Nxplus C Manual
Nxplus C Manual
Nxplus C Manual
INSTALLATION AND
OPERATING
INSTRUCTIONS
20.6 Primary injection test ..................................... 181 25.4 Switching the three-position
switch-disconnector from
20.7 Correcting circuit diagrams ............................ 181 EARTHED to OPEN position............................. 203
20.8 Applying operating voltage ............................ 182 25.5 Operating the three-position switch with
21 Recurring activities......................................... 184 motor-operating mechanism.......................... 203
21.1 Removing and mounting the front cover ........ 184 25.6 Protection tripping of
the switch-fuse combination .......................... 204
21.2 Removing and mounting the connection
compartment covers ...................................... 185 26 Work-in-progress earth................................... 205
Operation........................................................ 187 27 Verification of safe isolation from supply ........ 207
22 Control elements and indicators..................... 188 27.1 LRM plug-in sockets ....................................... 207
22.1 Position indicators.......................................... 189 27.2 VOIS and CAPDIS indications .......................... 209
22.2 "Spring charged" indicator.............................. 189 27.3 WEGA indications........................................... 211
22.3 Operations counter ........................................ 189 28 Replacing HV HRC fuse-links ........................... 212
22.4 Ready-for-service indicator ............................. 190 29 Operating the feeder voltage transformer ...... 215
22.5 Control gate with locking device .................... 190 29.1 Switching off the feeder
voltage transformer ....................................... 215
22.6 Locking device for pushbutton ....................... 191
29.2 Switching on the feeder
22.7 Circuit-breaker locking device for
voltage transformer ....................................... 216
"feeder earthed"............................................. 191
Safety instructions
1 Signal terms and definitions
The signal words "danger," "warning" and "caution" used in this instruction manual indicate
the degree of hazard that may be encountered by the user.
DANGER
Danger - Indicates an imminently hazardous situation.
If this hazardous situation is not avoided, death or serious injury will be the consequence.
➭ Observe the safety instructions.
WARNING
Warning - Indicates a potentially hazardous situation.
If this hazardous situation is not avoided, death or serious injury can be the consequence.
➭ Observe the safety instructions.
CAUTION
Caution - Indicates a potentially hazardous situation.
If this hazardous situation is not avoided, minor or moderate injury can be the consequence.
➭ Observe the safety instructions.
NOTICE
Notice - Indicates a potentially hazardous situation.
If this hazardous situation is not avoided, damage to property or environment can be the
consequence.
➭ Observe the notes.
INFORMATION
Information - Indicates an important information or facilitation of work.
➭ Observe the information.
Symbols used ➭ Operation symbol: Identifies an operation. Asks the operator to perform an operation.
✔ Result symbol: Identifies the result of an operation.
2 General instructions
Important • The personnel must read and understand this manual before starting to work.
• Observe all safety instructions and warnings in this manual, and follow the instructions.
• Store this manual carefully, and so that it is accessible to the personnel at any time.
• This manual is a part of the product. When the switchgear is transferred, supply this manual
as well.
NOTE
The illustrations included in this manual are simplified and serve to create a general
understanding. The illustrations may therefore deviate from the actual product.
INFORMATION
Preconditions for perfect and safe operation of the switchgear:
➭ Observance of operating and installation instructions.
➭ Qualified personnel.
➭ Proper transportation and correct storage of the switchgear.
➭ Correct installation and commissioning.
➭ Diligent operation and maintenance.
➭ Observance of the installation, operation and safety regulations applicable at the place of
installation.
WARNING
Any kind of modification on the product or alteration of the product must be coordinated
with the manufacturer in advance.
Uncoordinated modifications or alterations can cause the expiration of warranty claims,
cause danger to life, limb and other legally protected interests.
The fulfillment of the type tests (according to IEC 62271-200) may not be guaranteed
anymore. This applies especially though not exclusively to the following actions,
e.g. in the course of maintenance or repairs.
➭ Use Siemens original parts only.
➭ Service technicians performing replacement are trained and certified by Siemens.
➭ Install or adjust parts properly.
➭ Perform settings in accordance with Siemens specifications.
➭ After installation and setting, have a final check performed by a service engineer approved
by Siemens, including documentation of the test results.
➭ Perform maintenance according to the operating instructions of the Siemens products.
The switchgear corresponds to the relevant laws, prescriptions and standards applicable at the
time of delivery. If correctly used, it provides a high degree of safety by means of logical
mechanical interlocks and shockproof metal enclosure of live parts.
Independently of the safety instructions given in these operating instructions, the local laws,
ordinances, guidelines and standards for operation of electrical equipment as well as for labor,
health and environmental protection apply.
The switchgear operator or owner must keep the technical documents supplied with the
switchgear throughout the entire service life, and keep them up-to-date in case of
modifications of the switchgear.
Five Safety Rules of The Five Safety Rules of Electrical Engineering must be complied with during operation of the
Electrical Engineering products and components described in these operating instructions:
• Isolate.
• Secure against reclosing.
• Verify safe isolation from supply.
• Earth and short-circuit.
• Cover or barrier adjacent live parts.
Hazardous substances If hazardous substances are required to perform the work, the relevant safety data sheets and
operating instructions must be observed.
Personal protective For switchgear with proof of internal arc classification according to IEC 62271 Part 200,
equipment (PPE) no personal protective equipment must be worn for operating the switchgear.
For switchgear without proof of internal arc classification according to IEC 62271 Part 200,
personal protective equipment must be worn for operating the switchgear.
If covers have to be removed to work on switchgear, personal protective equipment must be
worn. In case of internal arc, full personal protection is not provided, even if the personal
protective equipment is worn.
To select the protective equipment, the local laws and regulations must be observed and
accomplished.
The personal protective equipment consists of:
• Protective clothing
• Safety shoes
• Gloves
• Helmet and face protection
• Ear protection
WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".
3 IT security
The Siemens software is regularly checked for safety. If weak points are identified in the
process, which may allow third parties to access protection devices, information thereto is
distributed through the SIPROTEC and SICAM Security Update Report Newsletter.
The Newsletter can be subscribed to at the following website:
www.siemens.com/gridsecurity
Before commissioning the switchgear, it must be verified that the current firmware version is
installed on the protection devices. The latest version of firmware can be obtained from the
following website:
http://w3.siemens.com/smartgrid/global/en/products-systems-solutions/downloads/
Pages/Overview.aspx
For information to updates for other makes of protection devices, please contact the
respective manufacturer.
4 Due application
Extendable fixed-mounted circuit-breaker switchgear NXPLUS C with single busbar is used in
transformer and distribution substations as well as for switching duties in industrial plants.
The application area extends to rated voltages up to 38 kV and rated operating currents up to
2500 A. In distribution networks up to 38 kV, a maximum short-circuit current of 31.5 kA is
permissible (type-dependent).
5 Qualified personnel
Qualified personnel in accordance with these instructions are persons who have been instructed
by the Switchgear Factory Frankfurt (participation in an assembly and installation training with
certificate), who are familiar with transport, installation, commissioning, maintenance and
operation of the product, and who have appropriate qualifications for their work.
• Training and instruction or authorization to switch on, switch off, earth and identify power
circuits and equipment / systems as per the relevant safety standards.
• Training regarding the applicable specifications for the prevention of accidents and the use
of appropriate safety equipment.
• Training in first aid and behavior in the event of possible accidents.
Description
6 Features
Technology • Factory-assembled, type-tested and metal-enclosed switchgear for indoor installation
• Stainless-steel vessel welded gas-tight
• Gas-insulated switching-device compartment
• Cable connection and busbar, single-pole insulated
• Installation and extension of the switchgear can be performed without gas work
• Screened busbar, silicone-rubber insulated
• Cable connection with cable plugs from the front
• Maintenance-free under normal operating conditions
Insulating gas Insulating gas insulates live parts from each other and from the vessel wall. In panels with
switch-disconnectors, the insulating gas is also used to extinguish the arc.
The switchgear is delivered ex works with gas filling ready for service. The gas filling is
provided to last the total service life of the switchgear.
Security of operation and • Hermetically sealed primary enclosure independent of environmental effects, such as dirt,
availability humidity and small animals
• Welded switchgear vessel, sealed for life
• Circuit-breaker operating mechanism accessible outside the switchgear vessel
• Incorrect operation is virtually eliminated due to interlocks and logical arrangement of
elements of the operating mechanism
• Self-monitoring ready-for-service indicator, easy to read, independent of temperature and
environmental pressure variations, with contactless measured-value acquisition and with
signaling switch (option) 1 changeover contact for telecommunication
• Minimum fire load
• Switchgear vessel designed as a "sealed pressure system" according to IEC 62271-200,
i.e. the insulating gas filling requires no maintenance
Cost-efficiency Extremely low lifecycle costs and maximum availability thanks to:
• Maintenance-free design under normal operating conditions (for the service life)
• Minimum space requirement
• Long service life
Seismic withstand NXPLUS C switchgear can be upgraded for regions at risk from earthquakes. For this upgrade,
capability (option) earthquake qualification testing has been carried out in accordance with the following
standards:
• IEC 60068-3-3 "Guidance – Seismic test methods for equipment"
• IEC 60068-2-57 "Test Ff: Vibration – Time-history method"
• IEC 60068-2-59 "Test Fe: Vibration – Sine-beat method"
7 Panel versions
9 Components
9.1 Circuit-breaker
Design The Siemens vacuum circuit-breaker (VCB) is a three-pole indoor circuit-breaker for rated
voltages from 7.2 kV to 38 kV.
The operating mechanism accommodates all electrical and mechanical components required
for closing and opening the circuit-breaker. The removable front cover of the operating
mechanism contains the openings for the control elements and indicators.
The circuit-breaker is closed by pressing the ON pushbutton. After closing, the motor
recharges the closing spring. If the motor supply voltage fails, the closing spring can be
charged manually.
Design The Siemens high-voltage vacuum contactor is a three-pole indoor contactor for the rated
voltage range from 7.2 kV to 24 kV. The vacuum contactor can be controlled by remote and
has an electromagnetic operating mechanism suitable for high switching rates and unlimited
operating time. The electromagnetic operating mechanism is suitable for AC operation or
DC operation.
The operating mechanism box accommodates all electrical and mechanical components
required for closing and opening the vacuum contactor.
The vacuum contactor has opening springs to ensure that the vacuum contactor switches off
if the supply voltage fails.
Operating mechanisms
Mounting locations
• Safe-to-touch due to the metal enclosure of • Voltage testing on switchgear and cable possible with
the switchgear mounted and earthed voltage transformer
① Secondary lead
② Connection of measuring
equipment
The test adapter can be procured from the regional Siemens representative.
Mounting locations
Mode of operation If a HV HRC fuse-link operates, the switch is tripped via an articulation which is integrated into
the cover of the fuse box.
Thermal protection If the fuse tripping fails, the sudden overpressure trips the switch via a diaphragm and the
articulation situated in the cover of the fuse box.
The thermal protection works independently of the type and design of the HV HRC fuse-link
used. The thermal protection is maintenance-free and independent of any outside climatic
effects.
The HV HRC fuse-links make SIBA (see page 47, "Selection of HV HRC fuse-links") release the
striker depending on the temperature and trip the switch-disconnector as early as in the
overload range of the fuses. Impermissible heating of the fuse box can be avoided in this way.
NOTICE
Flashovers due to incompatible plug combinations
Can damage the switchgear.
➭ Use the same makes for combining plug types, surge arresters and limiters.
For gas-insulated switchgear NXPLUS C, only cable plugs shielded by means of an external
conductive layer (also called screened cable T-plugs) can be used. This external semi-
conductive layer must be earthed. Earthing is normally done through a cable connection.
Insulated cable T-plugs (without external conductive layer) are not permissible, as partial
discharges can arise very quickly due to the proximity to earthed parts. Partial discharges
destroy the cable T-plug, causing an arc between phase and earth.
The connection of conventional cable sealing ends with elbow adapters (e.g. type AKE) is not
permissible, as this connection system is insulated and not screened (no external conductive
layer).
Installation possibilities for cable connections and surge arresters, single-core PE-insulated and
XLPE-insulated
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Installation possibilities for cable connections and surge arresters, single-core PE-insulated and
XLPE-insulated
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Installation possibilities for cable connections and surge arresters, single-core PE-insulated and XLPE-insulated
according to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
according to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
according to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
according to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Installation possibilities for cable connections and surge arresters, single-core PE-insulated and
XLPE-insulated
Circuit-breaker panel 1000 A, 1250 A (up to 38 kV) ● Disconnector panel 630 A, 800 A, 1000 A, 1250 A (up to 38 kV)
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Circuit-breaker panel 1000 A, 1250 A (up to 38 kV) ● Disconnector panel 630 A, 800 A, 1000 A, 1250 A (up to 38 kV)
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Circuit-breaker panel 1000 A, 1250 A (up to 38 kV) ● Disconnector panel 630 A, 800 A, 1000 A, 1250 A (up to 38 kV)
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Circuit-breaker panel 1000 A, 1250 A (up to 38 kV) ● Disconnector panel 630 A, 800 A, 1000 A, 1250 A (up to 38 kV)
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling
cross- inserts
Cable spacing
of one phase
section1
Insulation
[kV] [mm2] bolted bolted Surge arrester Coupling
inserts
(additional)
Installation possibilities for cable connections and surge arresters, single-core PE-insulated and
XLPE-insulated
According to standard
Product Rated voltage Conductor Cable T-plug Coupling plug Surge arrester with coupling inserts
cross-
Cable spacing
of one phase
section1
Insulation
Surge-proof caps
INFORMATION
For 3-, 4-, 6- or 8-fold cable connection:
➭ Observe the manufacturer’s specifications to the rated normal current of the cable plugs
used.
Cable T-plug connection • Connection of cable T-plugs suitable for bushings with outside cone as interface type C
according to EN 50181
• Connection cross-sections up to 1200 mm2
Mode of operation
① Switchgear vessel (filled with insulating
gas)
② Measurement box
③ Magnetic coupling
④ Red indicator: Not ready for service
⑤ Green indicator: Ready for service
For the ready-for-service indicator, a gas-tight measurement box is installed inside the
switchgear vessel.
A coupling magnet, which is fitted to the bottom end of the measurement box, transmits its
position to an armature outside the switchgear vessel through the non-magnetizable
switchgear vessel (magnetic coupling). This armature moves the ready-for-service indicator at
the control board of the panel.
While changes in the gas density during the loss of gas, which are decisive for the dielectric
strength, are displayed, changes in the relative gas pressure resulting from temperature and
external pressure variations are not. The gas in the measurement box has the same
temperature as that in the switchgear vessel.
The same pressure change in both gas volumes compensates for the effect of temperature.
9.12 Interlocks
• The three-position switch is equipped with a mechanical interlock. This interlock prevents
the circuit-breaker from being closed while the three-position switch is being operated.
The mechanical interlock prevents the three-position switch from being operated while the
circuit-breaker is closed.
• The control board prevents switching straight from CLOSED to READY-TO-EARTH position or
from READY-TO-EARTH to CLOSED position. The operating lever must be exchanged and re-
inserted for the OPEN position
• The control gate of the three-position switch can be padlocked in all three positions.
Position of the control gate:
Left: The three-position (switch-)disconnector can be operated.
Center: No switching operation possible
9.14 Accessories
Standard accessories The standard accessories are located in the service flap.
• Installation and operating instructions
• Operating lever for disconnector, switch-disconnector (different designs)
• Adapter for emergency operation (to be used only with motor-operated slow motion
mechanism)
• Double-bit key
- 3 mm diameter for the door of the low-voltage compartment
- 5 mm diameter for the voltage transformer disconnecting facility and the door of the low-
voltage compartment
• Air-insulated metering panel: An earthing cable for earthing the instrument transformer
cassette is located underneath the instrument transformer cassette. The earthing cable is
connected with the instrument transformer cassette at the factory and has a length of 4 m.
10 Technical data
Primary voltage [kV] Stand Rated short-duration power-frequency 80% permissible test value
ard voltage [kV] [kV]
Up to 3.6 IEC 10 8.0
Up to 7.2 IEC 20 16.0
GB 23 18.4
GOST 32 25.6
Up to 12 IEC 28 22.4
GB 42 33.6
GOST 42 33.6
Up to 17.5 IEC 38 30.4
Up to 24 IEC 50 40.0
Up to 36/38 kV IEC 70 56.0
Rated voltage kV 27 36 38
Rated current A 630/800/1000/1250
Rated short-time withstand kA 251
current
Rated normal current Operating 10000
cycles
Short-circuit breaking Operating 50
current cycles
1
Also as 66 kA/26.3 kA at 50 Hz
Permissible number of operating cycles n as a function of the breaking current Ia (r.m.s. value)
in kAl
O = OPEN operation
C = CLOSE operation
CO = CLOSE operation with subsequent OPEN operation at the internal close-open time of the vacuum circuit-
breaker
Operating times
Operating times Component Item designation Duration Unit
3AE44 3AE43
Closing time Closing solenoid (-Y9) <60 ms
Charging time <15 s
Opening time Shunt release (-Y1) <60 ms
Additional release 3AX (-Y2), (-Y4), (-Y6), (-Y7) <45 ms
11
Arcing time at 50 Hz <15 ms
Break time Shunt release (-Y1) <75 ms
Additional release 3AX (-Y2), (-Y4), (-Y6), (-Y7) <60 ms
11
Dead time 300 ms
Minimum command duration
CLOSED Closing solenoid (-Y9) 45 ms
OPEN Shunt release (-Y1) 40 ms
OPEN Additional release 3AX (-Y2), (-Y4), (-Y6), (-Y7) 20 ms
11
Shortest impulse duration of the circuit-breaker tripping signal 5 10 ms
Closing time The interval of time between the initiation (command) of the closing operation and the
instant when the contacts touch in all poles.
Opening time The interval of time between the initiation (command) of the opening operation and the
instant when the contacts separate in all poles.
Arcing time The interval of time from the first initiation of an arc and the instant of final arc extinction in
all poles.
Break time The interval of time between the initiation (command) of the opening operation and the
instant of final arc extinction in the last-pole-to-clear (=opening time and arcing time).
Motor operating The motor operating mechanism of the circuit-breaker is appropriate for auto-reclosing.
mechanism
Max. power consumption of the motor operating mechanism
DC voltage Max. 170 W
AC voltage Max. 170 VA
The rated currents of the line protection for the motor operating mechanism are listed in the
following table.
Fuse protection table: Line protection of motor operating mechanism for vacuum
circuit-breaker
Rated voltage of Operating voltage1 Power consumption Rated current of Normal current Smallest possible rated
operating mechanism of motor operating current of the miniature
110% 80% mechanism circuit-breaker
Ua [V] Vmax [V] Vmin [V] P [W] S [VA] Ia_A [A] Imax [A] Imin [A] Ia_S [A]
DC 24 26 19 100 – 3.0 4.0 2.0 8
30 33 24 – 8
32 35 26 – 8
48 53 38 – 1.7 2.2 1.2 4
60 66 48 – 1.5 2.0 1.0 4
110 121 88 – 0.7 1.1 0.3 2
120 132 96 – 2
125 138 100 – 0.8 1.2 0.4 2
127 140 102 – 2
220 242 176 – 0.4 0.6 0.2 1.6
240 264 192 – 1.6
250 – 1.6
AC2 100 110 80 – 140 1.2 1.7 0.7 3
110 121 88 – 3
120 132 96 – 3
125 138 100 – 3
230 253 184 – 0.6 0.9 0.3 2
240 264 192 – 2
1
The operating voltage may deviate from the rated voltage specified in the table by –20% to +10%.
2 RMS
Closing solenoid (-Y9) The closing solenoid 3AY1410 closes the circuit-breaker. After completion of a closing
operation, the closing solenoid is de-energized internally. It is available for AC or DC voltage.
The power consumption is ≤ 440 W or ≤ 440 VA.
Shunt release Shunt releases are used for automatic or deliberate tripping of circuit-breakers. They are
designed for connection to external voltage (DC or AC voltage). They can also be connected to
a voltage transformer for deliberate tripping.
Shunt releases based on two different principles are used:
• The shunt release (-Y1) 3AY1410 is used as standard in the basic circuit-breaker version.
With this design, the circuit-breaker is opened electrically. The power consumption is ≤
440 W or ≤ 440 VA.
• The shunt release (-Y2) 3AX1101 with energy store is fitted if more than one shunt release
is required. With this design, the circuit-breaker is opened by having the electrical opening
command transmitted magnetically. The power consumption is ≤ 60 W or ≤ 100 VA.
Undervoltage release Untervoltage releases (-Y7) 3AX1103 are tripped automatically through an electromagnet or
deliberately. The deliberate tripping of the undervoltage release generally takes place via an
NC contact in the tripping circuit or via an NO contact by short-circuiting the magnet coil. With
this type of tripping, the short-circuit current is limited by the built-in resistors. Power
consumption: 20 W or 20 VA.
Circuit-breaker tripping If the circuit-breaker is tripped by a release (e.g. by protection tripping), there is a signal
signal through the NO contact -S6. If the circuit-breaker is tripped with the mechanical pushbutton,
there is no signal through the NO contact -S6.
Varistor module
NOTICE
Overvoltages in inductive circuits
Electrical control devices can be damaged by switching overvoltages.
➭ Do not switch off inductive consumers in DC circuits.
In the case of DC operation, the inductances of the circuit-breaker operating mechanism and
the circuit-breaker control system (motor, closing solenoid, shunt release and auxiliary
contactor) are equipped with a varistor module. It limits the overvoltage to approx. 500 V, and
is available for rated operating voltages from 60 V (DC) up to 220 V (DC). The module
contains two separate varistor circuits.
Fuse protection table: Line protection of magnet coil for vacuum contactor
Rated voltage Operating voltage Power consumption Rated current of Normal current Smallest possible rated
of main coil main coil current of the
miniature circuit-
110% 80% Pickup Holding
breaker
Ua [V] Umax [V] Umin [V] P [W] Ia [A] Imax [A] DC Imin [A] DC Ia_S [A]
DC 110 121 88 3100 – 28.18 35.2 25.6 16
– 120 1.09 1.4 1.0
120 132 96 3100 – 25.83 32.3 23.5 16
– 120 1.00 1.3 0.9
125 138 100 3100 – 24.80 31.0 22.5 16
– 120 0.96 1.2 0.9
220 242 176 3700 – 16.82 21.0 15.3 10
– 145 0.66 0.8 0.6
VA Imax [A] AC Imin [A] AC
AC 110 121 88 3200 – 29.09 36.4 26.4 16
– 114 1.04 1.3 0.9
230 253 184 3200 – 13.91 17.4 12.6 10
– 114 0.50 0.6 0.5
240 264 192 3200 – 13.33 16.7 12.1 10
– 127 0.53 0.7 0.5
Technical data The technical data of the current transformers and the voltage transformers is given in the
associated order documents.
