Product review

Level measuring
instruments

pictures of different
 Part of your business

Contents

WIKA product lines 3

Magnetic level indicators 4

Sight glass level indicators 6

Dual Gauges 7

Magnetostrictive / Guided wave radar 8

Accessories 9

WIKA worldwide 10

Ability to meet any challenge

As a family-run business acting globally, with over 7,900 With manufacturing locations around the globe, WIKA
highly qualified employees, the WIKA group of companies ensures flexibility and the highest delivery performance.
is a worldwide leader in pressure and temperature Every year, over 50 million quality products, both standard
measurement. The company also sets the standard in the and customer-specific solutions, are delivered in batches
measurement of level and flow, and in calibration technology. of 1 to over 10,000 units. With numerous wholly-owned
Founded in 1946, WIKA is today a strong and reliable subsidiaries and partners, WIKA competently and reliably
partner for all the requirements of industrial measurement supports its customers worldwide. Our experienced
technology, thanks to a broad portfolio of high-precision engineers and sales experts are your competent and
instruments and comprehensive services. dependable contacts locally.

Efficient logistics Fully automatic Certified calibration

production laboratories

2
 WIKA product lines

WIKA product lines

The WIKA programme covers the following product lines for various fields of application.

Electronic pressure measurement Electrical temperature measurement

WIKA offers a complete range of electronic pressure Our range of products includes thermocouples, resistance
measuring instruments: pressure sensors, pressure switches, thermometers (also with on-site display), temperature switches
pressure transmitters and process transmitters for the as well as analogue and digital temperature transmitters for all
measurement of gauge, absolute and differential pressure. industrial applications. Measuring ranges from -200 ... +1,600 °C
Our pressure measuring instruments are available in the are covered.
measuring ranges 0 ... 0.6 mbar to 0 ... 15,000 bar. These
instruments come supplied with standardised current or Mechatronic temperature measurement
voltage output signals (also intrinsically safe per ATEX or with
As a result of the integration of switch contacts and output
flameproof enclosure), interfaces and protocols for various
signals into our mechanical temperature measuring instru-
field buses. Whether ceramic thick film, metal thin film or
ments, we can offer a wide variety of combined instruments.
piezo-resistive, WIKA is the leading manufacturer worldwide
With switch contacts the pointer position triggers a change-
that develops and produces the full range of today’s leading
over. Electrical output signals are realised via an additional,
sensor technologies.
independent sensor circuit (resistance thermometer or
thermocouple).
Mechatronic pressure measurement
As a result of the almost unlimited options for different Mechanical temperature measurement
combinations of mechanical and electrical connections, an
The mechanical temperature measuring instruments work on
extraordinary range of instrument variants is possible. Various
the bimetal, expansion or gas actuation principle and cover
digital and analogue output signals are also available for
scale ranges from -200 ... +700 °C. All thermometers are
these measuring instruments.
suited for operation in a thermowell if necessary.
For our measuring instruments we use latest sensors, tested
in automotive applications millions of times over. They work
Level measurement
without any kind of mechanical contact, consequently they
are wear-resistant, and there's absolutely no influence on the WIKA has a comprehensive range of level measuring
mechanics. instruments available for temperatures up to 540 °C / 1000 °F,
specific gravity from .35 and pressure ranges up to 5000 PSI.
Mechanical pressure measurement This includes standard instruments and customised
products.
Indicating pressure gauges for gauge, absolute and dif-
ferential pressure with Bourdon tube, diaphragm or capsule
Flow measurement
pressure elements have been tested millions of times over.
These instruments cover scale ranges from 0 … 0.5 mbar to Orifice plates, meter runs, flow nozzles, Venturi tubes and
0 … 7,000 bar and indication accuracies of up to 0.1 %. pitot tubes are part of our portfolio of primary flow elements
and restriction orifices. The wide range of our products is able
Diaphragm seals to cover the majority of industrial applications. Customised
solutions can be developed to meet your special needs.
WIKA diaphragm seals, mounted with pressure gauges, pres-
sure transducers, pressure transmitters etc., are recognised Calibration technology
and valued internationally for the most difficult of measuring
tasks. The measuring instruments can therefore be used at WIKA offers a broad product range of calibration instruments
extreme temperatures (-130 ... +400 °C), and with aggres- for the physical units of measurement for pressure and
sive, corrosive, heterogeneous, abrasive, highly viscous or temperature, and for electrical measurands. Numerous
toxic media. The optimal diaphragm seal designs, materials patents ensure unmatched performance from many of
and filling media are available for each application. our calibration instruments. The range of services covers
the calibration of pressure and temperature measuring
instruments in our accredited DKD/DAkkS calibration
laboratories and a mobile service to calibrate your
instruments on site.

