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Rt555 1 Schematics

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DEUTSCH

D~tGG6~A
DASH HARNESS 723 0101 -- -------- AXLE
----- LEFT TURN
-------- 'WAIT TO START
-----------
DAS H RIGHT TURN
-----------------------l LO AIR PARK

~ ~ {~ ~
,,
-+-0 PANEL
: ~4-57A ~
• • _ 17H SWING LOCK

'-----~
: LT :J' TACH : Q
~ 16X Q
hl
H
3-119AA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _
' - - 2-67GG
-
~
r _______
-_-
17S
"1- 17Y
211B +--+--_____ +_____- -.: : : ,-_~ C'I

jOO
I
-_ I 171
21Af7T
S5
'---+1-17,_ _ _ _ _ _----,
22A
22B
16Y
23AA
23B I
~-
_
16'v1V

~::;
CD 0 u
U
:;;
~ 29CC
I,
,-----------------------------------------------------------+---------r_--------~--------r_----------------------r-----------~
• L -____________~ IL-------r----++---------------~I
,

----------------~ ,,
WI~OTOR

r--20'B=====l====l~===========l~=Jl
r16N
-+--+t==llim::::,---t--
, - - - - - - - - - - - - - - - - - 97AA-lrl ~E~\
97BB-t L ~R'~}---~ 160 16Q 64A- - 201 B
--16S ,-'6T -_+---'''.--L16U 16U~_ ,204B
ii( , LOW
r - - - - - - - - - - - - - 97ee I
0_
~+
17J 17l
17U ?J.- A --_I ,-"W",AIT.ccq-h-ttMA"""IN"T,-;'=+-
~----,~

o+
17;<;
_ ~51J 17N u_ SIL u_ 5[LL ( 17UU_
-:::h- ~17P O
A + \ [7P 41AA ~ r '0 ~
S P s 0 r-13M-to at- 37CC-..J -17YY-'1 + rzy! OJL--c/h W ~
[~ ~51K
I [7X 17V
S 5[KK T
""m --n LT LT I '6C

"'~~~---
~ ~
LT S 56A,_-'c---jS '6
\il

~:-:-:-=--:::/ = m;n '-1l


ENGINE
80A\;: 1
WINDOW
I
---.L QUICK

~ ~ WATER 0Q
START
WASHER - I FUEL TEMP OIL PRESS VOLTS LOW AIR v
G ' TRANS OIL TEMP TRANS OIL PRESS AIR PRESS PRESS SW WARNING STOP
N.O. ENGINE CLUSTER

DASH1 DASH2 DASH3 DASH4


CLEARANCE 1 CLEARANCE 2

pm :ml

/1-,,--- 52B <;-~


5288 52D
,, 16
,--- 16 ---.I
-
16
52A
16
ENGINE
16 - '--16

STOP ~41D
,--r-----I-51M-------------------I-I--------I-+O ,----I-------------47C ~41C-*-------'
I -19A ~20A_ ALARM

r; rT----_+~~_H_H--~_.----------------~~--~--------------------------_++_--------rr+, 1L+---------------++-+-4----------------------------------,
LlGHT~+ 63A
~,ri
F
DOME

HORN --
--- -L-l
__50A =c,-_-=_ _ _ _ _ _ _ _ _ _ _ _-+-f--f-_ _ _ _} - - - + - f - _ + - l _ + + - - f - + + - - - - - - - - -- -,\--'T\ 50M,

,------!l8A - - - - - - ,
\I==Il REVOLVING
' r - ' T - - - - \--+--,
I
, ) : ;
+-
( J- 52M 0
I
6:) g; I
:J' :) 6 (
~::;f
c+--+----j--,--
~
I

ACC
_ 53C-

OUTRIGGERS

,\:=\=-:::,,: -- -----' LI GHT L::--::-::--::-::-' N r--4-~_+------~_+_+---OM 47C -+--+--"

