SIM01E-001

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE MODULES.
PLEASE PASS ALONG THE ATTACHED USER MANUAL TO YOUR CUSTOMER.

INSTALLATION MANUAL
– Crystalline Photovoltaic Module –
MODEL
ND-AF***C series

# IMPORTANT SAFETY INSTRUCTIONS p.1

# GENERAL INSTRUCTIONS p.1 ~ p.3
# INSTALLATION MANUAL -PHOTOVOLTAIC MODULES- p.4
# ELECTRICAL OUTPUT AND THERMAL CHARACTERISTICS p.4

IMPORTANT SAFETY INSTRUCTIONS

This manual contains important safety instructions for the PV module 10. When replacement parts are required, be sure the
that must be followed during the maintenance of PV modules. installer/servicer uses parts specified by the manufacturer with
To reduce the risk of electric shock, do not perform any servicing same characteristics as the original parts. Unauthorized
unless you are qualified to do so. substitutions may result in fire, electric shock, or other hazard.
11. Consult your local building and safety department for required
1. The installation must be performed by a certified installer permits and applicable regulations.
/servicer to ensure system integrity and safety. 12. In regions with snow, the module can sustain a snow load of up
2. The installation is only allowed after referring and to 50cm (when the module is mounted in the portrait orientation
understanding of GENERAL INSTALLATION MANUAL and / short frame side facing down) or 100cm (when the module is
INSTALLATION MANUAL -PHOTOVOLTAIC MODULE-. If you mounted in the landscape orientation / long frame side facing
don’t have your personal copy, please contact your installer or down).
local Sharp office listed in Sharp Solar web site : URL : 13. As a result of sliding snow, the mechanical load increases when
http://www.sharp-world.com/solar the number of module rows in the matrix of a PV installation
3. Do not pull the PV cables. increases. When mounting the module in the portrait orientation
4. Do not touch any surface of module. for more than 3 rows, the accumulated snow load may cause
5. Do not place/drop objects onto the PV modules. the lower edge of the module frame to deform. Take necessary
6. Do not disassemble or attempt to repair the PV module by measures (e.g. snow stopper) to avoid possible damage.
yourself. 14. Periodically remove any overhanging snow and/or ice from the
7. Do not drop the PV module. module framework as it may cause deformation of the module
8. Do not damage, pull, bend, or place heavy material on cables. frame.
9. Upon completion of any service or repairs, ask the
installer/servicer to perform routine checks to determine that CAUTION: HIGH VOLTAGE
the PV modules are in safe and proper operating condition. To reduce the risk of electric shock, do not touch.

GENERAL INSTRUCTIONS
1. INTRODUCTION
This Installation Manual contains essential information for the electrical and mechanical installation that you must know before
installing SHARP PV modules. This also contains safety information you need to be familiar with. All the information described in
this manual are the intellectual property of SHARP and based on the technologies and experiences that have been acquired and
accumulated in the long history of SHARP. This document does not constitute a guaranty, expressed or implied. SHARP does not
assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of or in any way connected with
installation, operation, use or maintenance of the PV modules. No responsibility is assumed by SHARP for any infringement of
patents or other rights of third parties that may result from use of PV module. SHARP reserves the right to make changes to the
product, specifications or installation manual without prior notice.

2. COMPONENTS 3. GENERAL INFORMATION

Junction box
(INCLUDING WARNING AND SAFETY)
The installation of PV modules requires a great degree of skill
and should only be performed by a qualified licensed
Connector Superstrate Glass professional, including licensed contractors and licensed
Electriclal Cable electricians. Please be aware that there is a serious risk of
Frame various types of injury occurring during the installation including
Solar Photovoltaic Cell the risk of electric shock. All SHARP PV modules are equipped
with a permanently attached junction box that will accept variety
of wiring applications or with a special cable assembly for ease
of installation, and they do not require special assembly.

