATOR 811A
813G
810E
810C
555
809K
809H
811B
7500W
GENERATOR
CONTROL BOX
805A
805F 805B
805C
2500W
GENERATOR
RELAY
806F 806E
809B
809C
809E
809G
207
805E 805D
438A
801C
800A 800AJ
7-29
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
4922639
Ref.
1 to 18
19
20
21
22
23
24
25
26
27 to 29
30
31
32
33
34
35
36
37
38 to 40
41
42
43
44
Not Used
4460866
4460874
4460875
4460873
4460871
4460464
4460879
4460887
Not Used
4460418
4460419
4120035
4460634
4460635
Not Used
4460225
4460227
Not Used
4460508
Not Used
4460434
2920129
101 to 103
104
105 to 113
114
115 to 141
142
143
144
145
146
147
148
149 to 151
152
153
Not Used
0100048
Not Used
1060918
Not Used
4460071
4460226
4460428
4460464
4460470
4460471
4460905
Not Used
4922639
4922666
4460226
4460761
4460227
Not Used
4460708
154
155
7-30
PLATFORM BOX HARNESS ASSEMBLY
1
1
1
1
A/R
7
1
2
Plug, Male 19 Pin

Plug, Male 35 Position (Natural)
Plug, Male 35 Position (Gray)
Plug, Male 35 Position (Black)
Socket, Female
Pin, Male (16 Gauge)
Plug, Male 2 Position
Terminal (12 Gauge)
8
24
12
12
12
Terminal, Female
Base, Light
Terminal, (16 Gauge)
Terminal, (12 Gauge)
1
A/R

Pin
2
12

Lamp, Indicator
Ref.
153A
DESCRIPTION
A/R
REV.
5/F
PLATFORM BOX ASSEMBLY COMPONENTS

8ft/2.4m
1
2
2
1
1
1
5

Socket, Female
Nut, Terminal
Seal, Plug
1
1
4
1
4
Harness, Console Box (See Items 1-45 for Breakdown)

Harness, Analyzer Cable
Socket, Female (Not Shown - Located at J2)
Connector, Female - 4 Position
Pin, Male
Connector, Female 15 Position
800A 800AJ
2/B
3121176
FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
0271374
0271376
0272429
0272431
0275204
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
201
201A
201B
201C
201D
201E
201F
201G
201H
202
202A
202B
202C
202D
202E
203
203A
1
4922575
4922582
4923490
1060896
A/R
4923462
64ft/19.5m
4460465
4460865
4460509
4460473
4460466
4460464
4460866
4460508
11
1
4
1
8
11
1
4
1
4922576
4923489
1060896
44ft/13.4m
4923462
44ft/13.4m
4460465
4460865
4460509
4460473
4460466
4922579
1060902
4460465
4460891
22
2
8
2
8
1
204
4922580
4922868
1060902
47ft/14.3m
2
1
1
A/R
27ft/8.2m
30ft/9.1m
204A
3121176
4460464
4460897
2
1
DESCRIPTION
800A
800AJ
800A (With 7500W Generator) (Sky Power)
800AJ (With 7500W Generator) (Sky Power)
800AJ (With Artic Package)
REV.
F
4
D
3
1
Harness Assembly - Main Boom (12/4 -18/8) Options:

800A
800AJ
800AJ (With Artic Package)
Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18
AWG
AWG (With Artic Package)
Socket, Female
Seal, Plug
Socket, Female
Clamp. Cable
Seal, Plug
Harness Assembly - Tower Boom (12/4 - 18/8) Options:
With Artic Package
AWG (Without Artic Package)
AWG (With Artic Package)
Socket, Female
Seal, Plug
Socket, Female
Clamp. Cable
Seal, Plug
Harness Assembly - Tower Boom (18/2) (800A Only)
Socket, Female
Connector, Terminal - 2 Position
Harness Assembly - Main Boom (18/2) Options (800A Only):
S/N 69000 to S/N 71063
S/N 69000 to S/N 71063
Pin, Male
Plug, Terminal - 2 Position
800A 800AJ
7-31
ITEM #
PART NUMBER
205
QTY.
1
Use 4922578
4922578
4923488
206
1
4922578
4923487
207
1
4922215
4922216
4922773
4922775
4923485
208
209
210
1
4922217
4922774
4923486
1320256
1
1
Use 4922578
4922578
Ref.
4933296
4933338
4933373
4933232
4933321
4933372
4933233
4933339
4933356
4933371
301
302 to 306
307
308
309
310
311
7-32
2920129
Not Used
2400065
2400066
Not Used
4460708
4460226
4922637
4460894
A/R
4460892
1
1
2
A/R
1
1
DESCRIPTION
REV.
Harness Assembly - Tower Boom (18/2) Options:

Without Artic Package (Prior to S/N 98644)
(Was p/n 4922577)
With Artic Package
Harness Assembly - Main Boom (18/2) Options:
With Artic Package
Harness Assembly - Main Boom Options:
800A (10/3)
800AJ (10/3)
800A (8/5) (With 7500W Generator) (Sky Power)
800AJ (8/5) (With 7500W Generator) (Sky Power)
800AJ (10/3) (With Artic Package)
Harness Assembly - Tower Boom Options:
(10/3)
(8/5) (With 7500W Generator) (Sky Power)
(10/3) (With Artic Package)
Clamp, Block (Not Shown-Located on back of T/T)
Harness Assembly (18/2) (800A Only) Options:
Prior to S/N 98644(Was p/n 4922581)
GROUND CONTROL BOX WIRING DIAGRAMS
2/C
3/C
A
5/G
F
A
4/F
2/B
B
A
Bulb, Light
Fuse, 30Amp
Fuse, Holder
Receptacle, Female - 15 Position
Socket, Female
Harness, Jumper (Not Shown)
Plug, Male - 6 Position (Deutz & GM Engines S/N 85331 to
Present Only - Caterpillar Engines S/N 99884 to Present)
Receptacle, Female - 6 Position (Deutz & GM Engines S/N
85331 to Present Only - Caterpillar Engines S/N 99884 to
Present)
800A 800AJ
3121176
ITEM #
PART NUMBER
QTY.
312
4460539
313
2902443
4461071
4461072
4461073
4461074
4923591
1
8
1
1
1
1
Ref.
401
402
403 to 416
417
Not Used
0100048
Not Used
3740049
418 to 425
426
427
428
429
430
431
432
433
434 to 436
437
Not Used
4460426
4460470
4460471
Not Used
4460526
4460874
4460875
4460905
Not Used
438
438A
438B
438C
438D
438E
3121176
DESCRIPTION
Plug, Male - 3 Position (Caterpillar S/N 99884 to Present
Only)
Receptacle Kit (Deutz S/N 85331 to Present Only)
Socket, Female
Receptacle
Cap, Dust
Shell, Black
Harness, Jumper (Not Shown - Located on Module J7-6 to J717 Caterpillar Only)
GROUND CONTROL BOX COMPONENTS
A/R
A/R
3
2
Relay Options:
Caterpillar Engine
Deutz, Ford & GM Engines
2
1
1

Nut, Terminal
1
1
1
4

Connector - 35 Position (Natural)
Connector - 35 Position (Gray)
Connector, Amp Seal Plug
4922933
4923280
4923585
3990001
4922549
4923238
4922550
1
1
1
1
4922846
4923281
4923499
4922557
4460880
4460320
4460267
4460424
4460268
4460871
4460326
4460267
1
1
1
1
19
2
7
1
5
A/R
1
7
REV.
Engine Harness Assembly (See 501 to 570 for Breakdown)

Diode (S/N 90372 to Present)
Ford Engine Non-UL Spec Machines (S/N 69000 to
S/N 87266)
Ford Engine - UL Machines (S/N 69000 to S/N 87266)
Ford Engine All Machines (S/N 87266 to Present)
GM Engine All Machines
Valve Harness Assembly
Connector, DIN
Connector, Female- 2 Position
Pin, Male
Connector, Male- 2 Position
Pin, Female
Socket, Female
Connector, Male - 3 Position
Pin, Male
800A 800AJ
1/A
7-33
ITEM #
PART NUMBER
QTY.
438F
4460445
4460268
1
5
1
439
4922675
4923282
4922675
4923223
4923575
439A
439I
439J
4460418
4460419
4460876
4460871
4460905
4460866
4460464
4460508
4460878
4460887
4120035
4460634
4460873
4460871
4460905
4460871
4460434
4460227
3990010
4460536
9
27
1
A/R
1
1
A/R
3
1
3
A/R
A/R
1
A/R
1
A/R
2
A/R
2
1
440
4460943
4922666
3
1
4460226
4460761
4460227
4
1
4
1
439B
439C
439D
439E
439F
439G
439H
440A
440B
441
4923296
4923338
4933232
4933321
4933372
4933233
4933339
4933356
4933371
7-34
DESCRIPTION
REV.

Pin, Female
Ground Control Box Harness Assemblies
Caterpillar & Ford Engine Machines (S/N 69000 to
S/N 87266)
Caterpillar & Ford Engine Machines (S/N 87266 to S/N 99884)
Deutz & GM Engine Machines (S/N 85331 to S/N 99884)
Caterpillar, Deutz & GM Engine Machines (S/N 99884 to
Present)
Connector, Female- 6 Position
Socket, Female
Connector, 35- Position
Socket, Female
Seal, Plug
Receptacle, Female- 19 Pin
Pin, Male Deutsch (16 Gauge)
Pin, Male Deutsch (12 Gauge)
Housing, Terminal- 4 Position
Terminal (12 Gauge)
Base, Light
Terminal (16 Gauge)
Connector, 35- Position (Black)
Socket, Female
Seal, Plug
Socket, Female
Plug, Male 15- Position
Pin
Diode - 6 Amp (Not Shown)
Receptacle, Female - 3 Position (Deutz Engine S/N 85331
to Present - Caterpillar Engine S/N 99884 to Present
Pin
Cable, Analyzer (Previously came out of J1. On Caterpillar &
Ford Machines after S/N 87266 and on Deutz & GM Machines
after S/N 85331part of Item 439)
Socket, Female
Connector, Female 4- Position
Pin, Male
Ground Control Box Wiring Diagram (Not Shown - See Items
301 to 312 for Breakdown)
800A 800AJ
4/E
5/F
2/B
5/F
G
A
2/B
3121176
ITEM #
PART NUMBER
QTY.
Ref.
DESCRIPTION
ENGINE HARNESS ASSEMBLY
Ford Engine Non-UL Spec Machines (S/N 69000 to
S/N 87266)
Ford Engine - UL Machines (S/N 69000 to S/N 87266)
Ford Engine All Machines (S/N 87266 to Present)
GM Engine All Machines
4922933
4923280
4923585
4922549
4923238
4922550
1
1
1
4922846
4923281
4923499
1
1
1
Not Used
4460424
4460268
4460226
4460880
4460891
4460465
4461070
1
A/R
A/R
A/R
2
4
1
4461095
4460944
Not Used
4460539
3
1
4460944
Not Used
4461070
4460944
4461095
4460582
4460580
4460579
3
1
1
3
1
1
Receptacle with Resistor (GM Engine Only)

Terminal, Gold (GM Engine Only)
Plug, Male - 3 Position (GM Engine Only)
Terminal (Ford Engine - ANSI Spec Machines Only)
Lock, Terminal (Ford Engine - ANSI Spec Machines Only)
Housing - 3 Position (Ford Engine - ANSI Spec Machines
Only)
533
Not Used
4461157
4460979
4460458
4461052
1
2
2
1
534 to 535
4461005
4461006
4461060
4461054
4461053
4461008
Not Used
Receptacle, Female - 2 Position (GM Engine Only)

Pin, Male (GM Engine Only)
Seal, Terminal (GM Engine Only)
Connector, Receptacle - 25 Position (Deutz Engine S/N 85331
to Present Only)
Terminal (Gold) (Deutz Engine S/N 85331 to Present Only)
Seal, Terminal (Deutz Engine S/N 85331 to Present Only)
Terminal (Tin) (Deutz Engine S/N 85331 to Present Only)
Seal, Terminal (Deutz Engine S/N 85331 to Present Only)
Cover, Plug (Deutz Engine S/N 85331 to Present Only)
Plug, Hole (Deutz Engine S/N 85331 to Present Only)
501 to 518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
3121176
5
5
2
2
1
18
REV.
2/B
3/C
A
5/F
D
2/C
2/B
3/C
B

Socket, Female (Caterpillar, Deutz & GM Engines)
Socket, Female (Ford Engine Machines)
DIN Connector without Diode
Connector, Male - 2 Position (Caterpillar Engine Only)
Socket, Female
Receptacle, Female With Resistor (3 Position) (Deutz Engine
S/N 85331 to Present Only)
Plug, Male - 3 Position (Deutz Engine S/N 85331 to Present
Only)
Socket, Female (Deutz Engine S/N 85331 to Present Only)
Connector, Male - 3 Position (Deutz & GM Engine S/N 85331
to Present Only)
Socket, Female (Deutz & GM Engine S/N 85331 to Present
Only)
800A 800AJ
7-35
ITEM #
PART NUMBER
536
4460539
4460890
Not Required
Not Required
Not Required
537
556
4460465
4460889
Not Required
Not Required
Not Required
4460460
4460457
4460458
4460713
4460725
4460726
4460800
4460799
Not Used
4461121
4461122
4461123
4460728
4460792
4460339
2400061
2400060
Not Used
4461124
4460693
4460608
4461161
4460742
4461109
4461111
4461113
4461222
4460891
557
558
559 to 562
563
564 to 567
568
569
4460871
4460465
Not Used
4460465
Not Used
4460320
4460226
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
7-36
QTY.
DESCRIPTION
A/R
1
1
0
0
0
A/R
3
2
0
0
0
1
A/R
A/R
1
1
2
32
7
Housing - 2 Position Options:

Caterpillar Engine
Deutz Engine S/N 69000 to S/N 85331
Deutz Engine S/N 85331 to Present
Ford Engine
GM Engine
Terminal Options:
Caterpillar Engine
Deutz Engine S/N 69000 to S/N 85331
Deutz Engine S/N 85331 to Present
Ford Engine
GM Engine
Terminal, Female
Seal, Terminal
Connector, Housing 42 Position (Ford Engine Only)
Connector Wedge Lock, Center (Ford Engine Only)
Connector Wedge Lock, Side (Ford Engine Only)
Connector, Plug (Ford Engine Only)
Pin, Male (Ford Engine Only)
1
4
4
3
1
A/R
A/R
A/R

Socket, Female (GM Engine Only)
Pin, Male (Ford Engine Only)
Housing, Terminal (Caterpillar Engines Only)
Terminal, Spade (Caterpillar Engines Only)
Fuse (Ford Engine Only)
Holder, Fuse (Ford Engine Only)
1
4
4
1
A/R
1
7
16
9
1
Receptacle, Female - 4 Position (GM Engine Only)

Lock, Terminal (GM Engine Only)
Connector, Male - 2 Position (Ford Engine Only)
Plug, Terminal (GM Engine Only)
Connector, Male - 2 Position (Ford Engine - UL Machines
Only)
Socket, Female
Socket, Female (Ford Engine - UL Machines Only)
A/R
2
1
Socket, Female (UL Machines Only)
1
2
Connector, Female- 2 Position (UL Machines Only)

Socket, Female (UL Machines Only)
800A 800AJ
REV.
3121176
ITEM #
PART NUMBER
QTY.
570
3730120
4460978
4460979
4460458
3730121
Not Used
1
1
2
2
1
571 to 700
Ref.
701
701A
701B
701C
701D
701E
701F
702
703
704
704A
705
705A
706
1
2901609
2902401
2901608
2902445
2902533
7016800
7016813
7016800
7016821
7027015
7016809
7027012
7016807
7016822
7027018
7016802
Not Required
7016808
7016808
7016825
7016803
7016803
Not Required
Not Required
Not Required
7016824
7016825
1060904
4922737
Not Available
4460897
4460464
Not Available
4460897
4460464
Not Available
706A
1
Not Available
7027796
3121176
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
A/R
DESCRIPTION
REV.
Resistor Assembly (Ford Engine S/N 73347 to Present Only)

Receptacle, Male - 2 Position
Pin, Male
Seal, Terminal
Resistor
STANDARD HARNESS COMPONENTS

Battery Cable Kit Options:
Caterpillar & Deutz Engines S/N 69000 to S/N 78364
Caterpillar & Deutz Engines S/N 78364 to Present
Ford Engines S/N 69000 to S/N 87266
Ford Engines S/N 87266 to S/N Present
GM Engines
Cable To Starter (Red) (Kit p/n 2901609)
Cable To Starter (Part of 701A) (Red) (Kit p/n 2902401)
Cable To Starter (Red) (Kit p/n 2902533)
Cable To Glow Plug Relay (Red) (Kit p/n 2901609)
Cable To Glow Plug Relay (Red) (Kit p/n 2902401)
Cable (Red)
Cable (Black)
Cable, Battery (Caterpillar & Deutz Engines Only)
Harness, Relay Ground (Caterpillar & Deutz Engines Only)
Fuel Pump Harness (Caterpillar Engines Only)
Receptacle, Female -2 Position (Caterpillar Engines Only)
Pin, Male (Caterpillar Engines Only)
Throttle Actuator Harness (Caterpillar Engines Only)
Receptacle, Female -2 Position (Caterpillar Engines Only)
Pin, Male (Caterpillar Engines Only)
Deutz Engine Harness Components (Deutz Engine Machines
Only)
Deutz Engine Harness Options:
S/N 69000 to S/N 85331
800A 800AJ
7-37
ITEM #
PART NUMBER
QTY.
706B
706C
706D
4461052
4461053
4461005
4461006
4461060
4461054
4461008
7027793
7027794
1
1
5
5
2
2
18
1
1
707
7027403
708
708A
Not Available
7023679
1
1
709
709A
709B
710
710A
713
714
715
Not Available
7007497
7007498
Not Available
7022819
4460871
Not Available
7022825
4460871
Not Available
4460224
4460226
4360499
Not Available
4923379
1
1
1
1
1
8
1
1
7
1
1
6
2
A/R
1
716
1060904
711
711A
712
712A
Ref.
801
801A
801B
801C
802
802A
802B
802C
803
803A
4921928
4460268
4460445
4460499
4921927
4460326
4460267
4460499
0257887
4460424
4460268
804
0255917
0272507
7-38
1
3
1
2
1
1
3
2
1
1
2
1
DESCRIPTION
REV.
Receptacle, Female - 25 Position (S/N 85331 to Present Only)

Cover, Receptacle (S/N 85331 to Present Only)
Terminal (S/N 85331 to Present Only)
Seal (Used with p/n 4461005) (S/N 85331 to Present Only)
Terminal (S/N 85331 to Present Only)
Seal (Used with p/n 4461060) (S/N 85331 to Present Only)
Plug, Hole (S/N 85331 to Present Only)
Plug-In, Connector (S/N 85331 to Present Only)
Deutz Engine Harness (For other replacement parts refer to
Deutz engine dealer) (S/N 85331 to Present Only)
Ford Engine Harness (For other replacement parts refer to Ford
engine dealer)
Dual Fuel Shut-Off Filter Harness
Electrical Connector Kit (Includes [1] 2 Position Connector, 2
Pins & 2 Seals)
Pump Harness
Plug (Pump End)
Plug (Engine Harness End)
Controller Harness Assembly (Lift and Swing)
Plug, Male - 8 Position (Natural)
Socket, Female
Controller Harness/Circuit Board Assembly (Drive and Steer)
Plug, Male - 8 Position (Black)
Socket, Female
Controller Harness (Speed Control)
Socket, Female
Proximity Switch Harness (Includes Switch)
GM Engine Harness Components (GM Engine Machines Only)
Harness, Glow Plugs (Deutz Engine Machines Only S/N 92718 to
Present)
Cable, Jumper (Deutz Engine Machines Only S/N 92718 to
Present)
OPTIONAL HARNESS COMPONENTS
4WS Valve Harness
Socket, Female
Connector, DIN with Diode
Jib Valve Harness (800AJ Only)
Pin, Male
Connector, DIN with Diode
Alarm Harness (Includes Alarm)
Socket, Female
Strobe Light Harness (Includes Strobe Light) Options:
S/N 69000 to S/N 69325
800A 800AJ
3121176
ITEM #
PART NUMBER
QTY.
DESCRIPTION
804A
4460320
4460267
1
2
0272259
0272260
0256202
0274619
Ref.
Ref.
Ref.
Ref.
0860038
1
1

Pin, Male
2500W AC to Platform Receptacle Components Options:
110V GFI Receptacle (JLG Supplied Box & Receptacle)
110/220V Receptacle (Locally Supplied Box & Receptacle)
Dual 110V GFI Receptacles (JLG Supplied Box & Receptacle)
(Note: Double qty listed for Dual Receptacles)
Box, Switch
Receptacle Options:
110/220V Receptacle (Locally Supplied Box &
Receptacle) (Purchase Locally)
Shield, Cover Options:
Plug, Male Options:
Connector, Female Options:
Plug, Male Options:
Generator Electrical Components
110V (S/N 69000 to S/N 82504)
220V (S/N 69000 to S/N 82504)
110V/220V (S/N 82504 to Present)
110V (GM Engine Only)
Diode - 6 Amp (Not Shown)
Harness - On/Off Switch
Socket, Female
Powermite Control Box to Relay Options:
S/N 69000 to S/N 77500
Receptacle, Twist Lock (110V Only)
Connector, Female - 4 Position (S/N 82504 to Present)
Pin, Male
805
805A
805B
4460346
4460125
Not Available
805C
1
4060700
4060092
Not Available
805D
1
4460205
4460233
4460709
805E
1
4460134
4460701
4460710
805F
805G
4460051
1
1
4460205
4460233
Not Available
806
806A
806B
806C
806D
806E
3121176
A/R
4933215
4933216
4933300
4933350
3990010
4922641
4460226
4922482
4922970
4460027
4460961
4460705
1
1
2
1
1
1
4
800A 800AJ
REV.
1
1
5
1/A
2/C
2/C
1/A
A
7-39
ITEM #
PART NUMBER
QTY.
806F
4460321
4460906
4921829
4921955
1
4
1
1
Ref.
1060494
4460205
4460233
4460134
4460701
Not Used
6ft/1.8m
1
1
1
1
807
807A
807B
808
809
0273540
Ref.
Ref.
0273541
Ref.
7500W SkyPower Generator Installation

