Catalogue - Fuel Polishing Systems 2102

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CONTENTS
Introduction .............................................................................................................................................................................. 3
What is Fuel Polishing? ............................................................................................................................................................ 3
What can Fuel Polishing do for me? ........................................................................................................................................ 4
The best protection .................................................................................................................................................................. 4
Which system do I need? ......................................................................................................................................................... 5
W-HL60 ..................................................................................................................................................................................... 6
W-PFS Range ............................................................................................................................................................................. 7
W-PFS-008 ............................................................................................................................................................................. 9
W-PFS-010 ........................................................................................................................................................................... 10
W-PFS-014 ........................................................................................................................................................................... 11
W-PFS-026 ........................................................................................................................................................................... 12
W-PFS-040 ........................................................................................................................................................................... 13
W-PFS-060 ........................................................................................................................................................................... 14
W-PFS-120 ........................................................................................................................................................................... 15
W-PFS-240 ........................................................................................................................................................................... 16
W-PFS add-on options ......................................................................................................................................................... 17
W-PFS Service packs and spares ......................................................................................................................................... 20
Custom built systems .......................................................................................................................................................... 22
WB Range ................................................................................................................................................................................ 23
How does the WB range work? ....................................................................................................................................... 23
WB range service interval ................................................................................................................................................ 23
WB range installation guide ............................................................................................................................................. 24
WB-10................................................................................................................................................................................ 25
WB-25................................................................................................................................................................................ 26
WB-40................................................................................................................................................................................ 27
WB add on options ........................................................................................................................................................... 28
WB Custom built systems ................................................................................................................................................ 29
W10AC Fuel Polishing Range ................................................................................................................................................. 30
Notes
Flow rates and current draw values will depend on installation details and are quoted as nominal values for reference.
Narrow pipework, high lifts/heads and similar mechanical constrictions will affect the machines flow rate and current
draw.
All images, data, facts and figures shown in this document are for representation only and are subject to change.
The manufacturer reserves the right to change specifications without notice.
All information in this document is only for reference.
Reproduction in any form is not permitted without the prior written permission of WASP PFS Ltd.
E&OE
WASP PFS Ltd

25 North Orbital Commercial Park, Napsbury Lane,
St Albans, Herts, UK
sales@wasp-pfs.com
+44(0)1923 606600
WASP Holdings Inc.

809 W. Detweiller Dr. Peoria, IL, 61615, USA
americasales@wasp-pfs.com
+1(0) 309-981-0609
www.wasp-pfs.com
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Introduction
When you rely on uninterrupted back up power in case of a mains power failure, an engine for your truck, yacht, bus or tractor, or
whatever you need your diesel/EN590/HVO/Biodiesel fuel for, it is essential the stored fuel to power your generator remains clean
to prevent complete power failure.
The results of complete power failure depend on the industry, it could for example be a cost of millions of pounds in a data centre,
a loss of all chilled food stored in a supermarket, power failure on a marine vessel or devastatingly a cost of lives in a hospital.
Fuel could be stored for months to years without being used. In that time, fuel can become contaminated with the likes of water
and bacteria, resulting in engine failure or damage.
In the case of a UPS (Uninterrupted Power Supply), when a power cut does happen, the backup system fails to work leaving a
complete loss of power and possible devastating consequences.
Marine vessels or boats can also be affected when refuelling in countries without strict fuel specifications. Any water or
contamination in the fuel can cause engine issues.
What is Fuel Polishing?

Fuel polishing is the technological cleaning process which removes water
and particulates from diesel/HVO fuel which is stored for the medium to
long term.
This process keeps the fuel at optimum condition and helps prevent fuel
related engine and generator failures.
There are many different stages in the fuel polishing process which follow
one after the other in a specific sequence. This ensures the water, sludge,
sediment, bacteria and other contaminate is removed from the fuel.
A single fuel polishing system is capable of maintaining fuel quality,

protecting your engine/generator from fuel related breakdowns and
making the system more efficient through the removal of impurities. Right-before fuel polishing, Left- after fuel polishing
The unit can communicate its progress, status and history with you via the touch screen, the built in BMS volt free communication,
Ethernet screen sharing, RS485 and via the reporting/export function. Further communication options allow for Modbus, Profibus,
Bacnet, Canopen and other field bus protocols as well.
WASP PFS Ltd have four fuel polishing ranges.

Platinum
The W-HL range, specifically designed for high lift (underground) tank applications. 2 micron, self-priming units.
Gold
The W-PFS Premium range which remove contamination and both free and emulsified water to 2 micron. Controlled with an
interactive touch screen, BMS connectivity and have a large catalogue of “add-ons” available.
Silver
The WB Classic range which removes contamination and free water to 10 micron. An ideal entry level system to suit basic cleaning
needs and budget. Ranging from 10 to 40 litres per minute, all WASP WB systems have the same key features in common.
Simplicity, ease of use and a precise efficient functionality are vital.
Bronze
The W10AC range for smaller tanks, day tanks and for remote sites where simplicity is required, whilst maintaining a thorough fuel
clean.
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What can Fuel Polishing do for me?
Good fuel housekeeping is critical to the success of your facility/vehicle/vessel. Without fuel in optimum condition, you are open
to potential engine failure
There are three key functions of a fuel polishing system
1. System recovery
Cleaning of the fuel in the tank; returning it to a useable state and maintaining EN590 level pass levels for particulate and water
2. System maintenance
Fuel optimisation, maintaining the quality and ensuring it is ready for use when called on
3. Analytics
Collating of internal and external data from the system, its sensors, and any external connections to provide a picture of fuel and
system efficiency over time.
By removing the contamination which can and will cause fuel breakdowns, your fuel system, generator, engine, and power are all
protected. Fuel polishing also has the advantage of maintaining your fuel quality, preventing premature fuel degradation,
protecting your filter systems, and protecting your engine from poor quality fuel issues, for example injector damage. Which
causes inefficiencies or even failures which will stop an engine or generator from working all together.
Good Leaking Bad Bad Bad Fail
The best protection

