Analysis of Elastic Flexural Waves in Non-Uniform Beams Based On Measurement of Strains and Accelerations
Analysis of Elastic Flexural Waves in Non-Uniform Beams Based On Measurement of Strains and Accelerations
Analysis of Elastic Flexural Waves in Non-Uniform Beams Based On Measurement of Strains and Accelerations
1. INTRODUCTION
Generation of elastic #exural waves in beams occurs in di!erent technological processes,
often as an unwanted side e!ect. In percussive drilling of rock, e.g., us e is made of elastic
extensional waves, but due to eccentric impacts, imperfect drill rods [1], unsymmetrical
loading of the drill bit [2], etc., #exural waves are also generated. This gives rise to leakage
of energy from the extensional to the #exural waves, increased stress levels, and increased
generation of noise. If the predominant wavelengths are at least of the order of the
transverse dimensions of the beam, the motion of #exural waves can be examined by using
the Timoshenko beam model. If they are much longer, the wave motion can also be studied
by using the Euler}Bernoulli beam model [3].
In various applications, it is interesting to know the histories of shear force, transverse
velocity, bending moment and angular velocity associated with #exural waves at one or
several sections of a beam. From them, histories of other important quantities such as shear
stress, de#ection, normal stress, rotation of a cross-section and power transmission can also
be determined.
For elastic extensional waves, Lundberg and Henchoz [4] showed that histories of
normal force and particle velocity at an arbitrary section of a uniform bar can be evaluated
from measured strains at two di!erent sections and by solving time-domain di!erence
equations which are exact in relation to the one-dimensional theory used. A similar method
was used by Yanagihara [5] to determine impact force. Lagerkvist and Lundberg [6],
Lagerkvist and Sundin [7] and Sundin [8] used the method to determine mechanical point
impedance. The method was also used by Karlsson et al. [9] in a study of the interaction of
rock and bit in percussive drilling. It was extended to non-uniform bars by Lundberg et al.
[10], and this version of the method was used for determination of force}displacement
relationships for di!erent combinations of drill bits and rocks by Carlsson et al. [11] and for
high-temperature fracture mechanics testing by Bacon et al. [12, 13]. The use of the method
was extended to visco-elastic extensional waves by Bacon [14, 15], and to elastic #exural
waves by Sundin and A> hrstroK m [16] who assessed frictional properties and lubricant
performance at an obliquely impacted end of a long uniform beam from acceleration
measurements at two sections.
The aim of the present paper is to develop a general method for evaluation of the histories
of shear force, transverse velocity, bending moment and angular velocity at a section E of
a non-uniform beam from measurements of such quantities at di!erent sections A, B, C and
D. It will be shown that, for an unloaded segment of the beam, this can be achieved through
measurement of four such quantities which di!er from each other in terms of either section
(A, B, C and D) or type of quantity (shear force, transverse velocity, bending moment and
angular velocity), or both.
First, the method will be developed on the basis of Timoshenko's beam model.
Then, experimental impact tests with a non-uniform beam made of aluminium and
equipped with strain gauges and accelerometers will be presented, and comparisons will
be made between (i) bending moments and particle velocities evaluated at section E on
the basis of measurements at sections A}D and (ii) the same quantities measured at
section E.
2. THEORETICAL BASIS
*Q *w *M *
"oA , !Q# "oI , (1)
*x *t *x *t
ANALYSIS OF ELASTIC FLEXURAL WAVES 229
Figure 1. Angles , c , *w/*x, shear force Q, transverse velocity wR , bending moment M and angular velocity
Q at a general section xof the beam.
respectively, where Q(x, t) is the transverse shear force and M(x, t) is the bending moment.
The de#ections and rotations are related to each other through
*w
"! #c , (2)
*x
where c is the shear strain on the centreline as shown in Figure 1. The terms ! and c on
the right-hand side represent the contributions to the slope of the centreline of the beam
from bending and shear, respectively, and they are related to the bending moment and the
transverse shear force through
*
M"EI , Q"iGAc , (3)
*x
where i is a dimensionless quantity which depends on the shear stress distribution and
therefore on the shape of the cross-section. According to beam theory, this quantity can be
determined from the relation i"[(A/I) (S/=) dA]\, where the static moment S and
in general also the width = depend on the vertical co-ordinate z from the centreline. For
a rectangular cross-section, this formula gives i"5/6+0)83, which is the value to be used
in the experimental part. According to another de"nition, i may depend also on the
Poisson ratio.