Compartment Type of installation for the IAC class for rated voltage [kV]
height panel
7.2 12 15 17.5 24 271 361 381
≥ 2750 mm Wall-standing arrangement IAC A FL 31.5 kA, 1 s IAC A FL 25 kA, 1 s
Free-standing arrangement IAC A FLR 31.5 kA, 1 s IAC A FLR 25 kA, 1 s
≥ 24502,3 mm Wall-standing arrangement IAC A FL 31.5 kA, 1 s IAC A FL 25 kA, 1 s
Free-standing arrangement IAC A FLR 31.5 kA, 1 s IAC A FLR 25 kA, 1 s
1
Checked at 26.3 kA
2
With low-voltage compartment, height 761 mm
3
2400 mm as option
A Type of accessibility: Switchgear in closed electrical service location, access "for authorized
personnel only"
F Front
L Lateral
R Rear (for free-standing arrangement)
31.5 kA, 25 kA Test current
1s Test duration
Prescriptions and NXPLUS C switchgear complies with the following prescriptions and standards:
standards
IEC standard VDE standard EN standard DIN standard
Switchgear NXPLUS C 62271-1 0671-1 62271-1 62271-1
62271-200 0671-200 62271-200 62271-200
62271-304 - eLC/TS 62271-304 -
Devices Circuit-breaker 62271-100 0671-100 62271-100 62271-100
Vacuum contactor 62271-106 0671-106 62271-106 62271-106
Disconnector 62271-102
62271-102 0671-102 62271-102
Earthing switch
Switch-disconnector 62271-103 0671-103 62271-103 62271-103
Switch-fuse combinations 62271-105 0671-105 62271-105 62271-105
HV HRC fuses 60282-1 0670-4 60282-1 60282-1
Voltage detecting systems 61243-5 0682-415 61243-5 61243-5
Degree of protection IP code 60529 0470-1 60529 60529
IK code 62262 0470-100 50102, 62262 50102, 62262
Insulation 60071-1 0111-1 60071-1 60071-1
Instrument - 61869-1 0414-9-1 61869-1 61869-1
transformers Current transformers 61869-2 0414-9-2 61869-2 61869-2
Voltage transformers 61869-3 0414-9-3 61869-3 61869-3
Air-insulated metering Current transformers - - - 42600-8
panel Voltage transformers - - - 42600-9
Installation and erection 61936-1 0101-1 61936-1 61936-1
Insulating gas Specification for new SF6 60376 0373-1 60376 60376
Type approval according The vacuum interrupters fitted in the switching devices are type-approved in accordance with
to German X-ray §8 of the X-ray Regulations (Röntgenverordnung or RöV) of the Federal Republic of Germany
Regulations (RöV) as interference radiators, and they meet the requirements for interference radiators according
to Annex 2 No. 5 of the latest RöV up to the rated voltage specified in the approval document.
Vacuum interrupters featuring type approval may be operated by the owner of the switchgear
without authorization or notification. A printout of the certificate shall be kept on hand at a
suitable centralized location.
Electromagnetic The a.m. standards as well as the "EMC Guide for Switchgear"* are applied during design,
compatibility (EMC) manufacture and erection of the switchgear.1 Installation, connection and maintenance have
to be performed in accordance with the stipulations of the operating instructions. For
operation, the legal stipulations applicable at the place of installation have to be observed
additionally. In this way, the switchgear assemblies of this type series fulfil the basic
protection requirements of the EMC guide.
Protection against solid The NXPLUS C panels meet the following degrees of protection according to IEC 62271-200,
foreign objects, electric IEC 60529 and DIN VDE 0671-200:
shock and water • IP3XD standard for switchgear enclosure of operating front and side walls
• IP31D option for switchgear enclosure of operating front and side walls
• IP32D option for switchgear enclosure of operating front and side walls
• IP65 for parts under high voltage in panels without HV HRC fuses
Seismic withstand NXPLUS C switchgear can be upgraded for regions at risk from earthquakes. For this upgrade,
capability (option) earthquake qualification testing has been carried out in accordance with the following
standards:
• IEC 60068-3-3 "Guidance – Seismic test methods for equipment"
• IEC 60068-2-57 "Test Ff: Vibration – Time-history method"
• IEC 60068-2-59 "Test Fe: Vibration – Sine-beat method"
• IEEE 693-2005 "Recommended Practice for Seismic Design of Substations".
For installation on even and rigid concrete or steel structure (without considering building
influences), the tested ground accelerations meet the following requirements:
• Uniform Building Code 1997 (UBC) – Zone 4
• California Building Code 1998 (CBC) – Zone 4
• IEEE 693-2005 – High required response spectrum (Figure A.1).
Note to HV HRC fuse-links According to IEC 60282-1 (2009) Clause 6.6, the breaking capacity of HV HRC fuse-links is
tested within the scope of the type test at 87% of their rated voltage.
In three-phase systems with resonance-earthed or isolated neutral, under double earth fault
and other conditions, the full phase-to-phase voltage may be available at the HV HRC fuse-link
during breaking. Depending on the size of the operating voltage of such a system, this applied
voltage may then exceed 87% of the rated voltage.
To be observed during configuration of switching devices and selection of HV HRC fuse-links:
• Use only fuse-links satisfying the stated operating conditions.
• Use only fuse-links whose breaking capacity was tested at least with the maximum system
voltage.
In case of doubt, select a suitable HV HRC fuse-link together with the manufacturer.
The three-position switch-disconnector in the transformer feeder (transformer switch) was
combined with HV HRC fuse-links and tested in accordance with IEC 62271-105.
The following transformer protection table shows HV HRC fuse-links tested by Siemens for
protection of transformers, motors, and voltage transformers in the metering panel.
The fuse protection tables are valid for:
• Maximum ambient air temperature in the switchgear room of 40 °C according to
IEC 62271-1/VDE 0670-1000 considering the influence of the switchgear enclosure.
The 24-hour mean value is max. 35 °C (according to IEC 62271-1/VDE 0671-1)
• Requirements according to IEC 62271-105
• Protection of distribution transformers according to IEC 60787/VDE 0670-402
• Nominal power of transformer (no overload operation)
The specified HV HRC fuse-links make SIBA are type-tested back-up fuses according to
IEC 60282-1. The dimensions conform to DIN 43625.
1
Dr. Bernd Jäkel, Ansgar Müller, "Medium-Voltage Systems – EMC Guide for Switchgear",
Siemens AG 2012
NOTICE
Use of incorrect fuse-links or extension tubes
Can damage the fuse box or the switchgear.
➭ Use only fuse-links tested by Siemens, which are listed in the transformer protection table.
➭ The use of other fuse-links must be checked by Siemens in advance. Contact the Siemens
Service Hotline.
Fuse protection table for switch-disconnector panel (with HV HRC fuses make SIBA)
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Fuse protection table for auxiliary transformer panel (with HV HRC fuses make SIBA)
Operating Rated Relative Rated Rated Min. operating/ Reference Order No. SIBA
voltage power impedance current current rated voltage dimension
voltage
UN Sr uK Ir Ir Ur e
Fuse protection table for vacuum contactor panel (with HV HRC fuses make SIBA)
2 4 8 16 2 4 8 16 2 4 8 16
Operating Max. Rated current Reference Order No. SIBA HV motors with starting times
voltage permissible dimension
normal current
U I Ir e up to 5 s up to 15 s up to 30 s
[kV] [A] [A] [mm] Maximum permissible motor starting current in A at rated
normal current of HV HRC fuse
3.3...7.2 30 40 442 30 108 53.40 95 85 75 70 90 80 70 65 80 70 65 60
38 50 442 30 108 53.50 115 105 95 85 105 95 85 75 100 90 80 75
47 63 442 30 108 53.63 155 135 125 115 135 120 110 100 120 110 100 95
60 80 442 30 108 53.80 195 175 160 150 170 155 140 130 155 140 130 120
75 100 442 30 108 53.100 280 255 230 210 235 215 195 180 210 195 180 165
85 125 442 30 109 53.125 415 365 335 295 335 300 270 240 300 265 245 205
109 160 442 30 109 53.160 560 500 455 405 445 400 360 325 390 350 320 265
130 200 442 30 110 54.200 755 680 630 560 620 550 505 445 550 490 445 315
137 224 442 30 110 54.224 800 800 740 670 730 655 595 470 645 575 470 335
157 250 442 30 110 54.250 915 915 915 915 915 890 760 540 865 750 535 380
≥ 7.2...12.0 29 40 442 30 101 53.40 95 85 75 70 90 80 70 65 80 70 65 60
36 50 442 30 101 53.50 115 105 95 85 105 95 85 75 100 90 80 75
45 63 442 30 101 53.63 155 135 125 115 135 120 110 100 120 110 100 95
47 80 442 30 102 53.80 195 175 160 150 170 155 140 130 155 140 130 110
59 100 442 30 102 53.100 280 255 230 210 235 215 195 180 210 195 180 140
74 125 442 30 102 53.125 415 365 335 295 335 300 270 240 300 265 245 180
90 160 442 30 103 53.160 525 500 455 405 445 400 360 310 390 350 305 220
113 200 442 30 103 54.200 660 660 630 560 620 550 505 390 550 490 385 275
140 250 442 30 103 54.250 820 820 820 820 820 820 675 480 820 670 480 340
≥ 12.0...23.0 23 40 442 30 006 13.40 95 85 75 70 90 80 70 65 85 75 70 55
29 50 442 30 014 13.50 115 105 95 85 105 95 85 75 100 90 80 70
36 63 442 30 014 43.63 135 120 110 95 120 110 100 90 115 105 95 85
46 80 442 30 014 43.80 160 145 130 115 145 130 120 105 140 125 115 100
56 100 442 30 022 43.100 210 190 170 150 190 170 155 135 180 160 145 130
71 140 442 30 022 43.140 250 225 200 180 230 205 185 165 215 190 175 155
Fuse protection table for gas-insulated metering panel (with HV HRC fuses make
SIBA)
Operating voltage Rated short-time current" Rated current Reference Order No. SIBA
dimension
UN Ik Ir e
Operating voltage Rated short-time current" Rated current Reference Order No. SIBA
dimension
UN Ik Ir e
Gas leakage rate The gas leakage rate is < 0.1% per year (relative to the absolute gas pressure).
Fig. 17: Rating plate on the inside of the Fig. 18: Rating plate at the switchgear
low-voltage compartment vessel
IAC classification The data ④ describes the internal arc classification of the panel according to IEC 62271-200.
The data describes the areas classified for the corresponding panel (see page 45,
"Classification of NXPLUS C according to IEC 62271-200").
11 End of life
SF6 gas The equipment contains the fluorinated greenhouse gas SF6 registered by the Kyoto Protocol
with a global warming potential (GWP) of 22,8002 .
CAUTION
Danger of suffocation and risk of environmental damage
A high concentration of SF6 in the air can cause suffocation. Larger amounts of SF6 in the
atmosphere can cause environmental damage.
➭ SF6 has to be reclaimed and must not be released into the atmosphere.
➭ For use and handling of SF6IEC 62271-4: High-voltage switchgear and controlgear - Part 4:
Use and handling of sulphur hexafluoride (SF6) has to be observed.
Before recycling the materials, evacuate the SF6 gas professionally and prepare it for further
use. For further information, please contact the Siemens Service Hotline.
2
Source: "Regulation (EU) No. 517/2014 of the European Parliament and of the Council of 16 April 2014
on fluorinated greenhouse gases and repealing Regulation (EC) No. 842/2006"
Installation
12 Building codes
Preparing Observe the following points when preparing the switchgear room:
the switchgear room • Base frame and switchgear dimensions
• Transport paths to the switchgear room
• Distribution and intermediate storage spaces
• Size of the room and the doors
• Construction and load-bearing capacity of the floor
• Illumination, heating, power and water supply
• Dimensions of installation scaffoldings and foundation rails
• Installation of high-voltage cables
• Earthing system
• Switchgear room free of dirt and dust
Room planning
Compartment height
Height (min.) Conditions
≥ 2750 mm • All technical data
• All types of installations
• With/without horizontal pressure relief duct
≥ 24501 mm • Wall-standing or free-standing arrangement
• Low-voltage compartment 761 mm
1
2400 mm as option
Load data
Type of load Panel width [mm]
Minimum distances
Panel Minimum dimension
Control aisle1 All panels 800 mm
Wall distance2 Left Auxiliary transformer panel 500 mm
All other panels 50 mm
Right Auxiliary transformer panel 500 mm
All other panels 50 mm
1
Depending on national requirements. For extension or panel replacement, a control aisle of at least
1400 mm is recommended (at least 1600 mm for panels with a width of 900 mm).
2
For a wall-standing arrangement, a wall distance (on the left or right) of at least 500 mm is recom-
mended.
Door dimensions
Panel width Height (min.) Width (min.)
≤ 600 mm 2500 mm 900 mm
900 mm 2500 mm 1200 mm
Reinforced-concrete plate
Suitable for small room dimensions or spans, as well as for few and smaller floor openings.
Double floor
A double floor is suitable if a cable basement is not available and not enough cable shafts can
be accommodated. The double floor consists of removable, flame-retardant floor plates
mounted on a supporting structure. The supporting floor is about 30 to 80 cm lower
depending on the cable routing (bending radius).
Earthing system • Important: Observe the corresponding national and international standards and building
regulations.
• Provide effective earthing system for the substation building (e.g. foundation earth
electrode, ring earth electrode, earth rod). Provide for the corresponding earthing
connection points inside the substation building.
• Connect components brought into the substation building - such as metallic constructions,
floor reinforcement, doors, pressure relief systems, cable tracks, etc. - to the substation
earth, and earth them.
• Dimension the cross-sections of the earth electrodes sufficiently (e.g. foundation earth
electrode, ring earth electrode, earth rod).
Cable basement
NOTICE
Damage due to incorrectly dimensioned cable basement!
A too small cable basement can damage the connection cables or the switchgear.
➭ The cable basement must allow adequate space for connecting and laying the connection
cables.
➭ Do not violate the minimum cable bending radius of the cables.
The cable basement must have the following characteristics:
• Dry
• Accessible at all times
• Sufficiently illuminated
Stipulations for evenness Evenness/straightness tolerance according to DIN 43661: 1 mm for 1 m length, 2 mm over
and straightness the width of the complete switchgear.
• Determine level differences between the installation surfaces of the panels using a
measuring sheet, and compensate with shims (0.5 - 1.0 mm).
Panel width Panel types Panel width Panel types * 45 mm for deep cable
600 mm • Circuit-breaker panel 630/800/1000/1250 A 600 • Bus sectionalizer panel 1000/ compartment cover
• Disconnector panel 1000/1250 A 1250 A
Fig. 22: Floor bracings for a panel with a panel width of Fig. 23: Floor bracings for a panel with a panel width of
600 mm (view from the front) 900 mm (view from the rear)
① Floor bracing at the rear ③ Fixing point
② Floor bracing at the front ④ Bracing bar (only panel width of 900 mm)
INFORMATION
For proper installation of the cable plugs, the following must be observed:
➭ Observe the specifications of the cable manufacturers.
➭ Drilling diameters depend on the cable cross-section.
Core drillings for 450 mm panel types (7.2 kV...24 kV)
• Circuit-breaker panel 630 A and 800 A (max. 2 cables per phase)
• Ring-main panel (max. 2 cables per phase)
① 1st cable
② 2nd cable
③ 50...80 mm
Conductor distances
① 1st cable
② 2nd cable
③ 3rd cable
④ 50...80 mm
Conductor distances
Plug type Distance [mm] Plug type Distance [mm] Plug type Distance [mm]
Nexans Euromold (K)(M)(P)430TB/G 448 (K)(M)(P)300PB/G 343 (K)(M)(P)300PB/G 238
(K)(M)(P)480TB/G 448 (K)(M)(P)800PB/G 343 (K)(M)(P)800PB/G 238
(K)(M)(P)484TB/G 448 (K)(M)(P)804PB/G 338 (K)(M)(P)804PB/G 228
(K)(M)(P)489TB/G 448 (K)(M)(P)809PB/G 328 (K)(M)(P)809PB/G 208
nkt cables CB 24-630 448 CC 24-630 348 CC 24-630 248
CB 24-1250/2 448 CC 24-1250/2 338 CC 24-1250/2 228
CB 36-630 448 CC 36-630 M12 338 CC 36-630 M12 228
CB 36-630(1250) 448 CC 36-630(1250) 338 CC 36-630(1250) 228
CB 42-1250/3 448 CC 42-2500/3 321 CC 42-2500/3 194
Tyco Electronics Raychem RSTI-58xx 448 RSTI-CC-58xx 348 RSTI-CC-58xx 248
RSTI-68xx 448 RSTI-CC-68xx 347 RSTI-CC-68xx 246
RSTI-395x 448 RSTI-CC-395x 348 RSTI-CC-395x 248
RSTI-595x 448 RSTI-CC-595x 348 RSTI-CC-595x 248
RSTI-695x 448 RSTI-CC-695x 328 RSTI-CC-695x 208
Solid-insulated bar Moser-Glaser 437 - - - -
Preissinger 437 - - - -
Ritz 437 - - - -
① 1st cable
② 2nd cable
③ 3rd cable
④ 4th cable
⑤ 50...80 mm
Conductor distances
① Cable phase L1
② Cable phase L2
③ Cable phase L3
④ max. 80 mm
Conductor distances
① 1st cable
② 2nd cable
③ 3rd cable
④ 4th cable
⑤ 50...80 mm
Conductor distances
Plug type Distance Plug type Distance Plug type Distance Plug type Distance
[mm] [mm] [mm] [mm]
Nexans Euromold (K)(M)(P)430TB/G 525 (K)(M)(P)300PB/G 420 (K)(M)(P)300PB/G 315 (K)(M)(P)300PB/G 210
(K)(M)(P)480TB/G 525 (K)(M)(P)800PB/G 420 (K)(M)(P)800PB/G 315 (K)(M)(P)800PB/G 210
(K)(M)(P)484TB/G 525 (K)(M)(P)804PB/G 415 (K)(M)(P)804PB/G 305 (K)(M)(P)804PB/G 195
(K)(M)(P)489TB/G 525 (K)(M)(P)809PB/G 405 (K)(M)(P)809PB/G 285 (K)(M)(P)809PB/G 165
NKT CB 24-630 525 CC 24-630 M12 425 CC 24-630 M12 325 - -
CB 24-1250/2 525 CC 24-1250/2 415 CC 24-1250/2 305 CC 24-1250/2 195
CB 36-630 525 CC 36-630 M12 415 CC 36-630 M12 305 - -
CB 36-630(1250) 525 CC 36-630(1250) 415 CC 36-630(1250) 305 CC 36-630(1250) 195
CB 42-1250/3 525 CC 42-2500/3 398 CC 42-2500/3 271 CC 42-2500/3 144
Tyco Electronics Raychem RSTI-58xx 525 RSTI-CC-58xx 425 RSTI-CC-58xx 325 RSTI-CC-58xx 225
RSTI-68xx 525 RSTI-CC-68xx 424 RSTI-CC-68xx 323 RSTI-CC-68xx 222
RSTI-395x 525 RSTI-CC-395x 425 RSTI-CC-395x 325 - -
RSTI-595x 525 RSTI-CC-595x 425 RSTI-CC-595x 325 - -
RSTI-695x 525 RSTI-CC-695x 405 RSTI-CC-695x 285 - -
Solid-insulated bar Moser-Glaser 514 - - - - - -
Preissinger 514 - - - - - -
Ritz 514 - - - - - -
Center of gravity A panel's center of gravity varies depending on the panel's equipment level. The center of
gravity of every panel is marked on the panel.
The center of gravity is indicated by the following symbol (arrow):
The symbol for the center of gravity is attached on both sides of the panel.
Transport regulations According to "Annex A of the European Agreement Concerning the International Carriage of
Dangerous Goods by Road (ADR)", Siemens gas-insulated medium-voltage switchgear does
not belong to the category of dangerous goods with respect to transportation, and is
exempted from special transport regulations according to ADR, Clause 1.1.3.1 b).
13 Before installation
WARNING
Overloading of the storage space
Can cause serious injury. Can damage the storage space or the stored goods.
➭ Observe the load-bearing capacity of the floor.
➭ Do not stack the transport units.
➭ Do not overload lighter components by stacking.
WARNING
Fire risk
The transport unit is packed in flammable materials.
➭ No smoking.
➭ Keep fire extinguishers in a weatherproof place.
➭ Mark the location of the fire extinguisher.
NOTICE
Damaged packaging desiccant bags
Can cause corrosion of switchgear parts and formation of creepage distances due to high air
humidity.
In ambient air, the desiccant bags lose their effectiveness and cannot be used anymore.
➭ Do not damage or remove the packaging of desiccant bags.
➭ Do not unpack desiccant bags before use.
NOTICE
Damage to the switchgear due to outdoor storage!
Outdoor storage of unpacked transport units can damage the switchgear.
➭ Store transport units outdoors packed in seaworthy crates and in a weatherproof place.
If the comprehensive accessories, the delivered switchgear or parts thereof have to be stored
before installation, a suitable storage room or place has to be selected and prepared.
Intermediate storage of the transport units:
• In original packing as far as possible
• Observe the permissible storage temperature from -25 °C to +70 °C in accordance with the
installed secondary devices
• In a weatherproof place
• Protected against damage
• If packed in seaworthy crates, the switchgear can be stored for a maximum of 6 months
(desiccant bags)
• Store transport units in such a way that they can be taken out later in the correct order for
installation
Switchgear storage in Store the switchgear in a closed room. The storage room must have the following
closed rooms characteristics:
• Floor with adequate load-bearing capacity (weights as per delivery note)
• Even floor to enable stable storage.
• Well-ventilated and as free of dust as possible
• Dry and protected against humidity and vermin (e.g. insects, mice, rats)
• Heatable up to at least 2 °C above outside temperature to prevent condensation.
• Check humidity in the packings every 4 weeks (condensation)
• Do not unpack small parts to avoid corrosion and loss.