I@I""' J' ~9BB , ' 8 A L--DA-S-H-O-F..JF BEACON 0-0 0-0 0-0


r-}----+------++-+--15M-+-----Q
47M
J 53 X B

,-48CC~
r--c--,
AC/HEATER
(OPT)

--
BEACON LIGHT

--
(OPTION)

DE~K~ST ~
------
85A HI
--++-1--+---+-H----1-++-+-+-h'--------- 1 __ Ll_GH_TS_ _ _ _ _ _ _ _----' \l-\l [}{] 0-0

...
IGNITION
IGNJK

(
~ ST

0
19M-+---"
~ 90:~ LEFT¥ ~
(,6~ ~liE1 I
;:1 1G~ ri:1 j2ge--

~ 858 LO _ _ _= __..J I ~ ~ '"ru ON ® OFF


I

,, '"rnen PARKING BRAKE


u I 134

r - - - - - - - - - 33A ---f-+-+-+-,
"'
rn 131
130 ~ ::: I
11Ej: ~ 11CC
,---12AA --+-I-I-+-+, 066 000 3fB 6dAA 32B
~ ~::R~ LEFTC
B
-32A---~~_+_++,
L------,-J /;5;)
E
A 666
E
\ ] 85 1('"
}---+'"

./
..
ON OFF
WORK LIGHTS

L..:::::::::t - - - ---
LO

---
OFF
DEFROSTER
HIGH RET,

- - -+- - - +- - --+- - -
OUTRIGGERS
EXT, [}{]
0-0
[}{]
[}{]
[}{]
\)-\)

- - ++I--i-H-t - t-t-t-t---- - - - - - - - - -- - -
K
. 53)""'-----t

-+ - - -++-+- - "":::1-:-:-:-::::;;;:-;:- - __ - - -+- -


X

,.,
CD

f
---, M

++-t- - -+----
~ AXLE DIS, ~
------------
J
HORN 0 \ RANGE X-AXLE
RELAY
RELAY 186 ~c RELAY

16M / L
/ :Jl
"'

153E
,-r-t-t-I-}--I-t--I-t---I-t+-t-l-rt-l-t-t-t--------t----t----t--------i----I-------------+----------1 1538
153A
153B===+=4=~=++=~4=+4=+~l
153A

SPOT LIGHT
rn m o
N

" ...men '"ro


D @+71A-------'-=- ---+---+--- - - ---=tm-'--+:;;;;,. - - - - ~ +-+-+ - -HH - - I++-t - ++-+,. -
r- OD- FlASHER
OPTION
85 :J. ~ 49M --=C;C}- L---=- 49CC
o IGNITION
o
o G~ RELAY
86 ~O
0------<!~---4--------<y'0 BonOM
~---17e-------------./ SCREW
eTR
LUG

v ,
I ,--- 83'A~~i!A\CC:cC'tP~OW~ERf1
--:c OUTLET

"",

L------+------------37B-

-~
'", '", u
,
'j'
'"
~ <C U ~
o

•••• •••••• •••••• • ••• 2.5K OHM


•••••• •••••• •••••• •••• •••• •••••• ••••
FOOT PEDAL

B
@@
N •••••• THROTTLE
DEUTSCH
DT06-2SA
•••••• •••••• "" • •• ••• •• • • DEUTSCH
DT06-8SA
DEUTSCH
DT06-12SA
DEUTSCH
DT06-12SA
DEUTSCH
DT06-8PA
DEUTSCH CANNON
PLUG J OT06-12SA DEUTSCH 192993-109 DEUTSCH DEUTSCH PLUG 0 PLUG A PLUG G PLUG E
DT04-12PA DT06-12SA DT06-8SA COLLECTOR RING COLLECTOR RING BOOM CONTROL HARNESS COLLECTOR RING
SWING LOCK PLUG F PLUG N
WIPERjTURN LEVER PLUG B COLLECTOR RING PLUG C PLUG H
COLLECTOR RING COLLECTOR RING TRANSMISSION
RANGE SHIFT

TURN SIGNAL SEE SHEET 2


TRANSMISSION
LEVER ASSY RANGE SHIFT REV, L.E.N, ALL CHANGES MUST
718 0742 718 0741 Inch [ mm J LET. DATE CHANGE BE MADE ON CAD.
E,C,N,

ELECTRICAL SCHEMATIC NOTICE: Information confidential, proprietary information of Terex Cranes.