Equations (1)}(3) provide "ve relations between the "ve unknown functions Q(x, t),
w(x, t), M(x, t), (x, t) and c (x, t). Through elimination of c (x, t), these relations can be
transformed into the system of four "rst order partial di!erential equations
*Q *wR *wR 1 *Q *M *Q *Q 1 *M
"oA , " !Q, "Q#oI , " (4)
*x *t *x iGA *t *x *t *x EI *t
230 L. HILLSTROG M AND B. LUNDBERG
Figure 2. Unloaded section of non-uniform beam in the general case. Sections of measurement A}D and of
evaluation E.
for the four quantities Q(x, t), wR (x, t)"*w(x, t)/*t, M(x, t) and Q (x, t)"* (x, t)/*t. These
quantities constitute the elements of a state vector s(x, t)"[Q, wR , M, ]2, which is zero for
t(0. Furthermore, because of energy absorption outside the beam segment considered,
s(x, t)P0 as tPR.
The problem to be solved is as follows. Consider the four elements Q, wR , M and Q of the
state vector s at four di!erent sections A, B, C and D of the beam segment, i.e., altogether 16
elements. Let four out of them, constituting the elements of a vector m, be known from
measurements for t*0. Then, determine the state vector s or its Fourier transform s; (which
is assumed to exist) at any section E of the beam segment. See Figure 2, where it is indicated
that the variation of the geometrical and material properties along the beam segment may
be continuous or discontinuous.
s; "Rs; , (5)
where
0 iuoA 0 0
iu/iGA 0 0 !1
R" (6)
1 0 0 iuoI
0 0 iu/EI 0
QK
w(
s; " (7)
MK
Q(
is the Fourier transform of the state vector s, i.e., s; (x, u)" s(x, t)e\ SR dt, and
\
s; "*s; /*x.
The state at any section x is related to that at the "xed section x through
where I is the identity matrix. In particular, equation (8), with x"x# and with x"x, x ,
x! and x", gives
s( E"Mⴚ1m( , (18)
in terms of the matrix M and the vector m( of measured quantities. Transformation into the
time domain gives the state vector sE (t) for t*0. This solves the problem.
If the beam has piecewise constant properties as indicated in Figure 3, the transition
matrices in equations (10) can be expressed as the products PAE"PsPs!12P1,2,
Figure 3. Unloaded section of beam with piece-wise constant properties. Sections of measurement A}D and of
evaluation E.
ANALYSIS OF ELASTIC FLEXURAL WAVES 233
P "P P \ 2P , respectively, of transition matrices P , P ,2, P for beam elements with
DE p p 1 1 1 2 s
constant properties. These matrices, in turn, can be determined by "rst solving problem (9)
for matrices R which are independent of x, and then substituting appropriate values for
x and x. This procedure can be simpli"ed by replacing the coupled problem (9) for the
elements of P with an uncoupled problem as follows.
For R independent of x, equation (9a) gives
The eigenvalues c of the matrix R are given by the four roots of "R!cI""0, i.e., with the
use of de"nition (6),
c#2ac!b"0, (20)
where
ou E oAu oIu
a" 1# , b" 1! . (21)
2E iG EI iGA
where
a"[(b#a)!a], k"[(b#a)#a] (23)
iGA
"u"( , (24)
oI
which is presumed. According to the Cayley}Hamilton theorem, equation (20) for the
eigenvalues of the matrix R is also satis"ed by R, i.e.,
R4#2aR2!bI"0. (25)
Multiplication by P from the right and use of relations (19b, d) gives the fourth order
di!erential equation
PIV#2aP!bP"0. (26a)
P(x, x, u)"I, P(x, x, u)"R, P(x, x, u)"R2, P(x, x, u)"R3
(26b}e)
for x"x. Thus, the coupled problem (9) for the elements of P has been replaced by the
uncoupled problem (26), which has the solution
with
1 1
A" (aI!R2 ), B" (aR!R3),
a#k k(a#k)
1 1
C" (kI#R2 ), D" (kR#R3 ). (28)
a#k a(a#k)
3. EXPERIMENTAL TESTS
Output
Input High-pass
Case A}D E E E
"lter
1 M M M M No
2 M wR wR wR No
3 wR 2 wR 2 No
4 wR 2 M 2 Yes
a tenth due to the damping action of the supports. The recorded signals were transferred to
a computer for evaluation of the state vector sE (t). First, measured accelerations, if any, were
integrated to velocities. After use of the FFT algorithm, s( E (u) was determined according to
equation (18). Finally, s( E (u) was transformed into the time domain by use of the inverse
FFT algorithm. Results were produced for the same time interval [0, t ] although
PC
sometimes they may be valid only in a narrower interval [0,t ]. When, e.g., section E is
CT
located outside AD, as in some of the experimental tests, there is a certain di!erence
between t and t which is related to the travel times for #exural waves from section E to
PC CT
sections A}D.