With over 30 years’ experience, WASP are the pioneers of the fuel polishing industry.
We are constantly testing and innovating new media as well as being ISO9001:2015
certified, which makes us the obvious choice for getting quality built products and
service.
Our systems are better developed, faster, more efficient and have significantly more
functionality than any other in the market today.
What makes us unique is by designing and building our own systems, we have
the flexibility and expertise to design and manufacture products specific to
your budget, requirements and specifications.
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Which system do I need?
If you are new to fuel polishing, trying to decipher which system will best suit your requirements and budget can be quite
daunting.
The system you require will vary based on the following factors:
• Tank size and fuel amount
• The speed which it needs to be cleaned
• Power (12v, 24v, 220v, 110v)
• Type of generator/engine
• Location of fuel tank i.e. internal or external
• Any of our “Add-On” features
We highly recommend using the “Product Selector” tool on our website, www.wasp-pfs.com as it has been designed to ensure
finding your ideal system is as easy as possible.
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WASP www.wasp-pfs.com W-HL High Lift Diesel Fuel Cleaning Range
W-HL60
High Lift capacity Diesel fuel cleaning system.
Up to 70lit/min fuel polishing system, nominal flow rate 60lit/min, cleaning fuel to 2 micron absolute, removing both free and
emulsified water, bacteria and particulate
• Advanced, high speed AC system, providing full control system and
monitoring
• Manual, Automatic (timer) and BMS control system
• Unique easy-priming system
• Integrated Fuel Flow Indicator
• Recirculation or transfer action
• 99.9 % free water removal in a single pass
• 99 % emulsified water removal in a single pass
• 2 micron final polish/fuel cleaning
• Tank sizes up to 125000 litres
Base Model (wall mounted) W-HL060W-220
Max flow rate 70 lit/min (18.5 US gal/min)
Recommended tank size Up to 125,000 litres (33,000 US gallons)
Finish options IP55 Wall mounted, Frame Mounted, Enclosure
Particulate removal to 2 Micron
Control unit Touch screen control
BMS** outputs 6
BMS** inputs 2
Platinum – WASP W-HL Range

Power options 220v 50hz 1ph AC / 110v 690hz 1ph AC available
Fuse 3a
Typical current 1a
Suction capability 6-7m max vertical lift, over 3m requires non-return valve fitted
Port sizes 1.5" BSP-P / NPT
Pump body Steel
Pump type Sliding Vane
Shaft 316 Stainless steel
Seal Viton/FKM
Dimensions * 1000x1500x400mm (39x59x16in)
Weight * 85kg est. (187lbs)
CLEANING SPEED POWER INSTALLATION

Up to 70 lit/min - ideal for 220vAC Wall Mounted, stair climbing trolley,
tank sizes up to 125,000 litres 110vAc (option) weather-proof casing, towing unit, frame
mounted
ADD-ONS Performance
Absolute Polishing (to 0.5 micron), auto biocide dosing, WASP 1.5" hose, 0.5m lift, 77 lit/min
1.5" hose, 5m lift, 72 lit/min
Connect (remote control of unit), particulate counter, Auto
1" hose, 3.5m lift, 62 lit/min
priming pumps, auto water drains, mobile & internet connectivity, drip 1" hose, 5m lift, 58 lit/min
tray, auto change-over for multiple fuel tanks, ModBus and FieldBus Figures May 2020, tested with clean filter elements and 2-year-old diesel.
options.
* Measurements are for the wall mounted version. Please enquire for measurements for others.
**BMS -Building Management System
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WASP www.wasp-pfs.com W-PFS Premium Fuel Cleaning Range
W-PFS Range
How Does It Work?

By removing the bacterial content and neutralising any residual micro-fine particles, the infection simply cannot return; thus
ensuring that the WASP Pure Fuel Systems are not only the most effective way of maintaining fuel quality, but is environmentally
friendly too, as no chemicals or biocides are used in this process.
Touchscreen Control
Easy to use, manual and auto setup, BMS (Building
Coalescer Management System), reporting and trending, data
Emulsified water removal export, Ethernet desktop sharing and more
1st Stage Filter

2nd Stage Filter Large particulate removal
Medium and microscopic
particulate removal
Centrifuge
Free water and sludge
Sensors removal
Trigger alerts when filters
need to be cleaned or
changed
Magnetic conditioner
Ferrous removal and
Bacterial Neutralisation
A Modular Approach
Gold – WASP W-PFS Range

A WASP fuel polishing system can be adapted to perform many more tasks.
Via our modular approach to fuel cleaning, it is possible to adapt the already powerful standard features of a fuel polishing system
to add even more functionality via our optional “add-ons”.
Standard Features Optional Features Part No Notes

2-micron cleaning 2 Tank Automatic Changeover System W-PFS-2TACO Clean 2 tanks with one polishing system
Free water removal 3 Tank Automatic Changeover System W-PFS-3TACO Clean 3 tanks with one polishing system
Emulsified water removal 4 Tank Automatic Changeover System W-PFS-4TACO Clean 4 tanks with one polishing system
Touch screen control 5 Tank Automatic Changeover System W-PFS-5TACO Clean 5 tanks with one polishing system
Reporting function Automatic Chemical Dosing System W-PFS-Dosing Dose fuel additives as part of the clean
Data capture and export Automatic Water Drainage System W-PFS-AutoDrain Eject water autonomously
Trend graphs Modbus BMS connection W-PFS-Modbus BMS communication via modbus
Ethernet screen sharing Profibus, bacbet, canopen and others are also available
Volt free BMS connection Drip Tray W-PFS-Driptray Stainless steel tray to catch spills
RS485 communication Automatic Priming Stage W-PFS-AutoPrime Autonomously primes your unit
Particulate Counter W-PFS-Particulate Live ISO4406 particulate test results
Frame Mounted W-PFS-Frame Stainless steel frame for floor mounting
Enclosure W-PFS-Enclosure Stainless steel enclosure, heater, leak detection
Portable option W-PFS-Portable 10-40 lpm systems can be made portable
Fuel Flow Indicator W-PFS-FFI Visual indication of fuel flow
Example combinations
W-PFS-010-W-220vac + 2TACO 10 lit/min fuel polishing system, capable of cleaning fuel in two tanks autonomously
W-PFS-040-W-220vac + AutoDrain 40 lit/min fuel polishing system, which will drain water automatically
W-PFS-026-W-220vac + Enclosure 26 lit/min fuel polishing system, with IP54 stainless steel enclosure, including leak detection
system, thermostatic ventilation, and frost protection heater.
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Installation Notes
• Ensure the system is securely fastened to a wall or other suitable solid structure
• The unit should have unique pipe work, i.e. not the feed to the engine.
• The input to the WASP system should feed from the bottom of the fuel tank (via a ball valve and a light spring (0.03bar
cracking) foot valve / non-return valve.
• The system should pick-up fuel from the lowest point of the tank at one end, (below the level of the fuel feed to your engine)
and ideally return it to the highest point at the opposite end

