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ISO-8132-2006 Hydraulic Fluid Power - Single Rod Cylinders, 16 MPa (160 Bar) Medium and 25 MPa (250 Bar) Series - Mounting Dimensions For Accessories

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INTERNATIONAL ISO

STANDARD 8132

Second edition
2006-01-15

Hydraulic fluid power — Single rod


cylinders, 16 MPa (160 bar) medium and
25 MPa (250 bar) series — Mounting
dimensions for accessories
Transmissions hydrauliques — Vérins à simple tige, 16 MPa (160 bar)
série moyenne et 25 MPa (250 bar) — Dimensions d'interchangeabilité
des accessoires

Reference number
ISO 8132:2006(E)
ISO 8132:2006(E)

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ISO 8132:2006(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO 8132 was prepared by Technical Committee ISO/TC 131, Fluid power systems, Subcommittee SC 3,
Cylinders.

This second edition cancels and replaces the first edition (ISO 8132:1986), ISO 6981:1992 and
ISO 6982:1992, which have been technically revised.

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ISO 8132:2006(E)

Introduction
In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure within an
enclosed circuit.

One component of such systems is the fluid power cylinder. This is a device that converts power into linear
mechanical force and motion. It consists of a movable element, i.e. a piston and piston rod, operating within a
cylindrical bore.

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ISO 8132:2006(E)

Hydraulic fluid power — Single rod cylinders, 16 MPa (160 bar)


medium and 25 MPa (250 bar) series — Mounting dimensions
for accessories

1 Scope
This International Standard lays down the mounting dimensions required for the interchangeability of
accessories for the 16 MPa >160 bar1)@ medium series cylinders in accordance with ISO 6020-1 and for the
25 MPa (250 bar) series cylinders in accordance with ISO 6022. The accessories have been designed
specifically for use with cylinders manufactured in accordance with ISO 6020-1 and ISO 6022, but this does
not limit their application.

This International Standard covers the following accessories, identified in accordance with ISO 6099:

 AP2 — rod clevis, female thread (see Figure 1 and Table 1);

 AF3 — rod flange, circular (see Figure 2 and Table 2);

 AB4 — clevis bracket, straight (see Figure 3 and Table 3);

 AB3 — clevis bracket, in angle (see Figure 4 and Table 4);

 AT4 — trunnion bracket (see Figure 5 and Table 5);

 AA8 — pivot pin, plain or spherical bearing (cotter pin or snap ring type) (see Figure 6 and Table 6);

 AP6 — rod eye spherical, female thread (see Figure 7 and Table 7);

 AP4 — rod eye plain, female thread (see Figure 8 and Table 8).

These accessories are used on hydraulic cylinders for mechanically transmitting the cylinder force. The design
of these accessories is based on the maximum forces resulting from the specified internal diameters of the
cylinders and pressures according to ISO 3320 and ISO 3322.

This International Standard applies only to the dimensional criteria of products manufactured in conformity
with this International Standard; it does not apply to their functional characteristics.

1) 1 bar 0,1 MPa 105 Pa; 1 MPa 1 N/mm2

1
ISO 8132:2006(E)

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

ISO 286-2, ISO system of limits and fits — Part 2: Tables of standard tolerance grades and limit deviations for
holes and shafts

ISO 3320, Fluid power systems and components — Cylinder bores and piston rod diameters — Metric series

ISO 3322, Fluid power systems and components — Cylinders — Nominal pressures

ISO 55982), Fluid power system and components — Vocabulary

ISO 6020-1, Hydraulic fluid power — Mounting dimensions for single rod cylinders, 16 MPa (160 bar)
series — Part 1: Medium series

ISO 6022, Hydraulic fluid power — Mounting dimensions for single rod cylinders, 25 MPa (250 bar) series

ISO 6099, Fluid power systems and components — Cylinders — Identification code for mounting dimensions
and mounting types

3 Terms and definitions


For the purposes of this document, the terms and definitions given in ISO 5598 apply.

4 Mounting dimensions
The mounting dimensions for accessories are shown in Figures 1 to 8 and given in Tables 1 to 8.

5 Material — Load capacity


All cross-sections shall be selected so that, under the maximum tensile load produced by the cylinder, the
yield strength of the material used for accessories is at least 2,5 times the maximum tensile load.

6 Application instructions

6.1 Installation

6.1.1 A tolerance of f 8 in accordance with ISO 286-2 is recommended for the bearing shafts.

6.1.2 The rod clevis, female thread (AP2) shall be screwed firmly against the piston rod shoulder before the
two pieces are locked.

