Service Manual

S185 Skid-Steer Loader

S/N A3L911001 & Above
S/N A3LH11001 & Above

Dealer Copy -- Not for Resale

EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS™)
6987049 (8-08) Printed in U.S.A. © Bobcat Company 2008

1 of 998
2 of 998
Dealer Copy -- Not for Resale
 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731a B-15535 B-15524

Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG

Dealer Copy -- Not for Resale

B-15734 B-15732 B-15525
Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted hydraulic tubeline, hose, fitting, arms up unless lift arms are held
parts. component or a part failure can by an approved lift arm support
Wear dust mask when grinding cause lift arms to drop. Do not go device. Replace if damaged.
painted parts. Toxic dust and gas under lift arms when raised Never modify equipment or add
can be produced. unless supported by an approved attachments not approved by
Avoid exhaust fume leaks which lift arm support device. Replace it Bobcat Company.
can kill without warning. Exhaust if damaged.
system must be tightly sealed.
WRONG WRONG WRONG

B-15733 B-15523 B-6589

B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW07-0805

3 of 998
4 of 998
Dealer Copy -- Not for Resale
 ALPHABETICAL INDEX

ACCESS PANEL (INSIDE) ..................................... 50-01 EXPANSION VALVE ................................................80-01

ACCESS PANEL (INSIDE) (SJC) ........................... 50-01
AIR CLEANER .................................................... 70-01 FINAL DRIVE TRANSMISSION (CHAINCASE) . 10-01
AIR CLEANER SERVICE ....................................... 10-01 FLYWHEEL AND HOUSING ................................ 70-01
AIR CONDITIONING SYSTEM FLOW ................... 80-01 FLYWHEEL RPM SENSOR ....................................60-01
ALTERNATOR ........................................................ 60-01 FRONT AUXILIARY HYD. COUPLER BLOCK .......20-01
FUEL SYSTEM.............................................10-01, 70-01
BATTERY................................................................ 60-01 FUEL TANK .............................................................50-01
BLOWER FAN ........................................................ 80-01
BOBCAT INTERLOCK CONTROL HEATER COIL .........................................................80-01
SYSTEM (BICS) ................................................... 60-01 HEATER VALVE ......................................................80-01
BOBCAT CONTROLLER .....................................60-01 HIGH FLOW VALVE ................................................20-01
BOB-TACH (HAND LEVER) ........................ 10-01, 50-01 HYDRAULIC CONNECTION SPECS. .............. SPEC-01
BOB-TACH (POWER)............................................. 50-01 HYDRAULIC CONTROL VALVE .............................20-01
BRAKE (SINGLE SPEED) ...................................... 40-01 HYD./HYDRO FLUID SPECIFICATIONS .......... SPEC-01
BRAKE (TWO-SPEED)........................................... 40-01 HYDRAULIC FLUID RESERVOIR ..........................20-01
BUCKET POSITION VALVE ................................20-01 HYDRAULIC/HYDROSTATIC FILTERS ..................20-01
HYDRAULIC/HYDROSTATIC SYSTEM..................10-01
CALIBRATION ........................................................ 60-01 HYDRAULIC PUMP (STANDARD)..........................20-01
CAMSHAFT AND TIMING GEARS......................... 70-01 HYDRAULIC PUMP (STANDARD) (HIGH FLOW)..20-01
CASE DRAIN FILTER ............................................. 30-01 HYDRAULIC PUMP (HIGH FLOW) (SJC)...............20-01
CHAINCASE ........................................................... 40-01 HYDARULIC PUMP (SJC) ......................................20-01