• In any typical fuel tank, the pipe feeding fuel to the engine is not at the bottom, however to successfully clean fuel, the pickup
pipe going to the W-PFS unit should be right at the bottom of the tank, below the engine feed
• The output should return to the tank at the top, ideally the opposite end to the input
• All pipes should be free from leaks
• The unit can be controlled via BMS (Building Management System), however it is capable of self-operation and monitoring
• System must be primed before use and operation. It must also be primed after servicing; although with the aforementioned
foot or non-return valve installed, priming should only need to be done once, after installation
• With power applied, please ensure the system’s time and date have been correctly set
• We recommend an internal pipe diameter of 3/4” for the 008/010 models, 1” for the 014/026/040 models, and 1.5” for the
060 units.
• Larger pipe diameters will assist the unit as this reduces the frictional losses.
• Small pipe diameters, long pipe runs or multiple and tight bends in the pipe work will cause high frictional losses and hence the
system will run slower, or in extreme cases cause it to stop. Likewise, high fuel lifts or fuel heads will also cause a unit to run
slower than its maximum
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W-PFS-008
Up to 8 litres per minute fuel polishing system, cleaning fuel to 2 micron, removing both free and emulsified water, bacteria and
particulate.
• Diesel/EN590/HVO/Biodiesel fuel polishing system
• Advanced, high speed DC system, providing full control system and monitoring
• Fuel conditioning stage for anti-bacterial action
• Patented centrifugal removal process
• Tank sizes up to 10,000 litres, cleaning up to 8 lit/min
• 24vDC (12v DC available as an option with some feature changes)
Base Model (wall mounted) W-PFS-008-W-24vdc (12v available on request)

Max flow rate up to 8 lit/min, 2.1 US gal/min
Recommended tank size up to 10,000 Litres (2650 us gal)
Finish options Wall Mounted, Enclosure, Trolley, Frame mounted, towing unit
BMS** outputs 6
BMS** inputs 2
Power options 24v DC

Fuse 3a
Typical current 1a
Suction capability 1.5m vertical lift, over 5m with non-return valve fitted and when primed
Port sizes 3/4" BSP-P or NPT
Pump body Steel
Pump type PTFE Gear
Seal Flouoroelastomer
Dimensions * 700x700x250mm (27.5x27.5x10in)
Weight * 18kg / 39lbs approx.

Up to 8 lit/min - ideal for tank 24vDC Wall Mounted, stair climbing trolley, weather-
sizes up to 10,000 litres 12vDC proof casing, towing unit, frame mounted
ADD-ONS
Absolute Polishing (to 0.5 micron), auto biocide dosing, WASP
priming pumps, auto water drains, mobile & internet connectivity, drip
tray, auto change-over for multiple fuel tanks, ModBus and FieldBus
options.
* Measurements are for the wall mounted version. Please enquire for measurements for others.
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W-PFS-010
particulate
• Tank sizes up to 12,500 litres
• Up to 10 litres per minute
Base Model (wall mounted) W-PFS-010-W-220vac W-PFS-010-W-110vac

Max flow rate up to 10 lit/min, 2.6 US gal/min***
Recommended tank size Up to 12,500 litres (3,300 us gallons)
Finish options Wall Mounted, Enclosure, Frame, Trolley, Towing Unit
BMS** outputs 6
BMS** inputs 2
Power options 220v 50hz 1ph AC 110v 60hz 1ph AC

Fuse 3a 6a***
Typical current 1a 2a***
Suction capability 1.5m vertical lift, 5m with non-return valve fitted and when primed
Pump body Steel
Pump type PTFE Gear
Dimensions * 700x700x350mm/27.5x27.5x14in (900x800x400mm / 35x31.5x16in when in enclosure)
Weight * 21kg / 46lbs approx. (55kg / 121 lbs approx. when in enclosure)

Up to 10 lit/min - ideal for 220vAC Wall Mounted, stair climbing trolley, weather-
tank sizes up to 12,500 litres 110vAC proof casing, towing unit, frame mounted
ADD-ONS
options
* Measurements are for the wall mounted version. Please enquire for measurements for
others.
*** approximate values
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W-PFS-014
particulate.
• Tank sizes 7,500 to 20,000 litres
• Up to 14 litres per minute
Base Model (wall mounted) W-PFS-014-W-24vdc (12v available on request)

Recommended tank size up to 20,000 litres (5300 us gallons)
Finish options 24v DC
Particulate removal to Wall Mounted, Enclosure, Trolley, Frame mounted, Towing Unit
Control unit 2 Micron
BMS** outputs Touch screen control
BMS** inputs 6
Power options 2

Fuse 5a
Typical current 4a
Suction capability 1.5m vertical lift, over 5m with non-return valve fitted and primed
Pump body Steel
Pump type PTFE Gear
Dimensions * 700x700x250mm/27.5x27.5x10in
Weight * 19kg / 41lbs approx.