60Hz & Caterpillar Engine
50Hz Spec & Caterpillar Engine
H
H
Ref.
60Hz & Deutz Engine
Ref.
50Hz Spec & Deutz Engine
0272817
Ref.
60Hz Spec & Ford Engine
0275257
Ref.
60Hz Spec & GM Engine
809B
2
3960422
Not Available
809C
1
4060700
Not Available
809D
1
4061043
Not Available
809E
1
4460346
Not Available
4460051
4460071
4922925
Not Available
Not Available
4460225
4460226
0861542
1
1
1
1
6
1
6
Ref.
Ref.
0861567
Ref.
810
810A
2ft/.6m
1060494
Not Available
7-40
Connector, Male - 4 Position (S/N 82504 to Present)

Socket, Female
Generator to Rear of Boom Harness (110V)
Generator to Rear of Boom Harness (220V)
Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
Plug, Male (110V)
Plug, Male (220V)
Receptacle, Female (110V)
Receptacle, Female (220V)
0272255
4460958
Not Available
809J
REV.
0272492
809A
809F
809G
809H
809K
DESCRIPTION
Note: SkyPower generator is standard on ANSI & CSA

Receptacle, Female Twist-Lock Options:
60Hz Spec
50Hz Spec (Purchase Locally)
Gasket Options:
60Hz Spec
Cover, Receptacle Options:
60Hz Spec
Cover, Receptacle Options:
60Hz Spec
Receptacle Options:
60Hz Spec
Harness, Generator
Socket, Female
Socket, Female
7500W SkyPower Generator Junction Box Components
60Hz Spec
50Hz Specs
60Hz Spec
800A 800AJ
3121176
ITEM #
PART NUMBER
810B
QTY.
2.5ft/.76m
1060708
810F
1060343
4460425
4460426
4460426
3520189
1671092
4460963
811
4933264
4933283
4933349
811A
811B
811C
811D
2400064
811E
811F
811G
812
812A
812B
4922641
4460226
4460742
4460743
Not Available
1060341
3740049
2
7
1
3
A/R
1
2
A/R
1
2
1
2
1
2
1
48ft/14.6m
1
1
4922643
4922855
813
813A
2
2920140
2920095
813B
1
4460598
4460426
4460598
3121176

1.5ft/.46m
2
A/R
2
1
1
1
1
Ref.
Ref.
Ref.
1
4922757
4922905
4923420
4460374
4460375
4460967
4460465
2400060
REV.
60Hz Spec
Not Available
810C
810D
810E
DESCRIPTION
Cable, Electrical 10/4 (60Hz Spec Only)

Component Options:
Connector, Strain Relief (60Hz Spec Only)
Connector, Strain Relief (50Hz Spec Only)
Plug (50Hz Spec Only)
Cover (60Hz Spec Only)
Connector (60Hz Spec Only)
7500W Generator Electrical Diagram Components
Caterpillar & Deutz Engine Machines
Ford Engine Machines
GM Engine Machines
Generator Harness Options:
Caterpillar & Deutz Engine Machines
GM Engine Machines
Plug, Sealed Relay
Terminal
Socket, Female
Fuseholder Options:
Caterpillar Deutz & GM Engine Machines
Fuse - 5 Amp Options:
Caterpillar Deutz & GM Engine Machines
Switch Harness
Socket, Female
Socket, Female (GM Engine Only)
Lights Harness
Relay
Harness, Bagged Options (Located at Ground Control Box) (Not
Shown):
Non UL Spec Machines
UL Spec Machines
Platform Worklights Components
Platform Worklights Harness (External) Options (Includes Light
and Wire Only):
UL Machines
Non-UL Spec Machines S/N 69000 to S/N 74427
Non-UL Spec Machines S/N 74427 to Present
UL Machines
800A 800AJ
C
2/B
1/A
3/C
1/A
1/A
7-41
ITEM #
PART NUMBER
QTY.
813C
4360232
813D
2400068
A/R
2400070
A/R
4922498
4922849
4460871
1
3
Ref.
1
813E
813F
4922215
4922216
1060708
67ft/20.4m
64ft/19.5m
813G
813H
813J
814
814A
814B
814C
4922217
1060708
4460459
4460789
4460790
4460476
4460789
4460850
Not Available
1060341
4460425
4460049
4460226
1
47ft/14.4m
1
3
3
1
3
3
1
23ft/7.1m
1
2
Ref.
901
902
7002821
7002823
1
1
903
4460467
4460510
7002828
1600244
1060633
4460321
4460226
1
1
1
2
8
904
905
905A
905B
7-42
DESCRIPTION
REV.
Circuit Breaker, 15Amp (Non-UL Spec Machines Built

S/N 69000 to S/N 74427 Only)
Fuseholder (Non-UL Spec Machines Built S/N 74427 to Present
Located at Aux Power Relay & All UL Spec Machines Located at
Platform Console)
Fuse - 10 Amp (Non-UL Spec Machines Built S/N 74427 to
Present Located at Aux Power Relay & All UL Spec Machines
Located at Platform Console)
Platform Worklights Harness (Internal) (Non-UL Spec Machines
S/N 69000 to S/N 74427 Only)
Platform Worklights Harness (Internal) (UL Spec Machines)
Socket, Female
Note: Items 813F - 813J S/N 74427 to Present.
Platform Worklights Main Boom Harness Options:
800A
800AJ
Cable, Electrical - 10/3 Options:
800A
800AJ
Platform Worklights Tower Boom Harness
Terminal, Seal
Socket, Female
Terminal, Seal
Pin, Male
Soft-Touch System Harness
6ft Platforms
8ft Platforms
Socket, Female
TOOLS
Crimper (For Wire to Pin/Socket Connections) (Not Shown)
Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
Stripper, Wire (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male
Socket, Female
800A 800AJ
1/A
3121176
SECTION 8
DECALS
3121176
800A 800AJ
8-1
30
8-2
31
800A 800AJ
9
48
15
13
48
12
34
11
10
12
204
26 22 20 24 21 38 37
206
201 23
202
205
11
1 203
3
4
27
24
25
35
S/N 69205
TO PRESENT
101
23
27
32
37 38
206
24
2
6
29 14
23
101
23
41
40 17 16 18
26 201
42
43
24 25
35
28
31
30
13
36
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982)
3121176
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982)
ITEM #
1
2
3
4
5
6
7
PART NUMBER
QTY.
0271038
0258513
0258514
0258706
Ref.
Ref.
Ref.
Ref.
Ref.
1703797
1703798
1703805
1703804
1702784
1703808
1
1
2
4
1
1
2
1703772
1703773
8
9
10
11
12
13
1
1702860
1702861
1702774
1702773
1702868
1704277
2
2
2
A/R
2
1704096
1701645
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3121176
1
1704104
1702688
3251813
1701502
1701503
1701504
1702153
Not Available
1700584
Not Available
1701509
1702300
1701500
1701501
3251243
3252507
1703954
1702901
1703959
1703953
1702862
3820001
1
1
1
1
1
1
1
1
1
4
4
4
1
1
1
2
3
1
4
DESCRIPTION
STANDARD DECAL INSTALLATIONS
JLG Logo
800A
800AJ
MANUAL DESCENT DECALS INSTALLATION
REV.
3
10
10
1
Decal - Danger/Warning
Decal - Danger/Warning
Decal - Danger/Electrocution
Decal - Warning/Crushing
Decal - Legend
Decal - Legend
Decal - Model Options:
800A
800AJ
Decal - JLG Lift Options:
Decal - JLG Lift (5in) (S/N 69000 to S/N 70119)
Decal - JLG Lift (8in) (S/N 70119 to Present)
Decal - JLG Lift (3 1/2in)
Decal - JLG (5in)
Decal - - No Hands
Decal - Attach Lanyard Here
Decal - 500LBS Max Capacity Options:
800A
800AJ
800A
800AJ
Decal - USA
Decal - High Oil Level
Decal - Low Oil Level
Decal - Hydraulic Oil
Decal - Inspection
Decal - Bar Code
Decal - Patent
Nameplate - Serial Number
Decal - Manual
Decal - Tie Down /Lift
Decal - Arrow
Nameplate - 120V-60Hz
110V
220V
Decal - Manual Descent
Decal - Manual Descent Instructions Inside
Decal - Quik Stik
Decal - Warning/Crushing
Decal - JLG Lift
Rivet
800A 800AJ
8-3
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982) (CONTINUED)
ITEM #
PART NUMBER
QTY.
34
35
36
3252347
1703960
1
4
1
1701542
1701505
37
Not Required
1701543
38
39
40
41
42
43
44 to 47
48
101
201
202
203
204
205
206
8-4
Not Required
1700818
Not Used
1702265
1702903
1702927
1702924
Not Used
1704885
A/R
0
1
A/R
0
1
DESCRIPTION
Decal - Footswitch (Part of 4360031 Footswitch)
Decal - Max Tire Load
Decal - Fuel
Deutz Engine Machines
Decal - LPG Gas
Non-Dual Fuel Machines
Dual Fuel Machines
Decal - LP Gas Liquid Withdrawal System
Dual Fuel Machines
1
1
1
1
Decal - Upright Level Override

Decal - Knob #1
Decal - Knob #2
Decal - Knob #3
Decal - Website
0258671
Ref.
Ref.
0860520
1060279
0641408
0641406
4751400
3311405
1
1
1
1
6
5
0272708
0274195
Ref.
Ref.
1703910
Not Available
1703912
1705533
3820001
1705590
2
1
1
1
4
2
REV.
MANUAL STORAGE BOX INSTALLATION

Note: Located on Hydraulic Tank S/N 69000 to S/N 69205.
Located on Platform S/N 69205 to Present.
Box, Manual Storage

Cable, Lanyard
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
UL DECAL INSTALLATION (DUAL FUEL MACHINES)
UL DECAL INSTALLATION (LPS MACHINES)
4
2
Decal - GS/LPS
Decal - Fuel Level
Decal - Fuel Shutoff
Rivet, Pop
Decal - LP Tank Identification
800A 800AJ
3121176
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
8-5
8-6
800A 800AJ
18
38
18
45
35
26
32
24
31
35
36 30
49
12
24 18
45
33
44
20
21
23
20
40
39 55 54 17
35
23
33
46
12
24
23
27
8
7
29
101
13
23
24
54 55 2 8
32
24 18
22
41
37
34
31
3 10
44
55
7
29
18
38
33
49
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT)
3121176
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT)
ITEM #
1
2
3
4
5
6
7
8
9
10
11 to 12
13
14 to 16
17
18
19
20
21
22
23
24
25
26
27 to 28
29
30
31
32
33
PART NUMBER
QTY.
0274519
0274460
0274461
Ref.
Ref.
Ref.
Ref.
DECALS INSTALLATIONS
Decals Installation - JLG Logo
Decals Installation - 800A
Decals Installation - 800AJ
2
1
1
1
Decal - No Tie Down/Lift

Decal - Manual
4
6
3
1
Decal - Tie Down/Lift

Decal - Tie Down
Decal - Hydraulic Oil Chart
Nameplate - 120V-60HZ
1
4
Decal - Inspection
Decal - Warning Crushing
2
1
1
6
5
Decal - No Hands
Decal - Warning/Danger
Decal - Warning Inspection (MTB)
Decal - Warning Crushing
Decal - Danger Electrocution
Decal - USA
1
4
1
2
Kit, Decal Max Tire Load (Includes Qty 4 of p/n 1703960)

Decal - Bar Code
Decal Options:
Decal - 800A
Decal - 800AJ
Decal - Arrow
Decal Capacity Options:
800A - Decal - 500LBS Unrestricted Capacity
800AJ - Decal - 500LBS Maximum Capacity
Decal Capacity Options:
(Prior to S/N 100380)
(S/N 100380 to Present)
Decal - Website
Nameplate, Manufactures
Not Used
1701499
1701502
1701503
1701509
Not Used
1703811
1703814
1704277
1704412
Not Used
3251243
Not Used
1702153
1703953
Not Used
1702868
1703797
1705336
1703804
1703805
Not Used
3251813
Not Used
2902353
1703960
Not Available
1703772
1703773
1701501
4
2
1704096
1701645
34
1
1704104
1707014
1702688
1707013
35
36
3121176
1704885
Not Available
2
1
DESCRIPTION
800A 800AJ
REV.
1
3
3
8-7
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
37
38
39
40
1702265
1703959
1700584
1
2
1
1
1702784
1706931
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
101
8-8
1
1703808
1706941
Not Used
3820001
1702861
1702774
1702773
3250872
1705090
1701505
1701542
1701543
1700818
Not Used
1703175
4
2
1
1
1
1
1
1
2
1
1
1702962
1702961
1702788
2902303
2902307
1
1
0258671
Ref.
0860520
1060279
0641408
0641406
4751400
3311405
1
1
1
1
6
5
DESCRIPTION
REV.
Decal - Upright Level Override

Decal - Quik Stik
Decal - Patent
Decal - Legend Options:
Prior to S/N 99884
Decal - Legend (MTB) Options:
Prior to S/N 99884
Rivet
Decal - JLG Lift (8 Height)
Decal - JLG Lift (3 1/2 Height)
Decal - JLG (5 Height)
Nameplate - Steer/Tow Selector
Decal - Fuel
Diesel
Gas
Decal - LP Gas (GM Engine Machines Only)
Decal - LP Gas (Liquid) (GM Engine Machines Only)
Decal - Lanyard Attach (GM Spec Only)
Decal - Warning (Proposition 65) (California Spec Only)
Diesel
Gas
Decal - Bio Hydraulic Fluid
Master Decal Kit (Includes Items 2-13)

ANSI Decal Kit (Includes Items 15-27)
1
3
B
Box, Manual Storage

Cable, Lanyard
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
800A 800AJ
3121176
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (S/N 89982 TO PRESENT) (CONTINUED)
ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
8-9
30
8-10
800A 800AJ
15
9
48
4
13
48
12
34
26 22 20 24 21 38 37
23
11
11
10
12
3
4
27
24
25
35
S/N 69205
TO PRESENT
101
23
27
32
37 38
24
2
6
29 14
23
101
PRIOR TO
S/N 69205
23
41
40 17 16 18
26
42
24 25
43
28
31
30
13
36
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (PRIOR TO S/N 89982)
3121176
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (PRIOR TO S/N 89982)
ITEM #
PART NUMBER
QTY.
Ref.
0271038
0258537
0258535
0258533
0258539
0258529
0258531
0258538
0258536
0258534
0258540
0258530
0258532
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1703925
1703924
1703923
1703928
1703926
1703927
2
1
1703931
1703930
1703929
1703934
1703932
1703933
3
1703937
1703936
1703935
1703940
1703938
1703939
5
1703949
1703948
1703947
1703952
1703950
1703951
1
Not Required
1702784
1702784
Not Required
3121176
DESCRIPTION
REV.
DECAL INSTALLATIONS
JLG Logo
800A Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800A Dual Language Portaguese/Spanish Decals
800A Japanese Decals
800A Korean Decals
800AJ Dual Language Chinese/English Decals
800AJ Dual Language English/French Decals
800AJ Dual Language English/Spanish Decals
800AJ Dual Language Portaguese/Spanish Decals
800AJ Japanese Decals
800AJ Korean Decals
3
6
9
7
8
7
7
6
10
7
8
7
7
Decal - Danger/Warning Options:

Dual Language English/French Decals
Dual Language Portaguese/Spanish Decals
Japanese Decals
Korean Decals
Japanese Decals
Korean Decals
Decal - Danger/Electrocution Options:
Japanese Decals
Korean Decals
Decal - Warning/Crushing Options:
Japanese Decals
Korean Decals
800A 800AJ
8-11
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (PRIOR TO S/N 89982) (CONTINUED)
ITEM #
PART NUMBER
QTY.
Not Required
Not Required
6
1
Not Required
1703808
1703808
Not Required
Not Required
Not Required
2
1703772
1703773
9
10
11
12
13
1
1702860
1702861
1702774
1702773
Not Required
1704000
1704001
1704002
Not Required
Not Required
1704277
2
2
2
A/R
2
1704101
1703996
1704099
1703996
1704098
1703996
1704100
1703996
1704102
1703996
1704103
1703996
14
1
1704109
1704112
1704107
1704112
1704106
1704112
1704108
1704112
1704110
1704112
8-12
DESCRIPTION
REV.
Japanese Decals
Korean Decals
Japanese Decals
Korean Decals
Decal - Model Options:
800A
800AJ
Decal - JLG Lift Options:
Decal - JLG Lift (5in) (S/N 69000 to S/N 70119)
Decal - JLG Lift (8in) (S/N 70119 to Present)
Decal - JLG Lift (3 1/2in)
Decal - JLG (5in)
Decal - No Hands Options:
Japanese Decals
Korean Decals
800AJ Dual Language English/Chinese Decals
800A Korean Decals
800AJ Korean Decals
800A 800AJ
3121176
SECTION 8 DECALS
ITEM #
PART NUMBER
QTY.
1704111
1704112
15
16
17
18
19
20
21
22
23
24
25
26
27
1
Not Required
3251813
3251813
3251813
Not Required
Not Required
1701502
1701503
1701504
Not Required
1704006
1704007
1704008
Not Required
Not Required
Not Available
1700584
Not Available
1701509
1702300
1701500
1701501
1
1
1
1
1
1
1
1
6
4
4
1
Not Required
3251243
3251243
3251243
Not Required
Not Required
3252507
28
1
1703965
1703964
1703963
1703968
1703966
1703967
29
30
3121176
1
1704121
1704116
1704117
1704118
1704119
1704120
1703959
DESCRIPTION
REV.
800A Korean Decals

800AJ Korean Decals
Decal - USA Options:
Japanese Decals
Korean Decals
Decal - Hydraulic Oil
Decal - Inspection Options:
Japanese Decals
Korean Decals
Decal - Bar Code
Decal - Patent
Decal - Manual
Decal- Arrow
Nameplate - 110V/220V Options:
110V - Dual Language English/Chinese Decals
110V - Dual Language English/French Decals
110V - Dual Language English/Spanish Decals
110V - Dual Language Portaguese/Spanish Decals
110V - Japanese Decals
110V - Korean Decals
220V - All Specs
Decal - Manual Descent Options:
Japanese Decals
Korean Decals
Decal - Manual Descent Instructions Inside Options:
Japanese Decals
Korean Decals
Decal - Quik Stik
800A 800AJ
8-13
SECTION 8 DECALS
ITEM #
PART NUMBER
31
32
33
34
1703943
1703942
1703941
1703946
1703944
1703945
1702862
3820001
QTY.
DESCRIPTION
1
1
1

Japanese Decals
Korean Decals
Decal - JLG Lift
Rivet
Decal - Footswitch Options:
Japanese Decals
Korean Decals
Decal - Maximum Tire Load Options:
Japanese Decals
Korean Decals
Decal - Fuel
Decal - LPG Gas
Dual Fuel Machines
Decal - LP Gas Liquid Withdrawal System
Dual Fuel Machines except Portaguese/Spanish Decals
Dual Fuel Machines with Portaguese/Spanish Decals
Decal - CSA (CSA Machines Only)
Decal - Upright Level Override Options:
Japanese Decals
Korean Decals
Decal - Knob #1
Decal - Knob #2
Decal - Knob #3
Decal - Website
1
8
1
1703982
1703984
1703983
1703985
1703980
1703981
35
1
Not Required
1703960
Not Required
Not Required
1703960
1703960
36
1
1701542
1701505
37
Not Required
1701543
38
39
40
41
42
43
44 to 47
48
8-14
Not Required
1704271
1700818
1702720
1705514
1703988
1703990
1703989
1703991
1703986
1703987
1702903
1702927
1702924
Not Used
1704885
A/R
0
1
A/R
0
1
1
1
1
1
800A 800AJ
REV.
3121176
SECTION 8 DECALS
ITEM #
101
3121176
PART NUMBER
QTY.
0258671
Ref.
Ref.
0860520
1060279
0641408
0641406
4751400
3311405
1
1
1
1
6
5
DESCRIPTION
Note: Located on Hydraulic Tank S/N 69000 to S/N 69205.
Located on Platform S/N 69205 to Present.
REV.
B
Box, Manual Storage

Cable, Lanyard
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
800A 800AJ
8-15
8-16
800A 800AJ
18
38
45
35
18
26
32
24
12
31
35
36 30
49
21
23
20
40
39 55 54 17
35
23
33
12
24 18
45
33
44
20
46
12
24
23
27
8
7
29
101
13
23
24
54 55 2 8
32
24 18
22
41
37
34
31
3 10
44
55
7
29
18
38
33
49
SECTION 8 DECALS
FIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (S/N 89982 TO PRESENT)
3121176
SECTION 8 DECALS
ITEM #
PART NUMBER
QTY.
Ref.
0274519
0274470
0274472
0274466
0274468
0274462
0274464
0274471
0274473
0274467
0274469
0274463
0274465
1
2
3
4
5
6
7
8
9
10
11
12
13
14 to 16
17
Not Used
1701499
1701502
1701503
1701509
Not Used
1703811
1703814
1704277
1704412
Not Used
1705514
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
4
6
3
1
Decal - Tie Down/Lift

Decal - Tie Down
Decal - Hydraulic Oil Chart
1
1
Decal - CSA (CSA Machines Only)

Nameplate - 110V/220V Options:
110V - Dual Language English/Chinese Decals
110V - Dual Language English/French Decals
110V - Dual Language English/Spanish Decals
110V - Dual Language English/Portaguese Decals
110V - Dual Language English/Japanese Decals
110V - Dual Language English/Korean Decals
220V - All Specs
Decal - Inspection Options:

3
1703943
1703942
1703941
1705903
3121176
JLG Logo
800A Dual Language English/Portaguese Decals
800A Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language Chinese/English Decals
800AJ Dual Language English/Portaguese Decals
800AJ Dual Language English/Japanese Decals
800AJ Dual Language English/Korean Decals
Decal - No Tie Down/Lift

Decal - Manual
Not Required
1704006
1704007
1705901
Not Required
Not Required
REV.
DECAL INSTALLATIONS
2
1
1
1
Not Required
3251243
3251243
3251243
Not Required
Not Required
3252507
Not Used
18
DESCRIPTION
800A 800AJ
1
3
3
3
4
3
3
3
3
3
4
3
3
8-17
SECTION 8 DECALS
ITEM #
19
20
PART NUMBER
QTY.
1703944
1703945
Not Used
2
1
1703925
1703924
1703923
1705895
1703926
1703927
22
1
1705348
1705347
1705917
1705896
1705344
1705345
23
6
1703949
1703948
1703947
1705898
1703950
1703951
24
4
1703937
1703936
1703935
1705897
1703938
1703939
25
1
1703982
1703984
1703983
1705902
1703980
1703981
26
1
3251813
3251813
3251813
8-18
REV.

