Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

MerCruiser Catalog

Download as pdf or txt
Download as pdf or txt
You are on page 1of 192

TABLE OF CONTENTS

MERCRUISER STERNDRIVE
Replacement Sterndrives Transom &
Complete Section 1 Power Trim Section 4
Alpha One Generation II Complete .................................................. 6 Bell Housing Breakdown - Alpha One Gen II ................................. 71
Sterndrive Unit Application Guide .................................................... 7 Bell Housing Breakdown - MC-1 / R / MR / Alpha One ................. 72
Bell Housing Breakdown - Bravo ................................................... 73
Drive Shaft Housing Gimbal Hsg .Breakdown - MC-1 / R / MR / Alpha One / Alpha One Gen II .. 74
(Upper) Section 2 Gimbal Hsg. Breakdown - Bravo .................................................... 75

Drive Shaft Housing Breakdown - Alpha One Gen II ................ 10-13 Transom Plate & Shift Cable Breakdown ....................................... 76
Drive Shaft Housing Breakdown - R / MR / Alpha One ............ 14-15 Transom Service Kits ..................................................................... 77
Drive Shaft Housing Breakdown - Bravo .................................. 16-17 Bell Housing Gasket Sets & O-rings .............................................. 78
Complete Drive Shaft Housing Assemblies ................................... 18 Bellows, Exhaust Flapper Valves & Water Shutters ...................... 79
Drive Shaft Housings ...................................................................... 18
Transom Assembly Components ................................................... 80
Drive Shaft Housing Service Kits - Alpha One Gen II ............... 19-20
Transom Components & Bellows Applications .............................. 81
Drive Shaft Housing Service Kits - R / MR / Alpha One ................ 21
Drive Shaft Hosing Gear Sets ........................................................ 22 Shift Cable Kits & Shift Components ......................................... 82-83
Yoke & U-Joint Service Kits ........................................................... 23 Engine Couplers, Motor Mount Kits & Components ................. 84-85
Drive Shaft Housing Universal Joint Assembly .............................. 24 Power Trim Cylinder Breakdown - Alpha One Gen II .................... 86
Drive Shaft Housing U-Joints, Yokes & Socket ............................. 24 Power Trim Cylinder Breakdown - R / MR / Alpha / Bravo ............ 87
Universal Joint Applications ........................................................... 25
Power Trim Cylinder Breakdown - MC-1 ........................................ 88
Drive Shaft Hosing Gear Set Applications ..................................... 26
Power Trim Cylinders - Complete .................................................. 89
Drive Shaft Housing Seal Kits & Mounting Kits ............................. 27
Drive Shaft Housing Shim Kits ....................................................... 28 Power Trim Cylinder Components - (1983 & Up) ........................... 90
Stern Drive Shim Applications ........................................................ 29 Power Trim Cylinder Components - MC-1 (1970-1980) ................. 91
Drive Shaft Seal & Bearing Applications ........................................ 30 Power Trim Cylinders Application Guide & Trailer Clips ................ 92
Drive Shaft Housing Bearings & Applications ................................ 31
Trim Cyl. & Hydraulic Hoses Breakdown - Alpha One Gen II ........ 93
Upper Drive Shaft Identification & Applications ............................. 32
Trim Cyl. & Hydraulic Hoses Breakdown - R / MR / Alpha One .... 94
Upper Drive Shaft Housing Oil Seals ............................................. 32
Upper Drive Shaft Housing Components .................................. 33-34 Trim Cyl. & Hydraulic Hoses Breakdown - Bravo .......................... 95
Trim Cyl. & Hydraulic Hoses Breakdown - MC-1 (1970-1980) ...... 96

Gearcase Trim Cylinder & Hydraulic Hose Components ................................ 97


(Lower) Section 3 Power Trim Ram Bushings, Pins & Kits - Alpha One Gen II ......... 98
Power Trim Ram Bushings, Pins & Kits - R / MR / Alpha One ...... 99
Gearcase Breakdown - Alpha One Gen II ................................ 36-37
Power Trim Ram Bushings, Pins & Kits - Bravo .......................... 100
Gearcase Breakdown - MR & Alpha One ................................. 38-39
Gearcase Breakdown - MC-1 & R ............................................ 40-41 Power Trim Ram Bushings, Pins & Kits - MC-1 (1970-1982) ...... 101
Gearcase Breakdown - Bravo I & II .......................................... 42-43 Power Trim Ram Bushings, Pins & Kits Application Guide ......... 102
Gearcase Breakdown - Bravo III ............................................... 44-45
Gearhousings ................................................................................. 47
COOLING SYSTEM
Complete Gearcase Assembly Kit - Alpha One Gen II .................. 48
Gearcase Rebuilding Kit - Alpha One Gen II ................................. 49 Anodes Section 5
Gearcase Rebuilding Kit - MR / Alpha One ................................... 50
Aluminum Anodes & Anode Kits ........................................... 104-105
Gearcase Seal & Bearing Kits with Gears ..................................... 51
Gearcase Seal & Bearing Kits without Gears ................................ 52 Thermostats &
Gearcase Seal Kits ......................................................................... 53 Water Pumps Section 6
Gearcase Gear Sets - Alpha One Gen II ....................................... 54
Thermostat Housing Kits ....................................................... 108-109
Gearcase Gear Sets - MC-1 / R / MR / Alpha One ........................ 55
Gearcase Gear Set, Clutch & Repair Kit Applications ................... 56 Thermostat Housings ................................................................... 109
Gearcase Bearings & Applications ........................................... 57-59 Thermostat Housing Components ................................................. 110
Bearing Carrier Assembly & Applications ...................................... 60 Thermostats ................................................................................... 111
Lower Drive Shaft, Prop Shaft & Shift Shaft Identification ............. 61 Thermostat Kits ............................................................................. 111
Lower Drive Shaft, Prop Shaft & Shift Shaft Applications .............. 61 Thermostat Gaskets ...................................................................... 112
Gearcase Components .............................................................. 62-63 Thermostat Application Guide ................................................ 113-116
Prop Hardware & Prop Tools .......................................................... 64 Water Distribution Housings - Standard & Remote ...................... 116
Gearcase Shim Kits ........................................................................ 65 Sea Water Pump Assembly - Belt Driven ............................... 117-18
Gearcase Shim Kit Application Char .............................................. 66 Sea Water Pump Bearing Housing Assembly - Belt Driven ......... 118
Gearcase O-Rings & Seal Applications ......................................... 67 Sea Water Pump Cover & Pulley Kits - Belt Driven ..................... 119

www.glmmarine.com
TABLE OF CONTENTS
MERCRUISER ENGINE
Thermostats & Water Pumps Gaskets, Seals
continued... Section 6 & Engine Kits Section 10
Sea Water Pump Impeller Repair Kits - Belt Driven ............. 119-120 Head Gaskets ............................................................................... 160
Sea Water Pump Components - Belt Driven ............................... 120 Intake Manifold Gaskets ............................................................... 161
Complete Water Pump Kits - Drive Mounted ............................... 121 Valve Cover Gaskets .................................................................... 161
Water Pump Upper Housing Kits - Drive Mounted ...................... 121 Lifter Side Cover Gaskets ............................................................ 162
Oil Pan Gaskets ........................................................................... 162
Water Pump Impeller Repair Kits - Drive Mounted ....................... 122
Rear Main Seals ........................................................................... 162
Water Pump & Seals Service Kits ................................................ 122
Gaskets ......................................................................................... 163
Water Pump Components - Alpha One Gen II ............................. 123 Water Pump Timing Chain Cover Gasket Kits ............................. 164
Water Pump Components - MC-1 / R / MR / Alpha One ............. 123 Water Pump Timing Chain Cover Gaskets .................................. 164
Sea Water Pump / Water Pump Parts Applications ..................... 124 Cylinder Head & Intake Manifold Gasket Kits .............................. 165
Recirculating Water Pumps & Gaskets ........................................ 124 Engine Overhaul Gasket Kits ....................................................... 166
Engine Gaskets and Seals Application Guide ...................... 167-171
Exhaust Tubes & Clamps,
Exhaust Gaskets Section 7
Tools Section 11
Exhaust Tubes & Clamps ............................................................. 126
Exhaust Manifold Gasket Kits ...................................................... 127 Service Tools ......................................................................... 174-176
Exhaust Manifold Gaskets ........................................................... 128 Prop Wrench Kits & Prop Wrenches ............................................ 177
Exhaust Elbow Mounting Gaskets ............................................... 129
End Cap Gaskets ......................................................................... 129
Exhaust Manifold Application Guide ..................................... 130-132
REFERENCE CHARTS
Oil Seal & O-ring Charts,
Fuel Filters, Carburetor Parts, Model / Year / Serial Number Section 12
Fuel Pumps Section 8
Oil Seals Shaft & Bore Size .......................................................... 180
Water/Fuel Separators & Kits ................................................ 134-136
Oil Seal Applications .................................................................... 181
Fuel Filters & Kits ......................................................................... 137
Drive Shaft Housing Seals Applications ....................................... 181
Four Barrel Carburetor Kits .......................................................... 137 O-Rings Size Chart ....................................................................... 182
One & Two Barrel Carburetor Kits ................................................ 138 Model/Year/Serial Number - Gasoline Engines .................... 183-184
Carburetor Mounting Gaskets ...................................................... 139 Model/Year/Serial Number - Inboard Gasoline Engines .............. 185
Carburetor Needle and Seats ....................................................... 140 Model/Year/Serial Number - Inboard Diesel Engines .................. 185
Carburetor Floats .......................................................................... 140 Model/Year/Serial Number - Sterndrives ...................................... 185
Vapor Separator Tank O-ring Kit & Applications .......................... 141
Fuel Pump Gaskets ...................................................................... 141 WARANTY
Fuel Supply Modules - Seal Kits .................................................. 142 Limited Warranty of GLM Products, Inc. ...................................... 187
Carburetor Parts Application Guide ...................................... 143-146 Warranty Service Procedure ........................................................ 188
Warranty Claim Application .......................................................... 189
Ignition & Electrical Components,
Alternator Bracket Section 9
Thunderbolt IV/V Distributor - V6 & V8 Completes ...................... 148
Thunderbolt IV/V Distributor Assembly Exploded View ............... 148
Thunderbolt IV/V Distributor Caps & Rotor Kits ........................... 149
Thunderbolt IV/V Distributor Assembly Components .................. 149
Late Style Delco EST Cap & Rotor Kits ....................................... 149
Late Style Delco EST Pick-Up Coil Sensor & E-Core Coils ........ 149
Standard Ignition Components - Quick Guide ............................. 150
Standard Ignition Components - Tune-Up Kits, Caps & Rotors ... 151
Standard Ignition Components - Condensers & Points ............... 152
Solenoid & Voltage Regulators .................................................... 152
Ignition Coils & Alternator Bracket ............................................... 153
GLM to OEM (Points, Condensers, Rotors & Caps) ................... 153
Dist. Assy. Components Application - Electronic Ignitions ... 154-156
Standard Ignition Applications ............................................... 157-158
MerCruiser Sterndrive
Section 1

Replacement Sterndrives
Complete

Alpha One Generation II Complete ................................................ 6


Sterndrive Unit Application Guide ................................................... 7

Section 1

5
MerCruiser
COMPLETE DRIVE SHAFT / GEAR HOUSING ASSEMBLY
Alpha One Generation II

GLM OEM Ratio Year Engine

20900 5-5121500LP 1.94 (20/24) 1991 & Up 3.0L / 3.0LX

LIMITED TO STOCK ON HAND

6
MerCruiser
STERN DRIVE UNIT APPLICATION
Serial No. Stern Drive Lower Grcs Lower Grcs Lower Grcs Upper D/S Upper D/S Upper D/S
Model Ratio Year Range Unit Comp. Hsg. Comp. Rubild Kit Hsg. Hsg. Comp. Rebuild Kit

120/140 1.98 1967-1969 2062141-2791956 - - - - N.L.A. N.L.A. N.L.A.

120/140 1.98 1970-1982 2791957-6225576 - - - - 19000 19400 19490/91

470/485 1.84 1976-1982 4208730-6225575 - - - - 19000 - 19390/91

160 1.65 1967-1969 2065190-2762441 - - - - N.L.A. N.L.A. N.L.A.

165 1.65 1970-1981 2763442-Up - - - - 19000 19200 19290/91

888 1.50 1971-1977 3106717-Up - - - - 19000 19100 19190/91

225-S 1.50 1974 3856268-4200499 - - - - 19000 19100 19190/91

233 1.32 1975-1977 4200500-Up - - - - 19000 - -

898/228/260 1.50 1977-1982 4782330-6225576 - - - - 19000 19100 19190/91

250 1.32 1977 4791300-4898729 - - - - 19000 - -

R 1.98 1983 6225577-Up - - - - 19000 19400 19490/91

R 1.65 1983 6225577-Up - - - - 19000 19200 19290/91

R 1.84 1983 6225577-Up - - - - 19000 - 19390/91

R 1.50 1983 6225577-Up - - - - 19000 19100 19190/91

R 1.32 1983 6225577-Up - - - - 19000 - -

MR/Alpha One 1.98 1984-1990 6225577-Up - 18000 - 18190 19000 19400 19490/91

MR/Alpha One 1.65 1984-1990 6225577-Up - 18000 - 18190 19000 19200 19290/91

MR/Alpha One 1.84 1984-1990 6225577-Up - 18000 - 18190 19000 - 19390/91

MR/Alpha One 1.50 1984-1990 6225577-Up - 18000 - 18190 19000 19100 19190/91

MR/Alpha One 1.32 1984-1990 6225577-Up - 18000 - 18190 19000 - -

MR/Alpha One (CR) 1.98 1984-1990 6225577-Up - - - - 19000 19400 19490/91

MR/Alpha One (CR) 1.65 1984-1990 6225577-Up - - - - 19000 19200 19290/91

MR/Alpha One (CR) 1.84 1984-1990 6225577-Up - - - - 19000 - 19390/91

MR/Alpha One (CR) 1.50 1984-1990 6225577-Up - - - - 19000 19100 19190/91

Alpha One SS 1.50 1986-1989 6225577-Up - - - - N.L.A. - -

Alpha One SS 1.32 1986-1989 0A545004-Up - - - - N.L.A. N.L.A. -

Alpha One Gen II 2.40 1991-Up 0A545004-Up - 28000 - - - 19900 29490/91

Alpha One Gen II 2.00 1991-Up 0A545004-Up - 28000 - - - - 29290/91

Alpha One Gen II 1.98/1.94 1991-Up 0A545004-Up 20900 28000 - 25190/91/93 - 19900 29490/91

Alpha One Gen II 1.65/1.62 1991-Up 0A545004-Up - 28000 - 25190/91/92 - - 29290/91

Alpha One Gen II 1.84/1.81 1991-Up 0A545004-Up - 28000 - 25190/91/93 - - 29390/91

Alpha One Gen II 1.50/1.47 1991-Up 0A545004-Up - 28000 - 25190/91/92 - - 29190/91

Alpha One Gen II (CR) 1.98/1.94 1991-Up 0A545004-Up - 28000 - - - 19900 29490/91

Alpha One Gen II (CR) 1.65/1.62 1991-Up 0A545004-Up - 28000 - - - - 29290/91

Alpha One Gen II (CR) 1.84/1.81 1991-Up 0A545004-Up - 28000 - - - - 29390/91

Alpha One Gen II (CR) 1.50/1.47 1991-Up 0A545004-Up - 28000 - - - - 29190/91

www.glmmarine.com 7
8
MerCruiser Sterndrive
Section 2

Drive Shaft Housing


(Upper)

Drive Shaft Housing Breakdown - Alpha One Gen II.............. 10-13


Drive Shaft Housing Breakdown - R/MR/Alpha One .............. 14-15
Drive Shaft Housing Breakdown - Bravo ................................ 16-17
Complete Drive Shaft Housing Assemblies .................................. 18
Drive Shaft Housings.................................................................... 18
Drive Shaft Housing Service Kits - Alpha One Gen II ............. 19-20
Drive Shaft Housing Service Kits - R / MR / Alpha One ............... 21
Drive Shaft Housing Gear Sets .................................................... 22
Yoke & U-Joint Service Kits .......................................................... 23
Drive Shaft Housing Universal Joint Assembly ............................ 24
Drive Shaft Housing U-Joints, Yokes & Socket ............................ 24
Universal Joint Applications ......................................................... 25
Drive Shaft Housing Gear Set Applications .................................. 26
Drive Shaft Housing Seal Kits ...................................................... 27
Mounting Kits ............................................................................... 27
Drive Shaft Housing Shim Kits ..................................................... 28
Section 2
Stern Drive Shim Applications ...................................................... 29
Drive Shaft Seal & Bearing Applications ...................................... 30
Drive Shaft Housing Bearings & Applications .............................. 31
Upper Drive Shaft Identification & Applications ............................ 32
Upper Drive Shaft Housing Oil Seals ........................................... 32
Upper Drive Shaft Housing Components ............................... 33-34

9
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - ALPHA ONE GEN II

Serial No. OD469859-0K999999


(1991-1997)
37

40

11
2
12
3
10
13
4
14

5 13
15 16
17
18
19
6
20

21
8

9 38 22
23
6
26 24
25
27

34
1

Gearcase Seal Kit


39 42 No. 87501
30
See Section 2
29
41
35
Bell Hsg. Gasket Kit
36 43 No. 39622
28 See Section 4
32

33

10
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - ALPHA ONE GEN II
GLM No. Ref No. OEM No. Description

- 1 1547-815930A7 Driveshaft Housing Assembly - DISCONTINUED


80420 2 25-32546 O-Ring
23260 3 15-45691A1 Shim (For No. 21510 Bearing)
23261 3 15-32563A1 Shim (For No. 21511 Bearing)
21510 4 31-61100A1 Bearing Assembly (O.D. 1-15/16) (1991-95)
21511 4 31-32575A1 Bearing Assembly (O.D. 1-25/32) (1996-THRU)
11131 5 45-55796-1 Drive Shaft
11210 6 43-18411A2 Gear Set (1.50/1.47 Ratio)(20-22)
11220 6 43-45814A5 Gear Set (1.65/1.62 Ratio)(24-24)
11230 6 43-75325A3 Gear Set (1.84/1.81 Ratio)(17-19)
11240 6 43-55778A3 Gear Set (2.40/1.98/1.94 Ratio)(20-24)
21540 7 31-359900A1 Roller Bearing (1.62, 1.81, 1.94, 2.40 Ratio)
21560 7 31-32573A1 Roller Bearing (1.47 Ratio)
23270 8 15-36178A1 Shim
85022 9 26-864319 Oil Seal
28050 10 814819A2 U-Joint Assembly (1991-97)
28070 10 814819A7 U-Joint Assembly (1998 & Up)
81185 11+ 25-25439 O-Ring (1991-95) (OD469859-OF679999)
81195 11+ 25--29845 O-Ring (1996 & Up) (OF680000 & Up)
82155 11+ 25-35027 O-Ring
28315 12 814819A3 Yoke Assembly
28030 13 75832T1 U-Joint
28100 14 39383-1 Socket
28310 15 46020-1 Yoke (1991-97)
28350 16 816811-2 Retainer
28390 17 35983 Ring
82380 18 25-70937 O-Ring
28370 19 66081A2 Carrier Assembly
85030 20 26-823894 Oil Seal
21520 21 31-35988A12 Roller Bearing Kit
23280 22 15-35980A1 Shim
28380 23 15-71013 Spacer
28330 24 12-45810 Washer
28360 25 11-22339 Nut
22420 26 10-79953Q2 Screw Kit
31170 27 26-8M0058390 Washer
28410 28 11-817618 Locknut
28420 29 12-451761 Washer
28430 30 10-816601 Bolt
- 31 24-17997A1 Sping Kit - DISCONTINUED
12831 32 26-88397 Grommet
12829 33 32-860220 Guide Tube
12711 34 821629Q1 Anode
05009 35 13-78968 Lockwasher
22440 36 10-28668 Screw
28300 37 8M0113180 Screw
12965 38 821564 Plug
12966 39 19-32297 Plug
28402 40 828692A1 Cover Assembly
12663 41 814386 Wear Pad - Port
12664 42 814387 Wear Pad - Starboard
87501 42 26-88397A1 Gearcase Seal Kit
39622 43 27-94996T2 Mounting Kit

 Included in Kit No. 87501


+ Included in Kit No. 39622

www.glmmarine.com 11
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - ALPHA ONE GEN II

Serial No. OL100040 & Up


(1998 & Up)
37

40
11
2
12
3
10
13
4
14

5 13
16
15
17
18
21 19
6
20

7
44
43
8
44
9 38 22
23
6
26 24
25
27

34
1

Gearcase Seal Kit


39
30 45 No. 87501
29 See Section 2
42
35 Bell Hsg. Gasket Kit
36 46 No. 39622
28
See Section 4
32

41
33

12
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - ALPHA ONE GEN II
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
- 1 1547-861063A4 D.S. Housing Assy. - DISCONTINUED 28402 40 828692A1 Cover Assembly
80420 2 25-32546 O-Ring 10991 41 815932 Filler Wall
23261 3 15-32563A1 Shim (For No. 21511 Bearing) 12663 42 814386 Wear Pad - Port
21511 4 31-32575A1 Bearing Assembly (O.D. 1-25/32) 12664 42 814387 Wear Pad - Starboard
11131 5 45-55796 Drive Shaft 28381 43 23-853649 Spacer
11214 6 43-853641A2 Gear Set (1.47 Ratio) (20-22) 21820 44 31-30894A1 Bearing
11222 6 43-853640A2 Gear Set (2.00/1.62 Ratio) (24-24) 87501 45 26-88397A1 Gearcase Seal Kit
11233 6 43-853643A2 Gear Set (1.81 Ratio) (17-19) 39622 46 27-94996T2 Mounting Kit
11244 6 43-853642A2 Gear Set (2.40/1.94 Ratio) (20-24)
21540 7 31-35990A1 Roller Bearing (1.62, 1.81, 1.94, 2.00, 2.40 Ratio)
21560 7 31-32573A1 Roller Bearing (1.47 Ratio)
23270 8 15-36178A1 Shim
85022 9 26-864319 Oil Seal
28070 10 814819A7 U-Joint Assy. (Internal Lock-ring Style)
28080 10 864281A2 U-Joint Assy. (External Lock-ring Style)
81195 11+ 25-29845 O-Ring
82155 11+ 25-35027 O-Ring
28315 12 814819A3 Yoke - Long (Internal Lock-ring Style)
28316 12 864281A01 Yoke - Long (External Lock-ring Style)
28030 13 75832T1 U-Joint (Internal Lock-ring Style)
28040 13 865496A01 U-Joint (External Lock-ring Style)
28100 14 39383-1 Socket (Internal Lock-ring Style)
28110 14 865503T Socket (External Lock-ring Style)
28312 15 853635 Yoke (Internal Lock-ring Style)
28322 15 864282T Yoke (External Lock-ring Style)
28350 16 816811-2 Retainer
28390 17 35983 Ring
82380 18 25-70937 O-Ring
28370 19 66081A2 Carrier Assembly
85030 20 26-823894 Oil Seal
21522 21 31-30894A5 Bearing Kit
23280 22 15-35980A1 Shim
28380 23 15-71013 Spacer
28330 24 12-45810 Washer
28360 25 11-22339 Nut
22420 26 10-79953Q2 Screw Kit
31170 27 26-8M0058390 Washer
28410 28 11-817618 Locknut
28420 29 12-45176 Washer
28430 30 10-816601 Bolt
- 31 24-17997A1 Sprint Kit - DISCONTINUED
12831 32 26-88397 Grommet
12829 33 32-8602200 Guide Tube
12711 34 821629Q1 Anode
05009 35 13-78968 Lockwasher
22440 36 10-28668 Screw
28300 37 10-98794 Screw
12965 38 861738 Plug
12966 39 19-33297 Plug

 Included in Kit No. 87501


+ Included in Kit No. 39622

www.glmmarine.com 13
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - R / MR / ALPHA ONE

Serial No. 6225577-OD469858

Bell Hsg. Gasket Kit


47 No. 39622
See Section 4

Gearcase Seal Kit Bell Hsg. Gasket Kit


No. 87500 46 48 No. 39590
See Section 2 See Section 4

14
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - R / MR / ALPHA ONE
GLM No. Ref No. OEM No. Description
19000 1 1547-9412A18 Drive Shaft Housing Assembly
28400 2 94998A4 Cover Assembly
80420 3 25-32546 O-Ring
23260 4 15-45691A1 Shim (For No. 21510 Bearing)
23261 4 15-32563A1 Shim (For No. 21511 Bearing)
21510 5 31-61100A1 Bearing Assembly (O.D. 1-15/16)
21511 5 31-32575A1 Bearing Assembly (O.D. 1-25/32)
11130 6 45-55796 Drive Shaft
80190 7 25-55801 O-Ring
11210 8 43-18410A4 Gear Set (1.50 or 1.47 Ratio) (20-22)
11220 8 43-45814A5 Gear Set (1.65 or 1.62 Ratio) (24-24)
11230 8 43-75325A3 Gear Set (1.84 or 1.81 Ratio) (17-19)
11240 8 43-55778A3 Gear Set (1.98 or 1.94 Ratio) (20-24)
21560 9 31-32573A1 Roller Bearing (1.50 Ratio)
21540 9 31-35990A1 Roller Bearing (1.65, 1.84, 1.98 Ratio)
21550 9 31-66818A1 Roller Bearing (1.32 Ratio)
23270 10 15-36178A1 Shim
85020 11 26-32511 Oil Seal
85060 12 26-96503 Oil Seal
81185 13+• 25-25439 O-Ring
28050 14 814819A2 U-Joint Assembly
28315 15 814819A3 Yoke Assembly
28030 16 75832T1 U-Joint
28100 17 39383T Socket
28310 18 46020-1 Yoke
28350 19 816811-1 Retainer
28390 20 35983 Ring
82380 21 25-70937 O-Ring
28370 22 66081A2 Carrier Assembly
85030 23 26-823894 Oil Seal
21520 24 31-35988A2 Roller Bearing (All Ratio Except 1.32)
21530 24 31-35988A3 Roller Bearing (1.32 Ratio)
23280 25 15-35980A1 Shim
28380 26 15-71013 Shim
28330 27 12-45810 Washer
28360 28 11-22339 Nut
22420 29 10-79953Q2 Screw
31170 30 26-8M0058390 Washer
28300 31 8M0113180 Screw
21890 32 19-47579 Plug
21170 33 11-13439-1 Nut
31150 34 27-55810-1 Gasket
22440 35 10-28668 Screw
12200 36 42724A3 Water Pocket Cover Kit
21423 37 23-32632 Bushing
85150 38 26-36557 Grommet
12202 39 32-54236 Water Tube
22031 40 19-42682 Welch Plug (1-1/4 O.D.)
21896 41 22-428611 Pipe Plug
85150 42 26-36557 Grommet
21421 43 62104-1 Intermediate Shift Shaft
21422 44 12-32666 Washer
22100 45 18-32665 Cotter Pin
87500 46 26-32511A1 Gearcase Seal Kit
39622 47 27-94996T2 Mounting Kit
39590 48 27-64818T4 Mounting Kit

 Included in Kit No. 87500


+ Included in Kit No. 39622
• Included in Kit No. 39590

www.glmmarine.com 15
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - BRAVO

Shift Shaft
Bushing Kit
11 No. 87563
See Section 4

Gearcase Seal Kit


23 No. 87480
See Section 2

Bell Hsg. Seal Kit


24 No. 39640
See Section 4

16
MerCruiser
DRIVE SHAFT HOUSING BREAKDOWN - BRAVO
GLM No. Ref No. OEM No. Description
81570 1 25-97387 O-Ring
12920 2 97351 Keeper
28340 3 12784 Yoke (Internal Lock-ring Style)
28345 3 864245T Yoke (External Lock-ring Style)
28030 4 75832-1 U-Joint (Internal Lock-ring Style)
28040 4 865496A01 U-Joint (External Lock-ring Style)
28100 5 39383-1 Socket (Internal Lock-ring Style)
28110 5 865503T Socket (External Lock-ring Style)
28315 6 814819A3 Yoke - Long (Internal Lock-ring Style)
28316 6 864281A01 Yoke - Long (External Lock-ring Style)
81180 7+ 25-29845 O-Ring (2)
82150 7+ 25-35027 O-Ring
28060 8 12784A10 U-Joint Assy. (Internal Lock-ring Style)
28090 8 864244A2 U-Joint Assy. (External Lock-ring Style)
86310 9+ 16755 Seal
80130 10 25-62706 O-Ring
87563 11 23-861209A1 Shift Shaft Bushing Kit
81270 12+ 25-45710 O-Ring
31170 13 26-8M0058390 Gasket
86720 14 12708 Seal
21525 15 31-86763A2 Tapered Roller Bearing
85820 16• 26-12709 Oil Seal
- 17 24-17997A1 Spring Kit - DISCONTINUED
86730 18 26-807006 Oil Seal
28372 19 86779A1 Seal Carrier Assy.
12712 20 821630A1 Anode
21731 21+ 22-67892A1 Draining Screw Set
82390 22 25-47254 O-ring
87480 23 26-16709A2 Gearcase Seal Kit
39640 24 16755Q1 Mounting Kit

 Included in Kit No. 87480


+ Included in Kit No. 39640
• Included in Kit No. 87563

www.glmmarine.com 17
MerCruiser
COMPLETE DRIVE SHAFT HOUSING ASSEMBLY
Alpha One Generation II R / MR / Alpha One (1990 - Before)

No. 19900 No. 19100 No. 19400


OEM: 1547-861063A6 OEM: 1547-9412A20 OEM: 1547-9412A23
Ratio: 20/24 (1.94/2.40) Ratio: 20/22 (1.50 / 1.47) Ratio: 20/24 (1.98/1.94)
For 3.0L & 3.0LX For Most V8 under 300HP For Inline 4-Cyl.

See Application No. 19200 See Application


Guide on Page 7 OEM: 1547-9412A21 Guide on Page 7
Ratio: 24/24 (1.65/1.62)
For Inline 6-Cyl.

DRIVE SHAFT HOUSING


R / MR / Alpha One

No. 19000
OEM: 1547-9412A18

See Application
Guide on Page 7

LIMITED TO STOCK ON HAND

18
MerCruiser
DRIVE SHAFT HOUSING SERVICE KITS - ALPHA ONE GEN II (1998 & Up)
No. 11237 No. 11217
OEM: 43-803105T1 OEM: 43-803103T1
Ratio 17/19 (1.81) Ratio 20/22 (1.47)

Kit contains: Kit contains:


GLM OEM ITEM GLM OEM ITEM
11233 43-853643A2 Gear Set 11213 N/A Gear Set
21511 31-32575T1 Bearing 21511 31-32575T1 Bearing
21522 31-30894A5 Bearing 21522 31-30894A5 Bearing
21540 31-35990A1 Bearing 21560 31-32573A1 Bearing
23261 15-32563A1 Shim 23261 15-32563A1 Shim
23270 15-36178A1 Shim 23270 15-36178A1 Shim
23280 15-35980A1 Shim 23280 15-35980A1 Shim
39622 27-94996T2 Gasket Kit 39622 27-94996T2 Gasket Kit
87501 26-88397A1 Seal Kit 87501 26-88397A1 Seal Kit

No.11247 No. 11227


OEM: 43-803106T1 OEM: 43-803104T1
Ratio 20/24 (2.4/1.94) Ratio 24/24 (2.0/1.62)

Kit contains: Kit contains:


GLM OEM ITEM GLM OEM ITEM
11244 43-853642A2 Gear Set 11222 43-853640A2 Gear Set
21511 31-32575T1 Bearing 21511 31-32575T1 Bearing
21522 31-30894A5 Bearing 21522 31-30894A5 Bearing
21540 31-35990A1 Bearing 21540 31-35990A1 Bearing
23261 15-32563A1 Shim 23261 15-32563A1 Shim
23270 15-36178A1 Shim 23270 15-36178A1 Shim
23280 15-35980A1 Shim 23280 15-35980A1 Shim
39622 27-94996T2 Gasket Kit 39622 27-94996T2 Gasket Kit
87501 26-88397A1 Seal Kit 87501 26-88397A1 Seal Kit

www.glmmarine.com 19
MerCruiser
DRIVE SHAFT HOUSING SERVICE KITS - ALPHA ONE GEN II (1991-1997)
No. 11236 No. 11216
OEM: 43-803120T1 OEM: 43-803102T1
Ratio 17/19 (1.84/1.81) Ratio 20/22 (1.50/1.47)

Kit contains: Kit contains:


GLM OEM ITEM GLM OEM ITEM
11230 43-75325A2 Gear Set 11210 43-18411A2 Gear Set
21510 31-61100A1 Bearing 21510 31-61100A1 Bearing
21511 31-32575T1 Bearing 21511 31-32575T1 Bearing
21520 31-35988A2 Bearing 21520 31-35988A2 Bearing
21540 31-35990A1 Bearing 23260 15-45691A1 Shim
23260 15-45691A1 Shim 23261 15-32563A1 Shim
23261 15-32563A1 Shim 23270 15-36178A1 Shim
23270 15-36178A1 Shim 23280 15-35980A1 Shim
23280 15-35980A1 Shim 39622 27-94996T2 Gasket Kit
39622 27-94996T2 Gasket Kit 87501 26-88397A1 Seal Kit
87501 26-88397A1 Seal Kit

No.11246 No. 11226


OEM: 43-803118T1 OEM: 43-803119T1
Ratio 20/24 (1.98/1.94) Ratio 24/24 (1.65/1.62)

Kit contains:
GLM OEM ITEM Kit contains:
11240 43-55778A3 Gear Set GLM OEM ITEM
21510 31-61100A1 Bearing 11220 43-45814A5 Gear Set
21511 31-32575T1 Bearing 21510 31-61100A1 Bearing
21520 31-35988A2 Bearing 21511 31-32575T1 Bearing
21540 31-35990A1 Bearing 21520 31-35988A2 Bearing
23260 15-45691A1 Shim 21540 31-35990A1 Bearing
23261 15-32563A1 Shim 23260 15-45691A1 Shim
23270 15-36178A1 Shim 23270 15-36178A1 Shim
23280 15-35980A1 Shim 23280 15-35980A1 Shim
39622 27-94996T2 Gasket Kit 39622 27-94996T2 Gasket Kit
87501 26-88397A1 Seal Kit 87501 26-88397A1 Seal Kit

20
MerCruiser
DRIVE SHAFT HOUSING SERVICE KITS - R / MR / ALPHA ONE
No. 11215 No. 11225
OEM: 43-803116T1 OEM: 43-803112T1
Ratio 20/22 (1.50/1.47) Ratio 24/24 (1.65/1.62)

Kit contains: Kit contains:


GLM OEM ITEM GLM OEM ITEM
11210 43-18411A2 Gear Set 11220 43-45814A5 Gear Set
87500 26-32511A1 Seal Kit 87500 26-32511A1 Seal Kit
39590 27-64818T4 Gasket Kit 39590 27-64818T4 Gasket Kit
21560 31-32573A1 Bearing 21520 31-35988A2 Bearing
21520 31-35988A2 Bearing 21540 31-35990A1 Bearing
21510 31-61100A1 Bearing 21510 31-61100A1 Bearing
23260 15-45691A1 Shim 23260 15-45691A1 Shim
23270 15-36178A1 Shim 23270 15-36178A1 Shim
23280 15-35980A1 Shim 23280 15-35980A1 Shim

No. 11235 No. 11245


OEM: 43-803114T1 OEM: 43-803101T1
Ratio 17/19 (1.84/1.81) Ratio 20/24 (1.98/1.94)

Kit contains: Kit contains:


GLM OEM ITEM GLM OEM ITEM
11230 43-75325A3 Gear Set 11240 43-55778A3 Gear Set
87500 26-32511A1 Seal Kit 87500 26-32511A1 Seal Kit
39590 27-64818T4 Gasket Kit 39590 27-64818T4 Gasket Kit
21520 31-35988A2 Bearing 21520 31-35988A2 Bearing
21540 31-35990A1 Bearing 21540 31-35990A1 Bearing
21510 31-61100A1 Bearing 21510 31-61100A1 Bearing
23260 15-45691A1 Shim 23260 15-45691A1 Shim
23270 15-36178A1 Shim 23270 15-36178A1 Shim
23280 15-35980A1 Shim 23280 15-35980A1 Shim

www.glmmarine.com 21
MerCruiser
DRIVE SHAFT HOUSING GEAR SETS
No. 11210 No. 11214
OEM: 43-18411A2 Heavy Duty OEM: 43-853641A2
Ratio 20/22 (1.50/1.47) Ratio 1.47
Econo. set with No. 21560 bearing only Econo. set with No. 21560 bearing only

For Most V8 Drives For Most V8 Drives


MC-1, R, MR, Alpha One & Gen II Alpha One Gen II
(1970-1997) (1998 & up)

No. 11212 No. 11220


OEM: 43-18411A4
Heavy Duty
OEM: 43-45814A5
Ratio 20/22 (1.50/1.47) Ratio 24/24
(1.65/1.62)

(1970-1997)

No. 11222
OEM: 43-853640A2
Ratio 24/24
(1.62/2.0)

(1970-1997) (1998 & up)

No. 11230 No. 11233


OEM: 43-75325A3 OEM: 43-853643A2
Ratio 17/19 Ratio 17/19
(1.84/1.81) (1.81)

(1970-1997) (1998 & Up)

No. 11240 No. 11244


OEM: 43-55778A3 OEM: 43-853642A2
Ratio 20/24 Ratio 20/24
(1.98/1.94) (1.94/2.4)

(1970-1997) (1998 & Up)

22
MerCruiser
YOKE & U-JOINT SERVICE KITS
Alpha One Gen II

No. 28302 No. 28303 NEW


OEM: N/A Internal Lock-Ring OEM: N/A External Lock-Ring

Kit Contains: Kit Contains:


GLM OEM Item GLM OEM Item
28030 (2) 75832T1 U-Joint 28040 (2) 865496A01 U-Joint
28312 853635 Yoke 28322 864282T Yoke
28330 12-45810 Tension Washer 28330 12-45810 Tension Washer
28360 11-22339 Locknut 28360 11-22339 Locknut
39622 27-94996A2 Gasket Kit 39622 27-94996A2 Gasket Kit
87501 26-88397A1 Seal Kit 87501 26-88397A1 Seal Kit

Bravo

No. 28304 No. 28305


OEM: N/A Internal Lock-Ring OEM: N/A External Lock-Ring

Kit Contains: Kit Contains: NEW


GLM OEM Item GLM OEM Item
28030 (2) 75832T1 U-Joint 28040 (2) 865496A01 U-Joint
28340 12784 Yoke 28345 864245T Yoke
28330 12-45810 Tension Washer 28330 12-45810 Tension Washer
28360 11-22339 Locknut 28360 11-22339 Locknut
87480 26-16709A2 Seal Kit 87480 26-16709A2 Seal Kit

MR (SN# B-418819 & Up) R / MR (SN# B-418818 & Below)

No. 28313 Internal Lock-Ring No. 28314 Internal Lock-Ring


OEM: N/A OEM: N/A

Kit Contains: Kit Contains:


GLM OEM Item GLM OEM Item
28030 (2) 75832T1 U-Joint 28020 (2) 75832T U-Joint
28310 46020-1 Yoke 28310 46020-1 Yoke
39622 27-94996A2 Gasket Kit 39590 27-64818T4 Gasket Kit
87500 26-32511A1 Seal Kit 87500 26-32511A1 Seal Kit

www.glmmarine.com 23
MerCruiser
DRIVE SHAFT HOUSING UNIVERSAL JOINT ASSEMBLY
No. 28050 Internal
OEM: 814819A2 Lock-Ring
All GLM Universal Joint Assemblies are
100% Hot Forged Carbon Steel
Comes with locknut & tension washer
With long yoke MC-1 / R / MR / Alpha One (For best result one time use only)
& Alpha One Gen II
(1970-1997)

No. 28070 Internal No. 28080 External


OEM: 814819A7 Lock-Ring OEM: 864281A2 Lock-Ring

Alpha One Gen II NEW Alpha One Gen II


(1998 & Up) (1998 & Up)

No. 28060 Internal No. 28090 External


OEM: 12784A10 Lock-Ring OEM: 864244A2 Lock-Ring

Bravo NEW Bravo

DRIVE SHAFT HOUSING U-JOINTS


No. 28010 Internal No. 28020 Internal No. 28030 Internal No. 28040 External
UNIVERSAL JOINT Lock UNIVERSAL JOINT Lock UNIVERSAL JOINT Lock UNIVERSAL JOINT Lock
Ring Ring Ring Ring
OEM: 41431 OEM: 75832T OEM: 75832T, 75832T-1 OEM: 865496A01

NEW

4-Cyl. & 6-Cyl. (Inline only) 4-Cyl. & 6-Cyl. (Inline only) Heavy Duty Alpha One Gen II & Bravo

DRIVE SHAFT HOUSING YOKES & SOCKET


No. 28310 Internal No. 28312 Internal No. 28340 Internal No. 28322 External No. 28345 External
YOKE Lock YOKE Lock YOKE Lock YOKE Lock YOKE Lock
Ring Ring OEM: 12784 Ring Ring OEM: 864245T Ring
OEM: 46020-1 OEM: 853635 OEM: 864282T

NEW NEW
MC-1, R, MR, Alpha One Alpha One Gen II Alpha One Gen II
& Gen II (1997 & Before) Bravo Bravo
(1998 & UP) (1998 & UP)

No. 28330 No. 28315 No. 28100 Internal No. 28316 No. 28110 External
WASHER YOKE (LONG) SOCKET Lock YOKE (LONG) SOCKET Lock
Ring Ring
OEM: 12-45810 OEM: 814819A3 OEM: 39383-1 OEM: 864281A01 OEM: 865503T

No. 28360 NEW NEW


LOCKNUT
OEM: 11-22339 Internal External
For No. 28310, 28312, Lock Lock
28340, 28322 & 28345 Ring Ring

24
MerCruiser
UNIVERSAL JOINT APPLICATION
Serial No. U-Joint U-Joint U-Joint U-Joint U-Joint Yoke U-Joint Yoke
Model Year Range Assy. Cntr Socket Cross/Bearing O-ring Drive Gear End Coupling End

IA / IB / IC 1964 1684188-1777798 - 28100 28020 / 28030+ N/A 28310 -

IA / IB / IC E Z 1965-1966 1776349-2065186 - 28100 28020 / 28030+ 81180 28310 -

120 / 140 1967-1982 2062141-6225576 - 28100 28020 / 28030+ 81180 28310 -

470 / 485 1976-1982 4208730-6225575 - 28100 28020 / 28030+ 81180 28310 -

160 / 165 1967-1981 2065190 & Up - 28100 28020 / 28030+ 81180 28310 -

888 / 225 / 888 1971-1977 3106717 & Up 28050 28100 28020 / 28030+ 81180 28310 28315

898 / 228 / 250 / 260 1977-1982 4782330-6225576 28050 28100 28030 81180 28310 28315

R / MR / Alpha One 1983-1986 6225577-0B418818 28050 28100 28030 81180 28310 28315

R / MR / Alpha One 1986-1990 0B418819 & Up 28050 28100 28030 81180 28310 28315

Alpha One SS 1986-1989 0A545004 & Up 28050 28100 28030 81180 28310 28315

Alpha One Gen II 1991-1993 0D469859-0D869999 28050 28100 28030 81180* 28310 28315

Alpha One Gen II 1991-1993 0D469859-0D869999 28050 28100 28030 82150** 28310 28315

Alpha One Gen II 1993-1997 0D870000-0K999999 28050 28100 28030 81180* 28310 28315

Alpha One Gen II 1993-1997 0D469859-0K999999 28050 28100 28030 82150** 28310 28315

Alpha One Gen II 1998 & Up 0L100040 & Up 28070/28080• 28100/28110• 28030 81180* 28312/28322• 28315/28316•

Alpha One Gen II 1998 & Up 0L100040 & Up 28070/28080• 28100/28110• 28030 82150** 28312/28322• 28315/28316•

Bravo I / II / III 1988-1995 0B664190 & Up 28050 28100 28030 81180* 28340 28315

Bravo I / II / III 1988-1995 0B664190 & Up 28060/28090• 28100/28110• 28030 82150** 28340/28345• 28315/28316•

Blackhawk 1994-1995 0F186717 & Up 28060/28090• 28100/28110• 28030 81180* 28340/28345• 28315/28316•

Blackhawk 1994-1995 0F186717 & Up 28060/28090• 28100/28110• 28030 82150** 28340/28345• 28315/28316•

II 1962-1963 1474909-1602185 N.L.A. N/A 28030 N/A N/A N/A

II 1964-1969 1602186-2671321 N.L.A. 28100 28030 N/A N.L.A. N.L.A.

III 1968-1972 2373127-3002613 - - - N/A - -

215H 1970 2782203-2909034 N.L.A. 28100 28030 81180 N.L.A. -

215E 1970-1972 2909035-2915034 N.L.A. 28100 28030 N/A N.L.A. N.L.A.

TR / TRS 1973-1993 3377316 & Up - 28100 28030 N/A - -

TR / TRS 1973-1993 3377316 & Up - 28100 28030 N/A - -

* 0.862 I.D.

** 1.046 I.D.

+ Heavy Duty

• External Lock-Ring

www.glmmarine.com 25
MerCruiser
DRIVE SHAFT HOUSING GEAR SET APPLICATION GUIDE
Serial No. Drive Gear Upper Gear Housing
Model Ratio Year
Range Gear Kit Service Kit

120/140 1.98 1970-1982 2791957-6225576 11240 11240

470/485 1.84 1976-1982 4208730-6225575 11230 11235

165 1.65 1970-1981 2763442-Up 11220 11235

888 1.50 1971-1977 3106717-Up 11210 / 11212 11225

225-S 1.50 1974 3856268-4200499 11210 / 11212 11215

898/228 1.50 1977-1982 4782330-6225576 11210 / 11212 11215

260 1.50 1978-1982 4898730-6225576 11210 / 11212 11215

R/MR/Alpha One 1.98 1983-1990 6225577-Up 11240 11245

R/MR/Alpha One 1.84 1983-1990 6225577-Up 11230 11235

R/MR/Alpha One 1.65 1983-1990 6225577-Up 11220 11225

R/MR/Alpha One 1.50 HD 1983-1990 6225577-Up 11210 / 11212 11215

Alpha One SS 1.50 1986-1989 0A545004-Up 11210 / 11212 11215

Alpha One Gen II 2.40 1991-1997 0D469859-0K999999 11240 11246

Alpha One Gen II 1.98/1.94 1991-1997 0D469859-0K999999 11240 11246

Alpha One Gen II 1.65/1.62 1991-1997 0D469859-0K999999 11220 11226

Alpha One Gen II 1.84/1.81 1991-1997 0D469859-0K999999 11230 11236

Alpha One Gen II 1.50/1.47 1991-1997 0D469859-0K999999 11210 / 11212 11216

Alpha One Gen II 2.40/1.94 1998-Up OL000040-Up 11244 11247

Alpha One Gen II 1.81 1998-Up OL000040-Up 11233 11237

Alpha One Gen II 2.00/1.62 1998-Up OL000040-Up 11222 11227

Alpha One Gen II 1.47 1998-Up OL000040-Up 11214 11217

26
MerCruiser
SEAL KITS DRIVE SHAFT HOUSING
No. 87501 Kit contains: No. 87480
OEM: 26-88397A1 GLM OEM ITEM OEM: 26-16709A2
12831 26-88397 Grommet
31170 (2) 26-8M0058390 Gasket
80420 25-32546 O-ring
82380 25-70937 O-ring
81195 (2) 25-29845 O-ring
81185 (2) 25-25439 O-ring
82155 25-35027 O-ring
80120 25-48171 O-ring
82115 (2) 25-21836 O-ring
85022 26-864319 Oil Seal
85030 26-823894 Oil Seal
85145 26-45577-1 Seal

Alpha One Gen II

No. 87500
OEM: 26-32511A1

Kit contains:
GLM OEM ITEM GLM OEM ITEM
Kit contains: 12920 (2) 97351 Keeper 82380 25-70937 O-ring
GLM OEM ITEM GLM OEM ITEM 31170 (2) 26-8M0058390 Gasket 82390 25-47254 O-ring
12830 26-38970 Grommet 82380 25-70937 O-ring 81030 25-29619 O-ring 82530 25-805197 O-ring
31150 27-55810-1 Gasket 85020 26-32511 Oil Seal 80180 (2) 25-62705 O-ring 83465 25-69201 O-ring
31170 (2) 26-8M0058390 Gasket 85030 26-823894 Oil Seal 81180 (2) 25-25439 O-ring 85820 26-12709 Seal
80190 25-55801 O-ring 85060 26-96503-1 Oil Seal 81270 25-457101 O-ring 86310 16755Q1 Seal
80420 25-32546 O-ring 85140 26-45577-1 Seal 81570 25-97387 O-ring 86720 12708 Seal
81180 25-25439 O-ring 85150 26-36557 Grommet 82150 25-35027 O-ring 86730 26-807006 Oil Seal

R / MR & Alpha One Bravo I, II, III, X, XR, XZ

MOUNTING KITS
No. 39622 No. 39590
OEM: 27-94996T2 OEM: 27-64818T4

Kit contains:
GLM OEM ITEM Kit contains:
39622 27-94996T2 Gasket Kit GLM OEM ITEM
31160 27-35982 Gasket 39590 27-64818T4 Gasket Kit
81180 (2) 25-25439 O-ring 31160 27-35982 Gasket
82150 25-35027 O-ring 81180 (2) 25-25439 O-ring
82200 25-33504 O-ring 82200 25-33504 O-ring

Alpha One Gen II (1991 & Up)


R / MR / Alpha One R / MR / Alpha One

No. 39640
OEM: 16755Q1

Kit contains:
GLM OEM ITEM
80180 25-62705 O-ring
81180 (2) 25-25439 O-ring
81270 25-457101 O-ring
82150 25-35027 O-ring
86310 16755Q1 Seal

Bravo I, II, III, X, XR, XZ

www.glmmarine.com 27
MerCruiser
SHIM KITS DRIVE SHAFT HOUSING
No. 23260 No. 23280
OEM: 15-45691A1 OEM:15-35980A1
(For Bore
Size 1.9375)

No. 23261
OEM: 15-32563A1
(For Bore
Size 1.7813)

Top Bearing Top Cover Double Bearing Shims

No. 28380 No. 23270


SPACER OEM: 15-36178A1
OEM: 15-71013

Double Bearing Spacer Lower Bearing Shims

28
MerCruiser
STERN DRIVE SHIM APPLICATION
Fwd Gear G/C D/S Upper
Serial No. Rev. Shim Kit Shim Kit Shim Kit Spacer Shim
Model Year Bearing Bearing
Range Gear Shim Driven Gear Drive Gear Upper Cover Driven Gear
Shim Kit Shim Kit
I 1963 1534570-1536617 - - - N.L.A. N.L.A. 23261 N/A

I 1963 1536618-1684187 - 23300 - N.L.A. N.L.A. 23261 N/A

IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 23220 23300 - 23270 23280 23261 N/A

120 / 140 1967 2062141-2187468 23220 23300 - 23270 23280 23270 28380

120 / 140 1967-1969 2187469-2791956 23220 23300 - 23270 23280 23261 28380

120 / 140 1970-1971 2791957-3134193 23220 23300 - 23270 23280 N/A 28380

120 / 140 1971-1977 3213658-4893634 23220 23300 23290 23270 23280 23260 28380

120 / 140 1978-1982 4893635-6225576 23220 23300 - 23270 23280 23260 28380

470 1976-1977 4208730-4893934 23220 23300 23290 23270 23280 23260 28380

470 / 485 1978-1982 4893835-6225575 23220 23300 - 23270 23280 23260 28380

160 1967 2065190-2182197 23220 23300 - 23270 23280 23270 28380

160 1967-1969 2182198-2763441 23220 23300 - 23270 23280 23261 28380

165 1970-1971 2763442-3134193 23200 23300 - 23270 23280 N/A 28380

165 1971-1977 3213658-4890459 23220 23300 23290 23270 23280 23260 28380

165 1978-1981 4890460 & Up 23220 23300 - 23270 23280 23260 28380

888 1971-1972 3106717-3472477 23220 23300 - 23270 23280 N/A 28380

888 1973-1977 3472478 & Up 23220 23300 - 23270 23280 23260 28380

225-S 1974 3856268-4200499 23220 23300 - 23270 23280 23260 28380

233 1975-1977 4200500 & Up 23220 23300 - 23270 23280 23260 28380

898 / 228 1977 4782330-4898729 23220 23300 - 23270 23280 23260 28380

898 / 228 1978-1982 4898730-6225576 23220 23300 23290 23270 23280 23260 28380

250 1977 4791300-4899729 23220 23300 - 23270 23280 23260 28380

260 1978-1982 4898730-6225576 23220 23300 23290 23270 23280 23260 28380

R 1983-1984 6225577 & Up 23220 23300 23290 23270 23280 23260 28380

MR / Alpha One Grcs. 1984-1990 6225577 & Up 23220 23210 N/A 23270 23280 23260 28380

MR / Alpha One Grcs. (CR) 1983-1990 6225577 & Up - 23210 23220 23270 23280 23260 28380

Alpha One SS 1986-1989 0A545004 & Up 23220 23210 N/A N/A 23280 23260 28380

Alpha One Gen II 1991-1995 0D469859-0F679999 23220 23210 N/A 23270 23280 23260 28380

Alpha One Gen II 1996 & Up 0F680000 & Up 23221 23210 N/A 23270 23280 23261 28380

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 - 23210 23220 23270 23280 23260 28380

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up - 23210 23221 23270 23280 23261 28380

Bravo I 1988 & Up 0B664190 & Up - - N/A N/A N/A N/A N/A

Bravo II 1988 & Up 0B664190 & Up - - N/A N/A N/A N/A N/A

Bravo III 1988 & Up 0B664190 & Up - - - N/A N/A N/A N/A

Blackhawk 1994-1995 0F186717 & Up - 23210 - N/A N/A N/A N/A

II 1962-1967 1474909-2278488 - N.L.A. N/A N.L.A. N.L.A. - N/A

II (1.78) 1968-1972 2398798-2671321 - N.L.A. N/A N.L.A. N.L.A. N.L.A. N/A

III 1968-1972 2373127-3002613 - - N/A - 23270 N/A -

215E/H 1970-1972 2782203-2915034 - - N/A N.L.A. N.L.A. N/A N/A

TR 1973-1993 3377316 & Up - - N/A - - N/A -

TRS 1973-1993 3377316 & Up - - N/A - - N/A -

www.glmmarine.com 29
MerCruiser
DRIVE SHAFT SEAL & BEARING APPLICATION
Serial No. Bearing Bearing Drive Shaft Lower Unit Seal Lower Unit U-Joint
Model Year Range Carrier O-ring Carrier Seal Hsg. Seal Kit & Bearing Kit Seal Kit Seal Carrier

60 / 80 / 90 1965-1972 1830753-3225967 83345 85080 N/A N/A N/A N.L.A.