Up to 14 lit/min ideal for tank 12vDC Wall Mounted, stair climbing trolley, weather-
sizes from 7,500 - 20,000 L 24vDC proof casing, towing unit, frame mounted
ADD-ONS
options.
* Measurements above are for the wall mounted version. Please enquire for weights and
dimensions for alternative finishes
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W-PFS-026
particulate.
Base Model (wall mounted) W-PFS-026-W-220VAC W-PFS-026-W-110VAC W-PFS-026-W-24vDC

Recommended tank size 10,000 to 30,000 litres
Finish options Wall mounted, stair climbing trolley, enclosure, towing unit, frame mounted
Control unit Colour touch screen
BMS** outputs 6
BMS** inputs 2
Power options 220v 50hz 1ph AC 110v 60hz 1ph AC 24vDC

Fuse 3a 6a 8a
Typical current 2.5a 5a 5a
Port sizes 1” BSP-P or NPT
Pump body Steel
Pump type PTFE Gear
Shaft Stainless steel
Dimensions * 1000x800x300mm / 39x31.5x12in (1100x1000x400mm / 43x39x16in when in enclosure)
Weight * 42kg/93lbs approx. (75kg/165lbs when in enclosure)

Up to 26 lit/min, 220v AC, 24vDC, Wall Mounted, stair climbing trolley, weather-proof
ideal for tank sizes 110vAC casing, towing unit, frame mounted
from 10,000-30,000 L litres
ADD-ONS
Absolute Polishing (to 0.5 micron), auto biocide dosing,
WASP Connect (remote control of unit), particulate
counter, Auto priming pumps, auto water drains, mobile &
internet connectivity, drip tray, auto change-over for multiple
fuel tanks, ModBus and FieldBus options
* Measurements are for the wall mounted version. Please enquire for
measurements for others.
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W-PFS-040
particulate.
• Diesel/EN590/HVO/Biodiesel fuel polishing system Option for white unit shown
Base Model (wall mounted) W-PFS-040-W-220VAC W-PFS-040-W-110VAC

Recommended tank size up to 50,000 litres (13,200 us gallons)
Finish options Wall mounted, stair climbing trolley, weather-proof casing, towing unit
BMS** outputs 6
BMS** inputs 2

Fuse 5a 10a
Typical current 2a 4a
Port sizes 1" BSP-P or NPT
Pump body Steel
Pump type PTFE Gear
Dimensions * 1100x1000x400mm / 43x39x16in (1100x1000x400mm/43x39x16in when in enclosure)
Weight * 65kg / 143lbs approx. (98kg / 216lbs when in enclosure)

Up to 40 lit/min, 220v AC Wall Mounted, stair climbing trolley, weather-proof
ideal for tank sizes 110v AC casing, towing unit, frame mounted
from 25,000-50,000 L litres
ADD-ONS
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W-PFS-060
particulate.
Base Model (wall mounted) W-PFS-060-W-220vac W-PFS-060-W-110vac

Max flow rate up to 60 lit/min, 16 US gal/min
Finish options Wall mounted, enclosure, frame, trolley, and towing options
Control unit Colour touch screen
BMS** outputs 6
BMS** inputs 2

Fuse 5a 10a
Typical current 3a 6a
Suction capability 1.5m vertical lift, 5m with non-return valve fitted and when primed
Port sizes 1.5” BSP-P or NPT
Pump body Stainless Steel
Pump type Sliding Vane
Shaft Stainless Steel
Seal Viton
Dimensions * 1200x1000x400mm / 47x39x16in (1100x1000x400mm/43x39x16in when in enclosure)
Weight * 75kg/165lbs approx. (108kg/238lbs when in enclosure)

Up to 60 lit/min - 220v AC Wall Mounted, stair climbing trolley, weather-proof
ideal for tank sizes up 110v AC casing, towing unit, frame mounted
to 100,000 litres
ADD-ONS
WASP Connect (remote control of unit), particulate Performance curve available on request
Note, whilst a 10-micron element is available for the grey filter of this unit, to avoid unit slow-down we
recommend only using the 60 or 30 micron elements in the grey filter
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W-PFS-120
particulate.
• Automatic stop on service requirement
• 99.6 % free water removal (in single pass)
• 99% emulsified water removal (in single pass)
• 2 micron fuel cleaning
• History trend function and report export option
• Units are IP55 and of open steel frame construction
Base Model (wall mounted) W-PFS-120-F-220vac (110v AC version available on request)

Max flow rate up to 120 lit/min (32 us gal/min)
Finish options Frame mount
Control unit Colour Touch Screen
BMS** outputs 6
BMS** inputs 2
Power options 220v 50hz 1ph 12a (110v 50hz 60hz available on request)

Fuse 12a
Typical current 8a
Port sizes 2” BSP-P or NPT
Pump type Stainless Steel Centrifugal
Seal Viton
Weight * 345kg approx. (760lbs)

Up to 120 lit/min - 220v AC Frame mounted (standard), weather-proof uPVC
ideal for tank sizes up 110v AC enclosure
to 250,000 litres
ADD-ONS
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W-PFS-240
particulate.
• Automatic stop on service requirement
• 99.6 % free water removal (in single pass)
• 99% emulsified water removal (in single pass)
• 2 micron fuel cleaning
• History trend function and report export option
• Units are IP55 and of open steel frame construction
Base Model (wall mounted) W-PFS-240-F-220vac (110v AC version available on request)

Max flow rate up to 240 lit/min (63.5 us gal/min)
Recommended tank size up to 500,000 Litres (132,000 us gallons)
Finish options Frame mount
BMS** outputs 6
BMS** inputs 2
Power options 220v 50hz 1ph (110v 60hz 1ph AC available on request)

Fuse 13a
Typical current 9a
Port sizes 2" BSP-P male or NPT
Pump type Stainless Steel Centrifugal
Shaft Stainless Steel
Seal Viton
Dimensions * 2000x1500x1800mm approx. (79x59x71in)
Weight * 550kg approx. (1212lbs)

Up to 240 lit/min - 220v AC Frame mounted (standard), uPVC enclosure
ideal for tank sizes up 110v AC
to 500,000 litres
ADD-ONS
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W-PFS add-on options
We realise each application may have different requirements and have therefore developed a range of “Add-ons” to customise a
fuel polishing solution to tick all the boxes.
As we have an in-house team of experienced engineers, we are able to offer solutions which are not covered on the list if
something you require is not listed, please contact us.
STAINLESS STEEL ENCLOSURE

For more prestigious locations and where mounting outside is critical, we offer an optional stainless-
steel enclosure. This IP54 enclosure is supplied with thermostatic ventilation, a frost protection
heater, and a leak detection system.
STAINLESS STEEL MOUNTING FRAME

The W-PFS range is designed to be wall mounted, but the standard and enclosed units can also
be supplied with this sturdy stainless-steel frame to allow for simple floor mounting.