3
Magnetic level indicators

Magnetic level indicators

Theory of operation
WIKA engineers scrutinize each level application to assure the best solu-
tion to manage the simplest to the harshest process conditions. Floats are
designed specifically for each application, taking into account process
variables such as Temperature, Pressure and Specific Gravity.

Our skilled machinists and welders hone chambers out of a non-magnetic

material, most commonly Stainless Steel. All steel chambers will be de-
signed and constructed in accordance with ASME B31.1, B31.3, or to meet
NACE if required. Level Gauge Chambers are built per end user’s specifica-
tions to fit existing process connections or for new construction.

The WMI Series Magnetic Level Indicators can mount horizontally with side
connections to a tank, or vertically to be mounted on top of or below a tank.
Each float includes a magnet assembly. As the tank level increases and
decreases, so does the precision float. The magnetic flux of the float affects
the bar-graph indicator assembly mounted outside of and isolated from the
application conditions. This allows visual indication of process level without
the threat of environmental or personnel injury due to glass gauge leakage
or failure.

Features
„„ Continuous level measurement via visual and non-inva- „„ Easy to install, no extra piping required for most installa-
sive indication tions
„„ Individual design and corrosion resistant materials make „„ Visual level indication up to 100 feet / 30 meters
the products suitable for a broad range of applications „„ Indicator glass does not come in contact with process
„„ Temperature range up to 540°C / 1000°F „„ Reliable for high temperature, high pressure, corrosive,
„„ Pressure range from vacuum up to 5,000 PSI and cryogenic applications
„„ Interface measurement and overall level from Δ density ≥ „„ All level chambers are manufactured to meet ASME
100kg/m3 B31.1 or ASME B31.3

Applications

WMI Series Magnetic Level Indicators are suitable for most industrial and commercial applications including:

„„ Chemical and petrochemical industries „„ Pipeline compressor applications

„„ Energy and power plant technology „„ Pulp and paper
„„ Feed water heaters or boilers „„ Food and beverage
„„ Oil and gas industries „„ Gas plants
„„ Offshore exploration and drilling „„ Pharmaceutical
„„ Refining

4
 Measurement via communicating
chambers

Magnetic level indicators

The WMI Series Magnetic Level Indicator can be built economi- ries allows for a variety of flange options, threaded connections,
cally for simple atmospheric pressure applications all the way o-let’s and more, ranging in size from ½” to 8” as standard. Fur-
to 5000+ PSI. Temperatures range from Cryogenic to 540 °C / thermore, gauges can include any vent and drain configuration
1000 °F. Standard lengths include up to 20’. Other lengths are necessary. Are valves required? Give us your specifications
available if a higher level gauge is required. and we’ll make sure that your WMI series level indicator is ready
for installation, right out of the box.
For most applications, Stainless Steel chambers are standard.
The WMI Series allows for mating with Carbon Steel process At WIKA, we assure quality engineering and workmanship is
vessels by including Carbon Steel flanges as an option. We included with every WMI series magnetic level indicator cham-
offer a variety of Chamber Materials including Hastelloy C, ber, but it doesn’t stop there. We go to the next level including
Titanium, Inconel 625, Polypropylene, CPVC, Kynar, 321SS, unmatched technology with the WMI indicator which utilizes the
317SS, Alloy20, 347SS, 254MO and more. original magnetic bar-graph design: stainless steel flippers rotat-
ing on stainless steel pivot points. Any false indications caused
The simplest way to build a gauge would be to include NPT or by corrosion issues disappear, only to be replaced by confidence
slip-on flange connections. At WIKA, we go out of our way to in the WIKA WMI series magnetic level indicator.
assure that we reach your level of expectations. The WMI Se-

Custom designed for your needs.