Dealer Copy -- Not for Resale

CHARGE PRESSURE ............................................ 30-01 HYDRAULIC SYSTEM INFORMATION ..................20-01
COMPRESSOR ...................................................... 80-01 HYDROSTATIC MOTOR ..................................... 30-01
CONDENSER ......................................................... 80-01 HYDROSTATIC MOTOR (TWO SPEED) ................30-01
CONTROL HANDLE/LEVER .................................. 50-01 HYDROSTATIC MOTOR CARRIER
CONTROL HANDLE/LEVER (ACS) ....................... 50-01 (SINGLE ANDTWO-SPEED WITH MANUAL
CONTROL HANDLE/LEVER (SJC) ........................ 50-01 CONTROLS) .........................................................30-01
CONTROL PANEL .................................................. 50-01 HYDROSTATIC MOTOR CARRIER
CONTROL PANEL (SJC)........................................ 50-01 (SINGLE ANDTWO-SPEED WITH SJC
CONTROL PEDALS AND LINKAGE ...................... 50-01 CONTROLS) .........................................................30-01
CONTROL PEDALS (ACS) .................................... 50-01 HYDROSTATIC PUMP ........................................ 30-01
CONTROL SYSTEM (ACS) .................................... 60-01 HYDROSTATIC PUMP (SJC) ............................. 30-01
CONVERSIONS ............................................SPEC-01 HYDROSTATIC SYSTEM INFORMATION ..........30-01
CRANKSHAFT AND PISTONS .............................. 70-01
CYLINDER (LIFT) ................................................... 20-01 INSTRUMENT PANELS ..........................................60-01
CYLINDER (BOB-TACH) ........................................ 20-01
CYLINDER (TILT) ................................................ 20-01 LIFT ARMS ..............................................................50-01
CYLINDER HEAD ................................................... 70-01 LIFT ARM BYPASS CONTROL VALVE .............. 20-01
LIFT ARM SUPPORT DEVICE ........................... 10-01
DIAGNOSTICS SERVICE CODES ..................... 60-01 LIFTING AND BLOCKING THE LOADER...............10-01
DRIVE BELT ........................................................... 30-01 LIGHTS ................................................................60-01
DRIVE COMPONENTS .......................................... 40-01 LOADER STORAGE AND RETURN TO SERVICE 10-01
LUBRICATING THE LOADER.................................10-01
ELECTRICAL SYSTEM INFORMATION ................ 60-01 LUBRICATION SYSTEM .........................................70-01
ELECTRICAL/HYRAULIC CONTROLS.................. 60-01
ELECTRICAL/HYRAULIC CONTROLS (SJC)........ 60-01 MAIN RELIEF VALVE ..............................................20-01
ENGINE COOLING SYSTEM ...................... 10-01, 70-01 MUFFLER................................................................70-01
ENGINE INFORMATION ........................................ 70-01
ENGINE LUBRICATION SYSTEM.......................... 10-01 OIL COOLER...........................................................20-01
ENGINE SPEED CONTROL .................................. 70-01 OPERATOR CAB .........................................10-01, 50-01
ENGINE SPEED CONTROL (SJC) .................... 70-01 OPERATOR SEAT...................................................50-01
EVAPORATOR COIL .............................................. 80-01 OPERATOR SEAT (SUSPENSION)........................50-01
EVAPORATOR/HEATER UNIT ............................... 80-01
EXHAUST GAS RECIRCULATION PIVOT PINS ............................................................10-01
(EGR) SYSTEM .................................................... 70-01 POWER BOB-TACH BLOCK...................................20-01

S185 Service Manual

5 of 998
 ALPHABETICAL INDEX (CONT’D)

REAR AUXILIARY DIVERTER VALVE ....................20-01

REAR DOOR ...................................................... 50-01
REAR GRILL ...........................................................50-01
RECEIVER/DRIER ..................................................80-01
REGULAR MAINTENANCE ................................... 80-01
REMOTE START TOOL KIT-MEL1563 ...............10-01
REMOTE START TOOL (SERVICE TOOL)
KIT-6689779 ..........................................................10-01

S185 LOADER SPECIFICATIONS .................... SPEC-01

SEAT BAR ...............................................................50-01
SEAT BAR SENSOR ...............................................60-01
SERVICE PC (LAPTOP COMPUTER) ....................60-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER ............................. 10-01
STARTER ................................................................60-01
STEERING DRIFT COMPENSATION .....................60-01
STOPPING THE ENGINE AND
LEAVING THE LOADER .......................................10-01
SYSTEM CHARGING AND RECLAMATION ......... 80-01

THERMOSTAT........................................................ 80-01

Dealer Copy -- Not for Resale

TIRE MAINTENANCE .............................................10-01
TORQUE SPECIFICATIONS FOR BOLTS .... SPEC-01
TOWING THE LOADER ..........................................10-01
TRACTION LOCK....................................................60-01
TRANSPORTING LOADER ON A TRAILER ..........10-01
TROUBLESHOOTING.............................................80-01
TURBOCHARGER ..................................................70-01
TWO-SPEED VALVE ...............................................30-01

