Operator’s Manual

TriPac® Evolution

Revision C

January 2023 TK 55711-19-OP-EN

Introduction
This manual is published for informational purposes only and the
information furnished herein should not be considered as all-inclusive or
meant to cover all contingencies. If more information is required, consult
your Thermo King Service Directory for the location and telephone number
of the local dealer.
Thermo King’s warranty shall not apply to any equipment which has
been “so installed, maintained, repaired or altered as, in the
manufacturer’s judgment, to affect its integrity.”
Manufacturer shall have no liability to any person or entity for any
personal injury, property damage or any other direct, indirect, special,
or consequential damages whatsoever, arising out of the use of this
manual or any information, recommendations or descriptions
contained herein. The procedures described herein should only be
undertaken by suitably qualified personnel. Failure to implement these
procedures correctly may cause damage to the Thermo King unit or
other property or personal injury.
There is nothing complicated about operating and maintaining your Thermo
King unit, but a few minutes studying this manual will be time well spent.
Performing pre-trip checks and enroute inspections on a regular basis will
minimize operating problems. A regular maintenance program will also help
to keep your unit in top operating condition. If factory recommended
procedures are followed, you will find that you have purchased the most
efficient and dependable temperature control system available.
All service requirements, major and minor, should be handled by a Thermo
King dealer for four very important reasons:
• They are equipped with the factory recommended tools to perform all
service functions.
• They have factory trained and certified technicians.
• They have genuine Thermo King replacement parts.
• The warranty on your new unit is valid only when the repair and
replacement of component parts is performed by an authorized Thermo
King dealer.

2 TK 55711-19-OP-EN
 Introduction

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TK 55711-19-OP-EN 3
Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Danger, Warning, Caution, and Notice . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Refrigerant Oil Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Refrigerant Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
First Aid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Installation and Cable Routing . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TriPac System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
APU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HMI Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine On/Off Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TriPac Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Driver Convenience Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Standby Truck Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Standby Truck Integration - with Dash-Mounted Selector
Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dual Remote Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote Engine Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Closed Loop Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4 TK 55711-19-OP-EN
 Table of Contents

High Output Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Diesel Particulate Filter (DPF). . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
High Output Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Appearance Package - Top Cover . . . . . . . . . . . . . . . . . . . . . . . . 25
Brushed Stainless Steel Condenser Cover . . . . . . . . . . . . . . . . 25
Exhaust Tube Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Manual Pre-Trip Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Before Starting the TriPac Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HMI Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
On/Off Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Temperature Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fan Speed Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
System Condition Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cool Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Heat Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Standby Mode (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Activate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Deactivate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Engine Load Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Engine On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

TK 55711-19-OP-EN 5
Table of Contents

Alarm Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Clearing Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power Inverter (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Inverter Operation Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Electrical Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Truck Sleeper Compartment Heater . . . . . . . . . . . . . . . . . . . . . . . . . 44
Maintenance Inspection Schedule . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Engine Oil Change Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Structural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TriPac Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Emergency Cold Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Recover Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CALIFORNIA Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . 53

6 TK 55711-19-OP-EN
Safety
Danger, Warning, Caution, and Notice
Thermo King® recommends that all service be performed by a Thermo King
dealer and to be aware of several general safety practices.
Safety advisories appear throughout this manual as required. Your personal
safety and the proper operation of this unit depend upon the strict
observance of these precautions. The four types of advisories are defined as
follows:

DANGER
Hazard!
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.

WARNING
Hazard!
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION
Hazard!
Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury and unsafe practices.

NOTICE
Hazard!
Indicates a situation that could result in equipment or property-damage
only accidents.

TK 55711-19-OP-EN 7
Safety

Safety Precautions
Thermo King recommends all services be performed by a Thermo King
dealer. However, there are several general safety practices you should be
aware of:
DANGER
Fire Hazard!
Always turn the TriPac system OFF at the HMI Control Panel On/Off button
while the truck is being refueled. Fuel vapors could ignite if they come in
contact with TriPac electrical or heater components.

DANGER
Risk of Injury!
Keep your hands, clothing, and tools clear of moving parts when the unit is
operating or vehicle’s engine is running. Loose clothing can become
entangled in moving parts, causing serious injury or possible death.

WARNING
Personal Protective Equipment (PPE) Required!
Always wear goggles or safety glasses when working with or around the
refrigeration system or battery. Refrigerant or battery acid can cause
permanent damage if it comes in contact with your eyes.

WARNING
Equipment Damage and Risk of Injury!
Never drill holes into the unit unless instructed by Thermo King. Holes
drilled into high voltage cables could cause an electrical fire, severe
personal injury, or even death.

WARNING
Risk of Injury!
Turn the unit HMI Controller Off before opening the Battery Box or
inspecting any part of the unit.

8 TK 55711-19-OP-EN
 Safety

CAUTION
Sharp Edges!
Exposed coil fins can cause lacerations. Service work on the evaporator or
condenser coils should only be accomplished by a certified Thermo King
technician.

Refrigerant Oil Hazards

Observe the following when working with or around refrigerant oil.

WARNING
Personal Protective Equipment (PPE) Required!
Protect your eyes from contact with refrigerant oil. The oil can cause serious
eye injuries. Protect skin and clothing from prolonged or repeated contact
with refrigerant oil. To prevent irritation, wash your hands and clothing
thoroughly after handling the oil. Rubber gloves are recommended. When
working with or around hazardous chemicals, ALWAYS refer to appropriate
Material Data Safety Sheets (MSDS) and OSHA/GHS (Global Harmonized
System of Classification and Labelling of Chemicals) guidelines for
information on allowable personal exposure levels, proper respiratory
protection, and handling instructions.

Refrigerant Hazards
Although fluorocarbon refrigerants (R-404A/R-452A and R-134a) are
classified as safe, observe caution when working with refrigerants or around
areas where they are being used in the servicing of your unit.

DANGER
Hazardous Gases - Personal Protective Equipment (PPE)
Required!
Refrigerant in the presence of an open flame, spark, or electrical short
produces toxic gases that are severe respiratory irritants which can cause
serious injury or possible death. When working with or around hazardous
chemicals, ALWAYS refer to appropriate Material Data Safety Sheets
(MSDS) and OSHA/GHS (Global Harmonized System of Classification and
Labelling of Chemicals) guidelines for information on allowable personal
exposure levels, proper respiratory protection, and handling instructions.