SHD'WN IN NEUTRAL
SHD'WN IN NEUTRAL
1--
ELECTRICAL SCHEMA TIC
--I TEREX Any person accepting is required to accept same information in confidence and
agrees to make na disclosures or use thereof except as authorized by Terex Crones.

'WASHER (S6A) RD s+F---------t -SY~, SDl2 (28A) GN 4


I
~, I
@ S'o'4 I
I CRANES Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.l.R. and
'WASH/IJIPE B+ (97Dm BU 1 r I
Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center
Lines to be kept within 0' - 7' (,002 per in,) unless otherwise specified,
WIPER - HI (97A) BR 6 OJ I WAVERLY OPERATIONS
'------<> @./',, II S'o'3
DRAWN MDS DATE 2/5/2004 SCALE NTS
VIPER - LD C97E) DR 2
-@ I SOU (27A) EK 3 , Waverly, Iowa 50677
OEM Do Not Scale Print
" I
I All Dimensions Spec, 2500 Spec, 2117
CHK'D DATE 2/5/2004
TRANSMISSION LEGEND WT,
A WIPER PARK <97C) GN 11 I
I
"'.FJ NEUT ENABLE <l2A) YL 5
IGN B+ <l4A) RD 6
I
,,§!
In Inches.
Tolerance-Unless
Tolerancing Welding APP'D DATE
TURN SIGNAL LEGEND F FORIIARD POSITION SII3 SPEED SELECTOR SIiITCH ® Noted: Remove Objectionable Weld
L LEFT TURN POSITION SII3 IIIPER SIiITCH N NEUTRAL POSITION SII4 SPEED SELECTOR SIiITCH .x = ±.12 Splatter, Burrs & Sharp Edges MATERIAL LISTED
N NEUTRAL POSITION SII4 IIASHER SIiITCH FLASHER IN C49C) BK 5 FIRST GEAR POSITION .xx = ±.06
R REVERSE POSITION 1 SOL F C30A) BR 1 Model
R RIGHT TURN POSITION o IIIPER OFF POSITION LEFT TURN (22M lotH 7 S\,Il I Sill DIRECTION SELECTOR SwITCH 2 SECOND GEAR POSITION TRANS B+ C66AA) EL 8 ~ S'w'l
.xxx = ±.020
RT555-1 PRODUCT: DTEREX DMARKLIFT DOTHER
Sill
S\l2
TURN SIGNAL SIiITCH
\lIPER SIiITCH
1
11
1I1PER LOll SPEED POSITION
IIIPER HIGH SPEED POSITION RIGHT TURN C23A) YL 12
I
I
I SII2 NEUTRAL SIiITCH 3 THIRD GEAR POSITION
SOL R C31A) IJH 7-tL--_-_-~~~~~~ __ J SIZE
DRAWN ON: C]AUTOCAD D PRO/ENGINEER)< DEUCLID 3 DOTHER
REV, SHEET
L __ - TITLE NUMBER

Item Part No. Description Qty. wt. Item Pnrt No. Description Qty. Wt. Item Part No. Description Qty. Wt. Item Part No. Description Qty. Wt. Item Part No. Description Qty. Wt. E UPPER ELECTRICAL SCHEMATIC 703 1483 C
1
3
R I 7 I I I I I I 1

NORMAL VIEW ONTO MATING FACE OF BULKHEAD CONNECTOR


PLUG 2
L1M1N1P1R1 S1T1W1X1Y1

L2 M2 N2 P2 R2 (j) 52 T2 W2 X2 Y2

_.. .. -- ----- ----


>2
--- ----- ---- -----1

/Q •
/>
// > CONNECTORS I• CABLE SHIELDS

IIII zz
ON JIB
F JIB BASE / • [::: 1
mm

I•
ww
CONNECTOR
2 > // >
2
00
00
:>"
F1
,:BL~ ~ N------c~7 ( _ _ >>-'4~ • ~
~
JIB POINT
4> \
> \,
>
> I• )~~
SWITCH ,
- \, •
\ \ >2
\
o--=+~ I•
,

