Info – No.

66
Date: September 2011

Mining Shovel Competition

Marketing

Information
Market Support & Application
Distr.: Kris Burford / Martin Luckock / Gerry Brouwer / Heinz Zenger / Eben Pieterse /
John Sammut / Jacquie Walton / Francisco Messina / Benjamin Lhorente / Andreas
Gölzer / Newton Lima / Francisco Macedo / Jack McCutchen / Harald Wagner /
Rich Smith / Des Jarvis / Mrs Sally Watkins / Mike Ranallo / Lindon Petty /
Mike Granger / Danny Belanger / Chr. Tomlinson / V. Shteinzayg / B. Slesarev /
KCIS, Roman Gavryusev /
KLtd., Hiroyuki Iwami / Matt Matsuura / Keiichi Ise / Ms Harue Yamagishi
8101 / 8102 / 8110 / 8112 / 8115 / 8116
8120 (Mr Nogami/Mr Schnitzler) / Mr Schwarz, Mr Ohigashi
8121 (Mrs Schütze, Mrs Richter, Mrs Pokolm, Mr Alper, Mr Junghans,
Mr Muer, Mr Schnura) / 8122 (Mrs Overdick, Mr Neubauer) /
8124 / 8125 / 8150 (Mr Seel/Mr Maas) / 8151 / 8151.30
Mining Shovel Competition update September 2011

For your information, please find attached the latest KMG Competition update.

Main points:

- KMG data updated

- Competition data updated
- Rope Shovels in weight and bucket size overview integrated
- O+K (Bucyrus/Terex models) in new CAT model names changed

8112 – Market Support, Application & Product Planning

September, 2011

W. Rechenberg
 Competition

COMPETITION.PPT/ 07.11 / 8112

 Mining Shovels > 150 t Service Weight
OPERATING 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1200 1400
WEIGHT / T
Hydraulic Mining Shovels
PC 2000 PC 3000 PC 4000 PC 5500 PC 8000
KOMATSU
6018 6030 6040 6050 6060 6090 FS
(RH90C) (RH120E) (RH170B) (RH200) (RH340B) (RH400)
CATERPILLAR

R9250 R9350 R995 R996B R9800

LIEBHERR

EX1900 EX2500 EX5500

HITACHI
EX2600 EX3600 EX5600 EX8000

Rope Shovels
4100 XPC
2300 XPC 2800 XPC 4100 C 4100 BOSS
P&H
7182 7295 7395 7495
CATERPILLAR (182M) (295) (395) (495)

EKG-5 EKG-12 EKG-18 EKG-20 EKG-30

UHM

TYHI WK 12 WK 20 WK 27 WK 35 WK 95

COMPETITION.PPT/ 07.11 / 8112

 Bucket Capacity Competition – Shovel Type > 150 t Service Weight
BUCKET SIZE
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
cum

Hydraulic Mining Shovels

PC 2000 PC 3000 PC 4000 PC 5500 PC 8000
KOMATSU (11) (16) (22) (29) (42)

6018 6030 6040 6050 6060 6090

(RH90C) (RH120E) (RH170B) (RH200) (RH340B) (RH400)
CATERPILLAR
(10) (16,5) (22) (26) (34) (52)

R 9250 R 9350 R 995 R 996 R 9800

LIEBHERR (15) (18) (26,5) (34) (42)

EX 1900 EX 2500 EX 3600 EX 5500 EX 5600 EX 8000

HITACHI (11) (15) (21) (27) (29) (40)

Rope Shovels 4100 C (45,3)

4100 C BOSS (50,4)
2300 XPC 2800 XPC 4100 XPC (60,5)
P&H (25,2) (32,7)

7182 7295 7395 7495HD 7495HR/HF

CATERPILLAR (182M) (295) (395) (495) (495)
(10) (25) (35) (45) (60)
EKG-12 EKG-18 EKG-20 EKG-30
UHM (16) (20) (24) (42)