The WMI Series Magnetic Level Indicator is suitable for a variety of applications. Compared to the common Site Glass
Gauge, the WMI Indicator provides better visibility of actual tank levels, requires virtually no maintenance, and increas-
es the safety of any level gauge application.

Closed top, flanged Flanged top and bottom Top and bottom Top mount Dual chamber with
bottom with side with side process process connections redundant level
process connections connections transmitters and
guided wave radar

5
 Sight glass level indicators

Sight glass level indicators

For steam generation and the process industry

Transparent sight glass level indicator

With this level indicator design, the liquid is encapsulated between two
transparent sight glasses.
This allows the liquid to be looked through and thus provides a clear
indication of the level. Transparent level indicators are available in
double-cover plate design for pressure ranges up to PN100.
They are the most suitable indicators for steam applications above 35
bar, where mica shields have to be used to protect the sight glasses
from corrosion by the steam boiler water.
They can also be utilised in a great number of other applications, in
particular for observing interface layers or liquid colour. A backlighting
illuminator can be fitted to the rear to improve visibility.

Operating principle “transparent”

Reflex sight glass level indicator

The principle of the reflex level indicator is based on the
reflection of light. In the gas or steam phase, the light is
reflected by the prismatic grooves of the sight glass so that
bright indication is achieved. In the liquid phase, the light is
absorbed, resulting in a dark indication of the level. Reflex level
indicators are available in cover box design for pressure ranges
up to PN 25 and in cover plate design for pressure ranges up to
PN 100. They are the suitable and favourably priced indicators
for steam application up to 35 bar and are also suited for
numerous applications in the process industry.

Operating principle “reflex”

6
 Dual gauge series

Dual gauge series

Combines the tried-and-trusted bypass with further
independent meausuring principles

Options
„„ Guided wave radar (GWR) w/ redundant level transmitter
„„ Reed measuring chain
„„ Magnetostrictive level transmitter
„„ Limit switch (magnetic, tuning fork)
„„ Through air radar
„„ Capacitance level transmitters
The wide range of combination and design possibilities offer
a very large application spectrum.

Benefits
„„ Compact design
„„ Only 2 process connections required
„„ Absolute measuring redundancy possible
„„ Visual level measurement constantly given
„„ Up to 3 independent measuring principles possible
„„ Customer-specific versions

Output signals/communication
2- and 4-wire technology, 4 ... 20 mA, HART®, PROFIBUS®

7
 Magnetostrictive / guided wave

Magnetostrictive level transmitters

Magnetostrictive liquid level sensors with
temposonics technology
The MTS® brand level transmitter satisfies the demand for an analog
communication interface for magnetic level gauge (MLG) applications.
This transmitter provides a 4-20mA output for most MLG manufacturers
and allows for mounting external to the chamber without interrupting the
process. These transmitters are modular in design offering a selection of
mounting options and pipe styles. The modularity also offers simple field
replacement. Subject to local electrical codes, the sensing element and
electronics can be removed from the transmitter pipe without disturbing
the operation of the process, saving both time and money.

Features
„„ 4 to 20 mA analog output with HART
„„ No scheduled maintenance or recalibration
„„ High accuracy and repeatability
„„ AMS aware
„„ Flame proof and/or intrinsically safe

Applications
„„ Inventory Control Magnetostrictive level transmitter
„„ Process Vessel
„„ Bypass Chamber

Guided wave radar

Continuous level measurement and point level detection in
liquids and bulk solids

The SITRANS LG series are guided wave radar transmitters for level, level/inter-
face, and volume measurement of liquids and solids. It is unaffected by changes in
process conditions, high temperatures and pressures, and steam. The SITRANS
LG series comes in four different models, depending on the applications, level of
performance, and functionality required including hygienic & corrosives, liquids,
solids, and extreme conditions.

