Chapter 4 - Pneumatic Actuators - 2020
Chapter 4 - Pneumatic Actuators - 2020
Chapter 4 - Pneumatic Actuators - 2020
Chapter 4:
Pneumatic
Actuators
Instructor: Phan Thi Thu Thuy
6 Air consumption
2 Fundamental designs
7 Seals
3 Rodless cylinders
8 Cushion design
4 Force
9 Shock absorbers
5 Speed control
Click the section to advance directly to it 2
Objectives
1. Be able to draw symbol and
briefly describe correctly the
working principle of 6 popular
types of cylinders concerned in
the lecture in 15 minutes.
3
Introduction
Introduction
Pneumatic actuators include linear cylinders and
rotary actuators.
5
Introduction
Adverse conditions can be easily tolerated such as
high humidity, dry and dusty environments and
cleaning down with a hose.
The bore of a cylinder determines the maximum
force that it can exert.
The stroke of a cylinder determines the maximum
linear movement that it can produce.
The maximum working pressure depends on the
cylinder design. VDMA cylinders work up to 16 bar.
Thrust is controllable through a pressure regulator.
6
Basic Construction
1 Cushion seal
2 Magnet 1
2
3 Cushion sleeve 14 3
4 Barrel 4
5
5 Guide bush 6
6 Rod and wiper seal
7 Front end cover
8 Front port
9 Reed switch
13
10 Piston rod 12
11 Wear ring 11
12 Piston seal 10
9
13 Rear end cover
8
14 Cushion screw 7
7
Fundamental designs
Fundamental designs
Rotary motion
– Air motor
– Rotary cylinders
– Rotary actuator
9
Fundamental designs
Pneumatic actuators are made in a wide variety of sizes,
styles and types including the following:
1. Single acting with and without spring return
2. Double acting
Non cushioned and fixed cushioned
Adjustable cushioned
Magnetic
3. Rodless
4. Rotary
5. Clamping
6. Bellows
10
Single acting spring return
Single acting cylinders Normally in
have a power stroke in one
Normally out
direction only
Animation
Animation
13
Double acting non-cushioned
Animation
Animation
Animation
Animation
Animation
20
Rotary vane
Animation
24
Clamping cylinder
27
Bellows
28
LINTRA® Rodless Cylinders
LINTRA® Cylinders
30
Operating principle
A full length slot in the barrel
joins the piston and external
carriage
The slot is sealed against
pressure and dust with self
holding inner seal and outer
cover strips
Strips are continuously
parted and re-sealed by the
piston
The slot is only unsealed in
the un-pressurised space
between the piston seals
35
Guiding variants
The internally guided
carriage is suitable for
light duty applications
Externally guided
carriage uses bearing
grooves on two extrusion
Internal External
edges
For precision conditions,
roller guides can be used
Secondary free carriage
connected to powered
carriage for guiding on all
four extrusion edges Roller
W UW
36
Heavy duty
For precision movement of
heavy loads
Up to 4.5 metres stroke
Uses a rigid aluminium
profile and precision linear
ball bearing guides
Adjustable buffer end stops
are standard
Provision for adding two
pairs of shock absorbers to
the carriage
37
Braking cylinders
Holds the carriage firmly Passiv Activ
in any position against a e e
fixed or variable load
The passive brake is held
OFF by applied air
pressure and clamped ON
by a spring
The active brake is
clamped ON by the
application of air pressure
38
Integrated valves
For convenience, compact
layout and fast response
Valve adaptor kit fits
directly to the end cover
Can be fitted with 3/2
solenoid valves
39
Corrosion Resistant
40
Mountings
A variety of mounting
styles for fixing the
cylinder body and load
Foot mountings style ‘C'
Carriage mounting plate
style ‘UV' C UV V
Centre support style ‘V'
for fixing the cylinder
body at mid span
Swinging bridge style ‘S'
up to 8O either side and
up to 4mm vertical in the
axis of the cylinder S
41
Mountings
Provide movement in two
planes
A right angle mounting
system style ‘X’ allows the
carriages of two rodless
cylinders of the same bore
to be joined
Styles ‘X1’ and ‘X2’ allow
the combination of
cylinders with different
bore sizes
Animation 1
Animation 2
42
LINTRA® -LITE
43
LINTRA® -CURVER
Radial actuation for
special applications
including product
handling, pick and place
and the operation of
curved doors and shutters
Bore sizes 25mm, 32mm
and 40mm
Rotation angles up to 180O
Radii 800, 1000, 1200,
1400, 1600mm
44
Electric Drive
High thrust
Precise positioning
High repeatability
Constant, defined high
or low speed
Proven LINTRA® slide
and roller guide
Interchangeable with
LINTRA® pneumatic
cylinders
45
LINTRA® -CARRIER
For transportation of
hanging loads
Driving elements:
Two yoke assemblies
Guiding elements:
Two roller guided
carriages
Easy installation
Magnetic sensing
Adjustable cushioning
46
Force
Cylinder sizing for thrust
The theoretical thrust (outstroke) or pull (instroke) of a cylinder is
calculated by multiplying the effective area of the piston by the
working pressure.