6.2 Lubrication

6.2.1 Sufficient lubrication for the satisfactory performance of these accessories shall be provided.

2) To be published. (Revision of ISO 5598:1995)

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ISO 8132:2006(E)

6.2.2 The method and frequency of such lubrication depend on the particular operating conditions.

6.2.3 For maintenance-free mating parts, no additional lubrication is required.

7 Designation
Accessories in accordance with this International Standard shall be designated by the mounting type
identification in accordance with ISO 6099, followed by “ISO 8132”, followed by a dash, followed by the size
type from the relevant table.

EXAMPLE 1 A rod clevis, female thread of type 20 (CK 20) in accordance with ISO 8132 is designed:

AP2 ISO 8132 - 20

EXAMPLE 2 A rod flange, circular of type 20 (KK M16 x 1,5) in accordance with ISO 8132 is designed:

AF3 ISO 8132 - 20

EXAMPLE 3 A clevis bracket, straight of type 20 (CK 20), in accordance with ISO 8132 is designed:

AB4 ISO 8132 - 20

EXAMPLE 4 A clevis bracket, in angle of type 20 (CK 20), in accordance with ISO 8132 is designed:

AB3 ISO 8132 - 20

EXAMPLE 5 A trunnion bracket of type 20 (CR 20), in accordance with ISO 8132 is designed:

AT4 ISO 8132 - 20

EXAMPLE 6 A pivot pin, plain (cotter pin or snap ring type) of type 25 (EK 25), in accordance with ISO 8132 is
designed:

AA8 ISO 8132 - 25

EXAMPLE 7 A rod eye spherical, female thread of type 20 (CN 20), in accordance with ISO 8132 is designed:

AP6 ISO 8132 - 20

EXAMPLE 8 A rod eye plain, female thread of type 20 (CK 20), in accordance with ISO 8132 is designed:

AP4 ISO 8132 - 20

8 Identification statement (Reference to this International Standard)


Use the following statement in test reports, catalogues and sales literature when electing to comply with this
International Standard:

“Interchangeable cylinder accessory mounting dimensions selected in accordance with ISO 8132:2006,
Hydraulic fluid power — Single rod cylinders, 16 MPa (160 bar) medium and 25 MPa (250 bar) series —
Mounting dimensions for accessories.”

3
ISO 8132:2006(E)

Figure 1 — AP2 — Rod clevis, female thread

Table 1 — Dimensions of AP2 — Rod clevis, female thread


Dimensions in millimetres

Type Nominal force CK CL CM CE CV KK LE ER


N
H9 h16 A13 js13 max. 6H min. max.
12 8 000 12 28 12 38 16 M12 u 1,25 18 16
16 12 500 16 36 16 44 20 M14 u 1,5 22 20
20 20 000 20 45 20 52 25 M16 u 1,5 27 25
25 32 000 25 56 25 65 32 M20 u 1,5 34 32
32 50 000 32 70 32 80 40 M27 u 2 41 40
40 80 000 40 90 40 97 50 M33 u 2 51 50
50 125 000 50 110 50 120 63 M42 u 2 63 63
63 200 000 63 140 63 140 71 M48 u 2 75 71
70 250 000 70 150 70 160 80 M56 u 2 84 80
80 320 000 80 170 80 180 90 M64 u 3 94 90
90 400 000 90 190 90 195 100 M72 u 3 109 100
100 500 000 100 210 100 210 110 M80 u 3 114 110

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ISO 8132:2006(E)

Figure 2 — AF3 — Rod flange, circular

Table 2 — Dimensions of AF3 — Rod flange, circular


Dimensions in millimetres

Type Nominal force KK FE Number HB NE UP DA KE


N of holes

0, 4
6H JS13 H13 JS13 max. H13 0

12 8 000 M12 u 1,25 40 4 6,6 17 56 11 6,8


16 12 500 M14 u 1,5 45 4 9 19 63 14,5 9
20 20 000 M16 u 1,5 54 6 9 23 72 14,5 9
25 32 000 M20 u 1,5 63 6 9 29 82 14,5 9
32 50 000 M27 u 2 78 6 11 37 100 17,5 11
40 80 000 M33 u 2 95 8 13,5 46 120 20 13
50 125 000 M42 u 2 120 8 17,5 57 150 26 17,5
63 200 000 M48 u 2 150 8 22 64 190 33 21,5
70 250 000 M56 u 2 165 8 24 77 212 36 23,5
80 320 000 M64 u 3 180 8 26 86 230 39 25,5
90 400 000 M72 u 3 195 10 29 89 250 43 28,5
100 500 000 M80 u 3 210 10 29 96 270 43 28,5

