COLD WORK TOOL STEEL

BÖHLER K490

voestalpine BÖHLER Edelstahl GmbH & Co KG

www.voestalpine.com/bohler-edelstahl
 THE
ALL-ROUNDER
INNOVATION

BÖHLER’s new cold work tool steel K490 MICROCLEAN

closes the gap in the material demands between wear
resistance and the desired high toughness.

Flexibility
A further advantage of this powder metallurgical cold work
tool steel, being produced in a plant of the newest
generation, lies in the good machinability and the high
flexibility of its heat treatment, which allows variable heat
treatment cycles without affecting the mechanical properties.

Cost-efficiency
These excellent properties guarantee tool manufacturing
that is risk-free, more flexible, faster and more economical.

IN SHORT:
Versatility
SIMPLE, FAST, BÖHLER’s K490 MICROCLEAN is a greatly improved and
VERSATILE EQUALS more efficient cold work tool steel compared with other
commonly used PM steels such as M4 or PM23. Toughness
PROFI­TABLE, EFFICIENT, is more than doubled with a similar wear resistance.
PRODUCTIVE.

2
 Product portfolio

BÖHLER K390
Abrasive wear resistance

BÖHLER S390

BÖHLER S690

BÖHLER K890

PM23 / M4

BÖHLER K490

Toughness

Chemical composition (average %)

C Cr Mo V W others

1.40 6.40 1.50 3.70 3.50 +Nb

BÖHLER COLD WORK TOOL STEEL 3

 THE BEST IS
THE SUM OF
OUTSTANDING
PROPERTIES
PROPERTIES
» High hardness (up to 64 HRC)
» Very good toughness
» High abrasive and adhesive wear resistance
» Excellent hard machinability
» High compressive strength
» Heat treatment together with common cold work tool steels (1.2379, D2) at
hardening temperatures from 1030 to 1080 °C (1885 – 1980 °F) possible
» Stable mechanical properties

4
BENEFITS

BÖHLER K490 MICROCLEAN for the tool maker

» Shorter and cheaper production processes due to flexible
heat treatment and excellent hard machinability.

BÖHLER K490 MICROCLEAN for the tool user

» Increased tool life due to the excellent and stable mechanical
properties – resulting in a reduction in unit costs.

BÖHLER COLD WORK TOOL STEEL 5

PROGRESS
BASED ON
SUPERIOR
TECHNOLOGY

THE WORLD’S MOST MODERN PM STEEL

PRODUCTION PLANT.

voestalpine BÖHLER develops and produces high-

performance PM-high speed steels and tool steels, which
increase tool life time cycles several times over. We consider
this to be a technological leap forward from BÖHLER:
3rd generation PM materials.

BÖHLER K490 MICROCLEAN owes its superior properties Melting

above all to the powder-metallurgical production process
and the newly developed alloy which has a very fine and
regularly distributed carbide microstructure with different
carbide types. This new development made by BÖHLER Atomisation Capsule
filling
results in an improved toughness, an increased adhesive
wear resis­tance and in stable mechanical properties.

6
Microstructure comparison of BÖHLER K490 MICROCLEAN with a PM23.

BÖHLER K490 MICROCLEAN PM23 type

a = MC-type b = M6C-type c = M7C3-type d = M23C6-type

BÖHLER COLD WORK TOOL STEEL 7

TESTED FOR THE HIGHEST
REQUIREMENTS
The following diagram shows the results of BÖHLER K490
MICROCLEAN’s machinability in a hardened and tempered
condition by using tools with changing plates made of solid
cemented carbide and cubic Bornitride CBN.

The advantages of these CBN tools lie in their higher tool

life and in higher cutting speeds in tool usage. CBN cutting
materials, however, are more expensive than solid cemented
carbide. The advantages and disadvantages were
nevertheless taken into account in the evaluation of costs.

BÖHLER K490 MICROCLEAN is, all in all, the more cost-

effective solution when compared to other powder
metallurgical and conventional ledeburitic 12% Cr steels.