Four test cases, labelled 1}4, are de"ned in Table 1. In Case 1, bending moments M at
sections A}D and E }E were determined from measurements of strains at the same
sections. In Case 2, bending moments M at sections A}D and transverse velocities wR at
E }E were determined from measurements of strains and accelerations, respectively, at the
same sections. In Case 3, transverse velocities wR at sections A}D and E were determined
from measurements of accelerations at the same sections. In Case 4, "nally, transverse
velocities wR at sections A}D and bending moment M at E were determined from measured
accelerations and strains, respectively, at the same sections. In this case, the signals
representing accelerations and strains were passed through eight-pole Butterworth
high-pass "lters with cut-o! frequency 10 Hz. In each of the four cases, bending moments
M or transverse velocities wR at sections E }E , corresponding to the measurements made at
these sections, were also determined from those measured at A}D according to equation
(18). All tests were carried out at room temperature.
4. RESULTS
Figure 5 shows for Case 1 the condition number cond(M) of the matrix M as a function of
the position x# of section E and of the frequency f"u/2n. It can be seen that the condition
number is low, which implies low sensitivity to errors, if section E is inside or not too far
outside the segment AD, and if the frequency is neither too low nor too high. Also, it can be
noted that the condition number has a peak (limited in height by the step in frequency) near
850 Hz. Similar results were obtained for other cases.
Figure 6 shows results in the time and frequency domains at section E for Case 1. In
Figure 6(a), the time-domain results are based on frequencies up to 500 Hz, which means
that frequencies around 850 Hz are excluded, while in Figure 6(b) they are based on
frequencies up to 2000 Hz. As there is a signi"cantly better agreement between evaluated
and measured bending moments in the former case, the results for Cases 1}4 shown in
Figures 7}10 are based on frequencies up to 500 Hz.
236 L. HILLSTROG M AND B. LUNDBERG
Figure 5. Condition number cond (M) of matrix M versus position x# and frequency f in Case 1. (a) 1 Hz
( f(2000 Hz and (b) 0)05 Hz ( f(1 Hz.
5. DISCUSSION
It has been shown how the elements Q, wR , M and Q of the state vector s at any section E of
an unloaded segment of a non-uniform beam can be determined from independent
measurements of four such elements at up to four di!erent sections A, B, C and D of the
same unloaded segment of the beam. This has also been demonstrated experimentally. Once
the state vector has been determined, several quantities of importance can be obtained from
its elements. Thus, e.g., the shear stress q can be obtained from Q, the normal stress p from
M, the de#ection w from wR , and the rotation of the cross-section from Q . Also, the power
transmission can be obtained from the relation P"!(QwR #M Q ). Nothing needs to be
known about supports, structures and loads outside the beam segment under consideration.
The combination of sections, among A, B, C and D, and types of quantities to be
measured, among Q, wR , M and Q , can be chosen in many ways, some of which appear to be
more convenient than others. Thus, it is straightforward to determine bending moment
ANALYSIS OF ELASTIC FLEXURAL WAVES 237
Figure 6. Bending moment M# versus time t and "MK #" versus frequency f. Comparison between bending
moment at E evaluated from bending moments measured at A}D (solid curves) and bending moment measured at
E (dotted curves) in Case 1. Results for frequencies up to (a) 500 Hz and (b) 2000 Hz.
M from measured strains and transverse velocity wR from measured accelerations, as was
done in the experimental part, while it is less convenient to determine Q or Q from
measurements. Also, it seems preferable to place at most two types of transducers at any
section A}D of the beam, and to make the same kind of measurement or measurements at
each instrumented section. Therefore, two interesting possibilities might be measurement of
(i) M at each section A}D (Cases 1 and 2) and (ii) wR at each section A}D (Cases 3 and 4) as in
the experimental part. A third interesting possibility might be the measurement of (iii) both
M and wR at each of two sections, e.g., A and B. It should also be noted that a free end A, with
Q,0 and M,0, can be used to replace two measurements.