2(> •
~

4(>,\
\ BOOM HEAD
I• POT 1
SWING DEFINITION
>
~ CONNECTOR
E
\ • F, SPliCE-1, DEUTSCH
DT064-6S
tIT 167F 67M\-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2_67A PLUG K
AUX BOOM> \\ >4 ;:; ~ I 17i I '"
/ >-"-BLUE~~ ~«D «
CONNECTOR>
» "i/ >~BRN

• aS °1

~
L- RLI EN:8~; -
L J
3-119A
q..
'"
::

G
EXTENSION

,
BLUE 2 ' OJ- r - 4- 57A
'" m.,'"
I•
SENSOR CABLE

BOOM HEAD
REEL DRUM " BARGRAPH DISPLAY 5-114B
:\ ,}CONNECTOR (OPTIONAL) 6-115B
o-BRN 4> ' SWITCH DISPLAY

S • -m
TB
UNIT

- ___
AUX BOOM
_ _____ S_W_IT_C~ _____________________ J -w
@ isPLlu-j
MG5 HARNESS 157M 57C I
719 0813 1578 57D I
L _ J

o muD
muD
"en "en "en

----=-
-
g )
-

g )

B
C 10/22/08 CHG SHEET 3, OEM CONTROL SCHEMATIC L965
B 8/06/07 CHANGED DASH HARNESS M655
A 8/19/04 ADDED SHT 3 LMI/ BOOM WIRING P210
2/5/04 PRODUCTION RELEASE P467
REV. L.E.N. ALL CHANGES MUST
Inch [ mm J CHANGE E.C.N.
LET. DATE BE MADE ON CAD.

NOTICE: Information confidential, proprietary information of Terex Cranes.

TEREX
-

Any person accepting is required to accept same information in confidence and


agrees to make no disclosures or use thereof except as authorized by Terex Crones.

CRANES
WAVERLY OPERATIONS
Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.I.R. and
Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center
Lines to be kept within O· - 7' (.002 per in.) unless otherwise specified.

Waverly, lowo 50677


DRAWN MDS DATE 2/5/2004 SCALE NTS
CHK'D OEM DATE 2/5/2004 Do Not Scale Pc;nt
All Dimensions Spec. 2500 Spec. 2117
In Inches. Tolerancing Welding APP'D WT.
A Tolerance-U nless r-----;:;:::=':::-~=;:::::-::;:;_:_;;;::;:;_---''------J_:~-'--::...---------.L----=D~A:'CT-'=E'---------.-l------- ____---j
Noted: Remove Objectionable Weld
., ~ ±.12 Splattec, Buccs & Shocp Edges MATERIAL LISTED
.xx = ±.06
Model
.xxx = ±.020 RT555 1 PRODUCT: DTEREX DMARKLIFT DOTHER
DRAWN ON: ~AUTOCAD DPRO/ENGINEER DEUCLID 3 DOTHER
SIZE TITLE NUMBER REV. SHEET

litem Part No. I Description I Qty. I Wt. litem I Part No. I Description I Qty. I Wt. litem Part No. I Description I Qty. I Wt. litem I Part No. I Description I Qty. I Wt. litem I Part No. I Description I Qty. Wt. E UPPER ELECTRICAL SCHEMATIC 703 1483 C IX
R I 7 I I I 4 I I I 1

1--------------------------------------------------------------------------------------------------------------------------------------------------------------1