8
 Cost comparison final machining

62 HRc
Hardmachining costs (EUR / 1,000 cm2)

2550
2,555.–
2500

2450

350

300
350.–
312.–
250 282.–
200

150 196.–
100 124.–
50

0
BÖHLER K490 PM23 / M4 1.2379 / D2 BÖHLER K490 PM23 / M4 1.2379 / D2

vc = 678 m/min. vc = 400 m/min. vc = 400 m/min. vc = 260 m/min. vc = 260 m/min. vc = 260 m/min.
CBN Solid cemented carbide

Tested under real conditions in the machining laboratory. Company: Profactor

CBN – Cutting plate: BN081 CBN
VHM – Solid cemented carbide cutting plate: LC610Z VHM

BÖHLER COLD WORK TOOL STEEL 9

 THE BEST
ONES ARE THE
VERSATILE ONES
BÖHLER K490 MICROCLEAN’s balanced properties can be
made use of in a wide range of applications, making it a real
PM all-rounder for cold work tool steel applications.

Blanking and punching industry

» Cutting tools (dies, punches) for normal and
precision blanking
» Cutting rolls

Cold forming applications

» Extrusion tooling (cold and warm forming)
» Drawing and deep-drawing tools
» Stamping tools
» Thread rolling tools
» Cold rolls for multiple roller stands
» Cold pilger rolling mandrels
» Compression moulding dies for the ceramics and
pharmaceutical industries
» Compression moulding dies for the processing of
sintered parts

» Industrial knives
» Plastics processing industry

10
Physical properties at 20°C (68°F)
Condition: hardened and tempered
Modulus of elasticity at 20 °C 223 GPa
68 °F 32.3 x 103 ksi

Density at 20 °C 7.79 kg/dm3

68 °F 0.281 lbs/in3

Electrical resistivity at 20 °C 0.55 Ohm.mm2/m

68 °F 331 Ohm circular-mil per ft

Specific heat capacity at 20 °C 450 J/(kg.K)

68 °F 0.107 Btu/lb °F

Thermal conductivity at 20 °C 19.6 W/(m.K)

68 °F 11.3 Btu/ft h °F

* Source: Materials Center Leoben Forschung GmbH, ÖGI

Coefficient of thermal expansion between 20 °C (68 °F) and ....°C (°F) The customer will be required to consult
with us on an individual basis regar-
100 °C 200 °C 300 °C 400 °C 500 °C 600 °C 700 °C
ding applications and processing steps
10.6 11.1 11.6 11.9 12.3 12.6 12.8 10-6 m/(m.K)
that are not expressly mentioned in this
210 °F 390 °F 570 °F 750 °F 930 °F 1110 °F 1290 °F
product description/data sheet.
5.89 6.17 6.44 6.61 6.83 7.00 7.11 10-6 in/in°F

BÖHLER COLD WORK TOOL STEEL 11

 Compared with commonly used PM alloys in cold work tool
steel applications, BÖHLER K490 MICROCLEAN excels with
its consistent wear resistance coupled with a more than
doubled toughness. In addition, the higher deformability
provides increased security against unforeseeable breakage.

All of these properties result in a longer tool life.

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THE BEST UNITE
EVEN SEEMINGLY
OBVIOUS
CONTRADICTIONS
Impact energy (unnotched) Abrasive wear resistance
62 HRc good 62 HRc
Standardised abrasive wear resistance (g-1)

100 2

80
1.5
Impact energy (J)

