Comparing Different Fish Silage Method
Comparing Different Fish Silage Method
Comparing Different Fish Silage Method
ABSTRACT
In the present study an attempt was made for transformation of fish market waste into
silage by using three different methods: Inorganic (98% sulphuric acid with weight
percentage of 2.5, 3.5 and 4.5%), organic (98% formic acid with weight percentage of 2.5,
Keywords 3.5 and 4.5%) and biological method (molasses with weight percentage of 5, 10, 15% and
curd used as lactic acid bacteria source for fermentation). The chemical, microbiological
Fish silage, Fish
waste, Organic and
and nutritional properties of the differently preserved fish silages were estimated during a
mineral acid and storage period of 60 days at ambient temperature. The important findings are summarised
Lactobacillus. as the rate of pH, AAN and TVB-N values were gradually increased and then get stable. In
case of biological silage 10% and 15 % molasses pH was decreased below 4.5 after 72
Article Info hours. The rate of autolysis in sulphuric acid silage was slow compared to formic acid and
biological silage. In case of bio-fermented silage (15% molasses) a steady supply of
Accepted:
28 October 2017 nutrients from molasses showed a steady increase in LAB from 2.24×10 6 to 3.67×109cfu/g
Available Online: and then decrease. TPC was decreased from 4.50×106 to 8.20×103cfu/g. In present study,
10 December 2017 sulphuric acid 2.5%, formic acid 2.5%, biological silage 5 and 10% silages were corrupted
at the end of 24, 24, 12 and 30 days respectively. The appropriate amount of sulphuric
acid, formic acid and molasses for preparation of fish silage were determined as 3.5%,
3.5% and 15% respectively.
Introduction
Fish is today considered as the most mainly in fish meal production (Anon, 1999).
promising inexpensive alternative source of In the tropical countries, every efforts must be
animal protein consumed by the man and it made to preserve fish for human
offers relatively high amount of essential consumption, but seasonal variation in catch,
amino acid, minerals and fatty acids as transport difficulties, inadequate processing
compared to live stock (Huisman et al., facilities etc., resulted in the important
1989). In 2015, total marine fish landing of quantities of fish has been wasted (Disney et
Maharashtra was 2.65 lakh tonnes (CMFRI, al.,1977).
2015). An average of 30% of the catch was
sold locally as a fresh fish, 20-30 % was used During, sea foods processing large amount of
in canning industry and the rest was used fish waste and deteriorated whole fishes are
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discarded daily in the fish markets (Faid et Fish silage is defined as a liquid product
al., 1996). Fish waste, includes frames and produced from the whole fish or parts of it, to
rests from trimming, guts, skins, fats, viscera, which acids, enzymes or lactic acid-producing
eggs, heads, breasts, scales and deteriorated bacteria are added, with the liquefaction of
filets. A fish contain 45 % flesh, 24-27 % the mass provoked by the action of enzymes
head, 12 % skeleton, 3 % skin, 4 % cut off from the fish (FAO, 2007). Fish silage is the
and 12 % viscera including eggs, milts and liquefied product rich in protein and free
liver of its total body weight (DOF, 2013). amino acids (Martin, 1996). The liquefaction
These wastes are a potential source of of fish mass carried out by enzymes already
pollution and contamination of the present in fish (Tatterson and Windsor, 1974).
environment, as they degrade rapidly in warm This is obtain by action of the naturally
temperatures. If it is not appropriately stored occurring enzymes presence in the whole fish,
or managed, it creates aesthetic problems and fish minced or fish offal. The enzymes,
strong odours due to bacterial decomposition. mainly from the digestive organ, break down
But on the other hand, they contain relatively protein into smaller soluble unit and the acid
high amount of nutrients such as protein, fat helps to speed up their enzyme activity while
and minerals (Djazuli et al., 2007) which is preventing bacterial spoilage (Al-Abri et al.,
easily available in low cost. So that, there is 2014).
need for developing new methods for
biotransformation of this fishery waste into Depending on the process employed in the
animal feed to reduce aqua production cost. preservation of fish waste, fish silage can be
categorised in two methods, viz. acid silage
Fish meal production is most commonly used and bio-fermented silage (Raa and Gildberg,
method to recover the nutrient loss in 1982). Acid silage is produced by mixing fish
discarding the fish processing by products and waste with inorganic (sulphuric acid,
it was used as animal feed. If there is absence hydrochloric acid) and organic acid (formic
of any fish meal plant in the area due to acid, propionic acid) or mixture of both
restriction on fish meal production to avoid organic and inorganic acid, while bio-
fish odours, no transport facility is available fermented silage is obtain by adding
towards the nearest fish meal plant and fermentable sugar to fish biomass.
increasing price of fish meal due diminishing Fermentation is carried out by lactic acid
fish stock, then one has to look for alternate bacteria (LAB) which are already present in a
process fish mass or added externally for successful
fermentation. In view of above facts, the
The best alternative way of utilizing fish present research work was to study different
waste material is the production of fish silage methods of producing high quality of fish
which does not release any off odour during silage.