OEM CONTROL BOX OCO-2


<
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CD
DISPLAY
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m
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"1
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----'i'VlN-f>.U1O'l'-J([)WO ..... N ",m O ~'"
V V v v v ~
GRAY
Y V V V V V V V V v v v
V V V V V V V V V V V V
..... 1\.:l(.,.J-/=>l/lOl--JCOr.oC; ..... ;::;
v v V v v BLACK
",m~
10
01 Z I I 1 I I 1 I I I "''''
~
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..... N0J-f>.U1O'l-.J()J((l O~" ..... N0J..j::.01Ol-..JCXllDO ..... N


V V V V V V V V V v v v V V V V V V V V V V V V
GRAY V Y V V V V V V V v v v V V V V V V V V V V V V BLACK
-
..... NU-f>.U1rn--JOJ<O rnr.o ...............
..... NL-I-f'--UlOl ......
o~'"

IDE RESISTOR

POWER CONDITIONER

G GND-_+--------~~~~----~t_~---------~+_------~~--_+-~+_~_+--~+_t_f-_+_+----------------~----------1f­
+12--_+------~_r~~+_~~_r-~+_t__+---------~4-~~-------_+-~+_~_+--~+_t_f-_+_+----------------~---------_+-----_+~--~~

F
CONNECTOR A:- -
,
- f-- - f- - - -
~~~~~~~
- f-- - f - - I -
~"''''
- - --,
"':
,- -
:
- - - - - - f- -1- -
~~~~~~~-~"''''''''''''':
- f-- - f- -I, CONNECTOR B