1705968
1704000
1704001
1705967
Not Required
1705969
21
DESCRIPTION
Decal - No Hands Options:

Decal - Warning Inspection Options:
Decal - Crushing Options:
Decal - Danger/Electrocution Options:
Decal - Footswitch Options:
Decal - USA Options:
800A 800AJ
3121176
SECTION 8 DECALS
ITEM #
27 to 28
29
30
31
32
33
PART NUMBER
3251813
3251813
Not Required
Not Used
2902353
1703960
Not Available
1703772
1703773
1701501
QTY.
1
4
1
2
4
2
1707060
1704099
1703996
1707055
1704098
1703996
1707056
1706380
1703996
1704102
1703996
1707059
1704103
1703996
1
1704109
1704112
1704107
1704112
1704106
1704112
1706381
1704112
1704110
1704112
1704111
1704112
3121176
REV.

1704101
1703996
34
DESCRIPTION
Kit, Decal Max Tire Load (Includes Qty 4 of p/n 1703960)

Decal - Bar Code
Decal Options:
Decal - 800A
Decal - 800AJ
Decal- Arrow
Prior to S/N 100380:
800A 800AJ
8-19
SECTION 8 DECALS
ITEM #
35
36
37
38
39
40
PART NUMBER
1707045
1707044
1707046
1707047
1707048
1707049
1707051
1704112
1707053
1707054
1707043
1707048
1704885
Not Available
1703988
1703990
1703990
1703989
1706439
1703986
1703987
1703959
1700584
QTY.
2
1
1
2
1
1
1702784
1706931
41
42
43
44
45
46
47
48
49
50
51
52 to 54
55
8-20
1
1703808
1706941
Not Used
3820001
1702861
1702774
1702773
3250872
1705090
1701505
1701542
1701543
1700818
1702720
1704271
Not Used
1702788
4
2
1
1
1
1
1
1
2
DESCRIPTION
REV.
S/N 100380 to Present:

Decal - Website
Nameplate, Manufactures
Decal - Upright Level Override Options:
Decal - Quik Stik
Decal - Patent
Prior to S/N 99884
Decal - Legend (MTB) Options:
Prior to S/N 99884
Rivet
Decal - JLG Lift (8 Height)
Decal - JLG Lift (3 1/2 Height)
Decal - JLG (5 Height)
Nameplate - Steer/Tow Selector
Decal - Fuel
Diesel
Gas
Decal - LP Gas (GM Engine Machines Only)
Decal - LP Gas (Liquid) (GM Engine Machines Only) Options:
ANSI Spec
ANSI Export
CSA Spec
Decal - Bio Hydraulic Fluid
800A 800AJ
3121176
SECTION 8 DECALS
ITEM #
PART NUMBER
QTY.
2902303
1
1
2902309
2902322
2902311
2902312
2902308
2902310
101
3121176
0258671
Ref.
0860520
1060279
0641408
0641406
4751400
3311405
1
1
1
1
6
5
DESCRIPTION
Master Decal Kit (Includes Items 2-13)
ANSI Decal Kit (Includes Items 15-27)
REV.
1
4
4
5
4
5
2
B
Box, Manual Storage

Cable, Lanyard
Bolt 1/4-20NC x 1
Bolt 1/4-20NC x 3/4
Flatwasher 1/4
Locknut 1/4-20NC
800A 800AJ
8-21
SECTION 8 DECALS
ITEM #
8-22
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 9 RECOMMENDED SERVICE

PARTS STOCK
MODEL 800A/800AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
STANDARD PARTS
2120168
2120210
7012944
7018991
7012772
7000645
7012664
3740067
7024444
4360475
4360469
2860030
4360476
4360328
3740049
7016522
7006137
2940074
4360387
1600317
7022818
1600318
7022824
4360407
2400065
3990010
Ref.
Element, Filter (Figure 2-1)

Element Filter (Figure 2-1)
Coil (Figure 2-1 & 2-2)
Coil (Figure 2-2)
Coil (Figure 2-2 & 2-3)
Coil (Figure 2-2)
Element, Air Cleaner (Figures 2-6, 2-8, 2-11 & 2-13)
Relay (Figures 2-6, 2-8,2-11 & 2-13)
Breather, Hydraulic Tank (Figure 2-15)
Switch, Mushroom (Figures 2-18 & 4-4)
Switch, Key (Figure 2-18)
Key, Replacement (Figure 2-18)
Contact, Switch Block (Figures 2-18 & 4-4)
Switch, Toggle (Figures 2-18 & 4-4)
Relay (Figures 2-18, 7-1 & 7-6)
Powertrack Repair Section (Figure 3-4)
Powertrack Pin Kit (Figure 3-4)
Latch (Figure 4-2)
Switch, Push Button (Figure 4-4)
Controller (Lift and Swing) (Figure 4-4)
Potentiometer (Lift and Swing) (Figure 4-5)
Controller (Drive and Steer) (Figure 4-4)
Potentiometer (Drive and Steer) (Figure 4-6)
Controller, Speed (Figure 4-4)
Fuse - 30 Amp (Figure 7-6)
Diode (Figure 7-6)
VARIABLE PARTS
7026811
7026830
7016331
7016328
1600445
7022147
7022135
1600374
7027965
7027972
7027994
4360294
4360336
4360336
3121176
Qty./Machine
4
4
1
1
1
1
1 Dozen
1
1
1
1
1
1
1
1
2
24
1
1
1
1
1
1
1
2
2
Ref.
Filter, Oil (Caterpillar Engine Machines) (Figure 2-6)

Filter, Fuel (Caterpillar Engine Machines) (Figure 2-6)
Filter, Oil (Deutz Engine Machines) (Figure 2-8)
Filter, Fuel (Deutz Engine Machines) (Figure 2-8)
Module, Engine Control (Deutz Engine Machines) (Figure 2-8)
Filter, Oil (Ford Engine Machines) (Figure 2-11)
Filter, Fuel (Ford Engine Machines) (Figure 2-11)
Module, EPM (Ford Engine Machines) (Figure 2-11)
Filter, Oil (GM Engine Machines) (Figure 2-13)
Filter, Fuel (GM Engine Machines) (Figure 2-13)
Module, ECU (GM Engine Machines) (Figure 2-13)
Breaker, Circuit ((With Optional Generator) (Figure 2-22)
Switch, Toggle (Machines with Lights Option) (Figures 2-19 & 4-4)
Switch, Toggle (Machines with Dual Fuel Option) (Figures 2-12, 2-13 & 4-4)
800A 800AJ
1 Dozen
1 Dozen
1 Dozen
1 Dozen
1
1 Dozen
1 Dozen
1
1 Dozen
1 Dozen
1
1
1
1
9-1
SECTION 9 RECOMMENDED SERVICE

PARTS STOCK
MODEL 800A/800AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
1600364
1600411
3740080
4360336
4360578
4360499
1600375
4360232
4360331
4360057
2400061
2400064
9-2
Description
Module, Ground Control (Caterpillar & Ford Engines) (Figure 2-18)
Module, Ground Control (Deutz Engines) (Figure 2-18)
Relay (Machines with Generator Option) (Figures 2-22, 2-25, 2-26, 2-27, 2-28
& 2-29)
Switch, Toggle (Machines with Generator Option) (Figures 2-22, 2-25, 2-26,
2-27, 2-28, 2-29 & 4-2)
Switch, Limit (Figure 3-7)
Switch, Proximity (Figure 3-7)
Controller, Module Platform (Figure 4-4)
Breaker, Circuit (Machines with Platform Worklights) (Figure 4-4 & 7-6)
Switch, Toggle (Machines with 4WD or 4WS Options) (Figure 4-4)
Switch, Limit (Machines with Soft Touch Option) (Figure 4-7)
Fuse (Ford Engine Machines) (Figure 7-6)
Fuse - 5 Amp (Machines with 7500W Generator) (Figure 7-6)
800A 800AJ
Qty./Machine
1
1
1
1
1
1
1
1
1
1
2
2
3121176
SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
REV.
MISCELLANEOUS SPECIAL OPTIONS
1340061
Ref.
Air Cleaner Pre-Cleaner
0258802
0258805
Ref.
Ref.
Ref.
Airline to Platform Installation Options:

1/2in 800A
1/2in 800AJ
0258734
0258737
0258757
0258759
0258387
0258758
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Bellows Installation Options:

Boom 800A
Boom 800AJ
Chassis (Fixed Axle 2WS)
Chassis (Fixed Axle 4WS)
Chassis (Oscillating Axle 2WS)
Chassis (Oscillating Axle 4WS)
0258654
Ref.
Boom Wipers Installation
0256789
Ref.
Camera Mount Assembly
0273575
0256060
Ref.
Ref.
0258927
0271912
0255386
0275262
Ref.
Ref.
Ref.
Ref.
0274883
3121176
DESCRIPTION
Cold Weather Package Installation Options:

Caterpillar Engine
Deutz without Glow Plugs (Deutz Engine Machines S/N 69000
to S/N 85331 Only)
Deutz with Glow Plugs (S/N 69000 to S/N 73049)
Deutz with Glow Plugs (S/N 73049 to Present)
Ford
GM
Cold Weather Transformer Installation (ANSI Export Only)
Note: Cold Weather Transformer Installation used on Deutz
Engines with Cold Weather Package.
1702788
Ref.
Ref.
1703479
3252221
1703175
1702962
1702961
0257195
0274528
0273249
0274248
0270467
0271112
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Decal Installations Options:

Decal - Biodegradable Hydraulic Fluid (All except German
Spec)
Decal - Biodegradable Hydraulic Fluid (German Spec Only)
Decal - CSA (CSA Spec)
Decal - Lanyard Attach (GM K-1 Spec)
Decal - Prop 65 Warning (Diesel Machines) (California Spec)
Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
Decals - Government Warranty
Decals - Head & Engquist Equipment L.L.C. (H&E)
Decals - Hertz
Decals - National Equipment Services
Decals - Nations Rent Decals
Decals - Sunbelt
800A 800AJ
10-1
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
PART NUMBER
QTY.
0273687
0272599
0272418
0272435
0272448
0258541/1282946
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
2300040
Ref.
Diesel Fuel - Anti-Gel
2902396
Ref.
Drive/Steer Cutout Kit
0274619
Ref.
Dual AC 110V GFI Installation
0258696
0275261
Ref.
Ref.
Ref.
Engine Block Heater Installations:

GM Engine Machines
0257157
Ref.
Ether Start Installation (Deutz Engine Machines S/N 69000 to

S/N 85331 Only)
0274598
Ref.
Exhaust Rain Cap Installation
Ref.
4060959
3380652
Footswitch Shield Options (Note: Move Decal to Shield):

Prior to S/N 92146
0271326
0271548
Glow Plugs Installations (Deutz Engine Machines):

S/N 69000 to S/N 73049
S/N 73049 to S/N 92718
0270959
0271895
0273122
2300014
2300027
2300016
2300029
2300021
2300039
0256762/1282665
0272040/1283309
10-2
DESCRIPTION
REV.
Decal - SkyAir
Decal - SkyCutter
Decal - SkyGlazier
Decal - SkyPower
Decal - SkyWelder
Decals - United Rentals Options:
S/N 69000 to S/N 69247
S/N 69247 to S/N 73049
Decals - Warning Stripes I
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Hydraulic Fluids
Mobil 424
Mobil 224H Bio
Mobil DTE 13M
Mobil EAL ISO 46 Bio
Union Carbide Ucon HP5046 Fire Resistant
Exxon Univis HvI (Artic Package Only)
Ref.
Ref.
Oil Cooler Installations

Ford & GM Engine Machines
800A 800AJ
3121176
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
PART NUMBER
QTY.
0257728
Ref.
Pipe Jacks Installation
0255398
Ref.
Platform Console Cover Installation
0273147
0273149
0273145
1702868
1704000
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Platform, Top Rail Extension (CSA Spec)

3 x 6 Platforms
3 x 8 Platforms
Side Entry Platform, Mesh to Top Rail
2.5 x 4 Platforms
3 x 6 Platforms
3 x 8 Platforms
Decal - NO HANDS (ANSI Spec)
Decal - NO HANDS (CSA Spec)
0272733
0272725
Ref.
Ref.
Ref.
Platform, Top Rail Extension (W/Side Entry)

3 x 6 Platforms
3 x 8 Platforms
0861682
Ref.
Platform, Remote Control Box
2902300
Ref.
3574696
Remote Oil Filter Kit - Required on Caterpillar Engine to Allow

Sky Power 7500 Watt Generator to Fit. (S/N 69000 TO S/N
78177)
Bracket, Mounting Remote Filter
0274207
Ref.
Slope Sensor Installation
Ref.
Sky Accessory:
Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
SkyAir (S/N 69000 to S/N 77344)
SkyAir (S/N 77344 to Present)
SkyGlazier (ANSI)
SkyGlazier (ANSI Export) (Spanish Spec)
SkyGlazier (ANSI Export) (Portuguese Spec)
SkyPower - 7500W 60Hz (Caterpillar Engine)
SkyPower - 7500W 50Hz (Caterpillar Engine)
SkyPower - 7500W 60Hz (Deutz Engine)
SkyPower - 7500W 50Hz (Deutz Engine)
SkyPower - 7500W 60Hz (Ford Engine)
SkyCutter Plasma Cutter
SkyWelder
SkyCutter/SkyWelder Combo
0270511
0271771
0273450
0274031
0272395
0272387
0272955
0273540
0273541
0272255
0272492
0272817
0272590
0272254
0273353
3121176
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
DESCRIPTION
800A 800AJ
REV.
10-3
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
10-4
PART NUMBER
QTY.
DESCRIPTION
0272324
1300019
0272312
0273364
1300019
0272313
Ref.
A/R
A/R
1
A/R
A/R
1
Tire Sealant Installation

Sealant, Tire (15IN385/65D 19.5)
Sealant
Decal - Tire Sealant
Sealant, Tire (IN445/55D 19.5)
Sealant
Decal - Tire Sealant
1600244
7002840
8896941
7002821
7002823
Ref.
1
1
1
1
1
4460467
4460510
7002822
7016654
7004275
7004276
7002826
7016655
7016652
1
1
1
1
1
1
1
70000459
70000460
70000461
70000462
70000463
70000464
70000465
70000466
70000467
70000468
70000469
70000470
70000471
70000472
70000473
70000474
70000475
70000476
70000477
70000478
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Tools for Service

Analyzer, Machine System
Antirotation Pin Removal Tool
Wire Stripper
Wire Crimper (To install wire ends to wires)
Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
Screwdriver, Potentiometer (To Adjust Drive Controllers)
Screwdriver, Magnetic
Seal Installation Tool - 1
Seal Installation Tool - 1 1/2
Seal Installation Tool - 2
Wire Rope Sheave Gauge
Huck Bolt Fastener (For Small Huck Bolts Only)
Note: Special Tools for GM Engines.
Rocker Arm Stud Remover
Crankshaft Sprocket Puller
Magnetic Base Dial Indicator
Dial Indicator
Piston Ring Compressor
Valve Spring Compressor
Cylinder Bore Gauge
Carbon Remover Brush
Camshaft Lobe Lift Indicator
Crankshaft Pulley Installer
Valve Lifter (Slide Hammer Type)
Distributor Lower Bushing Remover
Distributor Lower Bushing Installer
Valve Spring Tester
Oil Suction Pipe Installer
Piston Pin Remover/Installer Set
Ridge Reamer
Universal Crankshaft Pulley Remover
Engine Front Cover Aligner & Oil Seal Installer
Crankshaft Rear Oil Seal Installer
800A 800AJ
REV.
3121176
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
3121176
PART NUMBER
QTY.
DESCRIPTION
70000479
70000480
70000481
70000482
70000483
70000484
70000485
70000486
70000487
70000488
70000489
70000490
70000491
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0257728
Ref.
Tube Rack Installation
0258918
Ref.
Utility Rack Installation
0258826
0258827
Ref.
Ref.
Ref.
Weld Leads to Platform Installation Options:

800A
800AJ
REV.
Crankshaft Sprocket Remover

Valve Lifter Remover
Piston Ring Groove Cleaner
Valve Guide Reamer
Connecting Rod Bolt Guide Set
Crankshaft Sprocket Installer
Rocker Stud Hole Reamer .003
Rocker Arm Stud Remover
Camshaft Bearing Remover/Installer
Slide Hammer
Valve Stem Seal Installer
Sealer Gasket
Rocker Stud Hole Reamer .013
800A 800AJ
10-5
SECTION 10
SPECIAL OPTIONS
FIG & ITEM #
10-6
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121176
SECTION 11 PART NUMBER INDEX
Part Number
0060031
0060041
0060066
0060069
0060074
0060077
0080163
0080181
0080201
0080214
0080243
0100009
0100011
0100019
0100020
0100035
0100038
0100040
0100048
0100062
0100063
0100079
0100081
0140011
3121176
Page
....................... 3-19
....................... 3-19
................3-7, 3-23
................3-3, 3-23
....................... 3-19
....................... 3-19
.............. 2-31, 2-40
....................... 2-22
2-45, 2-50, 2-57, 267
.....2-44, 2-49, 2-57
....................... 2-22
....................... 4-13
1-3, 1-4, 1-5, 1-9, 131, 1-33, 1-35,
2-3, 2-5, 2-13, 222, 2-25, 2-30,
2-36, 2-37, 2-38,
2-43, 2-44, 2-49,
2-50, 2-53, 2-56,
2-57, 2-66, 2-67,
2-75, 2-79, 2-81,
2-85, 2-89, 2-94,
2-96, 2-102, 2105, 2-109, 2113, 2-117, 2121, 2-125, 2129, 3-3, 3-4, 38, 3-9, 3-11, 315, 3-16, 3-25,
4-7, 4-21, 5-3, 55, 5-7, 5-9, 5-11,
5-13, 5-15, 5-17,
5-23, 5-25
2-13, 2-24, 2-113, 2121, 2-125, 2129
2-22, 2-25, 2-30, 236, 2-38, 2-43,
2-45, 2-49, 2-50,
2-56, 2-57, 2-62,
2-66, 2-67, 2-75,
4-13, 6-21
.............. 3-25, 4-13
3-11, 5-3, 5-5, 5-7,
5-9, 5-11, 5-13,
5-15, 5-17, 5-23,
5-25
......................... 4-7
2-46, 2-56, 2-66, 285, 2-89, 4-13,
7-30, 7-33
............ 2-75, 2-122
5-5, 5-7, 5-9, 5-11,
5-13, 5-15, 5-18,
5-23, 5-25
....................... 2-75
.............. 3-16, 4-13
....................... 4-13
Part Number
Page
0140032 ....................... 2-89