TK 55711-19-OP-EN 9
Safety

DANGER
Refrigerant Vapor Hazard!
Do not inhale refrigerant. Use caution when working with refrigerant or a
refrigeration system in any confined area with a limited air supply.
Refrigerant displaces air and can cause oxygen depletion, resulting in
suffocation and possible death. When working with or around hazardous
chemicals, ALWAYS refer to appropriate Material Data Safety Sheets
(MSDS) and OSHA/GHS (Global Harmonized System of Classification and
Labelling of Chemicals) guidelines for information on allowable personal
exposure levels, proper respiratory protection, and handling instructions.

WARNING
Personal Protective Equipment (PPE) Required!
Refrigerant in a liquid state evaporates rapidly when exposed to the
atmosphere, freezing anything it contacts. Wear butyl lined gloves and
other clothing and eye wear when handling refrigerant to help prevent
frostbite. When working with or around hazardous chemicals, ALWAYS
refer to appropriate Material Data Safety Sheets (MSDS) and OSHA/GHS
(Global Harmonized System of Classification and Labelling of Chemicals)
guidelines for information on allowable personal exposure levels, proper
respiratory protection, and handling instructions.

10 TK 55711-19-OP-EN
 Safety

First Aid
REFRIGERANT
• E y e s : For contact with liquid, immediately flush eyes with large amounts
of water and get prompt medical attention.
• S k i n : Flush area with large amounts of warm water. Do not apply heat.
Remove contaminated clothing and shoes. Wrap burns with dry, sterile,
bulky dressing to protect from infection. Get prompt medical attention.
Wash contaminated clothing before reuse.
• I n h a l a t i o n : Move victim to fresh air and use Cardio Pulmonary
Resuscitation (CPR) or mouth-to-mouth resuscitation to restore
breathing, if necessary. Stay with victim until emergency personnel
arrive.
• F r o s t B i t e : In the event of frost bite , the objectives of First Aid are to
protect the frozen area from further injury, warm the affected area
rapidly, and to maintain respiration.
REFRIGERANT OIL
• E y e s : Immediately flush with large amounts of water for at least 15
minutes. Get prompt medical attention.
• S k i n : Remove contaminated clothing. Wash thoroughly with soap and
water. Get medical attention if irritation persists.
• I n h a l a t i o n : Move victim to fresh air and use Cardio Pulmonary
Resuscitation (CPR) or mouth-to-mouth resuscitation to restore
breathing, if necessary. Stay with victim until emergency personnel
arrive.
• I n g e s t i o n : Do not induce vomiting. Immediately contact local poison
control center or physician.
ENGINE COOLANT
• E y e s : Immediately flush with large amounts of water for at least 15
minutes. Get prompt medical attention.
• S k i n : Remove contaminated clothing. Wash thoroughly with soap and
water. Get medical attention if irritation persists.
• I n g e s t i o n : Do not induce vomiting. Immediately contact local poison
control center or physician.
BATTERY ACID
• E y e s : Immediately flush with large amounts of water for at least 15
minutes. Get prompt medical attention. Wash skin with soap and water.

TK 55711-19-OP-EN 11
Safety

• S k i n : Immediately remove contaminated clothing. Wash skin with large

volumes of water, for at least 15 minutes. Wash skin with soap and
water. Do not apply fatty compounds. Seek immediate medical
assistance.
• I n h a l a t i o n : Provide fresh air. Rinse mouth and nose with water. Seek
immediate medical assistance.
• I n g e s t i o n : If the injured person is fully conscious: make the person drink
extensive amounts of milk. Do not induce vomiting. Take the injured
person immediately to a hospital.
ELECTRICAL SHOCK
Take IMMEDIATE action after a person has received an electrical shock. Get
quick medical assistance, if possible.
The source of the shock must be quickly stopped, by either shutting off the
power or removing the victim. If the power cannot be shut off, the wire
should be cut with an non-conductive tool, such as a wood-handle axe or
thickly insulated cable cutters. Rescuers should wear insulated gloves and
safety glasses, and avoid looking at wires being cut. The ensuing flash can
cause burns and blindness.
If the victim must be removed from a live circuit, pull the victim away with a
non-conductive material. Use wood, rope, a belt or coat to pull or push the
victim away from the current. DO NOT TOUCH the victim. You will receive a
shock from current flowing through the victim’s body. After separating the
victim from power source, immediately check for signs of a pulse and
respiration. If no pulse is present, start Cardio Pulmonary Resuscitation
(CPR). If a pulse is present, respiration might be restored by using mouth-to-
mouth resuscitation. Call for emergency medical assistance.
ASPHYXIATION
Move victim to fresh air and use Cardio Pulmonary Resuscitation (CPR) or
mouth-to-mouth resuscitation to restore breathing, if necessary. Stay with
victim until emergency personnel arrive.

12 TK 55711-19-OP-EN
 Safety

Electrical Hazards
Low Voltage
WARNING
Live Electrical Components!
Control circuits used in the auxiliary power unit are low voltage (12 to 28
volts dc). This voltage potential is not considered dangerous, but the large
amount of amperage available can cause severe burns if shorted or
grounded. Do not wear jewelry, watches, or rings because they increase the
risk of shorting out electrical circuits and damaging equipment or causing
severe burns.

CAUTION
Risk of Injury!
Always disconnect power at the battery before removing or repairing
electrical components. Failure to do so may result in personal injury or
damage to the equipment.

Battery Installation and Cable Routing

WARNING
Hazard of Explosion!
An improperly installed battery could result in a fire, explosion, or injury. A
Thermo King approved battery must be installed and properly secured to
the battery tray.

WARNING
Hazard of Explosion!
Improperly installed battery cables could result in a fire, explosion, or
injury. Battery cables must be installed, routed, and secured properly to
prevent them from rubbing, chaffing, or making contact with hot, sharp, or
rotating components.

WARNING
Fire Hazard!
Do not attach fuel lines to battery cables or electrical harnesses. This has
the potential to cause a fire and could cause serious injury or death.

TK 55711-19-OP-EN 13
Safety

WARNING
Hazard of Explosion!
Always cover battery terminals to prevent them from making contact with
metal components during battery installation. Battery terminals grounding
against metal could cause the battery to explode.