L -----------------------1 ~
~""'Nu~~rn~rnm
00~ ~ 00~ 0 000~ 00~
~N~~~m~ ~~v
v v v
~
v ~----1
~Nu~~m~rn
0~ ~ 0~ ~ 0~ v
~~~~~~~rn~O~N~+
0~ 00~ ~ 0~ ~ 0~ ~ v v ~--------------------------------------------------------------------------'
I

S~~OH~~~;SS Lj- j j-
I
H-+H-I-I-H-I-+-r-~ -j+1- ~--J q-H-j+j-H---+-I-H-1-+-1-H-j+1-~ --j sl~~~i~~~:~~OM
..... NGJ-f>.01rn--Jcnr.o .......................... .....
I I I I I I I 1 0 ..... I'VU-f'--Ul m"'" ""''''
"C<>- >-<nm "'"
C<+
............................................. 1 I I I I I I I I I I I I I I I I
RIGHT JOYSTICK UlU1OlO'lOlOlUlUlOl ..........
~'"oo~

"'""
~

724 0264 uu>1II00uuu Ulm»-Jo>I moo ~

:§~~
- »OJ OfTlO 0JfTlZZiTj 0 ~
-
zzz
I :1:'i
o 5 "o:§:§
"zz
""
II
CQ
-nQ

"'"
z~
~
~
o

E L1_+_f__~t__1_+_f__----~G~cyL/EB~lk~--------1«1~V 2»2~-=BI~k~(-~)4
!Vswing Left /h

eND ~;;'~'53E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _ _ _ j _ + - + _ f _ _ _ f _ _ + - t - - ' L--+-f--+-t--1-+-f--+------=~~---------1«1-


Gry/Wh\ %s 2»2~-=~~4~
Swing Right
rt7
(CG)
Blk (-)

H'i!1i:'d----------------+---2»2 ----+-160 (CG)

~TACH -+_f___f__+_+-f___f_+------------------------------------------------------------~B,~,/~EB~lk~---------1«1-~1 2»2~~B~lk~(~-~)~


+SCREW I' 3»3 I'

L-__
, 4»4 , SHIELD Nsoom Hoist Down J7
THUMPER SIGNAL ----j----------------~5»5 ----+-191 (CG)
+12VDC ~~>_6J153C L-____~~+_~_+-+_+----------------------------------------------------------~BITm~/'Wh~t----------1«1 ~I 2»2-------~
-
~#Soom Hoist Up rh
(eG)
'---____---'Y=EL"lcBc =LK'---_________ l«l iii2»2 Blk (-)
- NBoom Ext In I-h
+--------1I,-A';;A~-+_--1CANH - - - - - - - - + - - - - - - - _
+----------::-8»B: CANL - - - - - - - - - - f - - - - - - - - - - _ _ _ ,
L-_ _ _-'Y.,EL"{I-'w-'HT'---_ _ _ _ 1«1 ~I 2»2 ~--",BI,,-k-'(--')4
~»C-=:J SHIELD - ;[!aoom Ext out /h
(CG)
_ + - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - = Gcc
RN-'I=B=LK'-------1«1-!II 2»2 Blk (-)
/VAux Winch Down /h
(CG)
D , -_ _ _-'DC;T04-2P __ ,~6-2S
L-_+--------------------------------=:GR-'-N"-/W-'H-'T----1«1-~ 2»2
ARM REST SWITCH 4b1 Wh\LE;;;-~, L __ ~
--,
L1----_+--------~~~---------,«,-
ORG/BLK ~
2»2~~~~4~
Main Winch Down
Blk (-)
rt7
A" W;"h Up
Bik H /h
(CG)

(CG)
ORG/WHT
L---j____-+________---'="-""'-________---j «1-!VMoT~>Jin-o,--h-,-u"-p"--'~/h:1
111 Blk (-)

(CG)
LEFT JOYSTICK RED/WHT _,.-,-,-,-----,
724 0265
+-+-+-+-+-+-+-+---+-------------+-----+-------------------------------------------------------------------------"'==-'----------« ----+ 12v Main
-
BLK./BLU Winch r--
~--------_+----+_-----------------------------------------------------------=:~~~-------« ----(-)--~3~,d~W~,~,P'_J

ENABLE CONTRDLS - _ + - - - - - - - - ' L--t_r-:,";;'~'53D ---------_+--------+_t_f-------------------------___j_+-+_+~----' BLK


'-----tl-----------+----+--------------------------------------------------------------------'=-----------« --Signal--------'
HG~N'I;D'wI----------------_:_2»2 ----16C

~ TACH SHIELD
+SCREW 3»3 I' I'

, 4»4 ,
THUMPER SIGNAL -----f-----------------~5»5 ____190 RED /
L-HH-+-++----+------------j----+------------"'=------------l «1 - - - - - + 12v-------t Main
+12VDC ~~>_6J153C -----------------~ BLK r-Sheild----i Winch f-
+~>-A - ___ "'-, '--t-+~+_-_+-----_f__-~-------'=-------3«3 ----''--1(_)--- Tach

c L----j:-s» B -____

~~>-CJ ~ ~-A;;AI_+_-___,
'",- '---f---H------------+-----f------------------------2«2 -----Signal -----------'

~--B»B___j:---h
L-__~-----------------------------------------------------------'V~;,~/\Wh~\--------~2<Q ~ 1»1---,--"'Blk~(-~)~
+-------+-I,A';;A~-+_--1CANH ------------------+-~,;>-A ___~ /~--C»C~ - ~in Winch Hi Speed/h
+------------------::-B»8: CANL : B»B - - - " , (CG)
~»C-=:J SHIELD ~»C_ _~/ ~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~BI~,/W~;ht~_ _ __c2«2 ~ 1»1 Blk H
