Conbextra STD* constructive solutions

(Formerly Conbextra EWG)

Non shrink cementitious grout

Uses Instructions for use

Conbextra STD is used to grout gap thicknesses in the range Preparation

of 10 to 100mm. Applications include grouting voids beneath
The substrate must be free from oil, grease or any loosely
baseplates, voids around below-ground tanks, bolt pockets,
adhering material. If concrete surfaces are defective or have
annular gaps and pipe line sleeves.
laitance, they must be cut back to a sound base. Bolt holes
and pockets must be blown clean of any dirt and debris.
Advantages
Pre soaking
! Non shrink and non metallic
Soak concrete substrates for a minimum of two hours
! High compressive strength
continuously prior to placing the grout. Immediately before
! Fluid placement all free water should be removed.

! Extended workability Baseplates

! Can be pumped or poured It is essential that this area is clean and free from oil, grease
or scale. Air pressure relief holes should be provided to
! Chloride free allow venting of any isolated high spots.

Description Formwork

Conbextra STD is supplied as a ready to use dry powder. The unrestrained surface area of the grout must be kept to a
The addition of a controlled amount of clean water will produce minimum. Generally the gap width between the perimeter
a fluid grout for pouring or pumping into voids. formwork and the plate edge should not exceed 75mm on
the pouring side and 25mm on the opposite side. There
Conbextra STD is a blend of Portland cements, graded should be no gap at the flank sides.
aggregates and additives. The low water requirement
produces a fluid grout of high strength with good workability. Formwork should be made leak-proof by using foam rubber
strip or mastic sealant beneath the formwork and between joints.
Specification Coat all formwork with Reebol*† to enable easy formwork release.

All grouting of gap thicknesses, typically 10-100mm must be Mixing

carried out with a pre-bagged, non shrink, cementitious grout
For best results a mechanically powered grout mixer should
supplied by a registered firm under the ISO 9002 Quality
be used. When quantities up to 50 kg are used, a slow
Assurance Scheme. The compressive strength of the grout
speed drill fitted with a Fosroc Mixing Paddle (MR3) should
shall be 70 N/mm2 at 28 days.
be used. Larger quantities will require a high shear vane
The grout must be stored, handled and placed in strict mixer. Do not use a colloidal impeller mixer.
accordance with the manufacturers instructions. No site
To enable the grouting operation to be carried out
batched additions to the pre-bagged grout shall be allowed.
continuously, it is essential that sufficient mixing capacity
and labour are available. The use of a grout holding tank
Properties
with provision to gently agitate the grout may be required.
The following properties were obtained at a water:powder
Consistency of grout mix
ratio of 0.18 at 25°C:
The quantity of clean water required to be added to a 25kg
Test method Typical result
bag to achieve the desired consistency are given below:
Compressive strength : 20 N/mm2 at 1 day
(BS 1881 Part 116) 55 N/mm2 at 7 days Trowellable : 3.75 lilres /25kg
70 N/mm2 at 28 days Flowable : 4.5 lilres /25kg
Initial set (BS EN 196: Sc.6): 4 hours & 20 Min. The selected water content should be accurately measured
Conbextra STD*

Final set (BS EN 196: Sc.6) : 6 hours & 20 Min. into the mixer. The total contents of Conbextra STD bag
should be slowly added and continuous mixing should take
Expansion characteristics place for 5 minutes. This will ensure that the grout has a
(ASTM C940) : Up to 2% @ 24 hours smooth even consistency.
Conbextra STD*

Placing Limitations

At 25°C place the grout within 45 minutes of mixing to gain the - At ambient temperatures above 35°C, the mixed grout
full benefit of the expansion process. should be placed immediately after mixing. Water with a
temperature less than 20°C should be used for mixing.
Conbextra STD can be placed in thicknesses up to 100mm in
a single pour. Bolt pockets must be grouted prior to - Grouts should not be placed in any unrestrained situation,
commencement of underplate grouting. i.e. base plate plinths, etc. Failure to comply may lead to
crack development in the grout.
Pour or pump Conbextra STD from one point only to eliminate
the entrapment of air. For pumping advice please contact
Estimating
Fosroc.
Supply
Curing
Conbextra STD : 25kg bags
After formwork striking all exposed areas should be cured
Yield
using Concure RB90, continuous application of water or with
wet hessian. Any gaps or grouting slots should be cured Trowellable : 12.8 litres/25kg bag
immediately after grouting. Flowable : 13.6 litres/25kg bag

Cleaning Storage
Conbextra STD should be removed from all tools and Shelf life
equipment with clean water immediately after use.
Conbextra STD has a shelf life of 12 months if kept in a cool
Cured product can be removed mechanically or with Fosroc dry store in sealed bags and out of direct sunlight. Storage at
Acid Etch*†. high temperature will reduce shelf life.
Sampling procedure
Precautions
Cementitious grouts cannot be tested as concrete. Special
sampling procedure are required refer to your local Fosroc Health and safety
office for further details. Conbextra STD contains cement powders that when mixed
High temperature working or become damp, release alkalis that can be harmful to the
skin. During use, avoid inhalation of dust and contact with
For temperatures above 35°C, special procedures need to skin and eyes. Wear suitable protective clothing, gloves, eye
be adopted, refer to your local Fosroc office for further advice. protection and a dust mask. The use of a barrier cream
provides additional skin protection. In case of contact with
Technical support eyes, rinse immediately with plenty of clean water and seek
Fosroc offers a comprehensive technical support service to medical advice. In case of contact with skin, rinse with plenty
specifiers, end users and contractors. It is also able to offer of clean water, then cleanse with soap and water. If swallowed,
on-site technical assistance, an AutoCAD facility and seek medical attention immediately - do not induce vomiting.
dedicated specification assistance in locations all over the
world.
* Denotes the trademark of Fosroc International Limited

Important note †
See separate data sheet
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com.

Head Office
Al Gurg Fosroc telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
LLC Regional offices
Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Post Box 657, Dubai Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com

www.fosroc.com
Qatar, Tadmur telephone: 4500607 fax: 4500543 email: qatar@fosroc.com

UAE/0184/06/I