0160020 ....................... 2-52
0181727 2-22, 2-29, 2-36, 243, 2-49, 2-56,
2-66
0181942 ....................... 2-51
0181949 ....................... 2-62
0200048 ....................... 4-21
0200547 ..................... 2-109
0200742 ..................... 2-105
0232121 .............. 1-35, 1-36
0255316 ....................... 2-13
0255386 ....................... 10-1
0255398 ....................... 10-3
0255524 ....................... 2-62
0255917 .............. 2-89, 7-38
0256060 ....................... 10-1
0256202 ....................... 7-39
0256631 ....................... 4-15
0256633 ....................... 4-15
0256689 .............. 2-31, 2-38
0256690 .............. 2-31, 2-38
0256762 ................ 7-2, 10-2
0256789 ....................... 10-1
0256823 ....................... 2-96
0256847 .............. 2-31, 2-40
0257157 ................ 7-2, 10-2
0257195 ....................... 10-1
0257728 .............. 10-3, 10-5
0257760 ......................... 3-3
0257761 ......................... 3-7
0257764 ....................... 3-11
0257887 .............. 2-89, 7-38
0258076 ....................... 3-15
0258077 ....................... 3-15
0258217 ....................... 3-25
0258286 ......................... 1-3
0258287 ......................... 1-4
0258330 ....................... 1-10
0258331 ....................... 1-10
0258333 ....................... 1-10
0258334 ....................... 1-10
0258338 ....................... 3-25
0258343 ....................... 1-31
0258382 ....................... 2-75
0258387 ....................... 10-1
0258390 ....................... 2-47
0258391 ....................... 2-47
0258398 ....................... 1-10
0258399 ....................... 1-10
0258454 ......................... 2-3
0258455 ......................... 2-3
0258456 ......................... 2-3
0258457 ......................... 2-3
0258513 ......................... 8-3
0258514 ......................... 8-3
0258529 ....................... 8-11
0258530 ....................... 8-11
0258531 ....................... 8-11
Part Number
0258532
0258533
0258534
0258535
0258536
0258537
0258538
0258539
0258540
0258541
0258570
0258609
0258654
0258670
0258671
0258674
0258696
0258706
0258728
0258734
0258737
0258757
0258758
0258759
0258765
0258766
0258802
0258805
0258826
0258827
0258909
0258918
0258927
0258945
0259147
0259420
0270209
0270210
0270211
0270396
0270467
0270511
0270814
0270885
0270886
0270888
0270959
0271002
0271038
0271083
0271084
0271085
0271086
0271090
0271091
0271112
0271316
0271326
0271340
800A 800AJ
Page
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 10-2
....................... 2-53
....................... 2-93
....................... 10-1
......................... 2-4
8-4, 8-8, 8-15, 8-21
....................... 2-89
....................... 10-2
......................... 8-3
....................... 2-99
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
......................... 3-4
......................... 3-8
....................... 10-1
....................... 10-1
....................... 10-5
....................... 10-5
......................... 1-4
....................... 10-5
....................... 10-1
....................... 4-15
....................... 2-13
....................... 3-12
........ 1-5, 1-9, 1-31
................1-9, 1-31
................1-9, 1-31
....................... 2-75
....................... 10-1
....................... 10-3
. 4-4, 4-7, 4-15, 7-2
....................... 1-10
....................... 1-10
....................... 1-10
....................... 10-2
....................... 2-13
................8-3, 8-11
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 10-1
....................... 1-31
....................... 10-2
....................... 4-15
Part Number
0271352
0271364
0271366
0271367
0271368
0271371
0271374
0271376
0271422
0271545
0271546
0271548
0271768
0271771
0271895
0271912
0271941
0272003
0272040
0272070
0272131
0272189
0272254
0272255
0272259
0272260
0272269
0272312
0272313
0272322
0272324
0272333
0272334
0272354
0272355
0272381
0272387
0272395
0272418
0272427
0272429
0272431
0272435
0272444
0272448
0272480
0272481
0272492
0272507
0272590
0272599
0272624
0272625
0272654
0272655
0272689
0272708
0272725
Page
....................... 1-35
....................... 2-43
.............. 2-43, 2-61
....................... 2-43
....................... 2-43
....................... 2-29
....................... 7-31
....................... 7-31
....................... 2-89
.............. 2-109, 4-8
.............. 2-109, 4-8
....................... 10-2
.............. 2-89, 4-14
....................... 10-3
....................... 10-2
....................... 10-1
................ 4-7, 4-15
......................... 1-4
................ 7-2, 10-2
.................. 3-4, 3-9
......................... 3-7
....................... 2-13
....................... 10-3
... 2-121, 7-40, 10-3
....................... 7-39
....................... 7-39
......................... 1-3
....................... 10-4
....................... 10-4
....................... 1-10
....................... 10-4
....................... 1-10
....................... 1-10
....................... 2-79
....................... 2-79
......................... 3-3
....................... 10-3
....................... 10-3
....................... 10-2
.............. 4-14, 4-21
. 2-123, 2-127, 7-31
. 2-123, 2-127, 7-31
..... 2-123, 2-127, 2130, 10-2
....................... 4-21
....................... 10-2
.............. 2-105, 4-8
.............. 2-105, 4-8
.............. 7-40, 10-3
.............. 2-89, 7-38
....................... 10-3
....................... 10-2
..................... 2-131
..................... 2-131
....................... 1-35
......................... 1-3
....................... 2-93
....... 2-49, 2-61, 8-4
....................... 10-3
11-1
SECTION 11
Part Number
0272733
0272738
0272742
0272745
0272754
0272796
0272816
0272817
0272831
0272955
0272970
0273122
0273145
0273147
0273149
0273249
0273353
0273364
0273378
0273393
0273402
0273450
0273484
0273485
0273507
0273511
0273518
0273526
0273538
0273539
0273540
0273541
0273575
0273687
0273704
0273706
0273709
0273789
0273790
0273791
0273792
0273824
0274022
0274024
0274031
0274081
0274082
0274086
0274087
0274091
0274177
0274195
0274197
0274207
0274232
0274248
0274252
0274264
0274265
11-2
PART NUMBER INDEX
Page
....................... 10-3
....................... 2-75
.........4-7, 4-15, 7-2
.............. 2-43, 2-49
.............. 2-89, 4-14
....................... 2-22
....................... 2-52
...2-125, 7-40, 10-3
.............. 2-43, 2-61
....................... 10-3
....................... 4-14
....................... 10-2
....................... 10-3
....................... 10-3
....................... 10-3
....................... 10-1
....................... 10-3
....................... 10-4
.........1-5, 1-9, 1-33
....................... 2-81
....................... 2-81
....................... 10-3
.........4-7, 4-15, 7-2
.........4-7, 4-15, 7-2
..................... 2-113
..................... 2-113
.............. 2-101, 4-8
....................... 2-24
..................... 2-101
.............. 2-101, 4-8
...2-121, 7-40, 10-3
.............. 7-40, 10-3
....................... 10-1
....................... 10-2
................ 1-9, 1-33
....................... 4-21
....................... 2-36
......................... 2-3
......................... 2-3
......................... 2-3
......................... 2-3
....................... 4-21
....................... 2-93
.............. 2-56, 2-61
....................... 10-3
.............. 2-101, 4-8
.............. 2-105, 4-8
.............. 2-105, 4-8
.............. 2-101, 4-8
..................... 2-101
....................... 1-10
.......2-49, 2-61, 8-4
....................... 2-75
................ 7-2, 10-3
................ 1-9, 1-33
....................... 10-1
....................... 1-35
......................... 1-3
......................... 1-3
Part Number
0274266
0274267
0274270
0274301
0274460
0274461
0274462
0274463
0274464
0274465
0274466
0274467
0274468
0274469
0274470
0274471
0274472
0274473
0274491
0274519
0274528
0274598
0274619
0274624
0274625
0274640
0274641
0274642
0274643
0274759
0274883
0275039
0275184
0275204
0275256
0275257
0275261
0275262
0275386
0275425
0275546
0340041
0340046
0360406
0362519
0362610
0362726
0362770
0363082
0363097
0363201
0363202
0370022
0370034
0400075
Page
........................1-33
........................1-33
........................1-10
........................2-36
..........................8-7
..........................8-7
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................8-17
........................2-22
................ 8-7, 8-17
........................10-1
........................10-2
.............. 7-39, 10-2
.............. 2-56, 2-61
........................2-24
..........................2-3
..........................2-3
..........................2-3
..........................2-3
........................2-93
........................10-1
......................2-117
........................2-36
............ 2-123, 7-31
........................2-22
............ 2-129, 7-40
........................10-2
........................10-1
........................2-66
........................2-24
........................2-93
2-22, 2-29, 2-38, 245, 2-50, 2-57,
2-67
2-22, 2-47, 2-53, 257
........................1-36
........................2-62
........................3-25
................ 1-4, 1-35
........................2-93
......................2-113
.......... 2-113, 2-125
......................2-125
......................2-125
........................5-17
..........................5-5
2-22, 2-29, 2-36, 243, 2-49, 2-56,
Part Number
0440244
0480050
0480111
0480120
0480121
0480129
0480130
0480134
0480135
0480141
0480142
0561185
0561237
0561295
0630427
0630462
0630464
0630491
0630498
0630507
0630518
0630534
0630535
0630536
0630537
0630539
0630548
0630568
0641403
0641404
0641405
0641406
0641407
0641408
0641410
0641414
0641416
0641418
0641424
0641504
0641505
0641506
0641507
800A 800AJ
Page
2-66
....................... 2-13
..................... 2-109
..................... 2-109
..................... 2-102
..........2-102, 2-105
..................... 2-122
..................... 2-125
..................... 2-109
..................... 2-113
....................... 2-52
..........2-117, 2-129
....................... 3-11
......................... 3-8
....................... 3-15
....................... 3-25
....................... 4-21
....................... 4-13
....................... 2-89
2-22, 2-29, 2-36, 243, 2-49, 2-56,
2-66
....................... 2-94
....................... 2-85
................5-7, 5-13
. 5-3, 5-15, 5-17, 523, 5-25
....................... 5-11
.................. 5-5, 5-9
....................... 3-12
....................... 2-85
....................... 4-14
............2-121, 3-26
.......2-121, 3-3, 3-8
2-52, 2-113, 2-117,
2-125, 2-129
2-22, 2-44, 2-50, 257, 2-66, 2-67,
2-94, 2-95, 4-7,
4-13, 8-4, 8-8, 815, 8-21
2-22, 2-25, 2-29, 237, 2-38, 2-57,
2-67
2-44, 2-50, 2-56, 257, 4-4, 4-7, 8-4,
8-8, 8-15, 8-21
.............. 2-36, 2-46
1-3, 2-3, 2-46, 2-51,
2-57, 4-4, 4-7, 413, 4-21
2-3, 2-66, 3-8, 3-25,
4-13
......................... 2-3
....................... 2-46
....................... 1-35
2-121, 2-125, 2-129
2-5, 2-57, 2-85, 2-96
2-22, 2-25, 2-47, 2-
Part Number
Page
50, 2-53, 2-58

0641508 .. 1-35, 2-3, 2-30, 236, 2-45, 2-50,
2-56, 2-66, 2-75,
2-89, 2-94, 2-95,
2-102, 2-106, 2110, 2-113
0641510 .............. 2-30, 2-38
0641514 ..... 2-25, 2-117, 3-4
0641516 2-121, 2-125, 2-129
0641524 ......................... 4-4
0641542 ....................... 1-33
0641552 ....................... 5-25
0641560 ....................... 1-33
0641604 .................. 3-3, 3-8
0641605 ....................... 3-11
0641606 .. 2-3, 2-24, 2-30, 238, 2-45, 2-51,
2-52, 2-59, 2-62,
2-67, 2-96, 3-3,
3-4, 3-8, 3-11, 315, 3-16
0641607 .. 2-75, 3-8, 3-11, 315, 3-16
0641608 1-3, 1-4, 1-31, 1-33,
1-35, 2-22, 2-25,
2-31, 2-36, 2-44,
2-50, 2-56, 2-57,
2-66, 2-67, 2-94,
2-95, 2-125, 3-3,
3-4, 3-8, 3-11, 315
0641609 2-22, 2-39, 2-67, 294, 2-99, 3-11,
3-15
0641610 .. 2-4, 2-22, 2-25, 229, 2-36, 2-38,
2-39, 2-44, 2-50,
2-57, 2-67, 2102, 2-105, 311, 4-7
0641611 2-79, 2-81, 2-113, 2125, 3-3, 3-8
0641612 2-57, 2-66, 2-67, 2113, 2-125, 3-8,
3-15, 3-16
0641614 ......... 2-3, 2-75, 3-8
0641615 ....................... 3-11
0641616 .............. 2-52, 3-11
0641618 .............. 2-122, 3-8
0641622 .............. 3-11, 3-16
0641624 ....................... 2-51
0641628 ....................... 1-31
0641640 ....................... 3-16
0641708 ..................... 2-125
0641710 ..................... 2-117
0641718 ..................... 2-113
0641772 2-102, 2-105, 2-109
0641806 .............. 3-11, 5-23
3121176
SECTION 11
Part Number
Page
0641808 2-22, 2-25, 2-31, 236, 2-46, 2-56,

2-66, 2-121, 2129
0641810 1-4, 1-35, 2-113, 2125, 3-4, 3-8
0641812 2-25, 2-30, 2-37, 243, 2-49, 2-57,
2-67, 2-81, 3-4,
3-9
0641816 ......................... 1-4
0641818 .....2-29, 2-38, 2-99
0641820 1-3, 2-79, 2-81, 3-4,
3-8
0641826 .............. 2-31, 2-38
0641828 2-22, 2-44, 2-50, 257, 2-67
0642010 2-24, 2-30, 2-36, 245, 2-56, 2-66
0642018 ....................... 2-51
0642038 ....................... 1-36
0642212 ......................... 1-3
0642214 .................. 3-4, 3-8
0642612 ....................... 2-89
0642620 .................. 3-4, 3-8
0642684 .................. 3-4, 3-9
0651406 ......................... 2-3
0681608 ... 1-3, 1-4, 3-4, 3-9
0681610 .................. 3-4, 3-8
0681814 ....................... 4-11
0681822 ....................... 4-11
0682016 .................. 1-5, 1-9
0682023 ....................... 2-13
0682032 ....................... 2-13
0682216 ....................... 2-13
0700808 .....2-22, 2-30, 2-38
0700810 2-31, 2-40, 2-43, 249, 2-67
0700815 ..................... 2-122
0700816 ..........2-101, 2-122
0700819 .....2-45, 2-51, 2-58
0700820 ..........2-117, 2-129
0701010 .............. 2-22, 2-49
0701012 2-22, 2-30, 2-38, 245, 2-50, 2-58
0701014 2-39, 2-43, 2-49, 258
0701015 2-22, 2-30, 2-38, 2109, 2-113, 2125
0701016 2-117, 2-125, 2-129
0701022 .............. 2-43, 2-49
0701210 ..................... 2-102
0701214 ....................... 2-22
0701414 .....2-22, 2-29, 2-38
0711214 ....................... 2-22
0721003 ....................... 4-15
0721005 ....................... 4-21
0721006 2-22, 2-43, 2-94, 2-
3121176
Part Number
0721008
0721014
0741606
0741607
0741609
0741808
0760606
0801132
0801133
0801134
0801135
0801136
0801138
0801140
0801185
0801191
0840026
0860038
0860520
0861407
0861474
0861500
0861501
0861502
0861503
0861517
0861537
0861538
0861541
0861542
0861567
0861584
0861585
0861621
0861622
0861682
0861712
0861713
0861759
0861760
0861761
0861762
0861790
0861791
0902143
0902161
0902206
0902219
0902223
0902309
0902351
0902412
0902415
0902426
Page
102, 2-106, 2110

..... 2-95, 2-96, 4-14
.............. 2-43, 2-49
. 2-89, 2-113, 2-125
.. 1-35, 3-3, 3-4, 3-8
....................... 1-35
.......... 2-113, 2-125
....................... 2-58
......... 3-3, 3-7, 3-11
....................... 3-11
....................... 3-11
................ 3-3, 3-15
................ 3-7, 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 2-49
..... 2-121, 2-125, 2129, 7-39
8-4, 8-8, 8-15, 8-21
....................... 2-85
......................... 4-4
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
................ 4-7, 4-13
.............. 4-13, 4-14
..................... 2-129
2-122, 2-126, 2-130
..... 2-121, 2-122, 2125, 2-126, 2129, 2-130, 7-40
....................... 7-40
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 10-3
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-94
....................... 2-93
....................... 2-89
....................... 2-93
....................... 2-94
.............. 2-47, 2-53
....................... 2-93
....................... 2-93
......................... 2-4
....................... 2-93
Part Number
0902472
0902491
0902539
0902572
0902751
0902756
0902846
0902888
0902910
0902952
0903010
0903056
0903079
0903308
0903510
0920117
0940070
0940071
0940088
0940094
0940103
0940133
0940134
0961816
0961893
0961894
0961895
0961897
0961901
0961902
0961903
0961947
0961951
0961977
0961986
0962051
0962101
0962102
0962122
0962152
0962155
0962156
0962185
0962219
0962224
0962270
0962292
0962335
0962336
0962348
0962448
0962450
0962496
800A 800AJ
PART NUMBER INDEX
Page
....................... 2-53
....................... 2-94
.... 2-43, 2-49, 2-59
..............2-46, 2-51
....................... 4-13
..................... 2-109
....................... 2-79
2-121, 2-125, 2-129
....................... 2-26
..................... 2-113
....................... 2-59
....................... 2-81
....................... 2-58
....................... 2-93
....................... 2-66
......................... 1-9
2-22, 2-29, 2-38, 245, 2-50, 2-59,
2-67
....................... 2-94
....................... 2-94
....................... 2-94
....................... 4-21
....................... 4-21
....................... 4-21
......................... 5-3
......................... 5-7
..............5-15, 5-17
......................... 5-3
..............5-23, 5-25
..................5-5, 5-9
....................... 5-17
....................... 5-11
................3-7, 5-17
. 3-4, 3-15, 5-13, 515, 5-17
....................... 5-21
2-22, 2-30, 2-38, 245, 2-51, 2-58,
2-67
....................... 2-99
......................... 1-3
1-3, 3-11, 3-15, 5-5,
5-9, 5-11
....................... 3-11
................1-4, 1-35
..............5-13, 5-15
....................... 5-13
....................... 5-13
....................... 5-23
......................... 1-4
....................... 4-11
....................... 1-35
..................3-7, 3-8
......................... 5-7
....................... 1-35
................1-4, 1-35
....................... 2-51
......................... 5-3
Part Number
0962520
0962521
0962524
0962563
1060279
1060341
1060343
1060494
1060625
1060626
1060633
1060637
1060708
1060896
1060902
1060903
1060904
1060918
1100086
1120367
1120484
1120487
1120510
1120552
1120601
1180346
1180347
1180349
1260017
1260135
1282571
1282665
1283309
1300019
1320011
1320012
1320016
1320019
1320022
1320032
1320033
1320041
1320060
1320127
1320159
1320176
Page
2-122, 2-125, 2-129