The functions a(u) and k(u) introduced in equations (22) and (23) can be interpreted as
follows. Let the state vector have the form s( "s( * exp (bx). Then, substitution into equation
(5) gives the eigenvalue problem Rs( *"bs( *. The eigenvalues b are given by the four roots of
equation (20) with b"c. Thus, according to equation (22), the eigenvalues are b"$a and
b"$ik. Therefore, provided that condition (24) is satis"ed as presumed, a determines the
decay of non-propagating (evanescent) modes and k is the wave number of propagating
harmonic waves (u'0).
For angular frequencies "u"u "c /R, where c "(E/o) is the speed of elastic
extensional waves and R"(I/A) is the radius of inertia of the cross-section, equations
(23) can be approximated by a+k+b and equation (21b) by b+(oA/EI)u. As the
wave number k is related to the wavelength j by k"2n/j, one obtains a+2n/j with
j+2n(c R/"u")2nR. In terms of the frequency f"u/2n and the height H"2(3R of
a beam with rectangular cross-section, the corresponding relations are " f " f "c /hH,
a+2n/j, and j+(c hH/" f ")hH, with h"n/(3. These low-frequency
approximations of a and j represent the limiting case of the Euler}Bernoulli beam.
238 L. HILLSTROG M AND B. LUNDBERG
Figure 7. Bending moments (a) M# versus time t and "MK #" versus frequency f, (b) M# versus time t and "MK #"
versus frequency f, and (c) M# versus time t and "MK #" versus frequency f. Comparison between bending moments
at E }E evaluated from bending moments measured at A}D (solid curves) and bending moment measured at
E }E (dotted curves) in Case 1. Results for frequencies up to 500 Hz.
For the aluminium beam used in the experimental tests, the highest frequency normally
considered, 500 Hz, corresponds to the wavelengths 0)606 and 0)525 m in the segments with
heights 20 and 15 mm respectively. Similarly, the frequency 2000 Hz, considered in
Figure 6, corresponds to the wavelengths 0)300 and 0)260 m, respectively. Thus, in the tests
carried out, the wavelengths were much larger than the heights of the beam, and " f " f .
This means that the above approximations are accurate and also that condition (24) is
satis"ed as it can be written as " f "(f [i/2(1#l)].
In the time domain, solution (18) corresponds to a deconvolution. When the condition
number of the matrix M is high (cf. Figure 5), the sensitivity of this solution to measurement
errors and numerical errors may be high. Such situations are related to the transition
matrices PAE,2, and PDE, which determine the elements of the matrix M. Therefore, it is
useful to note from equation (27) that, for a uniform beam and relatively low frequencies
with a+2n/j, these transition matrices contain terms proportional to eLV#\V H,2, and
eLV#\V"H respectively. In the discussion which follows, it is assumed that
x(x (x!(x" and that x(x#.
ANALYSIS OF ELASTIC FLEXURAL WAVES 239
Figure 8. Transverse velocities (a) wR # versus time t and "w( #" versus frequency f, (b) wR # versus time t and "w( #"
versus frequency f, and (c) wR # versus time t and "w( #" versus frequency f. Comparison between transverse velocities
at E }E evaluated from bending moments measured at A}D (solid curves) and transverse velocities measured at
E }E (dotted curves) in Case 2. Results for frequencies up to 500 Hz.
Figure 9. Transverse velocity wR # versus time t and "w( #" versus frequency f. Comparison between transverse
velocity at E evaluated from transverse velocities measured at A}D (solid curves) and transverse velocity
measured at E (dotted curves) in Case 3. Results for frequencies up to 500 Hz.
240 L. HILLSTROG M AND B. LUNDBERG
Figure 10. Bending moment M# versus time t and "MK #" versus frequency f. Comparison between bending
moment evaluated at E from transverse velocities measured at A}D (solid curves) and bending moment measured
at E (dotted curves) in Case 4. Results for frequencies up to 500 Hz.
ACKNOWLEDGMENTS
Funding of this research from the Carl Trygger Foundation, the Swedish Council for
Engineering Sciences and AB Sandvik Tamrock Tools is gratefully acknowledged.
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PFVIBAT*A computer program for plane frame vibration analysis by an exact method.