Brochure pl3005d pl4809d t3 T4i en 21 20046474 C
Brochure pl3005d pl4809d t3 T4i en 21 20046474 C
Brochure pl3005d pl4809d t3 T4i en 21 20046474 C
Mode switch
Use split pump flow for better load controllability during simultaneous
travel/lifting operations and combined pump flow for maximum
Transportation performance speed when traveling or in stationary pipe laying
The PL3005D is easily transported without disassembling operations. The Fine (F) Work Mode gives high pressure and low flow
components – simplifying road transportation. for maximum lifting power and minimal fuel use.
3
Lifting your productivity
Get a grip on your workload with Volvo’s pipelayers. Featuring best-in-class lifting capacity and
stability, you can trust Volvo to help you get the job done quickly, efficiently and safely.
Boom extension
Working range If more reach is needed, pre-prepared booms allow for quick and easy
Volvo pipelayers feature long booms which, together with the boom installation of an optional boom extension. This provides the same
mounting position, provide a higher hook height and reach – allowing lifting capacity but with more versatility from improved reach and hook
the machines to easily lift and lower pipes from a safe distance. height – ideal for pipe unloading and tie-ins.
PL4809D PL3005D
Additional counterweights, mounted on the track side frames, lower the The PL3005D features an extra heavy counterweight for increased
center of gravity for greater stability. This design enables easy cleaning stability when lifting or using a boom extension.
for more machine uptime.
4
Best in class
Superior lifting capacity and stability make Volvo’s
pipelayers the most productive and safe machines for the
job. With a 51 ton tipping capacity, the PL3005D handles large, heavy
pipe with ease. *90 ton tipping capacity for the PL4809D.
LMS
The Load Management System allows operators to see
what they can safely pick up relative to the slope. By
monitoring slope inclinations as well as boom angle and orientation,
the operator can easily manage the load at all times.
6
Unrivalled safety
Safety is at the forefront of Volvo’s pipelayer design. The unique Load Management System (LMS)
is just one of the buitlt-in safety features that will help to increase your performance and productivity.
A Volvo pipelayer won’t let you down.
Anti two-block
The mechanical anti two-block system, which features a wireless
sensor, prevents the winch blocks from coming into contact during
lifting – increasing safety.
7
Get productive in comfort
Volvo understands the importance of operator comfort. That’s why we’ve carefully designed an
industry leading, raised cab with built in comfort and excellent all-round visibility. Operators will feel
in control and perform efficiently all day long in this superior working environment.
Cameras
For increased safety, a rear view and side view camera provide increased
visibility via the color I-ECU monitor - view both images together or
individually.
8
Volvo cab
Dedicated pipelayer cab with enhanced visibility from
large expanses of glass and slim cab pillars. The spacious
environment provides an adjustable seat, industry-leading automatic
climate control system, ample leg room and storage.
Reversed cylinder
The reverse mounted cylinder and
optimized cylinder diameter and length
greatly improve lateral visibility.
Working range
Volvo pipelayers feature long booms which,
together with the boom mounting position,
provide a higher hook height and reach.
Commonality
Commonality between pipelayer and
excavator wear and maintenance parts
ensures there is high availability of spare parts.
LMS
Utilizing wireless sensors the
Load Management System
allows operators to see what they can
safely pick up relative to the slope.
Best in class
Superior lifting capacity and stability
make Volvo’s pipelayers the most
productive and safe machines for the job.
Easy conversion
Quickly and easily convert from
rotating pipelayer to excavator
with the optional digging equipment.
Transportation ease
For easy relocation, the PL4809D has a
hydraulically retractable undercarriage and
the PL3005D does not require component
disassembly before transportation.
10
Pipelayer supremacy
Winch
Volvo’s operator friendly design allows you
to choose your preferred joystick to operate
the winch.
Serviceability
Grouped filters and service points
are quick to access at ground level
via large, wide compartment doors.
Slew lock
A heavy-duty, mechanical slew lock secures the
superstructure at any angle to the undercarriage
when holding a load on a slope or during tie-ins.