.......... 2-125, 2-129
....................... 5-23
..................... 2-102
8-4, 8-8, 8-15, 8-21
..... 4-21, 7-41, 7-42
..... 2-122, 2-126, 2130, 7-41
..... 2-122, 2-126, 2130, 7-40
.............. 2-25, 2-37
.............. 2-24, 2-37
....................... 7-42
2-22, 2-31, 2-36, 245, 2-51, 2-56,
2-66
..... 2-122, 2-126, 2130, 7-41, 7-42
....................... 7-31
....................... 7-31
....................... 4-21
2-24, 2-39, 7-37, 738
....... 4-7, 4-13, 7-30
......................... 1-4
....................... 2-76
....................... 2-76
....................... 2-76
.................. 3-4, 3-7
....................... 1-10
....................... 2-95
....................... 3-11
....................... 3-15
....................... 3-15
.............. 1-35, 2-13
....................... 1-36
......................... 7-2
....................... 6-24
....................... 6-24
.............. 1-10, 10-4
....................... 5-25
2-22, 2-44, 2-50, 258, 2-67
2-22, 2-29, 2-38, 245, 2-50, 2-58,
2-67
.............. 2-43, 2-49
2-22, 2-25, 2-30, 236, 2-38, 2-43,
2-44, 2-49, 2-50,
2-52, 2-56, 2-58,
2-66, 2-68
....................... 2-45
....................... 2-58
..................... 2-125
.............. 2-44, 2-50
....................... 2-62
......................... 3-4
....................... 2-25
11-3
SECTION 11
Part Number
1320218
1320220
1320222
1320223
1320224
1320248
1320249
1320250
1320251
1320256
1320263
1320323
1321138
1321384
1340050
1340060
1340061
1380147
1580011
1580012
1580013
1600244
1600313
1600314
1600317
1600318
1600327
1600363
1600364
1600374
1600375
1600411
1600445
1641808
1660219
1660223
1660234
1660239
1660250
1660257
1660258
1670769
1670824
1670829
1670836
1670842
1670844
1670850
1670864
1671037
1671092
1671228
1671230
1671231
11-4
PART NUMBER INDEX
Page
....................... 2-62
....................... 2-62
.............. 2-30, 2-57
2-24, 2-30, 2-37, 238, 2-45, 2-51,
2-59, 2-68, 2-75
.......... 2-121, 2-125
....................... 3-16
....................... 3-16
....................... 3-11
....................... 3-11
....................... 7-32
....................... 3-16
....................... 2-66
....................... 2-58
....................... 2-96
....................... 2-50
2-22, 2-29, 2-38, 245, 2-58, 2-68
....................... 10-1
....................... 2-99
2-22, 2-44, 2-49, 259, 2-68
.................. 4-4, 4-8
.................. 4-4, 4-8
.............. 7-42, 10-4
....................... 4-13
....................... 2-44
.......4-13, 4-17, 9-1
.......4-13, 4-19, 9-1
....................... 2-85
.............. 2-47, 2-52
................ 2-85, 9-2
................ 2-59, 9-1
................ 4-13, 9-2
................ 2-85, 9-2
................ 2-41, 9-1
.............. 2-45, 2-51
....................... 2-79
....................... 2-79
.............. 2-31, 2-40
....................... 2-22
....................... 2-59
....................... 2-81
....................... 2-81
......................... 3-7
....................... 3-26
.............. 2-85, 4-13
....................... 3-15
....................... 2-93
.................. 3-3, 3-7
.................. 3-3, 3-7
......................... 3-4
....................... 4-13
.....2-123, 2-127, 2130, 7-41
.............. 2-93, 2-96
....................... 2-95
....................... 2-96
Part Number
1671232
1671233
1671237
1671249
1671311
1671332
1683050
1683053
1683055
1683059
1683061
1683071
1683074
1683078
1683537
1683539
1683544
1683546
1683547
1683549
1683606
1683607
1683608
1683609
1683610
1683629
1683632
1683642
1683643
1683647
1683648
1683663
1683672
1683673
1683675
1683677
1683678
1683680
1683682
1683740
1683818
1683819
1683821
1683823
1683986
1684089
1684090
1684114
1684115
1684125
1684126
1684191
1684228
1684230
1684232
1684408
1684497
1700584
1700818
Page
........................2-96
........................2-93
........................2-95
.............. 2-93, 2-95
......................2-129
.............. 2-93, 2-95
........................5-13
..........................5-7
.............. 5-15, 5-17
..........................5-3
........................5-25
.................. 5-5, 5-9
........................5-17
.................. 1-3, 5-3
......... 3-3, 3-7, 5-11
........................5-11
..........................5-5
........... 3-3, 3-7, 5-5
........... 3-3, 3-7, 5-9
..........................5-9
.............. 3-11, 5-25
.............. 3-15, 5-23
................ 3-3, 5-13
.................. 3-7, 5-7
......... 3-3, 3-4, 5-17
........................5-25
........................5-25
........................5-17
........................5-17
........................5-23
........................5-23
........................5-23
.............. 3-15, 5-23
........................5-23
........................5-23
................ 3-7, 5-17
........................5-17
........................5-17
................ 3-7, 5-15
....... 1-4, 1-35, 5-21
........................5-11
..........................5-5
..........................5-9
........................5-11
..........................5-3
..........................5-7
..........................5-7
........................5-13
........................5-13
........................5-15
........................5-15
..........................5-3
................ 3-7, 5-17
........................5-17
........................5-17
......... 3-3, 3-4, 5-17
........... 3-3, 3-7, 5-5
8-3, 8-8, 8-13, 8-20
2-61, 8-4, 8-8, 8-14,
Part Number
1701499
1701500
1701501
1701502
1701503
1701504
1701505
1701509
1701542
1701543
1701645
1702153
1702265
1702300
1702387
1702564
1702565
1702566
1702567
1702590
1702676
1702688
1702701
1702720
1702739
1702773
1702774
1702784
1702788
1702860
1702861
1702862
1702868
1702901
1702903
1702924
1702927
1702938
1702941
1702942
1702943
1702944
1702961
1702962
1703085
1703162
1703175
1703467
1703468
1703476
800A 800AJ
Page
8-20
................8-7, 8-17
................8-3, 8-13
.......8-3, 8-13, 8-19
8-3, 8-7, 8-13, 8-17
8-3, 8-7, 8-13, 8-17
................8-3, 8-13
2-25, 2-30, 2-36, 84, 8-8, 8-14, 820
8-3, 8-7, 8-13, 8-17
2-45, 2-51, 2-56, 266, 8-4, 8-8, 814, 8-20
2-61, 2-66, 8-4, 8-8,
8-14, 8-20
.................. 8-3, 8-7
.................. 8-3, 8-7
.................. 8-4, 8-8
................8-3, 8-13
....................... 4-15
....................... 4-13
....................... 4-13
....................... 4-13
....................... 4-13
..........2-114, 2-117
....................... 4-15
.................. 8-3, 8-7
....................... 1-10
.............. 8-14, 8-20
....................... 1-10
4-11, 8-3, 8-8, 8-12,
8-20
8-3, 8-8, 8-12, 8-20
8-3, 8-8, 8-11, 8-20
.......8-8, 8-20, 10-1
................8-3, 8-12
8-3, 8-8, 8-12, 8-20
................8-3, 8-14
.........8-3, 8-7, 10-3
......................... 8-3
................8-4, 8-14
................8-4, 8-14
................8-4, 8-14
....................... 4-14
.............. 2-25, 2-37
.............. 2-25, 2-37
.............. 2-25, 2-37
.............. 2-25, 2-37
................8-8, 10-1
................8-8, 10-1
....................... 4-15
2-22, 2-29, 2-38, 244, 2-50, 2-58,
2-68
................8-8, 10-1
....................... 2-85
....................... 2-85
....................... 2-51
Part Number
1703479
1703772
1703773
1703797
1703798
1703804
1703805
1703808
1703811
1703814
1703910
1703912
1703923
1703924
1703925
1703926
1703927
1703928
1703929
1703930
1703931
1703932
1703933
1703934
1703935
1703936
1703937
1703938
1703939
1703940
1703941
1703942
1703943
1703944
1703945
1703946
1703947
1703948
1703949
1703950
1703951
1703952
1703953
1703954
1703959
1703960
1703963
1703964
1703965
1703966
1703967
1703968
1703980
1703981
1703982
1703983
1703984
1703985
1703986
Page
....................... 10-1
8-3, 8-7, 8-12, 8-19
8-3, 8-7, 8-12, 8-19
.................. 8-3, 8-7
......................... 8-3
.................. 8-3, 8-7
.................. 8-3, 8-7
8-3, 8-8, 8-12, 8-20
................ 8-7, 8-17
................ 8-7, 8-17
......................... 8-4
......................... 8-4
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
....................... 8-11
.............. 8-14, 8-17
.............. 8-14, 8-17
.............. 8-14, 8-17
.............. 8-14, 8-18
.............. 8-14, 8-18
....................... 8-14
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
.............. 8-11, 8-18
....................... 8-11
.................. 8-3, 8-7
......................... 8-3
8-3, 8-8, 8-13, 8-20
8-4, 8-7, 8-14, 8-19
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
.............. 8-14, 8-18
.............. 8-14, 8-18
.............. 8-14, 8-18
.............. 8-14, 8-18
.............. 8-14, 8-18
....................... 8-14
.............. 8-14, 8-20
3121176
SECTION 11
Part Number
1703987
1703988
1703989
1703990
1703991
1703996
1704000
1704001
1704002
1704006
1704007
1704008
1704096
1704098
1704099
1704100
1704101
1704102
1704103
1704104
1704106
1704107
1704108
1704109
1704110
1704111
1704112
1704116
1704117
1704118
1704119
1704120
1704121
1704260
1704271
1704277
1704412
1704578
1704833
1704885
1704972
1704997
1705014
1705090
1705132
1705325
1705336
1705344
1705345
1705347
1705348
1705364
1705374
1705375
1705376
1705387
1705460
1705514
3121176
Page
.............. 8-14, 8-20

.............. 8-14, 8-20
.............. 8-14, 8-20
.............. 8-14, 8-20
....................... 8-14
.............. 8-12, 8-19
.....8-12, 8-18, 10-3
.............. 8-12, 8-18
....................... 8-12
.............. 8-13, 8-17
.............. 8-13, 8-17
....................... 8-13
.................. 8-3, 8-7
.............. 8-12, 8-19
.............. 8-12, 8-19
....................... 8-12
.............. 8-12, 8-19
.............. 8-12, 8-19
.............. 8-12, 8-19
.................. 8-3, 8-7
.............. 8-12, 8-19
.............. 8-12, 8-19
....................... 8-12
.............. 8-12, 8-19
.............. 8-12, 8-19
.............. 8-13, 8-19
8-12, 8-13, 8-19, 820
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
....................... 8-13
....................... 4-13
.............. 8-14, 8-20
8-3, 8-7, 8-12, 8-17
................8-7, 8-17
....................... 1-35
....................... 2-86
8-4, 8-7, 8-14, 8-20
....................... 2-37
....................... 4-13
....................... 4-11
.......1-35, 8-8, 8-20
.............. 2-86, 4-13
..................... 2-102
......................... 8-7
....................... 8-18
....................... 8-18
....................... 8-18
....................... 8-18
....................... 1-10
2-123, 2-127, 2-130
2-123, 2-127, 2-130
2-122, 2-126, 2-130
2-123, 2-127, 2-130
2-123, 2-127, 2-130
.............. 8-14, 8-17
Part Number
1705533
1705590
1705753
1705895
1705896
1705897
1705898
1705901
1705902
1705903
1705917
1705967
1705968
1705969
1706059
1706060
1706061
1706062
1706063
1706064
1706380
1706381
1706385
1706439
1706712
1706912
1706913
1706931
1706941
1707013
1707014
1707043
1707044
1707045
1707046
1707047
1707048
1707049
1707051
1707053
1707054
1707055
1707056
1707059
1707060
1810088
1810089
1810091
1810093
1810094
1810096
1870132
1870134
1870160
1870191
1870215
2000172
2000174
2000189
Page
......................... 8-4
......................... 8-4
....................... 2-86
....................... 8-18
....................... 8-18
....................... 8-18
....................... 8-18
....................... 8-17
....................... 8-18
....................... 8-17
....................... 8-18
....................... 8-18
....................... 8-18
....................... 8-18
....................... 2-37
....................... 2-37
....................... 2-37
....................... 2-37
....................... 2-37
....................... 2-37
....................... 8-19
....................... 8-19
....................... 4-11
....................... 8-20
....................... 2-86
....................... 2-85
....................... 2-85
................ 8-8, 8-20
................ 8-8, 8-20
......................... 8-7
......................... 8-7
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-20
....................... 8-19
....................... 8-19
....................... 8-19
....................... 8-19
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
....................... 2-85
......................... 7-3
......................... 7-3
......................... 7-3
......................... 7-3
......................... 7-3
.............. 2-43, 2-46
..... 2-43, 2-46, 2-61
.............. 2-29, 2-31
Part Number
PART NUMBER INDEX
Page
2000193 2-43, 2-46, 2-49, 252, 2-61

2000194 ..............2-22, 2-25
2000211 ....................... 2-57
2000216 ..............2-38, 2-40
2000219 ....................... 2-38
2000225 ....................... 2-37
2000261 ....................... 2-57
2000272 ..............2-58, 2-59
2000274 ..............2-38, 2-40
2000279 ....................... 2-38
2000284 ....................... 2-37
2000296 ....................... 2-57
2000322 ....................... 2-57
2000339 ..............2-38, 2-40
2000342 ....................... 2-38
2000354 ....................... 2-68
2000365 ....................... 2-38
2000367 ....................... 2-37
2000375 ....................... 2-67
2000378 ....................... 2-67
2060025 2-22, 2-29, 2-38, 244, 2-49, 2-58,
2-68
2080040 ..................4-4, 4-7
2080044 ......................... 3-8
2110404 ..............6-10, 6-18
2110406 ...... 6-3, 6-10, 6-17
2110408 ................6-3, 6-10
2110606 ...... 6-3, 6-10, 6-17
2110808 ..............6-10, 6-17
2110812 ....................... 6-17
2111212 ....................... 6-10
2111616 ..............6-10, 6-17
2120150 ......................... 2-3
2120163 ......................... 2-3
2120167 ......................... 2-3
2120168 ..................2-3, 9-1
2120209 ......................... 2-3
2120210 ..................2-3, 9-1
2130404 ....................... 6-17
2130406 ....................... 6-17
2130604 ....................... 6-17
2130606 ..............6-10, 6-18
2130808 ..............6-10, 6-17
2131616 ....................... 6-17
2150406 ..............6-10, 6-17
2150606 ..............6-10, 6-18
2150812 ....................... 6-17
2151616 ..............6-10, 6-18
2160003 ....................... 2-13
2170350 ....................... 6-17
2170406 ......................... 6-3
2170408 ....................... 6-17
2170504 ...... 6-3, 6-10, 6-17
2170506 ...... 6-3, 6-10, 6-18
2170508 ....................... 6-10
2170516 ....................... 6-10
2180125 ....................... 2-62
800A 800AJ
Part Number
2180344
2180348
2180387
2180388
2180389
2180418
2180467
2180536
2180615
2180798
2180825
2180877
2200222
2220005
2220063
2220064
2220235
2220237
2220240
2220242
2220250
2220261
2220273
2220313
2220362
2220363
2220365
2220366
2220371
2220373
2220374
2220375
2220376
2220377
2220379
2220380
2220381
2220385
2220386
2220415
2220428
2220429
2220430
2220451
2220459
2220465
2220466
2220468
2220473
Page
....................... 2-13
....................... 2-36
....................... 2-62
....................... 2-62
....................... 2-62
..... 2-61, 2-62, 2-66
.............. 2-45, 2-58
..... 2-25, 2-30, 2-62
......................... 5-9
2-23, 2-29, 2-39, 245, 2-51, 2-58
....................... 2-62
....................... 2-68
..... 2-16, 2-51, 2-75
.............. 2-61, 2-66
....................... 2-13
....................... 2-61
................ 6-5, 6-13
6-5, 6-9, 6-13, 6-17
......................... 6-5
................ 6-5, 6-13
..... 2-25, 2-30, 2-45
....................... 2-62
.............. 2-25, 2-30
2-25, 2-30, 2-36, 256, 2-66
................ 6-5, 6-13
......................... 6-5
................ 6-5, 6-13
6-5, 6-9, 6-13, 6-17
6-3, 6-6, 6-14, 6-21
6-5, 6-13, 6-18, 6-21
2-37, 2-57, 2-67, 273, 6-5, 6-9, 613, 6-17
6-5, 6-9, 6-13, 6-17
....................... 6-21
6-5, 6-9, 6-13, 6-17
....................... 6-21
6-5, 6-9, 6-13, 6-17
....................... 6-21
....................... 6-21
.............. 6-10, 6-18
2-37, 2-57, 2-67, 63, 6-5, 6-13, 621
....................... 6-21
....................... 6-21
....................... 2-45
2-29, 2-38, 2-73, 65, 6-9, 6-13, 617, 6-21
..... 2-25, 2-30, 2-51
......................... 6-5
6-5, 6-9, 6-13, 6-18,
6-21
................ 6-9, 6-17
6-6, 6-9, 6-14, 6-18,
6-21
11-5
SECTION 11
Part Number
PART NUMBER INDEX
Page
2220478 ....................... 6-21

2220479 2-73, 6-5, 6-9, 6-13,
6-17
2220490 6-3, 6-6, 6-14, 6-21
2220498 ......................... 6-5
2220499 ....................... 6-13
2220500 .......6-5, 6-13, 6-21
2220501 6-6, 6-9, 6-14, 6-18,
6-22
2220502 .............. 6-13, 6-21
2220504 ................ 6-5, 6-13
2220516 ......................... 6-5
2220517 ....................... 6-13
2220574 ....................... 6-21
2220577 .........6-3, 6-6, 6-22
2220582 .2-73, 6-3, 6-5, 6-9,
6-13, 6-17, 6-21
2220591 .............. 6-18, 6-22
2220593 ....................... 6-21
2220596 6-5, 6-9, 6-13, 6-17,
6-21
2220600 ................ 6-5, 6-13
2220602 .6-3, 6-5, 6-9, 6-13,
6-17, 6-21
2220603 ......................... 6-3
2220605 .......6-5, 6-13, 6-21
2220609 .......6-5, 6-13, 6-22
2220618 6-5, 6-9, 6-13, 6-17,
6-21
2220619 ................ 6-3, 6-21
2220622 .............. 6-10, 6-18
2220628 ................ 6-5, 6-13
2220635 ................ 6-3, 6-22
2220646 2-73, 6-5, 6-9, 6-13,
6-17
2220710 ......................... 6-5
2220711 .........6-3, 6-6, 6-13
2220737 ....................... 6-21
2220738 .............. 6-10, 6-18
2220765 ....................... 6-21
2220767 ....................... 2-22
2220775 ....................... 6-22
2220794 .....2-25, 2-30, 2-51
2220800 ....................... 6-13
2220805 ....................... 2-44
2220810 6-5, 6-9, 6-13, 6-17
2220811 .2-73, 6-3, 6-5, 6-9,
6-13, 6-17
2220833 ....................... 6-14
2220852 ....................... 6-21
2220873 .............. 6-21, 6-22
2220883 1-27, 1-28, 5-5, 5-7,
5-9, 5-11, 5-17,
5-25
2220885 5-3, 5-7, 5-17, 5-23,
5-25
2220886 1-27, 1-28, 5-3, 5-25
2220888 1-28, 5-5, 5-9, 5-11
2220893 ......................... 2-3
11-6
Part Number
2220940
2220947
2220950
2220999
2221018
2221019
2221024
2221029
2221030
2221036
2221151
2221152
2221153
2221176
2221270
2300004
2300014
2300016
2300021
2300027
2300029
2300039
2300040
2300041
2360570
2360591
2360592
2360600
2360601
2360602
2360603
2360609
2360610
2360611
2360612
2360638
2360639
2360640
2360641
2360642
2360643
2360644
2360645
2360646
2360647
2360686
2360708
2360709
2400060
2400061
2400064
2400065
2400066
2400067
2400068
2400070
Page
................ 6-9, 6-18

.............. 6-21, 6-22
........................6-23
6-5, 6-9, 6-13, 6-17,
6-21
........................2-62
........................2-62
........................2-62
................ 6-5, 6-13
........................6-14
........................6-23
........................2-62
........................2-62
........................2-62
..... 2-36, 2-56, 2-66
........................2-75
..... 2-24, 2-57, 2-68
........................10-2
................ 1-9, 10-2
........................10-2
........................10-2
........................10-2
........................10-2
........................10-2
........................2-24
..........................1-6
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-6
..........................1-6
..........................1-6
..........................1-6
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-6
..........................1-6
.................. 1-5, 1-6
.................. 1-5, 1-6
.................. 1-5, 1-6
.................. 1-5, 1-6
..........................1-6
..........................1-6
..........................1-6
..... 2-123, 2-127, 2131, 7-36, 7-41
................ 7-36, 9-2
..... 2-123, 2-127, 2131, 7-41, 9-2
................ 7-32, 9-1
........................7-32
........................4-15
.............. 4-15, 7-42
........................7-42
Part Number
2410014
2420172
2420187
2460013
2460032
2460039
2460041
2460044
2460048
2460050
2460051
2460052
2460055
2460056
2460057
2560136
2580024
2580050
2580055
2580062
2580134
2600209
2600216
2600233
2600244
2600281
2680435
2680436
2680437
2680448
2680450
2680451
2680513
2680514
2720058
2720144
2720271
2720341
2720392
2720398
2720434
2720435
2720436
2720449
2720472
2720509
2720510
2720514
2720515
2720532
2720563
2720564
2720566
2720567
2720580
2750532
800A 800AJ
Page
....................... 4-11
....................... 2-86
.....2-46, 2-52, 2-59
2-101, 2-105, 2-109
2-101, 2-105, 2-109
..................... 2-101
..................... 2-121
..................... 2-109
2-121, 2-125, 2-129
..................... 2-121
..........2-113, 2-117
..........2-113, 2-117
..........2-101, 2-105
2-101, 2-105, 2-109
..................... 2-101
....................... 4-13
.............. 2-24, 2-37
.............. 2-25, 2-37
....................... 2-24
....................... 2-39
..................... 2-109
.............. 2-95, 2-96
......................... 4-3
....................... 2-96
....................... 2-93
......................... 4-7
....................... 2-93
....................... 2-95
....................... 2-96
.............. 2-93, 2-96
....................... 2-93
.............. 2-93, 2-95
.............. 2-93, 2-95
....................... 2-95
2-23, 2-25, 2-30, 236, 2-45, 2-51,
2-53, 2-56, 2-66,
2-68
....................... 2-62
.............. 2-25, 2-30
.............. 2-47, 2-52
.............. 2-61, 2-66
.............. 2-29, 2-38
.....2-23, 2-30, 2-38
.....2-44, 2-50, 2-58
.....2-45, 2-51, 2-58
.............. 2-30, 2-38
.....2-44, 2-53, 2-56
....................... 2-23
....................... 2-23
.............. 2-58, 2-68
....................... 2-23
....................... 2-56
....................... 2-68
....................... 2-68
....................... 2-66
....................... 2-66
....................... 2-66
2-25, 2-30, 2-36, 2-
Part Number
2750760
2750920
2751011
2751017
2751032
2751095
2751397
2751399
2751500
2751906
2752265
2752266
2752345
2752363
2752365
2752366
2752434
2752438
2752453
2752462
2752463
2752468
2752489
2752494
2752498
2752514
2752516
2752518
2752573
2752575
2752581
2752585
2752591
2752592
2752611
2752648
2752670
2752673
2752674
2752721
2752754
2752766
2752767
2752768
2752930
2752942
2752949
2752977
2752978
2752997
2753006
2753007
2753008
2753009
Page
38, 2-43, 2-44,

2-49, 2-58, 2-66,
2-68
......................... 6-3
......................... 6-3
................ 6-5, 6-13
................ 6-6, 6-13
....................... 2-13
....................... 2-13
................ 6-6, 6-14
6-6, 6-9, 6-14, 6-17
6-6, 6-10, 6-14, 6-17
................ 6-3, 6-14
......................... 6-5
......................... 6-5
......................... 6-5
................ 6-5, 6-14
6-6, 6-9, 6-14, 6-17
6-6, 6-9, 6-14, 6-17
................ 6-9, 6-17
....................... 6-22
6-6, 6-9, 6-14, 6-17,
6-21
....................... 6-22
....................... 6-22
....................... 6-21
6-6, 6-9, 6-14, 6-18
6-6, 6-9, 6-14, 6-17,
6-22
................ 6-6, 6-14
6-5, 6-6, 6-13, 6-14
....................... 6-14
................ 6-5, 6-13
................ 6-6, 6-14
................ 6-5, 6-13
................ 6-6, 6-14
....................... 6-22
....................... 6-14
....................... 6-14
......................... 6-3
......... 6-3, 6-6, 6-14
....................... 6-14
6-6, 6-9, 6-14, 6-17
....................... 6-22
....................... 6-21
......... 6-6, 6-9, 6-17
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
6-6, 6-9, 6-14, 6-17
....................... 6-14
................ 6-5, 6-13
....................... 6-22
................ 6-9, 6-17
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
3121176
SECTION 11
Part Number
2753010
2753035
2753036
2753087
2753117
2753118
2753122
2753123
2753124
2753125
2753126
2753128
2753129
2753155
2753157
2753158
2753159
2753161
2753162
2753189
2753190
2753191
2753192
2753195
2753196
2753197
2753199
2753200
2753216
2753231
2753417
2753537
2753540
2753549
2753550
2753622
2753624
2753625
2753626
2753627
2753628
2753629
2753630
2753633
2753634
2753635
2753685
2753686
2753688
2753725
2753970
2753971
2754044
2754238
2754240
2754242
2754243
2754337
2754338
3121176
Page
....................... 6-21
....................... 6-14
................6-5, 6-13
................6-6, 6-14
................6-6, 6-14
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-13
....................... 6-14
....................... 6-14
....................... 6-14
....................... 6-13
....................... 6-13
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-22
....................... 6-21
....................... 6-21
....................... 6-21
....................... 6-21
....................... 6-21
....................... 6-21
....................... 6-21
.........6-6, 6-9, 6-14
....................... 6-18
....................... 6-18
....................... 6-18
.............. 6-10, 6-18
.............. 6-10, 6-18
......................... 6-3
.............. 6-10, 6-18
.............. 6-10, 6-18
.......6-3, 6-10, 6-18
....................... 6-18
......................... 6-3
......................... 6-3
....................... 6-18
....................... 6-18
....................... 6-10
....................... 6-10
....................... 6-18
....................... 6-10
....................... 6-10
....................... 6-18
....................... 6-18
....................... 6-18
....................... 6-10
....................... 6-10
....................... 6-10
....................... 6-10
....................... 6-18
....................... 6-18
Part Number
2754401
2754402
2754718
2754719
2754720
2754743
2754744
2760105
2780227
2780228
2780229
2780272
2792351
2792362
2792363
2792364
2792365
2792366
2792367
2792591
2792629
2792637
2792648
2792693
2792699
2792700
2792710
2792711
2792712
2792745
2820018
2820031
2820035
2820078
2820079
2820080
2820081
2820153
2820172
2820173
2820176
2820180
2820233
2820234
2820235
2840016
2860012
2860030
2900708
2900752
2900756
2900770
2900788
2900792
2901207
Page
.............. 6-10, 6-18