60

40

0.5
20

0 0
1.2379/D2 PM23 / M4 BÖHLER K490 poor 1.2379/D2 PM23 / M4 BÖHLER K490

Samples taken from a rolled steel bar in longitudinal direction, Determined by the rubber disc dry sand test according to ASTM G65
heat treated at a cooling rate of: ≤ 0.5 Samples taken from a rolled steel bar in lateral direction, center
Primary material size: round 35 mm Primary material size: round 70 mm
Sample size: 10 x 7 x 55 mm Sample size: 60 x 25 x 8 mm, Ra < 0.8 µm
Heat treatment parameters for: Heat treatment parameters for:
BÖHLER K490 MICROCLEAN: 1080 °C (1980 °F), 3 x 2 h, 560 °C (1040 °F) BÖHLER K490 MICROCLEAN: 1080 °C (1980 °F), 3 x 2 h, 560 °C (1040 °F)
PM23: 1100 °C (2012 °F), 3 x 2 h, 570 °C (1058 °F) PM23: 1130 °C (2066 °F), 3 x 2 h, 590 °C (1094 °F)
1.2379/D2: 1070 °C (1958 °F), 3 x 2 h, 520 °C (968 °F) 1.2379/D2: 1070 °C (1958 °F), 3 x 2 h, 510 °C (968 °F)

BÖHLER COLD WORK TOOL STEEL 13

HEAT TREATMENT
RECOMMENDATIONS
Delivery condition Tempering
» soft annealed max. 280 HB » Slowly heat to tempering temperature immediately
after hardening.
Stress relieving » Time in furnace: 1 hour for every 20 mm (0.79 inch)
» 650 bis 700 °C (1200 – 1290 °F) of workpiece thickness but at least 2 hours.
» After through-heating, soak for 1 to 2 hours in » Cool in air.
a neutral atmosphere. » We recommend that the steel be tempered at
» Slow cooling in furnace least 3 times.
» Obtainable hardness: 58 – 64 HRC
Hardening
» 1030 bis 1080 °C (1885 – 1980 °F)/oil, N2 Surface treatment
» Following temperature equalisation: » Suitable for salt bath, gas and plasma nitriding and
20 – 30 minutes for a hardening temperature for any conventionally used PVD coatings
of 1030 – 1080 °C (1885 – 1980 °F)
» For additional hardening temperatures please Repair welding
consult us. There is a general risk of cracking during welding as is the
case with tool steels. Should there be a need for welding we
ask you to follow the guidelines of your manufacturer of weld
consumables.

For further information please ask for our ”Welding in Tool

Making“ leaflet.

14
15
HEAT TREATMENT
RECOMMENDATIONS
One of the remarkable features of BÖHLER K490 MICROCLEAN
is its flexibility in heat treatment:
» We recommend the same hardening temperatures as with widely used cold work tool steels (e.g. 1.2379/D2)
» Very stable mechanical properties, regardless of the hardening temperature (1030 – 1080 °C [1885 – 1980 °F])

Tempering chart

recommended tempering range

66

64

62

60
Hardness (HRc)

58

56

1030 °C (1885 °F)

54
1050 °C (1920 °F)
1080 °C (1980 °F)
52

50

48
460 (860) 500 (930) 540 (1000) 560 (1040) 580 (1080) 600 (1110)
Tempering temperature 3 x 2 h [°C (°F)]
Sample size: round 35 x 15 mm

Heat treatment sequence

1200
Hardening
(2190)

2st preheat stage

1000
(1830)
Temperature in °C (°F)

Vacuum / N2

800
1st preheat stage
(1470)

600 Tempering Tempering Tempering

Saltbath
(1110)

400
(750) Cooling in furnace

200 Stress Oil

(390) relieving

0
(32) Time Cleaning Hardness test Hardness test Hardness test Hardness test

16
Continuous cooling CCT curves
1200
Austenitizing temperature: 1080 °C (1980 °F) (2190)

Holding time: 30 minutes 1100

(2010)
0.32 … 180 cooling parameter , i.e. duration 1000
(1830)
of cooling from 800 – 500° C
900
(1470 – 930 °F) in s x 10-2 (1650)

800
(1470)
Temperature in °C (°F)

700
(1290)
Probe λ HV10 600
(1110)
a 0.32 834 500
(930)
b 1.10 831 400
(750)
c 3.00 837 300
(570)
d 8.00 814 200
(390)
e 23.00 714 100
(210)
f 65.00 547 0
(30)
g 180.00 256 Time in seconds