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ISO 8132:2006(E)

Figure 3 — AB4 — Clevis bracket, straight

Table 3 — Dimensions of AB4 — Clevis bracket, straight


Dimensions in millimetres

Type Nominal force CK CL CM FL HB LE MR RC TB UR UH


N
H9 h16 A13 JS12 H13 min. max. JS14 JS14 max. max.
12 8 000 12 28 12 34 9 22 12 20 50 40 70
16 12 500 16 36 16 40 11 27 16 26 65 50 90
20 20 000 20 45 20 45 11 30 20 32 75 58 98
25 32 000 25 56 25 55 13,5 37 25 40 85 70 113
32 50 000 32 70 32 65 17,5 43 32 50 110 85 143
40 80 000 40 90 40 76 22 52 40 65 130 108 170
50 125 000 50 110 50 95 26 65 50 80 170 130 220
63 200 000 63 140 63 112 33 75 63 100 210 160 270
70 250 000 70 150 70 130 33 90 70 110 230 175 300
80 320 000 80 170 80 140 39 95 80 125 250 210 320
90 400 000 90 190 90 160 45 108 90 140 290 230 370
100 500 000 100 210 100 180 45 120 100 160 315 260 400
110 635 000 110 240 110 200 52 138 110 180 350 290 445
125 800 000 125 270 125 230 52 170 125 200 385 320 470

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ISO 8132:2006(E)

Figure 4 — AB3 — Clevis bracket, in angle

Table 4 — Dimensions of AB3 — Clevis bracket, in angle


Dimensions in millimetres

Type Nominal CK CL CM FL HB CO LE MR RG RF UX UK FG KC FO
force
N
0,3
H9 h16 A13 js13 H13 N9 min. max. js13 js13 max. max. JS14 0 JS14

12 8 000 12 28 12 34 9 10 22 12 45 52 65 72 2 3,3 10
16 12 500 16 36 16 40 11 16 27 16 55 65 80 90 3,5 4,3 10
20 20 000 20 45 20 45 11 16 30 20 70 75 95 100 7,5 4,3 10
25 32 000 25 56 25 55 13,5 25 37 25 85 90 115 120 10 5,4 10
32 50 000 32 70 32 65 17,5 25 43 32 110 110 145 145 14,5 5,4 6
40 80 000 40 90 40 76 22 36 52 40 125 140 170 185 17,5 8,4 6
50 125 000 50 110 50 95 26 36 65 50 150 165 200 215 25 8,4 ––
63 200 000 63 140 63 112 33 50 75 63 170 210 230 270 33 11,4 ––
70 250 000 70 150 70 130 33 50 90 70 190 230 250 290 40 11,4 ––
80 320 000 80 170 80 140 39 50 95 80 210 250 280 320 45 11,4 ––
90 400 000 90 190 90 160 45 63 108 90 235 280 320 360 47,5 12,4 ––
100 500 000 100 210 100 180 52 63 120 100 250 315 345 405 52,5 12,4 ––
110 635 000 110 240 110 200 52 80 138 110 305 335 400 425 62,5 15,4 ––
125 800 000 125 270 125 230 52 80 170 125 350 365 450 455 75 15,4 ––

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ISO 8132:2006(E)

Figure 5 — AT4 – Trunnion bracket

Table 5 — Dimensions of AT4 – Trunnion bracket


Dimensions in millimetres

Type Nominal CR FK FN HB NH TH TN UL CO KC FS
force
N
0,3
H7 JS12 max. H13 max. js13 max. max. N9 0 js13

12 8 000 12 34 50 9 17 40 24 63 10 3,3 8
16 12 500 16 40 60 11 21 50 31 80 16 4,3 10
20 20 000 20 45 70 11 21 60 41 90 16 4,3 10
25 32 000 25 55 80 13,5 26 80 56 110 25 5,4 12
32 50 000 32 65 100 17,5 33 110 70 150 25 5,4 15
40 80 000 40 76 120 22 41 125 88 170 36 8,4 16
50 125 000 50 95 140 26 51 160 105 210 36 8,4 20
63 200 000 63 112 180 33 61 200 130 265 50 11,4 25
80 320 000 80 140 220 39 81 250 170 325 50 11,4 31
90 385 000 90 160 250 45 91 265 190 345 63 12,4 40
100 500 000 100 180 280 52 102 295 215 385 63 12,4 45
110 630 000 110 200 310 52 112 320 240 410 80 15,4 50
125 785 000 125 220 345 45 132 385 270 570 80 15,4 56
NOTE These dimensions are valid for operation at 16 MPa (160 bar) of cylinders with bores of 25 mm up to and including 250 mm;
they are also valid for operation at 25 MPa (250 bar) of cylinders with bores of 50 mm up to and including 200 mm.