Outdoor storage of If the switchgear or parts thereof are delivered in seaworthy crates, the crates can be stored up
switchgear packed in to 6 months in other rooms or outdoors. The storage place must have the following
seaworthy crates characteristics:
• Floor with adequate load-bearing capacity (weights as per delivery note)
• Roofed, protected against humidity (rain water, flooding, melting water from snow and ice),
pollution, vermin (rats, mice, termites, etc.) and unauthorized access
• For protection against floor humidity, place all crates on planks and square timber
• After 6 months of storage, have the desiccant agent regenerated professionally. To do this,
ask for expert personnel via the regional Siemens representative
Set of assembly facilities The "set of assembly facilities" is recommended (order No.: 802-9204.3, available through the
Siemens Service Hotline). The "set of assembly facilities" comprises the following equipment:
• Certified lifting rods (crane rods) for lifting panels with panel widths of 450 mm, 600 mm
and 900 mm
- 2 lifting rods: Length 753 mm, Ø 20 mm
- 2 lifting rods: Length 1053 mm, Ø 20 mm
• 1 set with 4 ring eyes, washers and hexagon nuts each, for lifting low-voltage
compartments
• 1 handle for lifting or lowering voltage transformers of type 4MT2 or 4MT3
• 1 lever for removing the silicone insert of voltage transformers of type 4MT3
• 1 voltage transformer assembly jack (scissor-type jack) for lifting or lowering voltage
transformers of type 4MT3 and 4MU1
• 3 extraction tools for the screw-type cone of the busbar
• 2 gauges for assembling the busbars
• 2 gauges for aligning double-busbar panels
• 2 tools for charging the circuit-breaker operating mechanism
• 1 top unit for emergency operation of the three-position switch
• 2 adjustment tools for aligning the switching-device vessels
INFORMATION
For protection of personnel and environment:
➭ Read the instructions for use of cleaning agents and aids carefully.
➭ Observe the safety instructions of the cleaning agents.
Connect the shields to earth potential - with high electrical conductivity and all around as far
as possible. Protect the contact surfaces from corrosion in case of humidity (regular
condensation).
When laying cables into the switchgear assembly, separate the control, signaling and data
cables and other lines with different signal and voltage levels, e.g. by laying them on separate
racks or riser cable routes.
Corresponding to the different shield designs, there is a number of methods to perform
connection. The planning department or site management determines which of the methods
will be used, taking EMC requirements into account. The preceding points should always be
taken into account.
The shield is connected to cables or wires with clamps contacting all around. If low demands
are placed on EMC, it is also possible to connect the shield directly to earth potential (combine
or twist the shield wires) or via short cable connections. Use cable lugs or wire-end ferrules at
the connecting points.
Always keep the connecting leads of the shields as short as possible (< 10 cm).
If shields are used as protective earth conductors at the same time, the connected plastic-
insulated lead must be marked green/yellow over its entire length. Non-insulated connections
are inadmissible.
NOTICE
Disposal of packaging and consumables
Incorrectly disposed of packaging and consumables can pollute the environment.
➭ Packaging and consumable materials of the switchgear must be disposed of in an
environmentally compatible way or recycled.
➭ Observe local regulations for disposal and environmental protection.
Checking for ➭ Check whether the delivery is complete and correct using the delivery notes and packing
completeness lists.
➭ Compare the serial numbers of the switchgear panels on the delivery note with those on the
packing and the rating plates of the panels.
➭ Check whether the accessories are complete.
Checking for transport ➭ Temporarily open the packaging in a weatherproof place to identify any hidden damage.
damage Stick the PE protective film back together and do not remove it completely until reaching
the final installation position in order to keep the switchgear clean.
➭ Check the ready-for-service indicator (see page 83, "Checking service readiness").
➭ Inform the forwarding agent immediately about any defects or transport damage.
If required, refuse to accept the delivery.
➭ Document larger defects and transport damage using photographs. Create a damage log.
Report any defects or transport damage through the Siemens Service Hotline.
➭ Have the transport damage repaired; otherwise installation is not permitted to begin.
➭ Refit the packaging.
WARNING
Mortal danger due to transport units falling down!
During transport, the transport units can slip off the lifting gear and cause serious injury or
death.
➭ There must be no persons standing in the swinging area of lifted transport units.
➭ Please ensure that the lifting and transport gear used meets the requirements as regards
construction and load-bearing capacity.
➭ Observe the dimensions and weights of the transport unit (delivery note).
➭ Observe the center of gravity of the transport units.
➭ Do not step on the panels.
➭ The lifting gear must not exert any forces on the panel walls under load.
➭ Observe the instructions on the packing.
➭ Move the transport units in packed condition for as long as possible. Leave the transport
units packed after unloading for as long as possible.
➭ Do not damage the PE protective film.
➭ Hook the ropes into the hoisting tackle.
➭ Sling the ropes around the ends of the wooden pallets.
➭ Unload the transport units and set them down as close to the switchgear building as
possible in order to avoid unnecessarily long travel paths.
➭ Thoroughly clean the switchgear room, since extreme cleanliness is required for installation.
➭ Move the transport units on their wooden pallets as far as possible.
➭ Move the transport units to the switchgear room in the order of installation.
➭ Inside the building, move the transport units to the place of installation using a lifting truck,
fork-lift truck or on rollers.
➭ Set the transport units down in the correct sequence directly in front of the place of
installation (leave a clearance for installation).
➭ In order to avoid damage to the panels, put the connection compartment cover back in
place.
CAUTION
Incorrect dimensioning of the lifting tools
Can damage the lifting eyes.
If the lifting eyes are damaged, the transport units cannot be aligned properly with other
switchgear panels.
➭ Maximum permissible angle of lifting equipment at the hook < 60°.
➭ Maximum permissible angle at the switchgear panel > 60°.
➭ Minimum permissible length of the hanging parts > 3000 mm.
INFORMATION
A transport unit standing on roller pads can only be moved straight ahead.
➭ To change the direction, the position of the roller pads must be changed.
➭ Lift the transport unit by means of a crane, hydraulic jacks or a fork-lift truck with the help of
lifting rods (before lifting, knock the boards marked at the front out of the wooden pallet by
means of a fork-lift truck).
For further information to usable lifting rods, see page 76, "Tools and auxiliary means"
Fig. 25: Cranes with lifting rods (20 mm diameter of lifting rods)
➭ Lower the transport unit onto roller pads, reinforced rollers or tubes (approx. 30 mm
diameter). Distribute the roller pads so as to support the transport unit at the outer edges
and at the joints between the panels.
➭ Lift one side, then the other side of the transport unit with roller crowbars and slowly lower
it on the installation position. Apply the roller crowbars only at the corners of the transport
units.
Installing If the following conditions are met, installation of the transport units can begin:
the transport units • All transport damage has been repaired.
• The base frame has been leveled (1 mm/m), see DIN 43661
• The service readiness of the switchgear has been checked. (see page 83, "Checking service
readiness")
• The accessories and the required material are present (see page 75, "Before installation").
➭ Place the first (rearmost) transport unit into its final location as precisely as possible so that
the units can still be aligned before bolting together. Place the second transport unit next to
it with a small spacing in between.
Craning the low-voltage ➭ Mount four ring eyes with washers and hexagon nuts at the low-voltage compartment.
compartment ➭ Insert lifting rods through the ring eyes (diameter of lifting rods: 20 mm).
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
NOTICE
Functional failure of the switchgear due to pollution!
Pollution or stepping on the switchgear can lead to functional failures during operation.
➭ Avoid any work that could pollute the switchgear (e.g. sawing, filing, painting or plastering
in the switchgear room, etc.).
➭ Do not step on the switchgear.
NOTICE
Sheet metal work at the switchgear
The switching-device vessels can be damaged due to sheet metal work.
➭ Do not drill into the switching-device vessel.
➭
➭ Do not leave any metal cuttings on the switching-device vessel in order to avoid rust layers.
NOTICE
Damage to the operating mechanism
Undoing the sealed bolts can damage the Siemens high-voltage vacuum contactor.
Components inside the operating mechanism can come loose.
➭ Do not remove the bolts sealed with wax.
➭ If the sealing wax is broken, contact the regional Siemens representative.
Fig. 27: Bolts with sealing wax at the Siemens high-voltage vacuum contactor
INFORMATION
To interconnect the panels (busbar interconnection of panels) more easily, already pre-
assembled low-voltage compartments can be removed for interconnecting the panels.
Low-voltage compartments on end panels may remain mounted.
➭ Remove pre-assembled low-voltage compartments.
INFORMATION
Lining up the auxiliary transformer panel with lateral cable connection
Particularities for lining up depending on the mounting direction and the position of the
auxiliary transformer panel:
Auxiliary transformer panel as left or right end panel
• To enable working on the lateral cable connection, a wall distance of ≥ 500 mm must be
available.
Auxiliary transformer panel as right end panel
• Lining up from right to left is recommended
• Before being able to line up panels to the left, all installation work at the lateral cable
connection must be complete.
• Lining up from left to right:
- Position the right end panel at a distance of ≥ 500 mm from the installed panels.
- Install the cable at the lateral cable connection.
- Line up the right end panel with the existing panels.
- If work has to be performed at the lateral cable connection after lining up the right end
panel, the end panel must be removed again.
Aligning the panels The first panel is on its installation position and the others are placed at a small distance next
to it.
➭ Align the first panel laterally.
➭ Lay shims under the panels to align them in the vertical and horizontal position.
➭ Carefully move the next panel up to the one that has already been aligned.
➭ Align the moved panel using the alignment brackets provided at the switching-device
vessel. If necessary, use shims to align the panel vertically and at the necessary height.
➭ Bolt the panels together at the alignment brackets ① using 2 M8x20 panel connecting
bolts and M8 nut-and-washer assemblies each (tightening torque: 30 Nm). The usable
fixing points depend on the panel types.
➭ Check the reference dimension K1 between the bushings (see page 88, "Installing the
busbars"). If applicable, insert spacers between the alignment brackets of the panels. The
spacers are supplied with the supplementary equipment.
INFORMATION
The cable compartment covers can be coded, and the operating mechanism covers are
designed specifically for each panel. Any removed cable compartment covers and operating
mechanism covers must therefore be mounted on the same panels again.
➭ Write the corresponding panels numbers on all covers before removal.
➭ Remove the cable compartment cover and the front cover (see page 184, "Recurring
activities").
➭ Insert the M8x20 panel connecting bolts provided at the 4 fixing lugs ② of the right-hand
panel through the switchgear frame and bolt together with the left-hand panel (tightening
torque: 30 Nm).
➭ Bolt using M5x16 panel connecting bolts (tightening torque: 7 Nm).
Mounting
the sealing strip INFORMATION
Panels that were intended for free-standing arrangement, but implemented in wall-mounting
arrangement, cannot be taken out of the switchgear assembly if the sealing strips are
mounted.
➭ Do not mount sealing strips on panels provided for wall-standing arrangement.
In case of free-standing arrangement of the switchgear, install the sealing strips on the rear
wall of the switchgear.
➭ Install the sealing strips on the rear wall of the switchgear. To install the sealing strips, use
the Torx bolts from the pressure relief duct. Take the other bolts from the supplementary
equipment.
Panel type EB and aME: M6x30
All other panel types M5x45
① Sealing strips
➭ Resistance against earthquakes: Install additional floor bracings in every panel, see page
68, "Resistance against earthquakes (option)".
Bolt each panel to the foundation at 4 fixing points.
Use 4 M8 or M10 fixing bolts (M8 tightening torque: 30 Nm, M10: 60 Nm).
① Transport braces
NOTICE
Damage to the switchgear due to flashovers!
Insufficient electrical contact leads to flashovers and damage to the busbars during operation.
➭ All busbar assembly work must be carried out with particular care.
➭ Check the contact surfaces and the silicone surfaces for damages before assembly.
➭ Observe extreme cleanliness.
➭ No smoking.
➭ Do not unpack busbar components until right before assembly.
➭ Brush oxidized copper surfaces bright, clean and grease them with the supplied mounting
paste before connection.
➭ Use the supplied mounting paste only.
➭ Tighten all bolted joints with correct torque. On all bolted joints, execute a torque test with
the torque wrench. Afterwards, mark the bolted joints on the nut with a waterproof pen
(perform this step only after consultation with the switchgear operator).
NOTICE
Busbars from different manufacturers
No warranty is provided for combining busbars from different manufacturers.
➭ Within one switchgear assembly, only install busbars from a single manufacturer;
if necessary, contact the Siemens Service Hotline.
NOTICE
Damage to the auxiliary switch at the three-position disconnector
Can cause incorrect electrical switch position indications.
The load can deform the mounting plate for the low-voltage compartment and damage the
auxiliary switch in the operating mechanism compartment.
➭ Do not load the mounting plate directly.
➭ To distribute the load evenly, place a board on the mounting plates.
➭ The board must at least be double the length of the panel.
- Example: Board with min. 1200 mm length for 600 mm wide panels
Phase sequence
① Phase L1
② Phase L2
③ Phase L3
Busbars (overview)
① Cap
② Contact half-shell
③ Busbar
④ Adjustment component
⑤ End adapter
⑥ Busbar insulation
⑦ Earthing cable
⑧ Bushing
⑨ Earthing terminal
⑩ Cross adapter
⑪ Threaded stud M12/M16
⑫ Conical spring washer,
DIN 6796-12
⑬ Hexagon nut, ISO 4032-M 12
⑭ Screw-type cone
⑮ Coupling end adapter
Fig. 31: Busbar for busbar current up to 1250 A Copper washer, galvanized
⑯
⑰ Lock washer
⑱ Connection stud
⑲ Coupling cross adapter
⑳ Adapter lip
K1 Reference dimension for
busbar length
K2 Reference dimension for
threaded stud
Fig. 32: Busbars for busbar current of 1600, 2000 and 2500 A
Busbar lengths With the help of the following tables, the required busbar lengths between two adjacent
panels each can be determined by means of the panel width and the arrangement of the
bushings at the switching-device vessel.
INFORMATION
If a dummy panel is installed between the switchgear panels, a busbar that is longer by the
width of a dummy panel must be installed (+300 mm or +600 mm).
The busbar lengths for the provided panels can be found in the order documentation.
LS, RK ① L5 ① L5 ① L5 ① L15 ① L9
LK ① L3 ① L3 --- ① L11 ① L6
LS, TS LK
LK ① L2 ---
Preparing busbar ➭ Check all supplied busbar elements for completeness, cleanliness and proper condition.
elements ➭ Apply mounting paste to the brushed copper surfaces evenly and over the whole surface.
➭ Screw the M12/M16 threaded stud ⑪ into the bushing with a size 10x1.6 screwdriver with
approximately 10 Nm (hand-tight).
Important: Check reference dimension K2 (79 +2/-6 mm).
INFORMATION
➭ Do not apply mounting paste to the push-on surfaces until right before installation.
➭ Distribute the mounting paste evenly over the surfaces.
➭ Apply mounting paste to the lower and lateral push-on surfaces of the end adapters ⑤ and
cross adapters ⑩ .
➭ Apply mounting paste to the push-on surfaces (gray surfaces) of the busbars ③ .
➭ Lay the contact half-shells ③ on the ends of the busbar ② and hold them.
➭ Push the end adapter ⑤ or cross adapter ⑩ onto the end of the busbar.
➭ If no busbar current transformers are mounted, perform the same assembly operations on
the other end of the busbar.
➭ Remove residual mounting paste.
✔ The busbar unit is assembled.
Installing the current In switchgear with a busbar current of ≤ 1250 A, the current transformers are pre-assembled
transformer at the factory.
Current transformers that are not pre-assembled at the factory:
• Switchgear with busbar current >1250 A
• Air-insulated metering panel
➭ If required, install the current transformers together with the busbar, see page 101,
"Installing a current transformer on the busbar"
Pre-assembled current In case of pre-assembled current transformers, the bolted joint of the clamping bracket must
transformers be undone before installing the busbar units. If required, pull the current transformer out of
the clamping bracket.
➭ Push the busbar unit through the current transformer (observe the direction of side P1 at
the current transformer).
➭ Connect the busbar unit with the next end adapter or cross adapter.
➭ After installing the busbar unit, install the current transformer again.
NOTICE
Damage to the end adapters or cross adapters caused by the threaded stud
Can lead to flashovers and damage the switchgear.
➭ Avoid touching the threaded stud while pushing on the end adapters or cross adapters.
➭ Apply mounting paste to the bushing.
➭ Plug the busbar section loosely over the threaded studs on the bushings of the first two
panels.
➭ Insert additional busbar sections until the complete busbar run is loosely plugged on the
bushings.
➭ Version A: Bolt the threaded stud ⑪ together with the conical spring washer ⑫ (camber
upwards) and the hexagon nut M12 ⑬ (tightening torque: 50 Nm).
➭ Version B: Bolt the threaded stud ⑪ together with the tin-plated copper washer ⑯, the lock
washer ⑰ and the hexagon nut M12 ⑬ (tightening torque: 50 Nm).
Inserting the screw-type ➭ Apply mounting paste to the screw-type cone ⑭ and the upper push-on surface of the cross
cone adapter or end adapter.
CAUTION
Disruptive discharges due to air inclusions
Damage to the busbar insulation.
➭ Let excess air out of the screw-type cone with a cable strap while screwing in.
➭ Verify intact condition of the cable strap. If the cable strap was damaged when it was
pulled out, remove the screw-type cone and eliminate the residues of the cable strap.
Let excess air out of the screw-type cone with a cable strap while inserting:
➭ Tighten the screw-type cone ⑭ . Pull out the cable strap ⑳ slowly at the same time.
➭ Check whether the cable strap is complete.
➭ To distribute the mounting paste, turn the screw-type cone back a quarter turn.
➭ Tighten the screw-type cone ⑭ with 30 Nm.
➭ Mount the cap ① .
Final work The earthing cables are bolted to the switchgear differently depending on the panel type.
Earthing cable for air-insulated metering panel Earthing cable for all other panel types
Fig. 36: Earthing cable bolted to welding Fig. 37: Earthing cable bolted with
bolts self-tapping bolts
① Earthing connection point at the panel ② Earthing connection point at the adapter
➭ Install the voltage transformer (option, see page 102, "Installing a voltage transformer on
the busbar").
➭ Install the low-voltage compartments (see page 110, "Installing the low-voltage
compartment").
➭ Install the busbar covers (see page 122, "Installing the busbar covers").
✔ The installation of the busbar is completed.
First busbar level ➭ Install the first busbar level without screw-type cones and caps, see page 92, "Installing the
1250 A busbar".
Second busbar level ➭ Clean the upper push-on surface of the cross adapter or end adapter, and apply mounting
paste evenly.
➭ Screw the connection stud ⑱ onto the threaded stud ⑪ of the first busbar level (tightening
torque: 50 Nm; insert the hexagon socket wrench fully into the connection stud).
➭ Screw the threaded stud ⑪ into the connection stud as far as it will go
(tightening torque: 10 Nm). Important: Check reference dimension K2 (79 +2/-6 mm).
➭ Install the busbar units including coupling cross adapters, coupling end adapters and
busbars in the same way as for the first busbar level.
NOTICE
Flashovers at the coupling adapters
Can damage the switchgear.
The adapter lip must not move out of place or get caught. The adapter lip of the coupling
adapters must be in line with the adapters of the first busbar level without any gaps.
➭ Check the seating of the adapter lip and adjust if necessary.
➭ Push the busbar units on the adapters of the first busbar level.
Fig. 38: Push the coupling adapter onto the adapters of the first busbar level
⑳ Adapter lip
Final work ➭ Fasten the busbar run, see page 95, "Bolting the busbar run together"
✔ The installation of the busbar is completed.
① Busbar support
② Earth connection at the busbar
support
③ Earth connection at switching-
device vessel
➭ Install the earthing cable at the earthing connection points of the busbar support and the
switching-device vessel or transformer mounting plate.
Installation on 1250 A ➭ Fasten the retainer on the transformer mounting plate using 4 bolts.
busbar ➭ Insert 2 clamping brackets in the openings of the retainer.
➭ Set the current transformers down onto the retainer. Bolt both clamping brackets together
at the top.
Wire routing ➭ Lead the secondary leads from the instrument transformers into the low-voltage
compartment, and connect.
① Secondary leads
② Vertical wiring duct
(only for secondary leads with steel tube)
③ Cutout
➭ Air-insulated metering panel only: Lead the connecting wires of the current transformers
laterally into the operating mechanism compartment and into the low-voltage
compartment through the right-hand wiring duct.
① Voltage transformer
② Storage box
③ Voltage transformer frame
④ M6 bolt with contact washer
⑤ Plain washer (DIN EN ISO 7093-1-8)
⑥ M8x20 bolt-and-washer assembly
⑦ Cast-resin bushing of the voltage transformer
⑧ Centering nut (tightening torque: 10 Nm)
⑨ M12* hexagon nut
(tightening torque: 50 Nm)
⑩ Conical spring washer*
⑪ Contact half-shell*
Fig. 42: Voltage transformer installed on the busbar
⑫ M12/M16 threaded stud
(tightening torque: 10 Nm)*
⑬ End adapter or cross adapter
⑭ Cover frame
* Component pre-installed on end adapter or
cross adapter
Fig. 43: Detail view from the front: Connection of the busbar to the voltage
transformer
INFORMATION
To install the voltage transformer on the busbar, the caps and screw-type cones of the busbar
are not required.
➭ Install the busbar according to the installation instructions (see page 88, "Installing the
busbars"); do not install caps and screw-type cones.
➭ If the busbar is already installed, remove the caps and screw-type cones again.
➭ Put unneeded components into the storage box.
➭ Remove the cap and the screw-type cone of the end adapter or cross adapter.
➭ Screw the centering nut ⑧ onto the threaded stud ⑫ in the end adapter or cross adapter
(tightening torque: 10 Nm).
➭ Place the voltage transformer frame ③ on the cover frame aligned as shown.
➭ Check whether the wholes in the feet of the frame match the holes in the cover frame.
✔ The frame is positioned correctly.
➭ Bolt the voltage transformer frame ③ to the cover frame ⑭ with bolts ④ .
Voltage transformer
frame for panels in the
busbar compartment
Fig. 46: Example using the right end panel in the overview: Voltage transformer frame ①
with arcing plates ②
➭ The panels are delivered with pre-installed arcing frame. If voltage transformers are
installed, the roof plate of the arcing frame must be removed. If no voltage transformers are
installed, the roof plate can remain on the arcing frame.
➭ In order to remove the roof plate, unscrew 3 M8 cup head bolts with washers and nuts.