GENERAL WARNING
1. PV modules are heavy. Handle with care.
2. Before you attempt to install, wire, operate and maintain
the PV module, please make sure that you completely
understand the information described in this installation
manual.
3. Contact with electrically active parts of a PV module such
as terminals can result in burns, sparks and lethal shock
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 SIM01E-001

whether the PV modules are connected or not. reverse current flow. The current may easily flow in a
4. PV modules produce electricity when the sufficient sunlight reverse direction.
or other sources illuminate the module surface. When the 20. Keep modules away from children.
modules are connected in series, voltage is cumulative.
When the modules are connected in parallel, current is
cumulative. As a result, a large-scale PV system can HANDLING SAFETY
produce high voltage and current which could present an 1. Do not cause an excessive load on the surface of PV
increased hazard and may cause serious injury or death. module or twist the frame. The glass surface can easily
5. Do not connect the PV modules directly to the loads such break.
as motor since the variation of the output power depending 2. Do not stand or step on the PV module. The surface glass
on the solar irradiation causes damage for the connected of PV module is slippery.
motor. 3. Do not hit or put excessive load on the glass or back sheet.
1: In the case of a brushless motor, the lock function The PV cell is very thin and can be easily broken.
becomes active and the hall IC is most likely to be 4. Do not scratch or hit at the back sheet. The back sheet is
damaged. vulnerable.
2: In the case of a brush type motor, the coil is most likely 5. Do not damage the junction box or do not pull the cables.
to be damaged. The junction box can crack and break.
6. In case of snow build-up, snow would slide easier on the 6. Never touch junction box or the end of output cables with
smooth surface of the module than other parts of the roof. bare hands when the PV module is irradiated. Cover the
Snow may suddenly slide, fall off the roof and hit nearby surface of PV module with cloth or other suitable
objects/areas. Take preventive measures (e.g. snow sufficiently opaque material to isolate the PV module from
stopper) when there is possible risk such case would incident light and wear rubber gloves when handling the
cause an injury or a damage. wires to avoid electric shock.
7. Do not scratch the output cable or bend it with force. The
GENERAL SAFETY insulation of output cable can break and may result in
1. Consult local codes and other applicable laws concerning electricity leakage or shock.
required permits on regulations for installation and 8. Do not pull the output cable excessively. The output cable
inspection requirements. may unplug and cause electricity leakage or shock.
2. Before installing a PV module, contact appropriate 9. Do not drill holes in the frame. It may compromise the
authorities to determine permit, installation and inspection frame strength and cause corrosion.
requirements that should be followed. 10. Do not scratch the insulation coating of the frame (except
3. Install PV modules and ground frames in accordance with for grounding connection). It may cause corrosion of the
applicable rules and regulations. frame or compromise the framework strength.
4. PV modules should be installed and maintained by 11. Do not touch the PV module with bare hands. The frame
qualified personnel. Only installer/servicer personnel of PV module has sharp edges and may cause injury.
should have access to the PV module installation site. 12. Do not drop PV module or allow objects to fall down on the
5. No matter where the PV modules are installed, either roof PV module.
mounted construction or any other type of structures above 13. Do not concentrate sunlight artificially on the PV module.
the ground, appropriate safety practices should be 14. Do not hold the PV module on one side. The frame may
followed and required safety equipment should be used in bend or twist. Hold the PV module at opposite sides.
order to avoid possible safety hazards. Note that the
installation of some PV modules on roofs may require the INSTALLATION SAFETY
addition of fireproofing, depending on local building/fire 1. Always wear protective head gear, insulating gloves and
codes. safety shoes (with rubber soles). Do not wear metallic
6. In the case that the PV modules are non-integral type, the jewellery to prevent electric shock during installation.