- ~x Winch Hi Speed /-h
(CG)
RED/WHT
« --+12v Aux
- Winch -
BLK
BOOM EXTIRET FOOT PEDAL « --( _) 3,d Weep
724 0266
BLK/ORG
« ---Signol---------"
Boom Ext In

,,
/ r--,A;;A1 -+----'
r---B»B-t:----------' RED ....
~. ~/ C»C I L--+_+------~---------------------------------------------------------------=~-----------1«1 ---------+12v--. A" \
_r--------------i--IA";;A~-_f__--"CANH--------------------------------------_i~--~;A----_</
Boom Ext Out + - - - - - - - - + :-B»B: CANL : B»B -----<:
[-- L-------+------------------------------------------------------------=:~-----------Y<3------+-~(-)~ '0
BLK CSheild----l Winch
T h
I-

B ~~>_C-=J SHIELD C~~c ___ '----,A;;A~-+-CANH ------------j_+_+++_f----~---' '-----------+---------------------------------------------------------------------------------2«2 ---------Signal------------'


"'- , ~--B»B: C~L--------------------t-t_t_f___f_i--------+_r~
C 10/22/08 CHG SHEET 3, OEM CONTROL SCHEMATIC L965
"'-_'-_-_-_-_c~~".J SHIELD B 8/06/07 CHANGED DASH HARNESS M655
A 8/19/04 ADDED SHT 3 LMI/ BOOM WIRING P210
2/5/04 PRODUCTION RELEASE P467
+,,~2~VO~C+-______________~!-,;;,_i!---,53H------------------------------------------------------------------------------------------f--i-t-++i---------' REV. LEN. ALL CHANGES MUST
GND
+SCREW
I 2»2
L __ :....J
I 16E Inch [ mm 1 LET. DATE CHANGE BE MADE ON CAD.
E.C.N.

- NOTICE: Information confidential, proprietary information of Terex Cranes.


TEREX Any person accepting is required to accept same information in confidence and
agrees to make no disclosures or use thereof except as authorized by Terex Cranes.

CRANES Concentricity of Cylindrical Machined Surfaces to be kept to within .010 T.l.R. and
Parallelism or Angularity between Machined Surfaces and/or Drilling or Boring Center
Lines to be kept within O· - 7' (.002 per in.) unless otherwise specified.
WAVERLY OPERATIONS
DRAWN MDS DATE 2/5/2004 SCALE NTS
Waverly, Iowa 50677
Do Not Scale Print
All D;men,;oc> Spec. 2500 Spec. 2117 CHK'D OEM DATE 2/5/2004
In Inches. Tolerancing Welding , WT.
A Tolerance-Unless "-________-;~~:-nh~~~~~~~----------_}~A~P~P~D~----------------~~D~A~T~E----------____~________________________~
Noted: I Remove Objectionable Weld
•••••• ., ~ ±.12 Splattee, 8m, & Sheep Edge, MATERIAL LISTED
.xx = ±.06
Model
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DEUTSCH DRAWN ON: [gJAUTOCAD D PRO/ENGINEER DEUCLID 3 DOTHER
DT04-12PA
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REV. l.E.N. ALL CHANGES MUST
Inch [ mm ] LET. CHANGE BE MADE ON CAD. E.C.N.
DATE
- NonCE: Information confidential, proprietary infarmation of Terex Cranes.
8GA BREAkOUTS
TEREX Any person accepting is required ta accept same information in confidence and
agrees to make no disclosures ar use thereof except as autharized by Terex Cranes.

,----
~ B+ MAIN--=="'"
CONNECTOR 40 8GA RED
I[.J CONNECTOR 72
10 ElHER TEIIP SENSOR
CRANES ConcentriCity of Cylindrical Machined Surfaces ta be kel* to within .010 HR. and
Parallelism or Angularitv between t.lachined Surfaces and/ar Drilling ar Boring Center

~ ®
--------------, r - - ....' WAVERLY OPERATIONS Lines to be kept wifhin 0" - 7' (.002 per in.' unless atFierwise specified.
+ + POS BATIERY CABLE
DRAWN MDS DATE 2/5/04 SCALE NTS

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="!t'm"i'r
All Dimensions
In Inches.
Waverly, Iowa 50677
S C 2500
1oie;cncing
I S 2117
P~;iding,
CHK'D DATE
WT.
Do Nat Scole Print

Tolerance-Unless L--'-"-"-ii;;;;;;;;-m;;;;;;;.;;;;;;;;;-;ii.;='-----~A~P:':P:..'D"--------L-"D~AT'-'E'-------L----------j
Noted; I Remove Objectionable Weld
.X _ ±.12 Splatter, Burrs III: Sharp Edge! MATERIAL
:::x ; tg~o Model RT 555 1 PRODUCT: DlORAIN DMARKLIFT DOTHER
DRAWN ON: DAUTOCAD DPRO/ENGINEER DEUCLID 3 DOTHER

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