60 / 80 / 90 1965-1972 1830753-3225967 83345 85210 N/A N/A N/A N.L.A.

I 1963 1534570-1684187 83415 85130 N/A N/A N/A N.L.A.

IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 83445 85130 87500 N/A 87510 28370

120 / 140 1967-1982 2062141-6225576 83445 85130 87500 N/A 87510 28370

470 / 485 1976-1982 4208730-6225575 83445 85130 87500 N/A 87510 28370

160 / 165 1967-1981 2065190 & Up 83445 85130 87500 N/A 87510 28370

888 1971-1977 3106717 & Up 83445 85130 87500 N/A 87510 28370

225 / 233 1974-1977 3856268 & Up 83445 85130 87500 N/A 87510 28370

898 / 228 / 250 / 260 1977-1982 4782330-6225576 83445 85130 87500 N/A 87510 28370

R 1983 6225577 & Up 83445 85130 87500 25110 87510 28370

MR / Alpha One 1984-1990 6225577 & Up 83445 85130 87500 25120 87510 28370

MR / Alpha One 1984-1990 6225577 & Up 83445 85130 87500 25120 87510 28370

MR / Alpha One 1984-1990 6225577 & Up 83445 85700 87500 25120 87510 28370

MR / Alpha One (CR) 1984-1990 6225577 & Up 83445 85130 87500 - 87510 28370

MR / Alpha One (CR) 1984-1990 6225577 & Up 83445 85700 87500 - 87510 28370

Alpha One SS 1986-1989 0A54004 & Up 83445 85130 87500 N/A 87511 28370

Alpha One SS 1986-1989 0A54004 & Up 83445 85130 87500 N/A 87511 28370

Alpha One SS 1986-1989 0A54004 & Up 83445 85700 87500 N/A 87511 28370

Alpha One Gen II 1991-1995 0D469859-0F679999 83445 85130 87501 25130 87511 28370

Alpha One Gen II 1991-1995 0D469859-0F679999 83445 85700 87501 25130 87511 28370

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 83445 85130 87501 - 87511 28370

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 83445 85700 87501 25140 87511 28370

Alpha One Gen II 1996-1997 0F680000-0K999999 83445 85130 87501 25140 87511 28370

Alpha One Gen II 1986-1997 0F680000-0K999999 83445 85700 87501 - 87511 28370

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up 83445 85130 87501 - 87511 28370

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up 83445 85700 87501 25150 87511 28370

Alpha One Gen II 1998 & Up 0L100040 & Up 83445 85130 87501 25150 87511 28370

Alpha One Gen II 1998 & Up 0L100040 & Up 83445 85700 87501 - 87511 28370

Bravo I 1988 & Up 0B664190 & Up 83445 85130 87480 - 87490 28372

Bravo II 1988 & Up 0B664190 & Up 83505 - 87480 - 87490 28372

Bravo II 1988 & Up 0B664190 & Up 83505 85510 87480 - 87490 28372

Bravo III 1988 & Up 0B664190 & Up 82425 - 87480 - 87490 28372

Blackhawk 1994-1995 0F186717 & Up 83465 - 87480 N/A 87480 28372

II 1962-1969 1474909-2671321 83445 N.L.A. N/A N/A N/A N/A

III 1968-1972 2373127-3002613 - - N/A N/A N/A N/A

215E/H 1970-1972 2909035-2915034 83505 85510 N/A N/A N/A N/A

TR 1973-1993 3377316 & Up 83505 85510 87580 N/A N/A N/A

TRS 1973-1993 3377316 & Up 83445 85130 87580 N/A N/A N/A

30
MerCruiser
DRIVE SHAFT HOUSING BEARINGS
No. 21510 No. 21511 No. 21520 No. 21525 No. 21540 No. 21560
OEM: 31-61100A1 OEM: 31-32575T1 OEM: 31-35988A12 OEM: 31-86763A2 OEM: 31-35990A1 OEM: 31-32573A1
(1-15/16 O.D.) (1-25/32 O.D.)
No. 21522 No. 21550 No. 21630
OEM: 31-30894A5 OEM: 31-66818A1 OEM: 31-38356A1

Drive Shaft - Upper U-Joint Shaft Drive Shaft - Lower

DRIVE SHAFT HOUSING BEARINGS APPLICATIONS


Serial No. Bearing Assy. Bearing Assy. Bearing- Upper
Model Gear Ratio Year Range Drive Gear Driven Gear Cover
I All 1963 1534570-1684187 N.L.A. 21560 21511
IA/IB/IC & EZ Shift All 1964-1966 1684188-2065186 21520 21540 21511
120/140 1.98 1967 2062141-2187468 21520 21540 21540
120/140 1.98 1967-1971 2187469-3134193 21520 21540 21511
120/140 1.98 1971-1982 3213658-6225576 21520 21540 21510
470/485 1.84 1976-1982 4208730-6225575 21520 21540 21540
160 1.68 1967 2065190-2182197 21520 21540 21511
160 1.68 1967-1971 2182198-3134193 21520 21540 21510
165 1.65 1971-1981 3213658 & Up 21520 21540 21510
888 1.50 1974 & Up 3784375 & Up 21520 21540 21510
225-S 1.50 1974 3856268-4200499 21520 21540 21510
233 1.32 1975-1977 4200500 & Up - 21550 21510
898/228 1.65 1977-1982 4782330-6225576 21520 21540 21510
250 1.32 1977 4791300-4898729 - 21550 21510
260 1.50 1978-1982 4898730-6225576 21520 21540 21510
R/MR/Alpha One 1.98/1.84/1.65/1.50 1984-1990 6225577 & Up 21520 21540 21510
R/MR/Alpha One 1.50 1984-1990 6225577 & Up 21520 21560 21510
R/MR/Alpha One 1.32 1984-1990 6225577 & Up - 21550 21510
Alpha One SS 1.32 1986-1989 0A545004 & Up - 21550 21510
Alpha One SS 1.50 1986-1989 0A545004 & Up - 21560 21510
Alpha One Gen II 2.40/1.98/1.84/1.65 1991-1995 0D469859-0F679999 21520 21540 21510
Alpha One Gen II 1.50 1991-1995 0D469859-0F679999 21520 21560 21510
Alpha One Gen II 2.40/1.94/1.81/1.62 1996-1997 0F680000-0K999999 21520 21540 21511
Alpha One Gen II 1.47 1996-1997 0F680000-0K999999 21520 21560 21511
Alpha One Gen II 2.40/2.00/1.94/1.81/1.62 1998 & Up 0L100040 & Up 21522 21540 21511
Alpha One Gen II 1.47 1998 & Up 0L100040 & Up 21522 21560 21511
Bravo I/II/III All 1988 & Up 0B664190-0F345867 21525 - -
Blackhawk All 1994-1995 0F186717 & Up 21525 - -
III All 1968-1972 2373127-3002613 - - N/A
215H All 1970 2782203-2909034 - N.L.A. N/A
TR/TRS All 1973-1993 3377316 & Up - - N/A
TR/TRS All 1973-1993 3377316 & Up 21630 - N/A

www.glmmarine.com 31
MerCruiser
UPPER DRIVE SHAFT IDENTIFICATION
No. 11131 Oil Hole No. 11130
OEM: 45-55796-1 OEM: 45-55796
Alpha One Gen II MC-1 / R / MR /
Alpha One
Length: 4-7/16”
Length: 4-7/16”
With Oil Hole
Without Oil Hole

Length Length

UPPER DRIVE SHAFT APPLICATIONS


Model Year Serial No. GLM OEM

Alpha One Gen II 1998 & Up OL100040 & Up 11131 45-55796-1

Alpha One Gen II 1991-1997 OD469859-OK999999 11131 45-55796-1

MC-1 / R / MR / Alpha One 1990 & Before 6225577-OD469858 11130 45-55796

UPPER DRIVE SHAFT HOUSING OIL SEALS


No. 85022 No. 85060 No. 85020
OIL SEAL - VERTICAL D.S. NEW OIL SEAL - VERTICAL D.S. OIL SEAL - DRIVEN GEAR
OEM: 26-864319 OEM: 26-96503 OEM: 26-32511

Alpha One Gen II MC-1 / R / MR / Alpha One MC-1 / R / MR / Alpha One

No. 85030 No. 86730 No. 85820


OIL SEAL - YOKE OIL SEAL - BRAVO YOKE OIL SEAL
OEM: 26-823894 OEM: 26-807006 OEM: 26-12709

Alpha One Gen II


MC-1 / R / MR / Alpha One Bravo Bravo

32
MerCruiser
UPPER DRIVE SHAFT HOUSING COMPONENTS
No. 12831 No. 12829
GROMMET GUIDE TUBES
OEM: 26-88397 OEM: 32-860220

Alpha One Gen II Alpha One Gen II

No. 28402 No. 28400


COVER ASSEMBLY COVER ASSEMBLY
OEM: 828692A1 OEM: 94998A4

Alpha One Gen II R / MR / Alpha One

No. 21511 No. 23261 No. 28300 No. 80420


BEARING SHIM SCREW O-RING
OEM: 31-32575T1 OEM: 15-32563A1 OEM: 10-98794 OEM: 25-32546
(1-25/32 O.D.) (For Bore Size 1.7813)

Alpha One Gen II / R / MR / Alpha One

No. 12200 No. 31150 No. 85150


WATER POCKET GASKET - WATER GROMMET - WATER
COVER KIT POCKET COVER POCKET COVER
OEM: 42724A3 OEM: 27-55810-1 OEM: 26-36557

No. 12202 No. 22440


WATER TUBE SCREW
OEM: 32-54236 OEM: 10-28668

MC-1 / MR / Alpha One MC-1 / MR / Alpha One

www.glmmarine.com 33
MerCruiser
UPPER DRIVE SHAFT HOUSING COMPONENTS
No. 28390 No. 28350 No. 28370
RING RETAINER CARRIER ASSEMBLY
OEM: 35983 OEM: 816811-2 OEM: 66081A2

Alpha One Gen II Alpha One Gen II Alpha One Gen II


& Alpha One & Alpha One MC-1 / R / MR / Alpha One

No. 21423 No. 21890 No. 22031


BUSHING - SHIFT SHAFT PLUG WELCH PLUG (1-1/4 OD)
OEM: 23-32632 OEM: 19-47579 OEM: 19-42682

Alpha One Alpha One Alpha One

No. 21896 No. 86310 No. 86720


PLUG SEAL SEAL
OEM: 22-428611 OEM: 16755Q1 OEM: 12708

Alpha One Bravo Bravo

No. 12920 No. 28372 No. 22420


COLLAR KEEPER CARRIER ASSEMBLY DRAINING SCREW SET
OEM: 97351 OEM: 86779A1 OEM: 10-79953Q2

No. 31170
GASKET ONLY
OEM: 26-8M0058390

Bravo All Bravo & Blackhawk For ALL

34
MerCruiser Sterndrive
Section 3

Gearcase
(Lower)

Gearcase Breakdown - Alpha One Gen II .............................. 36-37


Gearcase Breakdown - MR & Alpha One ............................... 38-39
Gearcase Breakdown - MC-1 & R .......................................... 40-41
Gearcase Breakdown - Bravo I & II ........................................ 42-43
Gearcase Breakdown - Bravo III ............................................ 44-45
Gearhousings ............................................................................... 47
Complete Gearcase Assembly Kit - Alpha One Gen II ................. 48
Gearcase Rebuilding Kit - Alpha One Gen II ................................ 49
Gearcase Rebuilding Kit - MR / Alpha One .................................. 50
Gearcase Seal & Bearing Kits With Gears ................................... 51
Gearcase Seal & Bearing Kits Without Gears .............................. 52
Gearcase Seal Kits ....................................................................... 53
Gearcase Gear Sets - Alpha One Gen II ....................................... 54
Gearcase Gear Sets - MC-1 / R / MR / Alpha One ........................ 55
Gearcase Gear Set, Clutch & Repair Kit Applications .................. 56
Gearcase Bearings & Applications ......................................... 57-59
Bearing Carrier Assembly & Applications .................................... 60 Section 3
Lower Drive Shaft, Prop Shaft & Shift Shaft Identification ............. 61
Lower Drive Shaft, Prop Shaft & Shift Shaft Applications .............. 61
Gearcase Components .......................................................... 62-63
Prop Hardware & Prop Tools ........................................................ 64
Gearcase Shim Kits ..................................................................... 65
Gearcase Shim Kit Application Chart ........................................... 66
Gearcase O-Rings & Seal Applications ........................................ 67

35
MerCruiser
GEARCASE BREAKDOWN - ALPHA ONE GEN II

Complete Water
50
Pump Kit
54
7 65 No. 12098
53 8 See Section 6

58 9
Water Pump
2
55 Service Kit
10
66 No. 12043
63
11 See Section 6

3 57
Aluminum Anode Kit
12 67 No. 12722
4 47 See Section 5
49

5 Gearcase Seal Kit


48
13 64 68 No. 87511
56 51 See Section 3
6
14
60 1

56

15

16
17
23

18
19 24
20 25
(1.94/2/2.40) (1.47/1.62/1.81) 21 59
22 32
26
33
27
34
29 19 35
36
28 52
30 46
37
38
31
62
39 61
40
41
42
43
44
45

36
MerCruiser
GEARCASE BREAKDOWN - ALPHA ONE GEN II
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
28000 1 1623-815822A30 Gear Housing Assy. 21301 41 12-835467Q01 Thrust Hub
85592 2•- 26-861415A1 Face Seal w/ Tool 21760 42 13-42351-1 Lock Washer
89630 3•- 47-43026T2 Impeller 21360 43 12-31211Q03 Tab Wsh Receiver
31240 4•- 27-8172771 Gasket 21200 44 14-816629Q Tab Washer
12500 5•- 8172761 Face Plate 21230 45 11-827614 Prop Nut
30091 6•- 27-8M0112903 Gasket 11405 46 818763A10 Bearing Carrier
81395 7 25-8M0142854 O-Ring 21031 47 815919A1 Lower Shift Shaft
85022 8 26-864319 Oil Seal 85650 48 26-42133 Sleeve
23200 9 8245191 Retainer 11071 49- 28-8M0032833 Key
21580 10 31-36387A1 Roller Bearing (1991-1997) 12341 50 • 807929A1 Carrier Assembly
21584 10 31-33138A1 Roller Bearing (1998 & up) 21017 51 23-815921A20 Shift Bushing w/ (2) No. 81175
23210 11 15-8M0063267 Shim 12702 52+ 806105Q1 Anode Assembly
11140 12 45-816919 Drive Shaft 12824 53 816597A1 Coupling Assembly
85581 13 26-8164641 Oil Seal 12825 54 23-816583 Guide Tube
81175 14 25-896522 O-Ring 12834 55 10-816928 Screw
85140 15•- 26-455771 Seal 21741 56 10-806327 Screw
31170 16•- 26-8M0058390 Washer 21136 57 53-29641 E-Ring
21731 17 22-8M0058389 Screw 82110 58 • 25-21836 O-Ring
21610 18 31-42647A1 Roller Bearing (N.S.S.) 11012 59 23-824108 Thrust Spacer
11091 19 - Forward Gear Set (1991-95) 88180 60 821526 Filler Block
11092 19 43-878087A2 Forward Gear Set (1996-up) 12832 61+ 10-806290 Screw
32800 20 12-92721 Washer 21491 62+ 13-69432 Lockwasher
11190 21 11-35921 Nut 12413 63 N/A Pump Housing
12670 22 31640Q4 Trim Tab (1.94/2/2.40 Ratio) 12834 64 10-40003-27 Screw
12710 22+ 76214Q5 Trim Tab (1.47/1.62/1.81 Ratio) 12098 65 817275A5 Complete Water Pump Kit
11040 23 8M2009865 Shift Crank 12043 66 47-8M0094529 Water Pump Service Kit
11030 24 818349T1 Shift Spool 12722 67 888756Q03 Aluminum Anode Kit
23220 25 15-47397A1 Shim (1991-95) 3.500 O.D. 87511 68 26-816575A3 Gearcase Seal Kit
23221 25 15-44491A1 Shim (1996-up) 3.265 O.D.
21590 26 31-35928T1 Bearing (1.875 I.D./3.500 O.D.)
21591 26 31-828437A2 Bearing (1.750 I.D./3.500 O.D.)
21593 26 31-828439A2 Bearing (1.875 I.D./3.265 O.D.)
21820 26 31-30894A1 Bearing (1.750 I.D./3.265 O.D.)
11420 27 31-30895T Roller Bearing
11050 28 24-30893 Spring
21131 29 17-8M0020941 Cross Pin
11060 30 52-853594T Clutch
11155 31 44-8M0140445 Prop Shaft
11013 32 43-828073A1 Reverse Gear
23140 33 68100-1 Thrust Ring
21620 34 30-88957T Ball Bearing
83445 35 25-896524 O-Ring
11410 36 31-30956T Roller Bearing (N.S.S.)
85130 37 26-14077 Oil Seal
85700 38 26-12224 Oil Seal
11381 39 14-18323 Tab Washer
21120 40 8M2011027 Cover Nut

 Included in Kit No. 87511


+ Included in Kit No. 12722
• Included in Kit No. 12098
- Included in Kit No. 12043 N.S.S. = Not Sold Separately

www.glmmarine.com 37
MerCruiser
GEARCASE BREAKDOWN - MR & ALPHA ONE

Complete Water
Pump Kit
78 No. 12120
See Section 6

Water Pump
Service Kit
79 No. 12290
See Section 6

Aluminum Anode Kit


80 No. 12754
See Section 5

Gearcase Seal Kit


84
81 No. 87510
82
See Section 3

85 83

38
MerCruiser
GEARCASE BREAKDOWN - MR & ALPHA ONE
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
18000 1 1623-8951A37 Gear Housing Assembly 11040 47 8M2009865 Shift Crank
12410 2• 46-96148T1 Water Pump Hsg 23220 48 15-47397A1 Shim
12810 3 48752T Cup 21590 49 31-35928T1 Bearing (I.D. 1.875)
89840 4•- 47-89984T4 Impeller 21591 49 31-828437A2 Bearing (I.D. 1.750)
23200 5 824519-1 Retainer 11420 50 31-30895T Bearing
12833 6 10-96411 Screw 11050 51 24-30893 Spring
21180 7 11-35888 Nut 21131 52 17-8M0020941 Cross Pin
12830 8- 26-38970 Seal 11060 53 52-853594T Clutch
12820 9•- 23-29804T Tube Guide 11155 54 44-850308 Prop Shaft
81160 10•- 25-30613 O-Ring 11013 55 43-828073A1 Reverse Gear
21190 11 11-826709111 Nut 23140 56 68100-1 Thrust Ring
21720 12 12-36001 Washer 21620 57 30-88957T Ball Bearing
11070 13 28-56654 Key 83445 58 25-896524 O-Ring
31020 14•- 27-858524 Gasket 11410 59 31-30956T Roller Bearing (N.S.S.)
12510 15•- 32435-1 Wear Plate 11405 60 818763A10 Bearing Carrier
31010 16•- 27-85608-1 Gasket 85130 61 26-14077 Oil Seal (inside)
12320 17• 46-44292A3 Water Pump Base 85700 62 26-12224 Oil Seal (outside)
85040 18 26-16977 Oil Seal 32800 63 12-92721 Washer
85070 19 26-89238 Oil Seal 11381 64 14-18323 Keyed Washer
81390 20- 25-90011 O-Ring (2.188 I.D.) 21120 65 8M2011027 Cover Nut
82270 20•- 25-38099 O-Ring (2.125 I.D.) 21301 66 12-825467Q01 Thrust Hub
31050 21•- 27-42631-1 Gasket 21760 67 13-42351-1 Lockwasher
21580 22 31-36387A1 Roller Bearing 21360 68 12-31211Q03 Tab Washer Receiver
23210 23 15-42637A1 Shim 21200 69 14-816629Q Tab Washer
21800 24 12-29395 Washer 21230 70 11-827614 Prop Nut
30010 25 12-31266 Gasket 11120 71 45-42634 Drive Shaft
85581 26 26-816464-1 Oil Seal 21330 72 •- 25-30271 Slinger
21010 27 23-30617A2 Bushing Assembly 21490 73 12-29245 Washer
81180 28 25-25439 O-Ring 11012 74 23-824108 Thrust Spacer
32790 29 12-27880 Washer 12702 75 806105Q1 Anode (not shown)
21132 30 18-20233 Clip 11080 76 28-30281 Key
21030 31 77481-1 Shift Shaft 21413 77 17-35973 Dowel Pin
85140 32•- 26-45577-1 Seal 12120 78 - Complete Water Pump Kit
21731 33 22-8M0058389 Screw 12290 79 47-89984T5 Water Pump Service Kit
31170 34•- 26-8M0058390 Washer 12754 80 888756Q04 Aluminum Anode Kit
21870 35 93423-1 Insert (Starboard) 87510 81 26-33144A2 Gearcase Seal Kit
21880 36 93424-1 Insert (Port) 22463 82 16-46911 Stud
12822 37 10-76156 Screw 22464 83 16-56298 Stud
21161 38 11-859124 Nut 22467 84 16-56297 Stud
21170 39 11-859116 Nut 22468 85 16-69501 Stud
21740 40 10-32470 Screw
22430 41 10-30206 Screw
12670 42+ 31640Q4 Trim Tab
21610 43 31-42647A1 Roller Bearing (N.S.S.)
11091 44 - Foward Gear Set
11190 45 11-35921 Nut
11030 46 818349T1 Shift Spool

 Included in Kit No. 87510


+ Included in Kit No. 12754
• Included in Kit No. 12120
- Included in Kit No. 12290 N.S.S. = Not Sold Separately

www.glmmarine.com 39
MerCruiser
GEARCASE BREAKDOWN - MC-1 & R

Complete Water
Pump Kit
74 No. 12110
See Section 6

Water Pump
Service Kit
75 No. 12290
See Section 6

Aluminum Anode Kit


76 No. 12754
See Section 5

Gearcase Seal Kit


80
77 No. 87510
78 See Section 3
81 79

40
MerCruiser
GEARCASE BREAKDOWN - MC-1 & R
GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description
12410 1• 46-96148T1 Water Pump Hsg 21590 48 31-35928T1 Roller Bearing
12810 2 48752 Cup 11420 49 31-30895T Roller Bearing
89840 3•- 47-89984-2 Impeller 11050 50 24-30893 Spring
21720 4 12-36001 Washer 21131 51 17-8M0020941 Cross Pin
12821 5 10-30720 Screw 11060 52 52-853594T Clutch
21180 6 11-35888 Nut 11155 53 44-850308 Prop Shaft
12830 7- 26-38970 Seal 23290 54 15-97166 Shim
12820 8•- 23-29804T Tube Guide 23141 55 35915 Thrust Ring
81160 9•- 25-30613 O-Ring 21620 56 30-88957T Ball Bearing
21190 10 11-826709111 Nut 83445 57 25-896524 O-Ring
21490 11 12-29245 Washer 11410 58 31-30956 Roller Bearing (N.S.S.)
11070 12 28-56654 Key 11405 59 818763A10 Bearing Carrier
31020 13•- 27-858524 Gasket 85130 60 26-14077 Oil Seal (inside)
12510 14•- 32435-1 Wear Plate 85700 61 26-12224 Oil Seal (outside)
31010 15•- 27-85608-1 Gasket 11080 62 28-30281 Key
12310 16• 46-57234A1 Water Pump Base 11380 63 14-79447 Keyed Washer
85040 17 26-16977 Oil Seal 21120 64 8M2011027 Cover Nut
85070 18 26-89238 Oil Seal 21301 65 12-835467Q01 Thrust Hub
82260 19 - 25-33145 O-Ring 21760 66 13-42351-1 Lockwasher
31040 20•- 27-856704 Gasket 21360 67 12-31211Q03 Washer
21570 21 31-53079A1 Roller Bearing 21200 68 14-816629Q Tab Washer
23300 22 15-57007A1 Shim 21230 69 11-827614 Prop Nut
21800 23 12-29395 Washer 11110 70 45-41939F1 Drive Shaft
30010 24 12-31266 Washer 21330 71•- 25-30271 Slinger
85581 25 26-816464-1 Oil Seal 11020 72 43-92320T Reverse Gear
21010 26 23-30617A2 Bushing Ass’y 21413 73 17-35973 Dowel Pin
81180 27 25-25439 O-Ring 12110 74 - Complete Water Pump Kit
32790 28 12-27880 Washer 12290 75 47-89984T5 Water Pump Service Kit
21132 29 18-20233 Clip 12754 76 888756Q04 Aluminum Anode Kit
21030 30 77481-1 Shift Shaft 87510 77 26-33144A2 Gearcase Seal Kit
85140 31•- 26-45577-1 Seal 22463 78 16-46911 Stud
21731 32 22-8M0058389 Screw 22464 79 16-56298 Stud
31170 33•- 26-8M0058390 Washer 22467 80 16-56297 Stud
21870 34 93423-1 Insert (Starboard) 22468 81 16-69501 Stud
21880 35 93424-1 Insert (Port)
12822 36 10-76156 Screw
21161 37 11-45812 Nut
21170 38 11-859116 Nut
21740 39 10-32470 Screw
22430 40 10-30206 Screw
12670 41+ 31640Q4 Trim Tab
21600 42 31-92366A1 Roller Bearing
11100 43 43-96084A7 Gear Set
11190 44 11-35921 Nut
11030 45 818349T1 Shift Spool
11040 46 8M2009865 Shift Crank
23220 47 15-47397A1 Shim

 Included in Kit No. 87510


+ Included in Kit No. 12754
• Included in Kit No. 12110
- Included in Kit No. 12290 N.S.S. = Not Sold Separately

www.glmmarine.com 41
MerCruiser
GEARCASE BREAKDOWN - BRAVO I & II

Aluminum Anode Kit


22 No. 12724
See Section 5

Aluminum Anode Kit


23 No. 12726
See Section 5

Gearcase Seal Kit


24 No. 87490
See Section 3

42
MerCruiser
GEARCASE BREAKDOWN - BRAVO I & II
GLM No. Ref No. OEM No. Description
82280 1 25-20826 O-Ring
21512 2 31-86748A1 Bearing
81430 3 25-33465 O-Ring
85140 4 26-45577-1 Seal
31170 5 26-8M0058390 Gasket
21731 6 22-8M0058389 Draining Screw
12710 7•+ 76214Q5 Anode
83445 8 25-896524 O-Ring (Bravo I)
83505 8 25-34821 O-Ring (Bravo II)
85130 9 26-14077 Oil Seal
11381 10 14-18323 Tab Washer (Bravo I)
21120 11 8M2011027 Cover Nut (Bravo I)
21760 12 13-42351-1 Lockwasher
21301 13 12-825467Q01 Thrust Hub
21360 14 12-31211Q03 Tab Washer Receiver
21200 15 14-816629Q Tab Washer (Bravo I)
21230 16 11-827614 Prop Nut (Bravo I)
21581 17 31-99328A1 Tapered Roller Bearing
21592 18 31-86752A1 Tapered Roller Bearing
12756 19+ 806188Q01 Anode (Aluminum)
12832 20•+ 10-806290 Screw
21491 21•+ 13-69432 Lockwasher
12724 22 888758Q02 Aluminum Anode Kit (Bravo I)
12726 23 888761Q03 Aluminum Anode Kit (Bravo II & III)
87490 24 26-76868A2 Gearcase Seal Kit

 Included in Kit No. 87490


+ Included in Kit No. 12724
• Included in Kit No. 12726

www.glmmarine.com 43
MerCruiser
GEARCASE BREAKDOWN - BRAVO III

Design II Anodes
Aluminum Anode Kit
29 No. 12726
See Section 5

Aluminum Anode Kit


30 No. 12891
See Section 5

Gearcase Seal Kit


31 No. 87490
See Section 3

44
MerCruiser
GEARCASE BREAKDOWN - BRAVO III
GLM No. Ref No. OEM No. Description
81430 1 25-33465 O-Ring
85250 2 26-805344 Seal (.625 O.D.)
85140 3 26-45577-1 Seal
21741 4 10-806327 Screw
12710 5•+ 76214Q5 Aluminum Anode
- 6 86754T Bearing Assembly
21731 7 22-8M0058389 Draining Screw Set
31170 8 26-8M0058390 Gasket
21581 9 31-99328A1 Tapered Roller Bearing
21512 10 31-86748A1 Tapered Roller Bearing
- 11 86739 Tab Washer
82280 12 25-20826 O-ring
21592 13 31-86752A1 Tapered Roller Bearing
- 14 805322 Caged Bearing
- 15 805182A1 Tapered Roller Bearing
- 16 57410 Roller Bearing
85372 17 26-861695 Oil Seal
82425 18 25-805331 O-ring
85371 19 26-861694 Oil Seal
28430 20 10-816601 Scew
28420 21 12-45176 Washer
21170 22 11-859116 Locknut
12765 23+ 865182Q01 Aluminum Anode
12915 23 - Magnesium Anode
21662 24+ 12-814806 Washer
21489 25 72521 Lockwasher
22334 26 10-865323 Screw
12710 27+ 76214Q5 Aluminum Anode
22368 28 10-865321 Screw
12726 29 888761Q03 Aluminum Anode Kit (SN# 0M17945 & Below) (Bravo II & III)
12891 30 888761Q04 Aluminum Anode Kit (SN# 0M179452 & Up) (2003 & Up)
87490 31 26-76868A04 Gearcase Seal Kit

 Included in Kit No. 87490


+ Included in Kit No. 12891
• Included in Kit No. 12726

www.glmmarine.com 45
MerCruiser

CHECK OUT THE NEW MERCRUISER


LOWER GEAR SETS!
3.500
1. ALL MC-1 / R / MR / ALPHA ONE

Have a Forward Gear Bearing Bore


Size of 3.4985-3.5000 Inch I.D.?

Use GLM Gear Set No. 11312

2. ALPHA ONE GENERATION II GEAR HOUSING (1991-1995)


3.500
(S/N OD469859-OF679999; P/N 1623-815822A6)

Have a Forward Gear Bearing Bore


Size of 3.4985-3.5000 Inch I.D.?

Use GLM Gear Set No. 11312

NOT A REPLACEMENT FOR OEM HOUSING (NEW SUPERSEDED P/N 1623-815822A30)

3. ALPHA ONE GENERATION II GEAR HOUSING (1996 & Up)


3.265
(S/N OF680000 & up; P/N 1623-815822A30
& Some Alpha One with Smaller Forward
Gear Bearing Bore Size)

Have a Forward Gear Bearing Bore


Size of 3.2635-3.2650 Inch I.D.?

Use GLM Gear Set No. 11313

46
MerCruiser
EMPTY GEAR HOUSING - ALPHA ONE & MR
No. 18000
OEM: 1623-8951A37

See Application
Guide on Page 7

Forward Gear Tapered Roller


Bearing Bore Size:
3.4985-3.5000 in. I.D.
(88.86-88.90 mm)

EMPTY GEAR HOUSING - ALPHA ONE GEN II

No. 28000
OEM: 1623-815822A30,
1623-815822A36

See Application
Guide on Page 7

SN# OD469859-
OK999999

Forward Gear Tapered Roller


Bearing Bore Size:
3.4985-3.500 in. I.D.
(88.86-88.90 mm)

LIMITED TO STOCK ON HAND

www.glmmarine.com 47
MerCruiser
COMPLETE GEARCASE ASSEMBLY KIT - ALPHA ONE GEN II
No. 28120
OEM: N/A

Kits Contain:
GLM OEM ITEM
25190 N/A Gear Housing Rebuild Kit
28000 1623-815822A30 Gear Housing Assembly

48
MerCruiser
GEARCASE REBUILD KIT - ALPHA ONE GEN II
No. 25193 No. 25192 No. 25191 No. 25190
F.G. Bearing: 3.265 O.D. F.G. Bearing: 3.265 O.D. F.G. Bearing: 3.265 O.D. F.G. Bearing: 3.500 O.D.
D.S. Bearing: 1.000 I.D. D.S. Bearing: 1.000 I.D. D.S. Bearing: 1.0625 I.D. D.S. Bearing: 1.0625 I.D.
SN # OL100040 & Up SN # OL100040 & Up SN # 0F680000-OK999999 SN # 0D469859-0F679999
(1998 & Up) (1998 & Up) (1996-1997) (1991-1995)

Comes with: Comes with: Comes with: Comes with:


11092 Pinion & Fwd.Gear Set 11092 Pinion & Fwd.Gear Set 11092 Pinion & Fwd.Gear Set 11091 Pinion & Fwd.Gear Set
21580 Tapered Roller Bearing 21580 Tapered Roller Bearing 21580 Tapered Roller Bearing
11140 Drive Shaft 11120 Drive Shaft

Kits Contain:
GLM OEM ITEM GLM OEM ITEM
11013 43-828073A1 Reverse Gear 21120 8M2011027 Cover Nut
11030 818349T1 Shift Spool 21131 17-8M0020941 Cross Pin
11040 8M2009865 Shift Crank 21136 53-29641 E-ring
11050 24-30893 Spring 21305 11-827614Q01 Prop Service Kit
11060 52-853594T Clutch Dog 21584 31-33138A1 Tapered Roller Bearing
11140 45-816919 Drive Shaft 21590 31-35928T1 Tapered Roller Bearing
11155 44-850308 Prop Shaft 21593 31-828439A2 Tapered Roller Bearing
11190 11-35921 Pinion Nut 21610 31-42647A1 Bearing (Not Sold Separately)
11381 14-18323 Keyed Washer 21620 30-88957T Bearing
11405 818763A10 Bearing Carrier Assy. 21731 22-8M0058389 Draining Screw Set
12098 817275A5 Complete Water Pump Kit 21741 10-806327 Screw
12702 806105Q1 Aluminum Anode Kit 23140 68100-1 Thrust Ring
12710 76214Q5 Aluminum Anode 23200 824519-1 Retainer
12834 (4) 10-816928 Screw 23210 15-42637A1 Shim
21017 23-815921A20 Shift Bushing 23221 15-44491A1 Shim
21031 815919A1 Lower Shift Shaft 87511 26-816575A3 Gearcase Seal Kit

www.glmmarine.com 49
MerCruiser
GEARCASE REBUILD KIT - MR/ALPHA ONE
No. 18190
OEM: N/A

Contains all gear housing parts except gear housing


No. 18001 with pinion bearing.

Kits Contain:
GLM OEM ITEM GLM OEM ITEM
11008 N/A Pinion Gear 21170 (5) 11-859116 Lock Nut
11009 N/A Forward Gear 21180 (2) 11-35888 Lock Nut
11012 23-824108 Thrust Spacer 21190 11-826709111 Lock Nut
11013 43-828073A1 Reverse Gear 21305 11-827614Q01 Prop Service Kit
11030 818349T1 Shift Spool 21413 17-35973 Dowel Pin
11040 8M2009865 Shift Crank 21490 (2) 12-29245 Washer
11050 24-30893 Spring 21580 31-36387A1 Tappered Roller Bearing
11060 52-853594T Clutch Dog 21590 31-828439A2 Tapered Roller Bearing
11120 45-42634 Drive Shaft 21610 31-42647A1 Bearing (Not Sold Separately)
11155 44-850308 Prop Shaft 21620 30-88957T Bearing
11190 11-35921 Pinion Nut 21720 12-36001 Washer
11381 14-18323 Keyed Washer 21740 10-32470 Screw
11405 818763A10 Bearing Carrier Assy. 21800 12-29395 Washer
12120 N/A Complete Water Pump Kit 21870 93423-1 Insert
12670 31640Q4 Trim Tab 21880 93424-1 Insert
12822 10-76156 Screw 22430 10-30206 Screw
12833 10-96411 Screw 23140 68100-1 Thrust Ring
21010 23-30617A2 Shift Shaft Bushing 23200 824519-1 Retainer
21030 77481-1 Lower Shift Shaft 23210 15-42637A1 Shim
21120 8M2011027 Cover Nut 23220 15-47397A1 Shim
21131 17-8M0020941 Cross Pin 32790 12-27880 Washer
21132 18-20233 Clip 32800 12-92721 Washer
21161 11-859124 Lock Nut 87510 26-33144A2 Gearcase Seal Kits

50
MerCruiser
GEARCASE SEAL & BEARING KITS WITH GEARS
No. 25155
OEM: 43-803073T1

Kits Contain:
GLM OEM ITEM
11008 N/A Pinion Gear
11009 N/A Forward Gear
11013 43-828073A1 Reverse Gear
11060 52-853594T Clutch Dog
11190 11-35921 Pinion Nut
11381 14-18323 Keyed Washer
*11410 31-30956T Roller Bearing
21584 31-33138A1 Tapered Roller Bearing
21593 31-828439A2 Tapered Roller Bearing
*21610 31-42647A1 Bearing
21620 30-88957T Bearing
23210 15-42637A1 Shim
23221 15-44491A1 Shim
87511 26-816575A3 Gearcase Seal Kit

* Not Sold Alpha One Gen II


Separately
(1998 & Up)

No. 25145 No. 25135


OEM: 43-803071T1 OEM: 43-803069T1
Kits Contain: Kits Contain:
GLM OEM ITEM GLM OEM ITEM
11008 N/A Pinion Gear 11008 N/A Pinion Gear
11009 N/A Forward Gear 11009 N/A Forward Gear
11013 43-828073A1 Reverse Gear 11013 43-828073A1 Reverse Gear
11060 52-853594T Clutch Dog 11060 52-853594T Clutch Dog
11190 11-35921 Pinion Nut 11190 11-35921 Pinion Nut
11312 43-878087A4 Gear Set 11312 43-878087A4 Gear Set
11381 14-18323 Kyd Washer 11381 14-18323 Kyd Washer
11410* 31-30956T Roller Bearing 11410* 31-30956T Roller Bearing
21580 31-36387A1 T. Roller Bearing 21580 31-36387A1 T. Roller Bearing
21590 31-35928T1 T. Roller Bearing 21590 31-35928T1 T. Roller Bearing
21593 31-828439A2 T. Roller Bearing 21610* 31-42647A1 Bearing
21610* 31-42647A1 Bearing 21620 30-88957T Bearing
21620 30-88957T Bearing 23210 15-42637A1 Shim
23210 15-42637A1 Shim 23220 15-47397A1 Shim
23221 15-44491A1 Shim 87511 26-816575A3 Gearcase Seal Kit
23220 15-47397A1 Shim * Not Sold * Not Sold
87511 26-816575A3 Gearcase Seal Kit Separately Separately

Alpha One Gen II (1996-1997) Alpha One Gen II (1991-1995)

No. 25125 No. 25115


OEM: 43-803091T1 OEM: 43-803079T1
Kits Contain:
Kits Contain: GLM OEM ITEM
GLM OEM ITEM 11008 N/A Pinion Gear
11020 43-92320T Reverse Gear 11009 N/A Forward Gear
11100 43-96084A7 Pinion & Fwd Gears 11013 43-828073A1 Reverse Gear
11060 52-853594T Clutch Dog 11060 52-853594T Clutch Dog
11190 11-35921 Pinion Nut 11190 11-35921 Pinion Nut
11300 43-96084A4 Gear Set 11312 43-878087A4 Gear Set
11380 14-79447 Kyd Washer 11380 14-79447 Keyed Washer
*11410 31-30956T Roller Bearing 11381 14-18323 Keyed Washer
11420 30895T Roller Bearing *11410 31-30956T Roller Bearing
21570 31-53079A1 T. Roller Bearing 21580 31-36387A1 T. Roller Bearing
21590 31-35928T1 T. Roller Bearing 21590 31-35928T1 T. Roller Bearing
21600 31-92366A1 Bearing *21610 31-42647A1 Bearing
21620 30-88957T Bearing 21620 30-88957T Bearing
23220 15-47397A1 Shim 23210 15-42637A1 Shim
23300 15-57007A1 Shim * Not Sold 23220 15-47397A1 Shim * Not Sold
87510 26-33144A2 Gearcase Seal Kit Separately 87510 26-33144A2 Gearcase Seal Kit Separately

MR / Alpha One MC-1 / R

www.glmmarine.com 51
MerCruiser
GEARCASE SEAL & BEARING KITS WITHOUT GEARS
No. 25150
OEM: 31-803096T1

Kits Contain:
GLM OEM ITEM
11190 11-35921 Pinion Nut
11381 14-18323 Keyed Washer
*11410 31-30956T Roller Bearing
21584 31-33138A1 Tapered Roller Bearing
21593 31-828439A2 Tapered Roller Bearing
*21610 31-42647A1 Bearing
21620 30-88957T Bearing
23210 15-42637A1 Shim
23221 15-44491A1 Shim
87511 26-816575A3 Gearcase Seal Kit

* Not Sold
Separately

Alpha One Gen II


(1998 & Up)

No. 25140 No. 25130


OEM: 31-803095T1 OEM: 31-803094T1

Kits Contain: Kits Contain:


GLM OEM ITEM GLM OEM ITEM
11190 11-35921 Pinion Nut 11190 11-35921 Pinion Nut
11381 14-18323 Keyed Washer 11381 14-18323 Keyed Washer
*11410 31-30956T Roller Bearing *11410 31-30956T Roller Bearing
21580 31-36387A1 T. Roller Bearing 21580 31-36387A1 T. Roller Bearing
21593 31-828439A2 T. Roller Bearing 21590 31-35928T1 T. Roller Bearing
*21610 31-42647A1 Bearing *21610 31-42647A1 Bearing
21620 30-88957T Bearing 21620 30-88957T Bearing
23210 15-42637A1 Shim 23210 15-42637A1 Shim
23221 15-44491A1 Shim 23220 15-47397A1 Shim
87511 26-816575A3 Gearcase Seal Kit 87511 26-816575A3 Gearcase Seal Kit
* Not Sold * Not Sold
Separately Separately

Alpha One Gen II Alpha One Gen II


(1996-1997) (1991-1995)

No. 25120 No. 25110


OEM: 31-803090T1 OEM: 31-803068T1

Kits Contain: Kits Contain:


GLM OEM ITEM GLM OEM ITEM
11190 11-35921 Pinion Nut 11190 11-35921 Pinion Nut
11380 14-79447 Keyed Washer 11380 14-79447 Keyed Washer
11381 14-18323 Keyed Washer *11410 31-30956T Roller Bearing
*11410 31-30956T Roller Bearing 21570 31-53079A1 T. Roller Bearing
21580 31-36387A1 T. Roller Bearing 21590 31-35928T1 T. Roller Bearing
21590 31-35928T1 T. Roller Bearing 21600 31-92366A1 Bearing
*21610 31-42647A1 Bearing 21620 30-88957T Bearing
21620 30-88957T Bearing 23220 15-47397A1 Shim
23210 15-42637A1 Shim 23300 15-57007A1 Shim
23220 15-47397A1 Shim 87510 26-33144A2 Gearcase Seal Kit
87510 26-33144A2 Gearcase Seal Kit
* Not Sold
* Not Sold Separately
Separately

MR / Alpha One MC-1 / R

52
MerCruiser
GEARCASE SEAL KITS
No. 87511 No. 87510
OEM: 26-816575A3 OEM: 26-33144A2

Kits Contain: Kits Contain:


GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM
12341 807929A1 Pump Base 85581 26-816464-1 Oil Seal 12830 26-38970 Grommet 81390 25-90011 O-ring
30091 27-43033-1 Gasket 85700 26-12224 Oil Seal 21010 23-30617A2 Bushing Assy 82260 25-33145 O-ring
31170 26-8M0058390 Gasket 85592 26-861415A1 Face Seal 21330 25-30271 Slinger 82270 25-38099 O-ring
31240 27-817277-1 Gasket w/ Tool 30010 12-31266 Gasket 83445 25-896524 O-ring
80120 (2) 25-48171 O-ring 31010 27-85608-1 Gasket 85040 26-16977 Oil Seal
81175 (2) 25-896522 O-ring 31020 27-858524 Gasket 85070 26-89238 Oil Seal
82110 (2) 25-21836 O-ring 31040 27-856704 Gasket 85130 26-14077 Oil Seal
83445 25-896524 O-ring 31050 27-42631-1 Gasket 85140 26-45577-1 Seal
85130 (2) 26-14077 Oil Seal 31170 (2) 26-8M0058390 Gasket 85700 26-12224 Oil Seal
85140 26-45577-1 Seal 81160 25-30613 O-ring

Alpha One Gen II MC-1 / R / MR / Alpha One

No. 87490 No. 87580


OEM: 26-76868A04 OEM: N/A

Kits Contain: Kits Contain:


GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM
31170 (2) 26-8M0058390 Gasket 85130 (2) 26-14077 Oil Seal 30130 27-66925-1 Gasket 84190 25-62817 O-ring
81180 (2) 25-25439 O-ring 85140 (2) 26-45577-1 Seal 31120 27-54014A1 Gasket 85800 26-48443 Oil Seal
81490 25-54029 O-ring 85200 (2) 26-36556 Seal 31170 26-8M0058390 Gasket 86730 26-807006 Oil Seal
82280 25-20826 O-ring 85250 (2) 26-805344 Seal 42120 25-48452 Quad Ring
82425 25-805331 O-ring 85371 26-861694 Oil Seal 81180 (2) 25-25439 O-ring
83445 25-896524 O-ring 85372 26-861695 Oil Seal 82440 326849 O-ring
83505 25-34821 O-ring 85510 (2) 26-821092 Oil Seal 82480 25-67202 O-ring

Bravo I, II, III TR & TRS

www.glmmarine.com 53
MerCruiser
GEARCASE GEAR SETS - ALPHA ONE GEN II
No. 11312 No. 11313
COMPLETE GEAR SET (13:21) COMPLETE GEAR SET (13:21)
OEM:43-878087A4 OEM: N/A
(No. 11091 + No. 11013) (No.11092 + No.11013)

For 1991-1995 For 1996 & Up


All ratios except 2.0 / 2.4 All ratios except 2.0 / 2.4
S/N 0D469859 thru 0F679999 S/N OF 680000 & Up
With No. 21590 With No. 21593
Forward gear has retaining Forward gear has retaining
Forward Bearing (3.500 O.D.) Forward Bearing (3.265 O.D.)
ring to stop needle ring to stop needle
bearing movement bearing movement

No. 11091 No. 11092


PINON AND FORWARD GEAR SET (13:21) PINON AND FORWARD GEAR SET (13:21)
OEM: N/A OEM: 43-878087A2
For 1991-1995 S/N 0D469859 thru 0F679999 For 1996 & Up S/N 0F680000 & Up
With No. 21590 Forward Bearing (3.500 O.D.) With No. 21593 Forward Bearing (3.265 O.D.)

No. 11060 No. 11050


CLUTCH DOG - ALL SPRING
OEM: 52-853594T OEM: 24-30893

No. 11012 No. 11012


THRUST SPACER THRUST SPACER
OEM: 23-824108 OEM: 23-824108
No. 21131
CROSS PIN
OEM: 17-30632

MC-1/R/MR/
Alpha One/Alpha One Gen II

No. 11013 No. 11013


REVERSE GEAR REVERSE GEAR
OEM: 43-828073A1 OEM: 43-828073A1
With Thrust Spacer With Thrust Spacer

54
MerCruiser
GEARCASE GEAR SETS - MC-1 / R / MR / ALPHA ONE
For MC-1 & R For MR & Alpha One

No. 11300 No. 11312


COMPLETE GEAR SET COMPLETE GEAR SET (13:21)
OEM: 43-96084A4 OEM:43-878087A4
(No. 11100 & No. 11020) (No. 11091 & No. 11013)

Without Pinion Bearing With No. 21590 Forward Bearing (3.500 O.D.)

The forward gear has


a retaining ring to stop
needle bearing movement

No. 11100 No. 11091


PINION AND FORWARD GEAR SET PINION AND FORWARD GEAR SET (13:21)
OEM: 43-96084A7 OEM: N/A
With No. 21590 Forward Bearing (3.500 O.D.)

No. 11060 No. 11050


CLUTCH DOG - ALL SPRING
OEM: 52-853594T OEM: 24-30893

No. 11020 No. 11012


REVERSE GEAR THRUST SPACER
OEM: 43-92320T OEM: 23-824108
No. 21131
CROSS PIN
OEM: 17-30632

MC-1/R/MR/
Alpha One/Alpha One Gen II

No. 11013
REVERSE GEAR
OEM: 43-828073A1
With Thrust Spacer

www.glmmarine.com 55
MerCruiser
GEARCASE GEAR SET, CLUTCH & REPAIR KIT APPLICATIONS
Gear Serial No. Pinion & Reverse Complete Lower Unit
Model Year Frwd Gear Clutch Dog
Ratio Range Gear Gear Set Repair Kits
I 2.00 1963 1534570-1536617 - - - - N/A

I 2.00 1963 1536618-1684187 N.L.A. N.L.A. N.L.A. N.L.A. N/A

IA & EZ Shift 1.84 1964-1966 1684188-2065186 - - - - N/A

120 / 140 1.98 1967-1972 2062141-3443920 - - - - N/A

120 / 140 1.98 1972-1982 3469428-6225576 11100 11020 11300 11060 N/A

470 / 485 1.84 1976-1982 4208730-6225575 11100 11020 11300 11060 N/A

160 1.68 1967-1972 2065190-3443920 - - - - N/A

165 1.65 1972-1981 3469428 & Up 11100 11020 11300 11060 N/A

888 1.50 1971-1977 3106717 & Up 11100 11020 11300 11060 N/A

225 / 233 1.50 / 1.32 1974-1977 3856268 & Up 11100 11020 11300 11060 N/A

898 / 228 1.65 / 1.50 1977-1982 4782330-6225576 11100 11020 11300 11060 N/A

250 / 260 1.50 / 1.32 1977-1982 4791300-6225576 11100 11020 11300 11060 N/A

R All 1983 6225577 & Up 11100 11020 11300 11060 25115

MR / Alpha One All 1984-1990 6225577 & Up 11091 11013 11312 110602 25125

MR / Alpha One (CR) All 1984-1990 6225577 & Up - - - - -

Alpha One SS All 1986-1989 0A545004 & Up 11091 11013 11312 11060 N/A

Alpha One Gen II 1.98 / 1.84 / 1.65 / 1.50 1991-1995 0D469859-0F679999 11091 11013 11312 11060 25135

Alpha One Gen II 2.40 1991-1995 0D469859-0F679999 - - - - -

Alpha One Gen II (CR) All 1991-1995 0D469859-0F679999 - - - - -

Alpha One Gen II 1.94 / 1.81 / 1.62 / 1.47 1996-1997 0F680000-0K999999 11091 11013 11313 11060 25145

Alpha One Gen II 2.40 1996-1997 0F680000-0K999999 - - - - -

Alpha One Gen II (CR) All 1996 & Up 0F680000 & Up - - - - -

Alpha One Gen II 2.00 / 1.94 / 1.81 / 1.62 / 1.47 1998 & Up 0L100040 & Up 11091 11013 11313 11060 25155

Alpha One Gen II 2.40 1998 & Up 0L100040 & Up - - - - -

Bravo I All 1988-1995 0B664190 & Up - - - - -

Bravo II 1.81 / 2.00 / 2.20 1988 & Up 0B664190 & Up - - - - -

Bravo II 1.50 / 1.65 1988 & Up 0B664190 & Up - - - -

Bravo III 1.36 / 1.50 1988 & Up 0B664190 & Up - - - - -

Bravo III 1.65 1988 & Up 0B664190 & Up - - - - -

Bravo III 1.81 / 2.00 / 2.20 1988 & Up 0B664190 & Up - - - - -

Bravo III 2.43 1988 & Up 0B664190 & Up - - - - -

Blackhawk 1.36 / 1.50 1994 & Up 0F186717 & Up - - - - N/A

Blackhawk 1.65 1994 0F186717-0F392505 - - - - N/A

Blackhawk 1.65 1994 & Up 0F392506 & Up - - - - N/A

Blackhawk 1.81 1994 & Up 0F186717 & Up - - - - N/A

TR 2.00 1973-1993 3377316 & Up - - - - N/A

TRS 1.33 1973-1993 3377316 & Up - - - - N/A

TRS 1.50 1973-1993 3377316 & Up - - - - N/A

56
MerCruiser
GEARCASE BEARINGS
No. 21621 No. 21840 No. 21620 No. 21590
BALL BEARING BALL BEARING BALL BEARING TAPERED ROLLER BEARING
OEM: 30-31265 OEM: 30-63326T OEM: 30-88957T OEM: 31-35928T1
1.875” I.D.
3.500” O.D.

For Forward Gear


For Reverse Gear Large Bearing

No. 21591 No. 21593 No. 21820 No. 21630


TAPERED ROLLER BEARING TAPERED ROLLER BEARING TAPERED ROLLER BEARING TAPERED ROLLER BEARING
OEM: 31-828437A2 OEM: 31-828439A2 OEM: 30-30894A1 OEM: 31-38356A1
1.750” I.D. 1.875” I.D. 1.750” I.D.
3.500” O.D. 3.265” O.D. 3.500” O.D.