For left-hand end panels, the arcing frame is rotated 180° (not shown here).
① Arcing frame
② Roof plate with arcing frame
③ Panel cover
➭ In order to install the busbar, the arcing frame of the voltage transformer frame has to be
removed from the panel cover. This requires unscrewing 5 M6x16 hexagon head bolts.
Fig. 49: Remove 2 bolts at the arcing frame (view of the bushings)
Fig. 50: Remove 3 bolts at the arcing frame (view of the arcing plate behind the
bushings)
➭ For preparing the busbar installation, see page 103, "Preparing the screw-type cones".
➭ Install the arcing frame back on the panel cover. Bolt the arcing frame in place with 5 M6x16
hexagon head bolts. Use 2 bolts on the side with the bushings and 3 bolts on the other side.
➭ For bolting the voltage transformer frame onto the panel cover, see page 103, "Preparing
the screw-type cones".
➭ Dispose of the roof plate properly.
DANGER
Mortal danger due to electric shock!
The metal coating on the outside of voltage transformers is connected to earth potential.
Touching a damages metal coating can lead to electric shock.
➭ Do not damage the metal coating of voltage transformers.
➭ Do not mount voltage transformers with damaged metal coating. Contact the Siemens
Service Hotline.
NOTICE
Flashovers in the adapter due air inclusions
Insufficient busbar insulation can damage the switchgear.
➭ While installing the voltage transformer, let excess air out of the adapter with a cable strap.
➭ Verify intact condition of the cable strap. If the cable strap was damaged when it was
pulled out, remove the voltage transformer and eliminate the residues of the cable strap.
INFORMATION
To be able to close the busbar in a surge-proof way again, e.g. to remove a defective voltage
transformer, keep the following objects in the storage box after installation:
• Remaining screw-type cones and caps
• Residual mounting paste (tube)
• Cable straps
INFORMATION
Recommended installation order for voltage transformers:
➭ In order to better reach the bolted joints, install the voltage transformers on phases L1 and
L3 first, and then the voltage transformer on phase L2.
INFORMATION
During installation, protect the voltage transformer bushings from damage.
➭ Plug the removed protective caps of the vessel bushings onto the voltage transformer
bushings.
➭ Apply mounting paste to the installation surfaces of the voltage transformer and the end
adapter or cross adapter before installation.
➭ While installing the voltage transformer, let excess air out of the end adapter or cross
adapter with a cable strap ⑮ .
➭ Set the voltage transformer ① down on the voltage transformer frame. The voltage
transformer's bushing must penetrate into the end adapter or cross adapter.
In the meantime, pull the cable strap ⑮ slowly out of the end adapter or cross adapter.
Verify the intact condition of the cable strap.
If parts of the cable strap are missing, remove the voltage transformer again and verify that
no cable strap remnants remain in the end adapter or cross adapter.
➭ The voltage transformer must be correctly seated on its bolted joints.
➭ Mount the damping resistor on the holder. Repeat the work operation for 2 damping
resistors.
➭ If applicable, lead the secondary leads into the low-voltage compartment, and connect.
Connecting secondary Secondary leads are not pre-assembled on all voltage transformer types.
leads
➭ Connect the secondary leads that have been supplied separately to the voltage transformer.
Observe the phase sequence!
➭ Lead the secondary leads of the instrument transformers into the low-voltage
compartment, and connect.
Observe the phase sequence!
① Secondary leads
② Vertical wiring duct
(only for secondary leads with steel tube)
③ Cutout
➭ If necessary, connect the earthing cable of the end adapters or cross adapters.
➭ Switch the circuit-breaker and the three-position switch to the CLOSED position on one
panel of the switchgear.
➭ Connect a voltmeter to the evacuation of the voltage transformer. Set the voltmeter to the
mV measuring range.
➭ Using a battery, apply 15 to 20 V DC at L1, L2, L3 to earth. Observe the voltmeter.
✔ If the pointer moves briefly, the voltage transformer connection is in order.
➭ Auxiliary transformer panel only: The link for a earthing busbar connection to the left is
located in the lateral cable compartment. To connect the earthing busbar, remove the metal
cover of the lateral cable compartment.
➭ Detach the pre-assembled link provided at the joint, and push it through the opening of the
side wall.
➭ Brush oxidized copper surfaces and apply a thin film of mounting paste.
➭ Bolt the link together with the adjacent unit of the earthing busbar (tightening torque: 50 Nm).
➭ Proceed in the same way with the other joints.
NOTICE
Use of incorrect earthing connection point
Can cause property damage. The earthing connection point for earthing accessories is not
dimensioned for earthing at the substation earth.
➭ Connect the switchgear to the substation earth exclusively at the earthing connection
points appropriate for this purpose.
➭ Connect the earthing busbar of the two end panels to the substation earthing system
through one of the earthing connection points ① (M12 bolt). In addition,
earth every fifth panel.
➭ Lay the earthing cable ② through the left-hand wiring duct ③ into the cable basement.
➭ Connect the earthing cable to the substation earth.
① Earthing connection
point
② Earthing cable
③ Left-hand wiring duct
④ Earthing connection
point extended to the
front for earthing
accessories (do not use)
① Lugs
② Lower bolted joint:
• M8 locknut
• 8 contact washer
• M8 bolt-and-washer
assembly
③ Lateral bolted joint to
adjacent panel:
• M5 self-tapping oval head
bolt
• 5 contact washer
INFORMATION
If a horizontal pressure relief duct is installed, the busbar cover is not installed.
➭ For installing the switchgear termination, see page 121, "Installing the switchgear
termination".
➭ Install the horizontal pressure relief duct.
Modular design
The evacuation duct can be set up with modular elements from the switchgear up to the
opening in the substation wall.
The individual elements can be combined at will in order to build an evacuation duct matching
the switchgear arrangement in the substation.
Duct elements
Evacuation duct, flap, exit 480 mm Evacuation duct termination, expanded 260 mm
metal
Angle
Angle
Brackets
Bolting material
Setting nut M8
INFORMATION
If a higher low-voltage compartment is mounted, it is not possible to install the horizontal
pressure relief duct from the front.
➭ Install from the top or from the side.
Or
➭ Remove the low-voltage compartment and install from the front.
➭ Place the left-hand side plate ① onto the switchgear termination ③ .
① Side plate
② Pre-assembled
evacuation
③ Switchgear termination
➭ Bolt the side plate together with the switchgear termination using 2 bolts M8x20.
➭ Bolt the side plate laterally together with the rear wall of the low-voltage compartment
using one self-tapping bolt M5 and one washer.
INFORMATION
If the installation of the top cover is not possible due to the height of the switchgear room,
the rear wall and top cover must be pre-installed.
➭ Place the top cover on the rear wall.
➭ Bolt the top cover together with the rear wall using 3 M8 bolts, and place it on the
switchgear.
➭ Bolt the rear wall ① together with the side plate ③ or another rear wall using 3 M8x20
bolts and nut-and-washer assemblies (tightening torque: 20 Nm).
➭ Bolt the rear wall ① to the fixing bracket ② using M8x20 bolts (tightening torque: 20 Nm).
NOTICE
Contamination of the switchgear room
In case of fault, a non-functioning ventilation flap can create a large amount of dirt in
the switchgear room.
➭ Check the smooth operation of the ventilation flap.
➭ Open the ventilation flap after installation.
➭ Open and close the ventilation flap ② at the top cover of the pressure relief duct ① several
times.
✔ If the ventilation flap can be opened and closed easily, then it is ready for installation.
➭ Bolt the top cover together with the side plate from the inside to the outside using 3 M8x20
bolts and nut-and-washer assemblies (tightening torque: 20 Nm).
➭ Bolt the top cover together with the rear wall from top to bottom using M8x20 bolts and
nut-and-washer assemblies (tightening torque: 20 Nm).
➭ Bolt the front plate together with the side plate using 3 M8x20 bolts and nut-and-washer
assemblies.
➭ Bolt the front plate together with the top cover in the upper area using M8x20 bolts and
nut-and-washer assemblies.
➭ Bolt the front plate together with the low-voltage compartment in the lower area using
M8x20 bolt-and-washer assemblies.
Connecting the duct The installation of the duct elements shown here is illustrated as an example with a 500 mm
elements duct element and an adjustable duct element. Mount other duct elements according to the
same principle.
➭ Push the duct element ② into the joining bracket ③ of the adjustable duct element ① .
➭ Fasten the duct elements at 12 connecting points using bolt-and-washer assemblies M8x20
(tightening torque: 20 Nm).
INFORMATION
The end panel of the NXPLUS C switchgear is delivered as standard with pre-installed
switchgear termination and termination bracket.
If the customer ordered without pre-installed switchgear termination and termination bracket,
perform the following work operations.
➭ Position the switchgear termination on the frame and bolt it in place:
- 6 bolts at the bottom
- 12 bolts at the rear
- 14 bolts in front
➭ Position the sealing bracket. Use 9 bolts for bolting to the pressure relief duct.
✔ The switchgear termination has been installed. All other components are installed with the
busbar termination.
INFORMATION
The components of the busbar cover are delivered with the switchgear accessories and are
marked with a component number. With the following component tables, the component
numbers of the components required for the corresponding panel can be identified.
INFORMATION
Before installing the busbar covers, the following information must be on hand for each panel:
• Is the panel equipped with voltage transformers at the busbar (yes or no)
• Panel width: 450 mm, 600 mm or 900 mm
• Height of low-voltage compartment: 760 mm or 1160 mm
• Panel degree of protection: IP3XD, IP31D, IP32D or IP34D (see single-line diagram)
• Busbar current (see single-line diagram)
• Feeder current (see single-line diagram)
Component table 1
Panel Components
Component table 2
Panel Components
Component tables 1 and 2: Examples of busbar covers (view from the rear)
Component table 3
Panel Components
Component table 4
Panel Components
Component tables 3 and 4: Examples of busbar covers (view from the rear)
Fig. 65: Busbar cover for short low-voltage compartment Fig. 66: Busbar cover for tall low-voltage compartment
Fig. 67: Busbar cover for voltage transformers in 450 mm Fig. 68: Additional bracket for busbar cover with degree of
wide panel protection design
Installation for ➭ Panel with 1160 mm tall low-voltage compartment: Bolt the connection plate ①
component tables 3 and 4 together with the rear wall of the low-voltage compartment. Bolt the connection plate ①
together with the connection plate of the adjacent panel.
Fig. 69: Installing the connection plate (view from the rear, example)
➭ Bolt the left-hand ③ or right-hand side wall ④ together with the cover ② .
➭ Panel with IP3XD, IP31D, IP32D or IP34D degree of protection: Bolt the termination
bracket ⑧ in place.
➭ Bolt the cover ② onto the panel.
➭ Install the left-hand ⑤ or right-hand angle plate ⑥ .
➭ Install the reinforcing plate ⑦ onto the covers installed previously.
➭ Repeat the installation of the busbar cover for all panels.
✔ The installation of the busbar cover has been completed.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
➭ Remove the switchgear termination.
➭ Remove the low-voltage compartment, the busbar cover and, if required, the current or
voltage transformers of the last panel and the one before last.
➭ Push on the extension panel, align it and bolt it together (see page 85, "Aligning and joining
the panels").
➭ Fasten the extension panel to the foundation (see page 87, "Fastening the panel to the
foundation").
➭ On the last two panels, remove the cap and the screw-type cone of the busbar.
➭ Undo the M12 nut and take it out.
➭ Remove the conical spring washer (do not use it again).
➭ For further installation, see page 88, "Installing the busbars".
➭ Replace the end adapters of the former end panel with cross adapters.
➭ Grease new components with mounting paste.
➭ Do not forget to let excess air out (see page 95, "Bolting the busbar run together").
① Bushing
② Connecting bars
③ Connecting cable
④ Voltage transformer
⑤ Removable instrument
transformer cassette
⑥ Current transformer
⑦ Instrument transformer
compartment cover
The direction of the current flow in the air-insulated metering panel can be from the left to the
right side of the switchgear or vice versa. The voltage transformers can be connected
upstream or downstream from the current transformers via the connecting cable.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
NOTICE
Damage to the switchgear due to inadequate instrument transformers!
Mount only instrument transformers which have been released by Siemens and correspond to
the following standards:
➭ Dimensions according to DIN 42600-8 for current transformers 4MA7
➭ Dimensions according to DIN 42600-9 for voltage transformers 4MR
Removing the instrument ➭ Remove the instrument transformer compartment covers in the air-insulated metering
transformer compartment panel, see page 185, "Removing and mounting the connection compartment covers".
cover
① Vertical member
② Upper bolted joint (bolts
secured with setnuts)
③ Cross member
④ Bolted joint of the cross
member (bolts secured
with setnuts)
⑤ Lower bolted joint
To simplify installation, the current transformers and the voltage transformers of the metering
panel are mounted on a removable instrument transformer cassette.
• C-rails ① are pre-installed on the instrument transformer cassette for installing current
transformers
• C-rails ① are pre-installed on the instrument transformer cassette for installing 1-pole
voltage transformers
• A mounting plate ② is pre-installed on the instrument transformer cassette for installing
2-pole voltage transformers
① C-rail
② Mounting
plate
INFORMATION
To pull the instrument transformer cassette out, enough free space must be available in front
of the panel (min. 1400 mm).
➭ If the free space in front of the panel is not enough, leave the instrument transformer
cassette in the panel and execute all assembly operations inside the panel.
➭ Undo the bolted joints of the instrument transformer cassette.
Each fixing bracket of the instrument transformer cassette is fastened to the switchgear
frame as follows:
- 2 hexagon head bolts M10 with conical spring washers and weld nuts
- 2 pan head bolts M10 with conical spring washers and nuts
➭ Remove the fixing brackets. Keep the fixing brackets together with the bolting material for
later reuse.
INFORMATION
The holes on the instrument transformer cassette apply to small instrument transformers
according to DIN 42600-8 and DIN 42600-9.
• 12 kV switchgear version: 2 visible holes each (on both sides)
• 24 kV switchgear version: 1 visible hole each (on both sides)
➭ Adjust and bolt the C-rails at the corresponding positions according to the switchgear
version.
CAUTION
Risk of injury due to falling instrument transformers!
Instrument transformers are very heavy. An instrument transformer falling down can cause
injury.
➭ Lift the instrument transformer together with several persons.
➭ Secure the instrument transformer against falling down.
Order of assembly: Fasten the current transformers first and then the 1-pole voltage
transformers on the instrument transformer cassette.
➭ In order to mount the current transformers, incline the instrument transformer cassette
by 90°.
➭ If necessary, for each instrument transformer, insert 4 sliding nuts with setscrew into every
C-rail. Insert the sliding nuts in upright position.
➭ Start with phase L2. Place the current transformer in the middle on the C-rails (arrows).
The current transformers can be turned by 180° and mounted.
➭ Then, fasten the instrument transformers for phase L1 and L3 on the left and on the right at
a distance of 250 ±2 mm.
➭ For mounting the 1-pole voltage transformers, put the instrument transformer cassette
back to vertical position.
➭ Start with phase L2. Place the 1-pole voltage transformer in the middle on the C-rails
(arrows).
➭ Then, fasten the 1-pole voltage transformers for phase L1 and L3 on the left and on the right
at a distance of 250 ±2 mm.
INFORMATION
The holes and through-holes on the mounting plate are valid for small instrument transformers
according to DIN 42600-8 and DIN 42600-9.
➭ Complete the installation of the current transformers on the C-rail.
➭ Put the instrument transformer cassette back to vertical position.
➭ Determining the bolted joints for the instrument transformers:
- 12 kV switchgear version: 2 visible holes next to the through hole
- 24 kV switchgear version: 1 visible hole next to the through hole
➭ Place the 2-pole voltage transformers on the mounting plate and bolt tight. Keep the
minimum distance from the frame of the instrument transformer cassette.
✔ The 2-pole voltage transformers are firmly connected to the mounting plate.
NOTICE
Damage to the switchgear due to insufficient contact of connection bars!
Insufficient electrical contact increases the contact resistance and can damage the switchgear
due to flashovers.
➭ Clean oxidized contact points.
➭ Do not damage contact surfaces.
➭ Mount the connection bars without distortions and gaps.
NOTICE
Damage to the switchgear due to polluted vessel bushings!
Polluted vessel bushings can lead to flashovers.
➭ Clean the vessel bushings with suitable cleaning agents and a lint-free wiping cloth.
NOTICE
Damage to the switchgear due to low insulation at the connection bars!
Low insulation at the connection bars can lead to flashovers.
➭ Mount the control cap at the vessel bushing.
➭ Check the control cap insulation for bad spots.
➭ Check the minimum distance of the control cap to earthed components ( ≥ 65 mm).
Connecting the current ➭ Mount the spacers and connection bars on the current transformer; fasten the bolt hand-
transformers in the tight.
metering panel ➭ In order to be able to compensate for tolerances after pushing the instrument transformer
cassette into the panel, tighten the hexagon head bolts ⑤ hand-tight.
➭ Check the minimum distance from the control cap to the upper edge of the arcing plate (
≥ 65 mm).
NOTICE
Risk of flashover
Death, serious injury or damage to the switchgear may result if the distances between the
connecting cables of the current and voltage transformers are too small.
➭ Cut to length the connecting cables between the current and voltage transformers such
that the required minimum distances to live parts are observed.
➭ The deflection of the connecting cables between the current and voltage transformers
may not be more than 10 mm in any direction.
NOTICE
Risk of flashover
Undersized distances between live parts and flexible steel tubes during wire routing can
damage the switchgear.
➭ Lay the flexible metal tube while maintaining a sufficient minimum distance from live
parts.
The voltage transformers must be connected to the current transformers on site with the
connecting cables which are either pre-installed or supplied with the supplementary
equipment. In the case of 2-pole voltage transformers, a connection between both 2-pole
voltage transformer is also necessary.
The 1-pole voltage transformers can be connected either at the lower or upper terminals of
the current transformers, depending on the circuit diagrams.
Installing the control cap ➭ Undo the hexagon head bolt and conical spring washer at the voltage transformer.
➭ Install the control cap together with the connecting cable onto the voltage transformer.
In the case of a 2-pole voltage transformer, install control cap only on the outer poles.
① Voltage transformer
② Control cap
③ M10 nut-and-washer
assembly
④ Retaining bracket for
control cap
⑤ Plain washer
⑥ Fixing bracket
⑦ M10 threaded stud
⑧ Connecting cable
⑨ Cable lug
Fig. 76: Installing the control cap Fig. 77: Installed control caps on a 2-pole
voltage transformer
Preparing the connecting The deflection of the connecting cable between the instrument transformers may not be more
cable than 10 mm in any direction.
It is permissible for the flexible connecting cable to touch parts of the same phase.
➭ Cut the connecting cable to length to suit the distance between the instrument transformer
terminals.see page 136, "Connection possibilities for the connecting cable").
➭ Strip the connecting cable. Attach the cable lug.
① Control cap
② Deflection of the connecting
cable ≤ 10 mm
③ Hexagon head bolt M10x20
④ Conical spring washer M10
⑤ Cable lug
⑥ Fixing bracket
⑦ Nut-and-washer assembly M10
⑧ Plain washer
➭ Connect the connecting cable to the instrument transformers according to the circuit
diagrams.
INFORMATION
The 1-pole voltage transformers can be connected either at the lower or upper terminals of the
current transformers, depending on the circuit diagrams.
Connection possibilities from the 1-pole voltage transformer to the current transformer
Connecting the voltage transformer at the lower terminal of the current Connecting the voltage transformer at the upper terminal of the current
transformer transformer
➭ Cut to length the connecting cables between the 2-pole voltage transformer and the current
transformer, and between the inner poles of the 2-pole voltage transformer. Observe the
maximum deflection ≤ 10 mm of the connecting cable.
Left-hand voltage transformer:
- Connect the outer pole to the connection bar of phase L2 of the current transformer.
- Connect the inner pole to the inner pole of the other 2-pole voltage transformer.
WARNING
Risk of flashover if the distances are too small
Between the flexible steel tubes for wire routing of the instrument transformers and live
primary parts, distances must be observed.
➭ Lay steel tubes according to the basic scheme. Secure them with cable straps.
➭ The steel tubes may not show any deflection.
INFORMATION
If multi-core secondary leads are used by the customer, the secondary leads may not fit in the
steel tube (max. inside diameter of 19 mm).
➭ Strip the secondary leads. Lay the secondary leads in the steel tube.
The secondary leads of the instrument transformers are combined in a steel tube. Fasten the
steel tube with cable straps at the recesses of the instrument transformer cassette.
➭ Lead the secondary leads of the current transformers ② downwards through the right-hand
wiring duct ① . Then, lead them upwards to the front in the wiring duct ③ .
➭ Lay the secondary leads of the voltage transformers ④ to the right into the wiring duct ③ .
➭ For earthing the steel tubes, fix the steel tubes with metallic cable straps at the marked
points.
➭ Then, lead the secondary leads upwards into the low-voltage compartment through the
wiring duct ③ .
WARNING
Risk of flashover
Death, serious injury or property damage may result if the minimum distances between the
spherical connection bolts and earthed parts are too small.
➭ Minimum distances according to IEC 61936 / VDE 0101 must be observed and checked
during installation.
- For 24 kV, the minimum distance is ≥ 220 mm
- For 12 kV, the minimum distance is ≥ 120 mm
➭ Check reference dimensions at the instrument transformer cassette. If applicable, correct
the installation.
➭ Push the instrument transformer cassette into the panel as far as it will go. Check the
minimum distance from the spherical connection bolts to the cable compartment cover.
➭ Fasten the instrument transformer cassette to the panel on both sides using fixing
brackets:
- Fastening the fixing brackets to the switchgear frame: 2 hexagon head bolts M10 with
conical spring washers
- Fastening the fixing brackets to the instrument transformer cassette: 2 cup head bolts
M10 with conical spring washers
Fastening the connection Bolt the connection bars together with the bushings:
bars
➭ Clean the vessel bushing ① with cleaning agent and a lint-free wiping cloth, and rub dry.
➭ Install the spacer ② between the vessel bushing and the connection bar (silver-plated) ③ .
If required, undo the connection bars, readjust and tighten them.
➭ Push the retaining bracket ⑥ and the conical spring washer ⑤ onto the cheese head bolt
with hexagon socket ⑦ .
➭ Bolt the connection bar and the spacer together with the cheese head bolt at the vessel
bushing of the busbar (tightening torque: 40 Nm).
➭ Put the control cap ⑧ on the retaining bracket.
➭ Verify firm seat of control cap.