preparation (Pagarkar et al., 2005).The
product has a good nutritive quality and can Materials and Methods
be sufficient for animal feeding. This
procedure is safe, cost effective, eco-friendly Fish market wastes were procured from fish
and has a good nutritive quality which can be market of Ratnagiri. The fish mainly
adequate for animal feeding (Hanafy and consisted of heads, tails, gills, fins and
Ibrahim, 2004). Fish silage preparation visceras of Sardine (Sardinella fimbriata,
usually depends on the locally available raw Sardinella longiceps), Mackerel (Rastrelliger
materials and conditions (Hasan, 2003). kanagurta), Tuna (Euthynnus affinis, Auxis
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thazard), Pink perch (Nemipterus japonicus), stirred every 8 hours. pH changes were
Ribbon fish (Trichiurus lepturus, measured by using pH meter and recorded
Lepturocanthus savala), Bombay duck until it reached a stable level.
(Harpadon nehereus), Seer fish
(Scomberomorus guttatus, Scomberomorus Silage production by biological method
commerson), Mullet (Mugil cephalus). The using Curd (Palekar, 2009)
collected fish wastes were washed with
potable water and stored at -20 °C until 1.5 kg of minced fish waste was poured in
further used. three plastic containers (500 grams in each).
Then, sugar cane molasses and water was
The fish waste was thawed, washed, and added to each container with weight
grinded into paste using mixer for preparation percentages of 5%, 10%, 15% (v/w) and 30%
of different types of silage. (v/w) respectively. 65 mg of butylated
hydroxytoluene (BHT) were added to each
Silage production using mineral acid sample. The mixture was stirred using a
(Mousavi et al., 2013) sterile glass rod to ensure through proper
mixing. After these samples were heated in
1.5 kg of minced fish waste was poured in water bath for 15 minutes at 90 °C and then
three plastic containers (each container cooled at a room temperature. Then curd
containing 500 gram of fish waste) and 98% (starter culture) with a weight percentage of
sulphuric acid with weight percentages of 2.5, 10 % (w/w) was added to them. Mix the
3.5, and 4.5 % (v/w) and 65 mg of Butylated samples thoroughly and stored in airtight
Hydroxy Toluene (BHT) were added to each plastic container. pH changes were measured
sample. The mixture was stirred regularly by pH meter and recorded until it reached a
with sterile glass rod to ensure through stable level.
mixing and inhibit growth of mould on the
surface. Samples were kept at room Preparation of starter culture
temperature (28°C to 32°C) for 60 days and
stirred every 8 hours. pH changes were Curd was prepared fresh from boiled and
measured by pH meter and recorded until it cooled milk and kept for overnight. Lactic
reached a stable level. acid bacterial (LAB) count of curd was
estimated by pour plating technique on MRS
Silage production using organic acid agar and Lactic Acid Bacteria (LAB) count of
(Mousavi et al., 2013) 4.20 x 106cfu /gram used for preparation of
biological silage.
1.5 kg of minced fish waste was poured in
three plastic containers (each container Chemical analysis
containing 500 gram of fish waste) and 98%
formic acid with weight percentages of 2.5, Chemical analysis of raw materials and
3.5, and 4.5 % (v/w) and 65 mg of Butylated silages were analysed by measuring moisture,
Hydroxyl Toluene (BHT) were added to each protein, fat, ash content and pH according to
sample. The mixture was stirred regularly AOAC official methods (AOAC, 2005). AAN
with sterile glass rod to ensure through measured according to Benjakul and
mixing and inhibit growth of mould on the Morrissey (1997), T-VBN measured
surface. Samples were kept in room according to Beatty and Gibbons (1937) and
temperature (28°C to 32°C) for 60 days and TPC according to APHA (1992).
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used pH of sample reached a stable level at and scales (Ozyurt et al.,2015). The results
3.88 and 3.61 respectively after 56 and 66 indicate that 15 % molasses was sufficient to
days (Fig. 2) produce good fermentation.
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Fig.4 AAN changes in different treatments of sulphuric acid silage during storage
Fig.5 AAN changes in different treatments of formic acid silage during storage
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Fig.7 TVB-N changes in different treatments of Sulphuric acid silage during storage
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pH 6.5
AAN (mg-N100g-1) 10.66
TVB-N (mg-N100g-1) 16.55
TPC (cfu/g) 6.2 × 106
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Palekar (2009) reported similar value of Lactobacillus plantarum. It was found that the
TVB-N in formic acid silage increased from bacterial silage showed only few aerobic
18.22 mg-N 100 g-1 to 57.67 mg-N 100g-1 at mesophilic organisms due to the low pH
the end of 90th day of storage. values and the development of LAB (Fig. 10).