For Forward Gear For Forward Gear For Forward Gear


Large Bearing Small Bearing Large Bearing

No. 11420 No. 11410 No. 22770 No. 21610


NEEDLE ROLLER BEARING NEEDLE ROLLER BEARING NEEDLE ROLLER BEARING ROLLER BEARING
OEM: 31-30895T OEM: 31-30956T OEM: 31-15844 OEM: 31-42647A1
(Not Sold Separately) (Not Sold Separately)

For Pinion Gear


For Propshaft Alpha Counter Rotating MR/Alpha One/
For Forward Gear BearingCarrier For Reverse Gear Alpha One Gen II

No. 21580 No. 21570 No. 21581 No. 21512 No. 21592
TAPERED ROLLER TAPERED ROLLER TAPERED ROLLER TAPERED ROLLER TAPERED ROLLER
BEARING BEARING BEARING BEARING BEARING
OEM: 31-36387A1 OEM: 31-53079A1 OEM: 31-66668A1 OEM: 31-86748A1 OEM: 31-86752A1
No. 21584
OEM: 31-33138A1

For Drive Shaft


MR/Alpha One/ For Drive Shaft For Prop Shaft / Drive Shaft For Drive Shaft For Forward Gear
Alpha One Gen II MC-1/R Bravo Bravo Bravo

www.glmmarine.com 57
MerCruiser
GEARCASE BEARING APPLICATIONS
Bearing Drive Shaft Drive Shaft Fwd Gear Fwd Gear Reverse
Serial No. Carrier
Model Year Bearing Bearing Inside Roller Outer Gear
Range Bearing Lower Upper Bearing Bearing Bearing

60 1965-1966 1830753-2063740 - - - - 21630 -

80 / 90 1966-1972 2063741-3225967 11410 (N.S.S.) - N.L.A. 11420 21820 21621

I 1963 1534570-1536617 11410 (N.S.S.) - 21840 11420 21820 21621

I 1963 1536618-1563353 11410 (N.S.S.) - - 11420 21820 21621

I 1963 1563354-1684187 11410 (N.S.S.) - N.L.A. 11420 21820 21621

IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 11410 (N.S.S.) - 21580 11420 21590 21620

120 / 140 1967-1969 2062141-2791956 11410 (N.S.S.) - 21580 11420 21590 21620

120 / 140 1970-1977 2791957-4893634 11410 (N.S.S.) - 21570 11420 21590 21620

120 / 140 1978-1982 4893635-6225576 11410 (N.S.S.) 21600 21570 11420 21590 21620

470 1976-1977 4208730-4893934 11410 (N.S.S.) - 21570 11420 21590 21620

470 / 485 1978-1982 4893835-6225575 11410 (N.S.S.) 21600 21570 11420 21590 21620

160 1967-1969 2065190-2763441 11410 (N.S.S.) - 21580 11420 21590 21620

165 1970-1977 2763442-4890459 11410 (N.S.S.) - 21570 11420 21590 21620

165 1978-1981 4890460 & Up 11410 (N.S.S.) 21600 21570 11420 21590 21620

888 1971-1977 3106717 & Up 11410 (N.S.S.) - 21570 11420 21590 21620

225 / 233 1974-1977 3856268 & Up 11410 (N.S.S.) - 21570 11420 21590 21620

898 / 228 1977 4782330-4898729 11410 (N.S.S.) - 21570 11420 21590 21620

898 / 228 1978-1982 4898730-6225576 11410 (N.S.S.) 21600 21570 11420 21590 21620

250 1977 4791300-4898729 11410 (N.S.S.) - 21570 11420 21590 21620

260 1978-1982 4898730-6225576 11410 (N.S.S.) 21600 21570 11420 21590 21620

R 1983 6225577 & Up 11410 (N.S.S.) 21600 21570 11420 21590 21620

MR / Alpha One 1984-1990 6225577 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21580 11420 21590 21620

MR / Alpha One (CR) 1984-1990 6225577 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21580 - - -

Alpha One SS 1986-1989 0A545004 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21580 11420 21590 21620

58
MerCruiser
GEARCASE BEARING APPLICATIONS
Bearing Drive Shaft Drive Shaft Fwd Gear Fwd Gear Reverse
Serial No.
Model Year Carrier Bearing Bearing Inside Roller Outer Gear
Range
Bearing Lower Upper Bearing Bearing Bearing

Alpha One Gen II 1991-1995 0D469859-0F679999 11410 (N.S.S.) 21610 (N.S.S.) 21580 11420 21590 21620

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 11410 (N.S.S.) 21610 (N.S.S.) 21580 - - -

Alpha One Gen II 1996-1997 0F680000-0K999999 11410 (N.S.S.) 21610 (N.S.S.) 21580 11420 21820 21620

Alpha One Gen II 1996-1997 0F680000-0K999999 11410 (N.S.S.) 21610 (N.S.S.) 21580 11420 21591 21620

Alpha One Gen II (CR) 1996-1997 0F680000-0K999999 11410 (N.S.S.) 21610 (N.S.S.) 21580 - - 22770

Alpha One Gen II (CR) 1996-1997 0F680000-0K999999 11410 (N.S.S.) 21610 (N.S.S.) 21580 - - -

Alpha One Gen II 1998 & Up 0L100040 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21584 11420 21820 21620

Alpha One Gen II (CR) 1998 & Up 0L100040 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21584 - - 22770

Alpha One Gen II (CR) 1998 & Up 0L100040 & Up 11410 (N.S.S.) 21610 (N.S.S.) 21584 - - -

Bravo I 1988 & Up 0B664190 & Up 21581 - 21512 N/A 21592 N/A

Bravo I 1988 & Up 0B664190 & Up 21581 - 21581 N/A 21592 N/A

Bravo II 1988 & Up 0B664190 & Up - - 21512 N/A - N/A

Bravo II 1988 & Up 0B664190 & Up - - 21581 N/A - N/A

Bravo III 1988 & Up 0B664190 & Up - - 21512 N/A 21592 -

Bravo III 1988 & Up 0B664190 & Up - - 21581 N/A 21592 -

Blackhawk 1994-1995 0F186717 & Up - - 21580 N/A 21592 -

Blackhawk 1994-1995 0F186717 & Up - - - N/A 21590 -

II 1962-1969 1474909-2671321 N.L.A. - N.L.A. N.L.A. 21820 N/A

III 1968-1972 2373127-3002613 N.L.A. - N.L.A. N.L.A. N.L.A. N/A

215E/H 1970-1972 2782203-2915034 - - N.L.A. N/A - -

TR 1973-1993 3377316 & Up - - 21540 N/A - -

TR 1973-1993 3377316 & Up - - - N/A - -

TRS 1973-1993 3377316 & Up 11410 (N.S.S.) - - N/A 21590 21581

TRS 1973-1993 3377316 & Up 11410 (N.S.S.) - - N/A - 21590

www.glmmarine.com 59
MerCruiser
BEARING CARRIER ASSEMBLY
No. 11405
OEM: 73020A14, 73020A20
818763A4, 818763A10

Kits Contain:
GLM OEM ITEM
11080 28-30281 Gasket
11404 N/A Bearing Carrier
12702 806105Q1 Anode
12832 (2) 10-806290 Screw
21491 (2) 13-69432 Lockwasher
Front View
83445 25-896524 O-ring

No. 11380 No. 11381 No. 21110 No. 21120


TAB WASHER TAB WASHER KEYED COVER NUT COVER NUT
OEM: 14-79447 OEM: 14-18323 OEM: 52699 OEM: 8M2000347, 8M2011027

BEARING CARRIER APPLICATIONS


Serial No. Bearing Carrier
Model Year Bearing Carrier Cover Nut
Range Tab Washer
60 1965-1966 1830753-2063740 - - N.L.A.
80 / 90 1966-1972 2063741-3225967 N.L.A. 21110 -
I 1963 1534570-1684187 - 21110 -
IA / IB / IC & EZ 1964 1684188-1777798 - 21120 -
120 / 140 1967-1969 2062141-2791956 - 21120 -
120 / 140 1970-1982 2791957-6225576 11405 21120 11380
470 / 485 1976-1982 4208730-6225575 11405 21120 11380
160 1967-1969 2065190-2763441 - 21120 -
165 1970-1981 2763442 & Up 11405 21120 11380
898 / 225 / 233 1971-1977 3784375 & Up 11405 21120 11380
898 / 228 / 250 / 260 1977-1982 4782330-6225576 11405 21120 11380
R 1983 6225577 & Up 11405 21120 11381
MR / Alpha One Grcs. 1984-1990 6225577 & Up 11405 21120 11381
MR / Alpha One (CR) 1984-1990 6225577 & Up - 21120 11381
Alpha One SS 1986-1989 0A545004 & Up 11405 21120 11380
Alpha One Gen II 1991 & Up 0D469859 & Up 11405 21120 11381
Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 - 21120 11381
Alpha One Gen II (CR) 1996 & Up 0F680000 & Up - 21120 11381
Bravo I 1988 & Up 0B664190 & Up - 21120 11381
Bravo II 1988 & Up 0B664190 & Up - 21120 -
Bravo III 1988 & Up 0B664190 & Up - - N/A
Blackhawk 1994-1995 0F186717 & Up - - N/A
III 1968-1972 2373127-3002613 N.L.A. - -
215 H 1970 2782203-2909034 N.L.A. - -
215 E 1970-1972 2909035-2915034 N.L.A. - -
TR 1973-1993 3377316 & Up - - -
TRS 1973-1993 3377316 & Up - 21120 11380

60
MerCruiser
LOWER DRIVE SHAFT, PROP SHAFT & SHIFT SHAFT IDENTIFICATION
Lower Drive Shafts Prop Shafts
No. 11110 No. 11155
OEM: 45-41939F1 OEM: 44-850308
For Mercruiser I, For MC-I / R /
except MR/ALPHA MR / Alpha One &
Length: 18-3/4” Alpha One Gen II
Bearing Journal ø: 1” Length: 15-1/2”
Gear Splines: 11 Bearing Journal ø:1-3/16”
Prop Splines: 15
No. 11120 Prop Thrust Washer: 21301
OEM: 45-42634
For MR/ALPHA drives
w/o preload pins Carrier
Length: 18-3/16”
Length Needle Bearing
Bearing Journal ø: 1-1/8” Length
Journal ø
Gear Splines: 13

No. 11140 Prop Thrust Washer


OEM: 45-816919, 45-816472
45-853647, 45-853648
For Alpha One Gen II Pinion
(1991 & Up) Fits All Ratio Bearing
Length: 18-3/16” Journal Prop Splines
Bearing Journal ø: 1-1/8”
Gear Splines: 13
ø
Pinion Gear
Splines

Lower Shift Shafts


No. 21031 No. 21030
OEM: 815919A1 Length OEM: 77481-1 Length
For Alpha Gen II For MC-I / R / MR
Length: 12-1/8” Alpha One
Length: 9-1/4”

LOWER DRIVE SHAFT, PROP SHAFT & SHIFT SHAFT APPLICATIONS


Serial No. Lower Gearcase
Model Year Prop Shaft Shift Shaft
Range Driveshaft
IA / IB / IC EZ 1965-1966 1776349-2065186 - N.L.A. 21030
120 / 140 1967-1969 2062141-2791956 - N.L.A. 21030
120 / 140 1970-1982 2791957-6225576 11110 11155 21030
470 / 485 1976-1982 4208730-6225575 11110 11155 21030
160 1967-1969 2065190-2763441 - N.L.A. 21030
165 1970-1981 2763442 & Up 11110 11155 21030
888 / 225 / 233 1971-1977 3106717 & Up 11110 11155 21030
898 / 228 / 250 / 260 1977-1982 4782330-6225576 11110 11155 21030
R 1983 6225577 & Up 11110 11155 21030
MR / Alpha One Grcs. 1984-1990 6225577 & Up 11120 11155 21030
MR / Alpha One (CS) 1984-1990 6225577 & Up 11120 - 21030
Alpha One SS 1986-1989 0A545004 & Up - 11155 -
Alpha One Gen II 1991-1997 0D469859-0K999999 11140 11155 21031
Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 11140 - 21031
Alpha One Gen II (CR) 1996-1997 0F680000-0K999999 11140 - 21031
Alpha One Gen II 1998 & Up 0L100040 & Up 11140 11155 21031
Alpha One Gen II (CR) 1998 & Up 0L100040 & Up - - 21031

www.glmmarine.com 61
MerCruiser
GEARCASE COMPONENTS
No. 85850 No. 11040 No. 23200
SLEEVE SHIFT CRANK RETAINER
OEM: 23-67370 OEM: 8M2009865 OEM: 824519-1

No. 12834 No. 12341


SCREW CARRIER ASSEMBLY
OEM: 10-40003-27 OEM: 807929A1

No. 21017 No. 11191


SHIFT BUSHING PINION NUT SET
OEM: 23-815921A20 Alpha One OEM: 12-92721 + 11-35921
Comes with (2) O-rings Alpha One Gen II
No. 81175

No. 11030
SHIFT SPOOL
OEM: 818349T1

No. 21136 No. 11190


E-RING PINION NUT
OEM: 53-29641 OEM: 11-35921

No. 21016 No. 32800


BUSHING SERVICE KIT WASHER
OEM: N/A OEM: 12-92721

Alpha One
Alpha One Gen II
Alpha One Gen II Alpha One / Alpha One Gen II

62
MerCruiser
GEARCASE COMPONENTS
No. 21741 No. 22430 No. 21731
SCREW SCREW DRAINING SCREW SET
OEM: 10-806327 OEM: 10-30206 OEM: 22-8M0058389

Alpha One Gen II Alpha One / Alpha One Gen II

No. 11080 No. 21740 No. 31170


KEY TRIM TAB SCREW GASKET
OEM: 28-30281 OEM: 10-32470 OEM: 26-8M0058390

Alpha One Alpha One For All

No. 12822 No. 21880 No. 21870 No. 21161


SCREW INSERT - Port INSERT - Starboard NUT
OEM: 10-76156 OEM: 93424-1 OEM: 93423-1 OEM: 11-45812

No. 21180
NUT
OEM: 11-826711-9

MC-1 / R / MR / Alpha

No. 21800 No. 30010 No. 21010 No. 32790


WASHER GASKET SHIFT BUSHING WASHER
OEM: 12-8M0042641 OEM: 12-31266 OEM: 23-30617A2 OEM: 12-27880

MC1 / R / MR / Alpha One

www.glmmarine.com 63
MerCruiser
PROP HARDWARE
No. 21301 No. 21760 No. 21360 No. 21200 No. 21230
THRUST HUB LOCK WASHER TAB WASHER TAB WASHER PROP NUT
(BRASS) OEM: 13-42351-1 RECEIVER OEM: 14-816629Q OEM: 11-827614
OEM: 12-835467-1 OEM: 12-31211A3

No. 21300
(STAINLESS STEEL)
OEM: 13171

No. 21250 No. 21305


PROP NUT & TAB PROP SERVICE KIT
WASHER KIT OEM: 11-827614Q01
OEM: 11-52707Q1

Kits Contain: Kits Contain:


GLM OEM ITEM GLM OEM ITEM
21200 (2) 14-816629Q Tab Washer 21200 14-816629Q Tab Washer
21230 11-827614 Prop Nut 21230 11-827614 Prop Nut
21301 12-835467-1 Thrust Washer
21360 12-31211A3 Tab Washer Receiver
21760 13-42351-1 Lockwasher

PROP TOOLS
No. 90095
PROP & BEARING CARRIER PULLER
OEM: N/A Capacity:
5 Tons (min)

TOES IN TOES OUT


For prop & old style For new style
bearing carrier. bearing carrier.

For Mercruiser All Style Bearing Carrier and Most Prop.

No. 90065 With Built In


PROP WRENCH KIT - 1-1/16”
Tab Bender
OEM: 91-821887A1

Color Coded: Blue

64
MerCruiser
SHIM KITS
No. 23210 No. 23300
OEM: 15-42637A1 OEM: 15-57007A1

Gear housing to drive shaft bearing cup


MR / Alpha One / Alpha One Gen II Gear housing to drive shaft bearing cup
MC-1 / R

No. 23220 No. 23221 No. 23290


OEM: 15-47397A1 OEM: 15-44491A1 OEM: 15-97166
For Bore Size 3.500 For Bore Size 3.265

Thrust washer to gear housing


Forward gear bearing cup to gear housing
MC-1 / R / MR

www.glmmarine.com 65
MerCruiser
STERN DRIVE SHIM APPLICATIONS
Fwd Gear G/C D/S Rev. Shim Kit Shim Kit Shim Kit Spacer Shim
Serial No.
Model Year Bearing Upper Bearing Gear Driven Drive Upper Driven
Range
Shim Kit Shim Kit Shim Gear Gear Cover Gear
I 1963 1534570-1536617 - - - N.L.A. N.L.A. 23261 N/A

I 1963 1536618-1684187 - 23300 - N.L.A. N.L.A. 23261 N/A

IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 23220 23300 - 23270 23280 23261 N/A

120 / 140 1967 2062141-2187468 23220 23300 - 23270 23280 23270 28380

120 / 140 1967-1969 2187469-2791956 23200 23300 - 23270 23280 23261 28380

120 / 140 1970-1971 2791957-3134193 23220 23300 - 23270 23280 N/A 28380

120 / 140 1971-1977 3213658-4893634 23220 23300 23290 23270 23280 23260 28380

120 / 140 1978-1982 4893635-6225576 23220 23300 - 23270 23280 23260 28380

470 1976-1977 4208730-4893934 23220 23300 23290 23270 23280 23260 28380

470 / 485 1978-1982 4893835-6225575 23220 23300 - 23270 23280 23260 28380

160 1967 2065190-2182197 23220 23300 - 23270 23280 23270 28380

160 1967-1969 2182198-2763441 23220 23300 - 23270 23280 23261 28380

165 1970-1971 2763442-3134193 23220 23300 - 23270 23280 N/A 28380

165 1971-1977 3213658-4890459 23220 23300 23290 23270 23280 23260 28380

165 1978-1981 4890460 & Up 23220 23300 - 23270 23280 23260 28380

888 1971-1972 3106717-3472477 23220 23300 - 23270 23280 N/A 28380

888 1973-1977 3472478 & Up 23220 23300 - 23270 23280 23260 28380

225-S 1974 3856268-4200499 23220 23300 - 23270 23280 23260 28380

233 1975-1977 4200500 & Up 23220 23300 - 23270 23280 23260 28380

898 / 228 1977 4782330-4898729 23220 23300 - 23270 23280 23260 28380

898 / 228 1978-1982 4898730-6225576 23220 23300 23290 23270 23280 23260 28380

250 1977 4791300-4898729 23220 23300 - 23270 23280 23260 28380

260 1978-1982 4898730-6225576 23220 23300 23290 23270 23280 23260 28380

R 1983-1984 6225577 & Up 23220 23300 23290 23270 23280 23260 28380

MR / Alpha One Grcs. 1984-1990 6225577 & Up 23220 23210 N/A 23270 23280 23260 28380

MR / Alpha One Grcs. (CR) 1983-1990 6225577 & Up - 23210 23220 23270 23280 23260 28380

Alpha One SS 1986-1989 0A545004 & Up 23220 23210 N/A N/A 23280 23260 28380

Alpha One Gen II 1991-1995 0D469859-0F679999 23220 23210 N/A 23270 23280 23260 28380

Alpha One Gen II 1996 & Up 0F680000 & Up 23221 23210 N/A 23270 23280 23261 28380

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 - 23210 23220 23270 23280 23260 28380

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up - 23210 23221 23270 23280 23261 28380

Bravo I 1988 & Up 0B664190 & Up - - N/A N/A N/A N/A N/A

Bravo II 1988 & Up 0B664190 & Up - - N/A N/A N/A N/A N/A

Bravo III 1988 & Up 0B664190 & Up - - N/A N/A N/A N/A N/A

Blackhawk 1994-1995 0F186717 & Up - 23210 - N/A N/A N/A N/A

II 1962-1967 1474909-2278488 - N.L.A. N/A N.L.A. N.L.A. - N/A

II (1.78) 1968-1972 2398798-2671321 - N.L.A. N/A N.L.A. N.L.A. N.L.A. N/A

III 1968-1972 2373127-3002613 - - N/A - 23270 N/A -

215 E/H 1970-1972 2782203-2915034 - - N/A N.L.A. N.L.A. N/A N/A

TR 1973-1993 3377316 & Up - - N/A - - N/A -

TRS 1973-1993 3377316 & Up - - N/A - - N/A -

66
MerCruiser
GEARCASE O-RINGS & SEALS APPLICATIONS
Bearing Bearing Drive Shaft Lower Unit U-Joint
Serial No. Lower Unit
Model Year Carrier Carrier Housing Seal & Seal
Range Seal Kit
O-Ring Seal Seal Kit Bearing Kit Carrier

60 / 80 / 90 1965-1972 1830753-3225967 83345 85080 N/A N/A N/A N.L.A.

60 / 80 / 90 1965-1972 1830753-3225967 83345 85210 N/A N/A N/A N.L.A.

I 1963 1534570-1684187 83415 85130 N/A N/A N/A N.L.A.

IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 83445 85130 87500 N/A 87510 28370

120 / 140 1967-1982 2062141-6225576 83445 85130 87500 N/A 87510 28370

470 / 485 1976-1982 4208730-6225575 83445 85130 87500 N/A 87510 28370

160 / 165 1967-1981 2065190 & Up 83445 85130 87500 N/A 87510 28370

888 1971-1977 3106717 & Up 83445 85130 87500 N/A 87510 28370

225 / 233 1974-1977 3856268 & Up 83445 85130 87500 N/A 87510 28370

898 / 228 / 250 / 260 1977-1982 4782330-6225576 83445 85130 87500 N/A 87510 28370

R 1983 6225577 & Up 83445 85130 87500 25110 87510 28370

MR / Alpha One 1984-1990 6225577 & Up 83445 85130 87500 25120 87510 28370

MR / Alpha One 1984-1990 6225577 & Up 83445 85700 87500 25120 87510 28370

MR / Alpha One (CR) 1984-1990 6225577 & Up 83445 85130 87500 - 87510 28370

MR / Alpha One (CR) 1984-1990 6225577 & Up 83445 85700 87500 - 87510 28370

Alpha One SS 1986-1989 0A54004 & Up 83445 85130 87500 N/A 87511 28370

Alpha One SS 1986-1989 0A54004 & Up 83445 85700 87500 N/A 87511 28370

Alpha One Gen II 1991-1995 0D469859-0F679999 83445 85130 87501 25130 87511 28370

Alpha One Gen II 1991-1995 0D469859-0F679999 83445 85700 87501 25130 87511 28370

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 83445 85130 87501 - 87511 28370

Alpha One Gen II (CR) 1991-1995 0D469859-0F679999 83445 85700 87501 25140 87511 28370

Alpha One Gen II 1996-1997 0F680000-0K999999 83445 85130 87501 25140 87511 28370

Alpha One Gen II 1986-1997 0F680000-0K999999 83445 85700 87501 - 87511 28370

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up 83445 85130 87501 - 87511 28370

Alpha One Gen II (CR) 1996 & Up 0F680000 & Up 83445 85700 87501 25150 87511 28370

Alpha One Gen II 1998 & Up 0L100040 & Up 83445 85130 87501 25150 87511 28370

Alpha One Gen II 1998 & Up 0L100040 & Up 83445 85700 87501 - 87511 28370

Bravo I 1988 & Up 0B664190 & Up 83445 85130 87480 - 87490 28372

Bravo II 1988 & Up 0B664190 & Up 83505 - 87480 - 87490 28372

Bravo II 1988 & Up 0B664190 & Up 83505 85510 87480 - 87490 28372

Bravo III 1988 & Up 0B664190 & Up 82425 - 87480 - 87490 28372

Blackhawk 1994-1995 0F186717 & Up 83465 - 87480 N/A 87480 28372

II 1962-1969 1474909-2671321 83445 N.L.A. N/A N/A N/A N/A

III 1968-1972 2373127-3002613 - - N/A N/A N/A N/A

215E/H 1970-1972 2909035-2915034 83505 85510 N/A N/A N/A N/A

TR 1973-1993 3377316 & Up 83505 85510 87580 N/A N/A N/A

TRS 1973-1993 3377316 & Up 83445 85130 87580 N/A N/A N/A

www.glmmarine.com 67
68
MerCruiser Sterndrive
Section 4
Transom & Power Trim
Bell Housing Breakdown - Alpha One Gen II ................................ 71
Bell Housing Breakdown - MC-1 / R / MR / Alpha One ................. 72
Bell Housing Breakdown - Bravo .................................................. 73
Gimbal Hsg. Breakdown - MC-1 / R / MR / Alpha One / Gen II ...... 74
Gimbal Hsg. Breakdown - Bravo ................................................... 75
Transom Plate & Shift Cable Breakdown ...................................... 76
Transom Service Kits ................................................................... 77
Bell Housing Gasket Sets & O-rings............................................. 78
Bellows, Exhaust Flapper Valves & Water Shutters ...................... 79
Transom Assembly Components ................................................. 80
Transom Components & Bellows Applications ............................. 81
Shift Cable Kits & Shift Components ...................................... 82-83
Engine Couplers, Motor Mount Kits & Components............... 84-85
Power Trim Cylinder Breakdown - Alpha One Gen II ..................... 86
Power Trim Cylinder Breakdown - R / MR / Alpha / Bravo ............. 87
Power Trim Cylinder Breakdown - MC-1 ....................................... 88
Power Trim Cylinders - Complete ................................................. 89
Power Trim Cylinder Components - (1983 & Up).......................... 90
Power Trim Cylinder Components - MC-1 (1970-1980) ............... 91
Power Trim Cylinders Application Guide & Trailer Clips ............... 92
Trim Cyl. & Hydraulic Hoses Breakdown - Alpha One Gen II ........ 93
Trim Cyl. & Hydraulic Hoses Breakdown - R / MR / Alpha One .... 94
Section 4
Trim Cyl. & Hydraulic Hoses Breakdown - Bravo .......................... 95
Trim Cyl. & Hydraulic Hoses Breakdown - MC-1 (1970-1980) ...... 96
Trim Cylinder & Hydraulic Hose Components ............................. 97
Power Trim Ram Bushings, Pins & Kits - Alpha One Gen II ........... 98
Power Trim Ram Bushings, Pins & Kits - R / MR / Alpha One ....... 99
Power Trim Ram Bushings, Pins & Kits - Bravo ..........................100
Power Trim Ram Bushings, Pins & Kits - MC-1 (1970-1982).......101
Power Trim Ram Bushings, Pins & Kits Application Guide.........102

69
MerCruiser

70
MerCruiser
BELL HOUSING - ALPHA ONE GEN II
14
Bell Housing
Gasket Kit 13
No. 39622 1
See Section 4 18 14
19 13*

Shift Shaft 20
Bushing Kit 4 4
11
No. 87561 4 10
See Section 4 17
9
7
8 3 12
Shift Shaft 
5 16
Bushing Kit
16 15
No. 87562 4 6
17
See Section 4

22 Transom Service Kit



2 21 23 No. 21960
See Section 4

GLM No. Ref No. OEM No. Description


39622 1 27-94996T2 Bell Housing Gasket Kit
31141 2 27-94996T2 Gasket (Not Sold Separately)
21893 3 22-32802 Pipe Plug
87561 4 23-805041A2 Shift Shaft Bushing Kit (Serial# F094774 & Below)
87562 4 23-806036A1 Shift Shaft Bushing Kit (Serial# F094775 & Up)
31160 5 27-35982 Gasket, Rubber
82200 6 25-33504 O-ring
28420 7 12-35935 Washer
21170 8 11-859116 Nut
28410 8 11-859135 Locknut, Flanged
89180 9 816431A1 Universal Joint Bellows Assembly
89440 10 54-86049 Grounding Clip
01100 11 54-815504372 Clamp
89181 12 816607 Sleeve
47110 13 32-41725-33 Water Hose 3/4”
47240* 13 32-8M0109048 Pre-Formed Water Hose 3/4” inside Kit No. 21960 (Not Sold Separately)
01071 14 54-815504412 Clamp
89100 15 18654A1 Exhaust Bellows
89440 16 54-86049 Grounding Clip
01070 17 54-815504348 Clamp
21140 18 45518A2 Lever Assembly
21750 19 10-45590 Screw (1-1/16”)
30040 20+ 12-39116 Washer
21419 21 816685 Shift Shaft, Upper
80120 22 25-48171 O-ring
21960 23 30-803099T1 Transom Service Kit
 Included in Kit No. 39622 + Included in Kit No. 87561
 Included in Kit No. 21960

www.glmmarine.com 71
MerCruiser
BELL HOUSING - MC-1 / R / MR / ALPHA ONE

Bell Housing 11 12
Gasket Kit 12
No. 39590 1 19
See Section 4 20
11*
21
3 10
Bell Housing
24 8
Gasket Kit
6
No. 39622 1 7 9
10 14
See Section 4 4
13
Shift Shaft 5 14
Bushing Kit
No. 87561 3 Transom Service Kit
See Section 4 2 22 No. 21950
See Section 4
Installation 15
Hardware Kit Transom Service Kit
No. 28422 24 18 23 No. 21951
16
See Section 4 See Section 4
17
GLM No. Ref No. OEM No. Description
39590 1 27-64818T4 Bell Housing Gasket Kit (MC-1)
39622 1*- 27-94996T2 Bell Housing Gasket Kit (R, MR, Alpha One)
31130 2 27-64818T4 Gasket (MC-1) (Not Sold Separately)
31141 2+ 27-94996-2 Gasket (R, MR, Alpha One) (Not Sold Separately)
87561 3 23-805041A2 Shift Shaft Bushing Kit
31160 4+ 27-35982 Gasket, Rubber
82200 5+ 25-33504 O-ring
28420 6! 12-35935 Washer
21170 7! 11-13439-1 Nut
28410 7 11-859135 Locknut, Flanged
89050 8*- 60932A4 Bellows Assembly
89440 9 54-86049 Grounding Clip
01100 10 54-815504372 Clamp
47120 11*- 32-32461 Water Hose 5/8” (MC1, R, MR)
47110 11 32-41725-33 Water Hose 3/4” (R, MR, Alpha One)
47240* 11*- 32-8M0109048 Pre-Formed Water Hose 3/4” inside Kits 21950 / 21951 (Not Sold Separately)
01071 12 54-815504412 Clamp
89100 13* 18654A1 Bellows
89150 13- 78458A1 Exhaust Tube (454 / Magnum / JackShaft Models)
01070 14 54-815504348 Clamp
21420 15 45589A3 Shaft Assembly
21421 16 62104 Shift Shaft
22100 17 18-32665 Cotter Pin
21422 18 12-32666 Washer
21140 19 45518A2 Lever Assembly
21750 20 10-45590 Screw
30040 21 12-39116 Washer
21950 22 30-803097T1 Transom Service Kit with Exhaust Bellows
21951 23 30-803098T1 Transom Service Kit with Exhaust Tube
28422 24 11-859116Q01 Sterndrive Installation Hardware Kit
 Included in Kit No. 39590 + Included in Kit No. 39622 - Included in Kit No. 21951
* Included in Kit No. 21950  Included in Kit No. 87561 ! Included in Kit No. 28422

72
MerCruiser
BELL HOUSING - BRAVO

Bravo
Hose Kit
No. 47230 14
See Section 4

Transom Service Kit


15 No. 21965
See Section 4

GLM No. Ref. No. OEM No. Description


89140 1 86840A3 U-Joint Bellow
89141 2 862209 Sleeve
01100 3 54-815504372 Hose Clamp
89440 4 54-86049 Clip
01070 5 54-815504348 Hose Clamp
89100 6 18654A1 Exhaust Bellow
80180 7 25-62705 O-ring
80120 8 25-48171 O-ring
21170 9 11-859116 Locknut
28410 9 11-859135 Locknut, Flanged
28420 10 12-35935 Washer
89150 11 78458A1 Exhaust Tube
47170 12+ 8M0062102 Water Hose
47133 13+ 41674 Insert & Driver
47230 14  32-8M0090859 Bravo Water Hose Kit
21965 15 8M0095485 Transom Service Kit (with Exhaust Tube & Bellows)

 Included in Kit No. 21965


+ Included in Kit No. 47230

www.glmmarine.com 73
MerCruiser
GIMBAL HOUSING w/ RING - MC-1 / R / MR / ALPHA ONE / ALPHA ONE GEN II

Plug Kit
14
No. 16005 26
See Section 4 24 2
25
1

25
24
20
25

15

5 22
4
3
23

22 23*
21 9a.
7 8 Aluminum Anode Kit
6 27 No. 12713
17 9
16 See Section 5
9b.

29 9c. 19 18
9d. 9b.

9c.
28
GLM Ref No. OEM Description GLM Ref No. OEM Description
85420 1 26-54925 Oil Seal 86712 14 65533A1 Transom Seal (MC-1 / R / MR / Alpha One)
85440 2 26-32911 Oil Seal 86711 14 43713 Transom Seal (Alpha One Gen II)
21851 3 61075 Tolerance Ring 82460 15 41802 Seal
21906 4 30-879194A01, Gimbal Bearing 12700 16- 55989Q9 Anode
30-879194A02, (New Maintenance Free!) 30355 17- 12-56085 Gasket
30-862540A3, Includes No. 21851 & 85910 12713 18  821631Q1 Anode
30-60794A4 85656 19  12077 Seal
85910 5 26-88416 Oil Seal 33000 20 27-44108-1 Gasket
21790 6 54-38863 Clamp 22147 21 18-54929 Cotter Pin
89080 7 74639A2 Bellow 01071 22 54-815504412 Clamp
21791 8 54-31766 Clamp 47240* 23 32-8M0109048 Pre-Formed 3/4” Hose for Transom Kits
21970 9 98825A4 Trim Connector Kit No. 21950, 21951 & 21960 (N.S.S.)
32500 9a.+ 27-98823-1 Gasket 47110 23 32-41725-33 Water Hose 3/4” O.D.
32160 9b.+ 27-99506-1 Gasket, Cover 47120 23 32-32461 Water Hose 5/8” O.D.
05009 9c.+ 13-78968 Lockwasher 21164 24 11-25599 Locknut
22440 9d.+ 10-28636 Screw 12967 25 22-88847 Plug
 Included in Kit No. 12713 16005 26 22-88847A1 Plug Kit
+ Included in Kit No. 21970 12713 27 821631Q1 Aluminum Anode Kit
 Included in Kit No. 16005 21180 28 11-826711-9 Locknut
- Included in Kit No. 12723 12723 29 8M0030655 Aluminum Anode Bolt Kit

74
MerCruiser
GIMBAL HOUSING w/ RING - BRAVO

Plug Kit 22 5
No. 16005 18
1
See Section 4
20
23 21 25
23

22
13
23 12
14
20
Bravo 21
Hose Kit
No. 47230 6 2
3 6
See Section 4

17
26
4
19
9 10a.
7 Aluminum Anode Kit
19 8
10 No. 12713
27 10b. See Section 5
Insert &
10c.
Driver Kit Transom Service Kit 10d. 24 16 15
10b.
No. 47133 No. 21965
10c.
See Section 4 See Section 4 11

GLM Ref No. OEM Description GLM Ref No. OEM Description
85390 1 26-41607-1 Oil Seal 05009 10c.+ 13-78968 Lockwasher
85910 2 26-88416 Oil Seal 22440 10d.+ 10-28636 Screw
21906 3* 30-879194A01, Gimbal Bearing 21180 11 11-826711-9 Locknut
30-879194A02, (New Maintenance Free!) 21896 12 22-42861-1 Plug
30-862540A3, Includes No. 21851 & 85910 33000 13* 27-44108-1 Gasket
30-60794A4 82460 14 41802 Seal
21851 4* 61075 Tolerance Ring 12713 15  821631Q1 Anode
86711 5 43713 Transom Seal 85656 16  12077 Seal
47230 6* 32-8M0090859 Bravo Water Hose Kit 22147 17 18-54929 Cotter Pin
89080 7* 74639A2 Shift Cable Bellow 16005 18 22-88847A1 Plug Kit
21790 8* 54-38863 Clamp 47133 19-* 41674 Insert & Driver Kit
21791 9* 54-815504320 Clamp 21170 20 11-859116 Locknut
21970 10 98825A4 Trim Connector Kit 28420 21 12-45176 Washer
32500 10a.+ 27-98823-1 Gasket 21164 22 11-25599 Locknut
32160 10b.+ 27-99506-1 Gasket, Cover 12967 23 22-88847 Plug
 Included in Kit No. 12713 12713 24 821631Q1 Aluminum Anode Kit
+ Included in Kit No. 21970 47221 25* 865470 Water Inlet Hsg. (N.S.S.)
 Included in Kit No. 16005 47170 26-* 8M0062102 Water Hose
- Included in Kit No. 47230 21965 27 8M0095485 Transom Service Kit
* Included in Kit No. 21965 N.S.S.= Not Sold Separately

www.glmmarine.com 75
MerCruiser
TRANSOM PLATE & SHIFT CABLE

Shift Cable 1
Assy. Kit
2
No. 21450 21 3
See Section 4 4
5 7
8 Rear
Shift Cable Motor Mount
Assy. Kit Service Kit
6
No. 21451 22 9 24 No. 21813
See Section 4 10 See Section 4
11
20
Shift Cable Motor Mount
9 15
Assy. Kit Kit
No. 21453 23 12 25 No. 21045
See Section 4 See Section 4
13
For Alpha
12 14
For Bravo
12
16
17 18 19

GLM No. Ref No. OEM No. Description


19310 1  10-97934 Bolt
19320 2 12-35777 Washer
19340 3 23-99299 Spacer
30020 4< 12-32834 Fibre Washer
19326** 5< 12-54012 Washer (**As Required. See Install Intructions)
19350 6 11-863332 Locknut
21043* 7< 865330 Rear Motor Mount (*Not Sold Separately. Must order Kit No. 21045)
21050 8< 99322 Spacer, Stainless Steel
21433 9+ 10-20518 Set Screw
21432 10+ 43436 Anchor
21430 11+ 43433 Guide
21710 12+ 41951A1 Cable Assembly (MC1 / R / MR / Alpha One / Alpha One Gen II)
21711 12 815471A3 Cable Assembly (All Bravo)
21463 13+ 14705 Tube
21462 14+ 38473 Wrapping
21780 15 32-38377 Tube
32600 16 12-815472 Washer
21162 17 11-49910 Nut
21085 18+ 850752-2 Shift Cable Slide (comes with Set Screw No. 21090)
21090 19+ 10-31700 Slide Set Screw
90120 20+ 91-865232 Shift Slide Tool
21450 21 865436A03 Shift Cable Assembly Kit w/ Gasket (R / MR / Alpha One / Alpha One Gen II)
21451 22 865436A02 Shift Cable Assembly Kit (R / MR / Alpha One / Alpha One Gen II)
21453 23 815471T1 Shift Cable Assembly Kit (Bravo)
21813 24 N/A Rear Motor Mount Service Kit
21045 25 865330A02 Motor Mount Kit
 Included in Kit No. 21450  Included in Kit No. 21813
+ Included in Kit No. 21451 < Included in Kit No. 21045
 Included in Kit No. 21453

76
MerCruiser
TRANSOM SERVICE KITS
No. 21960 Comes Now with NEW No. 21965
OEM: 30-803099T1 Pre-formed 3/4” Hose! OEM: 8M0095485 NEW

Kit Contains:
Kit Contains: GLM OEM ITEM
GLM OEM ITEM 21906 30-879194A01, 30-879194A02, Gimbal Bearing
21906 30-879194A01, 30-879194A02, Gimbal Bearing 30-862540A3, 30-60794A4 (New Maintenance Free!)
30-862540A3, 30-60794A4 (New Maintenance Free!) 39640 16755T1 Drive Seal Kit
39622 27-94996T2 Gasket Kit 47230 32-8M0090859 Water Hose Kit
47240 32-8M0109048 - N.S.S. Water Hose 3/4” (Not Sold Sep.) 89080 74639 Shift Cable Bellow
89080 74639 Shift Cable Bellow 89100 18654A1 Exhaust Bellow
89100 18654A1 Exhaust Bellow 89140 86840A3 U-Joint Bellow
89180 816431A1 U-Joint Bellow 89150 78458A1 Exhaust Tube
85910 26-88416 Oil Seal 47235 N/A Oil Monitor Hose (9-1/2” Length)
Alpha One Gen II Bravo & Blackhawk

No. 21950 Comes Now with NEW No. 21951 Comes Now with NEW
OEM: 30-803097T1 Pre-formed 3/4” Hose! OEM: 30-803098T1 Pre-formed 3/4” Hose!

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
21906 30-879194A01, 30-879194A02, Gimbal Bearing 21906 30-879194A01, 30-879194A02, Gimbal Bearing
30-862540A3, 30-60794A4 (New Maintenance Free!) 30-862540A3, 30-60794A4 (New Maintenance Free!)
39622 27-94996T2 Gasket Kit 39622 27-94996T2 Gasket Kit
47240 32-8M0109048 - N.S.S. Water Hose 3/4” (Not Sold Sep.) 47240 32-8M0109048 - N.S.S. Water Hose 3/4” (Not Sold Sep.)
47120 32-32461 Water Hose 5/8” 47120 32-32461 Water Hose 5/8”
89050 60932A4 U-Joint Bellow 89050 60932A4 U-Joint Bellow
89080 74639 Shift Cable Bellow 89080 74639 Shift Cable Bellow
89100 18654A1 Exhaust Bellow 89150 78458A1 Exhaust Tube
85910 26-88416 Oil Seal 85910 26-88416 Oil Seal
R / MR / Alpha One R / MR / Alpha One

www.glmmarine.com 77
MerCruiser
BELL HOUSING GASKET SETS & O-RINGS
No. 39622 No. 39640
OEM: 27-94996T2 OEM: 16755Q1

Alpha One Gen II / R / MR / Alpha One All Bravo & Blackhawk

No. 39590 No. 39600


OEM: 27-64818T4 OEM: 27-54014T1

MC-1 E. H. TR & TRS

TRANSOM SEALS
No. 86711 No. 86712
TRANSOM SEAL TRANSOM SEAL
OEM: 43713 OEM: 65533A1

Alpha One Gen II / Bravo MC-1 / R / MR / Alpha One

78
MerCruiser
BELLOWS
No. 89050 No. 89040 No. 89140 No. 89180
UNIVERSAL JOINT BELLOW UNIVERSAL BELLOW UNIVERSAL BELLOW UNIVERSAL JOINT BELLOW
WITH RIDGE WITHOUT RIDGE OEM: 86840A3 OEM: 816431A1
OEM: 60932A4 OEM: 36223A2 (Comes with Clamps & Sleeve) (Comes with Clamps & Sleeve)
(Comes with Clamps & Clips) (Comes with Clamps & Clips)

MC-1 / R / MR / Alpha One MC-1 Alpha One Gen II


(1973-1990) (1972 & Before) Bravo (1991 & Up)

No. 89100 No. 89150 No. 89080 No. 89440


EXHAUST BELLOW EXHAUST TUBE SHIFT CABLE BELLOW GROUNDING CLIP
OEM: 18654A1 OEM: 78458A1 OEM: 74639A2 OEM: 54-86049
(Comes with Clamps & Clips) (Comes with Clamps & Clips) (Comes with Clamps & Clips)

No. 21790
CABLE BELLOW CLAMP
OEM: 54-866507

For use with No. 89080

EXHAUST FLAPPER VALVES WATER SHUTTERS


No. 89240 No. 89250 No. 89260 No. 89160 No. 89175 No. 89174
FLAPPER VALVE 3” FLAPPER VALVE 4” FLAPPER VALVE- WATER SHUTTER WATER SHUTTER WATER SHUTTER
OEM: 34765A1 OEM: 12644A1 5” & 6” OEM: 99370A2 OEM: 807166A1 OEM: N/A
(with Clamps) (with Clamps) OEM: N/A
(with Clamps) NEW

3” 3” 4”
3 Inch 4 Inch 5 & 6 Inch

www.glmmarine.com 79
MerCruiser
TRANSOM ASSEMBLY COMPONENTS
No. 47110 No. 47120 No. 47236 No. 47230
WATER HOSE WATER HOSE OIL MONITOR HOSE WATER HOSE KIT
OEM: 32-41725-33 OEM: 32-32461 OEM: 32-8M0040618, OEM: 32-8M0090859
(3/4” O.D.) (5/8” O.D.) 32-8M0062600 &
32-19409-71
(57” Length)

Late Model Alpha & Bravo Bravo & Blackhawk

No. 47133 No. 47170


INSERT & DRIVER WATER HOSE
OEM: 41674 OEM: 8M0062102

R / MR / Alpha One /
Alpha One Gen II MC-1 / R / MR Bravo Bravo & Blackhawk

No. 28422 NEW


No. 89181 No. 89141 No. 90470
INSTALLATION HARDWARE SLEEVE SLEEVE BELLOW SLEEVE
OEM: 11-859116Q01 OEM: 816607 OEM: 862209 INSTALLER
OEM: 91-818162

Mounts Drive Unit to Bell Housing


MC-1, R, MR, Alpha & Bravo Alpha One Gen II Bravo Alpha One Gen II & Bravo

No. 16005 No. 01071 (#10) No. 01070 (#48)


PLUG KIT HOSE CLAMP HOSE CLAMP
OEM: 22-88847A1 OEM: 54-815504412 OEM: 54-815504348
No. 21791 (#20) No. 01056 (#56)
HOSE CLAMP HOSE CLAMP
OEM: 54-815504320 OEM: 54-815504456

No. 01100 (#72)


HOSE CLAMP
OEM: 54-815504372

No. 21906 No. 21851 No. 85910


GIMBAL BEARING TOLERANCE RING GIMBAL BEARING SEAL
OEM: 30-879194A01, 30-879194A02, OEM: 61075 OEM: 26-88416
30-862540A3, 30-60794A4
(Includes No. 21851 & No. 85910)

Maintenance Free!

GLM Built
in U.S.A.

MC-1, R, MR, Alpha One,


Alpha One Gen II & Bravo

80
MerCruiser
TRANSOM COMPONENT APPLICATIONS
Serial No. Gimbal Bell Hsg. Bell Hsg. Bell Hsg. Transom Transom
Model Year Range Gasket Set O-ring Rubber Seal Service Kit Seal
Bearing
60 / 80 / 90 1965-1966 1830753-2063740 - - - 82300 N/A -
I 1963 1534570-1684187 - - 82200 - N/A -
IA / IB / IC & EZ Shift 1964-1966 1684188-2065186 - - 82200 31160 N/A -
120 / 140 1967-1973 2062141-3780849 - 39590 82200 31160 N/A -
120 / 140 1974-1977 3780850-4893634 21906 39590 82200 31160 N/A 86712
120 / 140 1978-1982 4893635-6225576 21906 39590 82200 31160 N/A 86712
470 / 485 1976-1982 4208730-6225575 21906 39590 82200 31160 N/A -
160 / 165 1967-1973 2065190-3780849 - 39590 82200 31160 N/A -
165 1974-1977 3780850-4890459 21906 39590 82200 31160 N/A 86712
165 1978-1981 4890460 & Up 21906 39590 82200 31160 N/A -
888 1971-1973 3106717 & Up - 39590 82200 31160 N/A 86712
888 1974-1977 3106717 & Up 21906 39590 82200 31160 N/A -
225 / 233 1974-1977 3856268 & Up 21906 39590 82200 31160 N/A 86712
898 / 228 1977-1982 4782330-6225576 21906 39590 82200 31160 N/A 86712
250 / 260 1977-1982 4791300-6225576 21906 39590 82200 31160 N/A 86712
R, MR, Alpha One 1983-1990 6225577 & Up 21906 39622 82200 31160 21950 86712
R, MR, Alpha One 1983-1990 6225577 & Up 21906 39622 82200 31160 21951 86712
Alpha One SS 1986-1989 0A545004 & Up 21906 39622 82200 31160 21950 86712
Alpha One SS 1986-1989 0A545004 & Up 21906 39622 82200 31160 21951 86712
Alpha One Gen II 1991-2002 0D469859 & Up 21906 39622 82200 31160 21960 86711
Bravo I / II / III 1988-2002 0B664190 & Up 21906 39640 81270 N/A 21961 86711
Blackhawk 1994-1995 0F186717 & Up - 39640 81270 N/A 21961 86711
II 1962-1969 1474909-2671321 - N/A N/A N/A N/A N/A
III 1968-1972 2373127-3002613 - - 83445 N/A N/A -
215E / H 1970-1972 2782203-2915034 - 39600 N/A N/A N/A -
TR / TRS 1973-1993 3377316 & Up - 39600 N/A N/A - -

BELLOWS APPLICATIONS
Serial No. Exhaust Shift Cable U-Joint
Model Year Range Bellows / Tube Bellows Bellows
60 / 80 / 90 1965-1972 1830753-3225967 - N/A -
1 / 1A / 1B / 1C & EZ 1963-1966 1534570-2065186 89100 89080 -
120 / 140 / 160 / 165 1967-1972 2062141-3443920 89100 89080 89040
120 / 140 / 160 / 165 1972-1982 3469428-6225576 89100 89080 89050
888 1971-1972 3106717-3472477 89100 89080 89040
888 1973-1977 3472478 & Up 89100 89080 89050
225 / 233 1974-1977 3856268 & Up 89100 89080 89050
898 / 228 / 250 / 260 1977-1982 4782330-6225576 89100 89080 89050
R / MR / Alpha One 1983-1990 6225577 & Up 89100 89080 89050
R / MR / Alpha One 1983-1990 6225577 & Up 89150 89080 89050
Alpha One Gen II 1991 & Up 0D469859 & Up 89100 89080 89180
Bravo I / II / III 1988 & Up 0B664190 & Up 89100 89080 89140
Bravo I / II / III 1988 & Up 0B664190 & Up 89150 89080 89140
Blackhawk 1994-1995 0F186717 & Up 89100 89080 89140
Blackhawk 1994-1995 0F186717 & Up 89150 89080 89140
II 1962-1969 1474909-2671321 N/A 89080 N.L.A.
III 1968-1972 2373127-3002613 N/A N/A -
215H 1970 2782203-2909034 - N/A 89040
215E 1970-1972 2909035-2915034 - 89080 89040
TR/TRS 1973-1993 3377316 & Up - N/A 89050
TR/TRS 1973-1993 3377316 & Up - N/A 89050

www.glmmarine.com 81
MerCruiser
SHIFT CABLE KITS
No. 21450 No. 21451
SHIFT CABLE ASSEMBLY KIT SHIFT CABLE ASSEMBLY KIT
OEM: 865436A03 OEM: 865436A02

New style cable with large core wire. New style cable with large core wire.
Fits newer Mercruisers that install from Aft end of bell housing. Fits newer Mercruisers that install from Aft end of bell housing.

Kit Contains:
GLM OEM ITEM GLM OEM ITEM
21085 850752-1 Slide w/ Screw 21750 10-45590 Set Screw
21140 45518A2 Shift Arm 21790 54-38863 Bellow Clip Kit Contains:
21430 N/A Guide Set 21791 54-85504320 Hose Clamp GLM OEM ITEM GLM OEM ITEM
21462 38473 Wrapping 39622 27-94996A2 Gasket Kit 21085 850752-1 Slide w/ Screw 21464 N/A S.S. Wire
21463 14705 Insert 89080 74639 Bellow 21430 N/A Guide Set 21710 41951A1 Shift Cable
21464 N/A S.S. Wire 90120 91-865232 Shift Slide 21462 38473 Wrapping 90120 91-865232 Shift Slide
21710 41951A1 Shift Cable Tool 21463 14705 Insert Tool

R / MR / Alpha One / Alpha One Gen II R / MR / Alpha One / Alpha One Gen II

No. 21453 No. 21711


SHIFT CABLE ASSEMBLY KIT SHIFT CABLE ASSEMBLY
OEM:815471T1 OEM: 815471A6

Kit Contains:
GLM OEM ITEM GLM OEM ITEM
21430 N/A Guide Set 81190 (2) 25-29845 O-ring Kit Contains:
21463 14705 Insert 81270 25-45710 1 O-ring GLM OEM ITEM
21711 865437A02 Shift Cable 81570 25-97387 O-ring 21162 11-49910 Nut
21790 54-38863 Bellow Clip 82150 25-35027 O-ring 21462 38473 Wrapping
21791 54-85504320 Hose Clamp 86310 16755Q1 Seal 21712 N/A Shift Cable
80180 25-62705 O-ring 89081 N/A Bellow 32600 12-815472 Gasket
81180 (2) 25-25439 O-ring

Bravo Bravo

No. 21710 No. 21462 No. 21470 No. 21430


SHIFT CABLE ASSEMBLY WRAPPING CORE WIRE GUIDE SET
OEM: 41951A1 OEM:38473 OEM: N/A OEM: N/A
New style cable w/large core wire. Large diameter core wire.
Fits newer Mercruisers that install from the Fits new style cable. NEW
AFT end of bell housing. Without tube.