➭ Tightly fasten the bolted joints of the connection bars at the current transformers
(tightening torque: 40 Nm).
① Vessel bushing
② Spacer
③ Connection bar of instrument transformer (silver-plated)
④ Connection bar of instrument transformer (copper)
⑤ Conical spring washer
⑥ Retaining bracket
⑦ Hexagon head bolt M10
⑧ Control cap of vessel bushing
➭ Perform the installation for the other two phases in the same way.
✔ The instrument transformer is connected with the busbar.
➭ Check if all bolts are firmly tightened. If required, re-tighten the bolts.
➭ Insert the cross member and fasten it to the switchgear frame using 2 hexagon head bolts
M8.
➭ Insert the vertical member and mount it at the top of the switchgear frame using 4 hexagon
head bolts M8.
➭ Fasten the cross member using 6 hexagon head bolts M8 and nuts.
➭ Lead the low-voltage cables of the instrument transformers in the right-hand wiring duct of
the frame upwards, and connect them to the terminal strip.
Mounting the instrument ➭ Mount the instrument transformer compartment covers in the air-insulated metering panel,
transformer compartment see page 185, "Removing and mounting the connection compartment covers".
cover
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
NOTICE
Damage to secondary leads
The secondary leads can be squeezed when pulling the instrument transformer cassette out.
➭ Remove the secondary leads before pulling the instrument transformer cassette out.
➭ Earth the panel.
➭ Remove the instrument transformer compartment cover (see page 185, "Removing and
mounting the connection compartment covers").
➭ Remove the members (see page 128, "Installing instrument transformers in the metering
panel ").
➭ Pull out the earthing cable ① underneath the instrument transformer cassette and connect
it at the earthing connection point of the earthing busbar ② .
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
INFORMATION
Before mounting the earthing accessories, read the manufacturer's assembly instructions.
WARNING
Internal arcing and explosion hazard
Can cause death, serious injury or property damage.
If the connecting element of the earthing accessories is not bolted flush to the earthing
connection, the current-carrying capacity of the earthing is not sufficient.
➭ Bolt the connecting element of the earthing accessories flush to the earthing connection.
The earthing connection offers different fixing options for the earthing accessories. If the
earthing accessories are fastened in another way, this can make installation difficult or
diminish the accessibility to the metering panel.
INFORMATION
➭ Earthing accessories with wing nuts ④ can be bolted to the earthing point at position ③ .
To do this, remove the nut M12 and the washer before.
➭ Mount the earthing accessories first at the earthing connection for the the earthing
accessories.
➭ Then, mount the earthing accessories at the spherical connection bolts (see page 137,
"Mounting the spherical connection bolts") on all 3 phases.
Type of earthing The earthing accessories are not included in the standard accessories. The earthing
accessories accessories are supplied by the factory when purchased.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Please observe the manufacturer information and suitability of the earthing accessories.
➭ The earthing accesssories must be designed for the short-circuit currents of the respective
grid configuration.
➭ The connections of the earthing accesssories must be suitable for installation at the
switchgear.
At the air-insulated metering panel, the installation of earthing accessories has been tested
with the following components:
1) Manufacturer: DEHN + SÖHNE GmbH + Co. KG, Hans Dehn-Str. 1, Postfach 1640, 92306 Neumarkt,
Germany, www.dehn.de
INFORMATION
Lining up the auxiliary transformer panel with lateral cable connection as an end panel
Particularities for lining up depending on the mounting direction and the position of the
auxiliary transformer panel as an end panel:
Auxiliary transformer panel as left or right end panel
• To enable working on the lateral cable connection, a wall distance of ≥ 500 mm must be
available.
Auxiliary transformer panel as right end panel
• It is recommended to line up from right to left
• Before being able to line up panels to the left, all installation work at the lateral cable
connection must have been completed.
• Lining up from left to right:
- Position the right end panel at a distance of ≥ 500 mm from the installed panels.
- Mount the cable at the lateral cable connection.
- Line up the right end panel with the existing panels.
- If work has to be executed at the lateral cable connection after lining up the right end
panel, the end panel must be removed again.
➭ Undo 2 nut-and-washer assemblies ④ and the 2 bolts ① of the front floor plate ③ .
① Bolts
② Rubber sleeve
③ Floor plate
④ Nut-and-washer
assembly
➭ Dismantle the side wall, undo all bolts and remove the side wall to the left.
Fig. 85: Dismantling the side wall (front Fig. 86: Dismantling the side wall
view) (side view)
➭ With a knife, cut an opening into the removed rubber sleeves that fits the diameter of the
cable.
INFORMATION
The rings in the rubber sleeves are not adjusted to the cable diameters, but serve only as rough
orientation.
Phase sequence
Preparing cable ➭ Dismantle all upper parts of the cable clamps in the lateral cable compartment.
installation
➭ Remove the lower part of the arcing plate in the lateral cable compartment.
NOTICE
Flashovers due to insufficient electrical contact, abrasion or pollution of the push-on
surfaces (high-quality joints)
Will cause damage to the bushings in operation.
➭ All assembly work at the bushings must be carried out with particular care. Avoid
damaging the contact surfaces and the silicone surfaces.
➭ Avoid damage caused by the threaded stud while pushing on.
➭ Observe extreme cleanliness.
➭ No smoking.
NOTICE
Inappropriate installation of the plug sets
Damage to the plug sets due to thermal overloading.
If the electrical contact of the surfaces of the high-quality joints is insufficient, the plug sets can
overheat.
➭ The cable T-plugs must only be mounted by instructed personnel.
➭ Do not mount cable plugs in bent or twisted manner.
NOTICE
Removed protection ring
Will cause damages at the connection of the capacitive voltage detecting system.
A white plastic protection ring may be factory-assembled on the outside-cone bushing type C.
The protection ring serves as a stop for the plug, and protects the connection of the capacitive
voltage detecting system from damages when the cable plugs are mounted.
➭ Do not remove the protection ring.
➭ Install all upper parts of the cable clamps (tightening torque: 5 Nm).
➭ Connect the cable shield and the earthing of the plug housing of all cables to the cable
bracket.
➭ Insert the rubber sleeves into the recess of the floor plate.
➭ Bolt the floor plate back in place.
Fig. 91: Inserting the rubber sleeves Fig. 92: Fastening the floor plate
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
NOTICE
Hazard due to internal arc
Can damage the switchgear.
Do not put the auxiliary transformer panel into operation without a completely mounted
transformer.
➭ Mount and connect the transformer and the connection cables.
➭ Remove the transport angles of the connection cables.
WARNING
Cracking of the floor cover due to too heavy transformer
Will damage the switchgear. Can cause serious injury.
If the transformer is lifted with inserted transformer, the floor cover of the panel will crack.
While lifting the panel, the transformer falls out of the panel.
➭ Lift or transport the panel without the transformer.
➭ Transport the transformer separately.
CAUTION
The transformer is very heavy, approx. 425 kg.
Incorrect transportation can cause serious injury.
➭ Transport the transformer with several persons or use suitable transport gear.
Preparation
① Phase L1
② Connection point of phase L2
③ Connection point of phase L3
④ Connection point of phase L1
⑤ Connection for secondary leads
➭ Prepare 4 bolts. Mount the conical spring washer ② , retaining bracket ③ and 2 nuts ④
onto the supplied bolt ① .
➭ Mount the prepared bolt ② and conical spring washer ③ on phase L1. After that, mount the
control cap ① .
INFORMATION
For easier installation of the transformer, re-install the transport angles with the connection
cables.
Checking the position of ➭ Check whether the connection cables are arranged correctly; phase L2 must be located over
the cables phase L3. If required, correct the arrangement. If the connection cables are not correctly
arranged, the cables cannot be connected to the transformer.
① Phase L1
② Phase L2
③ Phase L3
➭ Check the position of the connection cables. The black marking at the cables must be
completely visible in front of the cable clamp.
Remedy: Undo the cable clamps and pull the cables to the front until the black marking is
completely visible.
Installing the transformer ➭ Remove the cross member down at the panel.
➭ Set the transformer ① down on the rails ③ . Roll the transformer into the panel as far as it
will go ② .
➭ Push the cross member between the base plate and the rails. After this, fasten the cross
member with 4 bolts.
Assembling the retainer ➭ Bolt the retainer to the foundation. Remove the floor fixing bolts. Fasten the floor fixing
bolts again together with the retainer.
➭ Bolt the retainer together with the transformer. Before that, 2 bolts may have to be
removed from the floor fixing.
Fig. 95: Bolted joint with the foundation Fig. 96: Bolted joint with the
transformer
① Retainer ③ Lock washer
② Washer ④ Hexagon head bolt M10x30
Mounting the earthing ➭ Remove the nut and washer at the connection of the earthing bar. Mount the earthing bar
bar between the transformer and the earthing connection point.
Removing the transport For panel transport, the connection cables for the transformer are fastened to transport
angles angles.
➭ The bolting material of the connection cables and the transport angles can be disposed of.
Mounting the cables and ➭ Mount the cables and control caps at the 3 cable connection points. Order of assembly:
control caps Connection point of phase L2, connection point of phase L3, connection point of phase L1
WARNING
Risk of flashover by too small minimum distances and insulation
Minimum distances must be observed between the cable connection points at the transformer
and the panel enclosure and installed components.
The cable connection points of the cables must be screened for operation.
➭ Keep the specified minimum distances.
➭ Mount the control caps. Even if the minimum distances are fulfilled, without control caps
there is risk of flashover.
① Minimum distance between the foremost control cap and the transformer room cover: 128±3 mm
② Minimum distance between the control cap and the lateral wiring duct (front-left): 186±3 mm
③ Minimum distance between the control cap and the lateral cable compartment: 94±3 mm
④ Minimum distance between the rearmost control cap and the rear wall of the pressure relief duct:
222±3 mm
⑤ Minimum distance between the lowest control cap and the panel base: 227±3 mm
⑥ Minimum distance between the topmost control cap and the transformer compartment ceiling: 202±3 mm
⑦ Lateral cable compartment
⑧ Transformer
⑨ Pressure relief duct
⑩ Control cap
Connecting secondary For transport, the secondary leads for connection to the transformer are accommodated in
leads the right-hand wiring duct.
➭ Remove the upper cover of the right-hand wiring duct ① . Undo the bolts and remove the
cover.
➭ Pull the secondary leads for the transformer, the temperature indicator and the temperature
supervision out of the wiring duct.
➭ Connect the secondary leads of the temperature indicator (option) and the temperature
supervision (option) to the transformer.
➭ Lead the secondary leads for the transformer through the cable holder.
➭ Connect the secondary leads for the transformer according to the phases.
➭ For fixing the cables, screw the bolt in as far as it will go.
➭ Mount the cable compartment cover (see page 185, "Removing and mounting the
connection compartment covers").
18 Electrical connections
In the instructions given in the following sections it is assumed that a new switchgear is being
installed which has not yet been connected to the mains, and is not live.
For extending or replacing parts of an existing switchgear, the Five Safety Rules must be
observed:
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
① Nut-and-washer
assembly
② Front floor plate
③ Bolts
④ Floor plates
⑤ Rubber sleeves
Fig. 98: Removing the floor cover (example using 600 mm panel
width)
➭ Undo 2 nut-and-washer assemblies ① and all bolts ③ of the front floor plate ② .
➭ Lift the front floor plate ② and pull it out.
➭ Remove all other floor plates ④ . Undo all of the screws for each. Pull out the floor plate.
Then pull out the rubber sleeves ⑤ to the front.
✔ The panel is ready for connecting the cable T-plugs.
INFORMATION
The rings in the rubber sleeves are not adjusted to the cable diameters, but serve only as rough
orientation.
➭ With a knife, cut an opening into the rubber sleeve that fits the diameter of the cable.
➭ Connect the cable T-plug (see page 159, "Connecting cable T-plugs").
➭ Insert the rubber sleeve into the recess of the floor plate.
➭ Insert the next floor plate in the notch of the rubber sleeve. The attached floor plate must
always be positioned over the existing floor plate.
Installing the front floor ➭ Place the front floor plate on the existing floor plate. Then place the floor plate on the bolts
plate ① . If necessary, insert the floor plate into the rubber sleeve.
Phase sequence
Fig. 100: Phase sequence in the cable Fig. 101: Rotated phase sequence for
compartment disconnector panel (option)
NOTICE
Flashovers due to insufficient electrical contact, abrasion or pollution of the push-on
surfaces (high-quality joints)
Will cause damage to the bushings in operation.
➭ All assembly work at the bushings must be carried out with particular care.
Avoid damaging the contact surfaces and the silicone surfaces.
➭ Avoid damage caused by the threaded stud while pushing on.
➭ Observe extreme cleanliness.
➭ No smoking.
NOTICE
Inappropriate installation of the plug sets
Damage to the plug sets due to thermal overloading.
If the electrical contact of the surfaces of the high-quality joints is insufficient, the plug sets can
overheat.
➭ The cable T-plugs must only be mounted by instructed personnel.
➭ Do not mount cable plugs in bent or twisted manner.
NOTICE
Removed protection ring
Will cause damages at the connection of the capacitive voltage detecting system.
A white plastic protection ring may be factory-assembled on the outside-cone bushing type C.
The protection ring serves as a stop for the plug, and protects the connection of the capacitive
voltage detecting system from damages when the cable plugs are mounted.
➭ Do not remove the protection ring.
INFORMATION
The arcing plates in the cable compartment have been pre-assembled at the factory. For cable
installation, the arcing plates must be removed.
➭ After cable installation, position the arcing plates as close as possible to the front in the
cable direction according to the cable T-plugs used.
➭ The distance between the arcing plates and the cable T-plugs must not exceed a maximum
of 15 mm.
➭ The installed arcing plates must not touch the cable T-plugs.
➭ Do not damage the cable T-plugs while installing the arcing plates.
① Mounting plate
② Cable T-plug
③ Arcing plate
④ Fixing at the switchgear
vessel
⑤ Switchgear vessel
Fig. 103: Arcing plate at the cable connection (one cable per
phase)
➭ In the cable compartment, install the arcing plate on the mounting plate (tightening
torque: 20 Nm).
➭ Install the floor plate of the floor cover (see page 158, "Installing the floor plates").
Aligning and installing The cable bracket can be installed in the cable compartment at two different heights:
the cable bracket • Upper position: For panels with cable-type current transformers at the panel connection
• Lower position: For panels without cable-type current transformers at the panel connection
➭ Align the cable bracket and bolt it tight.
➭ Install the cable clamps. Use cable clamps made of non-magnetizable materials (plastic,
aluminum) to fasten the high-voltage cables at the panel's cable bracket, e.g. plastic clamps
from id-Technik (cable clamp K26-38 mm, cable clamp K36-52 mm).
➭ Connect the cable shield and the earthing of the plug housing to the cable bracket.
➭ Option: Install the insulated earthing bar ① onto the cable bracket.
The use of an insulated earthing bar ① makes the connection of the cable shields to the zero-
sequence current transformer easier. All cable shields are connected to the insulated earthing
bar. A earthing cable ② leads from the earthing bar into the cable basement to the zero-
sequence current transformer. The zero-sequence current transformer earths all cable shields
through its own electric cable and leads them back. Without the use of the insulated busbar,
each individual cable shield must be led to the zero-sequence current transformer and
earthed.
DANGER
Internal arcing hazard and explosion hazard
Will cause death, injury or considerable property damage.
If the cable compartment cover is not bolted tight, the switchgear is not arc-resistant.
➭ Bolt the cable compartment cover together with the switchgear frame. Use the bolts with
cutting ring supplied with the switchgear.
➭ Install the cable compartment cover (see page 185, "Removing and mounting the
connection compartment covers").
Connecting up to four For 600 mm wide panels, up to 4 cables (cable plugs) can be connected per phase.
cables per phase
After each three-phase cable connection, another arcing plate must be installed in the cable
compartment. In like manner, the associated floor plate of the floor cover must be installed
after each installed row of cables (see page 158, "Installing the floor plates").
INFORMATION
The arcing plates in the cable compartment have been pre-assembled at the factory. For cable
installation, the arcing plates must be removed.
➭ After cable installation, position the arcing plates as close as possible to the front in the
cable direction according to the cable T-plugs used.
➭ The distance between the arcing plates and the cable T-plugs must not exceed a maximum
of 15 mm.
➭ The installed arcing plates must not touch the cable T-plugs.
➭ Do not damage the cable T-plugs while installing the arcing plates.
Fig. 106: Arcing plates at the cable connection: 3 cable plugs per
phase
Installing the first row of ➭ Push rubber sleeves onto the cables.
cables ➭ Install the first row of cable plugs on phases L1 to L3.
➭ Install the floor plate of the floor cover (see page 158, "Installing the floor plates").
➭ Pre-install cup head bolts on the first arcing plate. To do this, turn the nut so far that the bolt
heads can still be fitted into the mounting plate later.
➭ Hook the arcing plate into the mounting plate. Then, push the arcing plate into the correct
position.
Installing the second row ➭ Push rubber sleeves onto the cables.
of cables ➭ Install the second row of cable plugs on phases L1 to L3.
➭ Install the floor plate of the floor cover (see page 158, "Installing the floor plates").
➭ Pre-install cup head bolts on the second arcing plate. To do this, turn the nut so far that the
bolt heads can still be fitted into the mounting plate later.
➭ Hook the arcing plate into the mounting plate. Then, push the arcing plate into the correct
position.
➭ Tighten the nuts for the arcing plate. Tightening torque: 20 Nm.
Installing the third row of ➭ Push rubber sleeves onto the cables.
cables ➭ Install the third row of cable plugs on phases L1 to L3.
➭ Install the floor plate or termination plate of the floor cover (see page 158, "Installing the
floor plates").
➭ Install the third arcing plate in the same way as the second arcing plate.
INFORMATION
If a power-frequency voltage test is performed after installing the switchgear, the surge
arresters must not be mounted before the test.
➭ Install the surge arresters according to the manufacturer's installation instructions.
➭ Install the earthing cable and cable shield for the surge arresters according to the
manufacturer's installation instructions and connect them to the cable bracket.
➭ Install an additional arcing plate in front of the surge arresters.
① Surge arresters
② Arcing plate
③ Cable shield
④ Earthing cable
⑤ Cable bracket
➭ Install the surge limiters and cable T-plugs according to the manufacturer's specifications.
Lay, fix and connect the external cables in accordance with the national standards and
specifications (conductor, shielding, earthing).
Fig. 110: Opening the right-hand door of the 900 mm low-voltage compartment (opening the
left-hand door and unscrewing two bolts on the right-hand door)
There are wiring ducts on the right and on the left inside the cable compartment. The left-
hand duct is left empty at the factory and can be used for external cables. The right-hand duct
contains the internal panel wiring provided at the factory. For zero-sequence current
transformers in the cable basement, the associated cables are routed through the right-hand
wiring duct.
➭ Lay the external cables in the left-hand wiring duct and fix them with cable straps.
➭ Lay cable groups keeping the maximum possible distance between them, and tight on the
earthed plate.
The bus cables and the cables for the circuit-breaker and the three-position switch are
pluggable. The terminals are located in the low-voltage compartment.
➭ Lay the cables for the three-position switch and, if required, for the current and voltage
transformers in the low-voltage compartment.
➭ Plug pre-wired bus cables onto the bus cable terminals. Observe the coding of the 2-pole,
4-pole and 10-pole plugs.
➭ Plug the cables for the circuit-breaker and the three-position switch onto the associated
terminals.
➭ If required, connect the cables for current and voltage transformers.
INFORMATION
The information provided here is based on user instructions from PHOENIX CONTACT. The user
is required to review the latest state of the instructions before installation or removal of the
STG plugs, and to observe the manufacturer's instructions.
➭ Manufacturer's website: https://www.phoenixcontact.com
Installing the STG plug ➭ Hold the STG plug horizontally over the plug shaft of the VBSTB4 modular terminal.
➭ Push the STG plug horizontally into the modular terminal until the STG plug latches in.
✔ The STG plug is latched into the modular terminal and installed.
Removing the STG plug ➭ Push the STG plug slightly to the screwing side until the latching noses come out of the
latching slots of the modular terminal.
➭ Pull the STG plug horizontally out of the VBSTB4 modular terminal.
INFORMATION
Mount the switchgear termination and busbar cover before the protection against vertically
falling water drops is mounted.
① Connecting plate
② Sealing strap for
connecting plates
③ Roof plate
④ Angle plate
➭ Stick the sealing strap onto rear side of angle plate. The sealing strap must be in line with
the angle plate on the left and on the right.
① Angle plate
② Sealing strap
➭ For 450 mm and 600 mm panel width: Install the angle plate on the low-voltage
compartment using 4 M5x16 self-tapping bolts. For a 900 mm panel width: Use 5 M5x16
self-tapping bolts.
➭ For a 900 mm panel width: Additionally, fasten the angle plate at the busbar cover using
3 M5x10 bolts. For 450 mm and 600 mm panel width: Use 4 M5x10 bolts.
➭ Align the roof plate on the low-voltage compartment, and fasten it.
Fig. 117: Fastening the roof plate (view from the rear)
➭ Bolt the connecting plates together with the roof plates and the angle plates on the right
and on the left. Use 4 M5x16 self-tapping bolts for this.
Fig. 118: Fastening the connecting plates (view from the rear)
Installing the protection against vertically falling water drops on end panels
INFORMATION
In end panels, the angle plate must be mounted underneath the termination angle.
➭ If the termination angle is pre-assembled, remove the termination angle in advance.
➭ After mounting the angle plate, refit the termination angle.
① Connecting plate
② Sealing strap for connecting
plate
③ Angle plate with sealing strap
④ Installed roof plate
⑤ Low-voltage compartment
⑥ Termination bracket
⑦ Busbar cover
⑧ Roof plate
⑨ Sealing strap for left end plate
⑩ Left end plate
Installing the protection against vertically falling water drops on the high low-
voltage compartment
INFORMATION
If the low-voltage compartment is pre-installed, perform the installation steps for the
protection against vertically falling water drops for a short low-voltage compartment.
① Connecting plate
② Sealing strap for connecting
plate
③ Left end plate
④ Sealing strap for left end
plate
⑤ Roof plate
⑥ Angle plate with sealing strap
Attaching the sealing ➭ Stick a sealing strap ① between the panels on the rear wall of the low-voltage
straps compartment, in line with the partition plate.
➭ Stick a sealing strap ② flush with the upper edge of the busbar cover and the rear wall of
the low-voltage compartment.