CAUTION
Hazardous Service Procedures!
Set all unit electrical controls to the OFF position before connecting battery
cables to the battery to prevent unit from starting unexpectedly and causing
personal injury.

NOTICE
Equipment Damage!
Do not connect other manufacturer’s equipment or accessories to the unit
or to the TK Batteries unless approved by Thermo King. Failure to do so can
result in severe damage to equipment and void the warranty.

Safety Decals
Figure 1. Danger Nameplate

Figure 2. Warning Nameplate

Figure 3. Caution Nameplate

14 TK 55711-19-OP-EN
Unit Description
The Thermo King TriPac Evolution APU (Auxiliary Power Unit) provides
auxiliary heating, cooling temperature management that allows drivers to
reduce unnecessary truck engine idling, conserve diesel fuel and save
money. TriPac Evolution provides truck engine preheating, battery charging
and truck cab sleeper compartment climate control.
The Thermo King TriPac APU (Auxiliary Power Unit) provides auxiliary
heating, cooling temperature management that allows drivers to reduce
unnecessary truck engine idling, conserve diesel fuel and save money.
TriPac provides truck engine preheating, battery charging and truck cab
sleeper compartment climate control.
By using TriPac, drivers can reduce fuel cost, rest comfortably during stops
and comply with local, state and federal anti-idle laws. Reducing
unnecessary truck engine idling also reduces engine wear and extends
engine maintenance intervals. TriPac’s own diesel engine uses an automatic
start/stop feature for additional fuel efficiency.
TriPac’s two-cylinder diesel engine is EPA Tier 4 approved. An automotive
type air conditioning compressor is used for sleeper compartment cooling. A
fuel-fired air heater provides sleeper compartment heat in cold conditions.
Voltage sensing automatically charges the truck batteries from TriPac’s 12-
volt alternator. Noise dampening construction assures quiet operation. Truck
engine preheating provides easier cold-climate starts by exchanging coolant
between TriPac and the truck engine. An optional inverter provides 120-volt
power to operate on-board appliances.
An optional Arctic package aids truck engine startups in cold weather by
sensing low coolant temperature. The TriPac is started automatically to heat
the coolant as required.

TK 55711-19-OP-EN 15
Unit Description

Figure 4. TriPac Evolution APU

Standard Features
• Easy to operate Human Machine Interface (HMI) Controller
• Truck cab sleeper compartment cooling and heating for driver comfort in
all climates
• Truck engine preheating for easy starts in cold climates
• Truck battery charging with automatic low voltage sensing
• 9.0 hp 2 cylinder diesel engine - EPA Tier 4
• Thermo King TK 15 compressor for air conditioning
• Diesel fuel-fired sleeper compartment air heater
• 65 amp alternator standard
• Noise-dampening construction for quiet operation
• Automatic start/stop operation for maximum fuel efficiency
• APU Telematics
• Easy to use Digital Human Machine Interface (HMI) and Controller
• Truck cab sleeper compartment cooling and heating for driver comfort in
all climates
• Truck engine preheating for easy starts in cold climates

16 TK 55711-19-OP-EN
 Unit Description

• Truck battery charging with automatic low voltage sensing

• 9.0 hp 2 cylinder diesel engine - EPA Tier 4
• Thermo King TK 15 compressor for air conditioning
• Diesel fuel-fired sleeper compartment air heater
• 65 amp alternator
• Noise-dampening construction for quiet operation
• Automatic start/stop operation for maximum fuel efficiency

TriPac System Components

The following are the main components of the TriPac :
• Auxiliary Power Unit (APU)
• Condenser
• Evaporator
• Heater
• HMI Controller
• Engine On/Off Switch
• Control Box
• APU
• Condenser
• Evaporator
• Heater
• Digital HMI Controller
• Engine On/Off Switch
• MAC (Main Application Controller)

APU
The TriPac Evolution APU is mounted onto the side of the tractor’s frame
rails and contains the diesel engine, air conditioning compressor, alternator
and engine On/Off switch.

TK 55711-19-OP-EN 17
Unit Description

Figure 5. TriPac Evolution APU

The TriPac APU is mounted onto the side of the tractor’s frame rails and
contains the diesel engine, air conditioning compressor, alternator and
engine On/Off switch.

RCS1867

18 TK 55711-19-OP-EN
 Unit Description

Condenser
The air conditioning condenser is typically mounted on the back of the truck
cab.

Evaporator
The air conditioning evaporator is typically installed under the bunk in the
truck cab sleeper compartment. Air ducts from the evaporator carry
conditioned air to the sleeper compartment. The evaporator has a air filter
that can easily removed for cleaning.
Figure 6. TriPac Evaporator and Air Ducts

TK 55711-19-OP-EN 19
Unit Description

RCS1865

Heater
The stand alone diesel fired heater is typically installed in the cargo
compartment or under the truck cab sleeper compartment. The heater uses
fuel from the truck’s diesel fuel tank and is controlled bt the HMI. The inlet
tube pulls air into the heater and the outlet tube provides heated air into the
cab through a vent.

20 TK 55711-19-OP-EN
 Unit Description

HMI Controller
DANGER
Fire Hazard!
Always turn the TriPac system OFF at the HMI Control Panel On/Off button
while the truck is being refueled. Fuel vapors could ignite if they come in
contact with TriPac electrical or heater components.

The TriPac HMI controller is installed in the truck cab, typically on a wall in
the sleeper compartment. It is easily accessible to the driver and controls the
heating, cooling and fan operation of the TriPac. If necessary, system
operating parameters can be programmed by your Thermo King dealer.
Figure 7. HMI Controller

RAJ1007

The digital HMI (Human Machine Interface) controller is typically installed on

a wall in the sleeper compartment. The HMI communicates with the MAC to
operate the TriPac.

RCS1877

TK 55711-19-OP-EN 21
Unit Description

Engine On/Off Switch

WARNING
Risk of Injury!
The unit may start automatically without warning if the Engine On/Off
Switch is in the On position.

WARNING
Risk of Injury!
Immediately stand clear when the preheat buzzer sounds. This indicates
that the engine is preheating. If the engine is hot, preheat time will only be a
few seconds.

The APU Engine On/Off Switch is located inside the TriPac APU housing on
the lower right side of the frame. This switch is used to disable the engine
when performing service and maintenance on the TriPac system. The switch
is normally in the ON position to allow the TriPac system to operate.

