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TH62, TH63, TH82, TH83 and TH103 Telehandler: Harness and Wire Electrical Schematic Symbols

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SENR5847-04 Harness And Wire Electrical Schematic Symbols

September 2012
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

TH62, TH63, TH82, TH83 and TH103 T


Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Telehandler Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


TH62: TH63: TH82: TH83: coil that makes an electromagnet when current flows through it. The electromagnet

4TM1-1234 5WM1-1587 3JN1-578 3RN1-1071 can open or close a valve or move a piece of metal that can do work.

3LN1-749 3NN1-783 3KN1-483 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
TH103: Harness Connector Serialization
Codes (see sample).
The "C" stands for "Connector" and the
number indicates which connector in the
3PN1-529 AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2012 Caterpillar Printed in U.S.A.


All Rights Reserved

(Dimensions: 25 inches x 24 inches)


SENR5847-04
12 Page,
SENR5847-04
12 Page, (Dimensions: 25 inches x 24 inches)

C
D

A
B

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C
D

A
B

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