11
Easy conversion
The pipelayer’s hydraulic system is designed to be optimized for both pipelayer
and excavator operations. Easily convert your machine with digging equipment
(available as an option) for excellent digging power and performance equal to a standard
excavator.
12
Extreme versatility
Volvo’s excavator-based rotating pipelayers are designed to help
you get the most out of your investment. The versatile machines
can easily be converted to a standard excavator or used in other
heavy lift applications, ensuring maximum machine uptime. Do
more with Volvo.
Fast conversion
Two people can quickly convert the pipelayer to an excavator in just one day thanks to factory
pre-installed hydraulic lines and connections.
AMS
The Attachment Management System (AMS) stores up to 18 attachment pre-sets and permits
hydraulic flow (standard) and pressure (optional) to be adjusted, enabling the use of various
attachments for increased versatility.
13
Maximizing your uptime
On site, time means money. That’s why Volvo pipelayers boast easy access to grouped service points
for fast and effortless maintenance and service checks. Commonality between genuine Volvo wear
and maintenance parts ensures high availability, ensuring maximum machine uptime.
Remote filters
The filters are separate from the engine and radiator for easier cleaning and servicing – giving you more machine uptime. Independent coolers
provide excellent cooling.
14
Serviceability
Grouped filters and service points are quick to access via
large, wide compartment doors and are located at ground
level wherever possible. Easy access for maintenance means regular
checks get done faster, giving you more uptime.
Volvo PL3005D, PL4809D in detail
Engine Engine *
Volvo pipelayers use state-of-the-art diesel engines with Volvo
The engine, in compliance with EU Stage IIIA / EPA Tier 3
Advanced Combustion Technology (V-ACT) to deliver lower
emission regulation, which provide excellent performance, is
emissions, superior performance and fuel efficiency. The EU
equipped with six cylinder, vertical, electronic-controlled high
Stage IIIB / EPA Tier 4 compliant engine uses precise, high-
pressure fuel injectors, internal EGR* (*for certain regions), 7 liter
pressure fuel injectors, turbo charger and air-to-air intercooler
in-line waste gate turbo charger, air-to-air intercooler and water
as well as electronic engine controls to optimize machine
cooled diesel engine type.
performance.
PL3005D PL3005D *
Engine Volvo D8H Engine Volvo D7F
Max power at r/s / rpm 30 / 1 800 Max power at r/s / rpm 30 / 1 800
Net, ISO 9249/ kW / hp Net, ISO 9249/
hp 169 / 230 227 kW / hp (metric) 169 / 230
SAE J1349 (metric) SAE J1349
Gross, ISO 14396/ kW / hp Gross, ISO 14396/
hp 170/231 228 kW / hp (metric) 170 / 231
SAE J1995 (metric) SAE J1995
1 139 / 1 080 /
Max torque at Nm / rpm lbf ft 840 Max torque at Nm / rpm lbf ft 797
1 350 1 350
No. of cylinders 6 No. of cylinders 6
Displacement l in3 7.8 476 Displacement l in3 7.1 433
Bore mm in 110 4.3 Bore mm in 108 4.2
Stroke mm in 138 5.4 Stroke mm in 130 5.1
PL4809D PL4809D *
Engine Volvo D13H Engine Volvo D13F
Max power at r/s / rpm 30/1 800 Max power at r/s / rpm 30 / 1 800
Net, ISO 9249/ kW / hp Net, ISO 9249/
hp 256 / 348 343 kW / hp (metric) 256 / 348
SAE J1349 (metric) SAE J1349
Gross, ISO 14396/ kW / hp Gross, ISO 14396/
hp 265 / 360 355 kW / hp (metric) 265 / 360
SAE J1995 (metric) SAE J1995
1 800 / 1 800 /
Max torque at Nm / rpm lbf ft 1 327 Max torque at Nm / rpm lbf ft 1 327
1 400 1 400
No. of cylinders 6 No. of cylinders 6
Displacement l in3 12.8 781 Displacement l in3 12.8 781
Bore mm in 131 5.2 Bore mm in 131 5.2
Stroke mm in 158 6.2 Stroke mm in 158 6.2
16
Electrical system Cab
The high capacity electrical system is well protected. Waterproof The Volvo Care Cab, with operator protective structure, provides
double lock harness plugs are used to secure corrosion-free safety along with more interior, leg and foot space. In work mode,
connections. Main relays and solenoid valves are shielded to the cab is hydraulically elevated by 496mm / 19.5” providing a
prevent damage. wide field of vision to the entire job site, winch, boom and load
Track Drive System block. Through the cab glass, transparent roof hatch and two-
Each track is powered by an automatic shift two speed travel piece sliding door window, visibility is maximized. This improves
motor. Track brakes are multi-disc, spring applied and hydraulically operator confidence, comfort, safety and effectiveness. The
released. Travel motors, brakes and planetary final drives are well deluxe seat features adjustable height, tilt, recline and forward-
protected within the track frame. *PL4809D has user adjustable back settings as well as a retractable seat belt and selectable
variable speed motors horizontal suspension which cushions the operator from
Travel speed vibrations.