WK 12 WK 20 WK 27 WK 35 WK 55
TYHI (12) (20) (27) (35) (55)

COMPETITION.PPT/ 07.11 / 8112

Standard rock bucket, density approx. 1,8 t/cum
 Comparison of Main Specification
KOMATSU HITACHI HITACHI CAT 6030 LIEBHERR LIEBHERR
PC 3000 EX 2500-6 EX 2600-6 (RH120E) R 9250 R 9350
Engine - Make KOMATSU CUMMINS CUMMINS 2 x CAT / CUMMINS CUMMINS CUMMINS
Engine - Model SSA12V159 *1 QSKTA50-CE QSKTA50-CE C27 / QSK 19-C QSK 45 ** QSK 45 **
Rated Power (SAE) kW 940 1044 1119 1144 / 1008 960 1120
Engine Revolution rpm 1800 1800 1800 1800 1800 1800
Emission Regulations Tier 2 (credit) Tier 2 certificated Tier 2 certificated Tier 2 certificated Tier 2 (credit) Tier 2 (credit)
Main Hydraulic Pressure bar 310 300 300 310 320 320
Max. Flow Main Pump l/min. 3 x (2x455) 4 x 375 4 x 375 4 x 552 2 x 771 + 1 x 579 4 x 754
Hydraulik Pressure Travel bar 310 300 300 370 320 320
Hydraulic Pressure Swing bar 310 300 280 350 320 350
Max. Flow Swing Pump l/min. 800 2 x 425 2 x 425 2 x 394 2 x 352 2 x 390
Overall Length of Crawler Assemly mm 7910 7870 7870 7640 8240 8334
Crawler Length (Centres) mm 6000 6120 6120 6000 6400 6400
Track Gauge mm 4800 5000 5000 4800 4900 5000
Track Pads Width mm 800 / 1000 1000 1000 1000 850 850
Tail Swing Radius mm 6410 6290 6290 6450 6140 6395
Swing Speed rpm 4,6 3,8 3,8 4,7 4,4 3,9
Gradebility % 57 * 60 58 72 n.a. n.a.
Max. Propel Speed km/h 2,4 1,6 / 2,3 1,6 / 2,3 2,7 / 1,4 2,3 / 3,0 2,5 / 3,3
Front Shovel SAE 1:2 cum 16,0 15,0 16,5 15,0 18,0
Density t/cum 1,8 1,8 1,8 1,8 1,8
Shovel Cutting Width mm 3790 3590 3900 3700 4100
Crowd Force on Ground Level kN 1100 918 1210 1050 1040
Breakout Force kN 1000 843 920 935 1060
Reach at Ground Level m 7,8 - 12,5 8,0 - 12,9 7,3 - 12,2 8,2 - 12,2 8,0 - 13,0
Max. Reach m 13,3 14,1 13,7 13,8 14,5
Operational Weight Front Shovel t 250,0 249,0 287,0 253,5 310,0
Backhoe SAE 1:1 cum 15,0 15,0 17,0 17,0 16,0 18,0
Density t/cum 1,8 1,8 1,8 1,8 1,8 1,8
Breakout Force kN 850 751 760 870 859 1020
Tearout Force kN 800 745 765 880 780 880
Max. Depth m 7,9 8,6 8,3 6,1 8,7 9,5
Max. Reach m 16,2 17,0 16,6 15,1 16,0 17,0
Boom Length m 8,6 9,0 8,7 8,5 9,0 9,3
Stick Length m 4,0 4,2 3,9 4,0 4,0 4,2
Operational Weight Backhoe t 252,0 249,0 254,0 289,7 250,0 302,0
* Limited by engine ** QSK 45 will be changed to Tier 2 certificated engine
COMPETITION.PPT/ 07.11 / 8112 *1 KOMATSU SSA159E-2 (Tier 2) as option
 Comparison of Main Specification
KOMATSU HITACHI CAT 6040 LIEBHERR
PC 4000 EX 3600-6 (RH170-B) R 9350