Control Box
The control box is typically located in the bunk area. The control box
contains the circuit board and operates on 12 Volt DC supplied by the truck
batteries.
The electrical system is protected by a number of fuses. Most of the fuses
are located inside the control box. Other fuses are located in fuse holders in
wire harnesses. Refer to (“Fuses,” p. 43).

22 TK 55711-19-OP-EN
 Unit Description

Figure 8. Control Box

TriPac Options
Driver Convenience Package
Includes 1,800 watt inverter and two GFI receptacles. 120 amp alternator
provides quicker battery charging under heavy loads. Refer to the Operating
Instructions included with your inverter.

Standby Truck Integration

Provides seamless activation of the TriPac control system based on tractor
off / on indication.

Standby Truck Integration - with Dash-Mounted Selector

Switch
The switch allows the operator to disable the TriPac system without
accessing the HMI Control Panel in the sleeper.

TK 55711-19-OP-EN 23
Unit Description

Figure 9. Dash-Mounted Standby Switch

Dual Remote Hour Meter

Provides separate heater and TriPac engine time tracking for accurate and
effective maintenance/ Allows the technician to access and record hours of
operation without entering tractor cab.

Remote Engine Hour Meter

Provides engine time tracking for accurate and effective preventive
maintenance.

Closed Loop Cooling

Allows the TriPac to run independently of tractor coolant and allows “limp
home” capability in case of tractor alternator failure.

High Output Heater

13,600 BTU heater for drivers operating in northern climates is available as
an option.

Diesel Particulate Filter (DPF)

Certified CARB-compliant for operation in the state of California. Refer to the
DPF Operator’s Manual included with your unit.

High Output Alternator

120 amp high output alternator for quicker battery charging is available as an
option.

24 TK 55711-19-OP-EN
 Unit Description

Arctic Package
Monitors tractor engine coolant temperature and automatically starts the
TriPac to heat the shared engine coolant. Reduces cold weather starting
issues for tractor even after extended periods of no operation in clod
temperatures.

Appearance Package - Top Cover

Diamond plate top cover is available as an option.

Brushed Stainless Steel Condenser Cover

A brushed stainless steel condenser cover is available as an option.

Exhaust Tube Extension

A exhaust tube extension (also called a tailpipe) is available as an option and
must be installed on TriPac Evolution APU’s installed behind truck fairings,
skirting, etc. The extension routes the APU’s diesel exhaust outlet to an open
area to help prevent exhaust fumes from entering the passenger
compartment.

TK 55711-19-OP-EN 25
Manual Pre-Trip Inspection
Pre-trip inspections are an important part of a preventative maintenance
program designed to minimize operating problems and breakdowns.
Perform this pre-trip inspection before every trip.
I m p o r t a n t : Contact your nearest Thermo King Dealer immediately if
problems are found.
N o t e : Pretrip inspections are not intended to take the place of regular
maintenance inspections.

Before Starting the TriPac Unit

E n g i n e : Check engine oil level. Check coolant level if equipped with optional
closed loop cooling. Coolant should be visible in coolant tank sight glass.
B e l t s : Verify the TriPac APU belts are in good condition and adjusted to the
proper tension. For more information about belt tension, see the
Specifications chapter.
E l e c t r i c a l : Check the electrical connections to verify they are securely
fastened. Wires and terminals should be free of corrosion, cracks, and
moisture.
S t r u c t u r a l : Visually inspect the unit for leaks, loose or broken parts, and
other damage.
C o i l s : Verify the condenser, evaporator, and pre-cooler coils are clean and
free of debris.
H e a t e r : Check exhaust pipe and intake tube.
G e n e r a l : Listen for unusual noises and vibrations or fluid leaks.

26 TK 55711-19-OP-EN
Operating Instructions
HMI Control Panel
The HMI (Human Machine Interface) Control Panel is the operator’s control
module. The HMI is typically mounted in the bunk area of the truck cab. It
has three selector knobs and a system condition display. The HMI contains
an internal Cab Temperature Sensor. It communicates with the Base
Controller using the Controller Area Network (CAN) communication bus.
The operator can select these functions from the HMI:
• System On/Off
• Mode (Cool, Fan, Heat)
• Desired Cab Temperature (Cooler-Warmer)
• Fan Speed (OFF, Auto, variable)
When any change of settings is made, there is a two second delay before the
Base Controller will recognize the new setting. This prevents momentary or
accidental mode changes.
The HMI indicator LEDs will dim after 90 seconds if no selections are made.
Tap the On/Off button to activate bright display for an additional 90 seconds.
Figure 10. HMI Controller

RAJ1007

TK 55711-19-OP-EN 27
Operating Instructions

On/Off Button
The On/Off Button is under the Mode Selector knob on the HMI. It provides
several functions depending on how long the button is pressed.
• T u r n s y s t e m O n : If the system is off, press the Mode Selector knob for a
minimum of one second to turn the system on. The mode icon will flash
for 10 seconds while the Base Controller completes a boot process. Once
the system has been turned on the system mode, temperature or fan
speed may then be selected. If no selection is made the system will
remain in Monitor Mode. Refer to (“Monitor Mode,” p. 35).
N o t e : Pressing the Mode Selector knob for less than one second will not
turn the TriPac system on.
• T u r n s y s t e m O f f : If system is on, press the Mode Selector knob for a
minimum of two seconds to turn the system off.
N o t e : Arctic Option and Battery Voltage Monitoring are disabled when
the APU is turned off.
• D i s p l a y S y s t e m S t a t u s : If system is on but display has dimmed, tap the
Mode Selector knob for less than one second to restore display to full
brightness. The display will automatically dim again in about 90 seconds.
Pressing the Mode Selector knob for less than one second is referred to
as a “Bump”.
Figure 11. Press Mode Selector Knob to Turn System ON or OFF

RCS1656

28 TK 55711-19-OP-EN
 Operating Instructions

Mode Selection
Mode selection is accomplished by rotating the left Mode Selector knob. It
selects between three operating modes. A mode icon will flash then
illuminate indicating the selection. There is a two second delay before the
new mode is activated to prevent momentary or accidental mode changes.
When the system is first turned on there will be a 10 second delay before the
selected mode is activated. The following modes are as follows:
• Cool Mode
• Fan Only Mode
• Heat Mode
N o t e : When the system is turned on for the first time after replacing or
disconnecting the Base Controller from power, the mode icon may
flash for approximately 60 seconds. This indicates the Base Controller
is powering up.
Figure 12. Rotate Mode Selector Knob to Desired Operating Mode