module is to be mounted over a fire resistant roof. 2. Keep the PV module packed in the carton until installation.
7. Use PV modules with the same cell size within series. 3. Do not touch the PV module unnecessarily during
8. Follow all safety precautions of other components that are installation. The glass surface and the frames get hot.
used in the system. There is a risk of burn, or electric shock.
9. In order to avoid a risk of injury or electrical shock, do not 4. Do not work under rain, snow or windy conditions.
allow anyone to approach the PV module if the person has 5. Use dry insulated tools.
little knowledge on PV module or on the measures that 6. Do not drop tools or hard objects on PV modules
should be taken when PV modules are damaged. 7. When working at heights, wear a safety belt and take care
10. Do not shade portions of the PV module surface from the not to drop any items (e.g., PV module or tools).
sunlight for a long time. The shaded cell may become hot 8. Make sure flammable gases are not generated near the
(hot spot phenomenon) which results in solder joints installation site.
peeling off. Shading causes drop in generated power 9. Completely cover the PV module surface with an opaque
and/or operation failure of the PV modules. material during PV module installation and wiring.
11. Do not clean the glass surface with chemicals. Do not let 10. Plug in the connector tight and ensure the wiring work.
water collect on the glass surface for a long time. This Make sure that the connectors have been locked by a
creates a risk of white efflorescence (glass disease) which snap-in latch. Any treatments over the connectors which
may result in the deterioration of energy generation. may allow to unlock the snap-in latch shall not be done.
12. Do not install the PV module horizontally. It may cause dirt 11. Due to the risk of electrical shock, do not perform any work
or white efflorescence (glass disease) due to water. if the terminals of PV module are wet.
13. Do not cover the water drain gap of the frame. There is a 12. Do not touch the junction box and the end of output cables,
risk of frost damage when the frame is filled with water the cable ends (connectors) , with bare hands during
cumulation. installation or under sunlight, regardless of whether the PV
14. If there is a risk of sliding snow, an appropriate measure module is connected to or disconnected from the system.
has to be taken so that PV module frames on lower edge 13. Do not unplug the connector if the system circuit is
of PV modules will not be damaged. connected to a load.
15. Do not expose PV module to sunlight concentrated with 14. Do not stomp on the glass at work. There is a risk of injury
mirrors, lenses or similar means. or electric shock if glass is broken.
16. Turn off inverters and circuit breakers immediately, should 15. Do not work alone (always work as a team of 2 or more
a problem occur. people).
17. In case the glass surface of a PV module is broken, wear 16. Do not damage the back sheet of PV modules when setting
goggles and tape the glass to keep the broken pieces in the equipotential bonding by bolts.
place. 17. Do not damage the surrounding PV modules or mounting
18. A defective PV module may generate power even if it is structure when replacing a PV module.
removed from the system. It may be dangerous to handle 18. Bind cables by the insulation locks. Drooping down of
the PV module while exposed to sunlight. Place a defective cables from the junction box could possibly cause various
PV module in a carton so PV cells are completely shaded. problems such as animal biting, electricity leakage in
19. In case of series connection, the maximum open circuit puddle.
voltage must not be greater than the specified maximum 19. Take proper measures for preventing the laminate
system voltage. The voltage is proportional to the number (consisted of resin, cells, glass, back sheet, etc.) from
of series. In case of parallel connection, please be sure to dropping out of the frame in case the glass is broken.
take proper measure (e.g. fuse for protection of module 20. Plastic components such as cables or connectors shall be
and cable from over current, and/or blocking diode for located so that they will not be exposed to direct sunlight
prevention of unbalanced strings voltage) to block the after installation to prevent degradation of them.
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21. If batteries are used with modules, follow safety 7. GROUNDING