The effective area for thrust is the full area of the cylinder bore “D”.
The effective area for pull is reduced by the cross section area of
the piston rod diameter “d”.
D d
48
Cylinder sizing for thrust
2
Thrust F =
D P Newtons
4 10
Where
D = Cylinder bore in millimetres
P = Pressure in bar
F = Thrust or Pull in Newtons
49
Cylinder sizing for thrust
2 2
(D - d )P
Pull F = Newtons
40
Where
D = Cylinder bore in millimetres
d = Piston rod diameter in millimetres
P = Pressure in bar
F = Thrust or Pull in Newtons
50
Cylinder sizing for thrust
52
Table of thrust and pulls s/a
Tables of cylinder forces Cylinder bore Thrust N Min Pull of
mm at 6 bar spring N
can be found in
catalogues 10 37 3
12 59 4
The values shown here 16 105 7
are for a working 20 165 14
pressure of 6 bar 25 258 23
53
Table of thrust and pulls d/a
Cylinder Piston rod Thrust N at Pull N
bore mm diameter
(inches) mm (inches)
6 bar at 6 bar The pull values are
8 3 30 25 lower due to the annular
10 4 47 39
12 6 67 50
area of the piston
16 6 120 103 The values shown here
20 8 188 158
25 10 294 246 are for a working
32 12 482 414 pressure of 6 bar
40 16 753 633
44.45 (1.75) 16 931 810 For another pressure in
50 20 1178 989
63 20 1870 1681
bar, multiply the thrust
76.2 (3) 25 2736 2441 values in the table by
80 25 3015 2721
100 25 4712 4418 that pressure then
125 32 7363 6881 divide by 6
152.4 (6) (1 1/2) 10944 10260
160 40 12063 11309
200 40 18849 18095
250 50 29452 28274
304.8 (12) (2 1/4) 43779 42240
320 63 48254 46384
355.6 (14) (2/14) 59588 58049
54
Thrust
When estimating the relative thrusts of cylinders with
different bore sizes, it can be useful to remember that
thrust increases with the square of the diameter. In
other words if you double the bore you will quadruple
the thrust
2d
55
Useable Thrust
56
Clamping Applications
57
Dynamic Applications
60
Speed control
From the natural speed it restricted aperture
is possible to increase or
reduce it.
Normally a smaller valve
reduces cylinder speed.
A larger valve might
increase cylinder speed.
A limiting factor will be the
aperture in the cylinder
ports
unrestricted aperture
61
Speed control
62
Pressure / Velocity graph
The behavior of pressure and speed during the
stroke of a typical cushioned cylinder fitted with
flow regulators.
Differential to maintain V m/s
bar 10 velocity against load and 1.0
friction
8 P1 0.8
Load
6 0.6
P2
4 0.4
Velocity
2 0.2
0 0
0 movement starts Time
valve switched movement ends
63
Flow regulator
64
Banjo flow regulator
Designed to fit directly in to the
cylinder port, so placing
adjustment at the appropriate
cylinder end. Select the type to
give conventional flow
restriction out of the cylinder
and free flow in.
65
Guide to cylinder speed
As an approximate guide,
2,000 Rodless the graph shows the likely
1,800 maximum speeds that can
Piston rod
Speed mm / s
66
Increasing speed
In some applications
cylinder speed can be
increased by 50% when
using a quick exhaust
valve.
When operated, air from
the front of the cylinder
exhausts directly through
the quick exhaust valve.
Built in cushioning will be
less effective.
67
Quick exhaust valve
Air flows from the control valve in to the cylinder past a
poppet lip seal.
When the control valve is operated the falling pressure
from the valve allows the poppet seal to snap open.
The air in the cylinder rapidly exhausts through the large
exhaust port and silencer.
2
1
2 2
1 1
68
Response times
Likely time of one cycle.
Bore Valve Cv Time
overall response time of ports m secs
the valve and cylinder.
20 1/8 0.3 225
Table of guide times for
50 1/8 0.4 700
double acting cylinders.
63 1/4 1.0 525
150-mm stroke.
100 1/4 1.0 1100
one cycle out and
instroke 160 ½ 3.5 950
69
Air consumption
Cylinder air consumption
There are two parts to the air consumption of a
cylinder.
One is the volume displaced by the piston multiplied
by the absolute working pressure.
Two is the unswept volume such as cavities in the
end cover and piston, the cylinder ports, tubing and
valve cavities, all multiplied by the gauge pressure.
The unswept part is likely to be a small percentage
and will vary with individual installations. A general
allowance of around 5% can be added to cover this.