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ISO 8132:2006(E)

Figure 6 — AA8 — Pivot pin, plain or spherical bearing (cotter pin or snap ring type)

Table 6 — Dimensions of AA8 — Pivot pin, plain or spherical bearing (cotter pin or snap ring type)
Dimensions in millimetres

Type Nominal force ML EL EK a


N max. H16 f8
12 8 000 49 29 12
16 12 500 57 37 16
20 20 000 72 46 20
25 32 000 84 57 25
32 50 000 105 72 32
40 80 000 133 92 40
50 125 000 165 112 50
63 200 000 185 142 63
70 250 000 205 152 70
80 320 000 225 172 80
a Tolerances for spherical bearing is “m6.”

9
ISO 8132:2006(E)

Figure 7 — AP6 — Rod eye spherical, female thread

Table 7 — Dimensions of AP6 — Rod eye spherical, female thread


Dimensions in millimetres

Tilting
Nominal N KK CN EN EF CH AV LF EU angle
Type force Z
N tol. tol.
max. 6H nom. μm nom. μm max. js13 min. min. max. min.
12 8 000 19 M12 u 1,25 12 18 12 0 16,5 38 17 13 11
16 12 500 22 M14 u 1,5 16 0 16 180 20,5 44 19 16,5 14
20 20 000 28 M16 u 1,5 20 21 20 0 25 52 23 20,5 17,5
25 32 000 31 M20 u 1,5 25 0 25 210 32 65 29 25,5 22
32 50 000 38 M27 u 2 32 32 40 80 37 30 28
25 0
40 80 000 47 M33 u 2 40 0 40 50 97 46 39 34
250
50 125 000 58 M42 u 2 50 50 63 120 57 47 42
63 200 000 70 M48 u 2 63 30 63 0 72,5 140 64 58 53,5
80 320 000 91 M64 u 3 80 0 80 300 92 180 86 74 68

M72 u 3 35 0 91
100 500 000 110 100 0 100 114 210 94 85,5
M80 u 3 350 96
M90 u 3 107
125 800 000 135 125 40 125 0 160 260 116 105
M100 u 3 0 400
113
160 1 250 000 165 M125 u 4 160 160 200 310 126 145 133
200 2 000 000 215 M160 u 4 200 46 200 0 250 390 161 190 165
250 3 200 000 300 M200 u 4 250 0 250 460 320 530 205 260 200
57 0
320 5 000 000 360 M250 u 6 320 0 320 375 640 260 320 265
570

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ISO 8132:2006(E)

Figure 8 — AP4 — Rod eye plain, female thread

Table 8 — Dimensions of AP4 — Rod eye plain, female thread


Dimensions in millimetres

Nominal force KK CK EM ER CA AV LE N
Type
N 6H H9 h12 max JS13 min min max
12 8 000 M12 u 1,25 12 12 16,5 38 17 13 19
16 12 500 M14 u 1,5 16 16 20,5 44 19 16,5 22
20 20 000 M16 u 1,5 20 20 25 52 23 20,5 28
25 32 000 M20 u 1,5 25 25 32 65 29 25,5 31
32 50 000 M27 u 2 32 32 40 80 37 30 38
40 80 000 M33 u 2 40 40 50 97 46 39 47
50 125 000 M42 u 2 50 50 63 120 57 47 58
63 200 000 M48 u 2 63 63 72,5 140 64 58 70
80 320 000 M64 u 3 80 80 92 180 86 74 91
M72 u 3 91
100 500 000 100 100 114 210 94 110
M80 u 3 96
M90 u 3 107
125 800 000 125 125 160 260 116 135
M100 u 3 113
160 1 250 000 M125 u 4 160 160 200 310 126 145 165
200 2 000 000 M160 u 4 200 200 250 390 161 190 215
250 3 200 000 M200 u 4 250 250 320 530 205 260 300
320 5 000 000 M250 u 6 320 320 375 640 260 320 360

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ISO 8132:2006(E)

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