WHEEL SPEED SENSORS (SJC) ......................... 60-01

WINDOW (FRONT DOOR) .....................................50-01
WINDOW (REAR)................................................... 50-01
WINDOW (SIDE) .................................................... 50-01
WINDOW (TOP) ..................................................... 50-01

S185 Service Manual

6 of 998
 SAFETY &
CONTENTS MAINTENANCE
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V HYDRAULIC

SYSTEM
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX HYDROSTATIC

SYSTEM
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X

LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI DRIVE

SYSTEM
SAFETY AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 10-01

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01

MAIN FRAME
HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-01

Dealer Copy -- Not for Resale

ELECTRICAL
SYSTEM &
MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-01 ANALYSIS
ELECTRICAL SYSTEM & ANALYSIS. . . . . . . . . . . . . . . . . . . . . 60-01
ENGINE
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-01 SERVICE

HEATING, VENTILATION, AIR CONDITIONING . . . . . . . . . . . . 80-01

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01 HVAC

SPECIFICATIONS

SPECIFICATIONS

I S185 Service Manual

7 of 998
 FOREWORD
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat loader and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS 9. The parking brake must
(Including side screens) is in function correctly.
good condition and is not
modified.

2. Check that ROPS mounting 10. Enclosure door latches must

hardware is tightened and is open and close freely.
Bobcat approved.

3. The seat belt must be 11. Bob-Tach wedges and

correctly installed, functional linkages must function
and in good condition. correctly and be in good

Dealer Copy -- Not for Resale

condition.

4. The seat bar must be 12. Safety treads must be in good

correctly adjusted, clean and condition.
lubricated.

5. Check lift arm support device, 13. Check for correct function of
replace if damaged. indicator lamps.

6. Machine signs (decals) must 14. Check hydraulic fluid level,

be legible and in the correct engine oil level and fuel
location. supply.

7. Steering levers, hand controls 15. Inspect for fuel, oil or

and foot pedals must return to hydraulic fluid leaks.
neutral (as applicable).

8. Check for correct function of 16. Lubricate the loader.

the work lights.

FW SSL-0308 SM

II S185 Service Manual

8 of 998
17. Check the condition of the 22. Check for any field
battery and cables. modification not completed.

18. Inspect the air cleaner for 23. Operate the machine and
damage or leaks. Check the check all functions.
condition of the element.

19. Check the electrical charging 24. Check for correct function of
system. the Bobcat Interlock Control
System (BICS™) before the
machine is returned to the
customer.
20. Check tires for wear and 25. Check function or condition of
pressure. Check tracks for all equipped options and
wear and tension. Use only accessories (examples: back-

Dealer Copy -- Not for Resale

approved tires or tracks. up alarm, fire extinguisher,
rotating beacon, lift kits, etc.).
21. Inspect for loose or broken 26. Recommend to the owner
parts or connections. that all necessary corrections
be made before the machine
is returned to service.

CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the state of California
to cause cancer, birth defects and other
reproductive harm.

FW SSL-0308 SM

III S185 Service Manual

9 of 998
 Dealer Copy -- Not for Resale

IV S185 Service Manual

10 of 998
SAFETY INSTRUCTIONS The following publications provide information on the
safe use and maintenance of the Bobcat machine and
attachments:
Safety Alert Symbol
• The Delivery Report is used to assure that complete
This symbol with a warning statement means: instructions have been given to the new owner and
“Warning, be alert! Your safety is involved!” that the machine is in safe operating condition.
Carefully read the message that follows.
• The Operation & Maintenance Manual delivered with
the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
WARNING be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
Instructions are necessary before operating or
servicing machine. Read and understand the • Machine signs (decals) instruct on the safe operation
Operation & Maintenance Manual, Operator’s and care of your Bobcat machine or attachment. The
Handbook and signs (decals) on machine. Follow signs and their locations are shown in the Operation
warnings and instructions in the manuals when & Maintenance Manual. Replacement signs are
making repairs, adjustments or servicing. Check for available from your Bobcat dealer.
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions • An Operator’s Handbook fastened to the operator
can cause injury or death. cab. It’s brief instructions are convenient to the
W-2003-0903

Dealer Copy -- Not for Resale

operator. The handbook is available from your dealer
in an English edition or one of many other languages.
See your Bobcat dealer for more information on
translated versions.
IMPORTANT
• The AEM Safety Manual delivered with the machine
This notice identifies procedures which must be gives general safety information.
followed to avoid damage to the machine.
I-2019-0284 • The Service Manual and Parts Manual are available
from your dealer for use by mechanics to do shop-
type service and repair work.