19.2 IP32D - protection against vertically falling water drops for switchgear
inclined up to 15°
If the switchgear is inclined by 15°, an edge protection provides personal safety and prevents
the ingress of vertically falling water drops in the switchgear.
➭ The installation steps correspond to those for installing the protection against vertically
falling water drops with IP31D.
① Connecting plates
② Sealing strap for connecting plates
③ Roof plate
④ Edge protection
⑤ Angle plate
④ Edge protection
Protection against vertically falling water drops IP32D for tall low-voltage
compartment
➭ Installation is performed in the same way as for the protection against vertically falling
water drops for the tall low-voltage compartment.
➭ Additionally, bolt the roof plates together and mount connecting braces.
① M8 nut-and-washer
assembly
② Connecting brace
③ Bolted joint of roof
plates
④ M5 self-tapping bolt
Fig. 125: Installation of the roof plate for protection against vertically
falling water drops on the tall low-voltage compartment
① Connecting plate
② Roof plate
③ Right end plate
④ Sealing strap for right end plate
⑤ Sealing bracket, right side
⑥ Low-voltage compartment
⑦ Angle plate
⑧ Sealing strap for connecting plate
20 Commissioning
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
WARNING
Risk of injury due to high-speed moving parts
Parts behind covers can automatically move quickly and cause serious injury.
➭ Do not remove any covers from the switchgear.
➭ Do not reach into openings.
DANGER
Internal arcing hazard and explosion hazard
Will cause death, injury or considerable property damage.
If the front cover is not bolted tight, the switchgear is not arc-resistant.
➭ Bolt the front cover together with the switchgear frame. Use the bolts with cutting ring
supplied with the switchgear.
➭ Install the front cover (see page 184, "Removing and mounting the front cover").
DANGER
Internal arcing hazard and explosion hazard
Will cause death, injury or considerable property damage.
If the cable compartment cover is not bolted tight, the switchgear is not arc-resistant.
➭ Bolt the cable compartment cover together with the switchgear frame. Use the bolts with
cutting ring supplied with the switchgear.
➭ Install the cable compartment cover (see page 185, "Removing and mounting the
connection compartment covers").
Auxiliary transformer Do only put the auxiliary transformer panel into operation when the transformer is completely
panel mounted.
➭ Check whether the transformer and the connection cables are completely mounted and
connected.
➭ Check whether the transport angles of the transformer connection cables are removed.
Checking secondary lead ➭ Check for correct wiring according to the circuit diagrams.
connections ➭ Check clamping and plug connections at random (perfect contact, labels, etc.).
Checking high-voltage ➭ Check the earthing of cable terminations on all connected high-voltage cables.
connections ➭ If applicable, test cables (see page 248, "Cable testing").
Feeder without cables ➭ Earth and terminate the feeder. Cover the bushings with surge-proof caps.
Clean-up and visual ➭ Remove any attached instruction labels or documents that are no longer required for
inspection operation.
➭ Remove any tools, materials etc. that are no longer required from the area of switchgear.
➭ Remove any external dirt (ARAL 4005 or HAKU 1025 cleaner and lint-free rag/brush).
➭ Fit all covers.
➭ Place caps on the plug-in sockets the capacitive voltage detecting systems.
➭ Touch up scratches and impacts in the surface painting. Available kit: Touch-up set (spatula
and paint) and paint pen.
Checking protection ➭ Check the version of the firmware installed on the protection devices, and update if
devices required, see page 9, "IT security".
WARNING
Mortal danger due to internal arc!
Putting defective switchgear into operation can cause serious injury and property damage.
➭ Perform mechanical function test with primary part de-energized and without auxiliary
voltage. Do not perform mechanical function test while energized.
➭ Never put switchgear into operation if during the mechanical function test or test
operation a part of the switchgear does not work as described.
➭ If there are any faults that cannot be cleared on site:
- Do not put the switchgear into operation.
- Contact the Siemens Service Hotline.
WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".
➭ Before the function test and the test operation, operators must make themselves familiar
with switchgear operation, see page 187, "Operation".
Mechanical functional ➭ Switch the three-position switch and the circuit-breaker several times to the CLOSED and
test OPEN position. Observe the correct indication of the associated switch position indicator.
➭ Check mechanical interlocks and covers for ease of movement.
Changing the idle stroke The idle stroke of the pushbuttons on the circuit-breaker panel must be 4...7 mm. Correct the
of the pushbuttons idle stroke of the pushbuttons if necessary.
➭ Measure the idle stroke of both pushbuttons (e.g. by means of a tape measure or vernier
caliper).
➭ Measure the distance from the knurled bolt to the plastic nut.
Unlocking the If the interlock of the three-position switch or circuit-breaker is equipped with an interlocking
interlocking solenoids solenoid (-Y1, -Y5, -Y16, -Y8E) and if there is no auxiliary voltage available, the control gate is
blocked. The interlocking can be bypassed as follows:
CAUTION
Danger due to internal arc!
If the interlock is bypassed, switching operations are possible that can lead to an internal arc
and cause injury.
➭ Only bypass the interlock when the feeder is in no load condition and not carrying current.
Interlocking at the three-position switch (-Y1, -Y5)
• Push the control gate from center position to right position:
➭ Remove the left-hand expanding rivet ① . Insert the screwdriver (Ø 3 mm) into the left-
hand opening. Push the interlocking solenoid back. Push the control gate to the right. The
left-hand interlocking solenoid is released again, blocking further movements.
Activating the
undervoltage release NOTICE
Blocked undervoltage release
Can cause property damage.
The undervoltage release will not function if its retaining bolt is inserted in position A. After test
operation without auxiliary voltage, the undervoltage release must be activated.
➭ Remove the retaining bolt from position A and insert it in position B.
The undervoltage releases integrated in the circuit-breaker must be activated for operation.
➭ Remove the front cover of the circuit-breaker (see page 184, "Removing and mounting the
front cover").
➭ To activate the undervoltage release, shift the retaining bolt of the striker from position A to
position B.
Electrical functional test Before commissioning, verify correct operation of the switchgear by test operation. Perform
test operation without high voltage.
INFORMATION
For test operation, switch the three-position disconnector to the basic position.
➭ Switch the three-position disconnector to OPEN position by hand for the DISCONNECTING
and EARTHING functions.
➭ Switch on all auxiliary voltages and control voltages and verify correct polarity.
✔ The motor of the circuit-breaker operating mechanism charges the closing spring.
➭ Check panels with electromagnetically interlocked three-position switch only with applied
auxiliary voltage.
➭ Check whether the mechanical and/or electrical interlocking conditions are fulfilled without
using excessive force.
➭ Check the switch position indicators of the three-position switch.
➭ Switch the three-position switch and the circuit-breaker several times to the CLOSED and
OPEN position, both directly at the panel and remotely.
- Check whether the positions are correctly indicated on the panel and in the control room,
if applicable.
- Check whether the auxiliary switches and the position switches are operating correctly.
➭ After operating the three-position switch, check whether the operating levers can be
pushed onto the operating shafts.
If not, the motor may have jumped over due to reverse polarity. Inform the regional
Siemens representative.
➭ Check the function of the closing solenoid by electrical operation.
➭ Check the function of the shunt releases, current transformer-operated releases and
undervoltage releases by electrical operation.
Faults during test • The three-position disconnector does not move to the desired position during the first
operation electrical operation. (Example: The three-position disconnector moves to the "EARTHING
SWITCH CLOSED" position instead of the "DISCONNECTOR CLOSED" position).
• The motor control unit of the three-position disconnector has detected the incorrect
execution of the command and is in fault mode. In this condition, no further electrical
switching operations are possible.
WARNING
Mortal danger due to internal arc!
Putting defective switchgear into operation can lead to an internal arc.
➭ Execute a mechanical function test or test operation successfully before commissioning.
Never put switchgear into operation if during the mechanical function test or test
operation a part of the switchgear does not work as described.
➭ If there are any faults that cannot be cleared on site.
- Do not put the switchgear into operation.
- Contact the Siemens Service Hotline.
Fault clearing ➭ Check the polarity of the auxiliary voltage and the motor connection.
➭ Switch the operating mechanism manually back to the basic position. The switch position
indicator for the DISCONNECTING and EARTHING functions shows OPEN (see page 197,
"Operating the three-position disconnector").
Clearing fault mode Once the cause for fault mode has been eliminated, fault mode can be cleared in 2 ways:
• Switch the auxiliary voltage off and on again.
• Press the MCU's reset button: Insert a thin, pointed object through the opening on the front
of the MCU.
✔ The three-position disconnector can be put into operation again.
➭ Perform test operation of the three-position disconnector.
Ending test operation ➭ Switch all switching devices to the OPEN position.
At the factory, the individual feeders are routinely tested by means of a rated short-duration
power-frequency voltage test.
As a rule, the test with these high power-frequency voltage test levels is performed before
connecting the cables. If the cables are already connected, power-frequency voltage test
equipment with a very high rating is necessary, and the permissible test voltage of the
connected cables would be exceeded.
For detailed information about cable tests, see page 248, "Cable testing".
NOTICE
Damage to the voltage indicators by test voltage!
The voltage indicators can be damaged by the test voltage during the cable test.
➭ Short-circuit the voltage indicators at the earthing points of the test sockets using short-
circuit plugs.
Fig. 128: Short-circuit plug, from Kries, Fig. 129: Short-circuit plug, from Horstmann,
order number 2500029 order number 51-9904-001
Preparing the test ➭ Switch the circuit-breaker and three-position switch to the CLOSED position at the incoming
feeder.
➭ Switch all other three-position switches to the EARTHED position.
➭ Earth the voltage transformers at the feeder over the voltage transformer isolating device.
➭ If applicable, remove the surge arresters from the busbar and the incoming feeder.
➭ Cover the coupling units of the surge arresters with surge-proof caps.
➭ Apply the power-frequency test voltage in a surge-proof way at the cable bushing using test
adapters.
✔ The test can be performed.
Completing the test ➭ Switch the voltage transformer disconnector to the CLOSED position.
➭ Install the surge arresters.
Performing the test To test the current transformers, switch the three-position switch of the panel to be tested to
the "EARTHED" position and the circuit-breaker to the "CLOSED" position.
After that, the test current is applied through the bushings of the cable connection against the
earthing busbar by means of a suitable test unit. Power supply can take place over one or
three phases.
After applying the test current, the secondary measuring devices and tripping systems can be
tested.
DANGER
Hazardous voltage and internal arcing
Will cause death, serious injury or property damage.
Do not apply operating voltage before the following instructions have been executed:
➭ Observe the specifications for prevention of accidents.
➭ Observe the operating instructions and work instructions of the switchgear operator.
➭ Install the switchgear according to the installation instructions and drawings supplied.
➭ Perform electrical and mechanical and function test successfully.
➭ Instruct the operating personnel in theory and practice of switchgear operation.
➭ Fit all covers and bolt them tight.
➭ Switch all circuit-breakers and vacuum contactors to OPEN position.
➭ Switch the three-position switches in all panels to OPEN position.
➭ Earth feeders without connected cables. Close all bushings in a surge-proof way.
➭ Switch off connected consumers in all outgoing feeders.
➭ Short-circuit unused current transformers on the secondary side.
➭ Operate unused voltage transformers open on the secondary side.
➭ To assure a consistent phase sequence in the entire switchgear assembly, check the phase
sequence in all incoming and outgoing feeders before connecting them to the busbar.
Energizing incoming ➭ Energize all incoming feeders in the respective opposite substation.
feeders
Preconditions • Use the phase comparison test unit according to IEC 61243-5 or VDE 0682-415.
• The panel of the incoming feeder to be tested must be in the OPEN position.
• The opposite substation must be de-earthed and live.
Performing the test ➭ Remove the covers of the capacitive test sockets from phase L1 on the incoming feeder to
be tested and on an already energized incoming feeder.
✔ The plug-in sockets of the capacitive test sockets on phase L1 are accessible.
➭ Plug the measuring cables of the phase comparison test unit into the plug-in sockets of the
capacitive test sockets according to the operating instructions.
➭ Perform phase comparison according to the operating instructions of the phase comparison
test unit and read the indication.
➭ Remove the measuring cables from the plug-in sockets.
➭ Refit the covers of the capacitive test sockets on both incoming feeders.
Checking further phases ➭ Perform phase comparison for the phases L2 and L3 in the same way.
✔ If the phase comparison test unit has shown coincidence on all 3 phases, the phase
sequence of the tested incoming feeder is correct.
✔ The incoming feeder can be energized.
Applying voltage to the If the phase sequence of all incoming feeders is correct, the incoming feeders can be
busbar connected to the busbar:
➭ Close the three-position disconnector (the three-position disconnector must be operated in
no-load condition, see page 187, "Operation").
➭ Close the circuit-breaker or superior circuit-breaker.
✔ The busbar of the switchgear is live.
Energizing consumer When all incoming feeders are connected to the busbar:
feeders
➭ One after the other, energize all consumer feeders with connected consumers.
✔ When all consumer feeders are energized, the switchgear is completely in operation.
Documenting the ➭ Document any modifications that took placed due to installation or commissioning.
commissioning ➭ Document the modifications in the circuit diagram.
➭ Send the modifications to the regional Siemens representative.
After commissioning ➭ Observe the Five Safety Rules for working in the switchgear:
- Isolate.
- Secure against reclosing.
- Verify safe isolation from supply.
- Earth and short-circuit.
- Cover or barrier adjacent live parts.
➭ Observe the locally applicable specifications for prevention of accidents.
➭ If after commissioning further work is required in the area of the switchgear, install warning
signs on the switchgear.
Access for working in the area of the switchgear must only be granted to the following
persons:
- Electricians and persons who have been properly instructed in electrical engineering
- Persons under the supervision of electricians and persons who have been properly
instructed in electrical engineering
21 Recurring activities
WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury. Do not
remove the front cover of the operating mechanism until the following actions have been
performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".
DANGER
Internal arcing hazard and explosion hazard
Will cause death, injury or considerable property damage.
If the front cover is not bolted tight, the switchgear is not arc-resistant.
➭ Bolt the front cover together with the switchgear frame. Use the bolts with cutting ring
supplied with the switchgear.
Removing the front cover ➭ Depending on the panel, undo 2, 4 or 6 bolts down at the front cover. Keep the bolts for
later reuse.
➭ Lift the front cover and take it off by bringing it forward.
① Front cover
② M5 bolt (tightening torque: 7 Nm)
Hooking the front cover in ➭ Hook the front cover in from above.
➭ Fasten all bolts down at the front cover.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
The following connection compartment covers are removed and hooked in in the same way:
• Cable compartment cover
• Instrument transformer compartment cover
• Transformer compartment cover
• HV HRC fuse compartment cover
① Cover
② Bolt M5 (tightening torque: 7 Nm)
Hooking the cover in ➭ Identify the cover using the panel number and assign it to the panel.
➭ Hook the cover in from above.
➭ Fasten the cover at the panel using the bolts ② removed before.
Air-insulated metering panel: Fasten each cover at the panel using the bolts ② removed
before.
Operation
DANGER
Internal arcing hazard and explosion hazard
Will cause death, serious injury or property damage.
The internal arc classification of the switchgear has only been verified for the switchgear sides
qualified according to IEC 62271-200 and with closed compartments.
➭ Determine the IAC classification of the switchgear by means of the data on the rating plate.
➭ With internal arc classification IAC A FL, no persons are allowed to stay in the area behind
the switchgear.
➭ The switchgear must have been installed in accordance with the instruction manuals and
drawings.
➭ All covers of the switchgear must be closed.
➭ Regulations for access to switchgear areas without internal arc classification according to
IEC 62271-200 must be defined by the switchgear operator.
CAUTION
Internal arcing hazard and explosion hazard
Switching without service readiness can cause serious injury or property damage.
➭ Check the service readiness of the switchgear before performing any switching operation.
The pointer of the ready-for-service indicator must be in the green area.
➭ If the pointer of the ready-for-service indicator is in the red area:
- All panel types except circuit-breaker panels and bus sectionalizer panels: Do not
operate the switchgear.
- Contact the Siemens Service Hotline.
Fig. 131: Control board of circuit-breaker panel Fig. 132: Control board of ring-main panel
(450 mm)
① Interrogation lever
② Switch position indicator for the EARTHING or READY-TO-EARTH
function
③ Actuating opening for EARTHING or READY-TO-EARTH function
④ Actuating opening for charging the spring
⑤ CLOSE pushbutton
⑥ Capacitive voltage detecting system
⑦ "Spring charged" indicator
⑧ Switch position indicator for circuit-breaker
⑨ Operations counter for circuit-breaker
⑩ OPEN pushbutton
⑪ "Feeder earthed" locking device
⑫ Actuating opening for DISCONNECTING function
Fig. 133: Control board of auxiliary transformer panel
⑬ Switch position indicator for the DISCONNECTING function
⑭ Ready-for-service indicator
⑮ Control gate/locking device for DISCONNECTING and EARTHING
functions
⑯ Fuse trip indicator
⑰ Interlocking lever for HV HRC fuse compartment
READY-TO-EARTH
Disconnector —
Earthing switch —
Circuit-breaker2 —
1
Contacts are not in defined end position.
2
No circuit-breaker for air-insulated metering panel
Switch-disconnector —
Earthing switch —
Vacuum contactor
Number of operating
cycles
CAUTION
Internal arcing hazard and explosion hazard
Switching without service readiness can cause serious injury or property damage.
➭ Check the service readiness of the switchgear before performing any switching operation.
The pointer of the ready-for-service indicator must be in the green area.
➭ If the pointer of the ready-for-service indicator is in the red area:
- All panel types except circuit-breaker panels and bus sectionalizer panels:
Do not operate the switchgear.
- Contact the Siemens Service Hotline.
① Red area
② Pointer
③ Green area
NOTICE
Maloperation of the locking device
Can cause considerable property damage.
For a panel optionally equipped without interlocking between locking device and three-
position disconnector: If the circuit-breaker and the three-position disconnector are in
CLOSED position, do not operate the locking device.
If the locking device is operated, all electrical and mechanical opening commands
(e.g. protection tripping) are ineffective.
➭ Operate the locking device only under the following conditions:
- Three-position disconnector switched to READY-TO-EARTH position.
- Circuit-breaker switched to CLOSED position.
Actuating the locking ➭ Push the lever of the locking device upwards.
device
Opening the service flap ➭ If applicable, open the lock ② on the service flap.
➭ Press on the lock. The handle ③ folds out.
➭ Carefully pull out the service flap ① by the handle ③ .
① Service flap
② Lock
③ Handle
NOTICE
Service flap slamming closed
Can damage the switchgear.
➭ Hold the service flap firmly by the provided handle and close it in a controlled manner.
➭ Carefully close the service flap ① by the handle ③ .
➭ Fold in the handle ③ .
➭ If applicable, close the lock ② on the service flap.
Operating lever
NOTICE
Use of incorrect operating levers
Using incorrect operating levers can damage or deactivate the safety equipment of the
switchgear.
➭ Use only the original Siemens operating levers corresponding to the switchgear type.
Fig. 138: Operating lever for Fig. 139: Operating lever for EARTHING
DISCONNECTING function or READY-TO-EARTH function
(black handles) (red handles)
Fig. 140: Operating lever for charging the Fig. 141: Operating lever for EARTHING
operating spring (black handles) function (red handles)
Anti-reflex levers: The operating levers of the spring-operated mechanism and spring-
operated/stored-energy mechanism can be retrofitted to an anti-reflex lever. Anti-reflex levers
prevent a direct inversion of the operating direction during a switching operation.
To retrofit, remove the setscrew ① from the standard operating lever.
① Setscrew
Hand crank
The hand crank is used for charging the operating spring.
Control voltage failure If the control voltage fails, the circuit-breaker must be closed mechanically (pushbutton).
Closing the circuit-breaker ➭ Operate the ON pushbutton in the mechanical or electrical control board.
✔ The circuit-breaker is closed.
Control voltage failure If the control voltage fails, the circuit-breaker must be opened manually.
Locking device If the feeder is earthed through the three-position disconnector and the circuit-breaker, and if
the "feeder earthed" locking device is fitted, all electrical opening commands are ineffective.
If the locking device is padlocked, the circuit-breaker cannot be opened mechanically either.
Opening the circuit- ➭ Operate the OFF pushbutton in the mechanical or electrical control board.
breaker ✔ The circuit-breaker is open.
Closing spring The closing spring is charged automatically after applying control voltage. The energy
required for the operating sequence OPEN-CLOSE-OPEN (auto-reclosing) is stored in the
closing spring about 15 seconds after closing the circuit-breaker operating mechanism.
Control voltage failure If the control voltage fails, the closing spring can be charged with the hand crank. The hand
crank supplied features a freewheel function. The freewheel function disconnects an inserted
hand crank from the charging system if the motor is charging the closing spring. If the motor
restarts when the control voltage returns, the freewheel prevents injuries caused by an
inserted hand crank.
CAUTION
Parts moving at high speed
Using an incorrect hand crank can cause injury.
➭ Use exclusively the hand crank provided with the switchgear accessories.
The hand crank supplied features a freewheel function. The freewheel function
disconnects an inserted hand crank from the charging system if the motor charges the
closing spring.
Charging the closing ➭ Remove the locking cap from the actuating opening.
spring ➭ Insert the hand crank.
➭ Turn the hand crank clockwise approximately 30 times.
✔ The "closing spring charged" indicator appears in the inspection window.
Without auxiliary voltage Perform the following actions to guarantee that the circuit-breaker is ready for operation:
➭ Charge the closing spring (see page 195, "Charging the closing spring").
➭ Operate the ON pushbutton in the mechanical control board.
✔ The circuit-breaker is closed.
➭ Operate the OFF pushbutton in the mechanical control board.
✔ The circuit-breaker is open.
On circuit-breakers with undervoltage release 3AX1103:
NOTICE
Blocked undervoltage release
Can cause property damage.
The undervoltage release will not function if its retaining bolt is inserted in position A. After test
operation without auxiliary voltage, the undervoltage release must be activated.
➭ Remove the retaining bolt from position A and insert it in position B.
➭ Shift the retaining screw of the striker from position A to B to activate the undervoltage
release.
INFORMATION
Operating the three-position disconnector
When the circuit-breaker is in CLOSED position, the three-position disconnector cannot be
operated.
➭ Switch the circuit-breaker to OPEN position.
INFORMATION
Operating the air-insulated metering panel
In order to execute switching operations at the air-insulated metering panel, the busbar of the
air-insulated metering panel must be isolated from supply or earthed.