TROLLEY MOUNTING (portable)
Wall mounted systems are designed for use with fixed tanks, however for multiple tanks a portable
solution is also available. This option allows you to take your W-PFS range fuel polishing system with you,
it is also supplied with 2x 5m of hose to connect to your fuel tank.
TOWING UNIT ENCLOSURE

Whilst our standard portable solution suits most customers, some may
prefer more ruggedised or towable portable units. To serve this
requirement, we offer 4-wheel frame mounted units, with an optional
towing connection. Such applications include multiple tanks on a large
facility where small quad bikes are used to transport the polishing
system, or for use in areas where a more resilient unit is needed, such as
Africa.
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ABSOLUTE POLISHING
If the need is for ultra-fine filtration, we offer 1 micron and 0.5 micron final stage filters. These
units, known as Absolute Polishing, remove particulate at unparalleled levels in the market.
Removing bacteria at a cellular level and ensuring fuel is clear and bright.
DRIP TRAY
If your system is installed in a location where spills may occur, this
stainless-steel drip tray, mounted to the bottom edge of the system, is
an effective and attractive solution to avoid spills.
DOSING SYSTEM
Dosing fuel additives need not be an issue. Why deal with messy or hazardous
chemicals when our dosing system can do it for you. Simply select the dosing

amount you require and this unit, linked to your fuel polishing system, accurately
injects the correct amount of your chosen liquid into the fuel. This is supplied with
a stainless-steel tank and a level detect system to warn when the tank is empty.
PARTICULATE COUNTER
ISO4406 particulate counting with in-line monitoring, reporting and storage
functions. If you need to know the quality of your fuel, this particulate counter will
ensure a record is kept. Built in alarms allow you to set beacons or sounders, or even
trigger more fuel polishing if the fuel quality at the sample point drops. There is even
an export function to take your reports into excel.
ETHERNET CONNECTIVITY
Connectivity is the modern world, not only do WASP offer BMS connections via volt free
contacts, but our WASP connect system allows you to remotely control and monitor your
touch screen system on external devices. Using desktop sharing or a java enabled web
browser, you can then view and interact with the copy of the touch screen as if you were
standing in front of your system. W-PFS units are also supplied with volt free contacts for
BMS communication as well as RS485 monitoring and control as standard.
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PRIMING STAGE
Priming is vital for any pumped system, and whilst our ranges can assist to a point, we always
recognise that priming should be completed as part of the installation process. Sometimes it
may be required if the unit and its pipe work has been drained too. To take the work out of
priming, we offer this automatic priming solution, which when fitted to the system’s output,
can be left in situ. Then, priming simply becomes a matter of pressing one button on a
manual system. Meanwhile, the fully automatic system will work with the polishing system to
gauge if fuel is flowing, if not, it will automatically activate the priming stage until fuel is
observed then restart the polishing system.
MODBUS BMS AND FIELD BUS OPTIONS

W-PFS systems can communicate to fieldbus systems via volt-free contacts, however some
sites require additional communication protocols. To assist, we offer a range of compatible
systems including ModBus, ProfiBus, BACnet, CanBus and others. These interfaces take the
standard input/output communication system and convert it to a protocol compatible with the
customers required BMS system

AUTOMATIC WATER DRAINS
All systems are provided with internal water/sludge traps which hold the contamination
until manual draining can take place. However, some customers may prefer our automatic
water drain add-on. This clever system interacts with the main control unit and will
autonomously evacuate water from the system when in operation. Its process varies
depending on the water trap which requires emptying, however the integrated system will
pause the main polishing pump and eject the water from the machine into a container of
the customer’s choice. Bringing you the benefits of the WASP cleaning process, with
minimal operator interaction.
MULTI-TANK CHANGEOVER
The fuel polishing system is designed to process fuel in one tank. However, it is
possible to allow it to clean fuel in 2, 3 or more tanks via our automatic change
over add-on. This clever integrated technology works with the fuel polishing
system to dictate which tank the system will clean autonomously, thus
removing the need for engineer system setup and saving the cost of purchasing
multiple machines for multiple tanks.
19 | P a g e
W-PFS Service packs and spares
We offer complete and element service packs for all W-PFS range machines, where our complete service pack is
sufficient for your annual service. please see below for more details.
W-PFS-008/010-CSP complete service pack for W-PFS-008/010
W-PFS-014-CSP complete service pack for W-PFS-014
W-PFS-008/010-ESP Element only service pack for W-PFS-008/010

W-PFS-014-ESP Element only service pack for W-PFS-014
Pressure Transducer (W-PFS-PS-0010)

Voltage output 0v to 10v DC
Pressure range sensed 0 to 10 barG
Supply voltage 12v to 30v DC (4.5ma max)
Port 1/8” NPTF male (to fit W-FCF filter)
Electrical Connection Industrial DIN
Long term drift 0.2% FS/YS (non-cumulative)

Accuracy 0.25% FS Pin 1 – Output
Thermal Error 1.5% FS/100 deg C Pin 2 – Voltage In (+) DC
Operating Temperatures -40 to +125 deg C Pin 3 – Common (0v) DC
Zero / Span Tolerance 0.5% span Pin 4 – Earth (no connection)
Response Time 1ms
Fatigue Life Designed for more than 100,000,000 cycles
Wetted Parts Stainless Steel
Protection IP67
Vibration 40G peak to peak sinusoidal
EMC 100V/m
eight 35g
Water in fuel sensor (SWPG724)

Power 10-32v DC Black wire Supply voltage (+) DC
Output Switches to ground on water detection Green wire Ground (0v) DC
Connection PG7 (1/2”x20UNF) White wire Output
Adaptors M18 to PG7 available
Body Black epoxy resin
Temperature -40 to +125 deg C
Approximate dimensions
25mm 25mm
Cable length 305mm
20AWG (0.5mmsq)
20mm
PG7 thread 15mm

½” hole
20 | P a g e
Vacuum Switch (C-Vac-Switch-Adj)
Adjusting range 200 - 900 mbar vacuum
Thread ¼” BSP male taper
Protection cap black NBR
Membrane Viton
Body Tropicalized steel
Max Voltage 48v
Max Current 0.5a (resistive), 0.2a (inductive)
Temp range -5 to +60 deg C
Protection IP54 with cap
Pressure Switch (C-Press-Switch-Adj)