Minutes Hours Days

Quantitative phase diagram

Cooling parameter

K1 carbides which are not dissolved

during austenitization (10%)
K2 start of carbide precipitation during
quenching from austenitizing
temperature
Phase percentages

LK Ledeburitic carbides
RA Retained austenite
A Austenite
M Martensite
P Perlite
B Bainite
F Ferrite

1 Edge or face Oil Air

Diameter, mm

2 Core

Water

Cooling time in sec. from 800 °C to 500 °C (1470 – 930 °F)

BÖHLER COLD WORK TOOL STEEL 17

MACHINING GUIDELINES
Turning with cemented carbide in annealed condition
Type of machining ROUGH MACHINING NORMAL MACHINING FINAL MACHINING

Depth of cut mm (inches) 2 – 5 (.08 – .2) 1 – 3 (.04 – .12) 0.2 – 0.3 (.008 – .012)

Feed mm/rev. (inches/rev.) 0.3 – 0.8 (.012 – .032) 0.2 – 0.4 (.008 – .016) 0.15 – 0.25 (.006 – .01)

BOEHLERIT carbide grade LC 215K LC 215H, LC 610H LCM 205

ISO carbide grade P15 P15, K10

Cutting speed vc m/min (f.p.m) 80 – 120 (260 – 390) 150 – 220 (490 – 740) 100 – 170 (330 – 560)

Machining in hardened and tempered condition (58 – 64 HRc)

ROUGH MACHINING CBN VHM

Cutting speed vc m/min (f.p.m) 300 (985) 220 (740)

Feed mm/tooth (inches/tooth) 0.17 (.0068) 0.17 (.0068)

FINAL MACHINING CBN VHM

Cutting speed vc m/min (f.p.m) 678 (2270) 260 (850)

Feed mm/tooth (inches/tooth) 0.2 (.008) 0.2 (.008)

Cutting plate: BN081 CBN

Cutting plate: LC610Z VHM

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Grinding
Condition External grinding Internal grinding Centerless Flat grinding Profile- / deep grinding
soft annealed 57A80 H8V300W 54A80 H15VPMF904W Surface 54A80 J7V904W 54A60 H15VPMF904W 54A80 H15VPMF904W
Plunging 54A120 J7V904W

hardened and 93N80 H8V601W 93A80 H13VP601 Surface 93A80 J7V601W 64A60 H15VP300W 93A80 F15VPH601W
tempered < 62HRc Plunging 93A120 J7V601W 54A80 F15VPH904W

hardened and 32B91 P5V600C100 32B91 P8CV600C100 Surface 32B126 P8CV600C100 93A60 F15VPH601W 93A80 F15VPH601W
tempered > 62HRc ev. 93A80 H8V601W Plunging 32B126 N5CV800C100 32B126 Q15CVPMF600C75

Quality of discs:
93N... Nanowin, suitable for soft alloys
93A... Blend of sintered corundum + white corundum
54A... White corundum, with a re-crystalline bonding system
57A... Pink corundum, grain is somewhat tougher than 54A
64A... Monocrystal corundum – pink corundum blend
32B... Cubic Bornitrite (CBN)

BÖHLER COLD WORK TOOL STEEL 19

The data contained in this brochure is merely for general information and
therefore shall not be binding on the company. We may be bound only
through a contract explicitly stipulating such data as binding. Measurement
data are laboratory values and can deviate from practical analyses.
The manufacture of our products does not involve the use of substances
detrimental to health or to the ozone layer.

voestalpine BÖHLER Edelstahl GmbH & Co KG

Mariazeller Straße 25
8605 Kapfenberg, Austria
T. +43/50304/20-6046
F. +43/50304/60-7563
E. info@bohler-edelstahl.at
www.voestalpine.com/bohler-edelstahl

K490EN – 03.2020