Engine - Make KOMATSU CUMMINS 2 x CATERPILLAR** CUMMINS

Engine - Model SDA16V160 *1 QSKTA60-CE C32 QSK 45 ***
Rated Power (SAE) kW 1400 1450 1516 1120
Engine Revolution rpm 1800 1800 1750 1800
Emission Regulations Tier 2 (credit) Tier 2 certificated Tier 2 certificated Tier 2 (credit)
Main Hydraulic Pressure bar 310 300 330 320
Max. Flow Main Pump l/min. 4 x 1035 8 x 500 4 x 743 4 x 754
Hydraulik Pressure Travel bar 310 300 360 320
Hydraulic Pressure Swing bar 310 300 350 350
Max. Flow Swing Pump l/min. 2 x 795 2 x 500 4 x 326 2 x 390
Overall Length of Crawler Assemly mm 8842 8700 8070 8334
CrawlerLength (Centres) mm 6700 6660 6200 6400
Track Gauge mm 5500 5500 5400 5000
Track Pads Width mm 1200 / 1500 1270 1200 / 1400 / 1600 850
Tail Swing Radius mm 6500 6780 7000 6395
Swing Speed rpm 4,0 3,2 4,7 3,9
Gradebility % 50 60 max. 55 n.a.
Max. Propel Speed km/h 2,1 1,7 / 2,2 1,6 / 2,6 2,5 / 3,3
Front Shovel SAE 1:2 cum 22 21 22 18
Density t/cum 1,8 1,8 1,8 1,8
Shovel Cutting Width mm 4020 4160 4680 4100
Crowd Force on Ground Level kN 1330 1200 1280 1040
Breakout Force kN 1250 1130 1270 1060
Reach at Ground Level m 8,1 - 13,8 8,8 - 13,9 8,9 - 14,0 8,5 - 13,75
Max. Reach m 15,1 15,2 15,4 14,5
Operational Weight Front Shovel t 388,0 361,0 397,0 310,0
Backhoe SAE 1:1 cum 22 22 22 18
Density t/cum 1,8 1,8 1,8 1,8
Breakout Force kN 1155 932 1120 1020
Tearout Force kN 1050 922 1070 880
Max. Depth m 8,0 8,58 7,0 9,5
Max. Reach m 17,5 18,2 17,7 17,0
Boom Length m 9,75 9,6 9,5 9,3
Stick Length m 4,5 4,5 4,6 4,2
Operational Weight Backhoe t 395,0 359,0 397,0 302,0
*1 SSA12V160E-2 (Tier 2) as option ** 2 x CUMMINS KTA 38C, 1492 kW, as option
COMPETITION.PPT/ 07.11 / 8112 *** QSK 45 will be changed to Tier 2 certificated engine
 Comparison of Main Specification
KOMATSU HITACHI HITACHI CAT 6050 CAT 6060 LIEBHERR LIEBHERR
PC 5500 EX 5500-6 EX 5600-6 (RH200) (RH340-B) R 995 R 996 B
2 3
Engine - Make 2 x KOMATSU 2 x CUMMINS 2 x CUMMINS 2 x CUMMINS * 2 x CATERPILLAR * MTU 2 x CUMMINS
Engine - Model SSA12V159 *1 QSKTA50-CE QSKTA50-CE K 1500 E 3512 C 16 V 4000 E 20 K 1800 E
Rated Power (SAE) kW 1880 2088 2238 1880 2240 1600 2240
Engine Revolution RPM 1800 1800 1800 1800 1800 1800 1800
Emission Regulations Tier 2 (credit) Tier 2 certificated Tier 2 certificated Tier 2 (credit) Tier 2 certificated Tier 1 Tier 2 (credit)
Main Hydraulic Pressure bar 310 300 300 300 320 320 320
Max. Flow Main Pump l/min. 6 x 700 8 x 375 8 x 375 4 x 912 4 x 1300 6 x 840 8 x 840