Adjusting range 1-10bar pressure
Thread ¼” BSP male parallel
Protection cap black NBR
Membrane Viton
Body Tropicalized steel
Max Voltage 48v
Max Current 0.5a (resistive), 0.2a (inductive)
Temp range -5 to +60 deg C
Protection IP54 with cap
WASP 304 Stainless Steel Non-Return Valves

Suitable for use in a wide range of applications due to the rugged design and the materials of construction. 304 Stainless Steel
body, Viton seal, BSPP female inlet, Max working temperature 150OC Min working temperature -20OC. Opening Pressure 0.03bar
Part Number Size (BSP-P) Max Working A B C PN bar Weight (g)

Pressure (Bar) (inches) (mm) (mm) (nominal
pressure)
W-NRV-034 3/4" 35 ¾ 45 72 16 142
W-NRV-100 1" 35 1 53 88 16 197
W-NRV-114 1-1/4" 30 1¼ 62 99 16 320
W-NRV-112 1-1/2" 30 1½ 78 117 16 400
W-NRV-200 2" 24 2 85 115 16 676
W-NRV-212 2-1/2" 24 2½ 106 127 16 1075
W-NRV-300 3" 20 3 128 140 16 1630
W-NRV-400 4" 20 4 163 167 16 2270
Please note that a correction factor should be applied to the working pressure above 20 OC.
21 | P a g e
Custom built systems
Our in-house team of electrical and mechanical engineers have the expertise to custom build systems to your own specific
requirements. If our standard range is not quite what you are looking for, please contact us and ask about our custom-built
service.
Here are some previous examples:
FULL REDUNDANCY DUPLEX

The data centre customer who specified this W-PFS-060 requested full
redundancy; hence this system has two of each stage, including with two
complete distinct filtration paths.
• cleans at 60 litres per minute
• 220v 50hz 1ph powered (drawing roughly 12a)
• mounted in a stainless-steel frame
• automated ball valves, allowing one machine to clean 4
separate fuel tanks
• an integrated water tank
• pressure relief system
• fully monitored, remotely controlled and monitored via BMS
with over 25 different sensing points, all monitoring the
systems performance and operation
• integrated, monitored drip tray
Installation space was limited onsite, therefore space above the unit was
allowed for servicing.

AUTOMATIC BIOCIDE DOSING
This W-PFS-060 system was supplied to a Data Centre in Turkey via our Turkish distributor,
Evergee. To cope with poor quality fuel, they required all the benefits of a W-PFS system as
well as biocide dosing as a preventative measure.
10 lit/min W-PFS SYSTEM WITH DOSING

This fuel polishing system complete with the dosing add-on had a requirement of
being able to fit in a manhole. Our engineers worked with the customer to ensure
the system could easily fit in the given installation area.
There is a larger collection of custom made systems within the W-PFS Premium Range.
To see more examples, please visit www.wasp-pfs.com and view the gallery.
22 | P a g e
WASP www.wasp-pfs.com WB Classic Fuel Cleaning Range
WB Range
How does the WB range work?
By removing the bacterial content and neutralising any residual micro-fine particles, the infection simply cannot return;
thus ensuring that the WASP Pure Fuel Systems are not only the most effective way of maintaining fuel quality, but is
environmentally friendly too, as no chemicals or biocides are used in this process.
Silver – WASP WB Range

WB range service interval
Your WB range fuel polishing system should be serviced every 12 months, or sooner should the system ask for it.
The service interval is 12 months; at that point a new set of elements and gaskets should be installed.
Should a service requirement for element change arise before then, please start your 12-month count from the
insertion of a new element.
We also recommend you check the quality of your gaskets every 6 months and replace every 12 -36 months or at
first signs of wear and tear.
Separate to the regular service, the system will flag if it requires any servicing or spare parts. This is via its built-in
automatic monitoring system.
Your annual service should include:

• Grey Filter
• Element Replacement (Part required- see table below)
• Check gasket and replace if required (Part required- see table above)
• Drain water
The required spare parts for regular servicing are as follows:
WB-10 WB-25 WB-40

Primary (grey filter) Element Part No 01010 01810 04010
Primary (grey filter) Seal Kit Part No 10528 30979 30980
30 Micron elements and 60-micron stainless steel elements are also available if required.
23 | P a g e
WB range installation guide
• Ensure the system is securely fastened to a wall or other suitable solid structure.
• The unit should have unique pipe work, i.e. not the feed to the engine.
• The input to the WASP system should feed from the bottom of the fuel tank (via a ball valve and a foot valve / non-
return valve with an opening pressure of 0.05bar or less).

• The system should pick-up fuel from the lowest point of the tank at one end, (below the level of the fuel feed to your
engine) and ideally return it to the highest point at the opposite end.
• In any typical fuel tank, the pipe feeding fuel to the engine is not at the bottom, however to successfully clean fuel,
the pickup pipe going to the WB unit should be right at the bottom of the tank, below the engine feed.
• The output should return to the tank at the top, ideally the opposite end to the input.
• The unit can be controlled via BMS (Building Management System), however it is capable of self-operation and
monitoring.
• System must be primed before use and operation. It must also be primed after servicing; although with the foot or
non-return valve installed, priming should only need to be done once, after installation.
• With power applied, please ensure the system’s time and date have been correctly set.
• We recommend an internal pipe diameter of 3/4” for WB-10 models, 1” for the WB-25/WB-40 models. Larger
diameters will assist the unit as this reduces the frictional losses but will make priming more difficult. Small
diameters, long pipe runs or many bends in the pipe work will cause high frictional losses and cause the system to
run slower than its maximum speed, or in extreme cases cause it to stop. Likewise, high fuel lifts or fuel heads will
also cause the unit to run slower,
24 | P a g e
WB-10
Up to 10 litres per/min fuel polishing system, cleaning fuel to 10 micron, removing free water, bacteria and particulate
• Advanced fuel filter/water separation technology
• 5 stage centrifugal filtration process
• Up to 10 litres per minute flow rate
• Ideal for up to 12,500 litre fuel tanks
• 220v 50hz 1ph AC, 110v 60hz 1ph AC, 24v DC or 12vDC
• 1 x BMS Output 2 x BMS Inputs
• Mounting options include wall, enclosure, stainless frame or portable trolley
• Automatic shutdown when servicing is required
• Manual and Automatic mode
• Simple remote monitoring
Base Model (wall mounted) WB-10-12 WB-10-24 WB-10-110 WB-10-220

