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Uen R 83260001

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UENR8326-02

March 2022

(Dimensions: 48 inches x 35 inches)


UENR8326-02
C13, C15 and C18 Generator Set
Electrical System
CE31-UP
NH31-UP
DH41-UP
NR51-UP
CE51-UP
NR61-UP
LNA1-UP
LNB1-UP
LXK1-UP

36 Page,
NR71-UP
LH81-UP
H3H1-UP
L8B1-UP
H3J1-UP
L8D1-UP

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
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HEATER CIRCUITRY

J AC199-HC12 WH-14 J
TERM 38

CONTROL PANEL OPTIONS AC101-HC13 WH-14


(Dimensions: 48 inches x 35 inches)

JACKET WATER HEATER TERM 39

C AC200-HC14 GN-YL-16 AC200-HC16 GN-YL-16 E


TERM 46
A AC199-HC17 WH-14
EARTH FAULT/LEAKAGE
UENR8326-02

AUX CONTACTS (EMAX) B TH1-HC18 WH-14


N
TERM 47
T5/T6/T7/EMAX-EMCP 4.2
PANEL TERMINALS L
TERM 48
11
11-JJ16 CB TERM 1 C AC200-HC15 GN-YL-16
12
12-JJ17 CB TERM 2 DC TERM 2 208-LL1 WH-18 CB TERMINALS SHUNT TRIP T5/T6
THERMOSTAT CONNECTOR B TH1-HC18 WH-14
14
14-JJ18 DC TERM 6 108-LL2 WH-18 108-LL9 WH-18 C1-MM2 WH-18
CB TERM 3 C1
A AC717-HC19 WH-14
21
CB TERM 6 SHUNT
21-JJ19 CB TERM 4 C2
T5/T6 DC SHUNT
I 22
22-JJ20 CB TERM 5 RESIDUAL CT DC TERM 19 Y984-LL3 WH-18 Y984-LL8 WH-18 C2-MM1 WH-18 I
CB TERM 7 16A MCB 7
AUX CONTACT 24
24-JJ21 CB TERM 6
AC717-HC22 WH-14
31 1 2
31-JJ22 CB TERM 7
32
EARTH FAULT RELAY AC199-HC20 WH-14
32-JJ23 CB TERM 8
CB TERMINALS SHUNT TRIP T7 ALT HEATER AC717-HC21 WH-14
34
34-JJ24 CB TERM 9 C11
601-LL10 WH-18 8 CT I/P DC NEG (-) 7 208-LL4 WH-18 CB TERM 6 108-NN1 WH-18
41
41-JJ25 CB TERM 10 C12
SHUNT T7/EMAX DC SHUNT
600-LL11 WH-18 9 CT I/P DC POS (+) 5 108-LL5 WH-18 ST-NN2 WH-18
42
CB TERM 7
42-JJ26 CB TERM 11
44
44-JJ27 CB TERM 12 RELAY 13 208-LL6 WH-18
36 Page,

OUTPUT 14 Y984-LL7 WH-18

DROOP CT

AVR
H H
RELAY VFC (FTC1) 1
S1 S1-V3 WH-14
(EMCP 4.4)
V-T1

OVERLOAD (EMAX) RELAY VFC (FTC1) S2 V-T2


S2-V4 WH-14
DROOP CT

RELAY VFC (PGR1) (EMCP 4.2)


2

N/O
208-LC5 INT TERM 26
95 12 14 A1
95-LC3 CB TERM 13
108-DD1 WH-18 DC TERM 5 12 14 A1
COMM
Y986-LC7 INT TERM 25
108-CC3 WH-18 DC TERM 5
OVERLOAD N/C
Y986-LC6 INT TERM 27
11 A2 R959-DD2 WH-18 DC TERM 18
98
98-LC4 CB TERM 14 11 A2 R957-CC4 WH-18 DC TERM 16

CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED


HEATER CIRCUITRY
F/U/W EMCP 4.4
G G

RELAY VFC (PAC1) LOW COOLANT TEMP


OIL TEMP (EMCP 4.4) OIL TEMP (EMCP 4.2) (EMCP 4.2) JACKET WATER HEATER INT TERM 1
AC101-HC8 WH-14

12 14 A1
108-CC1 WH-18 DC TERM 5 C AC200-HC3 GN-YL-16 AC200-HC2 GN-YL-16
INT TERM 3
A AC199-HC5 WH-14
11 A2 R598-CC2 WH-18 DC TERM 17 EMCP 4.4 EMCP 4.2 208-LC1 WH-14 DC TERM 2 B TH1-HC6 WH-14
CC-T3

INT TERM 2
Y986-LC2 WH-14 DC TERM 21
70 ANALOGUE INPUT 3 30 ANALOGUE INPUT 3
OT OT-FF2 WH-18 OT OT-FF1 WH-18
INT TERM 4
PW CONTROLLER (C1) PIN 30
C AC200-HC4 GN-YL-16