PL3005D km/h mph 5.9 3.5 Boom
PL3005D * km/h mph 5.5 3.4 The asymmetric boom gives the operator a clear view to the hook
block at all heights as well as into the trench for safe, precise
PL4809D km/h mph 6 3.7
load placement. The long boom provides high hook height and
PL4809D km/h mph 6 3,7 reach allowing the machine to work further from the trench.
Undercarriage Winch
PL4809D : The hydraulically variable gauge system provides Planetary, high line pull winch delivers smooth lifting performance
a wide gauge for working stability which can be retracted for and precise control. The winch hydraulic motor has a multi-disc
reduced transport width. Removable track frame mounted friction brake which is spring applied and hydraulically released.
counterweights provide added stability and lower the machine Load Management System
center of gravity – they are easily removed to reduce transport
Operator confidence, effectiveness and safety are enhanced with
weight.
Volvo’s Load Management System. Volvo pipelayers utilize load,
Hydraulic system boom and superstructure-mounted sensors that allow onboard
The hydraulic system is designed for high productivity, high computers to monitor boom angle as well as cab orientation
lifting capabilities, high maneuvering precision and superb fuel and inclination. The computer uses this information to compute
economy. and display actual loads and rated working loads in real-time
PL3005D through an in-cab monitor with audible warning systems. This
Main pump, type 2 x variable displacement axial piston pumps allows the operator to maintain full control of the machine both
Maximum flow l/min gpm 2 x 263 2 x 69 on flat and level ground as well as on steep slopes throughout
the 360 degree swing. The Load Management System utilizes
Pilot pump, type gear pump
boom-mounted load indicator lights for visual communication with
Maximum flow l/min gpm 18 4.8 ground staff and between adjacent machines during multiple lift
PL4809D operations.
Main pump, type 2 x variable displacement axial piston pumps
Maximum flow l/min gpm 2 x 358 2 x 94 * Machines designed for non-regulated market
Pilot pump, type gear pump
Maximum flow l/min gpm 32 8.5
Hydraulic motors
Travel: Variable displacement axial piston motor with mechanical
brake
Swing: Fixed displacement axial piston motor with mechanical
brake
17
Specifications
WORKING RANGE PL3005D
44
With Boom Extension
40 Without Boom Extension 12
36
10
32
28
8
Height (m)
Height (ft)
24
20 6
16
0
4 8 12 16 20 24 28 32 36
0 1 2 3 4 5 6 7 8 9 10 11
Reach (ft/m)
Footnotes PL3005D
Max tipping capacity per ISO 8813, SAE J743, and ASME B30.14. Rated capacity per ISO 8813 and ASME B30.14, lift capacity
valid through 360 degree rotation
Boom length m ft in 7.3 24' 1"
with extension m ft in 9,1 30' 1"
Rear counterweight kg lb 6 800 14 990
Track frame counterweights kg lb -- --
Wire rope mm ft in 16 5/8"
with minimum breaking strength of kg lb 20 600 45 400
Reeving on load block Parts 6
18
LOAD CHARTS WITH STANDARD CONFIGURATION PL3005D
54 (120)
51 (112)
Configuration:
kg x 1 000 (lbs x 1,000)
45 (100)
STD Boom: 7.3m (24ft 1in)
STD Cwt: 6.8t (14,990lbs)
Load
36 (80)
Tipping load ----------
31 (68) Rated load
27 (60)
18 (40)
9 (20)
0 (0)
1.35 (4’5”) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
54 (120)
50 (111)
Configuration:
kg x 1 000 (lbs x 1,000)
45 (100)
EXT Boom: 9.1m (30ft 1in)
STD Cwt: 6.8t (14,990lbs)
Load
36 (80)
Tipping load ----------
31 (68) Rated load
27 (60)
18 (40)
9 (20)
0 (0)
1.35 (4’5”) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
* Note: Max tipping capacity per ISO 8813, SAE J743, and ASME B30.14. Rated capacity
per ISO 8813 and ASME B30.14, lift capacity valid through 360 degree rotation.