No. 21463
INSERT
OEM:14705
Kit Contains:
21431 Guide
21432 Anchor
R / MR / Alpha One / Alpha One Gen II R / MR / Alpha One / Alpha One Gen II 21433 Set Screws (2)

82
MerCruiser
SHIFT COMPONENTS
No. 21419 No. 21420
UPPER SHIFT SHAFT UPPER SHIFT SHAFT
OEM: 816685 OEM: 45589A3

Alpha One Gen II MC-1 / R / MR / Alpha One

No. 21421 No. 21418


INTERMEDIATE SHIFT SHAFT UPPER SHIFT SHAFT
OEM: 62104-1 OEM: 12711

MC-1 / R / MR / Alpha One Bravo

No. 21144 No. 87562


SHIFT LEVER KIT SHIFT SHAFT BUSHING KIT
OEM: 45518T1 OEM: 23-806036A1

MC-1 / R / MR / Alpha One / Alpha One Gen II Alpha One Gen II (S/N F094775 & Up)

No. 87561 No. 87563


SHIFT SHAFT SHIFT SHAFT BUSHING KIT
BUSHING KIT OEM: 23-861209A1
OEM: 23-805041A2

Bravo

No. 21140 No. 21085 NEW


No. 21090
UPPER SHIFT SHAFT LEVER SHIFT CABLE SLIDE SET SCREW
OEM: 45518A3 OEM: 850752-1 OEM: 10-31700

Comes with Set Screw No. 21090

No. 21750 No. 21060


SET SCREW CONTROL BOX LEVER
OEM: 10-45590 OEM: 34682

MC-1 / R / MR / Alpha One / Alpha One Gen II

No. 21430 No. 21432 No. 21433 No. 21070


GUIDE SET ANCHOR SET SCREW CONTROL BOX CAM
OEM: 43433+43436+10-20518 OEM: 43436 OEM: 10-20518 OEM: 59369

Comes with Anchor & Set Screw


No. 21432 & 21433

www.glmmarine.com 83
MerCruiser
ENGINE COUPLERS
No. 11500 No. 11510 No. 11520
OEM: 76850A2 OEM:59826A3 OEM: 14505A2

This coupler is used when a new


replacement V6 or V8 Chevy with one piece
This coupler is used on all older Chevy This coupler is used on all rear main seal is used to replace an older
engines with 2 piece rear main seals. Ford engines. V6 or V8 with a 2 piece rear main seal.
(1985 & Before) (1986 & Up)

No. 11530 No. 11532 No. 11535


OEM:18643A7 NEW
OEM:18643A5 OEM:8M0098795, 861523A9,
(w/ Yoke) (w/o Yoke) 812964A2, 18311A17,
18311A2, 18309A2

Fits MCM GM V6 & V8 Fits MCM 3.0L (1999 & Up) Fits MCM 4.5L, MPI &
(305 & 350 CID) (1983-1993) GM V6/V8 (305/350 CID) engines GM V8 engines w/ Bravo drives
& 454 MAG Alpha (1993 & Up) (2002 & Up)

Model SN# / Yr. GLM No. Model SN# / Yr. GLM No.
110 1537370-204403 11500 225 & 225 S Ford 3385721 & Up 11510
120 1537370-6229717 11500 228 4765100-6218461 11500
120 (2.5L) 6229718 & Up 11500, 11520 228 6218462 & Up 11500, 11520
140 2508261-6229717 11500 230 (5.0L) 6218462-B525981 11500, 11520
140 (3.0L) 6229718 & Up 1538930 11500, 11520 5.0L L015751 & Up 11535
3.0L MCM (1999 & Up) 11532 233 Ford 4173000 & Up 11510
140 (6 CYL.) 1725960 11500 250 4768000-4908849 11500
150 1666495-2048046 11500 260 4908850-6218461 11500
160 2048022-2770031 11500 260 (5.7L) 6218462-B525981 11500, 11520
165 (6 CYL.) 2770032 & Up 11500 260 (5.7L) B5259812 & Up -
175 (4.3L) B5257955 & Up 11530 300 MR 6668677 & Up 11500
185 (229 CD) 6330183 & Up 11500 305 MCM (1983-1993) 11530
185 (262 CID) A331455 & Up 11500, 11520 305 MCM (1999 & Up) 11532
888 Ford (188 HP) 3108723 & Up 11510 320 EFI A543604 & Up -
190 1564539 & Up 11500 350 MAG MPI M300000-A299999 (02-07) 11535
898 (198 HP) 4762210 & Up 11500 350 MCM (1983-1993) 11530
200 6218462 & Up 11500, 11520 350 MCM (1999 & Up) 11532
205 (262 CID) A331455-B527954 11500, 11520 454 MAG A631894 & Up -
4.5L MCM MPI L015751 & Up 11535 454 MAG Alpha (1983-1993) 11530
225 1539620-2694014 11500 MX (6.2L) MPI Hor. M300000-A299999 (02-07) 11535

84
MerCruiser
MOTOR MOUNT KITS & COMPONENTS
No. 21813 No. 19310
REAR MOTOR MOUNT BOLT
SERVICE KIT OEM: 10-97934
OEM: N/A

Kit Contains Two (2) each:


GLM OEM ITEM
19310 10-97934 Bolt
19320 12-35777 Washer
19340 23-99299 Spacer
30020 12-32834 Fibre Washer
19326 12-54012 Washer
21050 23-99322 Spacer, St. Steel
21043 865330 Motor Mount
19350 11-863332 Nut

NEW No. 19320


WASHER
OEM: 12-35777

New Style!
No. 19340
SPACER
OEM: 23-99299

No. 30020
FIBRE WASHER
Knurled
Bottom Edge OEM: 12-32834

No. 21045
MOTOR MOUNT KIT NEW No. 19326
OEM: 865330A02 WASHER
OEM: 12-54012
With New Improved Motor Mounts!

New Style!
No. 21050
SPACER, STAINLESS STEEL
OEM: 23-99322

No. 21043*
REAR MOTOR MOUNT New Style!
Knurled
Knurled OEM: 865330 Bottom Edge
Bottom Edge * Not sold separately.
Must order Kit No. 21045

No. 19350
LOCK NUT
Comes with (2) Motor Mounts, (2) Spacers,
OEM: 11-863332
(2) Washers & (2) Fibre Washers

www.glmmarine.com 85
MerCruiser
POWER TRIM CYLINDER - ALPHA ONE GEN II

P.T. Cylinder
Overhaul Kit
No. 26580 1
See Section 4

Power Trim
Seal Kit
No. 87400 2
See Section 4

Aluminum Anode Kit


25 No. 12703
See Section 5

GLM No. Ref No. OEM No. Description


26580 1 87399A3 Power Trim Overhaul Kit
87400 2 25-87400A2 Power Trim Seal Kit
- 3 N.S.S. Screw
- 4 N.S.S. Spring Seat
- 5 N.S.S. Valve Seat
- 6 N.S.S. Steel Ball
- 7 N.S.S. Spring Pin
- 8 N.S.S. Shock Piston
- 9 N.S.S. Steel Ball
- 10 N.S.S. Spacer
- 11 N.S.S. Compression Spring
- 12 N.S.S. Spring
- 13 N.S.S. Eyelet
- 14 N.S.S. Floating Piston
- 15 N.S.S. O-ring
- 16 N.S.S. O-ring
- 17 N.S.S. Continuity Ring
- 18 N.S.S. O-ring
- 19 N.S.S. Rod Scraper
- 20 N.S.S. Washer
- 21 N.S.S. Retainer Ring
- 22 N.S.S. O-ring
- 23 815954T Cylinder Shell (Starboard) - Discontinued
26531 23 815935T Cylinder Shell (Port) - Limited to Stock on Hand
11610 24 806191T End Cap (1.89 O.D.)
12703 25 806189Q1 Aluminum Anode Kit
 Included in Kit No. 26580
 Included in Kit No. 87400

86
MerCruiser
POWER TRIM CYLINDER - R / MR / ALPHA ONE / BRAVO

P.T. Cylinder
Overhaul Kit
No. 26380 1
See Section 4

Power Trim
Seal Kit
No. 87400 2
See Section 4

Aluminum Anode Kit


25 No. 12672
See Section 5

Aluminum Anode Kit


26 No. 12704
(Ref No. 1 thru 20
NOT SOLD SEPARATELY) See Section 5

GLM No. Ref No. OEM No. Description


26380 1 87399A2 Power Trim Overhaul Kit
87400 2 25-87400A2 Power Trim Seal Kit
26381 3 N.S.S. Screw
26382 4 N.S.S. Washer
26383 5 N.S.S. Guide
26384 6 N.S.S. Ball (7/64” Dia.)
26385 7 N.S.S. Eyelet
26386 8 N.S.S. Spring
26387 9 N.S.S. Pin
26388 10 N.S.S. Shock Piston
26389 11 N.S.S. Ball (1/4” Dia.)
26391 12 N.S.S. Pusher
26392 13 N.S.S. Spring
26393 14 N.S.S. Floating Piston
82189 15 N.S.S. O-ring
81169 16 N.S.S. O-ring
08110 17 N.S.S. Continuity Ring
82239 18 N.S.S. O-ring
08742 19 N.S.S. Rod Scraper
80139 20 N.S.S. O-ring
07400 21 N.S.S. Washer
08743 22 N.S.S. Retaining Ring
26401 23 98704T Cylinder Shell (Starboard) R / MR / Alpha One
26411 23 98703T Cylinder Shell (Port) R / MR / Alpha One
26501 23 14034 Cylinder Shell (Starboard) R / MR / Alpha One
26511 23 14035 Cylinder Shell (Port) R / MR / Alpha One
26402 23 98704T Cylinder Shell (Starboard) Bravo
26412 23 98703T Cylinder Shell (Port) Bravo
11610 24 806191T End Cap (1.89 O.D)
11620 24 88035 End Cap (2.08 O.D)
12672 25 N/A Aluminum Anode Kit - Alpha
12704 26 806190Q1 Aluminum Anode Kit - Bravo
 Included in Kit No. 26380
 Included in Kit No. 87400

www.glmmarine.com 87
MerCruiser
POWER TRIM CYLINDER - MC-1 (1970-1980)

P.T. Cylinder
Overhaul Kit
No. 87412 1
See Section 4

MC-1 P.T.
O-ring Kit
No. 87410 2
See Section 4

Cylinder Housing Kit


25 No. 21930
See Section 4

GLM No. Ref No. OEM No. Description


87412 1 45522A3 Power Trim Overhaul Kit
87410 2 25-60342A2 Power Trim O-ring Kit - MC-1
81109 3 - O-ring
82109 4 - O-ring
81169 5 - O-ring
82129 6 - O-ring
41170 7 - Quad Ring
07400 8 - Washer
21677 9 - Sealing Washer
41172 10 - Rod Scraper
87411 11 - Inner Tube
02191 12 - Floating Piston
02192 13 - Tube Guide
22354 14 - Bolt
21668 15 - Plain Washer
02195 16 - Shim Washer
02196 17 - Springs
02197 18 - Guide
26384 19 - Steel Ball
02199 20 - Shock Piston (Impact)
02190 21 - Shock Piston (Return)
26384 22 - Steel Ball
26386 23 - Spring
02187 24 - Guide
21930 25 77442A1 Cylinder Housing Kit
- 25a.+ - Cylinder Housing
- 25b.+ - End Cap
21981 26 45522T Pivot End
21940 27 45726 Bearing
21984 28 - Rod
 Included in Kit No. 87412
 Included in Kit No. 87410
+ Included in Kit No. 21930

88
MerCruiser
POWER TRIM CYLINDERS
No. 26530 No. 26520 LIMITED TO
PORT CYLINDER DISCONTINUED STARBOARD CYLINDER
STOCK ON HAND
OEM: 815935A7 OEM: 815954A7

DISCONTINUED

Alpha One Gen II Alpha One Gen II

No. 26410 Trim Cylinder


No. 26400 Trim Cylinder
PORT CYLINDER STARBOARD CYLINDER
Tube Length 15-9/16” Tube Length 15-9/16”
OEM: 98703A3 OEM: 98704A3

R / MR / Alpha One R / MR / Alpha One

No. 26510 No. 26500


PORT CYLINDER Trim Cylinder STARBOARD CYLINDER Trim Cylinder
Tube Length 16-3/16” Tube Length 16-3/16”
OEM: 14035A3 OEM: 14034A3

R / MR / Alpha One R / MR / Alpha One

No. 26470 No. 26460


PORT CYLINDER STARBOARD CYLINDER
OEM: 98703A26 OEM: 98704A26

Bravo Bravo

No. 21980
OEM: 45706A14

MC-1 (1967-1982)

www.glmmarine.com 89
MerCruiser
POWER TRIM CYLINDER COMPONENTS - (1983 & UP)
No. 26531 No. 26401 No. 26402
PORT STARBOARD STARBOARD
CYLINDER SHELLS CYLINDER SHELLS CYLINDER SHELLS
OEM: 815935T OEM: 98704T OEM: 98704T

No. 26411 No. 26412


PORT PORT
CYLINDER SHELLS CYLINDER SHELLS
OEM: 98703T OEM: 98703T

No. 26501
STARBOARD
CYLINDER SHELLS
OEM: 14034

No. 26511
PORT
CYLINDER SHELLS
OEM: 14035

R / MR / Alpha One
Alpha One Gen II (1983 & Up) Bravo

No. 11610 No. 11620 No. 21981


P.T. CYLINDER END CAP P.T. CYLINDER END CAP PIVOT END
OEM: 806191T OEM: 88035 OEM: 45522T

1.890” 2.080”

Black
Paint

Alpha One Gen II Alpha One / Bravo R / MR / Alpha One / Bravo


(1991 & Up) (1983 & Up) (1983 & Up)

No. 26580 No. 26380 No. 87400


PT CYLINDER OVERHAUL KIT P.T.CYLINDER OVERHAUL KIT P.T. SEAL KIT
OEM: 87399A3 OEM: 87399A2 OEM: 25-87400A2

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
22491 (3) 160084 Detent Ball 22491 (3) 160084 Detent Ball Kit Contains:
26377 N/A Screw 26381 - Screw GLM OEM ITEM
26378 N/A Spacer 26382 - Washer 07400 N/A Stainless Steel Washer
26379 (3) N/A Spring 26383 - Guide 08110 N/A Copper Spring Wire
26384 N/A Ball - Chrome 26384 N/A Ball - Chrome 08742 N/A Spring Cutter
26385 N/A Eyelet 26385 N/A Eyelet 08743 N/A Retaining Ring
26386 N/A Spring 26386 N/A Spring 41171 N/A Quad Ring
26387 N/A Spring Pin 26387 N/A Spring Pin 80139 N/A O-ring
26394 N/A Floating Piston 26388 N/A Shock Piston 81169 (2) N/A O-ring
26396 N/A Spring Seat 26391 N/A Pusher 82189 (2) N/A O-ring
26397 (3) N/A Valve Seat 26392 N/A Spring 82239 (2) N/A O-ring
26398 N/A Shock Piston 26393 N/A Floating Piston
For All (1983 & Up) R / MR / Alpha One
Alpha One Gen II
EXCEPT Alpha One Gen II Alpha One Gen II / Bravo

90
MerCruiser
POWER TRIM CYLINDER COMPONENTS - MC-1 (1970-1980)
No. 21990
POWER TRIM CYLINDER
SERVICE KIT
OEM: N/A

Kit Contains:
GLM OEM ITEM
21930 77442A1 P.T. Housing
21940 45726 Bearing
87410 25-60342A2 O-ring Kit

MC-1
(1970-1980)

No. 21930
POWER TRIM CYLINDER
HOUSING KIT
OEM: 77442A1

MC-1
(1970-1980)

No. 87410 No. 87412


O-RING KIT P.T. OVERHAUL KIT
OEM: 25-60342A2 OEM: 45522A3

MC-1 MC-1
(1970-1980) (1970-1980)

No. 87400 No. 87413


P.T. SEAL KIT TRIM PUMP O-RING KIT
OEM: 25-87400A2 OEM: N/A

Kit Contains:
GLM OEM ITEM GLM OEM ITEM
07400 N/A Stainless Steel Washer 80139 N/A O-ring Kit Contains:
08110 N/A Copper Spring Wire 81169 (2) N/A O-ring GLM OEM ITEM
08742 N/A Spring Cutter 82189 (2) N/A O-ring 31170 26-8M0058390 Gasket
08743 N/A Retaining Ring 82239 (2) N/A O-ring 80120 (4) 25-48171 O-ring
41171 N/A Quad Ring 80554 N/A Square Ring

R / MR / Alpha One / Alpha One Gen II / Bravo For Square Pump

www.glmmarine.com 91
MerCruiser
POWER TRIM CYLINDER APPLICATION GUIDE
Trim Cylinder Trim Cylinder
Serial No. Trim Cylinder Trim Cylinder Trim Cylinder
Model Year Outer Hsg. Outer Hsg.
Range O-ring Kit Port Stbd.
Port Stbd.

120 / 140 1970-1982 6225576 87410 21980 21980 21930 21930

470 / 485 1976-1982 4208730-6225575 87410 21980 21980 21930 21930

165 1970-1981 2763442-4890459 87410 21980 21980 21930 21930

888 / 225 / 233 1971-1977 3106717 & Up 87410 21980 21980 21930 21930

898 / 228 / 250 / 260 1977-1982 4782330-6225576 87410 21980 21980 21930 21930

R / MR / Alpha One 1983-1990 6225577 & Up 87400 26410 26400 26411 26401

R / MR / Alpha One 1983-1990 6225577 & Up 87400 26510 26500 26511 26501

Alpha One Gen II 1991 & Up 0D469859 & Up 87400 - 26520 26531 -

Bravo 1988-1995 0B664190-0F345867 87400 26470 26460 26411 26401

TRAILER CLIPS
No. 90070
TRAILER CLIPS
OEM: 817019Q2

92
MerCruiser
TRIM CYLINDERS & HYDRAULIC HOSES - ALPHA ONE GEN II

P.T. Ram
Bushing Kit
No. 21425 1
See Section 4

Power Trim Aluminum Anode Kit


Seal Kit 15 No. 12672
No. 87400 2 See Section 5
See Section 4

Trailer Clips
No. 90070 16
See Section 4

GLM No. Ref No. OEM No. Description


21425 1 17-8M0065070 Bushing Kit
87400 2 25-87400A2 Seal Kit
21970 3 98825A4 Trim Connector Kit
32500 3a.+ 27-98823-1 Gasket (1983 & Up)
32160 3b.+ 27-99506-1 Gasket, Cover
05009 3c.+ 13-78968 Lockwasher
22440 3d.+ 10-28668 Screw
12703 4 806189A1 Anode Assembly
12832 5 10-806290 Screw
21491 6 13-69432 Washer
26390 7 85060 Plate
22306 8 10-85486 Screw
21424 9 17-815953 Anchor Pin
26350 10 23-815950 Bushing
21672 11 12-815952 Washer
21771 12 53-815949 E-ring
26490 13 19-815951 Cap
26520 14 815954A7 Trim Cylinder Assy. (Starboard) - Limited to Stock on Hand
12672 15 N/A Aluminum Anode Kit
90070 16 817019Q2 Trailer Clips

+ Included in Kit No. 21970


 Included in Kit No. 21425
 Included in Kit No. 12672

www.glmmarine.com 93
MerCruiser
TRIM CYLINDERS & HYDRAULIC HOSES - R / MR / ALPHA ONE (1983-1990)

T.R. Bushing
Kit - Front
No. 21370 1
See Section 4

3a.
T.R. Bushing
Kit - Rear
4 13 11
No. 21380 2 12 11 3

See Section 4 3b.


6 3c.
4 3d.
13
12
11
7 8 10 9
11
10

14
Trailer Clips Aluminum Anode Kit
No. 90070 19 5 18 No. 12672
See Section 4 15
See Section 5
17 16

GLM No. Ref No. OEM No. Description


21370 1 17-14873A1 Trim Ram Bushing Kit (Front)
21380 2 17-14872A1 Trim Ram Bushing Kit (Rear)
21970 3 98825A4 Trim Connector Kit
32500 3a.- 27-98823-1 Gasket
32160 3b.- 27-99506-1 Gasket, Cover
05009 3c.- 13-78968 Lockwasher
22440 3d.- 10-28668 Screw
26480 4 19-14842 Cap
26400 5 98704A3 Trim Cylinder (Starboard)
26410 6 98703A3 Trim Cylinder (Port)
26500 5 14034A3 Trim Cylinder (Starboard)
26510 6 14035A3 Trim Cylinder (Port)
26390 7 85060 Plate
22306 8 10-85486 Screw
21410 9 N/A Front Anchor Pin
21660 10 12-85058 Washer
26330 11 23-99291 Bushing
21670 12 12-44163 Washer
21170 13 11-859116 Lock Nut
21400 14 N/A Rear Anchor Pin
12703 15+ 806189A1 Anode Assembly
21491 16+ 13-69432 Washer
12832 17+ 10-806290 Screw
12672 18 N/A Aluminum Anode Kit
90070 19 817019Q2 Trailer Clips
- Included in Kit No. 21970  Included in Kit No. 21380
 Included in Kit No. 21370 + Included in Kit No. 12672

94
MerCruiser
TRIM CYLINDERS & HYDRAULIC HOSES - BRAVO

Power Trim
Seal Kit
No. 87400 17
See Section 4

Trailer Clips
13a.
No. 90070 18 14
See Section 4 12 10
11 10 13
13b.
16 13c.
14
13d.
12
11
8
5 6 9 7

10 9 15
4

1
3 2

GLM No. Ref No. OEM No. Description


12704 1 806190A1 Anode Assembly
21491 2 13-69432 Lockwasher
12832 3 10-806290 Screw
21480 4 17-44166 Rear Anchor Pin
26390 5 85060 Plate
22306 6 10-85486 Screw
21481 7 17-44167A1 Front Anchor Pin
21770 8 53-805272 Retaining Ring
21671 9 12-44164 Washer
26340 10 23-807073 Bushing
21670 11 12-44163 Washer
21170 12 11-859116 Lock Nut
21970 13 98825A4 Trim Connector Kit
32500 13a.+ 27-98823-1 Gasket
32160 13b.+ 27-99506-1 Gasket, Cover
05009 13c.+ 13-78968 Lockwasher
22440 13d.+ 10-28668 Screw
26480 14 19-14842 Cap
26460 15 98704A26 Trim Cylinder Assy. (Starboard)
26470 16 98703A26 Trim Cylinder Assy. (Port)
87400 17 25-87400A2 Seal Kit
90070 18 817019Q2 Trailer Clips
+ Included in Kit No. 21970

www.glmmarine.com 95
MerCruiser
TRIM CYLINDERS & HYDRAULIC HOSES - MC-1 (1970-1980)

Trailer Clips
No. 90070 11
See Section 4

GLM No. Ref No. OEM No. Description


26220 1 32-58432A2 Trim Hose Assembly
21980 2 45706A14 Trim Cylinder
21130 3 17-45735 Front Anchor Pin
21640 4 12-45737 Washer
26310 5 23-89574 Bushing
21650 6 12-46765 Washer
21160 7 11-826710-13 Lock Nut
21100 8 17-45738 Rear Anchor Pin
21982 9 24-46312 Spring
31470 10 27-476441 Gasket (1970-1982)
90070 11 817019Q2 Trailer Clips

96
MerCruiser
TRIM CYLINDER & HYDRAULIC HOSE COMPONENTS
No. 21970
TRIM CONNECTOR KIT
OEM: 98825A4

Kit Contains:
GLM OEM ITEM
05009 (2) 13-78968 Lockwasher
21971 N/A Junction Block Body & Plate
22440 (2) 10-28668 Screw
32160 27-99506-1 Gasket
32500 27-98823-1 Gasket

For MC-1 / R / MR / Alpha One / Alpha One Gen II / Bravo


(1983 & Up)

No. 32500 No. 32160 No. 22440


GASKET GASKET SCREW
OEM: 27-98823-1 OEM: 27-99506-1 OEM: 10-28668

No. 05009
LOCKWASHER
OEM: 13-78968

For Hydraulic Connector


For Connector Cover
(1983 & Up)

No. 26220 No. 31470


TRIM HOSE ASSEMBLY GASKET
OEM: 32-58432A2 OEM: 27-47644-1

Kit Contains:
GLM OEM ITEM
06210 N/A Rubber Hose
06220 N/A Trim Hose
26230 (2) 22-49718 Nut

Pump to Rev. Lock Valve For MC-1 Hydraulic Connector


(1967-1982) (1970-1982)

www.glmmarine.com 97
MerCruiser
POWER TRIM RAM BUSHINGS, PINS & KITS - ALPHA ONE GEN II
No. 21424 No. 21425
ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-815953A01 OEM: 56-864641A24

10-11/16” Length
Kit Contains:
GLM OEM ITEM
21424 17-815953 Pin
21672 (2) 12-815952 Washer
21771 (2) 53-815949 E-ring
26350 (4) 23-815950-1 Bushing
26490 (2) 19-815951 Cap

No. 26360
POWER TRIM RAM BUSHING KIT
WITHOUT PIN
OEM: N/A

Kit Contains:
GLM OEM ITEM
21672 (2) 12-815952 Washer
21771 (2) 53-815949 E-ring
26350 (4) 23-815950-1 Bushing
26490 (2) 19-815951 Cap

No. 21672 No. 26490 No. 26350 No. 21771


WASHER CAP BUSHING E-RING
OEM: 12-815952 OEM: 19-815951 OEM: 23-815950-1 OEM: 53-815949

98
MerCruiser
POWER TRIM RAM BUSHING, PINS & KITS - R / MR / ALPHA ONE (1983-1990)
No. 21400 No. 21380
REAR ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-14872A1 OEM: 17-14872A1

7/16 - 20 Threads
9-1/8” Length
Kit Contains:
GLM OEM ITEM
21400 17-14872A1 Pin (Rear)
21170 (2) 11-859116 Locknut
21672 (2) 12-815952 Washer
21660 (2) 12-85058 Washer
21670 (2) 12-44163 Washer
26330 (4) 23-99291T Bushing
26480 (2) 19-14842 Cap

For rear anchor pin on late


Mercruisers with large rubber bushings.

No. 21410 No. 21370


FRONT ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-14873A1 OEM: 17-14873A1

7/16 - 20 Threads
11-13/16” Length
Kit Contains:
GLM OEM ITEM
21410 17-14873A1 Pin (Front)
21170 (2) 11-859116 Locknut
21660 (2) 12-85058 Washer
21670 (2) 12-44163 Washer
26330 (4) 23-99291T Bushing
26480 (2) 19-14842 Cap

For front anchor pin on late


Mercruisers with large rubber bushings.

No. 21660 No. 21670 No. 21170


STAINLESS STEEL WASHER STAINLESS STEEL WASHER STAINLESS STEEL LOCKNUTS
OEM: 12-85058 OEM: 12-44163 (7/16 - 20)
Inner Outter OEM: 11-859116

No. 26330 No. 26320


POWER TRIM RAM POWER TRIM
BUSHING (LARGE) RAM BUSHING
OEM: 23-99291T OEM: 23-90203

Merc II TR & TRS

www.glmmarine.com 99
MerCruiser
POWER TRIM RAM BUSHINGS, PINS & KITS - BRAVO
No. 21480 No. 21910
REAR ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-44166 OEM: 17-44166T1

Kit Contains:
GLM OEM ITEM
7/16 - 20 Threads 21170 (2) 11-859116 Locknut
9” Length 21480 17-44166 Pin (Rear)
21671 (2) 12-44164 Washer
21670 (2) 12-44163 Washer
26340 (4) 23-807073 Bushing
26480 (2) 19-14842 Cap

For Rear

No. 21481 No. 21920


FRONT ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-44167A1 OEM: N/A

Kit Contains:
7/16 - 20 Threads GLM OEM ITEM
12” Length 21170 (2) 11-859116 Locknut
21481 17-44167A1 Pin (Front)
21671 (2) 12-44164 Washer
21670 (2) 12-44163 Washer
21770 (2) 53-805272 Retaining Ring
26340 (4) 23-807073 Bushing
26480 (2) 19-14842 Cap

For Front

No. 21671 No. 21670 No. 26340


STAINLESS STEEL WASHER STAINLESS STEEL WASHER P.T. RAM BUSHING
OEM: 12-44164 OEM: 12-44163 OEM: 23-807073
Inner Outter

No. 21770 No. 21170 No. 26480


RETAINING RING STAINLESS STEEL CAP
OEM: 53-805272 LOCKNUT - 7/16 - 20 OEM: 19-14842
OEM: 11-859116

100
MerCruiser
POWER TRIM RAM BUSHING PINS & KITS - MC-1 (1970-1982)
No. 21100 No. 21390
REAR ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-45738 OEM: N/A

3/8 - 24 Threads
7-1/2" Long

Kit Contains:
GLM OEM ITEM
21100 17-45738 Pin (Rear)
21160 (2) 11-13437-1 Locknut
21640 (2) 12-45737 Washer
21650 (2) 12-46765 Washer
26310 (4) 23-89574 Bushings

For power trim rams. For Model 120-260 Rear Anchor Pin on
Fits older Mercruisers with small bushings. early Mercruisers w/ small rubber bushings.

No. 21130 No. 21310


FRONT ANCHOR PIN POWER TRIM RAM BUSHING KIT
OEM: 17-45735 OEM: N/A

3/8 - 24 Threads
10-11/32" Long

Kit Contains:
GLM OEM ITEM
21130 17-45735 Pin (Front)
21160 (2) 11-13437-1 Locknut
21640 (2) 12-45737 Washer
21650 (2) 12-46765 Washer
21982 (2) 24-46312 Springs
26310 (4) 23-89574 Bushings

For power trim rams. Fits older For Model 120-160 Front Anchor Pin
Mercruisers with small bushings. on early Mercruisers w/ small rubber bushings.

No. 21640 No. 21650 No. 26310 No. 21160


STAINLESS STEEL STAINLESS STEEL POWER TRIM STAINLESS STEEL
WASHER WASHER RAM BUSHING LOCKNUT - 3/8 - 24
OEM: 12-45737 OEM: 12-46765 OEM: 23-89574 OEM: 11-13437-1, 11-34932

Inner Outter

www.glmmarine.com 101
MerCruiser
POWER TRIM RAM BUSHINGS, PINS & KITS APPLICATION CHART
Serial No. Anchor Pin Anchor Pin Front Anchor Rear Anchor Trim Cylinder
Model Year
Range Front Rear Pin Kit Pin Kit Bushings

120 / 140 1970-1982 2791957-6225576 21130 21100 21310 21390 26310

470 1978-1982 4208730-6225575 21130 21100 21310 21390 26310

485 1980-1982 4208730-6225575 21130 21100 21310 21390 26310

165 1970-1981 2763442 & Up 21130 21100 21310 21390 26310

888 / 225 / 233 1971-1977 3106717 & Up 21130 21100 21310 21390 26310

898 / 228 / 250 / 260 1977-1982 4782330-6225576 21130 21100 21310 21390 26310

R / MR / Alpha One 1983-1990 6225577 & Up - - 21370 21380 26330

Alpha One Gen II 1991 & Up 0D469859 & Up 21424 21424 21425 21425 26350

Bravo 1988 & Up 0B664190 & Up 21481 21480 21920 21910 26340

TR / TRS 1970-1982 3377316 & Up N/A N/A - - 26320

102
MerCruiser Sterndrive
Section 5

Anodes

Aluminum Anodes & Anode Kits ........................................ 104-105

Section 5

103
MerCruiser
ALUMINUM ANODES & ANODE KITS
No. 12711 No. 12712 No. 12670 No. 12710
OEM: 821629Q1 OEM: 821630Q1 OEM: 31640Q4 OEM: 76214Q5

Mounts in Place of Trim Tab


Alpha One Gen II All Bravo R / MR / Alpha One Trim Tab Alpha One Gen II & All Bravo

No. 12702 No. 12703 No. 12756 No. 12734


OEM: 806105Q1 OEM: 806189Q1 OEM: 806188A1 OEM: 76214-4

Mounts on Propshaft Carrier Mounts on Trim Cylinder Mounts on Propshaft Carrier Mounts in Place of Trim Tab
Alpha One Gen II Alpha One Gen II Bravo Bravo III (2003 & Up)

No. 12700 No. 12704 No. 12713 No. 12750


OEM: 55989Q9 OEM: 806190Q1 OEM: 821631Q1 OEM: 34762A1

Mounts on Trim Cylinder


Mounts on Transom Bravo & Blackhawk Mounts on Transom Anodic Plate

No. 12723 No. 12724 No. 12726


ANODE BOLT KIT NEW ANODE KIT ANODE KIT
OEM: 8M0030655 OEM: 888758Q01 OEM: 888761Q01

MC-1, R, MR, Alpha One & Alpha One Gen II Bravo I Bravo II (1988 & Up) & Bravo III (1995-2002)

No. 12891 No. 12754


ANODE KIT ANODE KIT
OEM: 888761Q02 OEM: 888756Q02

Bravo III (2003 & Up) MR / Alpha One (1984-1990)

104
MerCruiser
ALUMINUM ANODES & ANODE KITS
No. 12722
ANODE KIT
OEM: 888756Q01

Alpha One Gen II

No. 12672 GLM No. 12740


OEM: N/A DESIGN OEM: 34127T2

Mounts on Trim Cylinder Long Length


MR / Alpha One (1984-1990) Trim Tab

No. 12727 No. 12728 No. 12718 No. 12758


OEM: 809658A1 OEM: 809658 OEM: 809664A1 OEM: 809666T

Shaft Size: 3/4 For Kit No. 12727 Shaft Size: 1-1/8 Kits No. 12708 / 12729
Thread Size: 1/2 NC 13 ø 1-1/4” x 1-1/2” L Thread Size: 3/4 NF 16 ø 2-5/16” x 3” L

No. 12706 No. 12705 No. 12708 No. 12765


OEM: 809660A1 OEM: 809660 OEM: 809666A1 OEM: 865182A01

Shaft Size: 7/8 For Kit No. 12706 Shaft Size: 1-1/4 For Kit No. 12891
Thread Size: 5/8 NC 11 ø 1-5/8” x 2” L Thread Size: 7/8 NC 9 ø 2-1/8” x 2-3/8” L

No. 12717 No. 12707 No. 12729


OEM: 809662A1 OEM: 809662T OEM: 809668A1

Shaft Size: 1 Kits No. 12717 / 12718 Shaft Size: 1-1/4


Thread Size: 3/4 NC 10 ø 2” x 2-5/8” L Thread Size: 7/8 NF 14

www.glmmarine.com 105
106
MerCruiser Cooling
Section 6

Thermostats,
Recirculating Water Pumps
& Sea Water Pumps

Thermostat Housing Kits .................................................... 108-109


Thermostat Housings ................................................................. 109
Thermostat Housing Components ............................................. 110
Thermostats ............................................................................... 111
Thermostat Kits .......................................................................... 111
Thermostat Gaskets ................................................................... 112
Thermostat Application Guide ............................................. 113-116
Water Distribution Housings - Standard & Remote .................... 116
Sea Water Pump Assembly - Belt Driven ............................ 117-118
Sea Water Pump Bearing Housing Assembly - Belt Driven ....... 118
Sea Water Pump Cover & Pulley Kits - Belt Driven ................... 119
Sea Water Pump Impeller Repair Kits - Belt Driven ............ 119-120
Sea Water Pump Components - Belt Driven ..............................120
Complete Water Pump Kits - Drive Mounted .............................121
Water Pump Upper Housing Kit - Drive Mounted .......................121
Water Pump Impeller Repair Kits - Drive Mounted ....................122
Section 6
Water Pump & Seals Service Kits ..............................................122
Water Pump Components - Alpha One Gen II ............................123
Water Pump Components - MC-1 / R / MR / Alpha One............. 123
Sea Water Pump / Water Pump Parts Applications .................... 124
Recirculating Water Pumps & Gaskets ...................................... 124

107
MerCruiser
THERMOSTAT HOUSING KITS
No. 13231 No. 13221
OEM: 87290A23 OEM: 90736A24

Replaces: Replaces:
No. 16413A3 & No.16413A9 No. 16413A3 & No. 16413A9

ATTENTION: ATTENTION:
Intake manifold bolt Intake manifold bolt
holes at 90° from the holes at 80° from the
crankshaft centerline crankshaft centerline

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
13230 87290A4 Thermostat Housing Assy. 13520 90736A18 Thermostat Housing Assy.
13236 22-98477A2 T-Valve Assy (included in 13230) 13236 22-98477A2 T-Valve Assy (included in 13520)
13220 47441A1 Cover 13710 47442A1 Cover
13237 12552 Lifting Eye 13237 12552 Lifting Eye
31460 27-47510 Gasket 31460 27-47510 Gasket
13250 23-47508 Thermostat Sleeve 13250 23-47508 Thermostat Sleeve
31631 27-41812-2 Thermostat Cover Gasket 31631 27-41812-2 Thermostat Cover Gasket
31560 27-53045-1 Gasket 31560 27-53045-1 Gasket
22376 (2) 10-14164 Screw 22376 (2) 10-14164 Screw
21493 (2) 13-35048 Lockwasher 21493 (2) 13-35048 Lockwasher
28420 (2) 12-451761 Washer 28420 (2) 12-451761 Washer

V6 & V8 305/350 CID Chevy Engines V8 454/502 CID Chevy Engines

No. 13630 No. 13640 No. 13670


OEM: N/A OEM: N/A OEM: N/A

Kit Contains: Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM
13631 863457A2 Thermostat Housing 13641 864592T1 Thermostat Housing 13671 864592T Thermostat Housing
13992 22-806608A02 Plug Assy. 22294 (2) 10-81742780 Screw (M8x80) 22367 (2) 330263 Screw
13237 12552 Lifting Eye 21884 22-32803 Pipe Plug 26382 (2) N/A Washer
13100 8M0109441 Thermostat 160 F 31560 27-53045-1 Gasket, Hsg.to Intake 21493 (2) 13-35048 Lockwasher
13252 23-806922 Thermostat Sleeve 31460 27-47510 Gasket, Thermostat 21884 22-32803 Pipe Plug
31460 27-47510 Thermostat Gasket 13237 12552 Lifting Eye 31560 27-53045-1 Gasket, Hsg.to Intake
31560 27-53045-1 Gasket 13100 8M0109441 Thermostat 160 F 31460 27-47510 Gasket, Thermostat
22295 (2) 10-4010775 Screw (M8 x 75) 13252 23-806922 Thermostat Sleeve 13237 12552 Lifting Eye
21675 (2) 12-20553 Washer 13236 22-98477A2 T-Valve Assembly 13100 8M0109441 Thermostat 160 F
21884 (3) 22-32803 Pipe Plug 13252 23-806922 Thermostat Sleeve
13236 22-98477A2 T-Valve Assembly

MCM/MIE 4.3/5.0/5.7/6.2L MPI MCM 4.3/5.0/5.7/6.2L MPI MCM/MIE 4.3/5.0/5.7/ Carbureted


(w/ 1 or 3 Point Drain System) (w/ Dry Joint Exhaust & 7 Point Drain System) (w/ Dry Joint Exhaust)

108
MerCruiser
THERMOSTAT HOUSING KITS
No. 13650 No. 13660
OEM: N/A OEM: N/A

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
13651 860256A3 Thermostat Housing 13652 860256A4 Thermostat Housing
13237 12552 Lifting Eye 13237 12552 Lifting Eye
13100 8M0109441 Thermostat 160 F 13100 8M0109441 Thermostat 160 F
13252 23-806922 Thermostat Sleeve 13252 23-806922 Thermostat Sleeve
31460 27-47510 Thermostat Gasket 31460 27-47510 Thermostat Gasket
31560 27-53045-1 Gasket 31560 27-53045-1 Gasket
22296 (2) 10-47688 Screw 22296 (2) 10-47688 Screw
21675 (2) 12-20553 Washer 21675 (2) 12-20553 Washer
21884 (3) 22-32803 Pipe Plug 21884 (3) 22-32803 Pipe Plug

MCM GM V6/V8, 305/350 CID - Alpha MCM/MIE GM V6/V8, 305/350 CID - Bravo/MIE

THERMOSTAT HOUSINGS
No. 13230 No. 13520
OEM: 87290A4 OEM: 90736A18
Includes No. 13236

V6 305 / 350 Chevy Engines 454 / 502 Chevy Engines

No. 13530 No. 13540 No. 13550 No. 13632


OEM: 78984A1 OEM: 861188A1 OEM: 55131A5 OEM: 863457A2

For exhaust systems


w/ rear mounted risers MCM/MIE 4.3/5.0/5.7/6.2L MPI
MC-1 305/350 Chevy (1977-82) For closed cooling models For closed cooling models (w/ 1 or 3 Point Drain System)

No. 13642 No. 13672 No. 13653 No. 13654


OEM: 864592T1 OEM: 864592T OEM: 860256A3 OEM: 860256A4

MCM 4.3/5.0/5.7/6.2L MPI


(w/ Dry Joint Exhaust & 7 Point MCM/MIE 4.3/5.0/5.7/ Carbureted Alpha Bravo/MIE
Drain System) (w/ Dry Joint Exhaust) MCM GM V6/V8, 305/350 CID MCM/MIE GM V6/V8, 305/350 CID

www.glmmarine.com 109
MerCruiser
THERMOSTAT COVERS
No. 13220 No. 13710 No. 13700 No. 13740
OEM: 47441A1 OEM: 47442A1 OEM: 17494A1 OEM: 807075A1
SMOOTH
FINISH!

ATTENTION: ATTENTION:
Intake manifold bolt Intake manifold bolt
holes at 90° from the holes at 80° from the
crankshaft centerline crankshaft centerline MCM/MIE GM V6/V8, 6.2L,
305, 350, 377, 454 & 502 CID
V6 305/350 Chevy Engines 454/502 Chevy Engines Inboard Engine w/ Closed Cooling

THERMOSTAT HOUSING COMPONENTS


No. 13237 No. 13236
LIFTING EYE FOR TEE VALVE ASSEMBLY
THERMOSTAT HOUSING W/ BALLS
OEM: 12552 OEM: 22-98477A2
Discard balls for belt driven
seawater pump cooling systems

No. 13250 No. 13232


THERMOSTAT SLEEVE CHECK BALL KIT
OEM: 23-47508T OEM: N/A

R / MR / Alpha One (1983-1990)

No. 13252 No. 21163


THERMOSTAT SLEEVE LOCK NUT
OEM: 23-806922 OEM: 11-29488

R / MR / Alpha One (1983-1990)

No. 21675 No. 21884 No. 13235


WASHER PLUG CHECK BALL
OEM: 12-20553 OEM: 22-32803 SPRING
OEM: 24-75533

R / MR / Alpha One (1983-1990)

No. 22376 No. 13233


SCREW CHECK BALL
OEM: 10-14164 OEM: 30-98475

R / MR / Alpha One (1983-1990)

No. 22296 No. 13234


SCREW CHECK BALL SCREW
OEM: 10-47688 OEM: 10-98476

R / MR / Alpha One (1983-1990)

110
MerCruiser
THERMOSTATS AND KITS
140° Thermostats
No. 13020 No. 13030
OEM: 59078 OEM: 807252T1

140° 140°

4 & 6-Cyl. Inline Chevy Engines V6 & V8 Chevy Engine & Ford V8 Engines

No. 13370 No. 13380 No. 13390


OEM: 59078Q3 OEM: 807252Q3 OEM: 807252Q4

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
13030 807252T1 Thermostat 13030 807252T1 Thermostat
31460 27-47510 Gasket 31460 27-47510 Gasket
Kit Contains: 31510 27-48818-1 Gasket 31560 27-53045-1 Gasket
GLM OEM ITEM 31560 27-53045-1 Gasket 31630 27-41812 Gasket
13020 59078 Thermostat 31620 27-60208 Gasket 31670 27-33179-2 Gasket
31430 24-47590-1 Gasket 31630 27-41812 Gasket 82250 25-30224 O-ring

4 & 6-Cyl. Inline Chevy Engines V8 Engines V6 & V8 Chevy Engines

160° Thermostats
No. 13100 No. 13040
OEM: 807252T2 OEM: 99155A1

160° 160°

Chevy V6 & V8 Engines Mercruiser Built (Non-Chevy) 4-Cyl. Engines (except 1976-1982 470)

No. 13101 No. 13420 No. 13421


OEM: 807252Q5 OEM: 99155T2 OEM: 99155T1

Kit Contains:
GLM OEM ITEM
13100 807252T2 Thermostat
13252 23-806922 Thermostat Sleeve
31460 27-47510 Gasket Kit Contains: Kit Contains:
31510 27-48818-1 Gasket GLM OEM ITEM GLM OEM ITEM
31560 27-53045-1 Gasket 13040 99155A1 Thermostat 13040 99155A1 Thermostat
31670 27-33179-2 Gasket 32100 27-89656 Gasket 85860 25-807134-1 Gasket

Chevy V6 & V8 Engines Mercruiser Built 4-Cyl. Chevy V6 & V8 Engines


Late Models with 160° Thermostats Engines (except 1976-1982 470) with Closed Cooling (1998 & Up)

www.glmmarine.com 111
MerCruiser
THERMOSTAT GASKETS
No. 31630 No. 31631 No. 31510 No. 31560
THERMOSTAT BYPASS THERMOSTAT BYPASS THERMOSTAT BYPASS THERMOSTAT
GASKET - CLOSED GASKET - RESTRICTED GASKET - OPEN HOUSING TO INTAKE
OEM: 27-41812 OEM: 27-41812-2 OEM: 27-48818-1 MANIFOLD GASKET
OEM: 27-53045-1

(with Brass Rivets)

No. 85860 No. 82250 No. 32700 No. 31460 No. 35060
SEAL O-RING GASKET GASKET GASKET
OEM: 25-807134-1 OEM: 25-30224 OEM: 27-806871 OEM: 27-47510 OEM: 27-8M2021920

MCM/MIE GM V6/V8, 6.2L,


305, 350, 377, 454 & 502 CID Fits Under Fits Under Fits Under Thermostat Housing
Inboard Engine w/ Closed Cooling Thermostat Thermostat Thermostat to Intake Manifold

No. 31340 No. 31430 No. 31840 No. 32100


THERMOSTAT HOUSING THERMOSTAT OEM: 27-74830 OEM: 27-89656-1
TO CYLINDER HEAD BYPASS GASKET
OEM: 27-814680 OEM: 27-47590-1

Inline 4 & 6-Cyl. Inline 4 & 6-Cyl. Mercruiser 470 Mercruiser


Chevy Chevy (1976-1982) Built Engines

No. 31620 No. 30500 No. 35070 No. 31670


THERMOSTAT THERMOSTAT HOUSING TO THERMOSTAT THERMOSTAT HOUSING
BYPASS GASKET INTAKE MANIFOLD GASKET HOUSING TO INTAKE TOP COVER GASKET
OEM: 27-60208 OEM: 27-54505 MANIFOLD GASKET OEM: 27-33179-2
OEM: 27-54506

Ford Ford Ford


302 / 351 302 / 351 302 / 351

112
MerCruiser
THERMOSTAT, HOUSING, COVER, KIT & GASKET APPLICATION
Thermostat Thermostat Thermostat &
Model Year Serial No. Range Thermostat Gasket Reg’d
Housing Cover Gasket Kit

60 1965-1968 187079-2049044 N.L.A. N.L.A. N/A 13030 -


80 1966-1969 2049045-2851423 N.L.A. N.L.A. N/A 13030 -
90 1970-1972 2851424-3226957 N.L.A. N.L.A. N/A 13080 31430
110 GM 1963-1966 1537370-2044033 N.L.A. N.L.A. N/A 13030 -
120 GM 1964-1972 1666601-3377340 N.L.A. N.L.A. N/A 13030 -
120 GM 1964-1967 1725593-2046624 N.L.A. N.L.A. N/A 13030 -
120 GM 1964-1967 2046625-2324346 N.L.A. N.L.A. N/A 13030 -
120 GM 1964-1967 2324347-3377340 - - 13370 13020 31430
120 / 2.5L GM 1972-1989 3377341-0C853255 - - 13370 13020 31430
140 / 3.0L GM 1968-1989 2508261-0C856558 - - 13370 13020 31430
3.0L / LX GM 1990-1998 0C856559 & Up - - 13370 13020 31430
165 / 170 / 3.7L Merc 1985-1989 6916779 & Up N/A - 13420 13040 32100
180 / 190 / 3.7LX Merc MCM 1985-1989 6916779 & Up N/A - 13420 13040 32100
470 Merc MCM / M IE 1976-1982 4208730-6218036 - N/A - - 31840
470 Merc MCM / M IE 1983-1984 6218037-6916778 N/A - 13420 13040 32100
485 Merc 1980-1982 5685394-6218036 N/A - - - 32100
485 Merc 1983-1984 6170297-6916778 N/A - 13420 13040 32100
140 GM (6-Cyl.) 1963 & Up 1538930-1725960 N.L.A. N.L.A. N/A 13030 -
150 GM 1964-1966 1666495-2048046 N.L.A. N.L.A. N/A 13030 -
160 GM 1967-1969 2048022-2770031 N.L.A. N.L.A. N/A 13030 -
160 GM 1967 & Up 2048022-2233574 N.L.A. N.L.A. N/A 13030 -
160 GM 1968-1969 2326096-2770031 - - N/A 13080 31430
165 GM 1970-1981 2770032-5813433 - - 13370 13020 31430
200 GM (6-Cyl.) 1969 & Up 2453769-2712072 - - N/A 13080 31430
185 GM (229) 1983-1984 6330183-6919655 - 13710 13390 13030 31630 / 31460 / 31560
175 / 4.3L GM 1987-1993 0B527955-0F000877 13230 13220 13390 13030 31630 / 31460 / 31560
175 / 4.3L GM 1987-1993 0B527955-0F000877 13231 13700 13390 13030 82250 / 31670 / 31560
185 GM (262) 1985-1987 0A331455-0B527954 13230 13220 13390 13030 31630 / 31460 / 31560
205 GM 1985-1987 0A331455-0B527954 13230 13220 13390 13030 31630 / 31460 / 31560
205 / 4.3LX GM 1987-1993 0B527955-0F000877 13230 13220 13390 13030 82250 / 31670 / 31560
205 / 4.3LX GM 1987-1993 0B527955-0F000877 13231 13700 13390 13030 31560 / 32700
262 MAG Alpha 1996-1997 0F803800 - 0K999999 - N/A 13101 13100 31560 / 32700
262 MAG Bravo 1996-1997 0F803800 - 0K999999 - N/A 13101 13100 82250 / 31670 / 31560
4.3L / LX GM 1993-1995 0F000878-0F601126 13231 13700 13390 13030 31560 / 32700
4.3L / LX GM 1993-1995 0F000878-0F601126 - N/A 13101 13100 31560 / 32700
4.3L / LX / LXH Alpha 1996-1997 0F601127-0K999999 - N/A 13101 13100 31560 / 32700
4.3L / LX / LXH Bravo 1996-1997 0F601127-0K999999 - N/A 13101 13100 31560 / 32700
4.3L / LH / EFI Alpha 1998 & Up 0L010044 & Up - N/A 13101 13100 31560 / 32700
4.3L / LH / EFI Bravo 1998 & Up 0L010044 & Up - N/A 13101 13100 31560 / 32700
4.3L / LH / EFI 1998 & Up 0L010044 & Up 13540 - - - -
190 GM 1963-1964 1564539-1730903 N.L.A. N.L.A. N/A 13030 N.L.A.
898 / 198 GM MCM / M IE 1977-1982 4762210-6218461 13530 13220 13380 13030 31510 / 31560
898 / 200 GM 1983-1986 6218462-0B525981 13230 13220 13390 13030 31630 / 31460 / 31560
200 / 5.0L 1987-1995 0B525982-0F600999 13230 13220 13390 13030 31630 / 31460 / 31560
200 / 5.0L 1987-1995 0B525982-0F600999 13231 13700 13390 13030 82250 / 31670 / 31560
200 / 5.0L 1987-1995 0B525982-0F600999 - N/A 13101 13100 31560 / 32700

www.glmmarine.com 113
MerCruiser
THERMOSTAT, HOUSING, COVER, KIT & GASKET APPLICATION
Thermostat Thermostat Thermostat &
Model Year Serial No. Range Thermostat Gasket Reg’d
Housing Cover Gasket Kit

5.0L / EFI Alpha 1998 & Up 0L012052 & Up - N/A 13101 13100 31560 / 32700
5.0L / EFI Bravo 1998 & Up 0L012052 & Up - N/A 13101 13100 31560 / 32700
5.0L / EFI 1998 & Up 0L012052 & Up - - - - -
888 Ford MCM / M IE 1971-1977 3108723-4887829 13540 - 13380 13030 31620
215 Ford MCM / M IE 1970 & Up 2781153-3040410 N.L.A. N.L.A. N/A 13030 30500
215 Ford MCM / M IE 1971-1972 3040411-3385720 - - 13380 13030 31620
225 GM 1963-1967 1539620-2399197 N.L.A. N.L.A. N/A 13030 N.L.A.
225 GM 1967-1969 2399198-2694014 N.L.A. 13220 N/A 13030 31670 / 31460 / 31510
225 Ford MCM / M IE 1973-1974 3385721-4176999 - - 13380 13030 31620
228 GM MCM / M IE 1977-1982 4765100-6218461 13530 13220 13380 13030 31510 / 31560
228 GM 1982-1984 6218462-0B525981 13230 13220 13390 13030 31630 / 31460 / 31560
230 M IE 1981-1986 5907058-0B5225505 13230 13220 13390 13030 31630 / 31460 / 31560
230 M IE 1981-1986 5907058-0B5225505 13550 13220 13380 13030 31460 / 31510 / 31560
230 / 5.0L M IE 1987-1988 0B522506-0B788151 13550 13220 13380 13030 31460 / 31510 / 31560
230 / 5.0L M IE 1987-1988 0B522506-0B788151 13231 13700 13390 13030 82250 / 31670 / 31560
230 / 5.0L M IE 1987-1988 0B522506-0B788151 13230 13220 13390 13030 31630 / 31460 / 31560
230 GM 1985-1986 6218462-0B525981 13230 13220 13390 13030 31630 / 31460 / 31560
230 / 5.0LX GM 1987-1995 0B525982-0F600999 13230 13220 13390 13030 31630 / 31460 / 31560
230 / 5.0LX GM 1987-1995 0B525982-0F600999 13231 13700 13390 13030 82250 / 31670 / 31560
230 / 5.0LX GM 1987-1995 0B525982-0F600999 - N/A 13101 13100 31560 / 32700
233 Ford M IE 1975-1977 4173000-4902304 - - 13380 13030 31620
250 GM MCM / M IE 1968-1969 2314301-2639854 N.L.A. 13220 13380 13030 31460 / 31510 / 31560
250 GM 1977 & Up 4768000-4902304 13530 13220 13380 13030 31510 / 31560
255 Ford MCM / M IE 1973-1974 3258728-4178299 - - 13380 13030 31620
255 GM MCM / M IE 1975-1980 4175500-5907057 13530 13220 13380 13030 31510 / 31560
260 M IE 1981-1986 5907058-0B522505 13550 13220 13380 13030 31460 / 31510 / 31560
260 M IE 1981-1986 5907058-0B522505 13230 13220 13390 13100 31630 / 31460 / 31560
260 / 5.7L M IE 1987-1993 0B522506-0F024999 13550 13220 13380 13030 31460 / 31510 / 31560
260 / 5.7L M IE 1987-1993 0B522506-0F024999 13230 13220 13390 13030 31460 / 31560
260 / 5.7L M IE 1987-1993 0B522506-0F024999 13231 13700 13390 13030 82250 / 31670 / 31560
260 GM 1978-1982 4908850-6218461 13530 13220 13380 13100 31510 / 31560
260 GM 1982-1986 6218462-0B525981 13230 13220 13390 13030 31630 / 31460 / 31560
260 / 5.7L GM 1987-1995 0B525982-0F600999 13230 13220 13390 13030 31630 / 31460 / 31560
260 / 5.7L GM 1987-1995 0B525982-0F600999 13231 13700 13390 13030 82250 / 31670 / 31560
260 / 5.7L GM 1987-1995 0B525982-0F600999 13231 13700 13390 13100 82250 / 31670 / 31560
260 / 5.7L GM 1987-1995 0B525982-0F600999 - N/A 13101 13100 31560 / 32700
5.7 GM Alpha 1995-1997 0F225560-0K999999 - N/A 13101 13100 31560 / 32700
5.7 GM Bravo 1995-1997 0F225560-0K999999 - N/A 13101 13100 31560 / 32700
5.7L / EFI GM Alpha 1998 & Up 0L010037 & Up - N/A 13101 13100 31560 / 32700
5.7L / EFI GM Bravo 1998 & Up 0L010037 & Up 13540 N/A 13101 13100 31560 / 32700
5.7L / EFI GM 1998 & Up 0L010037 & Up 13540 - - - -
5.7L Ski 1985-1995 0A338533-0F775199 13230 13220 13390 13030 31630 / 31460 / 31560
5.7L Ski 1987-1995 0B514627-0F775199 13231 13700 13390 13030 82250 / 31670 / 31560
5.7L Ski 1987-1998 0B514627 & Up - N/A 13101 13100 31560 / 32700
5.7L M IE 1994-1995 0F025000-0F622099 13231 13700 13390 13030 82250 / 31670 / 31560
5.7L M IE 1994-1995 0F025000-0F622099 13550 N/A 13101 13100 31510 / 31560
5.7L M IE 1996-1997 0F622100-0K999999 - N/A 13101 13100 31560 / 32700