1 2 3

RAJ1009

1. Cool Mode 2. Fan Only Mode 3. Heat Mode

TK 55711-19-OP-EN 29
Operating Instructions

Temperature Selection
Temperature selection for driver comfort is accomplished by rotating the
center Temperature Selector knob. It adjusts the desired cab temperature
cooler (blue) or warmer (red). The default represented range is
approximately 65° to 80°F (20° to 27°C) in Cool Mode and 50° to 80°F (10° to
27°C) in Heat Mode.
Figure 13. Rotate Temperature Selector Knob to Adjust Temperature

RCS1657

30 TK 55711-19-OP-EN
 Operating Instructions

Fan Speed Selection

The available Evaporator Fan speed selections are:
• Off
• Low
• Medium
• High

Rotating the Fan Speed Selector knob clockwise will increase fan speed,
counterclockwise will decrease fan speed. As fan speed increases or
decreases, groups of four LEDs will progressively turn on or off as the fan
operates at the chosen speed. If Air Conditioning mode is selected and Fan
Speed is set OFF, the fan speed will default to LOW. When Fan Only or Heat
mode are selected Fan Speed will default to OFF. A fan speed may then be
chosen by rotating the Fan Speed Selector.
Figure 14. Rotate Fan Speed Selector Knob to Adjust Fan Speed

1 2

RAJ1011

1. Fan Selector Knob 2. LEDs

TK 55711-19-OP-EN 31
Operating Instructions

System Condition Display

Several System Condition LED indicators are located on the left side of the
HMI. These provide additional unit operating information.
Standby Indicator
STBY is illuminated when the system is in Standby or Monitor mode.
Figure 15. System Condition Display Icons

5
RAJ1012

1. ENG (engine) Icon 2. ALARM Icon 3. ALT (alternator) Icon

4. STBY (standby) Icon 5. ACS (air conditioning system) Icon

Alarm Icon
If the system has an active alarm, the Alarm Icon will illuminate. It will be red
for Shutdown Alarms and yellow for Check Alarms.
Alarm Group Indicator
System shutdown alarms have been organized into three general groups to
aid diagnosis. When a Shutdown Alarm is generated, the red Alarm Icon and
the corresponding Alarm Group name will illuminate.
• [ E N G ] are APU engine related alarms.
• [ A L T ] are alternator or charging system alarms.
• [ A C S ] are air conditioning system related alarms.

32 TK 55711-19-OP-EN
 Operating Instructions

Clearing Alarms
Alarm codes can be cleared by turning the controller off and back on again. If
the condition that caused the alarm still exists, the alarm will return. Refer to
the TriPac Evolution Diagnostic Manual TK 55739 for more information
about alarm codes. Contact the nearest Thermo King dealer if alarms
continue to appear.

Operating Modes
Cool Mode
When Cool Mode is selected using the Mode Selector knob, the HMI Control
Panel uses the Cab Temperature Sensor to measure sleeper compartment
temperature. If it is above the temperature selected by the Temperature
Selector knob, the APU engine will begin a start sequence (if not already
running). The evaporator fan is defaulted ON and will run in low or the speed
selected by the Fan Speed Selector knob. The compressor clutch and
condenser fan will engage 60 seconds after a successful engine start. The
system will cool the sleeper compartment until it falls to the selected
setpoint temperature. The compressor clutch will disengage but the APU
engine will continue to run for several minutes based on the Engine Delay
Timer setting (default eight minutes). The evaporator fan will continue to run
at the selected speed. If sleeper compartment temperature rises above
setpoint by more than the Dead Band setting (default 3°F) during this time
the compressor clutch will re-engage.
During normal air conditioning operation the compressor clutch may cycle
on and off with no alarm but the evaporator fan will continue to run. This
indicates the system is monitoring the Evaporator Coil temperature sensor
to prevent frost buildup on the evaporator coil. If the Evaporator Coil
temperature falls below 32°F (0°C) the compressor clutch is de-energized.
When the Evaporator Coil temperature rises above 45°F (7.2°C) the
compressor clutch is energized. With the optional 120 Amp Charging
System, the alternator will not charge for 5 to 10 seconds after the
compressor clutch is engaged. It will continue charging when the clutch is
disengaged.
The APU engine will shut down when the sleeper compartment temperature
reaches setpoint and no other demands exist. The Evaporator Fan will
continue to run. If the sleeper compartment temperature rises above
setpoint by more than the Dead Band setting (default 3°F) the APU engine
will restart and compressor clutch will re-engage. Battery voltage sensing
and engine coolant temperature sensing (if equipped with the Arctic Option)
are enabled for the APU. Refer to (“Monitor Mode,” p. 35) for details.

TK 55711-19-OP-EN 33
Operating Instructions

Heat Mode
The air heater is a separate module that heats the sleeper compartment to
the setpoint selected with the HMI Temperature Selector knob. Sleeper
compartment temperature is sensed inside the air heater, it does not use the
Cab Temperature Sensor on the HMI Control Panel. All heater functions are
controlled by a separate module inside the heater. The TriPac Evaporator
Fan is defaulted to OFF when Heat Mode is selected. It can be turned on to
provide additional air circulation if desired. Battery voltage sensing and
engine coolant temperature sensing (if equipped with the Arctic Option) are
enabled for the APU. Refer to (“Monitor Mode,” p. 35) for details.

Fan Mode
The TriPac Evaporator Fan can be turned on with the Fan Speed Selector
knob to provide additional air circulation in the sleeper compartment and
truck cab. Three fan speeds can be selected - (Low, Medium or High). LEDs
around the Fan Speed Selector will indicate the selected speed. Battery
voltage sensing and engine coolant temperature sensing (if equipped with
the Arctic Option) are enabled for the APU. Refer to (“Monitor Mode,” p. 35)
for details.