19
Specifications
WORKING RANGE PL4809D
44
With Boom Extension
40 Without Boom Extension 12
36
10
32
28
8
Height (m)
Height (ft)
24
20 6
16
0
4 8 12 16 20 24 28 32 36
0 1 2 3 4 5 6 7 8 9 10 11
Reach (ft/m)
Footnotes PL4809D
Max tipping capacity per ISO 8813, SAE J743, and ASME B30.14. Rated capacity per ISO 8813 and ASME B30.14, lift capacity
valid through 360 degree rotation
Boom length m ft in 9.2 30' 4"
with extension m ft in 11.2 36' 11"
Rear counterweight kg lb 8 900 19 620
with additional rear counterweight kg lb 12 115 26 709
Track frame counterweights kg lb 2 X 902 2 X 1 989
Wire rope mm ft in 22.2 7/8"
with minimum breaking strength of kg lb 36 000 79 400
Reeving on load block Parts 6
20
LOAD CHARTS WITH STANDARD CONFIGURATION PL4809D
109 (240)
100 (220)
Configuration:
89 (195)
STD Boom: 9.2m (30ft 4in)
82 (180)
STD Cwt: 8.9t (19,620lbs)
kg x 1 000 (lbs x 1,000)
73 (160)
Tipping load ----------
64 (140) Rated load
54 (120)
Load
50 (110)
45 (100)
36 (80)
27 (60)
18 (40)
9 (20)
0 (0)
1.55 (5) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32) 11.0 (36) 12.2 (40)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
109 (240)
102 (225)
100 (220) Configuration:
91 (200)
STD Boom: 9.2m (30ft 4in)
82 (180) STD Cwt + ADD Cwt 12.1t
(26,709lbs)
kg x 1 000 (lbs x 1,000)
73 (160)
Tipping load ----------
64 (140) Rated load
54 (120)
Load
50 (110)
45 (100)
36 (80)
27 (60)
18 (40)
9 (20)
0 (0)
1.55 (5) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32) 11.0 (36) 12.2 (40)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
* Note: Max tipping capacity per ISO 8813, SAE J743, and ASME B30.14. Rated capacity
per ISO 8813 and ASME B30.14, lift capacity valid through 360 degree rotation.
21
Specifications
LOAD CHARTS WITH STANDARD CONFIGURATION PL4809D
109 (240)
100 (220)
Configuration:
90 (197)
EXT Boom: 11.2m (36ft 11in)
82 (180)
STD Cwt: 8.9t (19,620lbs)
kg x 1 000 (lbs x 1,000)
54 (120)
Load
50 (110)
45 (100)
36 (80)
27 (60)
18 (40)
9 (20)
0 (0)
1.55 (5) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32) 11.0 (36) 12.2 (40)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
109 (240)
102 (225)
100 (220) Configuration:
91 (200)
EXT Boom: 11.2m (36ft 11in)
82(180) STD Cwt + ADD Cwt: 12.1t
(26,709lbs)
kg x 1 000 (lbs x 1,000)
73 (160)
Tipping load ----------
64 (140)
Rated load
54 (120)
Load
50 (110)
45 (100)
36 (80)
27 (60)
18 (40)
9 (20)
0 (0)
1.55 (5) 0 (0) 1.2 (4) 2.4 (8) 3.7 (12) 4.9 (16) 6.1 (20) 7.3 (24) 8.5 (28) 9.8 (32) 11.0 (36) 12.2 (40)
Swing Tipping
center point Distance from tipping fulcrum
(Edge of rollers) meters (feet)
* Note: Max tipping capacity per ISO 8813, SAE J743, and ASME B30.14. Rated capacity
per ISO 8813 and ASME B30.14, lift capacity valid through 360 degree rotation.