....................... 6-10
....................... 6-18
....................... 6-18
....................... 6-18
....................... 6-18
....................... 6-18
.............. 2-86, 4-13
....... 1-9, 1-13, 1-17
................ 1-9, 1-13
......................... 1-5
................ 1-9, 1-17
....................... 6-24
................ 6-5, 6-24
.............. 6-13, 6-24
....................... 6-24
.............. 6-21, 6-24
.............. 6-21, 6-24
................ 6-3, 6-24
....................... 6-24
....................... 6-24
.............. 6-17, 6-24
................ 6-3, 6-24
................ 6-9, 6-24
....................... 6-24
....................... 6-24
....................... 6-24
.............. 6-17, 6-24
................ 6-9, 6-24
....................... 6-17
....................... 2-53
..... 2-102, 2-106, 2110, 2-114, 2117, 2-122, 2125, 2-129
2-51, 2-89, 4-4, 4-8
....................... 2-96
....................... 2-96
.............. 2-95, 2-96
....................... 2-96
....................... 2-96
....................... 2-58
....................... 2-58
....................... 2-96
....................... 2-68
....................... 2-95
....................... 2-95
....................... 2-95
....................... 2-99
.......... 2-105, 2-110
................ 2-86, 9-1
........... 2-3, 2-7, 2-8
....................... 2-73
....................... 1-33
................ 3-19, 5-3
....................... 1-21
. 5-5, 5-7, 5-9, 5-11,
5-17
................ 2-5, 2-52
Part Number
2901271
2901273
2901301
2901303
2901514
2901526
2901537
2901549
2901556
2901608
2901609
2901712
2902085
2902238
2902300
2902303
2902307
2902308
2902309
2902310
2902311
2902312
2902322
2902353
2902396
2902401
2902443
2902445
2902456
2902457
2902459
2902533
2910872
2915014
2920095
2920110
2920113
2920129
2920140
2920215
2940074
2940088
2940188
3020008
3020016
3020021
3020044
3124114
3160204
3160266
3160286
3160294
3160308
3160347
3160348
3200362
PART NUMBER INDEX
Page
......................... 5-3
....................... 5-25
..............5-15, 5-18
......................... 5-7
......................... 5-9
......................... 5-5
....................... 5-11
....................... 5-13
....................... 5-18
.... 2-45, 2-56, 7-37
.... 2-24, 2-30, 7-37
....................... 5-23
..................... 2-106
....................... 2-51
....................... 10-3
................8-8, 8-21
......................... 8-8
....................... 8-21
....................... 8-21
....................... 8-21
....................... 8-21
....................... 8-21
....................... 8-21
................8-7, 8-19
....................... 10-2
.... 2-24, 2-36, 7-37
....................... 7-33
..............2-56, 7-37
....................... 6-23
....................... 6-23
....................... 6-23
..............2-66, 7-37
....................... 4-14
....................... 2-85
................4-8, 7-41
....................... 2-89
....................... 2-89
..............7-30, 7-32
........ 4-4, 4-8, 7-41
....................... 2-89
.......... 4-3, 4-7, 9-1
..............2-95, 2-96
....................... 2-95
......................... 1-9
....................... 2-23
..............2-32, 2-40
..............2-23, 2-39
..............2-47, 2-52
................1-9, 1-21
................1-9, 1-23
..............2-13, 2-16
..............2-13, 2-16
................1-9, 1-23
................1-9, 1-27
................1-9, 1-27
2-30, 2-38, 2-44, 250, 2-58, 2-68
3200404 ....................... 2-52
3200406 .... 2-23, 2-29, 2-38
800A 800AJ
Part Number
3220103
3220104
3220113
3220114
3220134
3250872
3251102
3251243
3251813
3252221
3252347
3252507
3252764
3271605
3271805
3272605
3290405
3290505
3290801
3300007
3300205
3300353
3300393
3300396
3300408
3310601
3310801
3310805
3311001
3311005
3311401
3311405
3311501
3311505
Page
.............. 2-31, 2-38

.............. 2-31, 2-38
..... 2-23, 2-47, 2-53
....................... 2-47
....................... 2-59
....... 1-36, 8-8, 8-20
..... 2-102, 2-106, 2110, 2-114, 4-8
..... 2-105, 2-110, 2114, 2-117, 8-3,
8-7, 8-13, 8-17
8-3, 8-7, 8-13, 8-18,
8-19
....................... 10-1
......................... 8-4
2-102, 8-3, 8-13, 817
2-121, 2-125, 2-129
....................... 5-25
.............. 2-81, 4-11
......... 3-4, 3-9, 3-19
....................... 2-66
....................... 2-66
....................... 2-23
.................. 1-5, 1-9
....................... 2-86
....................... 4-13
......................... 4-3
2-122, 2-126, 2-130
....................... 2-86
2-99, 2-122, 2-126,
2-130, 4-15
....................... 3-26
.............. 2-62, 3-25
2-94, 4-7, 4-14, 4-15
2-23, 2-43, 2-49, 289, 2-95, 2-96,
2-102, 2-106, 2110, 2-114, 2117, 4-4
1-36, 2-53, 2-86, 421
..2-3, 2-23, 2-25, 229, 2-37, 2-38,
2-44, 2-50, 2-56,
2-57, 2-58, 2-66,
2-67, 2-68, 2-94,
2-114, 2-117, 2125, 2-129, 325, 4-4, 4-7, 4-8,
8-4, 8-8, 8-15, 821
....................... 4-21
1-33, 2-23, 2-25, 230, 2-36, 2-38,
2-44, 2-47, 2-50,
2-53, 2-56, 2-59,
2-66, 2-75, 2-94,
2-118, 2-121, 2-
11-7
SECTION 11
Part Number
PART NUMBER INDEX
Page
125, 2-129, 4-4

3311600 ....................... 2-95
3311601 2-53, 2-75, 2-94, 2125, 2-129, 311, 4-14
3311602 ....................... 3-11
3311605 2-23, 2-29, 2-36, 239, 2-44, 2-50,
2-53, 2-56, 2-58,
2-66, 2-68, 2-94,
2-95, 2-96, 2-99,
2-102, 2-106, 2110, 3-8, 3-11,
3-16, 4-7, 4-11
3311705 2-102, 2-106, 2-110
3311801 ..1-9, 2-23, 2-31, 236, 2-45, 2-50,
2-56, 2-122, 325
3311805 2-23, 2-29, 2-39, 244, 2-50, 2-58,
2-66, 2-68, 2-79,
2-94, 2-99, 3-4,
3-8, 3-9
3312001 ....................... 1-36
3312002 ....................... 2-13
3321501 ....................... 2-94
3322201 ....................... 2-81
33251102 ................... 2-117
3340764 ....................... 3-16
3340828 ....................... 3-11
3340833 ....................... 5-25
3340834 ....................... 5-25
3340835 .........3-3, 3-8, 3-11
3340838 ....................... 5-23
3340840 ....................... 3-16
3340859 ....................... 3-12
3340860 ....................... 3-16
3340861 ....................... 3-16
3340871 ....................... 3-15
3340881 .............. 3-11, 3-15
3340966 ....................... 1-35
3380429 2-25, 2-31, 2-36, 245, 2-51, 2-56,
2-66
3380434 .................. 4-4, 4-7
3380442 ....................... 2-93
3380443 ....................... 2-93
3380444 ....................... 2-93
3380535 ....................... 3-26
3380652 ....................... 10-2
3420156 ....................... 4-14
3420292 ....................... 1-36
3420372 ....................... 1-36
3420447 ....................... 1-36
3421565 ....................... 2-13
3422446 2-24, 2-29, 2-36, 244, 2-50, 2-56,
2-66
11-8
Part Number
Page
3422457 ........................3-15
3422530 ........................2-99
3422532 2-24, 2-30, 2-37, 245, 2-51, 2-57,
2-67
3422561 ..........................3-7
3422567 ........................1-35
3422578 .................. 3-3, 3-4
3422580 .................. 3-3, 3-4
3422582 .................. 3-3, 3-4
3422583 ..........................3-7
3422681 .................. 3-3, 3-7
3422683 .................. 3-3, 3-7
3422684 .................. 3-3, 3-7
3422685 .................. 3-3, 3-7
3422686 .................. 3-3, 3-7
3422687 .................. 3-3, 3-7
3422688 .................. 3-3, 3-7
3422689 .................. 3-3, 3-7
3422690 ........................3-15
3422701 ................ 1-4, 1-35
3422702 ................ 1-4, 1-35
3422703 ..........................1-3
3422729 .................. 3-3, 3-7
3422753 ..........................1-5
3422754 ................ 1-5, 1-35
3422755 ..........................1-4
3422813 ........................1-35
3422848 ........................1-35
3422860 ..........................3-7
3422861 ..........................3-7
3422867 ..........................3-7
3422972 ................ 1-5, 1-35
3430816 ........................2-99
3450404 ........................2-99
3460398 ........................2-58
3460399 ........................2-94
3460544 ........................2-25
3460552 ........................2-95
3470003 ........................4-14
3480176 ..........................5-3
3480188 .............. 5-15, 5-17
3480210 ..........................5-7
3480211 ........................5-25
3480232 ........................5-13
3480233 ........................5-17
3480234 ........................5-23
3480236 ........................5-11
3480237 ..........................5-5
3480238 ..........................5-9
3510488 ..........................4-3
3510497 ..........................4-3
3510542 ..........................4-3
3510543 ..........................4-3
3510545 ..........................4-3
3510546 ..........................4-3
3510565 ..........................4-3
3510566 ..........................4-3
3510728 ..........................4-3
Part Number
3510760
3510822
3510830
3510833
3510868
3520028
3520033
3520035
3520072
3520189
3520198
3536089
3537416
3537420
3537445
3537446
3538047
3538758
3539219
3539281
3539662
3539685
3539872
3539877
3539878
3539934
3539955
3539957
3539971
3539972
3539979
3570103
3570133
3570238
3570686
3570690
3570775
3570928
3570979
3571498
3571712
3572280
3572414
3572423
3572604
3572605
3572606
3572607
3573001
3574091
3574122
3574162
3574206
3574207
800A 800AJ
Page
......................... 4-3
......................... 4-7
......................... 4-7
......................... 4-7
....................... 4-11
.....2-102, 2-106, 2110, 4-13
....................... 2-94
.....2-86, 3-25, 3-26
.........4-3, 4-7, 4-11
....................... 7-41
......................... 4-7
.................. 4-4, 4-7
.............. 2-29, 2-39
....................... 2-29
....................... 2-99
....................... 2-99
......................... 1-3
....................... 3-16
....................... 2-86
....................... 2-89
....................... 1-36
......................... 4-4
2-23, 2-29, 2-39, 243, 2-49, 2-58,
2-68
......................... 1-3
......................... 1-3
....................... 2-94
....................... 2-96
2-25, 2-31, 2-36, 244, 2-50, 2-56,
2-66
.............. 2-29, 2-39
....................... 2-43
....................... 2-93
.............. 2-44, 2-50
.............. 2-44, 2-49
....................... 2-51
.............. 1-31, 1-36
.............. 1-31, 1-33
....................... 5-23
....................... 3-25
......................... 2-4
.............. 2-43, 2-49
....................... 2-94
.............. 2-58, 2-68
.............. 2-45, 2-56
....................... 2-75
....................... 5-25
....................... 5-25
....................... 3-25
....................... 3-25
....................... 1-35
....................... 4-21
.............. 2-44, 2-50
.....2-46, 2-50, 2-58
....................... 2-23
....................... 2-23
Part Number
3574208
3574219
3574220
3574221
3574222
3574225
3574229
3574262
3574504
3574684
3574696
3574978
3575359
3575718
3576755
3580134
3580158
3580250
3580260
3580307
3580312
3580313
3580314
3580317
3580318
3580320
3580321
3580324
3580325
3580348
3600278
3600287
3600295
3600377
3600400
3600401
3620033
3620040
3620047
3640986
3641533
3730120
3730121
3740049
3740067
3740080
3760133
Page
....................... 2-23
....................... 2-53
....................... 2-53
....................... 2-53
.............. 2-45, 2-51
.......... 2-114, 2-125
..................... 2-125
..................... 2-125
....................... 2-58
..................... 2-102
....................... 10-3
....................... 2-39
....................... 4-21
....................... 1-33
.............. 2-66, 2-75
.......... 2-101, 2-105
.......... 2-101, 2-105
..................... 2-109
....................... 2-52
..................... 2-109
..... 2-114, 2-118, 2125, 2-129
.......... 2-114, 2-125
.......... 2-126, 2-129
..................... 2-122
..................... 2-122
..................... 2-122
..................... 2-122
.......... 2-114, 2-117
.......... 2-114, 2-117
.......... 2-118, 2-129
2-24, 2-29, 2-37, 243, 2-49, 2-57,
2-67
......................... 2-4
2-24, 2-29, 2-43, 249, 2-71, 2-73
....................... 2-53
2-37, 2-57, 2-67, 273
..... 2-37, 2-57, 2-67
.............. 2-29, 2-39
2-44, 2-49, 2-58, 268
....................... 2-23
.......... 2-122, 2-126
2-122, 2-126, 2-130
....................... 7-37
....................... 7-37
.. 2-86, 7-2, 7-33, 741, 9-1
2-23, 2-29, 2-39, 244, 2-49, 2-58,
2-68, 9-1
2-23, 2-102, 2-106,
2-110, 2-114, 2118, 2-121, 2126, 2-129, 9-2
....................... 3-15
3121176
SECTION 11
Part Number
3760170
3760367
3760368
3760369
3760370
3760374
3790012
3790044
3790110
3820001
3820020
3841143
3841287
3841340
3841356
3841406
3841589
3850018
3890040
3900054
3900139
3900141
3900205
3900207
3900210
3900232
3900239
3900259
3900262
3900268
3900272
3900283
3900293
3900322
3910606
3910608
3910610
3910804
3910808
3911008
3911040
3930816
3930824
3931436
3931448
3931464
3121176
Page
.............. 1-36, 2-13

................5-3, 5-13
......................... 5-7
.............. 5-15, 5-17
....................... 5-25
.................. 5-5, 5-9
2-61, 2-66, 2-90, 413, 4-14, 4-15
2-25, 2-30, 2-37, 243, 2-49, 2-57,
2-67
....................... 3-20
1-36, 8-3, 8-4, 8-8,
8-14, 8-20
......................... 4-7
1-3, 1-4, 1-35, 2-24,
2-29, 2-36, 2-44,
2-50, 2-56, 2-67,
3-3, 3-4, 3-8, 315
...........1-3, 3-3, 3-8
. 2-3, 2-25, 2-29, 236, 2-44, 2-50,
2-56, 2-67, 3-4,
3-8, 3-11
.................. 3-3, 3-8
....................... 3-16
....................... 4-21
....................... 5-17
....................... 4-11
....................... 4-11
....................... 5-13
......................... 5-7
......................... 4-7
......................... 4-3
....................... 2-94
2-53, 2-94, 2-95, 316
.................. 3-4, 3-8
....................... 3-15
....................... 3-11
....................... 2-86
2-30, 2-36, 2-44, 250, 2-57, 2-67
....................... 3-16
....................... 2-13
..................... 2-114
2-121, 2-126, 2-129
.............. 2-99, 4-15
2-122, 2-126, 2-130
....................... 2-86
....................... 2-62
.................. 4-3, 4-7
....................... 2-89
....................... 3-26
.............. 3-25, 3-26
....................... 3-25
.............. 5-23, 5-25
....................... 3-25
Part Number
3931508
3931516
3931620
3931632
3931664
3931720
3932224
3932240
3952020
3960389
3960407
3960422
3960438
3960453
3960461
3960462
3960464
3960468
3960469
3960470
3960591
3980007
3990001
3990010
4031911
4032015
4060092
4060700
4060802
4060803
4060804
4060805
4060806
4060906
4060907
4060959
4061010
4061043
4061049
4070410
4070411
4070412
4070450
4070560
4070561
Page
....................... 5-25
................ 5-7, 5-13
.............. 5-15, 5-17
..................... 2-122
....................... 5-23
................ 5-3, 5-25
....................... 2-13
......... 5-5, 5-9, 5-11
....................... 2-13
2-25, 2-29, 2-37, 244, 2-50, 2-57,
2-67, 2-94
.............. 2-30, 2-39
..... 2-121, 2-126, 2129, 7-40
....................... 2-96
....................... 2-93
....................... 2-90
.............. 2-95, 2-96
.............. 2-95, 2-96
2-23, 2-31, 2-39, 245, 2-51, 2-59,
2-68
2-23, 2-31, 2-39, 245, 2-51, 2-59,
2-68
....................... 2-94
....................... 2-58
.............. 2-24, 2-37
....................... 7-33
....... 7-34, 7-39, 9-1
....................... 2-23
..................... 2-122
....................... 7-39
..... 2-121, 2-126, 2129, 7-39, 7-40
..... 2-102, 2-106, 2110, 2-114, 2118, 2-121, 2126, 2-129, 4-8
......................... 4-4
..... 2-31, 2-45, 2-51
2-24, 2-31, 2-39, 259, 2-68, 3-16,
3-25
....................... 2-51
....................... 2-86
....................... 2-89
....................... 10-2
....................... 2-95
..... 2-121, 2-126, 2129, 7-40
..................... 2-121
....................... 2-94
....................... 2-94
....................... 2-94
....................... 1-36
....................... 1-36
....................... 1-36
Part Number
4070863
4070864
4070878
4070879
4070897
4070898
4070929
4070944
4070945
4070967
4070968
4070969
4070987
4071009
4071052
4071059
4071122
4100051
4100058
4100059
4100062
4100100
4120035
4130357
4130358
4130384
4130388
4130390
4160139
4160143
4220162
4220165
4220191
4240018
4240032
4240099
4240112
4240113
4280295
4300097
4300111
4300157
4340706
4340738
4341239
4341241
4360031
4360057
4360070
4360188
4360232
4360256
4360294
4360322
4360328
4360331
4360336
800A 800AJ
PART NUMBER INDEX
Page
....................... 3-15
....................... 3-15
......................... 1-3
......................... 1-3
..............3-11, 3-15
..............3-11, 3-15
....................... 3-11
......................... 1-3
......................... 1-3
....................... 3-11
....................... 3-11
....................... 3-16
....................... 2-86
....................... 2-13
....................... 3-16
....................... 1-35
....................... 2-67
....................... 6-14
6-6, 6-9, 6-14, 6-18
6-6, 6-9, 6-13, 6-18
....................... 6-22
......................... 5-7
..............7-30, 7-34
......................... 1-4
......................... 1-4
......................... 1-4
....................... 1-35
................1-4, 1-35
....................... 2-94
....................... 2-94
....................... 2-89
......................... 4-4
....................... 2-23
2-114, 2-118, 2-121
..............2-89, 2-90
2-51, 4-4, 4-8, 4-21
....................... 2-75
....................... 2-75
....................... 2-75
......................... 1-9
..........2-126, 2-129
..................... 2-122
....................... 3-11
..........2-114, 2-126
....................... 2-68
....................... 2-68
........ 4-4, 4-7, 4-13
................4-21, 9-2
2-122, 2-126, 2-130
....................... 2-61
...... 4-15, 7-42, 9-2
....................... 2-51
.. 2-106, 2-110, 9-1
..............3-25, 3-26
2-86, 4-13, 4-15, 9-1
................4-15, 9-2
2-61, 2-67, 2-90, 2102, 2-106, 2110, 2-114, 2-
Part Number
4360387
4360392
4360407
4360436
4360469
4360475
4360476
4360499
4360549
4360578
4400275
4400400
4400407
4400410
4400420
4400452
4420038
4420051
4420060
4420068
4460007
4460023
4460027
4460042
4460049
4460051
4460071
4460125
4460134
4460190
4460205
4460224
4460225
4460226
4460227
4460233
4460234
4460267
4460268
4460320
4460321
4460326
4460339
4460346
4460374
Page
118, 2-121, 2126, 2-129, 4-8,

4-14, 9-1, 9-2
....... 4-13, 4-14, 9-1
2-23, 2-29, 2-39, 244, 2-50, 2-58
................ 4-13, 9-1
....................... 2-75
................ 2-86, 9-1
....... 2-86, 4-13, 9-1
....... 2-86, 4-13, 9-1
....... 3-25, 7-38, 9-2
.............. 3-25, 3-26
....... 3-25, 3-26, 9-2
....................... 2-61
....................... 2-75
....................... 2-75
.............. 2-75, 2-76
....................... 2-61
.............. 2-75, 2-76
....................... 2-75
....................... 1-36
................ 2-4, 3-26
....................... 4-21
....................... 4-14
2-102, 2-106, 2-110
............ 2-101, 7-39
....................... 4-13
.............. 4-21, 7-42
..... 2-122, 2-126, 2129, 7-39, 7-40
..... 2-122, 2-126, 2129, 4-4, 4-7, 413, 7-30, 7-40
....................... 7-39
.............. 7-39, 7-40
..................... 2-101
.............. 7-39, 7-40
....................... 7-38
.............. 7-30, 7-40
4-14, 7-30, 7-32, 734, 7-35, 7-36,
7-38, 7-39, 7-40,
7-41, 7-42
..... 2-53, 7-30, 7-34
.............. 7-39, 7-40
2-89, 2-90, 4-14, 421
..... 7-33, 7-38, 7-39
2-89, 7-33, 7-34, 735, 7-38
..... 7-33, 7-36, 7-39
.............. 7-40, 7-42
.............. 7-33, 7-38
....................... 7-36
..... 2-121, 2-126, 2129, 7-39, 7-40
..... 2-123, 2-127, 2131, 7-41
11-9
SECTION 11
Part Number
PART NUMBER INDEX
Page
4460375 .....2-123, 2-127, 2131, 7-41