Standby Mode (Optional)

The optional TriPac Standby Mode allows the system to be controlled by an
external switch input. This is typically the truck ignition using the optional
Standby Truck Integration. The feature is used to disable the TriPac APU
when the truck engine is running. When the truck ignition switch is in the run
position, a voltage signal is sent to the Base Controller. The TriPac system
will enter Standby Mode. The following occurs when the TriPac system is in
Standby Mode:
• The STBY indicator on the HMI will illuminate.
• Air conditioning, fan, or heat operation will terminate.
• The APU engine will stop.
The TriPac Base Controller remains on but will not respond to any operation
requests, such as low battery voltage, low coolant temperature, or changes
in cab temperature.
Standby Truck Integration (Optional)
An optional wire harness connects the truck ignition switch to an SBY circuit
input connection on the TriPac Interface Board. The Base Controller monitors
voltage on this circuit. The following conditions occur:

34 TK 55711-19-OP-EN
 Operating Instructions

• T h e T r u c k i g n i t i o n s w i t c h i s i n t h e O f f o r A c c p o s i t i o n . If the TriPac
system is turned on the unit operates normally.
• T h e T r u c k i g n i t i o n s w i t c h i s i n t h e S t a r t o r O n p o s i t i o n . The TriPac
unit is forced to Standby mode. The HMI Control Panel STBY indicator
will illuminate.
Standby Truck Integration - with Dash-Mounted Selector Switch
(Option)
An optional wire harness connects the truck ignition switch and dash
mounted selector switch to an input connection on the TriPac interface
board. The board monitors voltage on this circuit.
Dash-mounted selector switch is in the N O R M A L position:
• If the TriPac system is turned on the unit operates normally. The system
will respond to the truck ignition as with the Standby Truck Integration
option.
Dash-mounted selector switch is in the S T A N D B Y position:
• The TriPac system will enter Standby Mode. This allows the operator to
disable the TriPac system without accessing the HMI Control Panel in the
sleeper.
Figure 16. Dash-Mounted Standby Switch

Monitor Mode
I m p o r t a n t : Battery and engine temperature monitoring are disabled if TriPac
system is turned off at the HMI.

Activate
By default Monitor Mode is active when the TriPac system is turned on at the
HMI Control Panel but an operating mode has not been selected by the
operator. Monitor Mode is also active when the truck ignition has been

TK 55711-19-OP-EN 35
Operating Instructions

turned on (Standby) then turned off. The STBY indicator on the HMI Control
Panel will be illuminated.

Deactivate
Monitor Mode will be deactivated and system will begin HVAC operation if
the operator presses the On/Off button at the HMI, changes the Mode
selection, or changes the Fan Speed selection. The selected HVAC mode will
activate. The STBY indicator on the HMI will turn off. The system will
continue to monitor battery voltage and engine coolant temperature (if the
Arctic Option is installed).

Operation
While Monitor Mode is active the APU will continue to start and stop as
necessary to maintain battery voltage and engine coolant temperature (if the
Arctic Option is installed). While in Monitor Mode the system will not react to
changes in cab temperature. TriPac Cool, Heat, and Fan modes will remain
off.
Battery voltage sensing is enabled. When battery voltage falls to the level set
by Battery Voltage Restart Value (default 12.2 Vdc), the APU engine will start
to charge the batteries. The engine will continue to run until the Charge
Current Shutoff Value setting has been reached (default 12 Amps).
If the Arctic Option is installed and enabled, the truck engine coolant
temperature is monitored. If the engine coolant temperature at the Water
Temperature 2 (WT2) sensor in the returning coolant line falls below 35°F
(1.6°C), the APU engine will start to warm the truck engine. It will continue to
run until the returning coolant temperature rises to 55°F (12.7°C).
Monitor Mode may be disabled through Programmable Settings > Switch To
Monitor > NO. If disabled the system will return to the mode it was in when
the TriPac system was turned off or the system entered Standby mode.
N o t e : This is not the recommended setting. Refer to the TriPac Evolution
Diagnostic Manual TK 55739 Section 3, Software Settings, Switch to
Monitor for more information.

Engine Load Management

To maintain Tier 4 engine emission levels, engine load may be reduced
under some conditions.

36 TK 55711-19-OP-EN
 Operating Instructions

Engine On/Off Switch

WARNING
Risk of Injury!
The unit may start automatically without warning if the Engine On/Off
Switch is in the On position.

WARNING
Risk of Injury!
Immediately stand clear when the preheat buzzer sounds. This indicates
that the engine is preheating. If the engine is hot, preheat time will only be a
few seconds.

The Engine On/Off Switch is located inside the TriPac APU housing on the
lower right side of the frame. This switch must be in the On position for the
TriPac engine to operate.
Figure 17. Engine On/Off Switch

The APU Engine On/Off Switch functions as a service switch. It allows

maintenance personnel to disable the APU engine. This assures the engine
will not crank even if the HMI On/Off button is pressed on.
When the Engine On/Off switch is placed in the Off position:
• If the TriPac system is OFF and the TriPac HMI On/Off button is pressed,
no shutdown alarm will generate. The engine will not start.
• If the TriPac system is ON but the APU engine is not running, no
shutdown alarm will generate. The engine will not start.
• If the TriPac engine is running or starting, the engine will stop and a
shutdown alarm (code 35) will generate in the [ENG] group. The engine
will not restart.

TK 55711-19-OP-EN 37
Operating Instructions

Alarm Codes
Alarm Notification
The TriPac control system continually monitors operation and can generate
several alarm codes. If the unit has an alarm condition the operator will be
notified by an illuminated Alarm Icon on the HMI Control Panel. The icon can
be Yellow or Red.
Figure 18. System Condition Display Icons

1. ENG (engine) Icon 2. Alarm Icon 3. ALT (alternator) Icon

4. STBY (standby) Icon 5. ACS (air conditioning system) Icon

Y e l l o w = C h e c k A l a r m : This indicates one or more of the system Check

Alarms are active. This level of alarm serves as notice to take corrective
action at the earliest convenience before a problem becomes severe. The
system will continue to operate but some features and functions may be
inhibited or disabled.
R e d = S h u t d o w n A l a r m : This indicates one of the system Shutdown Alarms
is active. This level of alarm serves as notice that a potentially severe system
problem exists. Immediate corrective action should be taken. The system
will not be operating. Along with the Red Alarm Icon, one of the shutdown
alarm group names (ENG, ALT, or ACS) will be illuminated. This indicates
which category the alarm falls into, helping to focus diagnosis and repair.
E N G : Alarms in this group are engine related.
A L T : Alarms in this group are alternator, battery or system voltage related.
A C S : Alarms in this group are air conditioning system related.