71
Cylinder air consumption
For a double acting cylinder the volume of free
air displaced by the piston in one complete
cycle
2 -6
Push stroke V= D . S . ( Ps + Pa) . 10
4
Pull stroke
2 2 -6
V= ( D -d ) . S . ( Ps + Pa) . 10
Where
D = cylinder bore mm
d = rod diameter mm
V = volume in dm3 free air
4
S = stroke mm
Ps = supply gauge pressure bar
Pa = atmospheric pressure (assumed to be 1 bar)
72
Cylinder air consumption
73
Table of consumption
Bore Rod Push stroke Pull stroke Combined
mm mm consumption consumption consumption Take each figure
dm3/mm of dm3/mm of dm3/mm of and multiply by the
stroke at 6 bar stroke at 6 bar stroke/cycle
stroke in mm. For
10 4 0.00054 0.00046 0.00100 pressures other
12 6 0.00079 0.00065 0.00144 than 6 bar multiply
16 6 0.00141 0.00121 0.00262 by the absolute
20 8 0.00220 0.00185 0.00405 pressure divided by
25 10 0.00344 0.00289 0.00633 seven.
32 12 0.00563 0.00484 0.01047
40 16 0.00880 0.00739 0.01619
50 20 0.01374 0.01155 0.02529
63 20 0.02182 0.01962 0.04144
80 25 0.03519 0.03175 0.06694
100 25 0.05498 0.05154 0.10652
125 32 0.0859 0.08027 0.16617
160 40 0.14074 0.13195 0.27269
200 40 0.21991 0.21112 0.43103
250 50 0.34361 0.32987 0.67348
74
Seals
Seals
1 2 3 4 5 6
1 Cushion screw seal
2 Cushion seal
3 Wear ring
4 Piston seal
5 Barrel seal
6 Piston rod/wiper seal
76
‘O' Ring piston seals
An ‘O'-ring piston seal
is a loose fit in the
groove, with the outer
diameter just in contact
with the cylinder bore.
When pressure is
applied the ‘O'-ring is
pushed sideways and
outwards to seal the
clearance between the
outer diameter of the
piston and the cylinder
wall.
77
Cup seals
Used on medium and
large bore cylinders.
Seal in one direction
only.
One for single acting
Two for double acting
Low radial exertion to
reduce the static break
out friction
High compliance
78
Z Rings
79
‘O' Ring barrel seals
80
Cushion seals
81
Piston rod seals
One piece seal serves the
dual role of pressure seal and
wiper seal.
Outer body of the seal is a
pressure tight fit within the
bearing housing.
Cleaning action removes
abrasive particles that can
settle on the rod when
outstroked.
Special seal for harsh
environments
82
Piston rod bellows
Alternative to special wiper seals, also referred to as
gaiters.
Specify as original equipment, as the cylinder requires a
slightly longer than standard piston rod.
Ideal solution where the outstroked piston rod is likely
to be scratched or abraded by falling debris.
83
Extreme operating temperatures
Standard seals are generally recommended for
continuous running in the range +2oC to +80oC.
Higher temperatures will soften the seals so that
they wear quickly and produce more friction. Lower
temperatures will harden the seals which make them
brittle and liable to splitting and cracking.
For high temperature applications with continuous
running at an ambient up to 150oC, cylinders fitted
with "Viton" seals should be specified.
84
Wear ring
85
Cushion design
Cushion design
88
Adjustable cushion design
Adjustable cushion design
90
Adjustable cushion design
The cushion seal is pushed to the left and seals against
it’s left hand edge and inside diameter.
Air can only escape past the cushion screw. The
pressure builds up and cushions the piston.
91
Adjustable cushion design
92
Adjustable cushion design
93
Adjustable cushion design
94
Shock absorbers
Shock absorbers
96
Self compensating units
97
Adjustable units
98
Shock absorbers
2W3
me =
v2
Where
W3 = total energy W1 + W2 (Nm)
me = equivalent mass (kg)
W1 = kinetic energy = ½m.v2 (Nm)
W2 = energy of the force = F.s (Nm)
m = mass (Kg)
v = velocity (m/s)
F = propelling force (N)
s = stroke of shock absorber (m)
99
Example
Mass of 10 kg, force 100 N, will contact the shock absorber with a
velocity of 1 m/s. The stroke of the self adjusting unit is a nominal
0.025m.
W1 = 10 × 12 ÷ 2 = 5 Nm
W2 = 100 × 0.025 = 2.5 Nm
W3 = 5 + 2.5 = 7.5 Nm
me = 2 × 7.5 ÷ 12 = 15 kg
s = 0.025 m
F=100N
v = 1 m/s
100
Test question 1
D d
101
Test question 2
50%
50%
b. Meter – out, extension only
c. Meter – in, extension only 4 2
102
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