4460411 2-123, 2-126, 2-130
4460412 2-123, 2-126, 2-130
4460413 2-123, 2-126, 2-130
4460414 2-123, 2-126, 2-130
4460415 2-123, 2-126, 2-130
4460418 .............. 7-30, 7-34
4460419 .............. 7-30, 7-34
4460424 2-53, 2-89, 7-33, 735, 7-38
4460425 .....2-123, 2-126, 2130, 4-14, 4-21,
7-41, 7-42
4460426 2-86, 2-123, 2-127,
2-130, 4-8, 4-15,
7-33, 7-41
4460428 .............. 4-14, 7-30
4460434 .............. 7-30, 7-34
4460445 .............. 7-34, 7-38
4460457 ....................... 7-36
4460458 .....7-35, 7-36, 7-37
4460459 ....................... 7-42
4460460 ....................... 7-36
4460464 4-14, 7-30, 7-31, 734, 7-37
4460465 .....2-123, 2-127, 2131, 7-31, 7-35,
7-36, 7-41
4460466 ....................... 7-31
4460467 .............. 7-42, 10-4
4460470 2-86, 4-14, 7-30, 733
4460471 2-86, 4-14, 7-30, 733
4460473 ....................... 7-31
4460476 ....................... 7-42
4460488 .............. 2-86, 4-14
4460499 .............. 2-11, 7-38
4460508 .....7-30, 7-31, 7-34
4460509 ....................... 7-31
4460510 .............. 7-42, 10-4
4460526 .............. 2-86, 7-33
4460536 ....................... 7-34
4460539 .....7-33, 7-35, 7-36
4460579 ....................... 7-35
4460580 ....................... 7-35
4460582 ....................... 7-35
4460598 4-4, 4-8, 4-15, 7-41
4460607 2-123, 2-127, 2-130
4460608 ....................... 7-36
4460611 .....2-30, 2-45, 2-51
4460634 .............. 7-30, 7-34
4460635 ....................... 7-30
4460693 ....................... 7-36
4460701 .............. 7-39, 7-40
4460705 ....................... 7-39
4460708 .....4-14, 7-30, 7-32
4460709 ....................... 7-39
11-10
Part Number
4460710
4460713
4460725
4460726
4460728
4460742
4460743
4460761
4460789
4460790
4460792
4460799
4460800
4460850
4460865
4460866
4460871
4460873
4460874
4460875
4460876
4460878
4460879
4460880
4460887
4460889
4460890
4460891
4460892
4460894
4460897
4460905
4460906
4460943
4460944
4460956
4460957
4460958
4460961
4460963
4460967
4460968
4460978
4460979
4461001
4461005
4461006
4461008
4461052
4461053
4461054
4461060
4461070
Page
........................7-39
........................7-36
........................7-36
........................7-36
........................7-36
.............. 7-36, 7-41
........................7-41
.............. 7-30, 7-34
........................7-42
........................7-42
........................7-36
........................7-36
........................7-36
........................7-42
........................7-31
..... 7-30, 7-31, 7-34
4-17, 4-19, 7-30, 733, 7-34, 7-36,
7-38, 7-42
.............. 7-30, 7-34
..... 2-86, 7-30, 7-33
..... 2-86, 7-30, 7-33
........................7-34
........................7-34
........................7-30
.............. 7-33, 7-35
.............. 7-30, 7-34
........................7-36
........................7-36
..... 7-31, 7-35, 7-36
........................7-32
........................7-32
..... 2-61, 7-31, 7-37
2-86, 4-14, 7-30, 733, 7-34
............ 2-118, 7-40
........................7-34
........................7-35
2-123, 2-127, 2-130
2-123, 2-127, 2-130
..... 2-121, 2-126, 2130, 7-40
........................7-39
..... 2-123, 2-127, 2130, 7-41
..... 2-123, 2-127, 2131, 7-41
.............. 3-25, 3-26
........................7-37
.............. 7-35, 7-37
2-123, 2-127, 2-130
.............. 7-35, 7-38
.............. 7-35, 7-38
.............. 7-35, 7-38
.............. 7-35, 7-38
.............. 7-35, 7-38
.............. 7-35, 7-38
.............. 7-35, 7-38
........................7-35
Part Number
4461071
4461072
4461073
4461074
4461095
4461109
4461111
4461113
4461121
4461122
4461123
4461124
4461157
4461161
4461222
4520204
4520205
4520242
4520252
4520253
4520347
4520348
4520353
4520354
4564417
4566468
4566471
4566605
4567073
4567139
4567413
4567434
4567757
4567815
4567879
4568118
4568119
4568158
4568514
4568721
4568734
4568735
4568788
4568951
4569083
4569171
4569173
4569177
4569342
4569384
4569385
4620135
4640113
4640261
4640509
4640605
4640750
4640751
800A 800AJ
Page
....................... 7-33
....................... 7-33
....................... 7-33
....................... 7-33
....................... 7-35
....................... 7-36
....................... 7-36
....................... 7-36
....................... 7-36
....................... 7-36
....................... 7-36
....................... 7-36
....................... 7-35
....................... 7-36
....................... 7-36
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
..................... 2-110
.............. 5-15, 5-17
......................... 5-7
.....2-43, 2-49, 2-58
.....2-23, 2-47, 2-53
....................... 6-21
....................... 5-25
....................... 5-17
....................... 6-22
.............. 2-31, 2-39
.....2-45, 2-50, 2-58
....................... 2-75
....................... 2-75
....................... 2-46
......................... 1-4
....................... 2-23
..........2-114, 2-126
.....2-114, 2-118, 2126, 2-130
....................... 2-23
....................... 2-58
....................... 2-58
....................... 2-39
....................... 2-58
....................... 2-23
....................... 2-68
....................... 2-68
....................... 2-67
....................... 2-13
....................... 1-10
....................... 1-36
. 5-5, 5-7, 5-9, 5-11
.......5-5, 5-11, 5-17
....................... 2-23
.............. 2-29, 2-39
Part Number
4640778
4640780
4640858
4640866
4640871
4640906
4640921
4640922
4640929
4640932
4640989
4641022
4641027
4641032
4641033
4641041
4641042
4641061
4641076
4641099
4641136
4641162
4641261
4641300
4641303
4641317
4641435
4641453
4711400
4711500
4711600
4711700
4711800
4711900
4740036
4740057
4740076
4740111
4740119
4740155
Page
....................... 6-13
....................... 6-22
......................... 5-3
......................... 2-3
......................... 1-3
......................... 2-4
................ 2-3, 2-11
................ 2-3, 2-11
....................... 3-25
....................... 5-18
2-43, 2-49, 2-58, 268
....................... 2-75
......................... 5-9
....................... 5-25
....................... 5-23
....................... 1-31
....................... 1-31
......................... 2-4
......................... 6-5
.................. 2-4, 2-7
....................... 3-25
......................... 5-3
....................... 2-61
....................... 1-33
....................... 1-33
......................... 2-4
....................... 3-25
.................. 2-4, 2-7
1-3, 2-4, 2-30, 2-36,
2-39, 2-45, 2-51,
2-53, 2-59, 2-67,
2-68, 2-114, 2118, 2-121, 2126, 2-130, 325, 4-4, 4-8
1-33, 1-36, 2-4, 2-5,
2-23, 2-47, 2-53,
2-57, 2-75, 2-89,
2-121, 2-126, 2130, 4-14
1-3, 2-4, 2-24, 2-30,
2-37, 2-39, 2-53,
2-59, 2-68, 2-95,
2-96, 2-122, 3-4,
3-8, 3-11, 3-12,
3-15, 3-16, 5-25
2-39, 2-114, 2-118,
2-126
2-99, 2-121, 2-126,
2-130, 3-4, 3-8,
4-11
.............. 2-31, 2-39
....................... 1-36
....................... 2-13
....................... 2-94
................ 1-4, 1-35
....................... 2-99
....................... 1-35
3121176
SECTION 11
Part Number
Page
4740171 ....................... 2-94

4740256 ................1-4, 1-35
4740274 2-23, 2-31, 2-39, 244, 2-50, 2-59,
2-68
4740362 .........2-89, 4-4, 4-7
4740397 .....2-106, 2-110, 2114, 2-118, 4-8
4740439 ......................... 3-8
4740444 ....................... 2-86
4740455 ....................... 4-15
4740463 ................1-4, 1-35
4740472 ......................... 1-3
4740473 ................1-4, 1-35
4740500 ....................... 2-95
4750600 .2-123, 2-130, 4-15
4750800 ....................... 2-62
4751000 2-23, 2-43, 2-49, 289, 2-94, 2-95,
2-96, 2-102, 2106, 2-110, 2114, 2-118, 4-4,
4-7
4751400 1-36, 2-23, 2-25, 229, 2-37, 2-39,
2-44, 2-50, 2-57,
2-59, 2-67, 2-68,
2-86, 2-94, 2-95,
2-121, 3-25, 326, 4-4, 4-7, 414, 4-21, 8-4, 88, 8-15, 8-21
4751500 2-25, 2-43, 2-49, 250, 2-59, 2-94,
2-95, 2-96, 2102, 2-106, 2110, 2-118, 4-4,
4-21
4751600 . 1-31, 1-33, 2-4, 223, 2-29, 2-36,
2-39, 2-44, 2-50,
2-53, 2-57, 2-59,
2-62, 2-67, 2-68,
2-75, 2-79, 2-94,
2-95, 2-102, 2105, 2-109, 2114, 2-126, 2130, 4-7
4751700 ....................... 2-39
4751800 . 1-4, 2-23, 2-24, 231, 2-36, 2-44,
2-50, 2-57, 2-67,
2-68, 2-79, 2-81,
2-114, 2-126, 411, 4-21
4751900 ..................... 2-101
4752000 2-24, 2-30, 2-36, 245, 2-51, 2-57,
2-67
3121176
Part Number
Page
4760600 ..... 2-123, 2-127, 2130, 4-15

4761000 2-94, 4-4, 4-7, 4-15
4761400 ....................... 2-86
4761500 2-43, 2-49, 2-121, 2126, 2-130
4761600 .......... 2-126, 2-130
4762000 ....................... 1-36
4770600 ....................... 2-99
4771800 .............. 2-46, 2-52
4791400 2-30, 2-39, 2-68, 2121, 2-126
4811900 2-23, 2-118, 2-122,
2-130
4812000 ............ 2-59, 2-109
4812100 ....................... 2-24
4812200 ....................... 2-39
4821397 ....................... 4-21
4831900 2-31, 2-40, 2-45, 251, 2-58, 2-68
4832000 2-23, 2-32, 2-40, 245, 2-50, 2-59
4843777 ....................... 1-36
4844790 ......................... 3-8
4844816 ......................... 3-7
4844817 ......................... 3-7
4844924 ......................... 4-3
4844925 ......................... 4-3
4844928 ......................... 4-3
4844954 ......................... 4-3
4844955 ......................... 4-3
4844956 ......................... 4-3
4844958 ....................... 2-13
4845327 ......................... 4-3
4845328 ......................... 4-3
4845395 .............. 2-30, 2-39
4845404 2-29, 2-39, 2-44, 250, 2-59
4845408 ......................... 4-3
4845409 ......................... 4-3
4845410 ......................... 4-3
4845411 .............. 2-94, 2-95
4845412 ......................... 4-3
4845413 ......................... 4-3
4845426 ......................... 4-3
4845469 ......................... 4-3
4845593 .................. 3-3, 3-7
4845612 ....................... 2-52
4845658 .................. 1-3, 1-4
4845667 ....................... 2-53
4845680 ....................... 3-11
4845701 ....................... 3-16
4845702 ....................... 3-16
4845703 ......................... 3-4
4845716 ......................... 3-7
4845729 ....................... 3-16
4845730 ....................... 3-16
4845928 ....................... 2-75
4846011 ....................... 2-44
Part Number
4846046
4846101
4846102
4846103
4846253
4846254
4846255
4846413
4846414
4846430
4846452
4846507
4846508
4846566
4846573
4846673
4846790
4846805
4846806
4846817
4846935
4860148
4860188
4860224
4860225
4891400
4891500
4891600
4891800
4892000
4892600
4920044
4920385
4921829
4921927
4921928
4921955
4922215
4922216
4922217
4922482
4922498
4922549
4922550
4922557
4922565
4922575
4922576
4922577
4922578
4922579
4922580
4922581
4922582
800A 800AJ
PART NUMBER INDEX
Page
..............2-44, 2-49
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
......................... 1-4
....................... 1-35
....................... 2-13
......................... 4-7
....................... 1-36
....................... 1-36
..............2-29, 2-39
..................3-4, 3-9
....................... 4-21
....................... 2-23
....................... 2-23
.... 2-43, 2-49, 2-59
....................... 2-53
....................... 1-35
....................... 1-10
....................... 1-10
....................... 1-10
....................... 1-10
....................... 2-53
..............2-4, 2-114
2-57, 2-67, 2-81, 299, 2-114, 2118, 2-126, 2130, 3-4, 3-9
. 1-9, 2-25, 2-29, 237, 2-43, 2-49,
2-99, 3-5, 3-9
1-5, 1-9, 2-13, 2-114
..................3-5, 3-9
......................... 4-4
..............2-58, 2-68
....................... 7-40
................2-4, 7-38
................2-4, 7-38
....................... 7-40
..............7-32, 7-42
..............7-32, 7-42
..............7-32, 7-42
....................... 7-39
....................... 7-42
.... 2-87, 7-33, 7-35
.... 2-87, 7-33, 7-35
..............2-86, 7-33
......................... 7-2
....................... 7-31
....................... 7-31
....................... 7-32
....................... 7-32
....................... 7-31
....................... 7-31
....................... 7-32
....................... 7-31
Part Number
Page
4922637 ....................... 7-32

4922639 .............. 4-14, 7-30
4922641 ..... 2-123, 2-127, 2131, 7-39, 7-41
4922643 ................ 7-2, 7-41
4922666 2-86, 4-14, 7-30, 734
4922675 .............. 2-87, 7-34
4922737 2-23, 2-24, 2-31, 236, 7-37
4922757 ............ 2-123, 7-41
4922773 . 2-123, 2-127, 7-32
4922774 . 2-123, 2-127, 7-32
4922775 . 2-123, 2-127, 7-32
4922810 ..................... 2-131
4922811 ..................... 2-131
4922846 ..... 2-87, 7-33, 7-35
4922849 ....................... 7-42
4922855 ................ 7-2, 7-41
4922868 ....................... 7-31
4922905 ............ 2-127, 7-41
4922925 ..... 2-122, 2-126, 2130, 7-40
4922933 ..... 2-87, 7-33, 7-35
4922970 ....................... 7-39
4922978 ....................... 2-36
4923223 .............. 2-87, 7-34
4923238 ..... 2-87, 7-33, 7-35
4923280 ..... 2-87, 7-33, 7-35
4923281 ..... 2-87, 7-33, 7-35
4923282 .............. 2-87, 7-34
4923296 ....................... 7-34
4923338 ....................... 7-34
4923379 .............. 2-39, 7-38
4923420 ............ 2-131, 7-41
4923462 ....................... 7-31
4923485 ............ 2-123, 7-32
4923486 ............ 2-123, 7-32
4923487 ....................... 7-32
4923488 ....................... 7-32
4923489 ....................... 7-31
4923490 ....................... 7-31
4923499 ..... 2-87, 7-33, 7-35
4923575 .............. 2-87, 7-34
4923585 ..... 2-87, 7-33, 7-35
4923591 ....................... 7-33
4932986 ......................... 7-2
4933189 ......................... 7-2
4933215 ................ 7-2, 7-39
4933216 ................ 7-2, 7-39
4933217 ......................... 7-2
4933218 ......................... 7-2
4933231 ......................... 7-2
4933232 2-87, 7-3, 7-32, 7-34
4933233 2-87, 7-3, 7-32, 7-34
4933264 ..... 2-123, 7-2, 7-41
4933273 ......................... 7-2
4933283 ..... 2-127, 7-2, 7-41
4933296 ....... 2-87, 7-3, 7-32
11-11
SECTION 11
Part Number
PART NUMBER INDEX
Page
4933300 ................ 7-2, 7-39

4933307 ......................... 7-2
4933321 2-87, 7-3, 7-32, 7-34
4933338 .......2-87, 7-3, 7-32
4933339 2-87, 7-3, 7-32, 7-34
4933349 .....2-131, 7-2, 7-41
4933350 ................ 7-2, 7-39
4933356 2-87, 7-3, 7-32, 7-34
4933371 2-87, 7-3, 7-32, 7-34
4933372 2-87, 7-3, 7-32, 7-34
4933373 .......2-87, 7-3, 7-32
70000001 ..................... 2-69
70000002 ..................... 2-69
70000003 ..................... 2-69
70000004 ..................... 2-69
70000005 ..................... 2-69
70000006 ..................... 2-69
70000007 ..................... 2-69
70000008 ..................... 2-69
70000009 ..................... 2-69
70000010 ..................... 2-69
70000011 ..................... 2-69
70000014 ..................... 2-69
70000122 ................... 2-101
70000123 ...2-101, 2-105, 2113, 2-117
70000124 ...2-101, 2-105, 2109, 2-113, 2117
70000125 ...2-101, 2-105, 2109, 2-113, 2117
70000126 ...2-101, 2-105, 2109, 2-113, 2117
70000127 ...2-101, 2-105, 2109, 2-113, 2117
70000128 ...2-101, 2-105, 2109, 2-113, 2117
70000129 ................... 2-101
70000173 ..................... 2-69
70000182 ..................... 2-69
70000342 ............ 3-20, 3-23
70000386 ..................... 2-69
70000459 ..................... 10-4
70000460 ..................... 10-4
70000461 ..................... 10-4
70000462 ..................... 10-4
70000463 ..................... 10-4
70000464 ..................... 10-4
70000465 ..................... 10-4
70000466 ..................... 10-4
70000467 ..................... 10-4
70000468 ..................... 10-4
70000469 ..................... 10-4
70000470 ..................... 10-4
70000471 ..................... 10-4
11-12
Part Number
Page
70000472 ......................10-4
70000473 ......................10-4
70000474 ......................10-4
70000475 ......................10-4
70000476 ......................10-4
70000477 ......................10-4
70000478 ......................10-4
70000479 ......................10-5
70000480 ......................10-5
70000481 ......................10-5
70000482 ......................10-5
70000483 ......................10-5
70000484 ......................10-5
70000485 ......................10-5
70000486 ......................10-5
70000487 ......................10-5
70000488 ......................10-5
70000489 ......................10-5
70000490 ......................10-5
70000491 ......................10-5
70000545 ......................2-69
70000579 ........................2-8
70000580 ........................2-8
70000582 ........................2-8
70000583 ........................2-8
70000794 ......................1-27
70000795 ......................1-27
70000797 ......................1-27
70000896 ......................2-69
70000897 ......................2-69
7000209 ........................2-16
7000213 .............. 1-13, 1-17
7000214 ........................2-16
7000217 ........................2-16
7000220 .............. 1-13, 1-17
7000224 .............. 1-13, 1-17
7000228 ........................2-16
7000229 ........................2-16
7000230 ........................2-16
7000231 .............. 1-13, 1-17
7000235 .............. 1-13, 1-17
7000236 .............. 1-13, 1-17
7000238 .............. 1-13, 1-17
7000239 .............. 1-13, 1-17
7000240 .............. 1-13, 1-17
7000246 ........................2-16
7000248 ........................2-16
7000253 ........................2-16
7000255 ........................2-16
7000256 ........................2-16
7000257 ........................2-16
7000258 ........................2-16
7000263 ........................2-16
7000265 ....... 1-5, 1-13, 1-17
7000269 ........................2-16
7000270 ........................2-16
7000272 .............. 1-13, 1-17
7000273 .............. 1-13, 1-17
7000274 .............. 1-13, 1-17
Part Number
7000275
7000281
7000282
7000283
7000284
7000285
7000287
7000288
7000289
7000290
7000625
7000645
7000731
7001498
7001901
7001902
7001903
7001906
7001909
7001911
7001912
7001928
7001931
7001985
7002821
7002822
7002823
7002826
7002828
7002840
7003657
7003928
7003933
7003935
7003941
7003946
7003953
7003969
7003972
7003973
7003976
7003977
7003980
7003983
7003986
7003989
7003992
7003993
7003994
7004042
7004043
7004044
7004046
7004275
7004276
7006137
7007208
800A 800AJ
Page
.............. 1-13, 1-17