22
Operating weight and ground pressure
With standard With additional rear
Track shoe width counterweight Ground pressure Ground pressure
counterweight
mm in kg lb kPa psi kg lb kPa psi
With standard boom
PL3005D*
600 24" 35 330 77,890 66,9 9,7 - - - -
750 30" 36 015 79,400 54,5 7,9 - - - -
800 32" 36 240 79,895 51,4 7,5 - - - -
PL3005D
600 24" 35 110 77,405 66,4 9,6 - - - -
750 30" 35 765 78,850 54,1 7,9 - - - -
800 32" 35 880 79,105 50,9 7,4 - - - -
PL4809D*
700 28" 58 160 128,220 85,9 12,5 61 375 135 025 90,7 13,2
750 30" 58 200 128,310 80,3 11,6 61 415 135 113 84,7 12,3
900 36" 58 965 129,995 67,8 9,8 62 180 136 796 71,5 10,4
1 050 42" 59 725 131,670 58,8 8,5 62 940 138 468 62,0 9,0
PL4809D
700 28" 58 160 128,220 85,9 12,5 61 375 135 025 90,7 13,2
750 30" 58 200 128,310 80,3 11,6 61 415 135 113 84,7 12,3
900 36" 58 965 129,995 67,8 9,8 62 180 136 796 71,5 10,4
1 050 42" 59 725 131,670 58,8 8,5 62 940 138 468 62,0 9,0
With extended boom
PL3005D*
600 24" 36 340 80,115 68,8 10,0 - - - -
750 30" 37 020 81,615 56,0 8,1 - - - -
800 32" 37 245 82,110 52,9 7,7 - - - -
PL3005D
600 24" 36 135 79,665 68,4 9,9 - - - -
750 30" 36 790 81,110 55,7 8,1 - - - -
800 32" 36 905 81,365 52,4 7,6 - - - -
PL4809D*
700 28" 59 765 131 483 88,3 12,8 62 980 138,840 93,0 13,5
750 30" 59 805 131 571 82,5 12,0 63 020 138,935 86,9 12,6
900 36" 60 565 133 243 69,6 10,1 63 780 140,610 73,3 10,6
1 050 42" 61 325 134 915 60,4 8,8 64 540 142,285 63,6 9,2
PL4809D
700 28" 59 765 131 483 88,3 12,8 62 980 138,840 93,0 13,5
750 30" 59 805 131 571 82,5 12,0 63 020 138,935 86,9 12,6
900 36" 60 565 133 243 69,6 10,1 63 780 140,610 73,3 10,6
1 050 42" 61 325 134 915 60,4 8,8 64 540 142,285 63,6 9,2
* Machines designed for non-regulated markets
23
Specifications
DIMENSIONS
24
Dimensions base machine
N1 N2
Y
X
Z
25
Equipment
STANDARD EQUIPMENT
PL3005D *
PL3005D *
PL4809D*
PL4809D*
PL3005D
PL3005D
PL4809D
PL4809D
* Machines designed for non-regulated markets * Machines designed for non-regulated markets
PL4809D*
PL4809D
26
OPTIONAL EQUIPMENT
PL3005D *
PL3005D *
PL4809D*
PL4809D*
PL3005D
PL3005D
PL4809D
PL4809D
* Machines designed for non-regulated markets. * Machines designed for non-regulated markets.
Auxiliary hydraulic circuit for attachments Boom Lights Oil bath pre-cleaner
Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change specifications and design without prior notice.
The illustrations do not necessarily show the standard version of the machine.
Ref. No 20046474_C / English-21 / 2016.03 / PIP / Volvo, Global Marketing