Benefits
„„ High accuracy to +/- 2mm
„„ Advanced diagnostics available for safety
„„ Simple menu driven display offers ease of setup
„„ Large range of options offers reliability in most continuous measurement ap-
plications
„„ Ease of maintenance through module design and field replaceable and adjust-
able probe options
„„ Highly immune to buildup
„„ Measures complete range of probe, which is favorable for small vessels
„„ Functional safety suitable (SIL2) Guided wave radar

8
 Reed transmitters and switches

Reed chain transmitters

WIKA models WIR and WFR
Features
„„ Mounted internally with WIKA level chamber or externally with WIKA
magnetic level indicator
„„ Offers a varying accuracy of 5mm to 18mm
„„ Can be offered with a stainless head for sanitary or 3A approved ap-
Reed chain transmitter
plications
„„ Robust design allows for temperature up to 600°F
„„ FM approved

Reed chain operating principle Magnet

A float with a built in magnetic system actuates a small reed con-
tact through the wall of the guide tube. These reed switches form a Reed chain
resistance measuring chain that continuously generates a voltage
proportional to the height of the level. [See figure at right] Float
Guide tube

Float level switches

WIKA model WFS
Features
„„ Mounted in tank or with WIKA level chamber
„„ Ability to contact up to six switch points
„„ Can be offered with sanitary connections and stainless housing with
3A approval
„„ FM approved
Float switch

Reed contacts operating principle

A float with a built in magnetic system actuates a small reed contact through the wall of the guide tube. Thus the switching operation is
without direct contact to the liquid, free of wear and tear, and does not require any power supply. [See figures below]

Open Closed
Magnet Guide tube
Float
Magnet
Reed contact Float
Reed contact
Guide tube

9
 Accessories

Accessories
Level switches
WIKA WRS level switches are non-invasive alarm switches that mount
to the level gauge chamber and are magnetically actuated by the float
through the chamber wall. These switches provide a low cost, reliable
alarm and control without modification to the chamber.

Pathway controls® manufactures single point magnetically coupled electric

and pneumatic level switches. These switches can be used for high or low
level control. Manufactured with 316 stainless steel, these can be used in
a wide variety of applications from separators, treaters, scrubbers, liquid
accumulators and process vessels. FM approved.

Insulation
Insulation
Insulatiion is recommended when applications are under extreme
temperature conditions. Easily installed, removable insulation blankets are
available in two configurations. The standard blanket is for temperatures
up to 500°F (260°C) and a high temperature version is rated to 1100°F
(590°C). Cryogenic options are also available.

Steam tracing
WIKA utilizes threaded steam trace blocks which provides an easy way to
connect steam lines to the WIKA chamber.

Electrical Heat tracing

WIKA provides both constant wattage and self-regulating heat tracing.

Optional scales
In addition to the standard stainless steel scale, other scale options are
available. WIKA can provide scales in inches, metric units, percentages
(0% - 100%) or custom.

Documentation
All materials are supported by material traceability reports (MTR’s), which
are available upon request. Both NACE MR-01-75 and NACE MR0103 are
available if required. All bolting, nuts, and fittings are ANSI B31.1/B31.3
compliant. All welding is performed by code certified welders.

10
 Level measurement
Questionnaire
WMI Series Magnetic Level Indicator
WLC Series Level Chamber

Company Date
Name Phone
Department Mobile
Address Fax
E-mail

Design conditions
Process liquid Minimum Spec. Gravity Design Pressure
High Vibration Interface Operating Pressure
Capability to boil or flash Interface Spec. Gravity Design Temperature
ASME B 31.3 B 31.1 Operating Temperature

Design information
Center to Center Indicator Dimension (if other than C to C)
Chamber Material Process Connection Welded Threaded
Flanged Chamber Rating
Vent or Drain Size
Indicator Style Metric Imperial

Optional Output
Transmitter Magnetostrictive Reed Accuracy Switch Dry Contact Reed Type
Other (please specify) Other (please specify)

Testing and Documentation

Hydrochart X-Ray Butt Welds 100 % Final 10% Spot NACE
Hydrotest Certificate PMI Third Party PMI CRN
Dye Pen Fillet Welds Material Certification Visual Other

Notes:

B
Select orientation:
Indicator
Transmitter
Switches
Submit
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05/2015 Page 1 of 1

Gayesco-WIKA USA, LP
229 Beltway Green Blvd∙Pasadena, TX 77503
Tel. (713) 475-0022∙ Fax (713) 944-3715
www.wika.com
WIKA worldwide
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