38 TK 55711-19-OP-EN
 Operating Instructions

Clearing Alarm Codes

To clear alarm codes:
1. If the alarm icon is Red, first note the alarm group that is illuminated on
the HMI display (ENG, ALT, ACS).
2. Use the HMI Control Panel System On/Off button to turn the TriPac unit
off.
3. Resolve the condition that caused the alarm.
4. Use the HMI Control Panel System On/Off button to turn the TriPac unit
on. Any active alarms will be cleared.
N o t e : If the alarm condition still exists, the alarm will return.
Active alarms and those recently cleared by the operator can be read and
cleared by a Thermo King service technician.

TK 55711-19-OP-EN 39
Power Inverter (Option)
A 12 Vdc to 120 Vac inverter is available as an option for TriPac. The inverter
is normally connected directly to the truck batteries.
Inverter features will vary, depending upon the brand and model used.
Typically, when the inverter detects an AC load, it automatically turns on and
converts DC to AC power for onboard 120 Vac devices. If the TriPac is
enabled and the inverter draws truck battery voltage down below the voltage
limit established for the installation, the TriPac will start and attempt to
recharge the truck batteries back to the level specified. If the TriPac is not
enabled, the inverter could drain the truck batteries below the level required
to start the truck or the TriPac.
Manufacturer’s instructions for the optional inverter are provided separately.
It is important to read and follow those instructions for proper use of the
inverter.

Inverter Operation Hazards

DANGER
Risk of Injury!
Do not use the Thermo King Power Inverter in life support or health care
applications where a malfunction or failure of the inverter could cause
failure of a life support device or medical equipment or significantly alter
the performance of that equipment.

DANGER
Hazardous Voltage!
Potentially lethal voltages exist within the power inverter as long as the
battery supply is connected. During any service work, the battery supply
should be disconnected.

DANGER
Risk of Injury!
Do not connect or disconnect batteries while the power inverter is operating
from the battery supply. Dangerous arcing may result.

40 TK 55711-19-OP-EN
 Power Inverter (Option)

CAUTION
Risk of Injury!
Protect against possible electrical shock hazards. If the inverter is operated
in wet or damp conditions a user-supplied, portable GFCI (ground fault
circuit interrupter) must be connected between each inverter receptacle and
the equipment it powers.

NOTICE
Equipment Damage!
You may experience uneven performance results if you connect a surge
suppressor, line conditioner or UPS system to the output of the inverter.

TK 55711-19-OP-EN 41
Specifications
Engine
Engine TK270F (Tier 4)

Fuel Type No. 2 Diesel fuel under normal conditions

No. 1 Diesel fuel is acceptable cold
weather fuel

NOTICE
Equipment Damage!
Use fuel suitable for the climate you operate in (see truck engine
manufacturer’s recommendations). Blending used engine oil with diesel
fuel is not permitted in the TriPac system. It will plug the filters and will
not allow the air heater to run properly. Thermo King reserves the right to
void all warranty on the unit.

Oil Capacity: Crankcase & Oil Filter 6.5 quarts (6.15 liters) maximum

Oil Type API Type CK-4 multigrade oil. FA-4 is not

approved.
API Synthetic Type CK-4 multigrade oil is
required for units equipped with the
optional DPF (Diesel Particulate Filter)

Important: The port on top of the engine should not be used to add engine oil. Always add
oil through the lower port on the timing gear cover to prevent engine lock-up
and/or serious internal damage. Approximately 1.5 quarts (1.4 liters) is
required to move the oil level from the lower line (5.1 quarts [4.8 liters]) to
the upper line (6.5 quarts [6.2 liters]) on the dipstick.

Oil Viscosity 5 to 104 F (-15 to 40 C): SAE 15W-40

-4 to 86 F (-20 to 30 C): SAE 10W-30

Coolant System Capacity (TriPac engine only) 0.6 quarts (0.6 liters)
2.75 quarts (2.60 liters) with Closed Loop
Cooling

Engine Thermostat 160 F (71 C)

42 TK 55711-19-OP-EN
 Specifications

Electrical Control System

TriPac Control System Voltage 12 Vdc (powered from tractor’s batteries)

Fuses Refer to (“Fuses,” p. 43)

Power Inverter 1100 to 1800 12 Vdc to 120 Vac (1100 to 1800 Watts depending on
Watts (Option) model)

Fuses
Fuse Number Amp Rating Component Protected / Circuit -
Connector

F1 30 Starter

F2 2 HMI Controller

F3 30 Glow Plugs

F4 2 HMI Controller

F5 5 Standby Switch (Option)

F6 5 Logic Power (Main Controller)

F7 40 Fuel Solenoid

F8 7.5 Engine Switch

F9 5 Engine Start Signal

F10 15 Pre-Cooler Fan

F11 25 Condenser Fan

F12 20 Evaporator Fan

F13 7.5 Compressor Clutch

F14 5 Heater ON

F15 2 Real Time Clock

F16 50 System Power

F17 2 Ground

F18 3 Voltage Sense

F19 1 Truck Ignition Input

F24 150 Main DPF Power (Option)

TK 55711-19-OP-EN 43
Specifications

Fuse Number Amp Rating Component Protected / Circuit -

Connector

F25 10 SECM Power

F26 1 Truck Ignition Input to SECM

F28 5 Heater Power Sense

F29 200 Main Power Cable

F30 3 Alternator Sense

F90 20 Cab Heater

Air Conditioning System

The TriPac air conditioning system must be serviced by an authorized
Thermo King Dealer.

Truck Sleeper Compartment Heater

The TriPac heater system must be serviced by an authorized Thermo King
Dealer.

44 TK 55711-19-OP-EN
Maintenance Inspection Schedule
Thermo King recommends all maintenance and service procedures be
performed by an authorized Thermo King dealer.
N o t e : Thermo King reserves the right to deny warranty coverage on claims
due to lack of maintenance or neglect. Claims in question must be
supported by maintenance records.

Engine
Annual 2,000 Hrs
500 Hrs
Pretrip

Check condition of or service the following:

• • • Check engine oil level.

• • • Check engine coolant level on units with optional closed loop cooling
system.

• • • Inspect belts for condition and proper tension.

• • • Listen for unusual noises, vibrations, etc.