THERMOSTAT CONNECTOR B TH1-HC6 WH-14

A AC717-HC7 WH-14
F F
MCB M7
AC717-HC9 WH-14

AUX CONTACT & OVERLOAD (T5/T6) OVERLOAD PANEL WIRING (EMAX) ALT HEATER
199-HC10 WH-14

AUX CONTACT & OVERLOAD (T7) AC717-HC11 WH-14

11
11-HH1 WH-16 CB TERM 1 11
11-JJ1 WH-16 CB TERM 1
(Q1) AUX CONTACT 12
12-HH2 WH-16 CB TERM 2 (Q1) AUX CONTACT 12
CUS TERM 2 208-KK3 WH-18 CB TERM 13
12-JJ2 WH-16 CB TERM 2
14
14-HH3 WH-16 CB TERM 3
95
14
14-JJ3 WH-16 CB TERM 3 CUS TERM 13 Y985-KK4 WH-18 CB TERM 14
95-HH4 WH-16 CB TERM 4
(SY) OVERLOAD CONTACT
98 (SY) OVERLOAD CONTACT
95
95-JJ4 WH-16 CB TERM 4 LOCAL ANNUNCIATOR MODULE (EMCP 4.4)
98-HH5 WH-16 CB TERM 5 98
98-JJ5 WH-16 CB TERM 5 8T-8730
SOCKET-CONNECTOR
E E
1 208 WH-16 1 108 WH-16 CUST TERM 2
2 108 WH-16 2 208 WH-16 CUST TERM 5
ANNUNCIATOR 3 G409 SRN 3

4 G408 SRN 4 G407 SRN CUST TERM 50


LOCAL ANNUNCIATOR MODULE (EMCP 4.2)
OVERLOAD PANEL WIRING (T5/T6/T7) 5 G407 SRN 5 G408 SRN

8T-8730 6 G409 SRN CUST TERM 49


SOCKET-CONNECTOR 7 CUST TERM 51

1 208 WH-16 1 108 WH-16 DC TERMINAL 5 8 A380 SRN CUST TERM 52

2 108 WH-16 2 208 WH-16 DC TERMINAL 2 PANEL TERMINALS


CB TERMINALS
ANNUNCIATOR 3 G409 SRN 3

4 G408 SRN 4 G407 SRN 59 208-KK1 WH-18


DC TERM 2 CB TERM 4
5 G407 SRN 5 G408 SRN

6 G409 SRN 17
PWP CONTROLLER
DC TERM 20 Y985-KK2 WH-18 CB TERM 5 EARTH FAULT/LEAKAGE
D
7
8
49
T5/T6/T7/EMAX-EMCP 4.4 D
RESIDUAL CT

1 2 1600/200A ONLY
EARTH FAULT RELAY
C/B TERM 17
601-LL21 WH-18 601-KK5 WH-18 1
8 CT INPUT
C/B TERM 16
600-LL22 WH-18 600-KK6 WH-18 9 CT INPUT 2

INT TERM 12 Y984-NN7 WH-18 10 3


RELAY
208-NN9 WH-18 11 N/O 4

INT TERM 28 L729-NN5 WH-18 12 DC POS(+) 5 108-NN8 WH-18 INT TERM 5


INT TERM 27 X712-NN6 WH-18 13 RELAY 6
C/OVER
14 DC NEG(-) 7 208-LL20 WH-18

C C
INT TERM 7
LOW COOLANT TEMP (EMCP 4.4)

SHUNT TRIP ABBREVIATION


AC
DESCRIPTION
ALTERNATING CURRENT MINITURE CIRCUIT BREAKER
208-LC1 WH-14 CUST TERM 4
AVR AUTOMATIC VOLTAGE REGULATOR
CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON EMERGENCY STOP PUSHBUTTON

Y986-LC2 WH-14 CUST TERM 14


CHARGE ALT CHARGING ALTERNATOR

CB TERMINAL'S PANEL TERMINAL'S DC


ECM
DIRECT CURRENT
ENGINE CONTROL MODULE FUSED AUTOMOTIVE RELAY

ECMR ENGINE CONTROL MODULE RELAY


ECR ENGINE CRANK RELAY
E-STOP PANEL EMERGENCY STOP PUSHBUTTON RESISTOR
CB TERM 6_1 ETH EARTH/GROUND
MCB MINIATURE CIRCUIT BREAKER

B 1
108-S19 WH-14
208-S23 WH-14

108-S21 WH-14
DC TERM 3_1

DC TERM 5_1
SHUNT TRIP (T5/T6) TERM PANEL TERMINAL EARTH/GROUND
B
SHUNT
2
R957-S20 WH-14 R957-S22 WH-14
DC TERM 30_1

DC TERM 34_1
ONLY AVAILABLE WITH EMCP 4.2 CURRENT TRANSFORMER

PANEL TERMINAL

TERMINAL
CB TERM 7_1

SYMBOL DESCRIPTION ABBREV COLOR CONNECTOR


CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED +
CB TERM 6 OR ORANGE BATTERY
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
208-S16 WH-14 DC TERM 3 YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK SPLICE

SHUNT TRIP (T7/EMAX)


1
108-S7 WH-14 108-S17 WH-14 DC TERM 5
CONNECTOR BK BLACK
WIRE
SHUNT DC TERM 30 H# CIRCUIT GROUPING DESIGNATION
GY GRAY

SCREEN CABLE
ONLY AVAILABLE WITH EMCP 4.2
2 PU PURPLE
R957-S8 WH-14 R957-S18 WH-14 DC TERM 34 ATCH WIRE, CABLE, COMPONENT
BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
CB TERM 7 TERMINAL BU BLUE

A A

THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET ELECTRICAL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR8326-02
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 505-3198, CHANGE: 06, VERSION: DK
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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