• The Skid-Steer Loader Operator Training Course is

DANGER available through your local dealer or at

www.training.bobcat.com or www.bobcat.com.
This course is intended to provide rules and practices
The signal word DANGER on the machine and in the of correct operation of the Skid-Steer Loader. The
manuals indicates a hazardous situation which, if not course is available in English and Spanish versions.
avoided, will result in death or serious injury.
D-1002-1107 • Service Safety Training Courses are available from
your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com. They provide information for
safe and correct service procedures.

WARNING • The Skid-Steer Loader Safety Video is available from

your Bobcat dealer or at www.training.bobcat.com
The signal word WARNING on the machine and in the or www.bobcat.com.
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
W-2044-1107

SI SSL-0308 SM

V S185 Service Manual

11 of 998
SAFETY INSTRUCTIONS (CONT’D)

The dealer and owner / operator review the

recommended uses of the product when delivered. If the
owner / operator will be using the machine for a different
application(s) he or she must ask the dealer for
recommendations on the new use.

Cutting or drilling concrete containing sand or rock

containing quartz may result in exposure to silica dust.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
means to control dust. Silica dust can cause lung disease
and is known to the state of California to cause cancer.

Call Before You Dig

Dial 811 (USA Only)

Dealer Copy -- Not for Resale

1-888-258-0808 (USA & Canada)
When you call, you will be directed to a location in your
state / province, or city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.).

SI SSL-0308 SM

VI S185 Service Manual

12 of 998
FIRE PREVENTION Hydraulic System

Check hydraulic tubes, hoses and fittings for damage

and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.

Maintenance Always clean fluid spills. Do not use gasoline or diesel

fuel for cleaning parts. Use commercial nonflammable
The machine and some attachments have components
solvents.
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
Fueling
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard. Stop the engine and let it cool before adding fuel. No
smoking! Do not refuel a machine near open flames or
The operator’s area, engine compartment and engine sparks. Fill the fuel tank outdoors.

Dealer Copy -- Not for Resale

cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating. Starting

All fuels, most lubricants and some coolants mixtures are Do not use ether or starting fluids on any engine that has
flammable. Flammable fluids that are leaking or spilled glow plugs. These starting aids can cause explosion and
onto hot surfaces or onto electrical components can injure you or bystanders.
cause a fire.
Use the procedure in the Operation & Maintenance
Operation Manual for connecting the battery and for jump starting.

Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material, Spark Arrestor Exhaust System
explosive dust or gases. The spark arrestor exhaust system is designed to control
the emission of hot particles from the engine and exhaust
Electrical system, but the muffler and the exhaust gases are still
hot.

Check the spark arrestor exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrestor muffler (if equipped).
Check all electrical wiring and connections for damage.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

SI SSL-0308 SM

VII S185 Service Manual

13 of 998
FIRE PREVENTION (CONT’D)

Welding And Grinding

Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
controllers before welding. Cover rubber hoses, battery
and all other flammable parts. Keep a fire extinguisher
near the machine when welding.

Have good ventilation when grinding or welding painted

parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as

hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Dealer Copy -- Not for Resale

Know where fire extinguishers and first aid kits are
located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.

SI SSL-0308 SM

VIII S185 Service Manual

14 of 998
SERIAL NUMBER LOCATIONS Engine Serial Number

Always use the serial number of the loader when Figure 2

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

Loader Serial Number

Figure 1

P-48387

The engine serial number is in the location shown

[Figure 2].

Dealer Copy -- Not for Resale

P-31846

The loader serial number plate is located on the outside

of the loader frame [Figure 1].

Explanation of loader Serial Number:

XXXX XXXXX
Model 1.-Model/ Engine Model 2.-Production
Combination Sequence (Series)

1. The four digit Model/Engine Combination Module

number identifies the model number and engine
combination.

2. The five digit Production Sequence Number identifies

the order which the loader is produced.

IX S185 Service Manual

15 of 998
Dear
Thanks very much for your visiting and
patience.

Want to get more information,

Please click here, Go back to the page.

After your payment, you will have instant access to

your download.

The Download Link will also be sent to your e-mail.

You will get the complete manual

Have any questions

please write to me

admin@servicemanualperfect.com