• • Check air cleaner hose for damage.

• • Inspect air cleaner. Change as needed or annually.

• • Inspect fuel pre-filter screen. Clean as required or annually.

• Change fuel filter. Thermo King brand filter is required.

• Drain water from fuel tank and check vent.

• • Check and adjust engine speed.

• • Check condition of engine mounts.

• Maintain year-round anti-freeze protection at –30° F (-34° C). Change

coolant every two years, or with truck coolant.
For units equipped with optional closed loop cooling system and ELC
(red) engine coolant, change ELC coolant every 5 years or 12,000
hours.

— Adjust engine valves (1,000 hours).*

TK 55711-19-OP-EN 45
Maintenance Inspection Schedule

Annual 2,000 Hrs

500 Hrs
Pretrip

Check condition of or service the following:

— Test fuel injection nozzles at least every 3,000 hours.*

— Replace fuel return lines between fuel injection nozzles every 10,000
hours or sooner, as required.

* Based on EPA 40 CFR Part 89.

Engine Oil Change Intervals

(Change oil and filters hot)
Annual 2,000 Hrs
500 Hrs
Pretrip

Check condition of or service the following:

• 2,000 Hour Interval– Oil change interval is every 2,000 hours of

operation only when using a Thermo King brand oil filter and CK-4 or
better oil. Units with optional DPF require CK-4 or better oil. FA-4 is not
approved.

• 500 Hour Interval – Oil change interval is every 500 hours of

operation when using any other brand oil filter and CI-4 or better oil.
Units with optional DPF require CK-4 or better oil.

Important: The fill port on top of the engine should not be used to add engine oil. To
prevent engine lock-up and/or serious internal damage after TriPac engine oil
is added or changed always add oil through the lower port on the timing gear
cover.

46 TK 55711-19-OP-EN
 Maintenance Inspection Schedule

Electrical
Annual 2,000 Hrs
500 Hrs
Pretrip

Check condition of or service the following:

• • Check operation of protection shutdown devices.

• • Check alternator voltage.

• Check alternator bearings. See Note.

• • Inspect battery terminals.

• • Inspect electrical connections.

• • Inspect wire harness for rubbing or damage.

• • Check electric condenser, evaporator and pre-cooler fans.

Note: With belt removed spin alternator by hand. Listen for noise and verify bearings roll
freely.

Structural
Annual 2,000 Hrs
500 Hrs
Pretrip

Check condition of or service the following:

• • • Visually inspect unit for fluid leaks (coolant, oil, refrigerant).

• • • Visually inspect unit for damaged, loose or broken parts.

• Check APU mounting bolts and brackets for cracks, damage, and poor
alignment. Verify tightness and torque to 100 ft/lbs (135.6 N•m) for
the claw mount, or 200 ft/lbs (271.2 N•m) for the direct frame mount.

TK 55711-19-OP-EN 47
Maintenance Inspection Schedule

Air Conditioning System

Annual 2,000 Hrs
500 Hrs
Pretrip

Check condition of or service the following:

• • Check refrigerant level.

• • Check refrigerant lines for rubbing or damage.

• • Inspect, clean and (if necessary) replace evaporator air filter. It may be
necessary to check or replace it more often if conditions require.

• • Inspect evaporator drain valves (kazoos) to ensure that they are in

place, in good condition and are sealing.

• Steam clean condenser and APU pre-cooler coil. Do not bend coil fins.

• Blow out evaporator coil and evaporator water drains with air. Do not
bend coil fins.

Heater
Annually
Montly

Check condition of or service the following:

• • Start and run for at least 20 minutes each month.

• • Inspect combustion air intake tube and exhaust pipe for restrictions or
blockage.

• • Inspect ducting, air intake screen, and air outlet for restrictions or blockage.

• Remove glow pin and inspect for carbon build up. Clean as needed.

• Remove glow pin screen and inspect for carbon build up. Replace.

• Change fuel pump screen.

48 TK 55711-19-OP-EN
TriPac Warranty
Terms of the Thermo King Warranty are available on request. Please
reference document TK 53051 for the Thermo King TriPac Evolution
Warranty.

TK 55711-19-OP-EN 49
Serial Number Locations
APU: Unit nameplate is located on front right edge of APU frame near the
Engine Switch (APU service access door must be opened to view the
nameplate).
Engine: Nameplate located on the top of the engine. The engine is mounted
in the APU housing.
Compressor: Nameplate located on compressor body. The engine driven
compressor is located in the APU housing.
Heater: Sticker located on the side of the heater (Fabrik No.).

50 TK 55711-19-OP-EN
Emergency Cold Line
If you can’t get your rig rolling, and you have tried the Thermo King North
American Service Directory (available from any Thermo King dealer) to
reach a dealer without success, then call the Toll Free Emergency Cold Line
Number (888) 887-2202.
The answering service at the factory will assist you in reaching a dealer to
get the help you need. The Cold Line is answered 24 hours a day by
personnel who will do their best to get you quick service at an authorized
Thermo King Dealer.

TK 55711-19-OP-EN 51
Recover Refrigerant
At Thermo King®, we recognize the need to preserve the environment and
limit the potential harm to the ozone layer that can result from allowing
refrigerant to escape into the atmosphere.
We strictly adhere to a policy that promotes the recovery and limits the loss
of refrigerant into the atmosphere.
In addition, service personnel must be aware of Federal regulations
concerning the use of refrigerants and the certification of technicians. For
additional information on regulations and technician certification programs,
contact your local THERMO KING dealer.

52 TK 55711-19-OP-EN
CALIFORNIA Proposition 65 Warning

TK 55711-19-OP-EN 53
Notes

54 TK 55711-19-OP-EN
 Notes

TK 55711-19-OP-EN 55
Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is
a worldwide leader in sustainable transport temperature control solutions.
Thermo King has been providing transport temperature control solutions for a
variety of applications, including trailers, truck bodies, buses, air, shipboard
containers and railway cars since 1938. For more information, visit www.
thermoking.com or www.tranetechnologies.com.

Thermo King has a policy of continuous product and product data improvements and reserves the
right to change design and specifications without notice. We are committed to using environmentally
conscious print practices.

TK 55711-19-OP-EN 31 Jan 2023

Supersedes TK 55711-19-OP-EN (October 2020) ©2018 Trane Technologies