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(2003) observed a reduction in crude protein But at the end of the experiment, a significant
level in combined (2% each of formic acid decrease in moisture level was noticed with
and sulphuric acid) fermented silage of tilapia considerable level of 75.24%, 75.54% in
filleting residue when compared to non- treatments A2 and A3 (3.5 and 4.5 %
fermented tilapia filleting residue. sulphuric acid ensilages); 75.32%, 75.49% in
Ramasubburayan et al., (2013) and Palekar B2 and B3 (3.5 and 4.5 % formic acid
(2009) reported similar results were that at ensilages) and 73.62 in C3 (biological silage
end of the experiment, a fall in protein level 15 % molasses) respectively. Biological
was noticed. silage shown higher decreased in moisture
level compared to acid level. This may be
Fat addition of lactic acid bacteria source such as
curd might have increased the solid matter
The fat content in the present study revealed and decreased the moisture level. Ozurt et al.,
that at the beginning of the experiment, it was (2015) observed moisture content was
an average 4.03 % in concentrations of decreased in all silages (Formic acid, Formic
sulphuric acid, formic acid, and biological acid + Sulfuric acid, and streptococcus
silages. But when the experimental days thermophiles) except Lactobacillus
prolonged, the lipid content increased at the plantarum. Fermented silage showed lesser
end of the experiment, the increase in lipid amount of moisture than acid silage. Palekar
content were 5.06 %, 5.24 % in treatments A2 (2009) reported moisture content was
and A3 (3.5 and 4.5 % sulphuric acid silages), decreased during storage in formic acid
5.02 %, 5.46 % in B2 and B3 (3.5 and 4.5 % silage, Lactobacillus plantarum silage and
formic acid silages) and 4.54 in C3 curd silage after 90 days of storage.
(biological silage with 15% of molasses)
respectively. In the present study the Ash
continuous increase in lipid content during
storage period may be due to release of fats Result of ash content in the present
from raw material Dapkevicius et al., (1998) experiment found that significant decrease in
reported 3.6% increase in lipid content from ash content of the silage with respect to
11.3 to 14.9% from initial to final stage (15 increase in acid concentration. During the
days) of storage of 3% formic acid ensilage of initial day of the experiment, the average ash
blue whiting. The lipid content was between content recorded was 3.30 %. But at the end
8.08 and 8.27 % in 2, 2.5,3 % concentrations of the experiment, increase in ash level was
of formic acid silages but at the end of the noticed with considerable level of 5.12, 4.84
experiment, the increase in lipid content % in A2 and A3 (3.5 and 4.5 % sulphuric acid
increased between up to 10.66 and 12.24 silages); 5.03, 4.72 % in B2 and B3 (3.5 and
respectively in the 2, 2.5, 3 % concentrations 4.5 % formic acid silages) and 5.89 % in C3
of formic acid silages on dry matter basis (biological silage with 15 % molasses)
reported by Ramasubburayan et al.,(2013), respectively. Ozurt et al., (2015) reported ash
Palekar (2009). content was increased in all silages (Formic
acid, Formic acid + Sulfuric acid,
Moisture Lactobacillus plantarum and streptococcus
thermophiles). Neethiselven et al., (2002)
In present study found that significant depicted ash in curd, Lactobacillus plantarum
decrease in moisture content of silages. The and FC silages 4.39, 3.37 and 3.35%
initial moisture content recorded was 77.09%. respectively. Babu et al., (2005), Palekar
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(2009) observed that ash content was higher Peches Maritimes. Royaume du Maroc.
in fermented silage than acid silage AOAC, (2005) Official methods of analysis,
18th edition, Association of Official
In present study found that fish silage is eco- Analytical Chemists, Washington,
friendly to the environment, safer, Arlington, Virginia, USA.
technologically simple and more economical APHA, (1992) Compendium of methods of
than the manufacture of fish meal. Today, the microbiological examination of
silage technology is most useful for solving foods. M. L. Speck, (Ed). APHA,
the waste problem from industry and fish Publication, Washington, U.S.A.
market. Fish silage would be a good potential Babu, U. S. J., Rao, B. M., Kasim, D. I. and
source for animals in arid regions as it Nair, K. G. R. (2005) Biochemical and
contained high protein (Al-Abri et al., 2014; microbiological quality of Formic acid
Pagarkar et al., 2006; Palekar, 2009). In all silage and lactobacillus fermented
three methods of fish silage production silage. Fishery Tech.42 (2): 163-170
(mineral acid, organic acid and biological Beatty, S. A. and Gibbons, N. E. (1937) The
method), the optimum amount of sulphuric measurement of spoilage in fish. J. Biol.
acid, formic acid and molasses were 3:77-81
determined 3.5%, 3.5% and 15% respectively. Bello, R., Cardillo, E. and Martinez, R.
(1993) Microbial silage production from
Acknowledgements eviscerated fish. Arch LatinoamNutr.
43:221-227
This paper forms the part of master Benjakul, S. and Morrissey, T. (1997) Protein
dissertation of Nikhil D. Palkar. The authors hydrolysate from pacific Whiting Solid
are thankful to Associate Dean, College of wastes. J. Agriculture., Food Chem, 45:
Fisheries, Shirgaon, Ratnagiri for providing 3423-3430
necessary facilities to carry out research work. CMFRI, (2015) Central Marine Fisheries
Research Institutes. Department of
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