114
MerCruiser
THERMOSTAT, HOUSING, COVER, KIT & GASKET APPLICATION
Thermostat Thermostat Thermostat &
Model Year Serial No. Range Thermostat Gasket Reg’d
Housing Cover Gasket Kit

5.7L M IE 1996-1997 0F622100-0K999999 13550 N/A 13101 13100 31510 / 31500


5.7L M IE 1998 & Up 0L002003 & Up - N/A 13101 13100 31560 / 32700
5.7L M IE 1998 & Up 0L002003 & Up 13540 - - - -
350 MAG 1986-1995 0A635178-0F600999 13230 13220 13390 13030 31630 / 31460 / 31560
350 MAG 1987-1995 0B525982-0F600999 13231 13700 13390 13030 82250 / 31670 / 31560
350 MAG 1987-1997 0B525982-0F600999 - N/A 13101 13100 31560 / 32700
350 MAG Ski 1991-1996 0D505450-0K040399 13231 13700 13390 13030 82250 / 31670 / 31560
350 MAG Ski 1991-1997 0D505450-0K999999 - N/A 13101 13100 31560 / 32700
350 MAG EFI Ski 1994-1997 0D505450-0K999999 - N/A 13101 13100 31560 / 32700
350 MAG MPI Ski 1995-1998 0F350583 & Up - N/A 13101 13100 31560 / 32700
Scorpion Ski 1996-1998 0F800000 & Up - N/A 13101 13100 31560 / 32700
350 MAG MPI / M IE 1998 & Up 0L010019 & Up 13540 - - - -
350 MAG MPI / M IE 1998 & Up 0L010019 & Up - N/A 13101 13100 31560 / 32700
270 GM MCM / M IE 1969-1972 2851074-3385720 N.L.A. 13220 13380 13030 31460 / 31510 / 31560
280 GM 1975-1976 4176250-4770199 13530 13220 13380 13030 31510 / 31560
300 GM 1985-1986 6668677-0B430367 13230 13220 13390 13030 31630 / 31460 / 31560
320 GM 1987-1989 0A543604-0C622418 - 13220 13380 13030 31460 / 31510 / 31560
325 GM MCM / M IE 1969-1972 2278747-3780449 N.L.A. 13710 13380 13030 31460 / 31510 / 31560
330 GM MCM / M IE 1977-1987 4623115-0B816540 13550 13710 13380 13030 31460 / 31510 / 31560
330 GM MCM / M IE 1977-1987 4623115-0B816540 - 13710 13390 13030 31630 / 31460 / 31560
340 / 7.4L M IE 1981-1992 5889914-0D715493 13550 13710 13380 13030 31460 / 31510 / 31560
340 / 7.4L M IE 1981-1992 5889914-0D715493 13520 13710 13390 13030 31630 / 31460 / 31560
340 / 7.4L M IE 1981-1992 5889914-0D715493 13231 13700 13390 13030 31630 / 31460 / 31560
7.4L GM 1988-1991 0B771113-0D603117 13520 13710 13390 13030 31630 / 31460 / 31560
7.4L GM 1988-1991 0B771113-0D603117 13231 13700 13390 13030 82250 / 31670 / 31560
7.4L GM 1992-1996 0D603118-0F351999 13231 13700 13390 13030 82250 / 31670 / 31560
7.4 / LX GM 1996-1997 0F352000-0K999999 - N/A 13101 13100 31560 / 32700
7.4 M P I / TB I 1995-1998 0F563052 & Up - N/A 13101 13100 31560 / 32700
7.4 M P I / TB I 1995-1998 0F563052 & Up 13540 - - - -
7.4L M IE 1989-1994 0C391564-0D715493 13231 13700 13390 13030 82250 / 31670 / 31560
7.4L M IE 1989-1994 0C391564-0D715493 13550 13710 13101 13100 31460 / 31510 / 31560
7.4 L M IE 1989-1994 0D715494-0F349999 13231 13700 13390 13030 82250 / 31670 / 31560
7.4 L M IE 1989-1994 0C391564-0F349999 13550 13710 13380 13030 31460 / 31510 / 31560
7.4 L M IE 1994-1996 0F350000-0F820141 - N/A 13101 13100 31560 / 32700
7.4 L M IE 1994-1996 0D715494-0F820141 13550 13710 13380 13030 31460 / 31510 / 31560
7.4 L M IE 1996-1997 0F820142-0K999999 - N/A 13101 13100 31560 / 32700
7.4 L M IE 1996-1997 0F820142-0K999999 13550 13710 13101 13100 31510 / 31560
454 Horizon M IE 1998 & Up 0L002200 & Up - N/A - - -
454 Horizon M IE 1998 & Up 0L002200 & Up 13540 - - - -
350 M IE 1974-1976 3780450-4623109 N.L.A. N.L.A. 13380 13030 31510-31560
370 GM 1978-1985 4179554-6721527 N.L.A. 13710 13380 13030 31460 / 31510 / 31560
370 GM 1985-1987 6721528-0B714586 13520 13710 13390 13030 31630 / 31460 / 31560
390 GM MCM / M IE 1969-1970 27881129-3042731 N.L.A. N.L.A. 13380 13030 31460 / 31510 / 31560
400 GM 1980-1986 4179554-0B457644 N.L.A. 13710 13380 13030 31460 / 31510 / 31560
420 GM 1987-1989 0A398941-0B622418 - 13700 13380 13030 31460 / 31510 / 31560
425 GM 1990-1993 0A398941-0D937011 13520 13710 N/A 13030 31631 / 31460 / 31560
440 GM 1983-1986 4179554-0B485220 N.L.A. 13710 13380 13030 31460 / 31510 / 31560

www.glmmarine.com 115
MerCruiser
THERMOSTAT, HOUSING, COVER, KIT & GASKET APPLICATION
Thermostat Thermostat Thermostat &
Model Year Serial No. Range Thermostat Gasket Reg’d
Housing Cover Gasket Kit

450 GM 1995-1996 0F3247100-0F347277 13230 13220 N/A 13030 31631 / 31460 / 31560
454 MAG GM 1986-1992 0A631894-0D805068 13520 13710 13390 13030 31630 / 31460 / 31560
454 MAG GM 1992-1994 0D805069-0F304999 13231 13700 13390 13030 82250 / 31670 / 31560
454 MAG MCM / Ski 1995-1997 0F305000-0K999999 - N/A 13101 13100 31560 / 32700
460 GM 1983-1986 4179554-6181046 N.L.A. 13710 13390 13030 31630 / 31460 / 31560
465 GM 1990-1994 0C849992-0F213244 13520 13710 N/A 13030 31631 / 31460 / 31560
500 GM 1994 & Up 0F213293 & Up 13230 13220 N/A 13030 31631 / 31460 / 31560
500 Bulldog 1990-1996 0C577254 & Up 13230 13220 N/A 13030 31631 / 31460 / 31560
502 MAG GM 1990-1993 0C878221-0F114528 13231 13700 13390 13030 82250 / 31670 / 31560
502 EFI / MPI MCM 1993-1997 0F802600-0K999999 - N/A 13101 13100 31560 / 32700
502 MAG MPI 1998 & Up 0L017000 & Up - N/A 13101 13100 31560 / 32700
502 MAP MPI 1998 & Up 0L017000 & Up 13540 - - - -
525 GM 1991-1997 0D456000 & Up - 13220 13390 13030 31630 / 31460 / 31560
575 GM 1986-1992 0A677429-0D763716 13230 13220 13380 13030 31460 / 31510 / 31560
600 GM 1991-1996 0D456489-0F877642 - - N/A 13030 -
600 GM 1997 & Up 0K000227 & Up - - N/A - -
800 GM MCM 1993-1996 0D763836 & Up - - N/A - -
8.2L M IE 1990-1992 0C878221-0D857199 13231 13700 13390 13030 82250 / 31670 / 31560
8.2L M IE 1990-1992 0C878221-0D857199 13550 - 13390 13030 31460 / 31510 / 31560
8.2L M IE 1993-1996 0D857200-0F350274 13231 13700 13101 13100 31560 / 32700
8.2L M IE 1993-1996 0F350275-0F819619 - N/A 13101 13100 31560 / 32700
8.2L M IE 1993-1996 0D857200-0F819619 13550 N/A 13101 13100 31560 / 31510
8.2L MPI / M IE 1996 & Up 0F819620 & Up - N/A 13101 13100 31560 / 32700
8.2L MPI / M IE 1996 & Up 0F819620 & Up 13540 - - - -

WATER DISTRIBUTION HOUSINGS


No. 15510 No. 15520
OEM: 863631T1 NEW OEM: 863444T1 NEW
STANDARD REMOTE

Alpha & Bravo Alpha & Bravo


4.3L, 5.0L, 5.7L & 6.2L 4.3L, 5.0L & 6.2L
262, 350, 377 & 383 CID 262, 350 & 377 CID

116
MerCruiser
SEA WATER PUMP ASSEMBLY - BELT DRIVEN
No. 12093 No. 12097
OEM: 46-807151A12 OEM: 46-807151A9
46-72774A32
Gunmetal Brass Gunmetal Brass
Housings Housings

Stainless
Steel
Fittings

Stainless
Steel
Fittings
For engines with V-belt For engines with Serpentine belt

No. 12115 No. 12212


OEM: N/A OEM: 46-807151A8 NEW

Gunmetal Brass
Plastic Pump
Housing
Housing

Stainless Stainless
Steel Steel
Fittings Fittings

For engines with V-belt For engines with V-belt

No. 12214 No. 12216 No. 12218


OEM: N/A OEM: N/A OEM: N/A
WITHOUT HUB WITH HUB WITHOUT HUB

Plastic Pump Gunmetal Brass Plastic Pump Gunmetal Brass Plastic Pump
Housing Bearing Housing Housing Bearing Housing Housing

Stainless Stainless Stainless


Steel Steel Steel
Fittings Fittings Fittings

For engines with V-belt For engines with V-belt For engines with V-belt

www.glmmarine.com 117
MerCruiser
SEA WATER PUMP ASSEMBLY - BELT DRIVEN CONT...
No. 12111 No. 12114
OEM: 46-8M0122655 OEM: N/A

For engines with Serpentine belt For engines with Serpentine belt
(Alpha & Bravo) (Alpha & Bravo)

SEA WATER PUMP BEARING HOUSING ASSEMBLY - BELT DRIVEN


No. 12112 No. 22732 Gunmetal Brass
OEM: 46-8M0118062 OEM: N/A Bearing Housing

For engines with Serpentine belt


Alpha & Bravo) For engines with V-belt

No. 22736 No. 22734 Gunmetal Brass


OEM: N/A OEM: N/A Bearing Housing

For engines with V-belt For engines with Serpentine belt

118
MerCruiser
SEA WATER PUMP COVER & PULLEY KITS - BELT DRIVEN
No. 12088 No. 12116 No. 12118
OEM: N/A OEM: 862776A01 OEM: N/A

Gunmetal Brass Housing


Stainless Steel Fittings

Fits GLM one piece brass body For engines with Serpentine belt For engines with Serpentine belt
Fits Mercruiser one piece pump (Alpha & Bravo) (Alpha & Bravo)

No. 12119 No. 22217 No. 22209


OEM: 47-807151A14 OEM: N/A OEM: N/A
Plastic Housing
Stainless Steel Fittings

For engines with V-belt

No. 22213
OEM: 861579

For No. 12111 & 12112


Fits GLM one piece brass body For engines with Serpentine belt
Fits Mercruiser one piece pump For engines with Serpentine belt (Alpha & Bravo)

SEA WATER PUMP IMPELLER KITS & COMPONENTS - BELT DRIVEN


Impeller Repair Kits
No. 12085 No. 12084 No. 12083 No. 12082
OEM: 47-59362Q08 OEM: 47-59362T6 OEM: 47-59362T5 OEM: 47-59362A4

Fits GLM one-piece brass body Fits MerCruiser (1976 & Before)
Fits MerCruiser two-piece pump Fits MerCruiser one-piece pump with one-piece brass pump Fits MerCruiser two-piece pump

www.glmmarine.com 119
MerCruiser
SEA WATER PUMP IMPELLER KITS & COMPONENTS - BELT DRIVEN
Impeller Repair Kits Continued...
No. 89700 No. 89702 No. 89703 No. 89704
OEM: 47-8M0104229 HEAVY DUTY HEAVY DUTY HEAVY DUTY
(comes with No.81530) OEM: 47-8M0120891 OEM: 98-8M0137220 OEM: 98-8M0137221
(comes with No.81900 & No. 12544)
View of Hub View of Hub

4.5L, 6.2L MCM, 6.2L MIE 4.5L, 6.2L MCM, 6.2L MIE
Fits MPI Engines (2000 & Up) Fits MPI Engines (Alpha & Bravo) & 6.2L TowSport & 6.2L TowSport

Sea Water Pump Components - Belt Driven


No. 81530 No. 81900 No. 12546 No. 12557
O-RING O-RING WEAR PLATE w/ SEAL WEAR PLATE w/ SEAL
OEM: 25-841807 OEM: 25-841807 OEM: 8M0074880 OEM: 27-8M0114788

No. 84026 No. 32740 No. 12501 No. 12502


QUAD RING GASKET WEAR PLATE WEAR PLATE
OEM: 25-94288 OEM: 27-805215-1 OEM: 94576 OEM: 94916

No. 32731 No. 32730 No. 12545 No. 12544


GASKET GASKET WEAR PLATE WEAR PLATE
OEM: N/A OEM: 27-94914 OEM: 8M2014176 OEM: 8M0072979

For 12112,
12114
For plastic & 12118
pump cover pump hsg.
For GLM Brass Impeller Housing

No. 12826 No. 85200 No. 85250 No. 12504


PLUG SEAL (1/2” O.D.) SEAL (5/8” O.D.) WEAR PLATE
OEM: 19-59504 OEM: 26-36556 OEM: 26-805344 OEM: 59503

* Don’t forget to order Gasket


No. 32731 with 89740.
GLM recommends Sea Water
Pump Impeller Repair Kit No. 12084
For Bravo Water Passage For Bravo Water Passage

No. 89740* No. 89701


IMPELLER IMPELLER
OEM: 47-59362T1 OEM: N/A
View of Hub

View of Hub

(comes w/ 12826)

For All Bravo Fits MPI Engines (Alpha & Bravo)

120
MerCruiser
COMPLETE WATER PUMP KITS - DRIVE MOUNTED
No. 12098 No. 12120
OEM: 817275A5 OEM: N/A

Kit Contains:
Kit Contains: GLM OEM ITEM GLM OEM ITEM
GLM OEM ITEM GLM OEM ITEM 12323 46-57234A1 Pump Base 31050 27-42631-1 Gasket
11071 28-43037 Key 81390 25-896523 O-ring 12410 46-96148T1 Pump Housing 31170 (2) 26-8M0058390 Gasket
12341 807929A1 Pump Base 82115 (2) 25-21836 O-ring 12510 32435-1 Wear Plate 81160 25-30613 O-ring
12413 N/A (N.S.S.) Pump Hsg. 82150 25-35027 O-ring 12820 23-29804T Guide Tube 82260 25-33145 O-ring
12500 817276-1 Wear Plate 85140 26-45577-1 Seal 21330 25-30271 Slinger 82270 25-38099 O-ring
30091 27-8M0142616 Gasket 89630 47-043026T2 Impeller 31010 27-85608-1 Gasket 85150 26-45577-1 Seal
31170(2) 26-8M0058390 Gasket 85592 26-861415A1 Face Seal 31020 27-858524 Gasket 89840 47-89984T4 Impeller
31240 27-817277-1 Gasket w/ Tool 31040 27-856704 Gasket
Alpha One Gen II MR / Alpha One (1984-1990)

No. 12110 No. 12130 Comes with Flush Screw


OEM: N/A OEM: N/A

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM
12310 46-57234A1 Pump Base 31020 27-858524 Gasket 12330 46-48748A1 Pump Base 31020 27-858524 Gasket
12410 46-96148T1 Pump Housing 31040 27-856704 Gasket 12410 46-96148T1 Pump Housing 31040 27-856704 Gasket
12510 32435-1 Wear Plate 31170 (2) 26-8M0058390 Gasket 12510 32435-1 Wear Plate 31170 (2) 26-8M0058390 Gasket
12820 23-29804T Guide Tube 81160 25-30613 O-ring 12820 23-29804T Guide Tube 81160 25-30613 O-ring
21330 25-30271 Slinger 85140 26-45577-1 Seal 21330 25-30271 Slinger 85150 26-45577-1 Seal
31010 27-85608-1 Gasket 89840 47-89984T4 Impeller 31010 27-85608-1 Gasket 89840 47-89984T4 Impeller
MC-1 / R (1970-1983) MC-1 (1969 & Below)

WATER PUMP UPPER HOUSING KIT - DRIVE MOUNTED


No. 12280
OEM: 46-96148T8

Kit Contains:
GLM OEM ITEM GLM OEM ITEM
12410 48-96148A1 Housing 81390 25-90011 O-ring
12510 32435 Wear Plate 82250 25-30224 O-ring
12820 23-29804 Guide Tube 82260 25-33145 O-ring
21330 25-30271 Slinger 85140 26-45577-1 Seal
31010 27-85608-1 Gasket 89840 47-89984T4 Impeller
31020 27-858524 Gasket
31030 27-32438 Gasket
31040 27-856704 Gasket
31050 27-42631-1 Gasket
31170 (2) 26-8M0058390 Gasket
81160 25-30613 O-ring

MC-1 / R / MR / Alpha One

www.glmmarine.com 121
MerCruiser
WATER PUMP IMPELLER REPAIR KITS - DRIVE MOUNTED
No. 12080 No. 12043
OEM: N/A OEM: 47-8M0094529

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM GLM OEM ITEM
12341 807929A1 Carrier Assembly 11071 28-43037 Key 31170 26-8M0058390 Gasket (2)
12500 817276-1 Wear plate 12500 817276-1 Wear plate 31240 27-817277-1 Gasket
30091 27-8M0142616 Gasket 82115 25-21836 O-ring (2) 85140 26-45577-1 Seal
31240 27-817277-1 Gasket 82130 25-90196 O-ring 85592 26-861415A1 Face Seal
89630 47-43026T2 Impeller 30091 27-8M0142616 Gasket w/ Tool
89630 47-43026T2 Impeller

Alpha One Gen II Alpha One Gen II

No. 12290 No. 39530


OEM: 47-89984T5 OEM: N/A

Kit Contains:
GLM OEM ITEM GLM OEM ITEM
12510 32435-1 Wear Plate 31170 (2) 26-8M0058390 Gasket Kit Contains:
12820 23-29804T Guide Tube 81390 25-90011 O-ring GLM OEM ITEM GLM OEM ITEM
12830 26-38970 Grommet 81160 25-30613 O-ring 21330 25-30271 Slinger 81390 25-90011 O-ring
21330 25-30271 Slinger 82250 25-30224 O-ring 31010 27-85608-1 Gasket 81160 25-30613 O-ring
31010 27-85608-1 Gasket 82260 25-33145 O-ring 31020 27-858524 Gasket 82240 25-26722 O-ring
31020 27-858524 Gasket 82270 25-38099 O-ring 31030 27-32438 Gasket 82250 25-30224 O-ring
31030 27-32438 Gasket 85140 26-45577-1 Seal 31040 27-856704 Gasket 82260 25-33145 O-ring
31040 27-856704 Gasket 89840 47-89984T4 Impeller 31050 27-42631-1 Gasket 82270 25-38099 O-ring
31050 27-42631-1 Gasket 31170 (2) 26-8M0058390 Gasket 85140 26-45577-1 Seal
MC-1 / R / MR / Alpha One MC-1 / R / MR / Alpha One

WATER PUMP & SEALS SERVICE KITS


No. 88010 No. 88020
OEM: N/A OEM: N/A

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
12110 46-57234A3 Complete Water Pump Kit 12120 46-44292A5 Complete Water Pump Kit
87500 26-32511A1 Upper Housing Seal Kit 87500 26-32511A1 Upper Housing Seal Kit
87510 26-33144A2 Lower Housing Seal Kit 87510 26-33144A2 Lower Housing Seal Kit

MC-1 / R (1970-1983), S/N # 2663442-6225576 MR / Alpha One (1984-1990), S/N # 6225577 & Up

122
MerCruiser
WATER PUMP COMPONENTS
Alpha One Gen II
No. 89630 No. 85592 No. 31240
IMPELLER FACE SEAL WITH GASKET
OEM: 47-43026T2 SETTING TOOL OEM: 27-817277-1
OEM: 26-861415A1

No. 11071 No. 12825 No. 12500


KEY GUIDE TUBE FACE PLATE
OEM: 28-43037 OEM: 23-816583 OEM: 817276-1

No. 12834 No. 12824 No. 30091


SCREW- COUPLING ASSEMBLY GASKET
GEN II COVER OEM: 816597A1 OEM: 27-8M0142616
OEM: 10-816928 27-8M0112903

MC-1 / R / MR / Alpha One


No. 12833 No. 12810 No. 31020 No. 12820
SCREW - PUMP CUP GASKET GUIDE TUBE
WATER PUMP OEM: 48752 OEM: 27-858524 OEM: 23-29804T
COVER
OEM: 10-96411

No. 12821 No. 89840 No. 12510 No. 12830


SCREW - WATER IMPELLER WEAR PLATE GROMMET
PUMP COVER OEM: 47-89984T4 OEM:32435 OEM: 26-38970
OEM: 10-30720 No. 11070
KEY
OEM: 28-56654

No. 12330 No. 12310 No. 31010 No. 12410


WATER PUMP BASE WATER PUMP BASE GASKET WATER PUMP HSG
OEM: 46-48748A1 OEM:46-57234A1 OEM: 27-85608-1 OEM: 46-96148T1
With Flush
Screw Hole

No. 31040 No. 31040 No. 31050 No. 12320


GASKET GASKET GASKET WATER PUMP BASE
OEM: 27-856704 OEM: 27-856704 OEM: 27-42631-1 AND GASKET KIT
(1984-90) OEM: 46-44292A3
(1969 & (1970-83)
Before)

No. 12333 No. 12311 No. 12322


WATER PUMP BASE KIT WATER PUMP BASE KIT WATER PUMP BASE KIT
OEM: 46-48748T1 OEM:46-57234T1 OEM: 46-44292T1

(1969 & Before) (1970-1983) (1984-1990) (1984-1990)

www.glmmarine.com 123
MerCruiser
SEA WATER PUMP / WATER PUMP PARTS APPLICATION GUIDE
Impeller Lower Upper Complete Water Pump &
Model Serial No. Range Impeller Base Kit Housing Kit Water Pump Kit Seal Service Kit
Repair Kit
MC-1 w/ Plastic Flush Screw in Lower Hsg. 2495186-2763441 89840 12290 / 39530 12333 12280 12130 -
MC-1 w/o Flush Screw in Lower Housing 2763442-6854392 89840 12290 / 39530 12311 12280 12110 88010
MR / Alpha One 6854393-OD469858 89840 12290 / 39530 12320 12280 12120 88020
Alpha One Gen II OD469859 & Up 89630 12080 / 12043 12341 12098 12098 -
Vazer 0W995000 & Up 89630 12043 - 12098 - -
Bravo I/II/III w/ 2 pc body pump OB664190 & Up 89740 12082 - - - -
Bravo I/II/III w/ 1 pc body pump OB664190 & Up 89740 12084 - - - -
Bravo I/II/III w/ brass pump (except 4.5L & 6.2L) 0M100001 & Up 89702 89702 - - - -
Mercury 4.5L Bravo 2A441953-2A531162 89701 89703 - - - -
Mercury 4.5L Bravo 2A531163 & Up 89701 89704 - - - -
Mercury 6.2L Bravo 2A456613-2A531196 89701 89703 - - - -
Mercury 6.2L Bravo 2A531197 & Up 89701 89704 - - - -
Mercury 6.2L MIE 2A456613-2A530773 89701 89703 - - - -
Mercury 6.2L MIE 2A530774 & Up 89701 89704 - - - -
Mercury 6.2L TowSports 2A456613-2A531347 89701 89703 - - - -
Mercury 6.2L TowSports 2A531348 & Up 89701 89704 - - - -

RECIRCULATING WATER PUMPS & GASKETS


BRAND NEW! • Bi-Directional & Balanced • Epoxy Painted Pump Housing • Brass Impeller
GLM Recirculating • Stainless Steel • Stainless Steel
• Stainless Banded
Water Pumps
Seal Cup & Spring Ceramic Seal Seat Backing Plate
Features include...

No. 15100 No. 15201 NEW STYLE No. 15301 NEW STYLE
OEM: 884727 OEM: 850399-1 OEM: 850454-1

Fits Both Metal Fits Both Metal


& Composite & Composite
Timing Chain Timing Chain
Cover Cover

153/181/250 CID, 2.5/3.0/4.0L 229/262/305/350 CID, 3.8/4.3/5.0/5.7L 409/427/454/502 CID, 6.6/6.9/7.4/8.2L


GM L4 & L6-Cyl. GM V6 & V8 Small Block GM V8 Big Block

No. 31350 No. 31380 No. 31770 No. 32480


OEM: 27-33956 OEM: 27-34897 OEM: 27-49110 OEM: 27-88046

For No. 15100 For No. 15201 For No. 15301


L4 & L6-Cyl., GM V6 305/350 GM 454/502 GM MCM/MIE 470

No. 31900 No. 30231 No. 32690


OEM: 27-56880 OEM: 27-803192A1 OEM: 27-803192A2

For No. 15201 For No. 15301


Ford 302/351 V6, 305/350, GM 454/502, GM

124
MerCruiser Engine
Section 7

Exhaust Tubes & Clamps,


Exhaust Gaskets

Exhaust Tubes & Clamps ........................................................... 126


Exhaust Manifold Gasket Kits .................................................... 127
Exhaust Manifold Gaskets ..........................................................128
Exhaust Elbow Mounting Gaskets .............................................. 129
End Cap Gaskets ....................................................................... 129
Exhaust Manifold Application Guide .................................. 130-132

Section 7

125
MerCruiser

EXHAUST TUBES & CLAMPS


No. 89090 No. 89130 No. 89070 No. 89120
LOWER - 3 INCH LOWER - 4 INCH UPPER - 3 INCH UPPER - 4 INCH
OEM: 32-90949T OEM: 32-14358T OEM: 70981A3 OEM: 32-44348001

3” Center Mounted Riser to


4” Elbow
Rear Mounted Riser to
3” Elbow to 4” Elbow to 4” Y-Pipe 4” Center Mounted Riser to
3” Y-Pipe 4” Y-Pipe V8 (1971-1982), V6 & V8 4” Elbow V6 & V8

No. 89060 No. 01070 (#48) No. 01080 (#52) No. 01100 (#72)
EXHAUST ELBOW BELLOW EXHAUST TUBE CLAMP EXHAUST TUBE CLAMP EXHAUST TUBE CLAMP
OEM: 53114A1 OEM: 54-815504348 OEM: 872531 OEM: 54-815504372

Fits No. 89090, 89130,


4 & 6-Cyl. Inline Engines Fits No. 89060 Fits No. 89060 & 89070 89070 & 89120

126
MerCruiser
EXHAUST MANIFOLD GASKET KITS
No. 39280 No. 39290 No. 39270
OEM: 27-33395A2 OEM: 27-35898A-4 OEM: 27-46401A1

Chevy V8 305/327/350 Chevy 4-Cyl. 153 (2.5L) CID 120HP Chevy 6-Cyl. 250 (4.1L) CID 165HP
(1968-1982) (1966-1982) (1970-1981)

No. 39120 No. 39300 No. 39310 No. 39320


OEM: 27-46820A1 OEM: 27-53354A1 OEM: 27-54566A1 OEM: 27-99777A1

Chevy 4-Cyl. 153/181 (2.5/3.0)


Chevy V8454 (7.4L) CID Chevy 4-Cyl.181(3.0L) CID V8 Ford 302/351 CID 120/140HP
(1968-1982) 140HP (1968-1982) (1970-1977) (1983-1995) non LX

No. 39870 No. 39880 No. 39890


OEM: N/A OEM: N/A OEM: N/A

Chevy V6 229 & 262 CID (3.8L & 4.3L) Chevy V8 305 & 350 CID (5.0L & 5.7L) Chevy V8 454 & 502 CID (7.4L & 8.2L)
(1983-2001) (1983-2001) (1983 & Up)

www.glmmarine.com 127
MerCruiser
EXHAUST MANIFOLD GASKETS
No. 31550 No. 33570 No. 31570 No. 33580
OEM: 27-52546 OEM: 27-96429 OEM: 27-53354 OEM: 27-815528

Chevy 4-Cyl. Chevy 4-Cyl. 153/181 Chevy 4-Cyl. 181 (3.0L) CID
153CI / 2.5L / 120HP (2.5/3.0L) CID (1983-1995) nonLX (1968-1982) Chevy 4-Cyl.

No. 31710 No. 31440 No. 32170 No. 33790


OEM: 27-68715 OEM: 27-46401 OEM: 27-99757 OEM: 27-73866

4-Cyl. 224 (3.7L) CID Chevy Inline 6-Cyl.


Mercruiser Built 250CI/165hp Chevy V6 Ford 302/351

No. 31100 No. 31101 No. 33760


OEM: 27-33395 OEM: BARR STYLE OEM: 27-46820
CHV-47-0000

Chevy 305/350 Chevy 305/350 Chevy 454/502

128
MerCruiser
EXHAUST ELBOW MOUNTING GASKETS
No. 32080 No. 30240 No. 30220
OEM: 27-860232 OEM: 27-860233 OEM: 27-860231
CENTER RISER - CENTER RISER - CENTER RISER -
OPEN GASKET RESTRICTED CLOSED COOLING
GASKET

No. 32630 No. 31520 No. 31410


OEM: 27-92720 OEM: 27-99777-2 OEM: 27-39915
REAR RISER - REAR RISER -
CLOSED OPEN GASKET
COOLING

4/6-Cyl. (except 120hp) 120


(1968-1982) (1968-82), All V8 (1978-82) (1966-1982)

No. 31480 No. 32460 No. 32370


OEM: 27-48042 STEEL GASKET PAPER GASKET
WITH OEM: 27-856705 OEM: 27-89657
TRS DRIVE

Chevy 305/327/350 (1968-1977) Mercruiser Built 4-Cyl. Engines Mercruiser Built 4-Cyl. Engines
Chevy 454 V8 (1968-1982) w/ Aluminum Exhaust Manifolds w/ Aluminum Exhaust Manifolds

No. 32470
OEM: 27-18272

Mercruiser Built
4-Cyl. Engines w/ Cast Iron Exhaust Manifolds
(except 1976-1982 470)

END CAP GASKETS


No. 30190 No. 31420 No. 30910
FRONT GASKET REAR GASKET REAR GASKET
OEM: 27-39917 OEM: 27-39923 OEM: 27-73812

153CI/120HP (1966-1982) 153CI/120HP (1966-1982)


Used w/ end caps w/ water hose connections 153CI/120HP (1966-1982) Used w/ end caps w/o water hose connections

No. 31490 No. 30920


REAR / FRONT REAR / FRONT
GASKET GASKET
OEM: 27-48043-1 OEM: 27-807218

Used w/ end caps w/ water hose connections Used w/ end caps w/ water hose connections

www.glmmarine.com 129
MerCruiser
EXHAUST MANIFOLD, ELBOW & GASKET APPLICATION
Exhaust Exhaust Gasket Gasket Gasket Gasket
Model Year Serial No. Range End Cap End Cap Exhaust Manifold Manifold End Cap End Cap Exhaust Exhaust
Front Rear Elbow Port Stbd Front Rear Manifold Elbow
110 L4 1963-1966 1537370-2044033 N.L.A. N.L.A. N.L.A. N.L.A. N.A N.L.A. N.L.A. 31550 N.L.A.
120 L4 1966-1982 2046625-6229717 N.L.A. N.L.A. - - N/A 30190 31420 31550 31410
120 / 2.5L L4 1983-1989 6229718-0C853255 51010 51020 - 51212 N/A 31490 30920 33570 31520
140 L4 1968-1982 2508261-6229717 51010 51030 51120 - N/A 31490 31490 31570 31520
140 / 3.0L L4 1982-1995 6229718-0F603999 51010 51020 - 51212 N/A 31490 30920 33570 31520
3.0LX L4 1990-1995 0C856559-0F426999 N/A N/A - - N/A N/A N/A 33580 31520
3.0L / LX L4 1995 & Up 0F427000 & Up 51030 51020 - - N/A 30920 30920 33580 31520
165 / 170 / 3.7L CI L4 1985-1989 6916779-0C762299 N/A N/A - - N/A N/A N/A 31710 32470
165 / 170 / 3.7L Aluminum L4 1985-1989 6916779-0C762299 N/A N/A - - N/A N/A N/A 31710 32460
180 / 190 / 3.7LX CI L4 1985-1989 6916779-0C762299 N/A N/A - - N/A N/A N/A 31710 32470
180 / 190 / 3.7LX Aluminum L4 1985-1989 6916779-0C762299 N/A N/A - - N/A N/A N/A 31710 32460
470 MCM L4 1976-1977 4208730-4625579 N.L.A. N.L.A. 51120 - N/A 31490 31490 31710 31520
470 MCM / MIE L4 1977-1982 4625580-6218036 N.L.A. N.L.A. - - N/A 31490 31490 31710 31520
470 MCM Aluminum L4 1983-1984 6218037-6916778 N/A N/A - - N/A N/A N/A 31710 32460
485 L4 1980-1982 5685394-6218036 N/A N/A - - N/A N/A N/A 31710 32370
488 Aluminum L4 1983-1984 6170297-6916778 N/A N/A - - N/A N/A N/A 31710 32460
140 L6 1963 1538930-1725960 N/A N/A N.L.A. N/A N/A N/A N/A 31440 N.L.A.
150 L6 1964-1966 1666495-2048046 N/A N/A N.L.A. N/A N/A N/A N/A 31440 N.L.A.
160 L6 1967-1969 2048022-2770031 N/A N/A N.L.A. N.L.A. N/A N/A N/A 31440 N.L.A.
165 L6 1970-1981 2770032-5813433 51010 51030 51120 - N/A 31490 30920 31440 31520
200 L6 1969 2453769-2712072 N.L.A. 51030 51120 - N/A 31490 31490 31440 31520
175 / 185 / 4.3L V6 1985-1992 0A331455-0D714106 N/A N/A 51110 51220 51220 N/A N/A 32170 30240
175 / 185 / 4.3L V6 1985-1992 0A331455-0D714106 N/A N/A 51140 51220 51220 N/A N/A 32170 30240
185 (4 BBL) V6 1983-1984 6330183-6919655 N/A N/A 51110 51220 51220 N/A N/A 32170 30240
205 / 4.3LX V6 1985-1991 0A331455-0D714369 N/A N/A 51110 51220 51220 N/A N/A 32170 30240
205 / 4.3LX V6 1985-1991 0A331455-0D714369 N/A N/A 51140 51220 51220 N/A N/A 32170 30240
262 MAG / 4.3L EFI V6 1996 & Up 0F803800 & Up N/A N/A 51140 51220 51220 N/A N/A 32170 30240
262 MAG / 4.3L EFI V6 1996 & Up 0F803800 & Up N/A N/A N/A - - N/A N/A 32170 N/A
4.3L / LX V6 1992-1996 0D714107-0F802999 N/A N/A 51140 51220 51220 N/A N/A 32170 30240
4.3L / LH / LX / LXH V6 1996 & Up 0F803800 & Up N/A N/A 51140 51220 51220 N/A N/A 32170 30240
4.3L / LH / LX / LXH V6 1996 & Up 0F803800 & Up N/A N/A N/A - - N/A N/A 32170 N/A
190 V8 1963-1964 1564539-1730903 N.L.A. N.L.A. N.L.A. N.L.A. N.L.A. - - 31100 -
198 MIE V8 1977 & Up 4762210-6218461 51010 51010 - - - 31490 31490 31100 31520
898 MCM V8 1977-1982 47622210-6218461 51010 51010 51120 - - 31490 31490 31100 31520
898 / 200 / 5.0L V8 1983-1995 6218462-0F600999 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
898 / 200 / 5.0L V8 1983-1995 6218462-0F600999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.0L / EFI (2 bbl) V8 1998 & Up 0L015751 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
215 MCM (FORD) V8 1970 2781153-3040410 51010 51030 51120 - - 31490 31490 33790 31520
215 MCM (FORD) V8 1971-1972 3040411-3563181 51010 51010 51120 - - 31490 31490 33790 31520
215 MIE (FORD) V8 1970 2781153-3040410 51010 51030 - - - 31490 31490 33790 31520
215 MIE (FORD) V8 1971-1972 3040411-3563181 51010 51010 - - - 31490 31490 33790 31520
225 MCM (FORD) V8 1973-1974 3385721-4166999 51010 51010 51120 - - 31490 31490 33790 31520
225 MCM (FORD) V8 1973-1974 3385721-4166999 51010 51010 - - - 31490 31490 33790 31520
888 (FORD) V8 1971-1977 3108723-4887829 51010 51010 51120 - - 31490 31490 33790 31520
225 MCM / MIE (GM) V8 1963-1968 1539620-2399397 N.L.A. N.L.A. N.L.A. N.L.A. N.L.A. - - 31100 -
225 MCM / MIE (GM) V8 1968-1969 2399398-2694014 51010 51030 - - - 31490 31490 31100 31480
228 V8 1977 4765100-4888929 51010 51010 - - - 31490 31490 31100 31520
228 V8 1978-1982 4765100-4888929 51010 51010 51120 - - 31490 31490 31100 31520

130
MerCruiser
EXHAUST MANIFOLD, ELBOW & GASKET APPLICATION
Exhaust Exhaust Gasket Gasket Gasket Gasket
Model Year Serial No. Range End Cap End Cap Exhaust Manifold Manifold End Cap End Cap Exhaust Exhaust
Front Rear Elbow Port Stbd Front Rear Manifold Elbow
228 TR V8 1977 4765100-4888929 51010 51010 - - - 31490 31490 31100 31480
228 TR V8 1977-1978 4888930-5170008 51010 51010 51120 - - 31490 31490 31100 31520
228 MIE V8 1977 4765100-4888929 51010 51010 - - - 31490 31490 31100 31520
228 MIE V8 1977-1980 4888930-5907057 51010 51010 - - - 31490 31490 31100 31520
228 / 230 / 5.0LX V8 1983-1995 6218462-0F600999 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
228 / 230 / 5.0LX V8 1983-1995 6218462-0F600999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
230 / 5.0L MIE V8 1981-1987 5907058-0B788151 N/A N/A - 51230 51230 N/A N/A 31100 30240
230 / 5.0L MIE V8 1981-1987 5907058-0B788151 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
230 / 5.0L MIE V8 1981-1987 5907058-0B788151 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
233 MCM (FORD) V8 1975-1977 4173000-4902304 51010 51010 51120 - - 31490 31490 33790 31520
233 MIE (FORD) V8 1975-1977 4173000-4902304 51010 51010 - - - 31490 31490 33790 31520
233 MIE (FORD) V8 1975-1977 4173000-4902304 51030 51010 - - - 31490 31490 33790 31520
250 MCM / MIE (327) V8 1968-1969 2314301-2639854 51010 51030 - - - 31490 31490 31100 31480
250 (350) V8 1977 4768000-4908849 51010 51010 51120 - - 31490 31490 31100 31520
255 MCM / MIE (FORD) V8 1973-1974 3258728-4175499 51010 51010 51120 - - 31490 31490 33790 31520
255 MIE (FORD) V8 1973-1974 3258728-4175499 51010 51010 - - - 31490 31490 33790 31520
255 MIE (FORD) V8 1973-1974 3258728-4175499 51030 51010 - - - 31490 31490 33790 31520
255 MCM (GM) V8 1975-1976 4175500-4499060 51010 51030 - - - 31490 31490 31100 31480
255 MCM (GM) V8 1976 4499061-4767999 51010 51010 51120 - - 31490 31490 31100 31520
255 MIE (GM) V8 1975-1976 4175500-4499060 51010 51030 - - - 31490 31490 31100 31480
255 MIE (GM) V8 1976-1980 4499061-5907057 51010 51010 - - - 31490 31490 31100 31520
260 / 5.7L MIE V8 1981-1993 5907058-0F024999 N/A N/A - 51230 51230 N/A N/A 31100 30240
260 / 5.7L MIE V8 1981-1993 5907058-0F024999 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
260 / 5.7L MIE V8 1981-1993 5907058-0F024999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
260 V8 1978-1982 4908850-6218461 51010 51010 51120 - - 31490 31490 31100 31520
260 / 5.7L / LX V8 1983-1997 6218462-0K999999 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
260 / 5.7L / LX V8 1983-1997 6218462-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L CARB & EFI V8 1998 & Up 0L010037 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L / LX EFI V8 1995 & Up 0F225560 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7LX Bravo EFI V8 1996-1997 0F800300-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L SKI V8 1985-1997 0A338533-0K999999 N/A N/A 51110 51230 51230 N/A N/A 31100 30240
5.7L SKI V8 1985-1997 0A338533-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L SKI V8 1998 & Up 0L002005 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L MIE V8 1994-1997 0F025000-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L MIE V8 1998 & Up 0L002003 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
5.7L EFI MIE V8 1997 0K040300-0K999999 N/A N/A 51140 - - N/A N/A 31100 30240
350 MAG Alpha V8 1986-1997 0A635178-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG Alpha EFI V8 1996-1997 0F800300-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG Bravo MPI V8 1995-1996 0F415189-0K001500 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG Bravo MPI V8 1997 0K001501-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG Bravo MPI V8 1998 & Up 0L010019 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG SKI V8 1991-1997 0D505450-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG EFI SKI V8 1994-1996 0F215561-0F820706 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG EFI SKI V8 1996-1997 0F820707-0K999999 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG MPI SKI V8 1995 & Up 0F350583 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
350 MAG MPI MIE V8 1998 & Up 0L002008 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
Black Scorpion SKI V8 1996 & Up 0F800000 & Up N/A N/A 51140 51230 51230 N/A N/A 31100 30240
270 MCM V8 1969-1972 2851074-3385720 51010 51030 - - - 31490 31490 31100 31480

www.glmmarine.com 131
MerCruiser
EXHAUST MANIFOLD, ELBOW & GASKET APPLICATION
Exhaust Exhaust Gasket Gasket Gasket Gasket
Model Year Serial No. Range End Cap End Cap Exhaust Manifold Manifold End Cap End Cap Exhaust Exhaust
Front Rear Elbow Port Stbd Front Rear Manifold Elbow
270 MIE V8 1969-1972 2851074-3385720 51010 51030 - - - 31490 31490 31100 31480
280TRS V8 1975-1976 4176250-4770199 51010 51030 51120 - - 31490 31490 31100 31480
300 V8 1985-1986 6668677-0B430367 N/A N/A N.L.A. 51230 51230 N/A N/A 31100 32080
320 EFI V8 1987-1989 0A543604-0C622418 N/A N/A 51140 51230 51230 N/A N/A 31100 30240
325 MCM / MIE V8 1968 2278747-23113964 N.L.A. N.L.A. N.L.A. N.L.A. N.L.A. N.L.A. N.L.A. 33760 -
325 MCM / MIE V8 1968-1974 2313965-3780449 51010 51030 - - - 31490 31490 33760 31480
325 MIE V8 1968-1974 2313965-3780449 51010 51030 - - - 31490 31490 33760 31480
330 MCM V8 1977-1981 4623115-6083144 51010 51010 - - - 31490 31490 33760 31480
330 V8 1982-1987 6083145-0B816540 N/A N/A 51110 51240 51240 N/A N/A 22760 30240
330 V8 1982-1987 6083145-0B816540 N/A N/A 51140 51240 51240 N/A N/A 33760 30240
330 MIE V8 1977-1981 4623115-6083144 51010 51010 - - - 31490 31490 33760 31480
340 / 7.4L MIE w/ BW V8 1981-1992 5889914-0D715493 N/A N/A - 51240 51240 N/A N/A 33760 30240
340 / 7.4L MIE w/ BW V8 1981-1992 5889914-0D715493 N/A N/A 51110 51240 51240 N/A N/A 33760 30240
340 / 7.4L MIE w/ BW V8 1981-1992 5889914-0D715493 N/A N/A 51140 51240 51240 N/A N/A 33760 30240
350 MIE V8 1974-1975 3780450-4501640 51010 51030 - - - 31490 31490 33760 31480
350 MIE V8 1976 4501641-4623109 51010 51010 - - - 31490 31490 33760 31480
7.4L / LX CARB & EFI V8 1988 & Up 0B771113 & Up N/A N/A 51140 51240 51240 N/A N/A 33760 30240
7.4L MIE CARB & EFI V8 1989 & Up 0C391564 & Up N/A N/A 51140 51240 51240 N/A N/A 33760 30240
454 MAG CARB & EFI V8 1986 & Up 0A631894 & Up N/A N/A 51140 512409 51240 N/A N/A 33760 30240
454 MAG SKI V8 1995-1997 0F215800-0K999999 N/A N/A 51140 51240 51240 N/A N/A 33760 30240
454 MAG MPI MIE V8 1998 & Up 0L002200 & Up N/A N/A 51140 51240 51240 N/A N/A 33760 30240
370 TRS V8 1978-1985 4179554-6721527 51010 51030 - - - 31490 31490 33760 31480
370 TRS V8 1985-1987 6721528-0B714586 N/A N/A 51140 51240 51240 N/A N/A 33760 32080
390 MCM / MIE V8 1969-1970 2781129-3042731 51030 51030 - - - 31490 31490 33760 31480
400 TRS V8 1980-1986 4179554-0B457644 51010 51030 - - - 31490 31490 33760 31480
420 V8 1987-1989 0A398941-0B622418 N/A N/A N.L.A. - - N/A N/A 33760 32020
425 V8 1990-1992 0A398941-0D937011 N/A N/A - - - N/A N/A 33760 32020
440 TRS V8 1983-1986 4179554-0B485220 N/A N/A N.L.A. N.L.A. N.L.A. N/A N/A - 32020
450 V8 1995-1996 0F347277 N/A N/A - - - N/A N/A 33760 32020
450 V8 1995-1996 0F347100-0F347277 N/A N/A - - - N/A N/A 33760 32020
450 V8 1995-1996 0F347100-0F347277 N/A N/A - - - N/A N/A 33760 32020
460 TRS V8 1983-1986 4179554-6181046 N/A N/A N.L.A. N.L.A. N.L.A. N/A N/A - 32020
465 V8 1990-1994 0C849992-0F213244 N/A N/A - - - N/A N/A 33760 32020
465 V8 1990-1994 0C849992-0F213244 N/A N/A - - - N/A N/A 33760 32020
465 V8 1990-1994 0C849992-0F213244 N/A N/A - - - N/A N/A 33760 32020
500 V8 1994-1997 0F213293 & Up N/A N/A - - - N/A N/A 33760 32020
500 V8 1994-1997 0F213293 & Up N/A N/A - - - N/A N/A 33760 32020
500 V8 1994-1997 0F213293 & Up N/A N/A - - - N/A N/A 33760 32020
500 Bulldog w/ Bravo V8 1990-1996 0C577254 & Up N/A N/A - - - N/A N/A 33760 32020
500 Bulldog w/ Bravo V8 1990-1996 0C577254 & Up N/A N/A - - - N/A N/A 33760 32020
500 Bulldog w/ Bravo V8 1990-1996 0C577254 & Up N/A N/A - - - N/A N/A 33760 32020
500 Bulldog w/ SSM V8 1990-1996 0C577254 & Up N/A N/A - - - N/A N/A 33760 32020
500 Bulldog w/ SSM V8 1990-1996 0C577254 & Up N/A N/A N.L.A. - - N/A N/A 33760 32020
500 Bulldog w/ SSM V8 1990-1996 0C577254 & Up N/A N/A - - - N/A N/A 33760 32020
502 MAG CARB & EFI V8 1990-1996 0C878221 & Up N/A N/A 51140 51240 51240 N/A N/A 33760 30240
525 SC w/ Bravo V8 1991-1996 0D456000-0F877734 N/A N/A - - - N/A N/A 33760 32020
525 SC w/ SSM V8 1991-1996 0D456000-0F877734 N/A N/A - - - N/A N/A 33760 32020
525 SC w/ SSM V8 1991-1996 0D456000-0F877734 N/A N/A N.L.A. - - N/A N/A 33760 32020
525 SC w/ SSM V8 1991-1996 0D456000-0F877734 N/A N/A - - - N/A N/A 33760 32020
525 SC V8 1997 0K000012 & Up N/A N/A N/A - - N/A N/A - N/A
600 SC V8 1991-1996 0D456489-0F877642 N/A N/A - - - N/A N/A 33760 32020
600 SC V8 1991-1996 0D456489-0F877642 N/A N/A N/A - - N/A N/A 33760 32020
600 SC V8 1997 0K000227 & Up N/A N/A N/A - - N/A N/A - N/A
800 SC V8 1993-1996 0D763836 & Up N/A N/A N.L.A. - - N/A N/A - -
8.2L MIE CARBV & EFI V8 1990 & Up 0C878221 & Up N/A N/A 51140 51240 51240 N/A N/A 33760 30240

132
MerCruiser Engine
Section 8

Fuel Filters
Carburetor Parts
Fuel Pumps

Water/Fuel Separators & Kits ............................................. 134-136


Fuel Filters & Kits ....................................................................... 137
Four Barrel Carburetor Kits ........................................................ 137
One & Two Barrel Carburetor Kits ...............................................138
Carburetor Mounting Gaskets .................................................... 139
Carburetor Needle and Seats ..................................................... 140
Carburetor Floats ....................................................................... 140
Vapor Separator Tank O-Ring Kit & Applications ....................... 141
Fuel Pump Gaskets .................................................................... 141
Fuel Supply Modules - Seal Kits ................................................ 142
Carburetor Parts Application Guide .................................... 143-146

Section 8

133
MerCruiser
ELIMINATE FUEL STARVATION WITH
GLM’S LOW-PICKUP WATER/FUEL
SEPARATOR MOUNTING BRACKET
Engine compartment temperatures can soar on hot summer days
creating high gasoline temperatures. High temps and agitation caused by
rough seas can aerate the gasoline in the water/fuel separator filter turn-
ing it into foam. A fuel pump can’t pull aerated gasoline from the water/fuel
separator and deliver it to the carburetor
or fuel rail efficiently. The engine will GLM
show signs of gasoline starvation (lean)
at high speeds, a situation very similar
to vapor lock.
Our design
Because this aerated gasoline rises prevents air
from entering
to the top of the water/fuel separating the fuel
filter, GLM has introduced a filter mount- system.

ing bracket with a fuel pick-up extending


deeper into the filter. Through extensive
research and testing the GLM engineers
have found the optimum location for the
fuel pick-up. The deeper location is low CONVENTIONAL
enough to be free of aerated gasoline
but high enough to be free of the water
in the bottom of the separator.
Air molecules
The deeper fuel pickup is only found rise to top
and into
on the new GLM water/fuel separator the fuel
mounting bracket kits. It might solve some system.

of those mysterious fuel delivery problems


your engine may be experiencing!

*For trouble free boating always remember to replace your


water/fuel separating filter after every 50 hrs. of engine operation!

134
MerCruiser
HOW TO CHOOSE THE CORRECT WATER/FUEL SEPARATOR
Water/Fuel Separators are categorized by their capacity oil from the fuel in two stroke outboard engines. For this reason
to filter different sized dirt particles. Rated in Microns, (each GLM sells only the 10 and 28 micron fuel filters.
micron is one millionth of an inch in diameter) marine filters The 28 micron filter is the most common size fuel filter in
will normally be available with elements capable of filtering 2 the marine industry and is the standard replacement filter for
micron particles, 10 micron particles, or 28 micron particles. A all two stroke and four stroke marine engines. The GLM 28
marine filter capable of filtering 2 micron particles will clean micron filter exceeds all engine manufacturers’ specifications
the fuel more efficiently than a 28 micron filter but will be more for particulate filtering, water separating and fuel flow.
restrictive to fuel flow. The 2 micron filter will also become The GLM 10 micron filter will provide exceptional filtering
dirty sooner and will need replacement more often. and only moderate fuel pressure loss. When used with
Fuel flow is rated in Gallons Per Hour (GPH). A typical sufficient sized fuel lines it will flow enough fuel for inboard
350/5.7L inboard engine will require 27 GPH at 4,800 rpm, a engines up to 550 horsepower. It will not separate the oil from
454/7.4L inboard engine will require 37 GPH at 4,800 rpm. the gasoline on a two stroke outboard equipped boat. Because
Selecting a fuel/water separating filter should be based on the a 10 micron filter clogs faster than a 28 micron filter GLM
amount of fuel the engine requires in GPH at wide open throttle. recommends replacing the water/fuel separator filter at regular
A 2 micron fuel filter is generally too restrictive for the intervals.
average four stroke inboard engine and may separate the

GLM Fuel Filter Features


* 28 or 10 micron filter paper shaped into 70 pleats total 327 sq. in. filtration.
The largest filtering capability in the aftermarket. (4)
* BWG #11 heavy duty spring (6).
* Gasoline resistant rubber seals (1) (3).
* Oxidizing treatment inside powder coated outside for corrosion
protection (5).
* Minimum 196N.m. torgue strength between adapt plate and canister (2).
* Will not separate 2 cycle oil from gasoline!