Max flow rate up to 10 lit/min (2.6 us gal/min)
Recommended tank size up to 12,500 Litres (3,300 us gallons)
Finish options Wall Mounted, Enclosure, Trolley, Frame mounted
Control unit PLC Control
BMS** outputs 1
BMS** inputs 2
Power options 12v DC 24v DC 110v AC 220v AC (0.15kw)
Fuse 6a 3a 8a 4a
Typical current 2a 1a 3a 1a

Suction capability 5m max vertical with light spring non-return valve and priming
Pump body Steel
Pump type PTFE Gear
Weight * 16kg approx. (35lbs) 16kg approx. (35lbs) 19kg approx. (42lbs) 19kg approx. (42lbs)

Up to 10 lit/min - 220v AC, 12vDC Wall Mounted, stair climbing trolley, weather-proof
ideal for tank sizes 24vDC, 110vAC casing, frame mounted
up to 12,500 litres
ADD-ONS
Drip tray, stainless steel or powder coated mild steel
enclosure. frame mounting, beacon and sound alarms,
portable options, pre-strainer, white mounting board and final
stage filter
DC curve above, AC curve below
25 | P a g e
WB-25
• Mounting options include wall, enclosure, frame or portable trolley

Max flow rate up to 25 lit/min (6.6 US gal/min)
Recommended tank size up to 30,000 Litres (8,000 US gallons)
BMS** outputs 1
BMS** inputs 2
Power options 12v DC 24v DC 110v AC 220v AC (0.15kw)
Fuse 5a 2.5a 5a 2.5a
Typical current 2.2a 1a 3a 1.5a

Port sizes 1" BSP-P male or NPT
Pump body Steel
Pump type PTFE Gear
Weight * 19kg approx. (41lbs) 19kg approx. (41lbs) 21kg approx. (46lbs) 21kg approx. (46lbs)

up to 30,000 litres
ADD-ONS
stage filter
26 | P a g e
WB-40
• Mounting options include wall, enclosure, frame or portable trolley

Max flow rate up to 40 lit/min (10.5 US gal/min)
Recommended tank size up to 50,000 Litres (13,200 US gallons)
BMS** outputs 1
BMS** inputs 2
Power options 12v DC (on request) 24v DC 110v AC 220v AC (0.15kw)
Fuse (on request) 2.5a 5a 2.5a
Typical current (on request) 1a 3a 1.5a

Port sizes 1" BSP-P or NPT
Pump body Steel
Pump type PTFE Gear
Weight * 26kg approx. (57lbs) 29kg approx. (64lbs) 29kg approx. (64lbs)

up to 50,000 litres
ADD-ONS
stage filter
27 | P a g e
WB add on options
We realise each application may have different requirements and have therefore developed a range of “Add-ons” to
customise a fuel polishing solution to tick all the boxes.
As we have an in-house team of experienced engineers, we can offer solutions which are not covered on the list. If something
you require is not listed, please contact us.
POWDER COATED MILD STEEL ENCLOSURE
Weather proofing your system for

mounting outside, this IP66 rated STAINLESS STEEL FRAME
enclosure is the perfect solution to The WB range is designed to be
ensure your fuel polishing system can be wall mounted, but the standard
placed as close to your tank as possible. and enclosed units can also be
This, our standard WB range enclosure, supplied with this sturdy stainless-
also features a locking door. steel frame to allow for simple
floor mounting. (Example shows
“Powder Coated Mild Steel
Enclosure” and “Stainless Steel
Mounting Frame” Add-ons).
TROLLEY MOUNTING
Wall mounted systems are designed for

use with fixed tanks, however for
multiple tanks a potable solution is also
available. This option allows you to take
your WB range fuel polishing system with
you, it is also supplied with 2x 5m of hose
to connect to your fuel tank.
DRIP TRAY
If your system is installed in a location where spills may occur, this
stainless-steel drip tray, mounted to the bottom edge of the
BEACONS/ SOUNDERS system, is an effective and attractive solution to avoid spills.
The WB range has lamps on the
control panel to indicate service
requirements, but an external WHITE MOUNTING BOARD
beacon or sounder can also be Our standard blue board helps to instantly
added via the internal volt-free recognise a WB range unit, however in some
contact. This allows the alert to be environments (for example yacht engine
raised in a different room, or rooms), a white base may be more suited to
control area. the end customer expectations.
PRE-STRAINER
If your fuel is very dirty, you may wish to
consider a WASP pre-strainer, before the input FINAL STAGE FILTER
of your system. A 100-micron strainer will Adding extra flexibility to the final clean, a
catch large contaminate, protecting your range of water stop, 3, 10, and 30 micron
system and preserving the life of your filter elements can also be added to the output of
element. the WB range to enhance the clean further.
28 | P a g e
WB Custom built systems
Our in-house team of electrical and mechanical engineers have the expertise to custom build systems to your own specific
requirements. If our standard range is not quite what you are looking for, please contact us and ask about our custom-built
service.
Here are some previous examples:
ATEX APPROVED
For use with Kerosene and liquids which require ATEX

approved electronics or for use in ATEX zones, this polishing
system is the ideal mix of simplicity and high-level filtration.
Specifically designed with our class leading filtration solution,
this simple to operate unit includes a fuel conditioning stage,
a 100-micron pre-strainer, centrifugal fuel cleaning,
water/sludge removal and a 10 or 30-micron final stage.
A visual indication gauge gives filter life feedback, the unit is
supplied with 2x 5m of hose and an ATEX approved 40 lit/min
pump ensures compatibility with the appropriate standards.