precautions of the battery manufacturer. The frame grounding must consider the local requirement and
22. In case of extreme snow build-up, the weight of the snow regulation at the installation site. When grounding is required,
may cause the module’s frame to deform. Take appropriate please refer to below example connection (Figure 3). Please
preventive measures to minimize any possible resulting be careful in arranging the system ground so that the removal
damage. of one module from the circuit will not interrupt the grounding of
any other modules.
4. SITE SELECTION The modules should be grounded to the same electrical point
In most applications, the PV modules should be installed in a as described below.
location where there is no shading throughout the year. In the
Northern Hemisphere, the PV modules should typically face
south, and in the Southern Hemisphere, the PV modules should
typically face north.
Please make sure that there are no obstructions in the
surroundings of the site of installation. TAKE PROPER STEPS
in order to maintain reliability and safety, in case the PV
modules are used in areas such as: Heavy snow areas /
Extremely cold areas / Strong wind areas / Installations over, or
near, water / Areas where installations are prone to salt water
damage/corrosive gas environment/ Small islands or desert
areas.
The results of the ammonia test and the salt-mist-corrosion test
on the modules, carried out under such strict test conditions,
should be disclosed for reference purposes only. The decision
on whether the modules are suitable and compatible for each
installation field will depend on the user’s judgement and
responsibility. You can use a hole with the appropriate symbol for
equipotential bonding on the side frame for either a bolt, nut and
5. TILT ANGLE washer grounding the module to the frame, a ground lug
The tilt angle is the measurement between the PV module and fastened by bolt or screw, or appropriate screw (hardware not
a horizontal ground surface. The PV module generates the provided). An example of acceptable ground connection using
maximum output power when it faces the sun directly. a bolt, nut and washer retaining a ground lug is shown in figure
5 degrees or more is recommended for the tilt angle of the PV 3. In a connection of this type, the hardware (such as a toothed
module for the maintenance (See 9. Maintenance). locked washer / star washer) must score the frame surface to
For the standalone systems with a battery where the PV make positive electrical contact with the frame. The ground wire
modules are attached to a permanent structure, the tilt angle of
the PV modules should be determined to optimize the must be considered within the local requirement of local and
performance when the sunlight is the scarcest. In general, if the regulation at the site of installation.
electric power generation is adequate when the sunlight is the
scarcest, then the angle chosen should be adequate during the
rest of the year. For grid-connected installations where the PV 8. MOUNTING
modules are attached to a permanent structure, it is Please make sure that all the information described in the
recommended to tilt the PV module at the angle equal to the installation manual is still valid and proper for your installation.
latitude of the installation site so that the power generation from The mounting method has been verified by SHARP and NOT
the PV module will be optimum throughout the year. CERTIFIED by a third party organization.
Although Sharp does not specify or warrant frame clips or
6. WIRING clamps, using frame clips (not provided) or clamps (not
To ensure proper system operation and to maintain your provided) is possible when they are designed for PV modules
guaranty, observe the correct cable connection polarity (Figures and with minimum dimensions on the sides of the module in
1 & 2) when connecting the modules to a battery or to other accordance with the instructions and drawings provided. If using
modules. If not connected correctly, the bypass diode could be
destroyed. frame clips or clamps, the modules should be fixed rigidly and
PV modules can be wired in series to increase voltage. there shall be no damage to the modules by deforming
Connect wires from the positive terminal of one module to the mounting structure against design load.
negative terminal of the next module. Figure 1 shows modules The Sharp module guaranty may be void if customer-selected
connected in series. frame clips are improper or inadequate for module properties
Connect PV modules in parallel to increase current. Connect (including strength or material) or installation. Note that if metal
wires from the positive terminal of one module to the positive clips are used, there must be a path to ground from the clips,
terminal on the next module. Figure 2 shows modules (for instance, using star washers in the clip hardware set).
connected in parallel. Please review the descriptions and drawings carefully; not
mounting the modules according to one of these methods may
void your guaranty. Support structures that PV modules are
mounted on should be rigid. Sharp PV modules are designed to
ensure optimal electrical performance under the condition that
they are mounted on rigid support structures. Deformation of
support structure may damage PV module with its electric
performance.
When mounting the module on structure, ensure that no corner
has a displacement of more than 2mm per every 1000mm of the
diagonal.