....................... 2-16
.............. 1-13, 1-17
.............. 1-13, 1-17
.............. 1-13, 1-17
....................... 1-17
.............. 1-14, 1-17
.............. 1-14, 1-17
.............. 1-14, 1-17
.............. 1-14, 1-18
.........4-4, 4-7, 4-13
.................. 2-8, 9-1
.......1-9, 1-18, 2-17
....................... 2-73
.............. 1-13, 1-17
.............. 1-13, 1-17
.............. 1-13, 1-17
.............. 1-13, 1-17
....................... 2-16
....................... 2-16
....................... 2-16
.....1-13, 1-17, 2-16
....................... 2-16
....................... 2-16
.............. 7-42, 10-4
....................... 10-4
.............. 7-42, 10-4
....................... 10-4
....................... 7-42
....................... 10-4
.....2-101, 2-105, 2109, 2-113, 2117
....................... 4-17
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-17
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-17
....................... 4-17
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
.............. 4-17, 4-19
.............. 4-17, 4-19
....................... 4-19
....................... 2-17
....................... 2-17
....................... 2-17
....................... 2-17
....................... 10-4
....................... 10-4
................3-16, 9-1
....................... 2-71
Part Number
7007412
7007413
7007414
7007417
7007419
7007420
7007423
7007425
7007435
7007437
7007438
7007439
7007441
7007442
7007446
7007452
7007453
7007454
7007457
7007463
7007464
7007465
7007466
7007470
7007472
7007474
7007475
7007478
7007483
7007484
7007485
7007487
7007488
7007494
7007496
7007497
7007498
7007633
7010116
7010122
7010404
7010405
7010406
7010461
7010464
7010474
7010492
7010542
7010543
7010638
7010699
7010795
7011112
7011311
7011331
7011332
7011333
Page
....................... 2-73
....................... 2-71
....................... 2-71
....................... 2-71
.............. 1-24, 2-71
....................... 1-24
....................... 2-71
....................... 2-71
....................... 2-71
..... 1-24, 1-28, 2-71
..... 1-23, 1-27, 2-71
..... 1-23, 1-27, 2-71
....................... 2-71
....................... 2-71
..... 1-23, 1-27, 2-71
....................... 2-71
....................... 2-73
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-71
....................... 2-72
....................... 2-73
....................... 2-73
....................... 2-73
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-72
....................... 2-73
.............. 2-73, 7-38
.............. 2-73, 7-38
....................... 2-16
....................... 2-73
....................... 2-73
......................... 1-5
......................... 1-5
......................... 1-5
....................... 2-16
.............. 1-13, 1-17
....................... 2-16
....................... 2-16
......................... 2-7
........... 2-4, 2-7, 2-9
....................... 2-50
..... 2-101, 2-105, 2109, 2-113, 2117
....................... 2-17
....................... 5-18
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-25
3121176
SECTION 11
Part Number
Page
7011342 ....................... 3-25

7012513 .....2-101, 2-105, 2109, 2-113, 2117
7012514 .....2-101, 2-105, 2109, 2-113, 2117
7012518 ......................... 2-4
7012558 .....2-101, 2-105, 2109, 2-113, 2117
7012616 ..........2-101, 2-109
7012664 2-22, 2-29, 2-38, 245, 2-58, 2-68,
9-1
7012693 ......................... 1-3
7012700 ....................... 1-21
7012701 ....................... 1-21
7012702 ....................... 1-21
7012703 ....................... 1-21
7012704 ....................... 1-21
7012705 ....................... 1-21
7012706 ....................... 1-21
7012707 ....................... 1-21
7012708 ....................... 1-21
7012709 ....................... 1-21
7012710 ....................... 1-21
7012711 ....................... 1-21
7012712 ....................... 1-21
7012713 ....................... 1-21
7012714 ....................... 1-21
7012715 ....................... 1-21
7012716 ....................... 1-21
7012766 ......................... 2-8
7012768 ......................... 2-8
7012769 ......................... 2-8
7012770 ................2-8, 2-11
7012772 . 2-7, 2-8, 2-11, 9-1
7012773 .........2-7, 2-8, 2-11
7012774 ................2-8, 2-11
7012775 ......................... 2-7
7012776 ....................... 2-11
7012777 ....................... 2-11
7012905 ......................... 2-4
7012914 ......................... 2-7
7012918 ......................... 2-7
7012941 .................. 2-4, 2-9
7012944 ...........2-4, 2-9, 9-1
7012953 .......2-8, 2-11, 3-25
7012959 ......................... 2-3
7012965 ....................... 2-11
7012970 ....................... 3-25
7012972 ......................... 2-4
7012989 ......................... 2-8
7012998 .........2-7, 2-9, 2-11
7013189 ....................... 2-81
7014501 .....2-46, 2-52, 2-59
7014801 ....................... 2-76
7014802 ....................... 2-76
3121176
Part Number
7014810
7014813
7014816
7014817
7014818
7016314
7016322
7016328
7016331
7016356
7016374
7016380
7016399
7016522
7016523
7016524
7016652
7016654
7016655
7016662
7016779
7016780
7016781
7016782
7016783
7016784
7016785
7016800
7016802
7016803
7016807
7016808
7016809
7016813
7016821
7016822
7016824
7016825
7016826
7016827
7016844
7017023
7017027
7017033
7017034
7017035
7017036
7017037
7017038
7017039
7017040
Page
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-99
................ 2-40, 9-1
....... 2-31, 2-40, 9-1
......................... 4-8
....................... 2-99
....................... 2-89
.................. 4-4, 4-8
................ 3-15, 9-1
....................... 3-15
....................... 3-15
....................... 10-4
....................... 10-4
....................... 10-4
.............. 2-46, 2-52
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
......................... 2-4
2-24, 2-30, 2-45, 256, 7-37
..... 2-24, 2-30, 7-37
2-24, 2-30, 2-36, 737
2-45, 2-51, 2-56, 737
2-45, 2-51, 2-56, 737
..... 2-24, 2-30, 7-37
..... 2-24, 2-36, 7-37
.............. 2-56, 7-37
.............. 2-56, 7-37
2-24, 2-30, 2-36, 245, 2-56, 2-66,
7-37
2-24, 2-30, 2-36, 245, 2-56, 2-66,
7-37
....................... 2-51
....................... 2-51
....................... 2-51
....................... 2-16
....................... 1-13
.............. 1-13, 1-17
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-14
....................... 1-13
....................... 1-13
Part Number
7017041
7017042
7017043
7017044
7017045
7017046
7017047
7017048
7017050
7017051
7017052
7017053
7017054
7017055
7017056
7017057
7017058
7017068
7017070
7017082
7017085
7017089
7017101
7017102
7017110
7017115
7017116
7017117
7017118
7017119
7017156
7017157
7017158
7017159
7017162
7017163
7017164
7017183
7017193
7017210
7017211
7017213
7017214
7017215
7017236
7017414
7017420
7017421
7017422
7017423
7017427
7017428
7017474
7017477
7017478
7017479
7017481
7018612
7018912
800A 800AJ
PART NUMBER INDEX
Page
....................... 1-13
....................... 1-13
....................... 1-14
....................... 1-13
....................... 1-13
....................... 1-14
..............1-14, 1-18
..............1-13, 1-17
..............1-14, 1-18
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
..............1-14, 1-18
....................... 2-16
....................... 2-16
....................... 2-17
....................... 2-16
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-19
....................... 3-20
....................... 3-20
..............3-20, 3-23
..............3-20, 3-23
..............3-19, 3-23
..............3-19, 3-23
..............3-19, 3-23
..............3-19, 3-23
..............3-19, 3-23
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
......................... 2-8
................2-7, 2-11
....................... 2-11
....................... 2-11
......................... 2-7
......................... 2-7
..................2-7, 2-9
......................... 2-7
......................... 2-8
......................... 2-8
......................... 2-4
......................... 2-4
......................... 1-9
........ 2-7, 2-8, 2-11
Part Number
7018941
7018942
7018945
7018946
7018947
7018948
7018951
7018991
7018992
7018993
7018994
7018995
7019103
7019110
7019111
7019112
7019115
7019141
7019142
7019143
7019144
7019145
7019147
7019149
7019150
7019151
7019154
7019155
7019160
7019161
7019162
7019164
7019165
7019166
7019167
7019168
7019171
7019174
7019177
7019194
7019197
7019656
7019658
7019679
7019680
7019977
7019986
7019993
7019994
7020020
7020021
7020023
7020064
7020065
7020066
7020067
Page
......................... 2-7
................ 2-9, 2-11
................ 2-8, 2-11
....................... 2-11
....................... 2-11
....................... 2-11
......................... 2-9
.................. 2-7, 9-1
......................... 2-7
......................... 2-8
......................... 2-7
2-24, 2-29, 2-37, 243, 2-49, 2-57,
2-67
....................... 4-19
....................... 4-19
.............. 4-17, 4-19
....................... 4-19
....................... 4-19
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-17
....................... 4-17
....................... 4-17
....................... 4-19
....................... 4-17
2-44, 2-49, 2-58, 268
....................... 2-75
2-101, 2-105, 2-109
2-101, 2-105, 2-109
..... 2-46, 2-52, 2-59
.............. 2-46, 2-52
..... 2-46, 2-52, 2-59
....................... 2-46
......................... 2-3
......................... 2-3
....................... 2-31
....................... 3-11
....................... 3-11
....................... 3-11
....................... 3-11
11-13
SECTION 11
Part Number
PART NUMBER INDEX
Page
7020107 .......... 2-105, 2-109

7020108 .....2-101, 2-105, 2109, 2-113, 2117
7020109 .....2-101, 2-105, 2109, 2-113, 2117
7020168 ....................... 2-31
7020172 ....................... 3-25
7020173 ....................... 3-25
7020175 .............. 2-86, 4-13
7020176 .............. 2-86, 4-13
7020192 2-101, 2-105, 2-109
7020194 .....2-101, 2-105, 2109, 2-113, 2117
7020246 ....................... 2-85
7020408 .............. 2-31, 2-40
7020410 .............. 2-31, 2-40
7020411 ....................... 2-40
7020418 ....................... 2-31
7020447 ....................... 2-40
7020449 ....................... 2-40
7020458 .............. 2-31, 2-41
7020459 ....................... 2-41
7020460 ....................... 2-41
7020461 .............. 2-31, 2-40
7020462 ....................... 2-31
7020464 ....................... 2-40
7020465 ....................... 2-40
7020468 ....................... 2-40
7020471 ....................... 2-40
7020479 .............. 2-31, 2-40
7020484 ....................... 2-40
7021200 ....................... 2-71
7021201 ....................... 2-71
7021202 ....................... 2-71
7021203 ....................... 2-71
7021205 ....................... 2-71
7021206 ....................... 2-72
7021207 ....................... 2-72
7021208 ....................... 2-72
7021209 ....................... 2-72
7021212 ....................... 2-72
7021213 ....................... 2-72
7021214 ....................... 2-72
7021218 ....................... 2-72
7021219 ....................... 2-72
7021220 ....................... 2-72
7021221 ....................... 2-72
7021222 ....................... 2-72
7021223 ....................... 2-72
7021226 ....................... 2-73
7021227 ....................... 2-73
7021228 ....................... 2-73
7021229 ....................... 2-73
7021230 ....................... 2-73
7021231 ....................... 2-73
7021249 .............. 1-23, 1-27
11-14
Part Number
7021275
7021276
7021277
7021310
7021601
7021602
7021625
7021639
7021656
7022133
7022134
7022135
7022139
7022143
7022147
7022158
7022159
7022160
7022161
7022162
7022165
7022166
7022167
7022168
7022170
7022171
7022178
7022302
7022305
7022310
7022311
7022312
7022313
7022314
7022321
7022323
7022326
7022328
7022367
7022368
7022370
7022371
7022372
7022396
7022397
7022398
7022399
7022808
7022812
7022814
7022815
7022816
7022817
7022818
7022819
7022822
7022823
7022824
7022825
Page
.............. 1-23, 1-27

........................1-27
.............. 1-23, 1-27
..........................2-8
..........................2-8
..........................2-7
.............. 1-31, 1-33
........................1-33
........................1-31
.............. 2-46, 2-52
.............. 2-46, 2-52
2-46, 2-52, 2-59, 9-1
..... 2-46, 2-52, 2-59
.............. 2-46, 2-52
2-46, 2-52, 2-59, 9-1
.............. 2-46, 2-52
.............. 2-46, 2-52
.............. 2-46, 2-52
.............. 2-46, 2-52
.............. 2-46, 2-52
........................2-61
........................2-61
........................2-61
........................2-61
........................2-61
........................2-61
.............. 2-46, 2-52
.............. 1-23, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
........................1-24
........................1-24
.............. 1-24, 1-28
.............. 1-24, 1-28
........................1-23
.............. 1-23, 1-27
........................1-24
.............. 1-24, 1-28
.............. 1-24, 1-28
........................1-31
.............. 1-31, 1-33
........................1-31
.............. 1-31, 1-33
........................4-17
........................4-19
........................4-17
........................4-17
........................4-17
........................4-17
................ 4-17, 9-1
.............. 4-17, 7-38
........................4-19
........................4-19
................ 4-19, 9-1
.............. 4-19, 7-38
Part Number
7023023
7023366
7023603
7023613
7023637
7023644
7023655
7023658
7023661
7023663
7023679
7023681
7023682
7023683
7023698
7023900
7023907
7023908
7023910
7023917
7023933
7023981
7024100
7024146
7024147
7024148
7024149
7024151
7024154
7024155
7024182
7024185
7024189
7024190
7024191
7024192
7024193
7024194
7024195
7024196
7024197
7024379
7024380
7024396
7024397
7024404
7024413
7024439
7024440
7024441
7024442
7024443
7024444
7024445
7024446
7024453
7024454
7024455
7024456
800A 800AJ
Page
....................... 5-21
....................... 2-93
....................... 2-61
....................... 2-46
.............. 2-46, 2-52
.............. 2-47, 2-52
....................... 2-46
.............. 2-46, 2-52
.....2-46, 2-52, 2-59
....................... 2-46
.............. 2-61, 7-38
.............. 2-46, 2-52
.....2-46, 2-52, 2-59
.....2-46, 2-52, 2-59
....................... 2-59
....................... 1-31
.....1-23, 1-24, 1-27
.............. 1-23, 1-27
.............. 1-23, 1-27
....................... 1-33
....................... 1-33
......................... 2-4
....................... 2-17
....................... 1-17
....................... 1-17
....................... 1-17
....................... 1-17
....................... 1-17
....................... 1-17
.............. 1-13, 1-17
....................... 1-18
....................... 2-16
.............. 1-18, 2-17
.............. 1-18, 2-18
.............. 1-18, 2-17
.............. 1-18, 2-17
.............. 1-18, 2-18
.............. 1-18, 2-18
.............. 1-18, 2-18
.............. 1-18, 2-18
.............. 1-18, 2-18
....................... 2-17
....................... 2-17
....................... 2-17
....................... 5-25
....................... 2-82
....................... 2-31
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-76
................2-76, 9-1
....................... 2-76
....................... 2-76
....................... 2-17
....................... 2-17
....................... 2-17
....................... 2-17
Part Number
7024457
7024458
7024459
7024481
7024484
7024485
7024486
7024488
7024489
7024508
7024561
7024565
7024579
7024598
7024702
7024703
7024704
7024705
7024706
7024707
7024717
7024718
7024762
7024763
7024781
7024782
7024783
7024784
7024828
7024854
7024861
7024862
7024865
7024867
7024868
7024870
7024871
7024881
7024930
7026034
7026189
7026197
7026199
7026503
7026504
7026505
7026506
7026507
7026508
7026509
7026510
7026511
7026512
7026631
7026811
7026822
Page
....................... 2-17
....................... 2-17
....................... 2-17
....................... 2-76
2-121, 2-125, 2-129
2-121, 2-125, 2-129
2-121, 2-125, 2-129
2-122, 2-125, 2-129
2-122, 2-125, 2-129
....................... 5-23
2-121, 2-125, 2-129
....................... 2-40
....................... 2-41
....................... 2-99
....................... 2-17
....................... 2-16
....................... 2-16
....................... 2-16
....................... 2-17
....................... 2-17
....................... 1-18
....................... 1-18
....................... 2-16
....................... 1-18
....................... 1-17
....................... 1-17
....................... 1-17
....................... 2-17
....................... 2-73
....................... 1-28
....................... 1-23
.............. 1-23, 1-27
....................... 1-23
.............. 1-23, 1-27
....................... 1-27
....................... 1-24
.............. 1-24, 1-28
....................... 1-33
2-24, 2-29, 2-37, 243, 2-49, 2-57,
2-67
....................... 2-81
....................... 2-81
....................... 2-81
..... 2-101, 2-105, 2113, 2-117
....................... 2-81
....................... 2-81
....................... 2-82
....................... 2-82
....................... 2-82
....................... 2-82
....................... 2-82
....................... 2-82
....................... 2-81
....................... 2-82
....................... 2-40
................ 2-25, 9-1
....................... 2-26
3121176
SECTION 11
Part Number
7026823
7026830
7026831
7026833
7026834
7026839
7026840
7026841
7026842
7026843
7026844
7027012
7027015
7027017
7027018
7027236
7027238
7027242
7027245
7027400
7027401
7027402
7027403
7027404
7027405
7027406
7027407
7027408
7027409
7027412
7027435
7027611
7027612
7027613
7027740
7027741
7027790
7027791
7027792
7027793
7027794
7027795
7027796
7027887
7027965
7027966
7027967
7027968
7027969
7027971
7027972
7027973
7027974
7027975
7027976
7027977
7027978
3121176
Page
....................... 2-26
................2-25, 9-1
....................... 2-25
....................... 2-25
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-26
....................... 2-25
.....2-24, 2-36, 7-37
.............. 2-66, 7-37
....................... 2-66
.............. 2-66, 7-37
.............. 2-40, 2-41
....................... 2-40
....................... 2-40
....................... 2-41
....................... 2-59
....................... 2-59
....................... 2-59
.............. 2-59, 7-38
....................... 2-59
....................... 2-59
....................... 2-59
....................... 2-59
....................... 2-59
....................... 2-59
....................... 2-23
....................... 1-23
....................... 2-40
....................... 2-40
....................... 2-40
.....1-23, 1-24, 1-27
.............. 1-24, 1-28
....................... 2-40
....................... 2-40
....................... 2-41
....................... 7-38
....................... 7-38
....................... 2-41
....................... 7-37
.....2-101, 2-105, 2109, 2-114, 2117
................2-68, 9-1
....................... 2-68
....................... 2-68
....................... 2-68
....................... 2-69
....................... 2-69
................2-69, 9-1
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
Part Number
7027979
7027980
7027981
7027983
7027984
7027985
7027986
7027987
7027988
7027989
7027990
7027991
7027992
7027993
7027994
7027996
7027997
7027998
7027999
8405009
8405104
8896941
Page
Part Number
PART NUMBER INDEX
Page
Part Number
Page
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
................ 2-69, 9-1
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-69
....................... 2-22
....................... 2-22
....................... 10-4
800A 800AJ
11-15
SECTION 11
Part Number
11-16
PART NUMBER INDEX
Page
Part Number
Page
Part Number
800A 800AJ
Page
Part Number
Page
3121176
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Fax: (717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: (61) 2 65 811111
Fax: (61) 2 65 810122
JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: (55) 19 3295 0407
Fax: (55) 19 3295 1025
JLG Industries (UK)

Unit 12, Southside
Bredbury Park Industrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: (44) 870 200 7700
Fax: (44) 870 200 7711
JLG Deutschland GmbH

Max Planck Strasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: (49) 421 693 500
Fax: (49) 421 693 5035
JLG Industries (Italia)

Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: (39) 02 9359 5210
Fax: (39) 02 9359 5845
JLG Europe B.V.

Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: (31) 23 565 5665
Fax: (31) 23 557 2493
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 91 4320 245
Fax: (48) 91 4358 200
JLG Industries (Europe)

Kilmartin Place,
Tannochside Park
Uddingston G71 5PH
Scotland
Phone: (44) 1 698 811005
Fax: (44) 1 698 811055
JLG Industries (Pty) Ltd.

Unit 1, 24 Industrial Complex
Herman Street
Meadowdale
Germiston
South Africa
Phone: (27) 11 453 1334
Fax: (27) 11 453 1342
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: (34) 93 77 24700
Fax: (34) 93 77 11762
JLG Industries (Sweden)

Enkopingsvagen 150
Box 704
SE - 175 27 Jarfalla
Sweden
Phone: (46) 8 506 59500
Fax: (46) 8 506 59534

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Illustrated Parts Manual

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) . . . . . . . . 4-2

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

DECAL INSTALLATION (ANSI SPEC) (PRIOR TO S/N 89982). . . . . . . . . . . . . . . . . . .

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

Loctite #242 (Not Shown)

Bolt 1/2-13NC x 2 1/2

Loctite #242 (Not Shown)

Bolt 3/4-10NC x 1 1/2

Lockout Cylinder Assembly (See Section 5 for Breakdown)

Pin, Main Pivot

Valve, Lockout (S/N 69000 to S/N 83332 Only)

Steer Cylinder Assembly (See Section 5 for Breakdown)

Pin, Steer, Spindle Attach

Shaft, Keeper 3/8x 3

Axle Weldment Options:

Loctite #242 (Not Shown)

HUB INSTALLATION (2WD ONLY)

Loctite #242 (Not Shown)

Bolt 5/8-16NC x 2 (Grade 8)

Hub Assembly (See Items 401-412 for Breakdown)

Flatwasher 5/8 Hardened

HUB ASSEMBLY (2WD ONLY)

Spindle (1 per Assembly)

4WD/4WS with Pneumatic Tires (Was p/n 2360642)

S/N 83332 TO PRESENT

Bolt 5/8-11NC x 2 (Grade 8)

Drive Motor Assembly (See Figure 1-5 for Breakdown)

WHEEL DRIVE INSTALLATION (S/N 83332 TO PRESENT)

Loctite #242 (Not Shown)

Flatwasher, 1/2 Hardened

TIRE AND WHEEL INSTALLATIONS

15-625 Pneumatic Left Side

DRIVE HUB ASSEMBLY (2WD)

Gear, Sun Options:

DRIVE HUB/BRAKE ASSEMBLY

Seal Kit - Hub (Includes Items 1B,5,6F,6G & 8)

Plug (Includes Item 26)

Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42)

Plug (Includes Item 28)

Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

MOUNTED INSIDE FRAME.

Loctite, #242 (Not Shown)

Loctite #242 (Not Shown)

FRAME SHIELDS INSTALLATIONS