SUS316 Translucent Red Die Cast


Stainless Steel Brackets Stainless Steel Brackets Aluminum Brackets
No. 25010 No. 25030 No. 25011 No. 25031 No. 25000 No. 25020
w/ 2 brass plugs w/ 2 brass plugs w/ 2 brass plugs w/ 2 brass plugs w/ 2 brass plugs w/ 2 brass plugs
(No. 21887) and (No. 21884) and (No. 21887) and (No. 21884) and (No. 21887) and (No. 21884) and
2 extension tubes 2 extension tubes 2 extension tubes 2 extension tubes 2 extension tubes 2 extension tubes

ø 1/4” NPTF Ports ø 3/8” NPTF Ports ø 1/4” NPTF Ports ø 3/8” NPTF Ports ø 1/4” NPTF Ports ø 3/8” NPTF Ports
(2 inputs & 2 outputs) (2 inputs & 2 outputs) (2 inputs & 2 outputs) (2 inputs & 2 outputs) (2 inputs & 2 outputs) (2 inputs & 2 outputs)

No. 24942 No. 24940 No. 24941


WATER SEPARATOR FUEL FILTER WATER SEPARATOR FUEL FILTER WATER SEPARATOR FUEL FILTER
OEM: 35-802893Q OEM: 35-60494-1 OEM: 35-807172

10 micron 28 micron 28 micron

Height 4-7/16” Height 4-7/16” Height 3-3/4”

www.glmmarine.com 135
MerCruiser
WATER SEPARATING FUEL FILTER KITS
With Stainless Steel Bracket
No. 24956 No. 24958
(24940+25010) (24940+25030)
OEM: N/A OEM: N/A

28 Micron 28 Micron
ø 1/4” NPTF Ports ø 3/8” NPTF Ports
Flow: 50 GPH Flow: 75 GPH
w/ 2 brass plugs (No. 21887) w/ 2 brass plugs (No. 21884)
and 2 extension tubes and 2 extension tubes

No. 24957 No. 24959


(24942+25010) (24942+25030)
OEM: N/A OEM: N/A

10 Micron 10 Micron
ø 1/4” NPTF Ports ø 3/8” NPTF Ports
Flow: 50 GPH Flow: 75 GPH
w/ 2 brass plugs (No. 21887) w/ 2 brass plugs (No. 21884)
and 2 extension tubes and 2 extension tubes

With NEW! Translucent Red Stainless Steel Bracket


No. 24960 No. 24962
(24940+25011) (24940+25031)
OEM: N/A OEM: N/A

28 Micron 28 Micron
ø 1/4” NPTF Ports ø 3/8” NPTF Ports
Flow: 50 GPH Flow: 75 GPH
w/ 2 brass plugs (No. 21887) w/ 2 brass plugs (No. 21884)
and 2 extension tubes and 2 extension tubes

With Die Cast Aluminum Bracket


No. 24950 (24940+25000) No. 24953
OEM: 35-60494A4 (24940+25020)
4-7/16” Filter Height OEM: N/A

No. 24951 (24941+25000)


OEM: 35-802893Q4
28 Micron
3-3/4” Filter Height 28
ø 3/8” NPTF Ports
ø 1/4” NPTF Ports Micron Flow: 75 GPH
Flow: 50 GPH w/ 2 brass plugs (No. 21884)
w/ 2 brass plugs (No. 21887) and 2 extension tubes and 2 extension tubes

No. 24952 No. 24954


(24942+25000) (24942+25020)
OEM: 35-8M0082290 OEM: N/A

10 Micron 10 Micron
ø 1/4” NPTF Ports ø 3/8” NPTF Ports
Flow: 50 GPH Flow: 75 GPH
w/ 2 brass plugs (No. 21887) w/ 2 brass plugs (No. 21884)
and 2 extension tubes and 2 extension tubes

136
MerCruiser
FUEL FILTERS & KITS
Carburetor Fuel Filters
No. 24840 No. 24810
CARBURETOR CARBURETOR
FUEL FILTER FUEL FILTER
OEM: 35-53336Q OEM: 93568

Holley 4-Barrel

No. 24841 No. 24980


CARBURETOR CARBURETOR
FUEL FILTER WITH GASKETS FUEL FILTER
OEM: 1397-8767Q OEM: 1397-2150

Fuel Pump Filter Kit

No. 24850
FUEL PUMP FILTER KIT
OEM: 35-803897K1

FOUR BARREL CARBURETOR KITS


No. 76150 No. 76140 No. 76096
OEM: 823426A1 OEM: 809064 OEM: 1396-5238
Fits 351 Ford (1970-1974)
Fits All Engines with a No. 76170
Quadrajet Marine Carburetor OEM: 809065 No. 76110
OEM: 13220
Fits Most Mercruiser HP Engines

Rochester Weber Holley


Quadrajet 4-barrel 4-Barrel for V8 4-Barrel

www.glmmarine.com 137
MerCruiser
ONE & TWO BARREL CARBURETOR KITS
No. 76068 No. 76083 No. 76106
OEM: 823427A1 OEM: 1397-6367A1 OEM: 1397-8760

Fits 153CI/2.5L/120HP with Fits 224/3.7L with For V8 Fits 302 Ford with
Rochester Carburetor (1972 & Up) Rochester 2-Barrel Rochester 2-Barrel Carburetor
Carburetor (1976-1989) (1970-1977)
Fits 181CI/3.0L/140HP with
Rochester Carburetor (1968 & Up)
All Chevy Inline 6-Cyl. Engines
No. 76107
OEM: 1397-5831
with Rochester Carburetor
For V8 Fits 305 Chevy with
Rochester 2-Barrel Carburetor
(1978 & Up)

Rochester Rochester Rochester


2-Barrel 2-Barrel 2-Barrel

No. 76081 No. 76085 No. 76082


OEM: 1396-4656 OEM: 3302-804845 OEM: 1398-3089

For V8 Fits 302 Ford with Early MerCarb Fits 80 HP Renault


Holley 2-Barrel Carburetor Fits (1983-1986) with #1 (1966-1969)
(1970-1977) Design Accelerator Pump

No. 76086
OEM: 3302-804844

Late MerCarb
Fits (1985-present) with #2
Design Accelerator Pump

Holley MerCarb Carter


2-Barrel 2-Barrel 1-Barrel

138
MerCruiser
CARBURETOR MOUNTING GASKETS
2-Barrel / 5.7 & 7.4L MPI

No. 30580 No. 32140 No. 31740


OEM: 27-60715 OEM: 27-70142 OEM: N/A
1/4” Thick

Holley Holley Rochester

No. 31660 No. 32180 No. 30363


OEM: 27-64692 OEM: 27-807982 OEM: 27-805396

Rochester Roch. & MerCarb 5.7L & 7.4L MPI

4-Barrel

No. 30362 No. 30361 No. 32130


OEM: 27-12732 OEM: 27-41609 OEM: 27-65577

Holley Holley Holley

No. 31540 No. 30380 No. 30381 No. 30510


OEM: 27-48399 OEM: 27-52457-2 OEM: N/A OEM: 27-58764
1/4” Thick

Rochester Roch. & Weber Rochester Rochester

www.glmmarine.com 139
MerCruiser
INLET NEEDLE & SEATS
No. 40740 No. 40750
OEM: 3302-804689 OEM: 3302-9407

MerCarb Late with Spring MerCarb Early Solid

No. 40760 No. 40770 No. 40780


OEM: 1397-8548 OEM: 811534 OEM: 823727

Quadrajet Weber V8 Engines Weber V6 Engines

CARBURETOR FLOATS
No. 77210 No. 77200 No. 77230
OEM: 1397-2610 OEM: 1397-2060 OEM: 1397-5837,
3302-9031

Rochester Rochester Roch. & MerCarb


1-Barrel 2-Barrel 2-Barrel

No. 77220 No. 77240


OEM: 1397-3327, OEM: 811536T
8546 / 8959

Quadrajet Weber
4-Barrel 4-Barrel

140
MerCruiser
VST O-RING KIT
No. 40040
OEM: 808500

GM EFI

VAPOR SEPARATOR TANK (VST) O-RING KIT APPLICATIONS


Model Year GLM No. Model Year GLM No.

262 MAG (TBI)(GEN+) - 40040 502 EFI (GEN V) GM 502 V8 1993-1995 40040
350 MAG EFI SKI (TBI) GM 350 V8 1994-1996 40040 502 MAG MPI (GEN VI) GM 502 V8 1996 40040
350 MAG MPI SKI GM 350 V8 1995-1996 40040 7.4L MPI MIE (LH) GEN V GM 454 V8 1995-1996 40040
350 MAG ALPHA EFI (GEN+) GM 350 V8 1996 40040 7.4L MPI MIE (LH) GEN VI GM 454 V8 1996-1997 40040
350 MAG BRAVO MPI GM 350 V8 1995 40040 7.4LX BRAVO (MPI)(GEN V) GM 454 V8 1996 40040
350 MAG BRAVO MPI (GEN+) GM 350 V8 1996 40040 7.4LX BRAVO (MPI) (GEN VI) GM 454 V8 1996-1997 40040
454 EFI (GEN V) GM 454 V8 1994-1996 40040 8.2L MIE MPI (LH) GEN VI GM 502 V8 1996-1997 40040
454 EFI (SKI) GEN V GM 454 V8 1995 40040
454 MAG MPI (SKI) GEN VI GM 454 V8 1996-1997 40040
454 MAG MPI BRAVO (GEN VI) GM 454 V8 1996-1997 40040
5.7L ALPHA EFI (TBI) GM 350 V8 1995 40040
5.7L BRAVO EFI (TBI) GM 350 V8 1995 40040
5.7L EFI (2 BBL.-TBI) GM 350 V8 1996 40040
5.7LX BRAVO EFI (GEN+) GM 350 V8 1996 40040
5.7LX EFI (4 BBL.-TBI) GM 350 V8 1996 40040

FUEL PUMP GASKETS


No. 31700 No. 31360
OEM: 27-42457 OEM: 27-34213

V6 Chevy V8

No.32750 No.31800
OEM: 27-34898 OEM: 27-72805

305/350 Ford V8

www.glmmarine.com 141
MerCruiser
FUEL SUPPLY MODULES - SEAL KITS
SN# 2A5755398 & Below SN# 2A5755399 & Up

9 9
10
1
2

3 3
4 9 1
2 4
10

6 3 3
7 5 5 6
7
10
10 9
8 11
11 8
6
5

6
8 5
8

GLM No. Ref. No. OEM No. Description GLM No. Ref. No. OEM No. Description
80127 1 N/A O-ring, Fluoro 80127 1 N/A O-ring, Fluoro
80126 2 N/A O-ring 80126 2 N/A O-ring
81186 3 N/A O-ring, Viton 81186 3 N/A O-ring, Viton
19341 4 N/A Spacer 19341 4 N/A Spacer
81126 5 N/A O-ring, Viton 86645 5 26-880596507 Seal
86645 6 26-880596507 Seal 81096 6 N/A O-ring, Viton
81096 7 N/A O-ring, Viton 81126 7 N/A O-ring, Viton
86633 8 N/A Seal 86633 8 N/A Seal
80116 9 N/A O-ring, Viton 86634 9 N/A Seal
81146 10 N/A O-ring, Viton 81146 10 N/A O-ring, Viton
82366 11 N/A O-ring, Viton 82366 11 N/A O-ring, Viton

No. 47292 NEW


No. 47294 NEW
FSM SEAL KIT FSM SEAL KIT
OEM: 8M0057679 OEM: 8M0133370

142
MerCruiser
CARBURETOR REPAIR KITS & FLOATS APPLICATION
Serial No. Original MFG No. Carb. Base Float Needle
Model Year Carb No. Code / Model Repair Kit Gasket No. & Seat
Range
60 L4 1965-1968 1887079-2049044 1342-2565 MD135A - N.L.A. N.L.A. N.L.A.
60 L4 1965-1968 1887079-2049044 1342-2565 MD134A - N.L.A. N.L.A. N.L.A.
80 L4 1966-1969 2049045-2851423 1346-2770 RBS4394S C 1/RBS 76082 N.L.A. N.L.A. N.L.A.
90 L4 1970-1971 2851424-3225967 1351-4263A1 7040082 R 2/2G C 76068 31660 77200 NSS
90 L4 1972 3225868-3226957 1351-4263A2 7041369 R 2/2G C 76068 31660 77200 NSS
110 L4 1963-1966 1537370-2044033 1336-2076 7036543 R 2/2G C N.L.A. 31660 77200 NSS
120 L4 1964-1968 1666601-2520424 1336-2076 7036543 R 2/2G C N.L.A. 31660 77200 NSS
120 L4 1969-1972 2520425-3377340 1336-3594A1 7036543 R 2/2G C N.L.A. 31660 77200 NSS
120 L4 1972-1973 3377341-3770649 1351-4263A3 7041369 R 2/2G C 76068 31660 77200 NSS
120 L4 1974-1975 3770650-4469865 1351-5202A1 7043182 R 2/2G C 76068 31660 77200 NSS
120 L4 1976-1978 4469866-5192048 1351-6065A2 7044182 R 2/2G C 76068 31660 77200 NSS
120 L4 1979-1982 5192049-6229717 1351-7354A1 17059054 R 2/2G C 76068 31660 77200 NSS
120/2.5L L4 1983-1989 6229718-0C853255 1351-8480A2 17081060 R 2/2G C 76068 31660 - NSS
120/2.5L L4 1983-1989 6229718-0C853255 1389-8490A2 M 2/MERCARB 76086 32180 77230 40750
120/2.5L L4 1983-1989 6229718-0C853255 1389-9350A2 M 2/MERCARB 76086 32180 77230 40750
120/2.5L L4 1983-1989 6229718-0C853255 1389-9562A1 M 2/MERCARB 76086 32180 77230 40750
140 L4 1968-1969 2508261-2816416 1351-3635A1 7036646 R/2G C 76068 31660 77200 NSS
140 L4 1970 2816417-2911439 1351-4032A1 7040080 R/2G C 76068 31660 77200 NSS
140 L4 1970-1973 2911440-3771644 1351-4293A1 7040084 R/2G C 76068 31660 77200 NSS
140 L4 1974-1978 3771645-5157668 1351-5203A1 7043184 R/2G C 76068 31660 77200 NSS
140 L4 1979-1982 5157669-6229717 1351-7355A1 17059052 R/2G C 76068 31660 77200 NSS
140/3.0L L4 1983-1989 6229718-0C856556 1351-8480A2 17081060 R/2G C 76068 31660 - NSS
140/3.0L L4 1983-1989 6229718-0C856556 1389-8490A2 M 2/MERCARB 76086 32180 77230 40750
140/3.0L L4 1983-1989 6229718-0C856556 1389-9350A2 M 2/MERCARB 76086 32180 77230 40750
140/3.0L L4 1983-1989 6229718-0C856556 1389-9562A1 M 2/MERCARB 76086 32180 77230 40750
3.0L L4 1990 0C856559-0D447414 1389-815396A2 M 2/MERCARB 76086 32180 77230 40740
3.0L L4 1991-1993 0D447415-0D836075 1389-9562A1 M 2/MERCARB 76086 32180 77230 40740
3.0L L4 1993-1995 0D836076-0F603999 1389-815396A2 M 2/MERCARB 76086 32180 77230 40740
3.0LX L4 1990 & Up 0C856559 & Up 1389-815397A2 M 2/MERCARB 76086 32180 77230 40740
165/170/3.7L (4-Cyl) L4 1987-1989 6916779 & Up 1389-9564A1 M 2/MERCARB 76086 32180 77230 40750
470 L4 1976-1984 4208730-6916778 1376-5990A1 17057132 R/2G C 76068 31660 77230 NSS
470 L4 1983-1984 6218037-6916778 1389-8489A5 M 2/MERCARB 76086 32180 77230 40740
485 L4 1980-1982 5685394-6218036 1376-5990A1 17057132 R 2/G C 76068 31660 77230 NSS
180/190/3.7LX (4-Cyl.) L4 1985-1989 6916779 & Up 1347-9142A2 17083522 R 2/2ME 76150 30380 77220 40760
488 L4 1983-1984 6170297-6916778 1347-8460A3 17081299 R 4/4ME 76150 30380 77220 -
140 (6-Cyl.) L6 1963 1538930-1725960 1338-2161 7025638 R 1/B C - N.L.A. 77210 NSS
140 (6-Cyl.) L6 1963 1538930-1725960 1338-2166 7025662 R 1/B - N.L.A. 77210 NSS
150 L6 1964-1966 1666495-1823489 1338-2428 7024180 R 1/B C - N.L.A. 77210 NSS
150 L6 1964-1966 1666495-1823489 1338-2431 7024181 R 1/B - N.L.A. 77210 NSS
150 L6 1964-1966 1823490-1830151 1338-2608 7025183 R 1/B C - N.L.A. 77210 NSS
150 L6 1964-1966 1823490-1830151 1338-2609 7025184 R 1/B - N.L.A. 77210 NSS
150 L6 1964-1966 1830152-2048046 1338-2633 7025188 R 2/2G C 76068 31660 77200 NSS
160 L6 1967-1968 2048022-2492035 1338-2991 7026088 R 2/2G C 76068 31660 77200 NSS
160 L6 1969 2492036-2770031 1351-3635A1 7036646 R 2/2G C 76068 31660 77200 NSS
165 (6-Cyl.) L6 1970-1972 2770032-3354791 1351-4282A1 7040083 R 2/2G C 76068 31660 77200 NSS
165 (6-Cyl.) L6 1972-1973 3354702-3774864 1351-4871A1 7042183 R 2/2G C 76068 31660 77200 NSS
165 (6-Cyl.) L6 1974-1978 3774865-5178958 1351-5204A1 7043183 R 2/2G C 76068 31660 77200 NSS
165 (6-Cyl.) L6 1979-1981 5178959-5813433 1351-7356A1 17059050 R 2/2G C 76068 31660 77200 NSS

www.glmmarine.com 143
MerCruiser
CARBURETOR REPAIR KITS & FLOATS APPLICATION
Serial No. Original MFG No. Carb. Base Float Needle
Model Year Carb No. Code / Model Gasket No. & Seat
Range Repair Kit
200 (6-Cyl.) L6 1969 2453769-2494935 1347-3237A2 7037082 R 4/4M V 76150 30380 77200 N.L.A.
200 (6-Cyl.) L6 1969 2494936-2712072 1347-3237A4 7037082 R 4/4M V 76150 30380 77200 N.L.A.
185 (229 CID) V6 1993-1994 6330183-6919655 3300-8886A2 17083515 R 4/4M E 76150 30380 77200 40760
175/185/4.3L (262 CID) V6 1985-1987 0A221455-0B527954 3304-9353A2 M 2/MERCARB 76085 32180 77230 40750
175/185/4.3L (262 CID) V6 1985-1992 0A221455-0D714106 3304-9565A1 M 2/MERCARB 76086 32180 77230 40750
175/185/4.3L (262 CID) V6 1992-1993 0D714107-0F000877 3304-9565A7 M 2/MERCARB 76086 32180 77230 40750
175/185/4.3L (262 CID) V6 1993-1995 0F000878-0F601126 3310-806080A2 M 2/MERCARB 76086 32180 77230 40740
175/185/4.3L (262 CID) V6 1996 & Up 0F601127 & Up 3310-807764A1 M 2/MERCARB 76086 32180 77230 40740
205/4.3LX V6 1985-1991 0A331455-0D714369 3304-9354A2 17084516 R 2/2G C 76150 30380 77220 40760
4.3LX V6 1992-1996 0D714370-0F802999 3310-818660A1 - 76086 30380 77240 40780
4.3LXH/LH V6 1996 & Up 0F303114 & Up 3310-807826A1 WEBER - 30380 77240 40780
190 V8 1963-1964 1564539-1730903 1339-2249 7026358 R 2/2G C 76098 N.L.A. N.L.A. NSS
198 MIE / 898 MCM V8 1977 4762210-6218461 1376-6491A1 17057139 R 2/2G C 76106 32180 77230 NSS
198 MIE / 898 MCM V8 1977-1982 4762210-6218461 1376-6491A1 17057139 R 2/2G C 76106 32180 77230 NSS
898/200 V8 1983-1986 6218462-0B525981 1376-8295A 3 17080350 R 2/2G C 76106 32180 77230 NSS
898/200 V8 1983-1986 6218462-0B525981 1389-8488A2 M 2/MERCARB 76086 32180 77230 40750
898/200 V8 1983-1986 6218462-0B525981 1389-0563A1 M 2/MERCARB 76086 32180 77230 40750
200/5.0L V8 1987-1995 0B525982-0F600999 1389-9670A2 M 2/MERCARB 76086 32180 77230 40740
5.0L (Gen+) V8 1988 & Up 0L0157751 & Up 3310-861448A1 M 2/MERCARB 76086 32180 77230 40740
215 MCM/MIE (Ford) V8 1970-1972 2781153-3385720 1356-4066 C9FF9510E H4/4160 76096 32130 N.L.A. N.L.A.
225 MCM/MIE (Ford) V8 1973-1974 3385721-4166999 1356-5155 D2JL9510C H4/4160 76096 32130 N.L.A. N.L.A.
888 V8 1971-1977 3108723-4887829 1356-4642 D1JJ95108 H2/2300 76081 30580 77230 N.L.A.
888 V8 1971-1977 3108723-4887829 1376-5659A1 7044185 R2/2G C 76106 32180 N.L.A. NSS
225 MCM/MIE (GM) V8 1963-1969 1539620-2694014 1337-2103 7025564 R4/4G C 76084 N.L.A. N.L.A. NSS
225 MCM/MIE (GM) V8 1963-1969 1539620-2694014 1337-2604 7025756 R4/4G C 76084 N.L.A. 77220 NSS
225 MCM/MIE (GM) V8 1963-1969 1539620-2694014 1347-3353 7037082 R4/4M V 76150 31540 77220 NSS
225 MCM/MIE (GM) V8 1963-1969 1539620-2694014 1347-3237A3 7037082 R4/4M V 76150 31540 77220 NSS
228 V8 1977-1978 4765100-5069430 1347-6427A1 17057282 R4/4M V 76150 30380 77220 NSS
228 TR & MIE V8 1977-1978 4765100-5069430 1347-6438A1 17057283 R4/4M V 76150 30380 77220 NSS
228 V8 1978-1981 5069431-6021783 1347-7361A1 17059292 R4/4M V 76150 30380 77220 NSS
228 V8 1982 6021784-6218461 1347-9296A4 17080565 R4/4M V 76150 30380 77220 40760
228/230/5.0LX V8 1983-1995 6218462-0F600999 1347-9661A3 17080565 R4/4M V 76150 30380 77220 40760
228 MIE V8 1978-1982 5069431-6040745 1347-7364A1 17059291 R4/4M V 76150 30380 77220 NSS
230 MIE V8 1982-1987 6040746-0B788151 1347-8290A1 17080564 R4/4M V 76150 30380 77220 40760
233 MCM & MIE V8 1975-1977 4173000-4465029 1376-5744A1 7044187 R2/2G C 76106 32180 77230 NSS
233 MCM & MIE V8 1975-1977 4465030-4902304 1376-6152A2 17056197 R2/2G C 76106 32180 77230 NSS
250 (350 CID) V8 1977 4768000-4908849 1347-3353 7037082 R4/4M V 76150 31540 77220 NSS
250 (350 CID) V8 1977 4768000-4908849 1347-3237A3 7037082 R4/4M V 76150 31540 77220 NSS
255 MCM/MIE (Ford) V8 1973-1974 3258728-4175499 1356-5169 D 2JL9510E H4/4160 76096 32130 N.L.A. N.L.A.
255 MIE (GM) V8 1975-1978 4175500-4924564 1347-5732A1 7044291 R4/4M V 76150 30380 77220 NSS
255 MIE (GM) V8 1978 4924565-5195908 1347-7062A1 17057295 R4/4M V 76150 30380 77220 NSS
255 MIE (GM) V8 1979-1980 5195909-5907057 1347-7365A1 17059289 R4/4M V 76150 30380 77220 NSS
260 MIE V8 1980-1986 5907058-0B522505 1347-8289A1 17080562 R4/4MV 76150 30380 77220 40760
260 MIE/5.7 MIE V8 1987-1993 0B522506-0F024999 1347-9662A4 17080561 R4/4M V 76150 30380 77220 40760
5.7 MIE V8 1994 0F025000-0F349299 3310-806761A1 9665S WEBER 76140 30380 77240 40770
5.7 MIE V8 1994 0F025000-0F349299 3310-806761A2 9665S WEBER 76140 30380 77240 40770
5.7 MIE V8 1995 0F349300-0F622099 3310-806761A3 9665S WEBER 76140 30380 77240 40770
5.7 MIE V8 1996-1997 0F622100-0K999999 3310-807262A2 4781S WEBER 76140 30380 77240 40770

144
MerCruiser
CARBURETOR REPAIR KITS & FLOATS APPLICATION
Serial No. Original MFG No. Carb. Base Float Needle
Model Year Carb No. Code / Model Gasket No. & Seat
Range Repair Kit
5.7 MIE (2BBL) V8 1998 & Up 0L002003 & Up 3310-861245A1 M2/MERCARB 76086 32180 77230 40740
255 V8 1975-1976 4175500-4767999 1347-5732A1 7044291 R4/4M V 76150 30380 77220 NSS
260 V8 1978 4908850-5060805 1347-6492A1 17057298 R4/4M V 76150 30380 77220 NSS
260 V8 1978-1982 5060806-6024393 1347-7362A1 17059288 R4/4M V 76150 30380 77220 NSS
260 V8 1982-1986 6024393-0B525981 1347-8282A4 17080561 R4/4M V 76150 30380 77220 40760
260/5.7L Alpha V8 1987-1993 0B525982-0F000454 1347-9662A4 17080561 R4/4M V 76150 30380 77220 40760
5.7 Alpha V8 1993-1994 0F000455-0F273497 3310-806761A1 9665S WEBER 76150 30380 77240 40770
5.7L Alpha V8 1994-1995 0F273498-0F600999 3310-806761A3 9665S WEBER 76140 30380 77240 40770
5.7 (2 BBL) V8 1996-1997 0F601000-0K999999 3310-807312A1 M 2/MERCARB 76086 32180 77230 40740
5.7 (Gen+) (2 BBL) V8 1998 & Up 0L010037 & Up 3310-861245A1 M 2/MERCARB 76086 32180 77230 40740
5.7LX (4 BBL) V8 1996-1997 0F601000-0K999999 3310-807262A2 9781S WEBER 76140 30380 77240 40770
5.7L Bravo (w/o HR Intake) V8 1987-1991 0B525982-0D617327 1347-9662A4 17080561 R4/4M V 76150 30380 77220 40760
5.7L Bravo (w/ HR Intake) V8 1987-1991 0B525982-0D617327 1347-8289A1 17080561 R4/4M V 76150 30380 77220 40760
5.7L Bravo V8 1992-1995 0D617328-0F600999 3310-806970A1 9770SA WEBER 76170 30380 77240 40770
350 Magnum Alpha V8 1986-1991 0A635178-0D617327 1347-8289A1 17080562 R4/4M V 76150 30380 77220 40760
350 Magnum Alpha V8 1992-1995 0D617328-0F600999 3310-806970A1 9770SA WEBER 76170 30380 77240 40770
350 Magnum Alpha V8 1996-1997 0F601000-0K999999 3310-807262A2 9781S WEBER 76140 30380 77240 40770
5.7 SKI V8 1985-1993 0A338533-0F025099 1347-9415T 17095013 R4/4M V 76150 30380 77220 40760
5.7 SKI V8 1993-1995 0F025100-0F449999 3310-806761A2 9665S WEBER 76140 30380 77240 40770
5.7 SKI V8 1995 0F450000-0F775199 3310-806761A3 9665S WEBER 76140 30380 77240 40770
5.7 SKI (2 BBL) V8 1996-1997 0F775200-0K999999 3310-807312A1 M 2/MERCARB 76086 32180 77230 40740
5.7L SKI (GEN+) (2 BBL) V8 1998 & Up 0L002005 & Up 3310-861245A1 M 2/MERCARB 76086 32180 77230 40740
350 MAG SKI V8 1991-1997 0D505450-0K999999 3310-807262A2 9781S WEBER 76140 30380 77240 40770
350 MAG SKI V8 1997 0K040400-0K999999 3310-860371A1 9781S WEBER 76140 30380 77240 40770
270 MCM/MIE V8 1969-1972 2851074-3385720 1347-4180A1 7029285 R4/4M V 76150 30380 77220 NSS
280 TRS V8 1975 4176250-4176468 1347-4179A2 7040283 R4/4M V 76150 30380 77220 NSS
280 TRS V8 1975-1976 4176469-4770199 1347-5981A1 7044290 R4/4M V 76150 30380 77220 NSS
300 MR/TRS V8 1985-1986 6668677-0B430367 1347-7498A7 17059280 R4/4M V 76150 30380 77220 NSS
325 MCM/MIE V8 1969-1970 2278747-3042730 1347-3342 7027080 R4/4M V 76150 30380 77220 NSS
325 MCM/MIE V8 1971-1972 3042731-3780449 1347-4533A1 7041831 R4/4M V 76150 30380 77220 NSS
325 MCM/MIE V8 1969-1972 2278747-3780449 1347-3689A1 7029280 R4/4M V 76150 30380 77220 NSS
330 MCM V8 1977-1978 4623115-5027230 1347-6493A1 17057287 R4/4M V 76150 30380 77220 NSS
330 MCM V8 1977-1981 5027231-6083144 1347-7363A1 17059290 R4/4M V 76150 30380 77220 NSS
330 MCM V8 1982-1987 6083145-0B816540 1347-8291A3 17080563 R4/4M V 76150 30380 77220 NSS
330 MIE V8 1977-1978 4623115-5226384 1347-6494A1 17057287 R 4/4M V 76150 30380 77220 NSS
330 MIE V8 1979-1980 5226385-5889913 1347-7366A1 17059287 R4/4M V 76150 30380 77220 NSS
340/7.4L MIE V8 1981-1992 5889914-0D715493 1347-8288A1 17080560 R4/4M V 76150 30380 77220 40760
7.4L w/ Hurth V8 1992-1994 0D715494-0F349999 3310-806969A2 9780 WEBER 76140 30380 77240 40770
7.4L MIE w/ Borg. Warner V8 1992-1994 0D715494-0F349999 3310-806969A3 9780 WEBER 76140 30380 77240 40770
7.4L MIE V8 1995-1997 0F350000-0K999999 3310-806969A1 9780 WEBER 76140 30380 77240 40770
7.4L Bravo I/II V8 1988-1991 0B771113-0D603117 1347-8291A3 17080563 R4/4M V 76150 30380 77220 40760
7.4L Bravo I/II V8 1992-1994 0D603118-0F351999 3310-806969A2 9780 WEBER 76140 30380 77240 40770
7.4L Bravo I/II V8 1995-1997 0F352000-0K999999 3310-806969A1 9780 WEBER 76140 30380 77240 40770
7.4L Bravo III V8 1993-1996 0D838819-0F800699 3310-806755A2 9779 WEBER 76140 30380 77240 40770
7.4L Bravo III V8 1996-1997 0F800700-0K999999 3310-806969A1 9780 WEBER 76140 30380 77240 40770
370 V8 1978-1987 4179554-0B714586 1347-7498A2 17059280 R4/4M V 76150 30380 77220 NSS
400 V8 1980-1986 ALL 1347-7498A2 17059280 R4/4M V 76150 30380 77220 NSS
420/425 V8 1987-1993 0A398941-0D937011 13549A4 H4 76110 - NSS NSS

www.glmmarine.com 145
MerCruiser
CARBURETOR REPAIR KITS & FLOATS APPLICATION
Serial No. Original MFG No. Carb. Base Float Needle
Model Year Carb No. Code / Model Repair Kit Gasket No. & Seat
Range

440/460 V8 1983-1986 4179554-0B485220 1393-8862A1 H4 76110 - NSS NSS


450 V8 1995-1996 0F347100-0F347277 13549A14 H4 76110 - NSS NSS
454 MAG Alpha V8 1986-1988 0A631894-0B785148 1347-8291A3 17080563 R4/4M V 76150 30380 77220 40760
454 MAG Bravo V8 1988-1992 0B721206-0D808068 1347-7498A2 17059280 R4/4M V 76150 30380 77220 NSS
454 MAG Bravo V8 1992-1994 0D808069-0F304999 3310-806755A1 9779 WEBER 76140 30380 77240 40770
454 MAG Bravo V8 1995-1997 0F305000-0K999999 3310-806755A2 9779 WEBER 76140 30380 77240 40770
465 V8 1990-1992 0C849992-0F213244 N.L.A. H4 76110 - NSS NSS
465 V8 1990-1992 0C849992-0F213244 N.L.A. H4 76110 - NSS NSS
500 (502 CID) V8 1994-1995 0F213293-0F615766 13549A12 H4 76110 - NSS NSS
500 (502 CID) V8 1996-1997 0F615767 & Up 13549T21 H4 76110 - NSS NSS
500 Bulldog (540 CID) V8 1990-1995 0C577254-0F348987 13549A10 H4 76110 - NSS NSS
500 Bulldog (540 CID) V8 1990-1995 0C577254-0F348987 13549A10 H4 76110 - NSS NSS
500 Bulldog (540 CID) V8 1995-1997 0F615767 & Up 13549A23 H4 76110 - NSS NSS
502 MAG V8 1990-1992 0C878221-0D824588 1347-814623A2 17089112 R4/4M V 76150 30380 77220 40760
502 MAG V8 1992-1993 0D824589-0F114528 3310-806971A1 9782 WEBER 76140 30380 77240 40770
525 SC V8 1991-1995 0D456000-0F348963 12377A5 H4 - - NSS NSS
525 SC V8 1991-1997 0D456000 & Up 12377A6 H4 - - NSS NSS
575 V8 1986-1992 0A677429-0D763716 12377A2 H4 - - NSS NSS
600 SC V8 1991-1997 0D456489 & Up 3312-821030A15 H4 - - NSS NSS
600 SC V8 1991-1997 0D456489 & Up 3312-821030A16 H4 - - NSS NSS
800 SC V8 1993-1996 0D763836 & Up 3312-821030A17 H4 - - NSS NSS
800 SC V8 1993-1996 0D763836 & Up 3312-821030A18 H4 - - NSS NSS
8.2L MIE V8 1990-1992 0C878221-0D857199 1347-814623A2 17089112 R4/4M V 76150 30380 77220 40760
8.2L MIE V8 1990-1996 0C878221-0F819619 3310-806971A1 9782 WEBER 76140 30380 77240 40770

146
MerCruiser Engine
Section 9

Ignition & Electrical Components,


Alternator Bracket

Thunderbolt IV/V Distributor - V6 & V8 Completes ....................148


Thunderbolt IV/V Distributor Assembly Exploded View ............ 148
Thunderbolt IV/V Distributor Cap & Rotor Kits............................149
Thunderbolt IV/V Distributor Assembly Components ................. 149
Late Style Delco EST Cap & Rotor Kits ...................................... 149
Late Style Delco EST Pick-Up Coil Sensor & E-Core Coils .......149
Standard Ignition Components - Quick Guide ............................150
Standard Ignition Components - Tune-Up Kits & Caps .............. 151
Standard Ignition Components - Rotors, Condensers & Points .. 152
Solenoid & Voltage Regulators .................................................. 152
Ignition Coils & Alternator Bracket .............................................. 153
GLM to OEM (Points, Condensers, Rotors & Caps) ................... 153
Dist. Assy. Components Application - Electronic Ignitions .. 154-156
Standard Ignition Application .............................................. 157-158

Section 9

147
MerCruiser
DISTRIBUTOR ASSEMBLY - THUNDERBOLT IV & V
No. 71240 No. 71250
3
OEM: 805185A37 OEM: 805185A36
For GM V6 For V8 GM

5 5

7
8

9
10 11
12

GLM No. Ref. No. OEM No. Description


71240 1 805185A37 Distributor Assy. V6
71250 1 805185A36 Distributor Assy. V8
71500 2 815407A2 Distributor Cap V6
71510 2 805759T2 Distributor Cap V8
22305 3 10-90926 Screw
32060 4 27-805760 Gasket
72890 5 13524A6 Rotor Assy.
72880 5 13524T1 Rotor Assy.
31370 6 27-34486-3 Gasket
22311 7 10-66686 Screw (1”)
22312 7 10-72202 Screw (1-1/4”)
21491 8 13-69432 Lockwasher
21426 9 23-90915 Bushing
21661 10 12-90931 Washer
19360 11 43-818807 Drive Gear
22195 12 17-47617 Pin

148
MerCruiser
THUNDERBOLT IV, V & LATE STYLE DELCO EST
Thunderbolt IV & V Delco EST (Electronic Spark Timing)
V6 V8 4-Cyl. 6-Cyl. 8-Cyl.
No. 71790 No. 71780 No. 71830 No. 71820 No. 71810
CAP & ROTOR KIT CAP & ROTOR KIT CAP & ROTOR KIT CAP & ROTOR KIT CAP & ROTOR KIT
OEM: 815407T5 OEM: 805759T3 OEM: 811635Q2 OEM: 850484T3 OEM: 808483Q1

No. 71890 No. 71900


CAP & ROTOR KIT CAP & ROTOR KIT
OEM: 898253T23 + OEM: 8M0061335
8M6001222

4.3L Breakerless 5.0, 5.7 & 6.2L Breakerless

No. 71500 No. 71510 No. 71420 No. 71410 No. 71400
CAP CAP CAP CAP CAP
OEM: 815407A2 OEM: 805759T1 OEM: 811635T3 OEM: OEM:
850484T2 808483T3

No. 71110 No. 71100


ROTOR ROTOR
OEM: OEM:
8M0062084 8M6001253
No. 72890 No. 72880
ROTOR ROTOR
OEM: 13524A6 OEM: 13524T1 No. 71120 No. 71650 No. 71430
ROTOR CAP CAP
OEM: 811636-1 OEM: OEM:
898253T23 888751A03
V6 Breakerless V8 Breakerless

Thunderbolt IV & V No. 71160


ROTOR
No. 19360 No. 21426 OEM: 8M6001222
DRIVE GEAR BUSHING
OEM: 43-818807 OEM: 23-90915 V6/V8 Breakerless
Late Style Delco EST
No. 22195 No. 31370 No. 72130 No. 72114
PIN GASKET PICK-UP COIL SENSOR E-CORE COIL
OEM: 17-47617 OEM: 27-34486-3 OEM: 811639T OEM: 806673T1

No. 22305 No. 21661


SCREW WASHER
OEM: 10-90926 OEM: 12-90931
No. 22311 1” No. 21491
OEM: 10-66686 OEM: 13-69432
No. 22312 1-1/4”
OEM: 10-72202 4-Cyl., V6 & V8
Delco EST Ignition Delco EST

www.glmmarine.com 149
MerCruiser
STANDARD IGNITION COMPONENTS - QUICK GUIDE
Caps Rotors Points Condensers Tune-Up Kits

Delco
No. 71540 No. 71020 No. 70020
OEM: 393-9459 OEM: 58217 OEM: 34235

4-Cyl. 4-Cyl. 4-Cyl.

No. 71530 No. 71020 No. 70020


OEM: 33765 OEM: 58217 OEM: 34235

6-Cyl. 6-Cyl. 6-Cyl.

No. 71520 No. 71010 No. 70030 No. 70580 No. 72630
OEM: 33708 OEM: 33707 OEM: 33700 OEM: 391-898253001 OEM: 801766

V8 V8 V8 V8 V8

Mallory
No. 70580
OEM: 391-5092

V8
Prestolite

No. 71600 No. 71050 No. 70010 No. 70510 No. 72660
OEM: 392-9086 OEM: 392-6326T OEM: 392-6325 OEM: 392-6324 OEM: 392-6325T1

V6 V6 V6 V6 V6

No. 71560 No. 71060 No. 70010 No. 70510 No. 72650
OEM: 392-9766T1 OEM: 392-0080 OEM: 392-6325 OEM: 392-6324 OEM: 392-6324T1

V8 V6 & V8 V8 V8 V6 & V8

No. 71550 No. 71030 No. 70040 No. 70540 No. 72640
OEM: 393-4988T2 OEM: 65864 OEM: 898253007 OEM: 81-64851 OEM: 801768

V8 V8 V8 V8 V8

150
MerCruiser
STANDARD IGNITION - TUNE-UP KITS & IGNITION COMPONENTS
Delco CompleteTune-Up Kit Delco Tune-Up Kit Prestolite Cap & Rotor Kit

No. 71700 No. 72630 No. 71840


OEM: N/A OEM: 801766 OEM: 393-4988T1

Kit Contains: Kit Contains: Kit Contains:


GLM ITEM GLM ITEM GLM ITEM
70030 Point 70030 Point 71030 Rotor
71010 Rotor 71010 Rotor 71550 Dist. Cap
70580 Condenser 70580 Condenser
71520 Dist. Cap

V8 V8 V8 (Clip-On)

Prestolite Complete Tune-Up Kits

No. 71750 No. 71730 No. 71770


OEM: N/A OEM: N/A OEM: N/A

Kit Contains: Kit Contains: Kit Contains:


GLM ITEM GLM ITEM GLM ITEM
70010 Point 70010 Point 70040 Point
71060 Rotor 71060 Rotor 71030 Rotor
70510 Condenser 70510 Condenser 70540 Condenser
71600 Dist. Cap 71560 Dist. Cap 71550 Dist. Cap

V6 V8 (Screw-Down) V8 (Clip-On)

Prestolite Tune-Up Kits

No. 72660 No. 72650 No. 72640


OEM: 392-6325T1 OEM: 392-6324T1 OEM: 801768

Kit Contains: Kit Contains: Kit Contains:


GLM ITEM GLM ITEM GLM ITEM
70010 Point 70010 Point 70040 Point
71050 Rotor 71060 Rotor 71030 Rotor
70510 Condenser 70510 Condenser 70540 Condenser

V6 V6 & V8 V8

Distributor Caps
No. 71540 No. 71530 No. 71520 No. 71600 No. 71560 No. 71550
OEM: 393-9459T1 OEM: 33765T OEM: 33708 OEM: 392-9086T OEM: 392-9766T1 OEM: 393-4988T2

Prestolite V8 Prestolite V8
Delco 4-Cyl. Delco 6-Cyl. Delco V8 Prestolite V6 (Screw-Down) (Clip-On)

www.glmmarine.com 151
MerCruiser
STANDARD IGNITION COMPONENTS
Rotors

No. 71020 No. 71010 No. 71050 No. 71060 No. 71030
OEM: 58217 OEM: 33707 OEM: 392-6326T OEM: 392-9089T OEM: 65864

Delco 4 & 6-Cyl. Delco V8 Presolite V6 Presolite V6 &V8 Presolite V8

Condensers

No. 70580 No. 70510 No. 70540


OEM: 8M6001217 OEM: 8M6001249 OEM: 81-64851

Delco V8 / Mallory Prestolite Prestolite V8

Points
No. 70020 No. 70030 No. 70010 No. 70040
OEM: 34235T OEM: 33700 OEM: 8M6001219 OEM: 898253007

Delco 4 & 6-Cyl. Delco V8 Prestolite V6 & V8 Prestolite V8

SOLENOID VOLTAGE REGULATORS


No. 72360 No. 72210 No. 72240 No. 72250
OEM: 89-76416A1 OEM: 78385 OEM: 42785 OEM: 808534T

Mando Motorola

152
MerCruiser
IGNITION COIL ALTERNATOR BRACKET
No. 72110 No. 74009
IGNITION COIL ALTERNATOR BRACKET
OEM: 392-806529A1 OEM: 93175T

Now Sold
Separately!

Used with Points Style Ignition and Resistor Wire * For use with No. 58990 Manifold Conversion Kits
Use w/ External Resistor GM 305 & 350 CID

IMPORTANT INFORMATION
Mercruiser installs various makes of ignition distributors into the engines it sells.
These are: Delco Marine, Prestolite, Mallory, and Mercruiser Thunderbolt.
It is the customers' responsibility to know what distributor is in the boat being serviced.

Note:
All 4 & 6-Cyl. Inline Engines use Delco Distributors.
All V6 Engines with Breaker Points use Prestolite Distributors.

GLM TO OEM (POINTS, CONDENSERS, ROTORS & CAPS)


Points Condensers
Description GLM No. OEM No. Description GLM No. OEM No.
Prestolite 1-42V 70010 392-6325 Prestolite 2-96 70510 392-6324
Delco 4 & 6 D108 70020 34235 Delco 4 & 6 D 204 - 33662
Delco V8 70030 33700 Delco V8 70580 391-898253001
Mallory 25042 - 391-5090 Mallory 70580 391-5092
Prestolite 70040 898253007 Prestolite 70540 81-64851
Rotors Caps
Description GLM No. OEM No. Description GLM No. OEM No.
Delco 4 & 6 D423 71020 58217 MerCruiser V6 71500 13753A2
Delco V8 71010 33707 MerCruiser V8 71510 16457A4
Mallory 309 - 391-7057 Delco 6 71530 33765
Prestolite4-101 71060 392-0080 Delco 4 71540 393-9459
MerCruiser V6 72890 13524A6 Delco V8 71520 33708
MerCruiser V8 72880 13524T1 Prestolite V8 3-142 - 293-6318
Prestolite 71030 65864 Mallory V8 - 391-5075T1
Prestolite V6 3-149 71600 392-9086
Prestolite 71550 393-4988T2

www.glmmarine.com 153
MerCruiser
DISTRIBUTOR ASSY COMPONENTS APPLICATION ELECTRONIC IGNITIONS

Model # Cyl. Ignition Year(s) Serial No. Range Distributor Assy.

3.0L / LX 181 / L4 Prestolite 1990-1995 0C856559-0F603999 -


3.0L 181 / L4 Delco Digital 1990-1995 0C856559-0F603999 N/A
3.0LX 181 / L4 Delco Digital 1990-1995 0C856559-0F603999 N/A
3.0L/LX 181 / L4 EST 1990-2001 0C856559 & Up -
175 / 4.3L (2 bbl.) 262 / V6 Thunderbolt IV 1987-1993 0B527955-0F000877 71240
185 (2 bbl.) 262 / V6 Thunderbolt IV 1985-1987 6919656-0B527954 71240
205/4.3LX (4 bbl.) 262 / V6 Thunderbolt IV 1985-1993 0A331455-0F001219 71240
4.3L (2 bbl.) 262 / V6 Thunderbolt IV 1993-1996 0F000878-0F802999 71240
4.3LX (4 bbl.) 262 / V6 Thunderbolt IV 1993-1996 0F001220-0F802999 71240
4.3LX / LXH Alpha (Gen+) 262 / V6 Thunderbolt IV 1996-1997 0F803000-0K999999 71240
4.3LX / LXH Bravo (Gen+) 262 / V6 Thunderbolt IV 1996-1997 0F803000-0K999999 71240
4.3L / LH Alpha (Gen+) 262 / V6 Thunderbolt IV 1998-2001 0L010044 & Up 71240
4.3L / LH Bravo (Gen+) 262 / V6 Thunderbolt IV 1998-2001 0L010044 & Up 71240
262 Mag. (TBI) (Gen+) 262 / V6 Delco 1996 0F803800-0F999999 -
262 Mag. (TBI) (Gen+) 262 / V6 Delco 1997 0K0015121-0K999999 -
4.3L EFI (Gen+) (TBI) 262 / V6 Delco 1998 0L012009-0L359999 -
4.3L EFI (Gen+) (TBI) 262 / V6 Mercury - HEI 1999-2001 0L360000 & Up 71240
898 / 198 305 / V8 Thunderbolt IV 1983-1984 6218462-6899057 71250
200 / 5.0L 305 / V8 Thunderbolt IV 1985-1986 6899058-0B525981 71250
200 / 5.0L 305 / V8 Thunderbolt IV (2) 1987-1995 0B525982-0F600999 71250
200 / 5.0L 305 / V8 Thunderbolt IV (1) 1987-1995 0B525982-0F600999 71250
228 305 / V8 Thunderbolt IV 1983-1984 6218462-6899268% 71250
230 / 5.0LX 305 / V8 Thunderbolt IV 1985-1986 6899269-0B525981 71250
230 / 5.0LX 305 / V8 Thunderbolt IV (2) 1987-1995 0B525982-0F600999 71250
230 / 5.0LX 305 / V8 Thunderbolt IV (2) 1987-1995 0B525982-0F600999 71250
5.0L Alpha (Gen+) 305 / V8 Thunderbolt V 1998-2001 0L015751 & Up 71250
5.0L Bravo (Gen+) 305 / V8 Thunderbolt V 1988-2001 0L015751 & Up 71250
5.0L EFI (Gen+) 305 / V8 Delco 1998 0L012052-0L331630 -
5.0L EFI (Gen+) 305 / V8 Delco 1998 0L0331651-0L339999 -
5.0L EFI (Gen+) 305 / V8 Mercury - HEI 1999-2001 0L331631-0L331650 71250
5.0L EFI (Gen+) 305 / V8 Mercury - HEI 1999-2001 0L340000 & Up 71250
230/5.0L MIE (LH) 305 / V8 Thunderbolt IV 1981-1986 5907058-0B522505 71250
230/5.0L MIE (RH) 305 / V8 Thunderbolt IV 1981-1986 5907058-0B522505 71250
230/5.0L MIE (LH) 305 / V8 Thunderbolt IV 1987 0B522506-0B788151 71250
230/5.0L MIE (RH) 305 / V8 Thunderbolt IV 1987 0B522506-0B788151 71250
225 MIE (GM) 327 / V8 Mallory 1968 2278647-2694014 N.L.A.
250 MCM & MIE 327 / V8 Mallory 1968-69 2314301-2639854 N.L.A.
260/5.7L 350 / V8 Thunderbolt IV 1982-1986 6218462-0B525981 71250
260/5.7 Alpha 350 / V8 Thunderbolt IV (2) 1987-1994 0B525982-0F273497 71250
260/5.7 Alpha 350 / V8 Thunderbolt IV (1) 1987-1994 0B525982-0F273497 71250
260/5.7 Alpha 350 / V8 Thunderbolt IV (2) 1994-1995 0F273498-0F600999 71250
260/5.7 Alpha 350 / V8 Thunderbolt IV (1) 1994-1995 0F273498-0F600999 71250
260/5.7 Bravo 350 / V8 Thunderbolt IV (2) 1987-1991 0B525982-0D617327 71250
260/5.7 Bravo 350 / V8 Thunderbolt IV (1) 1987-1991 0B525982-0D617327 71250
260/5.7 Bravo 350 / V8 Thunderbolt IV (2) 1992-1993 0D617328-0F353524 71250
260/5.7 Bravo 350 / V8 Thunderbolt IV (1) 1992-1993 0D617328-0F353524 71250
5.7L Alpha (2bbl.) 350 / V8 Thunderbolt V 1996-1997 0F601000-0K999999 71250
5.7LX Alpha (4 bbl.) 350 / V8 Thunderbolt V 1996-1997 0F601000-0K999999 71250
5.7L Alpha (Gen+) 350 / V8 Thunderbolt V 1998-2001 0L010037 & Up 71250
5.7 Bravo 350 / V8 Thunderbolt V 1994-1995 0F353525-0F600999 71250
5.7L Bravo (2 bbl.) 350 / V8 Thunderbolt V 1996-1997 0F601000-0K999999 71250
5.7LX Bravo (4 bbl.) 350 / V8 Thunderbolt V 1996-1997 0F601000-0K999999 71250
5.7L Bravo (Gen+) 350 / V8 Thunderbolt V 1998-2001 0L010037 & Up 71250
5.7L EFI 350 / V8 Delco 1995 0F225560-0F752399 -
5.7L EFI 350 / V8 Delco 1996-1997 0F752400-0K999999 -
5.7L EFI (Gen+) 350 / V8 Delco 1998 0L010035-0L325976 -
5.7L EFI (Gen+) 350 / V8 Delco 1998 0L326000-0L331598 -
5.7L EFI (Gen+) 350 / V8 Delco 1998 0L331992-0L335715 -
5.7L EFI (Gen+) 350 / V8 Delco 1998 0L336000-0L339999 -
5.7L EFI (Gen+) 350 / V8 Mercury - HEI 1999 0L325977-0L325999 71250
5.7L EFI (Gen+) 350 / V8 Mercury - HEI 1999 0L331599-0L331991 71250
5.7L EFI (Gen+) 350 / V8 Mercury - HEI 1999 0L335716-0L335999 71250
5.7L EFI (Gen+) 350 / V8 Mercury - HEI 1999-2001 0L340000 & Up 71250
5.7LX EFI 350 / V8 Delco 1996-1997 0F752400-0K999999 -

154
MerCruiser
DISTRIBUTOR ASSY COMPONENTS APPLICATION ELECTRONIC IGNITIONS

Model # Cyl. Ignition Year(s) Serial No. Range Distributor Assy.