Preconditions ➭ Check the service readiness (see page 190, "Ready-for-service indicator").
➭ Isolate or earth the feeder.
- For panels with circuit-breaker: Switch the circuit-breaker to the OPEN position.
- For an air-insulated metering panel: Isolate or earth the busbar.
Performing the switching ➭ Insert the operating leaver for the DISCONNECTING operation (black handles) into the
operation actuating opening and turn 180° clockwise.
✔ The three-position disconnector is closed.
Preconditions ➭ Check the service readiness (see page 190, "Ready-for-service indicator").
➭ Isolate or earth the feeder.
- For panels with circuit-breaker: Switch the circuit-breaker to the OPEN position.
- For an air-insulated metering panel: Isolate or earth the busbar.
WARNING
Mortal danger due to electric shock!
Touching live parts can lead to electric shock. In panels with circuit-breaker, the earthing
process is not completed until the circuit-breaker is closed.
➭ Switch the three-position disconnector to READY-TO-EARTH position.
➭ Close the circuit-breaker.
CAUTION
Internal arcing hazard and explosion hazard
Operating the three-position disconnector under load can cause injury or property damage.
A mechanical interlock prevents, as standard, the three-position disconnector from being
operated under load. The switchgear can optionally be equipped in accordance with a
customer-specific intrlocking and control scheme.
➭ If the customer-specific interlocking and control scheme requires that the panel be
provided without electromechanical or mechanical interlocks, the three-position
disconnector can be operated under load.
➭ Do NOT operate the three-position disconnector under load.
Preconditions ➭ Check the service readiness (see page 190, "Ready-for-service indicator").
➭ Isolate or earth the feeder.
- For panels with circuit-breaker: Switch the circuit-breaker to the OPEN position.
- For an air-insulated metering panel: Isolate or earth the busbar.
Earthing the feeder ➭ For circuit-breaker panel: To earth the feeder, close the circuit-breaker and lock it.
Preconditions ➭ Check the service readiness (see page 190, "Ready-for-service indicator").
➭ Isolate or earth the feeder.
- For panels with circuit-breaker: Switch the circuit-breaker to the OPEN position.
The feeder is de-earthed.
- For an air-insulated metering panel: Isolate or earth the busbar.
Preparing the operating ➭ Put the emergency adapter on the operating lever. The positions of the slots and
lever protrusions on the operating lever and emergency adapter are not relevant.
NOTICE
Incorrect alignment of the emergency adapter
Incorrect alignment of the emergency adapter on the operating shaft can damage the switch
position indicator or the three-position switch operating mechanism during switching.
➭ Attaching: Align the operating lever with the emergency adapter to the operating shaft
based on the inner slot of the emergency adapter.
➭ Switching: Use the outer slots of the emergency adapter to identify the switching position.
Adapter for emergency The adapter for emergency operation is stored in the service flap. On the outside of the
operation adapter, there is a long and a short slot. During emergency operation, the OPEN position can
be determined by the position of the slots.
① Short slot
② Long slot
Fig. 146: Push the emergency adapter onto the operating shaft for
the DISCONNECTING function.
NOTICE
The operating lever with emergency adapter does not have a stop.
Switching beyond the end position of the three-position switch will damage the three-position
switch.
➭ Observe the slots on the emergency adapter.
End positions
Adapter position Position of long slot: Right Adapter position Position of long slot: Top
Position of short slot: Left Position of short slot: Bottom
The disconnector is in the OPEN position. The earthing switch is in the OPEN position.
➭ EARTHING function: Turn the operating lever with emergency adapter counterclockwise
until the outer slots on the emergency adapter are both vertical.
✔ The switch position indicator is in the OPEN position.
➭ Remove the operating lever.
➭ Pull the emergency adapter off of the operating lever. Place the emergency adapter in the
service flap.
✔ The three-position switch can be operated electrically again.
Switching after Perform additional switching operations by hand without the emergency adapter.
emergency operation
CAUTION
Internal arcing hazard and explosion hazard
Switching without service readiness can cause serious injury or property damage.
➭ Check the service readiness of the switchgear before performing any switching operation.
The pointer of the ready-for-service indicator must be in the green area.
➭ If the pointer of the ready-for-service indicator is in the red area:
- All panel types except circuit-breaker panels and bus sectionalizer panels:
Do not operate the switchgear.
- Contact the Siemens Service Hotline.
INFORMATION
The operating mechanism is equipped with an operating lever ejection system. The operating
lever ejection system prevents the operating lever from being left inserted accidentally.
➭ To insert the operating lever, a spring resistance must be overcome in the actuating
opening.
INFORMATION
For the three-position switch-disconnector, more force is required to turn the operating lever
than for the three-position disconnector.
Releasing the actuating ➭ Push the control gate to the left and hold it.
opening ✔ The actuating opening for "spring charging" is free.
Performing the switching ➭ Insert the operating lever and turn straight clockwise as far as it will go.
operation ✔ The "spring charged" indicator shows "spring charged".
➭ Remove the operating lever.
The control gate returns to its initial position.
✔ The feeder is ready to close.
NOTICE
No-load switching operations with the three-position switch-disconnector
Can damage the three-position switch-disconnector.
After charging the spring energy store, do not open the three-position switch-disconnector
directly.
➭ After charging the spring energy store, close the three-position switch-disconnector first,
and then open it.
➭ Actuate the ON pushbutton.
✔ The position indicator of the three-position switch-disconnector shows the CLOSED position.
✔ The feeder is connected with the busbar.
Final activities ➭ Fit the padlock (optional) on the locking device in the desired position (see page 190,
"Control gate with locking device").
✔ The "spring charged" indicator still shows "spring charged".
Releasing the actuating ➭ Push the control gate to the right and hold it.
opening ✔ The actuating opening for the EARTHING function is open.
Performing the switching ➭ Insert the operating lever and turn straight clockwise as far as it will go.
operation ✔ The position indicator of the three-position switch-disconnector shows the EARTHED
position.
✔ The feeder is earthed.
Releasing the actuating ➭ Push the control gate to the right and hold it.
opening ✔ The actuating opening for the EARTHING function is open.
Performing the switching ➭ Insert the operating lever and turn straight counter-clockwise as far as it will go.
operation ✔ The position indicator of the three-position switch-disconnector shows the OPEN position.
✔ The feeder is de-earthed.
26 Work-in-progress earth
INFORMATION
The work-in-progress earth in the air-insulated metering panel is established in a different way
(see page 141, "Mounting earthing accessories in the air-insulated metering panel").
➭ Earthing accessories from different manufacturers can be connected to the spherical bolts
of the adapters. Diameter of spherical bolts: 20 or 25 mm.
Example of earthing accessories:
➭ Connect earthing accessories with the earthing busbar and with one of the connection
points of the pulled-out earthing bar (option).
CAUTION
Thermal overload due to excessive short-circuit current at the connection point of the
pulled-out earthing bar.
Can cause serious injury or property damage.
➭ Load the pulled-out earthing bar with a short-circuit current of 25 kA for 3 s at most.
➭ Another connection point of the pulled-out earthing bar, which can be loaded with up to
31.5 kA for 3 s, is located behind the cover of the wiring duct on the right. To use the
connection point, remove the cover of the wiring duct.
① Earthing busbar
② Connection point (M12) for earthing
accessories (max. 25 kA 3s)
③ Connection point (M12) for earthing
accessories (max. 31.5 kA 3s)
④ Cover of right-hand wiring duct
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Verify safe isolation from supply.
➭ Possible sources of failure:
- Defective voltage indicator (or device for function testing of the coupling section)
- Maloperation of the voltage indicator (or device for function testing of the coupling
section)
➭ Test the function of the voltage indicator and the coupling section in accordance with
national standards:
- On a live panel
- With a test unit according to IEC 61243-5/EN 61243-5
- On all phases
➭ Use only voltage indicators or devices according to EN 61243-5 / IEC 61243-5 /
VDE 0682-415 to test the function of the coupling section. The interface conditions have
not changed as against the old standard VDE 0681 Part 7; the corresponding indicators can
still be used.
➭ Perform repeat test of interface conditions at the capacitive interfaces, as well as on the
indicators according to the customer's specifications or national standards.
➭ Do not use short-circuiting jumpers as separate plugs. The function of the surge arrester
installed is not provided if short-circuiting jumpers are used.
INFORMATION
The following descriptions do not substitute reading the manufacturer documentation.
➭ Before using the voltage detecting systems, read the supplied manufacturer
documentation.
➭ Remove the covers from the plug-in sockets (interfaces of phases L1, L2 and L3).
➭ Insert the LRM voltage indicator consecutively into the plug-in sockets of the phases L1, L2
and L3.
✔ If the LRM voltage indicator does not flash or light up in any of the 3 phases, the phases are
not live.
The marking for documentation of the repeat test of the interface condition is located next to
the LRM plug-in sockets:
DANGER
Hazardous voltage
Will cause death, injury or property damage.
Only valid for voltage indicators CAPDIS-S1+/S2+.
➭ Do not modify the factory setting of the C2 module in the voltage detecting system
CAPDIS-S1+/S2+ except with consultation with the regional Siemens representative.
➭ If the setting of the C2 module was modified by mistake, re-establish the factory setting as
follows:
- Pull out the C2 module at the rear side of CAPDIS-S1+/S2+.
ATTENTION: Open printed circuit board may be energized.
- Plug the C2 module into CAPDIS-S1+/S2+ so that the marked arrow on the housing
points to the marking on the C2 module.
① Arrow
② Marking on the C2 module
③ C2 module
① LC display
② "Test" button
③ Cover
④ Short instructions
⑤ Test socket L1
⑥ Earth socket
⑦ Test socket L2
⑧ Test socket L3
⑨ Duct for signaling
cables CAPDIS-M
① LC display
② Test socket L1
③ Test socket L2
④ Earth socket
⑤ Test socket L3
Red Green
A0 U ≠ 0 U=0 Operating voltage not present.
1
LED does not light up, LED lights up
L1 L2 L3 L1 L2 L3 State of the
relay contacts1
Red Green
A0 U ≠ 0 U=0 • Operating voltage not present.
A6 U ≠ 0 U=0 In operation:
• Voltage present and integrated repeat test passed.
• Voltage signal too high.
A7 U ≠ 0 U=0 • Auxiliary voltage missing.
1
LED does not light up, LED lights up
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
NOTICE
Use of incorrect fuse-links or extension tubes
Can damage the fuse box or the switchgear.
➭ Use only fuse-links tested by Siemens, which are listed in the transformer protection table.
➭ The use of other fuse-links must be checked by Siemens in advance. Contact the Siemens
Service Hotline.
NOTICE
Damage to the switchgear due to stressed HV HRC fuse-links!
When a HV HRC fuse-link has tripped, the HV HRC fuse-links in the two other phases may also
have been stressed.
➭ Replace the HV HRC fuse-links in all 3 phases.
CAUTION
Explosion hazard due to internal arc
Can cause injury and property damage.
If panels with fuses are equipped with an incorrect cable compartment cover, the fuse slide
located inside the fuse box can detach and slip out.
➭ In panels with fuses, use the cable compartment cover intended for this purpose.
Fig. 155: Example of HV HRC fuse compartment cover, view from the rear
Motor operating With the cable compartment cover removed, the electrical power supply of the motor
mechanism operating mechanism is interrupted by an auxiliary switch located at the cable compartment
cover (option).
Detaching the gasket of ➭ Push the handle of the fuse slide slightly upwards towards the stop in order to detach the
the fuse slide gasket in this way and be able to pull the fuse slide out more easily.
CAUTION
Risk of burning
Hot fuse-links can cause burns during replacement.
➭ Wear gloves.
➭ Let hot fuse-links cool down before replacing.
Removing the fuse slide ➭ Withdraw the fuse slide with the HV HRC fuse-link.
Replacing the HV HRC When a HV HRC fuse-link has tripped, replace the HV HRC fuse-links in all three phases.
fuse-links
➭ Lay the HV HRC fuse-link on a flat, clean and firm underground.
➭ Push the cover of the HV HRC fuse-link (on the opposite side of the housing cover) aside,
and pull the HV HRC fuse-link out of the fuse slide.
➭ Fit new HV HRC fuse-link into the contact springs and observe the striker position. The arrow
on the HV HRC fuse-link must point towards the box cover.
Inserting the fuse slide ➭ Push the fuse slide into the guide slot of the fuse box.
➭ Push the fuse slide into the fuse box as far as it will go. The collar of the fuse slide cover
must rest on the cast-resin frame of the fuse box.
➭ Push the handle of the fuse slide down until it latches tight.
Closing the HV HRC fuse The HV HRC fuse compartment cover can only be hooked in correctly if all fuse slides are
compartment cover properly latched in.
➭ Pull the locking lever of the HV HRC fuse compartment upwards and hold it.
➭ Hook the HV HRC fuse compartment cover in, see page 185, "Removing and mounting the
connection compartment covers".
➭ Release the interlocking lever.
✔ Replacing the HV HRC fuse-links is completed.
DANGER
Mortal danger due to internal arc when the cover is open!
When the panel is live, operating the voltage transformer disconnecting facility device can
cause serious injury or death due to an internal arc.
➭ Operate the voltage transformer disconnecting facility only when the feeder is earthed.
Voltage transformers can be disconnected from the feeder and earthed via the voltage
transformer disconnecting facility. The voltage transformer disconnecting facility is located in
the cable compartment.
DANGER
Mortal danger due to internal arc when the cover is open!
When the panel is live, operating the voltage transformer disconnecting facility device can
cause serious injury or death due to an internal arc.
➭ Operate the voltage transformer disconnecting facility only when the feeder is earthed.
To reconnect a earthed voltage transformer to the feeder, switch the voltage transformer
disconnector on again.
➭ Earth the feeder.
➭ Remove the cable compartment cover (see page 185, "Removing and mounting
the connection compartment covers").
➭ Insert the double-bit key (5 mm diameter) into the actuating opening of the voltage
transformer isolating device.
➭ Remove the padlock from the voltage transformer isolating device.
➭ Turn the double-bit key clockwise 180° swiftly and continuously.
✔ The switch position indicator of the voltage transformer isolating device shows
the CLOSED position.
➭ Refit and lock the padlock.
➭ Remove the double-bit key.
Fig. 158: Switching the voltage transformer isolating device to the CLOSED position
✔ The voltage transformer is connected to high voltage and secured against unauthorized
opening.
➭ Re-install the connection compartment cover (see page 185, "Removing and mounting
the connection compartment covers").
30 Short instructions
INFORMATION
The short instructions in this section give just an overview of the sequence of switching
operations.
➭ Read the description of the control elements, and observe the instructions for the
switching operations and the warnings specified in there (see page 187, "Operation" and
following).
1 2 3
➭ Push the interrogation lever downwards and ➭ Push the control gate to the left and ➭ Insert the operating lever.
hold it. hold it. Turn it clockwise 180°.
✔ The actuating opening of the ✔ The disconnector is in the CLOSED
disconnector is free. position.
4 5
➭ Remove the operating lever. ➭ To connect the feeder to the busbar, close the circuit-breaker.
✔ The interrogation lever and the control gate ✔ The circuit-breaker is in the CLOSED position. The feeder is connected to the busbar.
move to their initial position.
1 2 3
➭ To disconnect the feeder from ➭ Push the interrogation lever downwards and ➭ Push the control gate to the left and hold it.
the busbar, open the circuit-breaker. hold it. ✔ The actuating opening of the disconnector
✔ The circuit-breaker is in the OPEN is free.
position. The feeder is disconnected from
the busbar.
4 5
NOTICE
Maloperation of the locking device
Can cause considerable property damage.
For a panel optionally equipped without interlocking between locking device and three-
position disconnector: If the circuit-breaker and the three-position disconnector are in
CLOSED position, do not operate the locking device.
If the locking device is operated, all electrical and mechanical opening commands
(e.g. protection tripping) are ineffective.
➭ Operate the locking device only under the following conditions:
- Three-position disconnector switched to READY-TO-EARTH position.
- Circuit-breaker switched to CLOSED position.
1 2 3
➭ Push the interrogation lever downwards and ➭ Push the control gate to the right and ➭ Insert the operating lever.
hold it. hold it. Turn it clockwise 180°.
✔ The actuating opening of the earthing ✔ The disconnector is in the READY-TO-
switch is open. EARTH position.
4 5 6
➭ Remove the operating lever. ➭ To earth the feeder, ➭ Push the locking device upwards.
✔ The interrogation lever and the control gate close the circuit-breaker. Fit a padlock.
move to their initial position. ✔ The circuit-breaker is in the CLOSED
position. The feeder is earthed.
1 2 3
➭ Remove the padlock. ➭ To de-earth the feeder, ➭ Push the interrogation lever downwards and
✔ The locking device goes down. open the circuit-breaker. hold it.
✔ The circuit-breaker is in the OPEN position.
The feeder is de-earthed.
4 5 6
➭ Push the control gate to the right and ➭ Insert the operating lever. ➭ Remove the operating lever.
hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and the control gate
✔ The actuating opening of the earthing ✔ The disconnector is in the OPEN position. move to their initial position.
switch is open.
1 2 3
➭ Push the interrogation lever downwards and ➭ Push the control gate to the right and ➭ Insert the operating lever.
hold it. hold it. Turn it clockwise 180°.
✔ The actuating opening of the earthing The circuit-breaker closes automatically
switch is open. (time relay adjustable; factory setting:
1 second).
✔ The earthing switch is in the READY-TO-
EARTH position. The circuit-breaker is in
the CLOSED position.
The feeder is earthed.
4 5
➭ Remove the operating lever. ➭ Push the locking device upwards. Fit a padlock.
✔ The interrogation lever and the control gate
return to their initial position
1 2 3
➭ Remove the padlock. ➭ Push the interrogation lever downwards and ➭ Push the control gate to the right and
✔ The locking device goes down. hold it. hold it.
✔ The actuating opening of the earthing
switch is open.
4 5
1 2 3 4
➭ Push the control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever. ➭ To connect the feeder to
and hold it. Turn clockwise as far as it ✔ The control gate moves to its the busbar, close the contactor
✔ The actuating opening of will go. initial position. using the bay controller
the switch-disconnector opens ✔ The switch-disconnector is in (e.g. SIPROTEC).
automatically. the CLOSED position. ✔ The vacuum contactor is in
the CLOSED position The feeder
is connected to the busbar.
1 2 3 4
➭ To disconnect the feeder from ➭ Push the control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
the busbar, open the contactor and hold it. Turn counterclockwise as far as ✔ The control gate moves to its
with the pushbutton. ✔ The actuating opening of it will go. initial position.
✔ The vacuum contactor is in the switch-disconnector opens ✔ The switch-disconnector is in
the OPEN position The feeder is automatically. the OPEN position.
disconnected from the busbar.
1 2 3
➭ Push the control gate to the right and ➭ Insert the operating lever. ➭ Remove the operating lever.
hold it. Turn clockwise as far as it will go. ✔ The control gate moves to its initial position.
✔ The actuating opening of the earthing ✔ The switch-disconnector is in the EARTHED
switch opens automatically. position. The feeder is earthed.
1 2 3
➭ Push the control gate to the right and ➭ Insert the operating lever. ➭ Remove the operating lever.
hold it. Turn counterclockwise as far as it will go. ✔ The control gate moves to its initial position.
✔ The actuating opening of the earthing ✔ The switch-disconnector is in the OPEN
switch opens automatically. position. The feeder is de-earthed.
2 3 4 5
➭ Push the interrogation lever ➭ Push the control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
downwards and hold it. and hold it. Turn it clockwise 180°. ✔ The interrogation lever and
✔ The actuating opening of ✔ The disconnector is in the the control gate return to their
the disconnector is free. CLOSED position. The feeder is initial position
connected to the busbar.
2 3 4 5
➭ Push the interrogation lever ➭ Push the control gate to ➭ Insert the operating lever. ➭ Remove the operating lever.
downwards and hold it. the right and hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and
✔ The actuating opening of ✔ The disconnector is in the OPEN the control gate return to their
the disconnector is free. position. The feeder is initial position
disconnected from the busbar.
2 3 4 5
➭ Push the interrogation lever ➭ Push the control gate to ➭ Insert the operating lever. ➭ Remove the operating lever.
downwards and hold it. the right and hold it. Turn it clockwise 180°. ✔ The interrogation lever and
✔ The actuating opening of ✔ The disconnector is in the control gate move to their
the earthing switch is open. the EARTHED position. initial position.
The feeder is earthed.
2 3 4 5
➭ Push the interrogation lever ➭ Push the control gate to ➭ Insert the operating lever. ➭ Remove the operating lever.
downwards and hold it. the right and hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and
✔ The actuating opening of ✔ The disconnector is in the OPEN the control gate move to their
the earthing switch is open. position. initial position.
1 2 3
➭ Push the control gate to the left and hold it. ➭ Insert the operating lever. ➭ Remove the operating lever.
✔ The actuating opening of the disconnector Turn clockwise as far as it will go. ✔ The control gate moves to its initial
is free. ✔ The disconnector is in the CLOSED position.
position. The feeder is connected to the
busbar.
1 2 3
➭ Push the control gate to the left and hold it. ➭ Insert the operating lever. ➭ Remove the operating lever.
✔ The actuating opening of the disconnector Turn counterclockwise as far as it will go. ✔ The control gate moves to its initial position.
is free. ✔ The disconnector is in the OPEN position.
The feeder is disconnected from the busbar.
1 2 3
➭ Push the control gate to the right and ➭ Insert the operating lever. ➭ Remove the operating lever.
hold it. Turn clockwise as far as it will go. ✔ The control gate moves to its initial position.
✔ The actuating opening of the earthing ✔ The disconnector is in the EARTHED
switch opens automatically. position. The feeder is earthed.
1 2 3
➭ Push the control gate to the right and ➭ Insert the operating lever. ➭ Remove the operating lever.
hold it. Turn counterclockwise as far as it will go. ✔ The control gate moves to its initial position.
✔ The actuating opening of the earthing ✔ The disconnector is in the OPEN position.
switch opens automatically. The feeder is de-earthed.
1 2 3
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left ➭ Insert the operating lever.
and hold it. and hold it. Turn it clockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in CLOSED
disconnector is open. position.
4 5 6
➭ Remove the operating lever. ➭ Push the interrogation lever downwards ➭ Push the right-hand control gate to the left
✔ The interrogation lever and the control gate again and hold it. and hold it.
move to their initial position. ✔ The actuating opening of the right-hand
disconnector is open.