Bypass Diode
(Built-in Junction Box)
9. MAINTENANCE
The modules are designed for long life and require very little
maintenance. If the angle of the PV module is 5 degrees or more,
normal rainfall is sufficient to keep the module glass surface
clean under most weather conditions. If dirt build-up becomes
excessive, use only a soft, damp cloth and water to clean the
glass. If cleaning the back of the module is required, take utmost
care not to damage the back side materials. In order to ensure
the operation of the system, check the connection of wiring and
the state of the jacket of wires occasionally.
For PV modules with anti-reflective coating glass, do not touch
Bypass Diode the glass since finger prints or stains will easily mark. If dirt build-
(Built-in Junction Box) up becomes excessive, clean the glass surface with water only.

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INSTALLATION MANUAL -PHOTOVOLTAIC MODULES-

1. INSTALLATION # Maximum parallel configuration: (Parallel connection of
The mounting method has been verified by SHARP and each string shall be conducted with following two options.
NOT CERTIFIED by a third party organization. Please Any other parallel connections are prohibited.)
review the descriptions and drawings carefully; not a) Case of using the diodes; 1 diode per maximum 2
mounting the modules according to one of these methods parallel strings (Connect a diode or more in series for
may void your guaranty. (Design load according to every string or every 2 parallel strings for protection of
IEC61215 (wind/ snow): 1,600Pa) module from reverse current over load.)
b) Case of using the fuses; 1 fuse per every string (Connect
a fuse for every single string for protection of module
Mounting Using Clips: Clamping on Longer Frame (Figure2) from reverse current over load.)
The modules can be mounted using clips (clamps) designed for
solar modules as defined in the following Figures. Note that the Connection cables requirement
mounting clips should meet the required dimensions as defined in The module shall be mated to the same connectors;
the Figure1. Note that the CLIP CENTER POSITION (e) is important Type: C1
as specified in the Figure2. The module must be supported on the Brand: Solargiga Energy Holdings Limited
array system and should overlap the array rail by at least 10mm. The
array rails must support the bottom of the frames and must be 3. WARNING
continuous piece (no breaks in the rail). Keep all MODULES and electriacal CONNECTORS clean
& dry before installation.
2. ELECTRICAL INSTALLATION INSTRUCTION
Cable characteristics 4. Disposal
Conductor size: 4.0mm2, Cable type: XLPE cable (H1Z2Z2-K) Dispose photovoltaic modules
properly. For Information about the
Maximum DC voltage: 1.5kV
proper disposal, contact your local
Ambient temperature: -40°C to +90°C, recycling site
Maximum conductor temperature: 120 °C

Module configuration (Recommend)# Maximum series

configuration: please refer to Table 1
(This value is calculated under the condition of Voc at -
40 °C.)
e e

Figure1. Clips (Clamps) requirement

1) Clip: Al alloy, 3.3mm Min. thickness
2) Catch length (38mm Min.)
3) Covering depth (5mm Min. on the frame)
4) Supporting depth (10mm Min.)
5) Frame (applicable to all frame sections)
6) Array rail
(applicable to parallel or crossed mounting)
e Figure2. Clamping on longer Frame
300 mm < e < 400 mm e
e : span from module corner to clip center

ELECTRICAL OUTPUT AND THERMAL CHARACTERISTICS

Rated electrical characteristics of Isc, Voc, are within ±10 percent of the indicated values and +5/-0 percent of Pmax (power
measurement tolerance: ± 3%), under STC (standard test conditions) (irradiance of 1000 W/m2, AM 1.5 spectrum, and a cell
temperature of 25 °C (77°F)).
Table-1. Electrical characteristics (at STC)
Max imum Open-Curcuit Short-Circuit Voltage at point Current at point Class for protection
Model Max imum Over-Current Max imum series
Power Tolerance Voltage Current of max . Power of max . Power against elecrical
name system voltage Protection configuration(*)
(Pmax ) (Voc) (Isc) (Vmpp) (Impp) shock

ND-AF330C 330W +5% /-0% 45.96V 8.91A 39.11V 8.45A 1,500V 15A Ⅱ 26
* The maximum series number of modules depends on the local conditions. These values are calculated under the condition of Voc at -40 °C.

Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current and/or voltage than
reported at Standard Test Conditions. Accordingly, the values of Isc and Voc marked on this module should be multiplied by a
factor of 1.25 when determining component voltage ratings, conductor capacities, fuse sizes and size of controls connected to the
module output.
The module has been qualified in an environmental temperature range of -40 °C to +40 °C and up to 100% relative humidity as
well as rain, and the altitude up to 2,000m in accordance with IEC61730.

Class for protection against electric shock

This module is classified as “ClassⅡ” according to IEC61730. FIRE RATING
These PV modules are intended for installation where geeral This module is rated as “Fire safety class C” according to .
user access and contact to insulated live parts is anticipated. IEC61730-2:2004 or UL790