PORTABLE WITH PRE-STRAINER
Our mobile solutions offer class leading filtration, but for some applications it is
possible that the fuel quality is so poor, you may wish to remove the sludge and
similar. To aid with this, we offer a 100 micron, washable pre-strainer filter. As the
first thing the fuel reaches, this stainless-steel mesh filter removes large
particulate and sludge before the fuel reaches the main filtration stages.
To clean this unit, simply remove the internal stainless-steel element, clean with
fresh diesel and replace it.
There is a larger collection of custom-made systems within the WB Classic Range.

To see more examples, go to www.wasp-pfs.com and view the gallery.
29 | P a g e
WASP www.wasp-pfs.com W-10AC Range
W10AC Fuel Polishing Range
Fuel Polishing, designed for customer re-badging
• 10, 6 or 3 micron fuel cleaning
• 8 lit/min max (2.1US gal/min)
• Free and emulsified water removal
• 220AC 50hz 1ph (or 110v 60hz 1ph AC on request)
• 2a max
• Control options available
• Connection ¾” BSP-P male ports (NPT on request)
• Unit can be supplied un-branded if required
• Designed to allow customers to rebrand this product as their own
• Option for fuel conditioner
• Option for simple control system W10ACIM shown
Designed with simplicity and customer integration in mind, the W10AC range of fuel polishing systems will meet the
entry level for fuel polishing for applications such as small gen-sets, belly tanks, hotels, residential homes, fuel oil
stores.
Mounted on either a white or blue base, and ready for customer mounting onto any hard, vertical surface; these
systems offer simple yet effective fuel cleaning with control and non-internal control options. Designed to fit into your
project both in engineering and in budgetary terms, these systems offer class leading filtration at the entry level of the
market.
Bronze – WASP W10AC Range

Model Control Conditioner Weight* Size* Power Ports
W 1 0 A C - - - - - - 10kg/22lbs 50 x 30 x 12cm 220vAC 50hz ¾” BSP/NPT
W 1 0 A C I - - - Simple - 11kg/24lbs 60 x 50 x 12cm 220vAC 50hz ¾” BSP/NPT
W 1 0 A C - M - - - Yes 13kg/28lbs 60 x 30 x 12cm 220vAC 50hz ¾” BSP/NPT
W 1 0 A C I M - - Simple Yes 14kg/31lbs 60 x 50 x 12cm 220vAC 50hz ¾” BSP/NPT
Intelligence *approx.
Magnetic conditioner
Touch screen
Reserved for future option
Base models (no suffix)

Supplied with a switchable pump, to allow for simple on/off control. A clear polymer bowl allows the user to see how
much water has been collected and stop the unit when appropriate. Service the filter when full, or every 6 months
whichever occurs soonest. Units are supplied with 6-micron elements, unless otherwise specified at the time of
ordering.
Conditioner models (suffix M)

In addition to the base model, conditioner models add the magnetic fuel protection system, aiding the removal of
bacterial content and removing ferrous particles (such as rust) from the liquid as it passes through.
Simple control system (as per the image above) (suffix I)

In addition to the base model, this control unit adds a timer function, manual mode, pump on/off, water in fuel and
service filter sensors. The system will start/stop based on its own timer but will stop and indicate a service requirement
should one of the sensors trigger via LEDs inside the control box. Reset of alarms is via a power cycle.
Your W10AC range fuel polishing system should be serviced every 12 months, or sooner should the system ask for it.
The service interval is 12 months; at that point a new set of elements and gaskets should be installed.
30 | P a g e
WASP PFS Ltd – the market leaders in fuel filtration
equipment.
We invent, design and manufacture fuel filtration equipment

including innovative fuel polishing systems and absolute
polishing products.
Services include fuel testing, consultation, and training.
For more information on the product range, please visit our

website www.wasp-pfs.com or email us
sales@wasp-pfs.com
americasales@wasp-pfs.com
WASP – for all your fuel cleanliness requirements
For more information and support for your fuel polishing

system, please refer to your WASP Product Manual.
If you require further information, please contact Technical

Support at WASP on
+44(0)1923 606600 (UK/EU)
+1(0) 309-981-0609 (Americas)
Alternatively, you can email support@wasp-pfs.com
31 | P a g e

Catalogue - Fuel Polishing Systems 2102

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1|Page

WASP PFS Ltd

WASP Holdings Inc.

What is Fuel Polishing?

A single fuel polishing system is capable of maintaining fuel quality,

WASP PFS Ltd have four fuel polishing ranges.

Good Leaking Bad Bad Bad Fail

The best protection

Platinum – WASP W-HL Range

CLEANING SPEED POWER INSTALLATION

How Does It Work?

1st Stage Filter

Gold – WASP W-PFS Range

Standard Features Optional Features Part No Notes

Gold – WASP W-PFS Range

• All pipes should be free from leaks

Base Model (wall mounted) W-PFS-008-W-24vdc (12v available on request)

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-010-W-220vac W-PFS-010-W-110vac

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-014-W-24vdc (12v available on request)

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-026-W-220VAC W-PFS-026-W-110VAC W-PFS-026-W-24vDC

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-040-W-220VAC W-PFS-040-W-110VAC

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-060-W-220vac W-PFS-060-W-110vac

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-120-F-220vac (110v AC version available on request)

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

Base Model (wall mounted) W-PFS-240-F-220vac (110v AC version available on request)

Gold – WASP W-PFS Range

CLEANING SPEED POWER INSTALLATION

STAINLESS STEEL ENCLOSURE

STAINLESS STEEL MOUNTING FRAME

Gold – WASP W-PFS Range

TOWING UNIT ENCLOSURE

Gold – WASP W-PFS Range

MODBUS BMS AND FIELD BUS OPTIONS

Gold – WASP W-PFS Range

W-PFS-008/010-ESP Element only service pack for W-PFS-008/010

Pressure Transducer (W-PFS-PS-0010)

Gold – WASP W-PFS Range

Water in fuel sensor (SWPG724)

PG7 thread 15mm

Pressure Switch (C-Press-Switch-Adj)

WASP 304 Stainless Steel Non-Return Valves

Part Number Size (BSP-P) Max Working A B C PN bar Weight (g)

Gold – WASP W-PFS Range

FULL REDUNDANCY DUPLEX

Gold – WASP W-PFS Range

10 lit/min W-PFS SYSTEM WITH DOSING