5.7LX Bravo EFI (Gen+) 350 / V8 Delco 1996 0F800300-0K001508 -


5.7LX Bravo EFI (Gen+) 350 / V8 Delco 1997 0K001509-0K999999 -
260/5.7L MIE (LH) 350 / V8 Thunderbolt IV 1981-1986 5907058-0B522505 71250
260/5.7L MIE (RH) 350 / V8 Thunderbolt IV 1981-1986 5907058-0B522505 71250
260/5.7L MIE (LH) 350 / V8 Thunderbolt IV 1987-1993 0B522506-0F024999 71250
260/5.7L MIE (RH) 350 / V8 Thunderbolt IV 1987-1993 0B522506-0F024999 71250
5.7L MIE 350 / V8 Thunderbolt IV (2) 1993-1995 0F025000-0F622099 71250
5.7L MIE 350 / V8 Thunderbolt IV (2) 1993-1995 0F025000-0F622099 71250
5.7L MIE 350 / V8 Thunderbolt IV 1995 0F622151-0F746099 71250
5.7L MIE 350 / V8 Thunderbolt IV 1996 0F622100-0F622150 71250
5.7L MIE 350 / V8 Thunderbolt IV 1996-1997 0F746100-0K999999 71250
5.7L MIE (Gen+) 350 / V8 Thunderbolt IV 1998-2001 0L002003 & Up 71250
5.7L EFI MIE (Gen+) 350 / V8 Delco 1997 0K040300-0K999999 -
5.7L Ski 350 / V8 Prestolite 1985-1995 0A338533-0F775199 -
5.7L Ski 350 / V8 Mallory 1985-1995 0A338533-0F775199 -
5.7L Ski 350 / V8 Thunderbolt IV (2) 1987-1995 0B514627-0F775199 71250
5.7L Ski 350 / V8 Thunderbolt IV (1) 1987-1995 0B514627-0F775199 71250
5.7L Ski 350 / V8 Thunderbolt IV 1996-1997 0F775200-0K999999 71250
5.7L Ski 350 / V8 Thunderbolt IV 1998-2001 0L002005 & Up 71250
350 Mag Alpha 350 / V8 Thunderbolt IV 1986-1987 0A635178-0B525981 71250
350 Mag Alpha 350 / V8 Thunderbolt IV (2) 1987-1991 0B525982-0D617327 71250
350 Mag Alpha 350 / V8 Thunderbolt IV (1) 1987-1991 0B525982-0D617327 71250
350 Mag Alpha 350 / V8 Thunderbolt IV (2) 1992-1994 0D617328-0F353690 71250
350 Mag Alpha 350 / V8 Thunderbolt IV (1) 1992-1994 0D617328-0F353690 71250
350 Mag Alpha 350 / V8 Thunderbolt 1995-1997 0F353691-0F600999 71250
350 Mag Alpha 350 / V8 Thunderbolt IV 1996-1997 0F601000-0K999999 71250
350 Mag. Alpha EFI (Gen+) 350 / V8 Delco 1996 0F800300-0K001508 -
350 Mag. Alpha EFI (Gen+) 350 / V8 Delco 1997 0K001509-0K999999 -
350 Mag. Bravo MPI 350 / V8 Delco 1995 0F415189-0F601999 -
350 Mag. Bravo MPI (Gen+) 350 / V8 Delco 1996 0F602000-0K001500 -
350 Mag. Bravo MPI (Gen+) 350 / V8 Delco 1997 0F001501-0K999999 -
350 Mag. MPI (Gen+) 350 / V8 Delco 1998 0L010019-0L325952 -
350 Mag. MPI (Gen+) 350 / V8 Mercury - HEI 1999-2001 0L325953 & Up 71250
350 Mag. MPI MIE (Gen+) 350 / V8 Delco 1998-2001 0L002008-0L302199 -
350 Mag. MPI MIE (Gen+) 350 / V8 Mercury - HEI 1998-2001 0L302200 & Up 71250
350 Mag. Horizon MIE 350 / V8 Mercury - HEI 1999-2001 0L304700 & Up 71250
350 Mag. Ski 350 / V8 Thunderbolt IV (2) 1991-1996 0D505450-0K040399 71250
350 Mag. Ski 350 / V8 Thunderbolt IV (1) 1991-1996 0D505450-0K040399 71250
350 Mag. Ski 350 / V8 Thunderbolt V 1991-1997 0D505450-0K040399 71250
350 Mag. EFI Ski 350 / V8 Delco 1994-1996 0F215561-0F820706 -
350 Mag. EFI Ski 350 / V8 Delco 1994-1996 0F215561-0F820706 -
350 Mag. EFI Ski (Gen+) 350 / V8 Delco 1996 0F820707-0K040005 -
350 Mag. EFI Ski (Gen+) 350 / V8 Delco 1997 0K040006-0K999999 -
350 Mag. MPI Ski 350 / V8 Delco 1995-1996 0F350583-0F799999 -
350 Mag. MPI Ski 350 / V8 Delco 1995-1996 0F350583-0F799999 -
350 Mag. MPI Ski (Gen+) 350 / V8 Delco 1998 0L002600-0L304599 -
350 Mag. MPI Ski (Gen+) 350 / V8 Mercury - HEI 1999-2001 0L304600 & Up 71250
Black Scorpion Ski (Gen+) 350 / V8 Delco 1996 0F800000-0K040000 -
Black Scorpion Ski (Gen+) 350 / V8 Delco 1997-1998 0K040001-0K999999 -
Black Scorpion Ski (Gen+) 350 / V8 Delco 1999-2001 0L002700 & Up -
300 350 / V8 Thunderbolt IV 1985-1986 6668677-0B430367 71250
320 EFI 350 / V8 Thunderbolt IV 1987-1989 0A543604-0C622418 71250
MX 6.2L MPI 377 / V8 Mercury - HEI 2000-2001 0L680003 & Up 71250
377 Scorpion MCM 377 / V8 Delco 1999-2000 0L416146 & Up -
377 Scorpion Ski 377 / V8 Delco 1997-1998 0K000656 & Up -
330 454 / V8 Thunderbolt IV 1982-1987 6083145-0B816540 71250
7.4L Bravo 454 / V8 Thunderbolt IV 1988-1991 0B771113-0D603117 71250
7.4L Bravo 454 / V8 Thunderbolt IV (2) 1992-1997 0D603118-0K999999 71250
7.4 Bravo I/II 454 / V8 Thunderbolt IV (1) 1992-1997 0D603118-0K999999 71250
7.4L Bravo III 454 / V8 Thunderbolt IV 1992-1997 0D683118-0K999999 71250
7.4L Bravo III 454 / V8 Thunderbolt V 1992-1996 0D603118-0F800699 71250
7.4L Bravo III 454 / V8 Thunderbolt V 1996-1997 0F800700-0K999999 71250
7.4LX Bravo EFI 454 / V8 Delco 1996-1997 0F820000-0K999999 -
7.4LX Bravo MPI 454 / V8 Delco 1996 0F602010-0F801999 -

www.glmmarine.com 155
MerCruiser
DISTRIBUTOR ASSY COMPONENTS APPLICATION ELECTRONIC IGNITIONS

Model # Cyl. Ignition Year(s) Serial No. Range Distributor Assy.

7.4LX Bravo MPI 454 / V8 Delco 1996 0F820000-0K147349 -


7.4LX Bravo MPI 454 / V8 Delco 1997 0K147350-0K999999 -
7.4L MPI (L29) 454 / V8 Delco 1998 0L010003-0L085005 -
7.4L MPI (L29) 454 / V8 Delco 1998-2001 0L085006 & Up -
340/7.4L MIE 454 / V8 Thunderbolt IV 1981-1992 5889914-0D715493 71250
7.4L MIE 454 / V8 Thunderbolt IV (2) 1992-1996 0D715494-0F820141 71250
7.4L MIE 454 / V8 Thunderbolt IV (1) 1992-1996 0D715494-0F820141 71250
7.4L MIE 454 / V8 Thunderbolt V 1992-1996 0D715494-0K999999 71250
7.4L TBI MIE 454 / V8 Delco 1996-1997 0F874815-0K999999 -
7.4L MPI MIE 454 / V8 Delco 1995-1996 0F563052-0F820103 -
7.4L MPI MIE 454 / V8 Delco 1996 0F820104-0K146534 -
7.4L MPI MIE 454 / V8 Delco 1997 0K146535-0K999999 -
7.4L MPI MIE (L29) 454 / V8 Delco 1998 0L002006-0L086006 -
7.4L MPI MIE (L29) 454 / V8 Delco 1998-2001 0L086007 & Up -
370 TRS 454 / V8 Thunderbolt IV 1985-1987 6721528-0B714586 71250
420 454 / V8 Thunderbolt IV 1987-1989 0A398941-0B622418 71250
450 454 / V8 Thunderbolt IV 1995-1996 0F347100-0F347277 71250
454 Mag. Alpha 454 / V8 Thunderbolt IV 1986-1988 0A631894-0B785148 71250
454 Mag. Bravo 454 / V8 Thunderbolt IV (2) 1988-1992 0B721206-0D805068 71250
454 Mag. Bravo 454 / V8 Thunderbolt IV (1) 1988-1992 0B721206-0D805068 71250
454 Mag. Bravo 454 / V8 Thunderbolt IV 1992-1994 0D805069-0F304999 71250
454 Mag. Bravo 454 / V8 Thunderbolt V 1992-1997 0D805069-0K999999 71250
454 EFI 454 / V8 Delco 1994-1996 0F115700-0F802349 -
454 EFI 454 / V8 Delco 1994-1996 0F115700-0F802349 -
454 Mag. MPI 454 / V8 Delco 1996 0F802350-0K147349 -
454 Mag. Ski 454 / V8 Delco 1997-1998 0K147350-0L085009 -
454 Mag. Ski 454 / V8 Delco 1998-2001 0L085010 & Up -
454 Mag. MPI Horizon MIE 454 / V8 Delco 1998-2001 0L002200-0L086000 -
454 Mag. MPI Horizon MIE 454 / V8 Delco 1998-2001 0L086001 & Up -
454 Mag. MPI Ski 454 / V8 Delco 1995-1996 0F215800-0F820099 -
454 Mag. MPI Ski 454 / V8 Delco 1996-1997 0F820100-0K999999 -
500 502 / V8 Thunderbolt IV 1994-1996 0F213293-0F745159 71250
500 502 / V8 Thunderbolt IV 1997-1998 0F745195-0L001772 71250
500 (Gen+) 502 / V8 Thunderbolt IV 1999-2000 0L414639 & Up 71250
500 EFI 502 / V8 Delco 1998-2000 0L001477 & Up -
502 Mag. 502 / V8 Thunderbolt IV (2) 1990-1993 0C878221-0F114528 71250
502 Mag. 502 / V8 Thunderbolt IV (1) 1990-1993 0C878221-0F114528 71250
502 EFI 502 / V8 Delco 1993-1996 0D840650-0F802599 -
502 Mag. MPI 502 / V8 Delco 1996 0F802600-0K147349 -
502 Mag. MPI 502 / V8 Delco 1997-1998 0K147350-0L085000 -
502 Mag. MPI 502 / V8 Delco 1998 0L085001 & Up -
8.2L MIE 502 / V8 Thunderbolt IV 1990-1992 0C878221-0D857199 71250
8.2L MIE 502 / V8 Thunderbolt IV (1) 1993-1996 0D857200-0F819619 71250
8.2L MIE 502 / V8 Thunderbolt V 1993-1996 0D857200-0F819619 71250
8.2L MPI MIE 502 / V8 Delco 1996 0F819620-0K145121 -
8.2L MPI MIE 502 / V8 Delco 1997-1998 0K145122-0L086012 -
8.2L MPI MIE 502 / V8 Delco 1998 0L086013 & Up -
525 SC 502 / V8 Thunderbolt IV 1991-1995 0D456000-0F877734 71250
525 SC 502 / V8 Thunderbolt IV 1996-1997 0K000012 & Up 71250
575 Sci 502 / V8 Delco 200-2001 0L306696 & Up -
600 SC 502 / V8 Thunderbolt IV 1991-1993 0D456489-0D763875 71250
600 SC 502 / V8 Thunderbolt IV 1993-1996 0D763876-0F877642 71250
600 SC 502 / V8 Thunderbolt IV 1997-2001 0K000227 & Up 71250
500 Bulldog 540 / V8 Thunderbolt IV 1990-1996 0C577003-0F745405 71250
500 Bulldog 540 / V8 Thunderbolt IV 1997-1998 0K000248-0L001607 71250
500 Bulldog 540 / V8 Thunderbolt IV 1999-2000 0L414620 & Up 71250
575 540 / V8 Thunderbolt IV 1986-1992 0A677429-0D763716 71250
800 SC 572 / V8 Thunderbolt IV 1993-1996 0D763836-0F877725 71250
800 SC 572 / V8 Thunderbolt IV 1997-2001 0K000223 & Up 71250

156
MerCruiser
STANDARD IGNITION APPLICATION
Serial No. Tune-Up
Model Cyl. Ignition Year(s) Coil Cap Points Cond. Rotor
Range Kit
110 L4 Delco 1963-66 1537370-2044033 72110 71540 - 70020 - 71020
120 L4 Delco 1964-74 1666601-3825578 72110 71540 - 70020 - 71020

120/2.5L L4 Delco 1974-89 3825579-0C853255 72110 71540 - 70020 - 71020


140 L4 Delco 1968-74 2508261-3826282 72110 71540 - 70020 - 71020
140/3.0L L4 Delco 1974-89 3826283-0C856558 72110 71540 - 70020 - 71020

3.0L/LX L4 Prestolite 1990-95 0C856559-0F603999 72110 - - 70010 70510 71060


165/3.7L L4 Delco 1987-89 0B434940 & Up 72110 71540 - 70020 - 71020
170 L4 Delco 1985-86 6916779-0B434940 72110 71540 - 70020 - 71020

180/3.7LX L4 Delco 1987-89 0B436391 & Up 72110 71540 - 70020 - 71020


180/3.7LX L4 Prestolite 1987-89 0B436391 & Up 72110 - - 70010 70510 71060
190 L4 Delco 1985-86 6916779-0B436390 72110 71540 - 70020 - 71020

470 L4 Delco 1976-84 4208730-6916778 72110 71540 - 70020 - 71020


485 L4 Delco 1980-82 5685394-6218036 72110 71540 - 70020 - 71020
488 L4 Delco 1983-84 6170297-6916778 72110 71540 - 70020 - 71020

140 L6 Delco 1963 1538930-1725960 N.L.A. 71530 - 70020 - 71020


150 L6 Delco 1964-66 1666495-2048046 N.L.A. 71530 - 70020 - 71020
160 L6 Delco 1967-69 2048022-2494926 72110 71530 - 70020 - 71020

160 L6 Delco 1969 2492927-2770031 72110 71530 - 70020 - 71020


165 L6 Delco 1970 2770032-2771483 72110 71530 - 70020 - 71020
165 L6 Delco 1971-81 2771484-5813433 72110 71530 - 70020 - 71020

200 L6 Delco 1969 2453769-2712072 72110 71530 - 70020 - 71020


185 (4 bbl.) (3.8L) V6 Prestolite 1983-84 6330183-6919655 72110 71600 - 70010 70510 71060
190 (GM 283) V8 Delco 1963-64 1564539-1730903 - N.L.A. 72630 N.L.A. N.L.A. N.L.A.

215 MCM & MIE (Ford 302) V8 Autolite 1970-72 2781153-3463181 - - 72640 70040 70540 71030
215 MCM & MIE (Ford 302) V8 Mallory 1970-72 2781153-3463181 72110 - - - 70580 -
225 MCM & MIE (Ford 302) V8 Autolite 1973-74 3385721-4166999 - 72640 70040 70540 71030

225 MCM & MIE (Ford 302) V8 Mallory 1973-74 3385721-4166999 72110 - - - 70580 -
225 MCM & MIE (Ford 302) V8 Mercury 1973-74 3385721-4166999 72110 71550 72670 70050 70540 71030
888 (Ford 302) V8 Mercury 1971-77 3108723-4887829 - - 72670 70050 70580 71030

888 (Ford 302) V8 Prestolite 1971-77 3108723-4887829 72110 - 72660 70010 70510 71050
888 (Ford 302) V8 Mallory 1971-77 3108723-4887829 72110 - - - 70580 -
888 (Ford 302) V8 Autolite 1971-77 3108723-4887829 - - 72640 70040 70540 71030

225 (GM 327) V8 Delco 1963-69 1539620-2694014 72110 N.L.A. 72630 N.L.A. N.L.A. N.L.A
228 MCM & MIE V8 Mallory 1977-82 4765100-6218461 72110 - - - 70580 -
898/198 MCM & MIE V8 Mallory 1977-82 4762210-6218461 72110 - - - 70580 -

225 MIE (GM 327) V8 Mallory 1968 2278647-2694014 - 71550 71840 - - -


233 MCM & MIE V8 Mercury 1975-77 4173000-4902304 72110 71550 72670 70050 70540 71030
233 MCM & MIE V8 Prestolite (clip) 1975-77 4173000-4902304 72110 - 72660 70010 70510 71050

233 MCM & MIE V8 Prestolite (screw) 1975-77 4173000-4902304 72110 71560 72650 70010 70510 71060
250 MCM & MIE (GM 327) V8 Thunderbolt 1968-69 2314301-2639854 - 71550 71840 - - -
250 (GM 350) V8 Mallory 1977 4768000-4908849 72110 - - - 70580 -

255 MIE & MCM (Ford 351) V8 Mallory 1973-80 3258728-5907057 72110 - - - 70580 -
255 MIE & MCM (Ford 351) V8 Mercury 1973-80 3258728-5907057 72110 - 72670 70050 70540 71030
255 (GM 350) V8 Mallory 1975-76 3258728-4501254 72110 - - - 70580 -

255 (GM 350) V8 Mercury 1976 4498701-4767999 72110 71550 72670 70050 70540 71030

www.glmmarine.com 157
MerCruiser
STANDARD IGNITION APPLICATION
Serial No. Tune-Up
Model Cyl. Ignition Year(s) Coil Cap Points Cond. Rotor
Range Kit
260 V8 Mallory 1978-82 4908850-6218461 72110 - - - 70580 -
5.7L Ski V8 Mallory 1985-95 0A338533-0F775199 - 71510 - - 70580 -

5.7L Ski V8 Prestolite 1985-95 0A338533-0F775199 - 71400 - 70010 70510 71060


280 TRS V8 Mallory 1976 4499391-4770199 72110 - - - 70580 -
330 MCM & MIE V8 Mallory 1977-81 4623115-6083144 72110 - - - 70580 -

440 TRS V8 Mallory 1983-86 6181070-0B485220 72110 - - - 70580 -


460 TRS V8 Mallory 1983-86 6189070-6181046 72110 - - - 70580 -
450 V8 Thunderbolt IV 1995-96 0F347100-0F347277 - 71510

454 Mag Alpha V8 Thunderbolt IV 1986-88 0A631894-0B785148 - 71510 - - - -


454 Mag Bravo V8 Thunderbolt IV 1988-92 0B721206-0D805068 - 71510 - - - -
454 Mag Bravo V8 Thunderbolt IV 1988-92 0B721206-0D805068 - 71510 - - - -

454 Mag Bravo V8 Thunderbolt V 1992-97 0D805069-0F304999 - 71510 - - - -


454 Mag Bravo V8 Thunderbolt V 1992-97 0D805069-0K999999 - 71510 - - - -
454 EFI V8 Delco 1994-96 0F115700-0F8 02349 - 71400 - - - -

454 Mag MPI V8 Delco 1996 0F802350-0K147349 - 71400 - - - -


454 Mag MPI V8 Delco 1997-98 0K147350 & Up - 71400 - - - -
454 Mag MPI Horizon MIE V8 Delco 1998 & Up 0L002200 & Up - 71400 - - - -

454 Mag MPI Ski V8 Delco 1995-96 0F215800-0F820099 - 71400 - - - -


454 Mag MPI Ski V8 Delco 1996-97 0F820100-0K999999 - 71400 - - - -
500 V8 Thunderbolt IV 1994-96 0F213293-0F745159 - 71510 - - - -

500 V8 Thunderbolt IV 1997 & Up 0F745195 & Up - 71510 - - - -


500 Bulldog V8 Thunderbolt IV 1990-96 0C577003-0F745405 - 71510 - - - -
500 Bulldog V8 Thunderbolt IV 1997 & Up 0K000248 & Up - 71510 - - - -

502 Mag V8 Thunderbolt IV 1990-93 0C878221-0F114528 - 71510 - - - -


502 Mag V8 Thunderbolt IV 1990-93 0C878221-0F114528 - 71510 - - - -
502 EFI V8 Delco 1993-96 0D840650-0F802599 - 71400 - - - -

502 Mag MPI V8 Delco 1996 0F802600-0K147349 - 71400 - - - -


502 Mag MPI V8 Delco 1997-98 0K147350 & Up - 71400 - - - -
8.2L MIE V8 Thunderbolt IV 1990-92 0C878221-0D857199 - 71510 - - - -

8.2L MIE V8 Thunderbolt IV 1993-96 0D857200-0F819619 - 71510 - - - -


8.2L MIE V8 Thunderbolt V 1993-96 0D857200-0F819619 - 71510 - - - -
8.2L MPI MIE V8 Delco 1996 0F819620-0K145121 - 71400 - - - -

8.2L MPI MIE V8 Delco 1997-98 0K145122 & Up - 71400 - - - -


525 SC V8 Thunderbolt IV 1991-95 0D456000-0F877734 - 71510 - - - -
525 SC V8 Thunderbolt IV 1996-97 0K000012 & Up - 71510 - - - -

575 V8 Thunderbolt IV 1986-92 0A677429-0D763716 - 71510 - - - -


600 SC V8 Thunderbolt IV 1991-93 0D456489-0D763875 N.L.A. 71510 - - - -
600 SC V8 Thunderbolt IV 1993-96 0D763876-0F877642 - 71510 - - - -

600 SC V8 Thunderbolt IV 1997 & Up 0K000227 & Up - 71510 - - - -


800 SC V8 Thunderbolt IV 1993-96 0D763836-0F877725 - 71510 - - - -
800 SC V8 Thunderbolt IV 1997 & Up 0K000223 & Up - 71510 - - - -

158
MerCruiser Engine
Section 10

Gaskets, Seals &


Engine Kits

Head Gaskets ............................................................................. 160


Intake Manifold Gasket Sets ....................................................... 161
Valve Cover Gaskets .................................................................. 161
Lifter Side Cover Gaskets ........................................................... 162
Oil Pan Gaskets ......................................................................... 162
Rear Main Seals ........................................................................ 162
Gaskets ...................................................................................... 163
Water Pump Timing Chain Cover Gasket Kits ...........................164
Water Pump Timing Chain Cover Gaskets ................................164
Cylinder Head Gasket Kits ......................................................... 165
Engine Overhaul Gasket Kits ..................................................... 166
Engine Gaskets & Seals Application Guide ....................... 167-171

Section 10

159
MerCruiser
HEAD GASKETS
No. 36100 No. 36140 No. 36110
OEM: 27-879150140 OEM: 27-47453 OEM: 27-8M0049045

Chevy 262 CID Chevy 250 CID Chevy V8 427, 454 & 482 CID engine 7.4L
V6 Engine 4.3L (6-Cyl.) Engine 4.1L (1977-1992)

No. 36180 No. 36120 No. 36170


OEM: 27-879150141 OEM: 27-13709 OEM: 27-75647

Chevy Gen V & VI


454 CID Engine 7.4L Mercruiser Ford
(1992 & Up) 224 CID Engine 3.7L 302 CID Engine 5.0L

No. 36130 No. 36150 No. 36160


OEM: 27-34273-1 OEM: 27-52364 OEM: 27-75611001

Chevy Chevy Chevy


153 CID Engine 2.5L 181 CID Engine 3.0L 305/350 CID Engine 5.0/5.7L

160
MerCruiser
INTAKE MANIFOLD GASKET SETS
No. 31390 No. 31550 No. 33570 No. 31570 No. 33580
OEM: 27-35898T OEM: 27-52546 OEM: 27-96429 OEM: 27-53354 OEM: 27-815528

Chevy 4-Cyl. Chevy 4-Cyl. 153/181 (2.5/ Chevy 4-Cyl. 181 (3.0L)
110 / 120 HP 153CI / 2.5L / 120HP /3.0L) CID (1983-95) nonLX CID (1968-1982) Chevy 4-Cyl.

No. 31750 No. 31440 No. 30345 No. 30349 No. 30351
OEM: 27-70905 OEM: 27-46401 OEM: 27-824326002 OEM: 27-824326 OEM: 27-11977

Chevy Inline 6-Cyl.


Merc. 224 CID 3.7L 250CI/165hp GM 4.3L (1996 & Up) GM 262 CID 4.3L (1993-96) GM 262 CID 4.3L (1986-02)

No. 39200 O.E.M.


N.L.A.
No. 30860 No. 30347 No. 36280 O.E.M.
N.L.A.
No. 39170
OEM: 27-73042 OEM: 27-17145 OEM: 27-807473A1 OEM: 27-75645 OEM: 27-65184
with Oval Intake Ports

Ford 302 CID 5.0L GM 305 / 350 CID 5.0 / 5.7L GM 5.0 / 5.7L
S/N 4466390-4615129 (1997 & Before) (1996 & Up) Ford 351 CID 5.8L GM 454 CID 7.4L

VALVE COVER GASKETS


No. 32210 No. 31820 No. 30340 No. 30359 No. 30356
OEM: 27-806452 OEM: 27-73666 OEM: 27-49936 OEM: 27-11988 OEM: 27-851040

GM 153/181 For Merc GM 250 GM 262 GM 3.0L


CID 2.5/3.0L 224 CID 3.7L CID 4.1L CID 4.3L (1998 & Up)

No. 30353 No. 30357 No. 30470 No. 30350 No. 30358
OEM: 27-11999 OEM: 27-17467 OEM: 27-56173 OEM: 27-49121 OEM: 27-827154
Cork Rubber

GM 4.3L/LX/
GM 305/350 LH/LXH
CID 5.0/5.7 GM 305/350 Mark IV with Plastic
(1986 & CID 5.0/5.7L Ford 302/351 GM 454/502 Valve Cover
Before) (1987 & Up) CID 5.0L/5.8L CID 7.4/8.2L (1996 & Up)

www.glmmarine.com 161
MerCruiser
LIFTER SIDE COVER GASKETS
No. 30100 No. 30120 No. 32640
OEM: 27-34208 OEM: 27-34209 OEM: 27-814703

120/140 140/150/ 120/140


4-Cyl. w/ 160/165 4-Cyl. w/
Casting Cover 6-Cyl. Stamped Cover

OIL PAN GASKETS


No. 39470 No. 30850 No. 39460
OEM: 27-14901A1 OEM: 27-72479A5 OEM:27-42797

Merc.
GM 153/181CID 224 CID GM 229 CID
2.5L & 3.0L 3.7L 3.8L V6

No. 39130 No. 39840 No. 39860


OEM: 27-49949 OEM: 27-883964T OEM: 27-14247T1

GM 250 CID
4.1L 160/165 GM 262 CID GM 262 CID
Inline 6-Cyl. 4.3L V6 4.3L V6

No. 39850 No. 39490 No. 39540 UNIVERSAL


OEM: 27-13865-1 OEM: 27-52550 OEM: 27-85817A1, TYPE
27-90458A1

Mark lV GM 262,265,267,
GM 305/350 CID GM 454/502CID 283,302,305,327
5.0/5.7L 7.4L & 8.2L 350 & 400 S.B.
(1986 & Up) (1991 & Before) (1986 & Before)

No. 39160 No. 39500 No. 30370


OEM: 27-64798 OEM: 27-75483 OEM: 27-49955
DRAIN PLUG

Ford 302 CID Ford 351CID


5.0L 5.8L

REAR MAIN SEALS


No. 85780 No. 85490 No. 85790 No. 85960 No. 85980 No. 30354
OEM: 26-97335 OEM: 26-814622 OEM: 26-14240 OEM: 26-14756 OEM: 26-64796 OEM: 27-881715
One Piece-Front Main Two Piece-Rear Main One Piece-Rear Main Two Piece-Rear Main Two Piece-Rear Main Rear Main Retainer Cvr.

All GM with Chevy 4.3/5.0/5.7L Standard 7.4/8.2L V6


Metal Timing Cover (1985 & Before) Rotation (1986 & Up) (1991 & Before) Ford 351 CID 305 & 350 CID

162
MerCruiser
GASKETS
No. 32040 No. 32030 No. 31370 No. 32300
OEM: 391-5076 OEM: 392-6329 OEM: 27-34486-3 OEM: 27-87707

D
N TINUE
DISCO

Mallory Prestolite V6 & V8 Chevy 4-Cyl. Distributor


V8 Distributor Cap Distributor Cap Distributor Mounting Mounting

No. 32060 No. 30110 No. 30490 No. 32390


OEM: 27-805760 OEM: 27-34460 OEM: 27-56859 OEM: 27-91892

V6 & V8 T-Bolt 4 & 6-Cyl. Chevy Oil Pump Oil Fiter


Distributor Cap Oil Pump Cover Mounting & Adaptor

No. 30820 No. 31850 No. 31830 No. 30200


OEM: 27-71614 OEM: 27-75450 OEM: 27-99960 OEM: 27-39947

224 Mercruiser
Reservoir Cap Gasket 224 CID 224 CID 120
Closed Cooling Heat Exchanger Cap Heat Exchanger End Cap Choke Cover

No. 32290 No. 32340 No. 30354 No. 32410


OEM: 27-86015 OEM: 27-88983 OEM: 27-881715 OEM: 27-94976

470 (170HP) V6 305 & 350 CID


Flywheel Housing Flywheel Housing Rear Main Seal Flywheel Housing
Cover Gasket Cover Gasket Retainer Cover Cover Gasket

www.glmmarine.com 163
MerCruiser
WATER PUMP TIMING CHAIN COVER GASKET KITS
No. 39710 No. 39730 No. 39740
OEM: 27-34213A2 OEM: 27-42457A1 OEM: 27-54529A1

Chevy 153/181 CID Engines: For Mark lV, Chevy 454 CID Engines:
110, 120, 130, 140, 150, 160 & 165 HP Chevy 262 CID Engines: 325, 330, 340 & 350 Inboard
2.5L & 3.0L 175, 185 & 205 HP & 300 TRS (1991 & Before)

No. 39720 No. 39760 No. 39750


OEM: 27-34895A2 OEM: 27-68714A7 OEM: 27-56108A1

Chevy 305 & 350 CID Engines:


200, 225, 228, 230, 250, 255, 260, 270, 280 HP MerCruiser 302/351 CID, 215 (inboard), 233
898 (198HP) & 5.7 L (SKI) (1997 & Before) 4-Cyl. 3.7L & 255 HP 888 (188HP)

WATER PUMP TIMING CHAIN COVER GASKETS


No. 30360 No. 30530 No. 30440 No. 30460 O.E.M.
N.L.A.
OEM: 27-49953 OEM: 27-14250 OEM: 27-54529 OEM: 27-56108

Chevy V6 & SB V8 Chevy 454 CID


4 & 6-Cyl. Chevy Timing Chain Cover Timing Chain Cover Ford V8 Timing
Timing Chain Cover (1997 & Before) (1991 & Before) Chain Cover

164
MerCruiser
CYLINDER HEAD GASKET KITS
No. 39660 No. 39650 No. 39690
OEM: 27-47453A1 OEM: 27-11977A92 OEM: 27-75611A2

Chevy 262 CID, 175,185 & 205 HP Chevy 305/350 CID,


(1996 & Before) 898 (198HP), 200, 228, 230/260 Inboard,
Chevy 250 CID, Chevy 4.3L, 175,185 & 205 HP 230, 250, 255, 260, 280 & 5.7L Ski
165 HP S/N 2700032 & Up (1992 & Before) (1996 & Before)

No. 39652 No. 39680 No. 39670


OEM: 27-75611A03 OEM: 27-64763A2 OEM: 27-56110A1

Chevy 305/350/377 CID, For Ford 351CID, Ford 302 CID,


V8 S.B. (1996 & Up) 233 HP S/N 4173000-4500860 215 Inboard, 225HP, 888 (188HP)

www.glmmarine.com 165
MerCruiser
ENGINE OVERHAUL GASKET KITS
No. 39011 No. 39040 No. 39650
OEM: 27-810846A05 OEM: 27-43186A1 OEM: 27-11977A92
+ 27-52364A88

MCM 140/3.0L (1983-1989) Mercruiser 224 CID 3.7L Chevy 4.3L, 175,185 & 205 HP
MCM 3.0L/LX (1990 & Up) (1983-1989) except 1983-84 470 (1992 & Before)

No. 39013 No. 39014 No. 39017


OEM: 27-824326A93 OEM: 27-824326A02 OEM: 27-75611A88

MCM/MIE 200, 230, 260, 350 Mag.


4.3L/LX Gen II 4.3L (Gen. +) 5.0L/LX & 5.7L
(1993-1995) (1996 & Up) (1987-1995)

No. 39016 No. 39018 No. 39019


OEM: 27-861246A05 OEM: 27-806871A96 OEM: 27-75611A96

MCM/MIE 260, 350 Mag. MCM/MIE 5.7L/LX EFI


5.0/5.7L (Gen. +) 5.7L/LX 350 Mag. EFI (Gen+)
(1998 & Up) (1991-1997) (1996-1997)

166
MerCruiser
ENGINE GASKETS & KITS APPLICATION GUIDE
Cylinder Exhaust Intake Rocker Timing Overhaul
Serial No.
Model # Cyl. Year Head Manifold Manifold Oil Pan Cover Cover Gasket
Range
Gasket Gasket Gasket Sets Gasket Gasket Gasket Set

120 153 / L4 1964-1982 1666601-6229717 36130 31550 31550 39470 32210 30360 -
120 153 / L4 1983-1986 6229718-0B531853 36130 33570 33570 39470 32210 30360 -
2.5L 153 / L4 1987-1989 0B531854-0C853255 36130 33570 33570 39470 32210 30360 -
140 181 / L4 1968-1982 2508261-6229717 36150 31570 31570 39470 32210 30360 -
140 181 / L4 1983-1986 6229718-0B450800 36150 33570 33570 39470 32210 30360 -
3.0L 181 / L4 1987-1989 0B450801-0C856558 36170 33570 33570 39470 32210 30360 -
3.0L 181 / L4 1990-1994 0C856559-0F353099 36150 33570 33570 - 32210 30360 -
3.0L 181 / L4 1998-2003 0L010042 & Up 36150 33580 33580 - - 30360 -
3.0LX 181 / L4 1990-1997 0C856559-0K999999 36150 33580 33580 - 32210 30360 -
165 224 / L4 1987-1987 0B434941-0B774251 36120 31710 31750 30850 31820 39760 39040
170 224 / L4 1985-1986 6916779-0B434940 36120 31710 31750 30850 31820 39760 39040
180 224 / L4 1987-1987 0B436391-0B775248 36120 31710 31750 30850 31820 39760 39040
190 224 / L4 1985-1986 6916779-0B436390 36120 31710 31750 30850 31820 39760 39040
3.7L 224 / L4 1988-1989 0B774252-0C762299 36120 31710 31750 30850 31820 39760 39040
3.7LX 224 / L4 1988-1989 0B775249-0C762299 36120 31710 31750 30850 31820 39760 39040
470 224 / L4 1976-1984 4208730-6916778 36120 31710 31750 30850 31820 39760 -
485 224 / L4 1980-1982 5685394-6218036 36120 31710 31750 30850 31820 39760 -
488 224 / L4 1983-1984 6170297-6916778 36120 31710 31750 30850 31820 39760 39040
160 250 / L6 1967-1969 2048022-2770031 36140 31440 - 39130 30340 30360 -
165 (6-Cyl.) 250 / L6 1970-1981 2770032-5813433 36140 31440 - 39130 30340 30360 -
185 (4 bbl.) 229 / V6 1983-1984 6330183-6919655 36100 32170 N.L.A. N.L.A. N/A 30530 N/A
175 262 / V6 1987-1987 0B527955-0B773242 36100 32170 30351 39840 30359 30530 39650
185 (2 bbl.) 262 / V6 1985-1986 0A331455-0B527954 36100 32170 30351 39840 30359 30530 39650
205 262 / V6 1985-1986 0A331455-0B527954 36100 32170 30351 39840 30359 30530 39650
262 Mag EFI (Gen+) 262 / V6 1996-1997 0F803800-0K999999 36100 32170 - - 30356 N.S.S. 39014
4.3L 262 / V6 1988-1992 0B773243-0D714106 36100 32170 30351 39840 30359 30530 39650
4.3L (Gen II) 262 / V6 1992-1993 0D714107-0F000877 36100 32170 - 39840 30359 - 39650
4.3L (GenII) 262 / V6 1992-1993 0D714107-0F000877 36100 32170 - 39840 30359 - -
4.3L (Gen II) 262 / V6 1993-1995 0F000878-0F601126 36100 32170 - 39840 30359 - 39013
4.3L (Gen II) 262 / V6 1993-1995 0F000878-0F601126 36100 32170 - 39840 30359 - -
4.3L (Gen II) 262 / V6 1996-1996 0F601127-0F802999 36100 32170 - 39840 30356 N.S.S. (2) 39013
4.3L (Gen II) 262 / V6 1996-1996 0F601127-0F802999 36100 32170 - 39840 30356 N.S.S. (2) -
4.3L (Gen+) 262 / V6 1998-2003 0L010044 & Up 36100 32170 - - 30356 N.S.S. 39014
4.3L EFI (Gen+) 262 / V6 1998-2003 0L012009 & Up 36100 32170 - - 30356 N.S.S. 39014
4.3L MPI 262 / V6 2001-2003 0M300000 & Up 36100 32170 - - 30356 N.S.S. -
4.3LH (Gen+) 262 / V6 1998-2003 0L010044 & Up 36100 32170 - - 30356 N.S.S. 39014
4.3LX 262 / V6 1988-1991 0B775130-0D714369 36100 32170 30351 39840 30359 30530 39650
4.3LX (Gen II) 262 / V6 1992-1993 0D714370-0F001219 36100 32170 - 39840 30359 - 39650
4.3LX (Gen II) 262 / V6 1992-1993 0D714370-0F001219 36100 32170 - 39840 30359 - -
4.3LX (Gen II) 262 / V6 1993-1995 0F001220-0F601126 36100 32170 - 39840 30359 - 39013
4.3LX (Gen II) 262 / V6 1993-1995 0F001220-0F601126 36100 32170 - 39840 30359 - -
4.3LX (Gen II) 262 / V6 1996-1996 0F601127-0F802999 36100 32170 - 39840 30356 N.S.S. (2) 39013
4.3LX (Gen II) 262 / V6 1996-1996 0F601127-0F802999 36100 32170 - 39840 30356 N.S.S. (2) -
4.3LX (Gen+) 262 / V6 1996-1997 0F803000-0K999999 36100 32170 - - 30356 N.S.S. 39014
4.3LX (Gen+) 262 / V6 1996-1997 0F803114-0K999999 36100 32170 - - 30356 N.S.S. 39014
215 302 / V8 1970-1972 2781153-3395720 36170 33790 39200 39160 30470 N.L.A. -
225 (Ford) 302 / V8 1973-1974 3385721-4166999 36170 33790 39200 39160 30470 N.L.A. -

www.glmmarine.com 167
MerCruiser
ENGINE GASKETS & KITS APPLICATION GUIDE
Cylinder Exhaust Intake Rocker Timing Overhaul
Serial No.
Model # Cyl. Year Head Manifold Manifold Oil Pan Cover Cover Gasket
Range
Gasket Gasket Gasket Sets Gasket Gasket Gasket Set
225 S (Ford) 302 / V8 1974-1974 3836688-4166999 36170 33790 39200 39160 30470 N.L.A. -
888 302 / V8 1971-1977 3108723-4615129 36170 33790 39200 39160 30470 N.L.A. -
888 302 / V8 1977-1977 4615130-4887829 36170 33790 N.L.A. 39160 30470 N.L.A. -
190 283 / V8 1963-1964 1564539-1730903 36160 31100 N.L.A. N.L.A. 30353 30530 -
198 MIE 305 / V8 1977-1977 4762210-4931099 36160 31100 30860 39540 30353 30530 N.L.A.
198 MIE 305 / V8 1977-1977 4762210-4931099 36160 31100 30860 39540 30353 30530 N.L.A.
200 305 / V8 1985-1987 6899058-0B525981 36160 31100 30860 39540 30353 30530 -
200 305 / V8 1985-1987 6899058-0B525981 36160 31100 30860 39850 30353 30530 -
200 305 / V8 1987-1987 0B525982-0B774444 36160 31100 30860 39850 30357 30530 -
200 305 / V8 1987 0B525982-0B774444 36160 31100 30860 39850 30357 30530 39017
228 305 / V8 1977-1982 4765100-6218461 36160 31100 30860 39540 30353 30530 N.L.A.
228 305 / V8 1977-1982 4765100-6218461 36160 31100 30860 39540 30353 30530 N.L.A.
228 305 / V8 1983-1984 6218462-6899268 36160 31100 30860 39540 30353 30530 -
228 305 / V8 1983-1984 6218462-6899268 36160 31100 30860 39540 30353 30530 -
228 MIE 305 / V8 1977-1980 4765100-5907057 36160 31100 30860 39540 30353 30530 -
230 305 / V8 1985-1987 6899269-0B525981 36160 31100 30860 39540 30353 30530 -
230 305 / V8 1985-1987 6899269-0B525981 36160 31100 30860 39850 30353 30530 -
230 305 / V8 1987 0B525982-0B773739 36160 31100 30860 39850 30357 30530 39017
230 MIE 305 / V8 1981-1987 5907058-0B522505 36160 31100 30860 39540 30353 30530 -
230 MIE 305 / V8 1981-1987 5907058-0B522505 36160 31100 30860 39850 30353 30530 -
230 MIE 305 / V8 1987 0B522506-0C396832 36160 31100 30860 39850 30357 30530 39017
5.0L 305 / V8 1988-1955 0B774445-0F600999 36160 31100 30860 39850 30357 30530 39017
5.0L 305 / V8 1988-1995 0B774445-0F600999 36160 31100 30860 39850 30357 30530 39017
5.0L Gen+ 305 / V8 1998-2003 0L015751 & Up 36160 31100 39540 39940 30357 N.S.S. 39016
5.0 EFI Gen+ 305 / V8 1998-2003 0L012052 & Up 36160 31100 39540 39940 30357 N.S.S. 39016
5.0L MIE 305 / V8 1988 0B788152-0C396832 36160 31100 30860 39850 30357 30530 39017
5.0L MPI 305 / V8 2001-2003 0M300000 & Up - 31100 39540 39940 30357 N.S.S. 39016
5.0LX 305 / V8 1988-1995 0B773740-0F600999 36160 31100 30860 39850 30357 30530 39017
898 305 / V8 1977-1982 4762210-6218461 36160 31100 30860 39540 30353 30530 N.L.A.
898 305 / V8 1983-1984 6218462-6899057 36160 31100 30860 39540 30353 30530 -
898 305 / V8 1983-1984 6218462-6899057 36160 31100 30860 39540 30353 30530 -
225 GM (LH) 327 / V8 1963-1969 1539620-2595696 36160 31100 N.L.A. N.L.A. 30353 30530 -
225 GM (RH) 327 / V8 1963-1969 1539620-2595696 36160 31100 N.L.A. N.L.A. 30353 30530 N.L.A.
225 GM (LH) 327 / V8 1969-1969 2595697-2694014 36160 31100 - N.L.A. 30353 30530 -
225 GM (RH) 327 / V8 1969-1969 2595697-2694014 36160 31100 - N.L.A. 30353 30530 N.L.A.
250 (LH) 327 / V8 1968-1969 2314301-2557817 36160 31100 N.L.A. N.L.A. 30353 30530 -
250 (RH) 327 / V8 1968-1969 2314301-2557817 36160 31100 N.L.A. N.L.A. 30353 30530 N.L.A.
250 (LH) 327 / V8 1969-1969 2557818-2639854 36160 31100 - N.L.A. 30353 30530 -
250 (RH) 327 / V8 1969-1969 2557818-2639854 36160 31100 - N.L.A. 30353 30530 N.L.A.
250 350 / V8 1977-1977 4768000-4908849 36160 31100 30860 39540 30353 30530 -
250 350 / V8 1977-1977 4768000-4908849 36160 31100 30860 39540 30353 30530 -
255 (GM) 350 / V8 1975-1975 4175500-4498700 36160 31100 30860 N.L.A. 30353 30530 -
255 (GM) 350 / V8 1975-1975 4175500-4498700 36160 31100 30860 N.L.A. 30353 30530 -
255 (GM) 350 / V8 1976-1976 4498701-4767999 36160 31100 30860 39540 30353 30530 -
255 (GM) 350 / V8 1976-1976 4498701-4767999 36160 31100 30860 39540 30353 30530 -
255 MIE 350 / V8 1975-1980 4175500-5907057 36160 31100 30860 39540 30353 30530 -
260 350 / V8 1978-1982 4908850-6218461 36160 31100 30860 39540 30353 30530 -

168
MerCruiser
ENGINE GASKETS & KITS APPLICATION GUIDE
Cylinder Exhaust Intake Rocker Timing Overhaul
Serial No.
Model # Cyl. Year Head Manifold Manifold Oil Pan Cover Cover Gasket
Range
Gasket Gasket Gasket Sets Gasket Gasket Gasket Set

260 350 / V8 1978-1982 4908850-6218461 36160 31100 30860 39540 30353 30530 -
260 350 / V8 1983-1986 6218462-0B525981 36160 31100 30860 39540 30353 30530 -
260 350 / V8 1983-1986 6218462-0B525981 36160 31100 30860 39850 30353 30530 -
260 350 / V8 1987 0B525982-0B773304 36160 31100 30860 39850 30357 30530 39017
260 MIE 350 / V8 1981-1986 5907058-0B522505 36160 31100 30860 39850 30353 30530 -
260 MIE 350 / V8 1981-1986 5907058-0B522505 36160 31100 30860 39540 30353 30530 -
270 350 / V8 1969-1972 2851074-3077735 36160 31100 - N.L.A. 30353 30530 N/A
280 350 / V8 1975-1975 4176250-4499390 36160 31100 30860 N.L.A. 30353 30530 N/A
280 350 / V8 1876-1976 4499391-4770199 36160 31100 30860 39540 30353 30530 N/A
300 350 / V8 1985-1986 6668677-0B430367 36160 31100 30860 39850 N.L.A. 30530 N.L.A.
300 350 / V8 1985-1986 6668677-0B430367 36160 31100 30860 39540 N.L.A. 30530 N.L.A.
320 EFI 350 / V8 1987-1989 0A543604-0C622418 36160 31100 30860 39850 N.L.A. 30530 N.L.A.
350 Mag Alpha 350 / V8 1986-1986 0A635178-0B525981 36160 31100 30860 39850 30353 30530 -
350 Mag Alpha 350 / V8 1987-1995 0B525982-0F600999 36160 31100 30860 39850 30357 30530 39017
350 Mag Alpha 350 / V8 1996-1997 0F601000-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
350 Mag Alpha EFI (Gen+) 350 / V8 1996-1997 0F800300-0K999999 36160 31100 39540 39940 30357 N.S.S. 39019
350 Mag Bravo MPI 350 / V8 1995-1995 0F415189-0F601999 36160 31100 - 39850 30357 30530 -
350 Mag Bravo MPI (Gen+) 350 / V8 1996-1997 0F602000-0K999999 36160 31100 - 39940 30357 N.S.S. -
350 Mag EFI Ski 350 / V8 1994-1996 0F215561-0F820706 36160 31100 30860 39940 30357 N.S.S. 39018
350 Mag EFI Ski (Gen+) 350 / V8 1996-1997 0F820707-0K999999 36160 31100 - 39940 30357 N.S.S. 39019
350 Mag MPI (Gen+) 350 / V8 1998-2001 0L010019-0M299999 36160 31100 - 39940 30357 N.S.S. -
350 Mag MPI (Gen+) 350 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. 39016
350 Mag MPI Horizon 350 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. 39016
350 Mag MPI Horizon MIE (Gen+) 350 / V8 1999-2001 0L304700-0M299999 36160 31100 39540 39940 30357 N.S.S. -
350 Mag MPI Horizon MIE (Gen+) 350 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. 39016
350 Mag MPI MIE (Gen+) 350 / V8 1998-2001 0L002008-0M299999 36160 31100 - 39940 30357 N.S.S. -
350 Mag MPI MIE (Gen+) 350 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. 39016
350 Mag MPI Ski 350 / V8 1995-1996 0F350583-0F799999 36160 31100 30860 39940 30357 N.S.S. -
350 Mag MPI Ski (Gen+) 350 / V8 1998-2003 0L002600 & Up 36160 31100 - 39940 30357 N.S.S. -
350 Mag Ski 350 / V8 1991-1997 0D505450-0K99999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L 350 / V8 1988-1995 0B773305-0F600999 36160 31100 30860 39850 30357 30530 39018
5.7L 350 / V8 1996-1997 0F601000-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L (Gen+) 350 / V8 1998-2003 0L010037 & Up 36160 31100 - 39940 30357 N.S.S. 39016
5.7L EFI 350 / V8 1995 0F225560-0F752399 36160 31100 30860 39850 30357 30530 39017
5.7L EFI 350 / V8 1996-1997 0F752400-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L EFI (Gen+) 350 / V8 1998-2003 0L010035 & Up 36160 31100 - 39940 30357 N.S.S. 39016
5.7L EFI MIE (Gen+) 350 / V8 1997 0K040300-0K999999 36160 31100 - 39940 30357 N.S.S. 39019
5.7L MIE 350 / V8 1987-1995 0B522506-0F622099 36160 31100 30860 39850 30357 30530 39017
5.7L MIE 350 / V8 1995 0F622151-0F746099 36160 31100 30860 39850 30357 30530 39017
5.7L MIE 350 / V8 1996 0F622100-0F622150 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L MIE 350 / V8 1996-1997 0F746100-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L MIE (Gen+) 350 / V8 1998-2003 0L002003 & Up 36160 31100 - 39940 30357 N.S.S. -
5.7L Comp Ski 350 / V8 1985-1986 0A338553-0B514626 36160 31100 30860 39540 30353 30530 -
5.7L Comp Ski 350 / V8 1985-1986 0A338553-0B514626 36160 31100 30860 39850 30353 30530 -
5.7L Comp Ski 350 / V8 1987-1995 0B514627-0F775199 36160 31100 30860 39850 30357 30530 39017
5.7L Comp Ski 350 / V8 1996-1997 0F775200-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7L Comp Ski (Gen+) 350 / V8 1998-2002 0L002005 & Up 36160 31100 30860 39940 30357 N.S.S. 39018

www.glmmarine.com 169
MerCruiser
ENGINE GASKETS & KITS APPLICATION GUIDE
Cylinder Exhaust Intake Rocker Timing Overhaul
Serial No.
Model # Cyl. Year Head Manifold Manifold Oil Pan Cover Cover Gasket
Range
Gasket Gasket Gasket Sets Gasket Gasket Gasket Set
5.7LX 350 / V8 1996-1997 0F601000-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
5.7LX Bravo EFI (Gen+) 350 / V8 1996-1997 0F800300-0K999999 36160 31100 39540 39940 30357 N.S.S. 39019
5.7LX EFI 350 / V8 1996-1997 0F752400-0K999999 36160 31100 30860 39940 30357 N.S.S. 39018
Black Scorpion Ski (Gen+) 350 / V8 1996-2003 0F8000000 & Up 36160 31100 - 39940 30357 N.S.S. -
233 351 / V8 1975-1975 4173000-4465029 36170 33790 36280 N.L.A. 30470 N.L.A. N/A
233 351 / V8 1976-1977 4465030-4902304 36170 33790 36280 39500 30470 N.L.A. N/A
255 (Ford) 351 / V8 1973-1974 3258728-4175499 36170 33790 - N.L.A. 30470 N.L.A. N/A
377 Scorpion MCM 377 / V8 2000-2003 0L416146 & Up 36160 31100 - 39940 30357 N.S.S. -
377 Scorpion Ski (Gen+) 377 / V8 1997-1998 0K000656 & Up 36160 31100 - 39940 30357 N.S.S. -
MX 6.2L MPI 377 / V8 2000-2001 0L680003 & Up 36160 31100 - 39940 30357 N.S.S. -
MX 6.2L MPI 377 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. -
MX 6.2L MPI Horizon 377 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. -
MX 6.2L MPI Horizon MIE 377 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. -
MX 6.2L MPI MIE 377 / V8 2001-2003 0M300000 & Up - 31100 - 39940 30357 N.S.S. -
325 427 / V8 1969-1972 2278747-3640670 36110 33760 N.L.A. 39490 30350 30440 N/A
325 427 / V8 1972-1972 3640671-3780449 N.L.A. 33760 39170 39490 30350 30440 N/A
330 454 / V8 1977-1981 4623115-6083144 36110 33760 39170 39490 30350 30440 -
330 454 / V8 1982-1987 6083145-0B816540 36110 33760 39170 39490 30350 30440 -
330 MIE 454 / V8 1977-1980 4623115-5889913 36110 33760 39170 39490 30350 30440 -
330 MIE 454 / V8 1977-1980 4623115-5889913 36110 33760 39170 39490 30350 30440 -
340 MIE w/B-W 454 / V8 1981-1987 5889914-0B788365 36110 33760 39170 39490 30350 30440 -
340 MIE w/B-W 454 / V8 1981-1987 5889914-0B788365 36110 33760 39170 39490 30350 30440 -
350 MIE 454 / V8 1974-1976 3780450-4623109 N.L.A. 33760 39170 39490 30350 30440 -
370 TRS 454 / V8 1978-1985 4179554-6721527 36110 33760 - 39490 30350 30440 -
370 TRS 454 / V8 1985-1987 6721528-0B714586 36110 33760 - 39490 30350 30440 N.L.A.
400 TRS 454 / V8 1980-1986 4179554-0B457644 36110 33760 - 39490 30350 30440 -
420 454 / V8 1987-1989 0A398941-0B622418 36110 33760 - 39490 - 30440 -
425 454 / V8 1990-1992 0B622419-0D725499 36110 33760 - 39490 - 30440 -
425 (Gen V) 454 / V8 1992-1993 0F725500-0D937011 - 33760 - - - - -
440 TRS 454 / V8 1983-1986 4179554-0B485220 36110 33760 - 39490 - - N.L.A.
450 (Gen V) 454 / V8 1995-1996 0F347100-0F347277 - 33760 - - - - -
454 Mag Alpha 454 / V8 1986-1988 0A631894-0B785148 36110 33760 39170 39490 30350 30440 -
454 Mag Alpha 454 / V8 1986-1988 0A631894-0B785148 36110 33760 39170 39490 30350 30440 -
454 Mag Bravo 454 / V8 1988-1992 0B721206-0D805068 36110 33760 - 39490 30350 30440 -
454 Mag Bravo (Gen V) 454 / V8 1992-1994 0D805069-0F304999 36180 33760 - - 30358 - -
454 Mag Bravo (Gen V) 454 / V8 1995-1996 0F305000-0F801699 36180 33760 - - 30358 - -
454 Mag Bravo (Gen V) 454 / V8 1996-1997 0F801700-0K999999 36180 33760 - - 30358 - -
454 Mag EFI (Gen V) 454 / V8 1994-1996 0F115700-0F802349 36180 33760 - - 30358 - -
454 Mag EFI Ski (Gen V) 454 / V8 1995-1996 0F215800-0F820099 36180 33760 - - 30358 - -
454 Mag MPI (Gen V) 454 / V8 1996-2003 0F802350 & Up 36180 33760 - - 30358 - -
454 Mag MPI Horizon MIE 454 / V8 1998-2003 0L002200 & Up 36180 33760 - - 30358 - -
454 Mag MPI Ski (Gen V) 454 / V8 1996-1997 0F820100-0K999999 36180 33760 - - 30358 - -
454 Mag MPI Ski (Gen V) 454 / V8 1996-1997 0F820100-0K999999 36180 33760 - - 30358 - -
525 SC 454 / V8 1991-1992 0D456000-0D725808 36110 33760 - 39490 - 30440 -
525 SC (Gen V) 454 / V8 1992-1996 0D763746-0F348963 - 33760 - - - - -
525 SC (Gen V) 454 / V8 1996-1996 0F615814-0F745215 - 33760 - - 30358 - -
525 SC (Gen V) 454 / V8 1996-1997 0F745260 & Up - 33760 - - 30358 - -