7 8 9
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Close the circuit-breaker to couple
Turn it clockwise 180°. ✔ The interrogation lever and the control gate the busbars.
✔ The right-hand disconnector is in the move to their initial position. ✔ The circuit-breaker is in the CLOSED
CLOSED position. position. The busbar is coupled.
1 2 3
➭ Open the circuit-breaker to decouple the ➭ Push the interrogation lever downwards and ➭ Push the left-hand control gate to the left
busbars. hold it. and hold it.
✔ The circuit-breaker is in the OPEN position. ✔ The actuating opening of the left-hand
The busbar is decoupled. disconnector is open.
4 5 5
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Push the interrogation lever downwards
Turn it counterclockwise 180°. ✔ The interrogation lever and the control gate again and hold it.
✔ The left-hand disconnector is in the OPEN move to their initial position.
position.
7 8 9
➭ Push the right-hand control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and the control gate
✔ The actuating opening of the right-hand ✔ The right-hand disconnector is in the OPEN move to their initial position.
disconnector is open. position.
1 2 3
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left ➭ Insert the operating lever.
and hold it. and hold it. Turn it clockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in CLOSED
disconnector is open. position.
4 5 6
➭ Remove the operating lever. ➭ Push the interrogation lever downwards ➭ Push the right-hand control gate to the right
✔ The interrogation lever and the control gate again and hold it. and hold it.
move to their initial position. ✔ The actuating opening of the right-hand
earthing switch is open.
7 8 9
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ To earth the left-hand busbar system,
Turn it clockwise 180°. ✔ The interrogation lever and the control gate close the circuit-breaker.
✔ The right-hand disconnector is in the move to their initial position. ✔ The circuit-breaker is in the CLOSED
READY-TO-EARTH position. position. The left-hand busbar system is
earthed.
10
1 2 3
➭ Remove the padlock. ➭ To de-earth the left-hand busbar system, ➭ Push the interrogation lever downwards and
✔ The locking device goes down. open the circuit-breaker. hold it.
✔ The circuit-breaker is in the OPEN position.
The earthing on the left-hand busbar system
has been decoupled.
4 5 6
➭ Push the right-hand control gate to the right ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and the control gate
✔ The actuating opening of the right-hand ✔ The right-hand disconnector is in the OPEN move to their initial position.
earthing switch is open. position.
7 8 9
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left ➭ Insert the operating lever.
again and hold it. and hold it. Turn it counterclockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the OPEN
disconnector is open. position.
10
1 2 3
➭ Push the interrogation lever downwards and ➭ Push the right-hand control gate to the left ➭ Insert the operating lever.
hold it. and hold it. Turn it clockwise 180°.
✔ The actuating opening of the right-hand ✔ The right-hand disconnector is in the
disconnector is open. CLOSED position.
4 5 6
➭ Remove the operating lever. ➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the right
✔ The interrogation lever and the control gate again and hold it. and hold it.
move to their initial position. ✔ The actuating opening of the left-hand
earthing switch is open.
7 8 9
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ To earth the right-hand busbar system,
Turn it clockwise 180°. ✔ The interrogation lever and the control gate close the circuit-breaker.
✔ The left-hand disconnector is in the READY- move to their initial position. ✔ The circuit-breaker is in the CLOSED
TO-EARTH position. position. The right-hand busbar system is
earthed.
10
1 2 3
➭ Remove the padlock. ➭ To de-earth the right-hand busbar system, ➭ Push the interrogation lever downwards and
✔ The locking device goes down. open the circuit-breaker. hold it.
✔ The circuit-breaker is in the OPEN position.
The earthing on the right-hand busbar
system has been decoupled.
4 5 6
➭ Push the left-hand control gate to the right ➭ Insert the operating lever. Turn it ➭ Remove the operating lever.
and hold it. counterclockwise 180°. ✔ The interrogation lever and the control gate
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the OPEN move to their initial position.
earthing switch is open. position.
7 8 9
➭ Push the interrogation lever downwards ➭ Push the right-hand control gate to the left ➭ Insert the operating lever. Turn it
again and hold it. and hold it. counterclockwise 180°.
✔ The actuating opening of the right-hand ✔ The right-hand disconnector is in the OPEN
disconnector is open. position.
10
1 2 3
➭ Push the interrogation lever downwards and ➭ Push the left-hand control gate to the right ➭ Insert the operating lever. Turn it clockwise
hold it. and hold it. 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the READY-
earthing switch is open. TO-EARTH position.
4 5 6
➭ Remove the operating lever. ➭ To earth the feeder, close the circuit- ➭ Push the right-hand control gate to the right
✔ The interrogation lever and the control gate breaker. and hold it.
move to their initial position. ✔ The circuit-breaker is in the CLOSED ✔ The actuating opening of the right-hand
position. The feeder is earthed. earthing switch is open.
7 8 9
➭ Insert the operating lever. Turn it clockwise ➭ Remove the operating lever. ➭ Open the circuit-breaker.
180°. ✔ The control gate moves to its initial position. ✔ The circuit-breaker is in the OPEN position.
✔ The right-hand disconnector is in the The feeder is earthed through the right-
READY-TO-EARTH position. hand disconnector.
10 11 12
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the right ➭ Insert the operating
again and hold it. and hold it. lever. Turn it counterclockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the OPEN
earthing switch is open. position.
13 14 15
➭ Remove the operating lever. ➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left
✔ The interrogation lever and the control gate again and hold it. and hold it.
move to their initial position. ✔ The actuating opening of the left-hand
disconnector is open.
16 17 18
➭ Insert the operating lever. Turn it clockwise ➭ Remove the operating lever. ➭ To earth the busbar system, close the
180°. ✔ The interrogation lever and the control gate circuit-breaker.
✔ The left-hand disconnector is in CLOSED move to their initial position. ✔ The circuit-breaker is in the CLOSED
position. position. The busbar system is earthed.
19
1 2 3
➭ Remove the padlock. ➭ To de-earth the busbar system, ➭ Push the interrogation lever downwards and
✔ The locking device goes down. open the circuit-breaker. hold it.
✔ The circuit-breaker is in the OPEN position.
The earthing of the busbar system has been
decoupled.
4 5 6
➭ Push the left-hand control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it counterclockwise 180°. ✔ The interrogation lever and the control gate
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the OPEN move to their initial position.
disconnector is open. position.
7 8 9
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the right ➭ Insert the operating lever.
again and hold it. and hold it. Turn it clockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the READY-
earthing switch is open. TO-EARTH position.
10 11 12
➭ Remove the operating lever. ➭ Close the circuit-breaker. ➭ Push the right-hand control gate to the right
✔ The interrogation lever and the control gate ✔ The circuit-breaker is in the CLOSED and hold it.
move to their initial position. position. The feeder is earthed through the ✔ The actuating opening of the right-hand
left-hand disconnector. earthing switch is open.
13 14 15
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ To de-earth the feeder,
Turn it counterclockwise 180°. ✔ The control gate moves to its initial position. open the circuit-breaker.
✔ The left-hand disconnector is in the OPEN ✔ The circuit-breaker is in the OPEN position.
position. The earthing of the feeder has been
decoupled.
16 17 18
➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the right ➭ Insert the operating lever.
again and hold it. and hold it. Turn it counterclockwise 180°.
✔ The actuating opening of the left-hand ✔ The left-hand disconnector is in the OPEN
earthing switch is open. position.
19
1 2 3
Preconditions ➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left
• Busbars are isolated from supply or earthed. and hold it. and hold it.
• Left-hand and right-hand three-position The interrogation lever locks in lower position
disconnector in the OPEN position. and the actuating opening for the
DISCONNECTING function is open.
4 5 6
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Push the interrogation lever downwards
Turn it clockwise 180°. The interrogation lever and the control gate and hold it.
The switch position indicator of the three- return to their initial position. The actuating
position disconnector shows the CLOSED opening is closed.
position.
7 8 9
➭ Push the right-hand control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it clockwise 180°. The interrogation lever and the control gate
The interrogation lever locks in lower position The switch position indicator of the three- return to their initial position. The actuating
and the actuating opening for the position disconnector shows the CLOSED opening is closed.
DISCONNECTING function is open. position. The busbars are coupled.
1 2 3
Preconditions ➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the left
• Busbars are isolated from supply or earthed. and hold it. and hold it.
• Left-hand and right-hand three-position The interrogation lever locks in lower position
disconnector in the CLOSED position. and the actuating opening for the
DISCONNECTING function is open.
4 5 6
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Push the interrogation lever downwards
Turn it counterclockwise 180°. The interrogation lever and the control gate and hold it.
The switch position indicator of the three- return to their initial position. The actuating
position disconnector shows the OPEN position. opening is closed.
7 8 9
➭ Push the right-hand control gate to the left ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it counterclockwise 180°. The interrogation lever and the control gate
The interrogation lever locks in lower position The switch position indicator of the three- return to their initial position. The actuating
and the actuating opening for the position disconnector shows the OPEN position. opening is closed.
DISCONNECTING function is open. The busbars are decoupled.
1 2 3
Preconditions ➭ Push the interrogation lever downwards ➭ Push the left-hand control gate to the right
• Busbars are isolated from supply or earthed. and hold it. and hold it.
• Left-hand and right-hand three-position The interrogation lever locks in the lower
disconnector in the OPEN position. position and the actuating opening for the
EARTHING function is open.
4 5 6
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Push the interrogation lever downwards
Turn it clockwise 180°. The interrogation lever and the control gate and hold it.
The switch position indicator of the three- return to their initial position. The actuating
position disconnector shows the EARTHED opening is closed.
position.
7 8 9
➭ Push the right-hand control gate to the right ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it clockwise 180°. The interrogation lever and the control gate
The interrogation lever locks in the lower The switch position indicator of the three- return to their initial position. The actuating
position and the actuating opening for the position disconnector shows the EARTHED opening is closed.
EARTHING function is open. position. The instrument transformer group is earthed.
1 2 3
Preconditions ➭ Push the interrogation lever downwards ➭ Push the right-hand control gate to the right
• Busbars are isolated from supply or earthed. and hold it. and hold it.
• Left-hand and right-hand three-position The interrogation lever locks in lower position
disconnector in OPEN position. and the actuating opening for the EARTHING
• Left-hand and right-hand earthing switch in function is open.
EARTHED position.
4 5 6
➭ Insert the operating lever. ➭ Remove the operating lever. ➭ Push the interrogation lever downwards
Turn it 180° counter-clockwise. The interrogation lever and the control gate and hold it.
The position indicator of the tree-position return to their initial position. The actuating
disconnector shows the OPEN position. opening is closed.
7 8 9
➭ Push the left-hand control gate to the right ➭ Insert the operating lever. ➭ Remove the operating lever.
and hold it. Turn it 180° counter-clockwise. The interrogation lever and the control gate
The interrogation lever locks in lower position The position indicator of the tree-position return to their initial position. The actuating
and the actuating opening for the EARTHING disconnector shows the OPEN position. opening is closed.
function is open. The instrument transformer group is de-earthed.
1 2 3 4
➭ Push the control gate to the left ➭ Insert the operating lever. Turn ➭ Remove the operating lever. ➭ Close the switch-disconnector
and hold it. clockwise as far as it will go. ✔ The control gate moves to its to connect the feeder to the
✔ The actuating opening for ✔ The "spring charged" indicator initial position. busbar.
"spring charging" is free. shows "spring charged". ✔ The switch-disconnector is in
the CLOSED position. The
feeder is connected to the
busbar.
1 2 3
➭ Push the control gate to the ➭ Insert the operating lever. Turn ➭ Remove the operating lever.
right and hold it. clockwise as far as it will go. ✔ The control gate moves to its
✔ The actuating opening of the ✔ The switch-disconnector is in initial position.
earthing switch is open. the EARTHED position. The
feeder is earthed.
1 2 3
➭ Push the control gate to the ➭ Insert the operating lever. Turn ➭ Remove the operating lever.
right and hold it. counterclockwise as far as it ✔ The control gate moves to its
✔ The actuating opening for the will go. initial position.
earthing switch is open. ✔ The switch-disconnector is in
the OPEN position. The feeder
is de-earthed.
31 Cable testing
DANGER
High voltage and explosion hazard
Will cause serious injury and damage the voltage transformer. If the voltage transformer
disconnector is closed, the test voltage can destroy the voltage transformer.
➭ Switch the voltage transformer disconnector to the EARTHED position, and secure it,
before testing the cables.
WARNING
Mortal danger due to electric shock!
Due to the high test voltages, faults occurring during the cable test can cause serious injury or
death by electric shock.
➭ During the cable test, keep a safety distance (min. 3 m) from the switchgear.
➭ Install barriers.
➭ Switch on warnings.
➭ When the cable test is completed, earth the test cables.
NOTICE
Damage to the voltage indicators by test voltage!
The voltage indicators can be damaged by the test voltage during the cable test.
➭ Short-circuit the voltage indicators at the earthing points of the test sockets using short-
circuit plugs.
Test voltages
Test adapter Suitable test adapters must be available for performing the cable test. The following table
offers an overview of the test adapters of the individual cable T-plug manufacturers:
Service information
32 Maintenance
The NXPLUS C switchgear, the circuit-breakers in use and the vacuum contactors do not
require maintenance under normal operating conditions.
The switchgear vessel represents a hermetically sealed pressure system according to
IEC 62271-200. Maintenance of the insulating gas is not required.
Secondary equipment Inspection/testing of the secondary equipment such as the capacitive voltage detecting
system is done within the scope of national standards and customer-specific regulations.
Replacement of Due to the fact that all parts of this switchgear have been optimized to last the normal service
components life, there is no need to recommend particular spare parts.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
WARNING
Hazardous voltage
Can cause death, injury or property damage. If the operating mechanism cover is removed,
do not touch any live parts.
➭ Switch off the auxiliary voltage.
WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury.
Do not remove the front cover of the operating mechanism until the following actions have
been performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".
Panel type Disconnector panel Circuit-breaker panel Bus sectionalizer Air-insulated metering
panel panel
Check the galvanically plated surfaces for traces of
X X X X
corrosion
Check the lubrication of sliding surfaces X X X X
Check the firm seating of all terminal connections X X X X
Check the smooth operation of control gate and
X X X X
interrogation lever
Visual check of slow motion mechanism X X X X
Visual check of circuit-breaker operating - -
X X
mechanism
Check the functionality and smooth operation of
X X X X
the cable compartment interlock
Check the high-voltage compartment for dirt X X X X
NOTICE
Removing the cover of the vacuum contactor operating mechanism
Can damage the operating mechanism.
➭ Do not remove the cover ① .
➭ In the event of a functional failure of the vacuum contactor operating mechanism,
please contact the Siemens Service Hotline.
DANGER
Life-endangering voltage
Will cause death, injury or considerable property damage.
Always observe the Five Safety Rules:
➭ Isolate.
➭ Secure against reclosing.
➭ Verify safe isolation from supply.
➭ Earth and short-circuit.
➭ Cover or barrier adjacent live parts.
WARNING
Hazardous voltage
Can cause death, injury or property damage. If the operating mechanism cover is removed,
do not touch any live parts.
➭ Switch off the auxiliary voltage.
WARNING
Risk of injury due to high-speed moving parts
Parts behind the front cover can automatically move quickly and cause serious injury.
Do not remove the front cover of the operating mechanism until the following actions have
been performed:
➭ To avoid impermissible switching operations, switch off auxiliary voltage, e.g.:
- Switch off the auxiliary voltage supply of the motor.
- Trip the MCB.
- Disconnect the control cables from the low-voltage compartment.
➭ To discharge the spring energy store in the operating mechanism, execute the following
instructions:
- Push the manual OFF pushbutton.
- Push the manual ON pushbutton.
- Push the manual OFF pushbutton again.
➭ Check if the "spring charged" indicator shows "spring not charged".
The fuse tripping check differs for spring-operated mechanisms and spring-operated/stored-
energy mechanisms
① Terminal connections
② Auxiliary switches
③ Tripping rocker
➭ Check the smooth operation of tripping rocker ③ . Push the tripping rocker upwards.
➭ Check whether the auxiliary switch ② (option) reacts when the tripping rocker is lifted
(clicking noise). A signal to the telecontrol room occurs if applicable.
INFORMATION
Use only permitted lubricants and cleaning agents.
For suppliers and manufacturer information of lubricants, see page 257, "Permissible
lubricants".
Cleaning agents: Mild, conventional household cleaner for general degreasing work and
cleaning work (solvent-free)
➭ Clean the external parts of the switchgear and switching devices at regular intervals with a
lint-free wiping cloth.
➭ If necessary, renew the anti-corrosion protection greasing.
➭ If necessary, lubricate the bearings.
NOTICE
Contact by cleaning agents
Can cause property damage. Joints and bearings that cannot be removed may be damaged by
cleaning agents.
➭ Do not use cleaning agents to clean joints and bearings that cannot be removed.
Three-position switch Use the following aids for the spring-operated mechanism, the spring-operated/stored-energy
operating mechanism mechanism and the slow motion mechanism of the three-position switch:
• For bearings, sliding surfaces: Molykote (R) MKL-N Grease
Circuit-breaker operating Use the following aids for the circuit-breaker operating mechanism:
mechanism • For bearings, sliding surfaces: Isoflex Topas L 32, Klüber
• For bearings that are inaccessible for grease: Tellus Oil 32
• For bearings of the auxiliary switches: Tellus Oil 32
For suppliers and manufacturer information of lubricants, see page 257, "Permissible
lubricants".
Vacuum contactor It is not required to clean, grease or lubricate the operating mechanism of the vacuum
operating mechanism contactor.
34 Permissible lubricants
Lubricants Manufacturer
Molykote (R) MKL-N Grease Dow Corning GmbH
Rheingaustr. 34
D-65201 Wiesbaden
Isoflex Topas L 32 Klüber - Lubrication KG
Geisenhauer Str. 7
Postfach 70 10 47
D-81310 Munich
Tellus Oil 32 Shell Direct GmbH
Suhrenkamp 71
D-22335 Hamburg
Annex
36 MCU-MH (Motor Control Unit - Module Housing)
36.2 Application
The MCU-MH controls the following motor operating mechanisms for three-position switches in
medium-voltage load-break switchgear and circuit-breaker switchgear:
• Spring-operated mechanism
• Spring-operated/stored-energy mechanism
• Slow motion mechanism
The MCU-MH is installed in the module housing on standard DIN rails.
Application The MCU-MH is equipped with a universal wide voltage range. It can optionally be connected
to different auxiliary and motor voltages. The auxiliary and motor voltages can be combined
and do not necessarily have to be identical.
Fig. 160: MCU-MH in the module housing Fig. 161: Dimensions of MCU-MH
(data in mm)
① Identification of terminals of upper plugs ⑥ Upper module plug -X1.4
② Reset pushbutton ⑦ Upper module plug -X1.3
③ LED status indicator ⑧ Lower module plug -X1.2
④ Serial number in clear text ⑨ Lower module plug -X1.1
⑤ Identification of terminals of lower plugs
Binary inputs Command input, feedback and interlocking is done through a total of 9 binary inputs (BI).
NOTICE
Functional failure due to insufficient voltage quality
The functioning of MCU-MH may be impaired.
➭ The voltage quality of the voltages used for auxiliary and load circuits must correspond to
applicable standards.
➭ If an AC control or AC load voltage is used, which is generated directly from single-phase
inverters, earth UN2~.
NOTICE
Functional failure due to incorrect circuit of the command inputs
The functioning of MCU-MH may be impaired.
➭ For activation of the command inputs for disconnector CLOSED, disconnector OPEN,
earthing switch OPEN and earthing switch CLOSED, do not use any external switching
contacts that are equipped with capacitors > 4.7 nF connected in parallel with the contact.
NOTICE
Damage to MCU-MH due to test voltages
If the specified limits (1 kV, 1 s) are exceeded during dielectric tests according to the standard
IEC 62271-200, the MCU-MH may be damaged by too high test voltages.
➭ Before performing the dielectric test, remove the connecting plugs at the MCU-MH.
Output of fault signals Fault signals at the unit are displayed via a red flashing LED status indicator.
Possible causes for a fault signal:
• An incorrect sense of rotation of the motor was detected while moving the operating
mechanism from disconnector OPEN / earthing switch OPEN position to
disconnector CLOSED / earthing switch CLOSED position.
• There is an internal MCU-MH fault (watchdog).
• The feedback monitoring time (runtime monitoring of the operating mechanism) for
protecting the drive motor and the mechanical system was exceeded.
• A command for moving the operating mechanism is applied to the active command inputs
(disconnector CLOSED / disconnector OPEN / earthing switch CLOSED / earthing
switch OPEN) for more than 5 minutes, although existing interlocking conditions prevent
the execution of this command.
• A command is applied to one of the active command inputs (disconnector CLOSED /
disconnector OPEN / earthing switch CLOSED / earthing switch OPEN) for more than
5 minutes, although the associated switching operation was completed successfully.
Clearing the fault mode Options for clearing the fault mode after the cause for the fault mode was eliminated:
• Through the reset button at the device (operation of the reset button: insert a thin, pointed
object through the opening at the front side.)
• By removing and re-applying the control voltage
Terminal Designation
-X1.1:1 Load voltage + (for AC supply L ~)
-X1.1:2 Load voltage - (for AC supply N ~)
-X1.1:3 Output for motor voltage +
-X1.1:4 Output for motor voltage -
-X1.2:5 BI 7: OPEN feedback from auxiliary switch
-X1.2:6 BI 8: Disconnector feedback from auxiliary switch
-X1.2:7 BI 9: Earthing switch feedback from auxiliary switch
-X1.2:8 Control voltage - (for AC supply N ~)
-X1.2:9 Control voltage + (for AC supply L ~)
-X1.3:10 BI 1: Disconnector CLOSED (active BI)1
-X1.3:11 BI 2: Disconnector OPEN (active BI)1
-X1.3:12 BI 3: Earthing switch CLOSED (active BI)1
-X1.3:13 BI 4: Earthing switch OPEN (active BI)1
-X1.4:14 BI 5: Interlocking high (passive BI)
-X1.4:15 BI 6: Interlocking low (passive BI)
-X1.4:16 Floating contact, reverse interlocking to circuit-breaker (NC contact)
-X1.4:17 Floating contact, reverse interlocking to circuit-breaker (NC contact)
1
Depending on the panel type and the necessary motor direction of rotation,
the assignment of the motor direction of rotation can vary.
Circuit-breaker, locking device ...................................... 191 Floor openings, fixing points ........................................... 67