170
MerCruiser
ENGINE GASKETS & KITS APPLICATION GUIDE
Cylinder Exhaust Intake Rocker Timing Overhaul
Serial No.
Model # Cyl. Year Head Manifold Manifold Oil Pan Cover Cover Gasket
Range
Gasket Gasket Gasket Sets Gasket Gasket Gasket Set
7.4L Bravo 454 / V8 1988-1991 0B771113-0D603117 36110 33760 39170 39490 30350 30440 -
7.4L Bravo I/II (Gen V) 454 / V8 1992-1996 0D603118-0F800699 36180 33760 - - 30358 - -
7.4L Bravo III (Gen V) 454 / V8 1992-1996 0D603118-0F800699 36180 33760 - - 30358 - -
7.4L Bravo (Gen VI) 454 / V8 1996-1997 0F800700-0K999999 36180 33760 - - 30358 - -
7.4L EFI MIE (Gen V) 454 / V8 1996-1997 0F874815-0K999999 36180 33760 - - 30358 - -
7.4L MIE 454 / V8 1988-1992 0B788366-0D715493 36110 33760 39170 39490 30350 30440 -
7.4L MIE 454 / V8 1988-1992 0B788366-0D715493 36110 33760 39170 39490 30350 30440 -
7.4L MIE (Gen V) 454 / V8 1992-1996 0D715494-0F820141 36180 33760 - - 30358 - -
7.4L MIE (Gen VI) 454 / V8 1996-1997 0F820142-0K999999 36180 33760 - - 30358 - -
7.4L MPI (L29-Gen VI) 454 / V8 1998-2003 0L010003 & Up 36180 33760 - - 30358 - -
7.4L MPI MIE (Gen V) 454 / V8 1995-1996 0F563052-0F820103 36180 33760 - - 30358 - -
7.4L MPI MIE (Gen V) 454 / V8 1996-1997 0F820104-0K999999 36180 33760 - - 30358 - -
7.4LX Bravo TBI (Gen VI) 454 / V8 1996-1997 0F802000-0K999999 36180 33760 - - 30358 - -
7.4LX Bravo TBI (Gen VI) 454 / V8 1996-1997 0F802000-0K999999 36180 33760 - - 30358 - -
7.4LX Bravo MPI (Gen V) 454 / V8 1996-1996 0F602010-0F801999 36180 33760 - - 30358 - -
7.4LX Bravo MPI (Gen VI) 454 / V8 1996-1997 0F802000-0K999999 36180 33760 - - 30358 - -
390 482 / V8 1969-1970 2781129-2825059 36110 33760 N.L.A. 39490 30350 30440 N/A
460 TRS 482 / V8 1983-1986 4179554-6181046 36110 33760 - 39490 30350 30440 N.L.A.
496 Mag & HO 496 / V8 2001-2003 0M025000 & Up - 33760 - - - - -
496 Mag & HO 496 / V8 2001-2003 0M025000 & Up - 33760 - - - - -
8.1S MPI MIE & HO 496 / V8 2001-2003 0M026000 & Up - 33760 - - - - -
8.1S MPI MIE & HO 496 / V8 2001-2003 0M026000 & Up - 33760 - - - - -
465 502 / V8 1990-1992 0C849992-0D0725646 - 33760 - 39490 - 30440 -
465 (Gen V) 502 / V8 1992-1994 0D725647-0F213244 - 33760 - - - - -
500 (Gen V) 502 / V8 1994-1995 0F213293-0F615766 - 33760 - - - - -
500 (Gen V) 502 / V8 1996-1996 0F615767-0F745159 - 33760 - - 30358 - -
500 (Gen VI) 502 / V8 1997-1997 0K745195-0L001772 - 33760 - - 30358 - -
502 Mag Bravo 502 / V8 1990-1992 0C878221-0D824588 - 33760 - 39490 30350 30440 -
502 Mag Bravo (Gen V) 502 / V8 1992-1993 0D824589-0F114528 - 33760 - - 30358 - -
502 Mag EFI 502 / V8 1993-1996 0D840650-0F802599 - 33760 - - 30358 - -
502 Mag MPI (Gen VI) 502 / V8 1996-2003 0F802600 & Up - 33760 - - 30358 - -
600 SC 502 / V8 1991-1992 0D456489-0D456768 - 33760 - 39490 - 30440 -
600 SC (Gen V) 502 / V8 1992-1996 0D725676-0F877642 - 33760 - - 30358 - -
600 SC (Gen VI) 502 / V8 1997-1997 0K000227 & Up - - - - 30358 - -
8.2L MIE w/Hurth 502 / V8 1990-1992 0C878221-0D857199 - 33760 - 39490 30350 30440 -
8.2L MIE (Gen V) 502 / V8 1993-1995 0D857200-0F819619 - 33760 - - 30358 - -
8.2L MPI MIE (Gen VI) 502 / V8 1996-2003 0F819620 & Up - 33760 - - 30358 - -
500 Bulldog 540 / V8 1990-1995 0C577254-0F348987 - 33760 - - - 30440 -
500 Bulldog 540 / V8 1996-2003 0F615762 & Up - 33760 - - - 30440 -
575 540 / V8 1986-1992 0A677429-0D763716 - 33760 - 39490 30350 30440 -
800 SC (Gen V) 572 / V8 1993-1998 0D763836 & Up - - - - - 30440 -

www.glmmarine.com 171
172
MerCruiser Sterndrive
Section 11

Tools

Service Tools ..................................................................... 174-176


Prop Wrench Kits & Prop Wrenches........................................... 177

Section 11

173
MerCruiser
SERVICE TOOLS
No. 90100 No. 90170
BEARING RETAINER WRENCH DRIVE GEAR SHIMMING TOOL
OEM: 91-17256 OEM: 91-60523

Installs & removes drive shaft bearing retainer on Measures upper drive gear clearance on
MC-1 / R / MR / Alpha One Alpha One Gen II, Blackhawk, & Bravo MC-1 / R / MR / Alpha One / Alpha One Gen II

No. 90110 No. 90120 No. 90180


SHIFT CABLE TOOL SHIFT SLIDE TOOL NEW DRIVEN GEAR SHIMMING TOOL
OEM: 91-12037 OEM: 91-865232 OEM: 91-60526T

Installs & removes shift cables on For Shift Cable Assemblies on Measures upper drive gear clearance on
MC-1 / R / MR / Alpha One / Alpha One Gen II R / MR / Alpha One / Alpha One Gen II MC-1 / R / MR / Alpha One / Alpha One Gen II

No. 90050 No. 90200


ENGINE ALIGNMENT TOOL HINGE PIN TOOL
OEM: 91-805475A1 OEM: 91-78310

Removes & installs hinge pins


Aligns engine & drive unit during installation on Mercrusier drive units

No. 90360 No. 90470


BELLOWS EXPANDER TOOL BELLOW SLEEVE INSTALLER
OEM: 91-45497A1 OEM: 91-818162

GLM DESIGN

Scissor handle
with vinyl grip
& opens with
screw lock

Installs exhaust bellows on


MC-1 / R / MR / Alpha One / Alpha One Gen II, Bravo, Install sleeves on exhaust bellows
& Blackhawk drive units on Bravo & Alpha One Gen II

174
MerCruiser
SERVICE TOOLS
No. 90210 No. 90160
PINION NUT ADAPTOR KIT PINION GEAR SHIMMING TOOL
OEM: 91-61067A04 OEM: 91-56048001
Comes with No. 90220
Drive Shaft Adaptor

Holds pinion nut when removing pinion gear & Measures pinion height of
drive shaft on MC-1 / R / MR / Alpha One / Alpha One Gen II MC-1 / R / MR / Alpha One / Alpha One Gen II drive units

No. 90220 No. 90230


DRIVE SHAFT ADAPTER PROP SHAFT ADAPTOR /
OEM: 91-56775T DRIVE SHAFT ADAPTOR
OEM: 91-61077T

Use as a
Drive Shaft Adaptor
for Bravo, Blackhawk
& TRS

Provides a wrench surface to turn the propeller shaft on


Provides a wrench surface to turn the drive shaft on MC-1 / R / MR / Alpha One / Alpha One Gen II
MC-1 / R / MR / Alpha One / Alpha One Gen II drive units Bravo & TRS drive units.

No. 90190 No. 90490


BEARING CARRIER BEARING CARRIER RETAINER WRENCH
RETAINER WRENCH OEM: 91-17257 + 90-805374-1
OEM: 91-61069T

Removes & installs bearing carrier retainer nuts on


MC-1 / R / MR / Alpha One / Alpha One Gen II Removes & installs bearing carrier retainer nuts on
Bravo I & TRS drive units Bravo II & Bravo III drive units

No. 90240 No. 90140


DRIVE SHAFT BEARING SHIFT SHAFT BUSHING TOOL
RETAINER WRENCH OEM: 91-31107T
OEM: 91-43506T

Removes & installs threaded bearing retainer on Removes & installs the shift shaft bushing in the gear case of
MR / Alpha One / Alpha One Gen II sterndrives MC-1 / R / MR / Alpha One drive units

www.glmmarine.com 175
MerCruiser
SERVICE TOOLS
No. 90295
PINION BEARING
REMOVAL & INSTALLATION
TOOL ASSEMBLY
OEM: N/A

Kit Contains:
GLM OEM ITEM
90260 91-38628T Pinion Bearing Installation Tool
90270 91-36569T Driver Head
90280 91-31229 Puller Rod
90290 N/A Spacer

Installs & removes pinion bearing on


MC-1 / R / MR / Alpha One / Alpha One Gen II drive units.

No. 90260 No. 90270


PINION BEARING INSTALLATION TOOL DRIVER HEAD
OEM: 91-38628T OEM: 91-36569T

GLM’s new tool more precisely fits the pinion bearing


(must remove paper cone) to avoid crooked seating of Removes pinion bearing on
the bearing that causes gears to break or make noise. MC-1 / R / MR / Alpha One / Alpha One Gen II

No. 90280 No. 90290


PULLER ROD SPACER
OEM: 91-31229 OEM: N/A

Used with No. 90260 & 90270 Fits No. 90280


Installs & removes pinion bearings. Installs pinion bearings.

No. 90150 No. 90095


UNIVERSAL PULLER PLATE PROP & BEARING CARRIER PULLER
OEM: 91-37241 OEM: N/A

TOES IN
For prop & old
style bearing
carrier.

TOES OUT Capacity:


For new style 5 Tons (min)
bearing carrier.

Pulls gears & bearings. For Mercruiser All Style Bearing Carrier and Most Prop.

176
MerCruiser
PROP WRENCH KITS & PROP WRENCHES
No. 90065 No. 90066
PROP WRENCH KIT - 1-1/16” PROP WRENCH KIT - 15/16”
OEM: 91-8218871 OEM: 91-856639A1

1-1/16” 15/16”
Color Coded: Color Coded:
Blue Red

Kit Contains: Kit Contains:


GLM OEM ITEM GLM OEM ITEM
21200 (2) 14-816629Q Tab Washer 21220 (2) 14-76281 Tab Washer
21230 11-827614 Prop Nut 21240 11-69578Q01 Prop Nut
90061 91-859046M4 Prop Wrench 90062 91-859046M3 Prop Wrench

With Built In
Tab Bender

For Mercury / Mariner / Force V4 & V6, For Mercury / Mariner / Force Outboard 30-65 HP,
All Mercruiser & Honda BF75-BF130 70 HP 3-Cyl. (1989 & Before), 15-25 HP 4-stroke

No. 90061 No. 90062 No. 90063 No. 90064


PROP WRENCH PROP WRENCH PROP WRENCH PROP WRENCH
OEM: 91-859046M4 OEM: 91-859046M3 OEM: 91-859046M2 OEM: 91-859046M1

With Built In
Tab Bender

1-1/16” 15/16” 13/16” 9/16”


Color Coded: Color Coded: Color Coded: Color Coded:
Blue Red Yellow Purple

www.glmmarine.com 177
178
MerCruiser Reference
Section 12

Oil Seal & O-ring Charts,


Model / Year / SN

Oil Seals Shaft & Bore Size ........................................................ 180


Oil Seals Applications ................................................................ 181
Drive Shaft Housing Seals Applications ..................................... 181
O-Rings Size Chart ..................................................................... 182
Model/Year/SN - Gasoline Engines ................................... 183-184
Model/Year/SN - Inboard Gasoline Engines .............................. 185
Model/Year/SN - Inboard Diesel Engines ..................................185
Model/Year/SN - Stern Drive ...................................................... 185

Section 12

179
MerCruiser
OIL SEALS SHAFT & BORE SIZE
Table By OEM Numbers
GLM No. OEM No. Shaft Size Bore Size GLM No. OEM No. Shaft Size Bore Size
85700 26-12224 1.1875 1.6875 85800 26-48443 0.7500 1.3750
85820 26-12709 0.5000 0.6875 85440 26-55682 1.0000 1.2500
85130 26-14077 1.1875 1.6875 85460 26-56397 0.7500 1.1250
85790 26-14240 3.7500 4.5000 85480 26-56788 0.8750 1.2500
85040 26-16977 0.8750 1.2500 85500 26-62818 1.6250 2.2500
86730 26-18816 1.6875 2.2500 85022 26-864319 0.8750 1.3750
86590 26-20070 0.6250 1.0000 85120 26-69188 0.8750 1.2500
85210 26-23517 0.7500 1.2500 85520 26-69189 0.8750 1.3125
85680 26-24590 0.3750 0.5625 85530 26-70081 1.1875 1.7500
85110 26-26226 1.0000 1.5000 85810 26-72785 0.7500 1.8750
85100 26-26805 0.6875 1.1250 85130 26-76868 1.1875 1.6875
85100 26-27163 0.6875 1.1250 85580 26-79831 0.7500 1.1250
85260 26-30530 0.5625 1.0000 85370 26-805080 2.5000 3.1875
85270 26-30913 0.4375 0.8360 85581 26-816646-1 0.3750 0.7500
85290 26-32121 0.7500 1.0000 85510 26-821092 1.5000 2.2500
85020 26-32511 1.2500 2.0000 85030 26-823894 2.2500 3.0000
85440 26-32911 1.0000 1.2500 85050 26-89236-1 0.3750 0.7500
85330 26-33467 0.6250 1.1250 85070 26-89238 0.8750 1.5000
85160 26-43035 1.0312 1.4688 85080 26-90562 0.7500 1.2500
85170 26-43036 1.0312 1.4688 85600 26-94038 1.0000 1.5000
85010 26-41953 1.1875 1.8750 85610 26-96063 0.4375 0.8750
85140 26-45577-1 0.3125 0.4375 85060 26-96503-1 0.8750 1.3750
85380 26-45587 0.3750 0.6250 85100 26-99325 0.6875 1.1250

Table By Shaft Size


GLM No. OEM No. Shaft Size Bore Size GLM No. OEM No. Shaft Size Bore Size
85140 26-45577-1 0.3125 0.4375 85060 26-96503-1 0.8750 1.3750
85050 26-89236-1 0.3750 0.7500 85070 26-89238 0.8750 1.5000
85380 26-45587 0.3750 0.6250 85120 26-69188 0.8750 1.2500
85581 26-816464-1 0.3750 0.7500 85480 26-56788 0.8750 1.2500
85680 26-31249 0.3750 0.5625 85520 26-69189 0.8750 1.3125
85270 26-30913 0.4375 0.8360 85110 26-26226 1.0000 1.5000
85610 26-96063 0.4375 0.8750 85440 26-32911 1.0000 1.2500
85820 26-12709 0.5000 0.6875 85440 26-55682 1.0000 1.2500
85260 26-30530 0.5625 1.0000 85600 26-94038 1.0000 1.5000
85330 26-33467 0.6250 1.1250 85170 26-43036 1.0312 1.4688
86590 26-20070 0.6250 1.0000 85160 26-43035 1.0312 1.4688
85100 26.26805 0.6875 1.1250 85010 26-41953 1.1875 1.8750
85100 26-27163 0.6875 1.1250 85130 26-14077 1.1875 1.6875
85100 26-99325 0.6875 1.1250 85130 26-76868 1.1875 1.6875
85080 26-90562 0.7500 1.2500 85530 26-70081 1.1875 1.7500
85210 26-23517 0.7500 1.2500 85700 26-12224 1.1875 1.6875
85290 26-32121 0.7500 1.0000 85020 26-32511 1.2500 2.0000
85460 26-56397 0.7500 1.1250 85510 26-821092 1.5000 2.2500
85580 26-79831 0.7500 1.1250 85500 26-62818 1.6250 2.2500
85800 26-48443 0.7500 1.3750 86730 26-18816 1.6875 2.2500
85810 26-72785 0.7500 1.8750 85030 26-823894 2.2500 3.0000
85022 26-864319 0.8750 1.3750 85370 26-805080 2.5000 3.1875
85040 26-16977 0.8750 1.2500 85790 26-14240 3.7500 4.5000

180
MerCruiser
OIL SEAL APPLICATIONS
Model Serial No. Range GLM No. Qty. Model Serial No. Range GLM No. Qty.
MR, Alpha I 6225577 - To Date 85130 (A) 2 160/165 2065190 - To Date 85050 (D) 1
R, MR, Alpha I 6225577 - To Date 85050 (D) 1 160/165 2065190 - To Date 85070 (F) 1
R, MR, Alpha I 6225577 - To Date 85070 (F) 1 160/165 2065190 - To Date 85130 (A) 2
MR, Alpha I 6225577 - To Date 85040 (G) 1 160/165 2065190 - 4890459 85040 (H) 1
R 6225577 - To Date 85040 (G) 1 160/165 2065190 - To Date 85040 (G) 1
Alpha I SS All 85070 (F) 1 225 S 3856268 - 4200499 85040 (G) 1
Alpha I SS All 85050 (D) 1 225 S 3856268 - 4200499 85070 (F) 1
Alpha I SS All 85040 (G) 1 225 S 3856268 - 4200499 85130 (A) 2
Alpha I SS All 85130 (A) 2 225 S 3856268 - 4200499 85050 (D) 1
Bravo I B664190 -To Date 85130 (A) 2 233 4200500 - To Date 85050 (D) 1
I 1534570 - 1536617 85050 (E) 1 233 4200500 - To Date 85040 (G) 1
I 1534570 - 1684187 85050 (D) 1 233 4200500 - To Date 85130 (A) 2
I 1534570 - 1684187 85130 (A) 2 233 4300500 - To Date 85070 (F) 1
I 1534570 - 1684187 85040 (H) 1 250 4791300 - 4898729 85040 (G) 1
I 1536618 - 1684187 85070 (E) 1 250 4791300 - 4898729 85070 (F) 1
I 1563354 - 1684187 85040 (E) 1 250 4791300 - 4898729 85130 (A) 2
IA, IB, IC 1684188 - 2065189 85070 (E) 1 250 4791300 - 4898729 85050 (D) 1
IA, IB, IC 1684188 - 2065189 85130 (A) 2 255 TRS 3377316 - 4203749 85130 (A) 2
IA, IB, IC 1684188 - 2065189 85040 (E) 1 260 4898730 - 6225576 85050 (D) 1
IA, IB, IC 1684188 - 2065189 85040 (H) 1 260 4898730 - 6225576 85130 (A) 2
IA, IB, IC 1684188 - 2065189 85050 (D) 1 260 4898730 - 6225576 85040 (G) 1
TRS 4794900 - To Date 85130 (A) 2 260 4898730 - 6225576 85070 (F) 1
60 1830753 - 2063740 85050 (D) 1 280 TRS 4203750 - 4895399 85130 (A) 2
60 1830753 - 2063740 85080 (F) 1 470 4208730 - 6225576 85050 (D) 1
60 1830753 - 2063740 85580 (G) 1 470 4208730 - 6225576 85070 (F) 1
60 1830753 - 2063740 85210 (C) 1 470 4208730 - 6225576 85130 (A) 2
60 1830753 - 2063740 85080 (B) 1 470 4208730 - 6225576 85040 (G) 1
80 2063741 - 2895029 85130 (A) 2 485 4893835 - To Date 85130 (A) 2
80 2063741 - 2895029 85050 (D) 1 485 4893835 - To Date 85050 (D) 1
80 2063741 - 2895029 85580 (G) 1 485 4893835 - To Date 85040 (G) 1
80 2063741 - 2895029 85080 (F) 1 485 4893835 - To Date 85070 (F) 1
90 2898020 - 3225967 85050 (D) 1 888 3106717 - To Date 85070 (F) 1
90 2898020 - 3225967 85130 (A) 2 888 3106717 - To Date 85050 (D) 1
90 2898020 - 3225967 85080 (F) 1 888 3106717 - To Date 85040 (H) 1
90 2898020 - 3225967 85580 (G) 1 888 3106717 - To Date 85040 (G) 1
120/140 2062141 - 6225576 85040 (G) 1 888 3106717 - To Date 85130 (A) 2
120/140 2062141 - 4893634 85040 (H) 1 898/228 4782330 - 6225576 85070 (F) 1
120/140 2062141 - 6225576 85070 (F) 1 898/228 4782330 - 6225576 85040 (G) 1
120/140 2062141 - 6225576 85050 (D) 1 898/228 4782330 - 6225576 85050 (D) 1
120/140 2062141 - 6225576 85130 (A) 2 898/228 4782330 - 6225576 85130 (A) 2
(A) Prop Shaft Seal (C) Prop Shaft Outer Seal (E) Water Pump Base Seal (G) Water Pump Base Upper Seal
(B) Prop Shaft Inner Seal (D) Shift Shaft Bushing Seal (F) Water Pump Base Lower Seal (H) Water Pump Body Seal

DRIVE SHAFT HOUSING SEALS APPLICATIONS


Model Serial No. Range GLM No. Qty. Model Serial No. Range GLM No. Qty.
R, MR, Alpha I 6225577 - To Date 85030 (A) 1 250 4791300 - 4898729 85020 (B) 1
Alpha I SS All 85030 (A) 1 250 4791300 - 4898729 85030 (A) 1
Alpha I SS All 85060 (C) 1 250 4791300 - 4898729 85060 (C) 1
Alpha I SS All 85020 (B) 1 260 4898730 - 6225576 85020 (B) 1
IA, IB, IC 1684188 - 2065189 85030 (A) 1 260 4898730 - 6225576 85060 (C) 1
I, IA, IB, IC 1534570 - 2065189 85020 (B) 1 260 4898730 - 6225576 85030 (A) 1
IA, IB, IC 1749276 - 2065189 85060 (C) 1 470 4208730 - 6225576 85060 (C) 1
II 1474909 - 2671321 85030 (A) 1 470 4208730 - 6225576 85030 (A) 1
120/140 2062141 - 6225576 85030 (A) 1 470 4208730 - 6225576 85020 (B) 1
120/140 2062141 - 6225576 85060 (C) 1 485 4893835 - To Date 85030 (A) 1
120/140 2062141 - 6225576 85020 (B) 1 485 4893835 - To Date 85020 (B) 1
160/165 2065190 - To Date 85030 (A) 1 485 4893835 - To Date 85060 (C) 1
160/165 2065190 - To Date 85020 (B) 1 888 3106717 - To Date 85060 (C) 1
160/165 2065190 - To Date 85060 (C) 1 888 3106717 - To Date 85020 (B) 1
225 S 3856268 - 4200499 85050 (C) 1 888 3106717 - To Date 85030 (A) 1
225 S 3856268 - 4200499 85020 (B) 1 898/228 4782330 - 6225576 85020 (B) 1
225 S 3856268 - 4200499 85030 (A) 1 898/228 4782330 - 6225576 85030 (A) 1
233 4200500 - To Date 85020 (B) 1 898/228 4782330 - 6225576 85060 (C) 1
233 4200500 - To Date 85030 (A) 1
233 4200500 - To Date 85060 (C) 1

(A) Bearing Carrier Seal (B) Gear Chamber Seal (C) Lower Drive Shaft Seal

www.glmmarine.com 181
MerCruiser
O-RINGS
GLM OEM I.D. O.D. W. GLM OEM I.D. O.D. W. GLM OEM I.D. O.D. W.

Table By OEM Numbers


82340 25-20081 2 3-1/4 1/8 82150 25-35027 1-1/16 1-5/16 1/8 81100 25-62704 3/8 9/16 3/32
80070 25-16524 5/32 9/32 1/16 82350 25-35029 3-1/8 3-3/8 1/8 80180 25-62705 3/4 7/8 1/16
82280 25-20826 2-1/4 2-1/2 1/8 82100 25-35276 3/4 1 1/8 80430 25-62706 3-1/2 3-5/8 1/16
82310 25-20863 2-5/8 2-7/8 1/8 81240 25-35480 1-1/4 1-7/16 3/32 84190 25-62817 3-3/4 4-17/20 11/40
82110 25-21836 13/16 1-1/16 1/8 81175 25-36318 13/16 1 3/32 80330 25-64067 2 2-1/8 1/16
82140 25-32145 1 1-1/4 1/8 81070 25-36390 11/16 13/16 1/16 80440 25-64966 3-3/4 3-7/8 1/16
81180 25-25439 7/8 1-1/16 3/32 82270 25-38099 2-1/8 2-3/8 1/8 81250 25-65936 1-5/16 1-1/2 3/32
81080 25-26543 1/4 7/16 3/32 81150 25-38101 11/16 7/8 3/32 82480 25-67202 4-3/4 5 1/8
82240 25-26722 1-3/4 2 1/8 80090 25-38933 7/32 11/32 1/16 80410 25-67206 3 3-1/8 1/16
81110 25-26802 7/16 5/8 3/32 82440 25-39695 4-1/4 4-1/2 1/8 81470 25-69202 2-11/16 2-7/8 3/32
82230 25-26855 1-5/8 1-7/8 1/8 82710 25-42357 9-1/4 9-1/2 1/8 83465 25-69201 4-1/8 4-1/2 3/16
81230 25-29439 1-3/16 1-3/8 3/32 80140 25-45253 1/2 5/8 1/16 82380 25-70937 3-1/2 3-3/4 1/8
81190 25-29845 15/16 1-1/8 3/32 80160 25-45254 5/8 3/4 1/16 82530 25-805197 5-3/8 5-5/8 1/8
83415 25-29976 3-1/2 3-7/8 3/16 80290 25-45257 1-1/2 1-5/8 1/16 82425 25-805331 4 4-1/14 1/8
82250 25-30224 1-7/8 2-1/8 1/8 81140 25-45711 5/8 13/16 3/32 81420 25-822370 2-3/8 2-9/16 3/32
81360 25-30529 2 2-3/16 3/32 82390 25-47254 3-5/8 3-7/8 1/8 45250 25-82275M 41.5mm 47.5mm 3mm
81160 25-30613 3/4 15/16 3/32 81220 25-47632 1-1/8 1-5/16 3/32 45260 25-82289M 66mm 76.6mm 5.30mm
82360 25-31305 3-1/4 3-1/2 1/8 80120 25-48171 3/8 1/2 1/16 45280 25-84054M 40mm 44.8mm 2.4mm
83445 25-31534 3-78 4-1/4 3/16 82120 25-48452 7/8 1-1/8 1/8 45270 25-811175M 62mm 70mm 4mm
83345 25-31986 2-5/8 3 3/16 80160 25-48462 5/8 3/4 1/16 83330 25-85549 2-1/2 2-7/8 3/16
80140 25-32509 1/2 5/8 1/16 80380 25-53421 2-5/8 2-3/4 1/16 82900 25-85594 1/4 19/32 11/64
80420 25-32546 3-1/4 3-3/8 1/16 81430 25-54029 2-7/16 2-5/8 3/32 82050 25-88198 7/16 11/16 1/8
82260 25-33145 2 2-1/4 1/8 81510 25-54030 3 3-3/16 3/32 81530 25-89497 3-1/2 3-11/16 3/32
81430 25-33465 2-7/16 2-5/8 3/32 80190 25-55801 13/16 15/16 1/16 81390 25-90011 2-3/16 2-3/8 3/32
81260 25-33466 1-3/8 1-9/16 3/32 80230 25-58390 1-1/16 1-3/16 1/16 80390 25-93211 2-3/4 2-7/8 1/16
82200 25-33504 1-3/8 1-5/8 1/8 80350 25-62457 2-1/4 2-3/8 1/16 *84026 25-94288 1-1/14 1-3/8 1/16
82400 25-33756 3-3/4 4 1/8 81520 25-62700 3-1/4 3-7/16 3/32 81570 25-97387 4-1/2 4-11/16 3/32
83505 25-34821 4-5/8 5 3/16 80115 25-62702 5/16 7/16 1/16 82060 25-99691 1-1/2 3/4 1/8

Table By Nominal Size


81030 25-29619 3/32 9/32 3/32 81230 25-29439 1-3/16 1-3/8 3/32 80410 25-67206 3 3-1/8 1/16
80070 25-16524 5/32 9/32 1/16 81240 25-35480 1-1/4 1-7/16 3/32 81510 25-54030 3 3-3/16 3/32
80090 25-38933 7/32 11/32 1/16 *84026 25-94288 1-1/14 1-3/8 1/16 82340 25-20081 3 3-1/4 1/8
81080 25-26543 1/4 7/16 3/32 81250 25-65936 1-5/16 1-1/12 3/32 82350 25-35029 3-1/8 3-3/8 1/8
82900 25-85594 1/4 19/32 11/64 81260 25-33466 1-3/8 1-9/16 3/32 80420 25-32546 3-1/4 3-3/8 1/16
80115 25-62702 5/16 7/16 1/16 82200 25-33504 1-3/8 1-5/8 1/8 81520 25-62700 3-1/4 3-7/16 3/32
80120 25-48171 3/8 1/2 1/16 81270 25-45710 1-7/16 1-5/8 3/32 82360 25-31305 3-1/4 3-1/2 1/8
81100 25-62704 3/8 9/16 3/32 80290 25-45257 1-1/2 1-5/8 1/16 80430 25-62706 3-1/2 3-5/8 1/16
81110 25-26802 7/16 5/8 3/32 82060 25-99691 1-1/2 3/4 1/8 81530 25-89497 3-1/2 3-11/16 3/32
82050 25-88198 7/16 11/16 1/8 82230 25-26855 1-5/8 1-7/8 1/8 82380 25-70937 3-1/2 3-3/4 1/8
80140 25-32509 1/2 5/8 1/16 82240 25-26722 1-3/4 2 1/8 83415 25-29976 3-1/2 3-7/8 3/16
80160 25-48462 5/8 3/4 1/16 82250 25-30224 1-7/8 2-1/8 1/8 82390 25-47254 3-5/8 3-7/8 1/8
81140 25-48462 5/8 3/4 1/16 80330 25-64067 2 2-1/8 1/16 80440 25-64966 3-3/4 3-7/8 1/16
80170 25-36390 11/16 13/16 1/16 81360 25-30529 2 2-3/16 3/32 82400 25-33756 3-3/4 4 1/8
81150 25-38101 11/16 7/8 3/32 82260 25-33145 2 2-1/4 1/8 84190 25-62817 3-3/4 4-17/20 11/40
80180 25-62705 3/4 7/8 1/16 82270 25-38099 2-1/8 2-3/8 1/8 83445 25-31534 3-7/8 4-1/4 3/16
81160 25-30613 3/4 15/16 3/32 81390 25-90011 2-3/16 2-3/8 3/32 82425 25-905331 4 4-1/4 1/8
82100 25-35276 3/4 1 1/8 80350 25-62457 2-1/4 2-3/8 1/16 83465 25-69201 4-1/8 4-1/2 3/16
80190 25-55801 13/16 15/16 1/16 82280 25-20826 2-1/4 2-1/2 1/8 82440 25-39695 4-1/4 4-1/2 1/8
81175 25-36318 13/16 1 3/32 81420 25-822370 2-3/8 2-9/16 3/32 81570 25-97387 4-1/2 4-11/16 3/32
82110 25-21836 13/16 1-1/16 1/8 81430 25-33465 2-7/16 2-5/8 3/32 83505 25-34821 4-5/8 5 3/16
81180 25-25439 7/8 1-1/16 3/32 81430 25-54029 2-7/16 2-5/8 3/32 82480 25-67202 4-3/4 5 1/8
82120 25-48452 7/8 1-1/8 1/8 83330 25-85549 2-1/2 2-7/8 3/16 82530 25-805197 5-3/8 5-5/8 1/8
81190 25-29845 15/16 1-1/8 3/32 80380 25-53421 2-5/8 2-3/4 1/16 82710 25-42357 9-1/4 9-1/2 1/8
82140 25-23145 1 1-1/4 1/8 82310 25-20863 2-5/8 2-7/8 1/8 45280 25-84054M 40mm 44.8mm 2.4mm
80230 25-58390 1-1/16 1-3/16 1/16 83345 25-31986 2-5/8 3 3/16 45250 25-82275M 41.5mm 47.5mm 3mm
82150 25-35027 1-1/16 1-5/16 1/8 81470 25-69202 2-11/16 2-7/8 3/32 45270 25-811175M 62mm 70mm 4mm
81220 25-47632 1-1/8 1-5/16 3/32 80390 25-92311 2-3/4 2-7/8 1/16 45260 25-82289M 66mm 76.6mm 5.30mm

* Quad Ring

182
Model / Year / Serial Number
GASOLINE ENGINE
Model Make CID Cylinders Model Year Serial No.
60 Renault 68 I/L 4 1965-1968 1887079-2049044
80 Renault 80 I/L 4 1966-1969 2049045-2851423
90 Renault 96 I/L 4 1970-1972 2851424-3226957
110 GM 153 I/L 4 1963-1966 1537370-2044033
120 GM 153 I/L 4 1964-1972 1666601-3377340
120 GM 153 I/L 4 1972-1978 3377341-5192048
120 GM 153 I/L 4 1979-1982 5192049-6229717
120/2.5L GM 153 I/L 4 1983-1989 6229718-0B531853
140 GM 181 I/L 4 1968-1972 2508261-3332137
140 GM 181 I/L 4 1972-1978 3332138-5157668
140 GM 181 I/L 4 1979-1982 5157669-6229717
140/3.0L GM 181 I/L 4 1982-1989 6229718-0C856558
3.0L/LX GM 181 I/L 4 1990-1995 0C856559-0F603999
3.0LX GM 181 I/L 4 1996 0G604000 and up
140 GM 194 I/L 6 1963 1538930-1725960
470 (2bbl.) Mercury 224 I/L 4 1976-1979 4208730-5520114
470 (2bbl.) Mercury 224 I/L 4 1980-1982 5520115-6218036
470 (2bbl.) Mercury 224 I/L 4 1983-1984 6218037-6916778
170 (2bbl.) Mercury 224 I/L 4 1985-1986 6916779 and up
165/3.7L (2bbl.) Mercury 224 I/L 4 1987-1989 6916779 and up
485 (2bbl.) Mercury 224 I/L 4 1980-1982 5685394-6218036
488 (4bbl.) Mercury 224 I/L 4 1983-1984 6170297-6916778
190 (4bbl.) Mercury 224 I/L 4 1985-1986 6916779 and up
180/3.7LX (4bbl.) Mercury 224 I/L 4 1987-1989 6916779 and up
185 (4bbl.) GM 229 V6 1983-1984 6330183-6919655
150 GM 230 I/L 6 1964-1966 1666495-2048046
160 GM 250 I/L 6 1967-1969 2048022-2770031
165 GM 250 I/L 6 1970-1978 2770032-5178958
165 GM 250 I/L 6 1979-1981 5178959-5813433
185 (2bbl.) GM 262 V6 1985-1987 0A331455-0B527954
175/4.3L (2bbl.) GM 262 V6 1987-1992 0B527955-0D714106
4.3L (GEN II)(2bbl.) GM 262 V6 1992-1993 0D714107-0F000877
4.3L (GEN II)(2bbl.) GM 262 V6 1993-1995 0F000878-0F601126
4.3L (GEN II)(2bbl.) GM 262 V6 1996 0F601127-0F802999
4.3LX (GEN+)(2bbl.) GM 262 V6 1996 0F803000 and up
205 (4bbl.) GM 262 V6 1985-1987 0A331455-0B527954
205/4.3LX (4bbl.) GM 262 V6 1987-1991 0B527955-0D714369
4.3L (GEN II)(4bbl.) GM 262 V6 1992-1993 0D714370-0F001219
4.3L (GEN II)(4bbl.) GM 262 V6 1993-1995 0F001220-0F601126
4.3L (GEN II)(4bbl.) GM 262 V6 1996 0F601127-0F802999
4.3LXH (GEN+)(4bbl.) GM 262 V6 1996 0F803114 and up
190 GM 283 V8 1963-1964 1564539-1730903
200 GM 292 I/L 6 1969 2453769-2712072
888 (2bbl.) Ford 302 V8 1971-1977 3108723-4887829
215 (4bbl.) Ford 302 V8 1970-1972 2781153-3385720
225 (4bbl.) Ford 302 V8 1973-1974 3385721-4166999
225-S (4bbl.) Ford 302 V8 1973-1974 3385721-4166999
898 (2bbl.) GM 305 V8 1977-1982 4762210-6218461
898 (2bbl.) GM 305 V8 1983-1984 6218462-0B525981
200 (2bbl.) GM 305 V8 1985-1986 6218462-0B525981
200/5.0L (2bbl.) GM 305 V8 1987-1995 0B525982-0F600999
228 (4bbl.) GM 305 V8 1977-1978 4765100-5170008
228 (4bbl.) GM 305 V8 1979-1982 5170009-6218461
228 (4bbl.) GM 305 V8 1982-1984 6218462-0B525981
230 (4bbl.) GM 305 V8 1985-1986 6218462-0B525981
230/5.0LX (4bbl.) GM 305 V8 1987-1995 0B525982-0F600999
225 GM 305 V8 1963-1966 1539620-2278646
225 GM 327 V8 1967-1969 2278647-2694014
250 GM 327 V8 1968-1969 2314301-2639854
255 GM 327 V8 1975-1976 4175500-4767999
250 GM 350 V8 1977 4768000-4908849
260 GM 350 V8 1978-1982 4908850-6218461
260 GM 350 V8 1982-1986 6218462-0B525981

www.glmmarine.com 183
Model / Year / Serial Number
GASOLINE ENGINE
Model Make CID Cylinders Model Year Serial No.

260 GM 350 V8 1982-1986 6218462-0B525981


260/5.7L GM 350 V8 1987-1995 0B525982-0F600999
5.7L Alpha (2bbl.) GM 350 V8 1996 0F601000 and up
5.7L Alpha (EFI) TBI GM 350 V8 1995 0F355305-0F752399
5.7L Alpha (2bbl. - TBI) GM 350 V8 1996 0F752400 and up
5.7LX Alpha (4bbl.) GM 350 V8 1996 0F601000 and up
5.7LX Alpha (4bbl. - TBI) GM 350 V8 1996 0F752400 and up
5.7l Bravo GM 350 V8 1989-1995 0B525982-0F600999
5.7l Bravo (2bbl.) GM 350 V8 1996 0F601000 and up
5.7L Bravo (EFI) TBI GM 350 V8 1995 0F225560-0F752399
5.7L Bravo (2bbl. - TBI) GM 350 V8 1996 0F752400 and up
5.7LX Bravo (4bbl.) GM 350 V8 1996 0F60100 and up
5.7LX Bravo (4bbl. - TBI) GM 350 V8 1996 0F752400 and up
5.7LX Bravo (TBI)( Gen+) GM 350 V8 1996 0F800300 and up
350 Mag. Alpha GM 350 V8 1986-1987 0A635178-0B525981
350 Mag. Alpha GM 350 V8 1987-1995 0B525982-0F600999
350 Mag. Alpha (4bbl.) GM 350 V8 1996 0F601000 and up
350 Mag. Alpha (TBI)(Gen+) GM 350 V8 1996 0F800300 and up
350 Mag. Bravo (MPI) GM 350 V8 1995 0F415189-0F601999
350 Mag. Bravo (MPI)(Gen+) GM 350 V8 1996 0F602000 and up
270 GM 350 V8 1969-1972 2851074-3385720
280TRS GM 350 V8 1975-1976 4176250-4770199
300 Tempest GM 350 V8 1985-1986 6668677-0B430367
320 (EFI) GM 350 V8 1987 0A543604-0B157602
320 (EFI) GM 350 V8 1988-1989 0B157603-0C622418
233 Ford 351 V8 1975-1977 4173000-4902304
255 Ford 351 V8 1973-1974 3258728-4175499
325 GM 427 V8 1969-1972 2278747-3780449
330 GM 454 V8 1977-1981 4623115-6083144
330 GM 454 V8 1982-1987 6083145-0B816540
7.4L Bravo GM 454 V8 1988-1991 0B771113-0D603117
7.4LX Bravo (Gen.V) GM 454 V8 1992-1996 0D603118-0F800699
7.4LX Bravo (MP) GM 454 V8 1996 0F602010 and up
454 Mag. Alpha GM 454 V8 1986-1988 0A631894-0B785148
454 Mag. Bravo GM 454 V8 1988-1992 0B721206-0D805068
454 Mag. Bravo (Gen.V) GM 454 V8 1992-1994 0D805069-0F304999
454 Mag. Bravo (Gen.V) GM 454 V8 1995-1996 0F305000-0F801699
454 EFI (Gen.V) GM 454 V8 1994-1996 0F115700-0F802349
370 TRS GM 454 V8 1978-1985 4179554-6721527
370 TRS GM 454 V8 1985-1987 6721528-0B714586
400 TRS GM 454 V8 1980-1986 4179554-0B457644
420 GM 454 V8 1987-1989 0A398941-0B622418
425 GM 454 V8 1990-1992 0A398941-0B622418
425 (Gen.V) GM 454 V8 1992-1993 0A398941-0B622418
440TRS GM 454 V8 1983-1986 4179554-0B485220
450 (Gen.V) GM 454 V8 1995 0F347100-0F615761
525 SC GM 454 V8 1991-1992 0D456000 and up
525 SC (Gen.V) GM 454 V8 1992-1995 0D456000 and up
390 GM 482 V8 1969-1970 2781129-3042731
460 TRS GM 482 V8 1983-1986 4179554-6181046
465 GM 502 V8 1990-1992 0C84992-0F213244
465 (Gen.V) GM 502 V8 1992-1994 0C84992-0F213244
500 (Gen.V) GM 502 V8 1994-1995 0F213293 and up
502 Mag. Bravo GM 502 V8 1990-1992 0C878221-0D824588
502 Mag. Bravo (Gen.V) GM 502 V8 1992-1993 0D824589-0F114528
502 EFI (Gen.V) GM 502 V8 1993-1995 0D840650-0F802599
600 SC GM 502 V8 1991-1992 0D456489 and up
600 SC (Gen.V) GM 502 V8 1992-1996 0D456489 and up
500 GM 540 V8 1990-1996 0C577254 and up
575 GM 540 V8 1986-1992 0A677429-0D763716

184
Model / Year / Serial Number
INBOARD GASOLINE ENGINE STERN DRIVE
Model Make CID CYL. Year Serial No. Model Year Serial No.
470 MIE Mer. 224 I/L 4 1980-1981 5520115-6218036 60 1965-1966 1830753-2063740
215 MIE Ford 302 V-8 1970-1972 2781153-3563181 80 1966-1969 2063741-2898029
225 MIE Ford 302 V-8 1973-1974 3385721-4176999 90 1970-1972 2898030-3225967
198 MIE (2bbl.) GM 305 V-8 1977 4762210-6218461 I 1963 1534570-1684187
228 MIE (4bbl.) GM 305 V-8 1977-1978 4765100-5170008 1A/1B/1C 1964 1684188-1777798
228 MIE (4bbl.) GM 305 V-8 1979-1980 5170009-5907057 1A/1B/1C (EZ-Shift) 1965-1966 1776349-2065189
230 MIE (4bbl.) GM 305 V-8 1981-1986 5907058-0B522505 120/140 1967-1969 2062141-2791956
230/5.0L MIE (4bbl.) GM 305 V-8 1987-1995 0B522506-0B788151 120/140 1970-1977 2791957-4893634
225 MIE GM 327 V-8 1968 2278647-2694014 120/140 1978-1982 4893635-6225576
250 MIE GM 327 V-8 1968-1969 2314301-2639854 160 1967-1969 2065190-273441
255 MIE GM 350 V-8 1975-1978 4175500-5195908 165 1970-1977 2763442-4890459
255 MIE GM 350 V-8 1979-1980 5195909-5907057 165 1978-1981 4890460 and up
260 MIE GM 350 V-8 1981-1986 5907058-0B522505 II 1962-1963 1474909-1602185
260/5.7 MIE GM 350 V-8 1987-1993 0B522506-0F024999 II 1964-1967 1602186-2278488
5.7L MIE GM 350 V-8 1994-1995 0F025000 and up II (1.78:1) 1968-1969 2398798-2671321
5.7L MIE GM 350 V-8 1996 0F622100-0F622150 III 1968-1972 2373127-3002613
0F746100 and up 215H 1970 2782203-2909034
5.7L (SKI) MIE GM 350 V-8 1985-1987 0A338533-0B514626 215E 1970-1972 2909035-2915034
5.7L (COMP. SKI) GM 350 V-8 1987-1995 0B514627-0F775199 888 1971-1977 3106717 and up
5.7L (COMP. SKI)(2bbl.) GM 350 V-8 1996 0F775200 and up 898/228 1977 4782330-4898729
350 Mag. (SKI) CARB GM 350 V-8 1991-1995 0D505450 and up 898/228 1978-1982 4898730-622576
350 Mag. (SKI) 9EFI)TBI GM 350 V-8 1994-1996 0F215561 and up 225-S 1974 3856268-4200499
350 Mag. (SKI) 9EFI)MPI GM 350 V-8 1995-1996 0F350583 and up 233 1975-1977 4200500 and up
Black Scorpion (GEN+) GM 350 V-8 1996 0F800000 and up 250 1977 4791300-4898729
270 MIE GM 350 V-8 1969-1972 2851074-3077735 II-TR 1973-1976 3377316-4794899
233 MIE GM 351 V-8 1975-1976 4173000-4775784 260 1978-1982 4898730-6225576
255 MIE GM 351 V-8 1973-1974 3258728-4178299 255-TRS 1973-1974 3377316-4203749
325 MIE GM 427 V-8 1968-1974 2278747-3780449 280-TRS 1975-1976 4203750-4895399
330 MIE GM 454 V-8 1977-1980 4623115-5889913 470 1976-1977 4208730-4893934
340/7.4l MIE w/B/W GM 454 V-8 1981-1992 5889914-0D715493 470 1978-1882 4893835-6225576
7.4L MIE w/Hurth GM 454 V-8 1989-1992 0C391564-0D715493 485 1980-1982 4893835 and up
7.4L MIE (LH) Gen.V GM 454 V-8 1992-1996 0D715494-0F820141 R/MR/Alpha One 1983-1990 6225577 and up
7.4L EFI MIE (LH) Gen.V GM 454 V-8 1995-1996 0F563052-0F820103 Alpha One (Gen. II) 1991-1995 0D469859-0F679999
454 EFI (SKI)(Gen.V) GM 454 V-8 1995-1996 0F215800-0F820099 Alpha One (Gen. II) 1996 0F680000 and up
350 MIE GM 454 V-8 1974-1976 3780450-4623109 TR/TRS 1977-1993 4794900 and up
390 MIE GM 482 V-8 1969-1970 2781129-2825059 Bravo I/II/III 1988-1995 0B664190-0F729999
8.2L MIE w/Hurth GM 502 V-8 1990-1992 0C878221-0D857199 Bravo I/II/III 1996 0F730000 and up
8.2L MIE (Gen.V) GM 502 V-8 1993-1996 0D857200-0F819619 Blackhawk 1994-1995 ALL
SSM II/III/IV/V 1982-1995 ALL
INBOARD DIESEL ENGINE Alpha One SS 1986-1989 ALL
Rover Rover 60 I/L 4 1965-1967 31400000F and up
530D-TA(Bravo) VM 183 I/L 5 1989 0B993002-0D725151
D183 Turbo AC (Bravo) VM 183 I/L 5 1990-1993 0B993002-0D725151
D3.0L (Bravo) VM 183 I/L 5 1994-1995 0D725152 and up
636D-TA (Bravo) VM 219 I/L 6 1989 0B993002-0D850127
D219 Turbo AC (Bravo) VM 219 I/L 6 1990-1993 0B993002-0D850127
D3.6L (Bravo) VM 219 I/L 6 1994-1995 0D850128 and up
D254 Turbo AC (Bravo) VM 254 I/L 6 1990-1993 0C849461-0D554731
D4.2L (Bravo) VM 254 I/L 6 1994-1995 0D554732 and up
7.3L (Bravo) NAV 444 V-8 1994-1995 0F060048 and up
530D-TA VM 183 I/L 5 1989 0B993002-0D725151
D183 Turbo AC VM 183 I/L 5 1990-1993 0B993002-0D725151
D3.0L VM 183 I/L 5 1994-1995 0D725152 and up
636D-TA VM 219 I/L 6 1989 0B993002-0D850127
D219 Turbo AC VM 219 I/L 6 1990-1993 0B993002-0D850127
D3.6L VM 219 I/L 6 1994-1995 0D850128 and up
D254 Turbo AC VM 254 I/L 6 1990-1993 0C849461-0D554731
D4.2L VM 254 I/L 6 1994-1995 0D554732 and up
7.3L NAV 444 V-8 1994-1995 0F060000 and up
WO4CTA (150hp) HINO 234 I/L 4 ALL
WO4CTI (210hp) HINO 234 I/L 4 ALL
WO6DTI (250hp) HINO 351 I/L 6 ALL
WO6DTA (310hp) HINO 351 I/L 6 0D854106 and up

www.glmmarine.com 185
186
Limited Warranty of GLM Products, Inc.

1. This product of GLM Products, Inc. (“GLM”) is warranted to be free from defects in material and workmanship for a period
of two years from the date of purchase for aluminum elbow/manifold and all other GLM parts and accessories, three years
from the date of purchase for cast iron elbow/manifold. Products used for commercial, rental, or income producing activity
are warranted for a period of ninety (90) days. Only a person who has proof of purchase of the GLM product will receive
warranty service.
2. GLM does not warrant or make any representations in respect to installation errors made by a servicing dealer, servicing
mechanic, or the individual. This warranty applies to defects in material and workmanship only, it does not apply to the
following: alteration, removal of parts, adjustments, tune-ups, normal wear, rusting, damages due to accident, improper
installation or service, misuse, neglect, lack of maintenance, use of any accessory or part not manufactured or sold by GLM,
operation with fuels, oils, or lubricants which are not suitable for use with the product, water entering engine cylinder
through exhaust system or carburetor, participation in or preparing for racing or other competitive activity or operating with
a racing type lower unit. GLM’s liability under this warranty shall be terminated on any part damaged by flood, fire, storm,
or other natural acts or where the model number and other identification has been altered, defaced or removed.
3. GLM will not be liable for any labor charges and incidental, consequential (such as loss of business), special or indirect
damages resulting from the product or caused by the defect or reasonable delay in correcting the defect are not covered
under the warranty.
4. GLM reserves the right to inspect and determine whether or not any part has failed due to a defect in material or
workmanship. Do not disassemble any parts including drive units that have been assembled by GLM. GLM’s
obligation shall be limited to repairing, replacing or crediting the product determined to be defective, at GLM’s sole
discretion: GLM reserves the right to credit refund your purchase price for the product rather than repair or replace the
product, or any part thereof. Any part is covered only for the original warranty period. Once the warranty on the product
has expired, the warranty on any replaced or repaired part also expires. GLM shall be allowed to keep parts it deems
defective under this warranty.

5. ALL WARRANTIES BY AND FROM GLM, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY FOR THE PRODUCT INVOLVED.
GLM DOES NOT WARRANT, GUARANTEE OR MAKE ANY REPRESENTATIONS REGARDING THE USE
OR THE RESULTS OF THE USE OF THE PRODUCT IN TERMS OF ITS CORRECTNESS, RELIABILITY OR
OTHERWISE. THE ENTIRE RISK AS TO THE RESULT AND PERFORMANCE OF THE PRODUCT IS
ASSUMED BY YOU. IN NO EVENT WILL GLM, OR ITS RESPECTIVE DIRECTORS, OFFICERS,
EMPLOYEES OR AGENTS (COLLECTIVELY, “GLM”) BE LIABLE TO YOU FOR ANY CONSEQUENTIAL,
INCIDENTAL, SPECIAL OR INDIRECT DAMAGES (INCLUDING DAMAGES FOR LOSS OF BUSINESS
PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION AND THE LIKE) ARISING OUT
OF THE USE OR INABILITY TO USE THE PRODUCT. GLM’s liability to you for actual damages from any cause
whatsoever, and regardless of the form of the action (whether in contract, tort (including negligence), product liability or
otherwise), will be limited to the purchase price paid for the product. No GLM dealer, agent or employee is authorized to
make any modification or extension to this warranty. Because some states do not allow the exclusion of implied warranties
and/or the exclusion or limitation of liability for consequential or incidental damages, the above limitations may not apply
to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
6. You are required to notify GLM of any defect within the applicable warranty period and immediately obtain from GLM or
its distributor a warranty application and a GLM RGA number. Upon GLM’s receipt of the completed warranty application
and part claimed under this warranty (with the GLM RGA number marked on the shipping and packaging of the part), GLM
will inspect the part for warranty coverage. Only when the defect is covered by the warranty will the part be repaired or
replaced, at GLM’s sole option. If warranty service is required, you must deliver your product, at your expense, with proof-
of-purchase (including original purchase invoice and invoice for installation of warranted part) to GLM for repair. Service
is provided by GLM at its corporate headquarters at 705 Los Angeles Avenue, Monrovia, California 91016, Tel: (626) 357-
0077, Fax: (626) 357-0600. When repair is completed, GLM will ship back to its indicated address. Shipping methods will
be determined by GLM.
7. This warranty comprises the sole and entire warranty pertaining to the product furnished to you by GLM, and GLM makes
no other warranty, guarantee or representation of any kind whatsoever pertaining to the product. Any other representations,
or promises by any person are unauthorized and are not binding upon GLM unless in writing.
188
www.glmmarine.com 189
190

You might also like