Hydraulik Pressure Travel bar 310 300 300 360 360 320 320
Hydraulic Pressure Swing bar 310 300 300 350 350 350 350
Max. Flow Swing Pump l/min. 700 * 4 x 425 4 x 425 4 x 351 4 x 352 4 x 361 4 x 413
Overall Length of Crawler Assemly mm 9720 9350 9350 8540 9230 8877 10000
Crawler Length (Centres) mm 7424 7000 7000 6400 7090 6700 7500
Track Gauge mm 6190 6000 6000 5600 5600 5600 6000
Track Pads Width mm 1350 / 1800 1400 1400 1400 / 1600 / 1800 1400 / 1600 / 1800 1200 1400
Tail Swing Radius mm 7550 7750 7950 7580 7955 6900 7795
Swing Speed rpm 3,1 3,3 3,3 3,9 3,9 3,7 3,5
Gradebility % 50 60 / 42 58 50 appr. 52 n.a. n.a.
Max. Propel Speed km/h 2,1 1,6 / 2,3 1,6 / 2,3 1,6 / 2,3 1,5 / 2,0 2,7 2,2
Front Shovel SAE 1:2 cum 29,0 27,0 29,0 26,0 34,0 26,5 34,0
Density t/cum 1,8 1,8 1,8 1,8 1,8 1,8 1,8
Shovel Cutting Width mm 4565 4700 4700 4800 5600 4300 5500
Crowd Force on Ground Level kN 1870 1570 1520 1650 2100 1400 2300
Breakout Force kN 1865 1570 1590 1500 1640 1400 1905
Reach at Ground Level m 9,3 - 15 9,8 - 15,3 10,0-15,3 8,8 - 14,3 9,1 - 14,6 8,0 - 15,15 8,8 - 15,09
Max. Reach m 16,5 16,6 17,0 16,2 16,4 16,0 16,5
Operational Weight Front Shovel t 533,0 522,0 533,0 525,0 566,6 448,5 676,0
Backhoe SAE 1:1 cum 29,0 29,0 34,0 28,0 34,0 26,5 36,0
Density t/cum 1,8 1,8 1,8 1,8 1,8 1,8 1,8
Breakout Force kN 1450 1370 1370 1280 1240 1400 1670
Tearout Force kN 1290 1240 1280 1280 1270 1150 1500
Max. Depth m 8,3 9,0 8,8 9,2 8,9 8,6 8,0
Max. Reach m 19,8 20,9 20,2 19,4 18,9 18,5 20,0
Boom Length m 11,0 10,6 10,1 10,5 10,5 10,0 11,0
Stick Length m 5,1 5,3 5,0 5,5 5,0 4,5 5,0
Operational Weight Backhoe t 538,0 522,0 537,0 534,0 567,5 439,4 659,0

* High rpm realised by variable displace swing motor *2 2 x CUMMINS KTTA 38 C as option (high altitude)
COMPETITION.PPT/ 07.11 / 8112 *1 2 x KOMATSU SDA159E-2, Tier 2 certificated, 1880 kW, as option *3 2 x CUMMINS QSK 45, 2240 kW, as option
 Comparison of Main Specification
KOMATSU HITACHI CAT 6090 LIEBHERR
PC 8000 EX 8000-6 (RH 400) R 9800
Engine - Make 2 x KOMATSU 2 x CUMMINS 2 x CUMMINS 2 x CUMMINS
Engine - Model SDA16V160E-2 QSKTA60-CE QSK 60-C QSK 60
Rated Power (SAE) kW 3000 2900 3360 2984
Engine Revolution rpm 1800 1800 1800 1800
Emission Regulations Tier 2 certificated Tier 2 certificated Tier 2 certificated Tier 2 certificated
Main Hydraulic Pressure bar 310 300 310 320
Max. Flow Main Pump l/min. 8 x 1035 16 x 500 8 x 936 10 x 750
Hydraulik Pressure Travel bar 310 300 360 320
Hydraulic Pressure Swing bar 310 300 330 350
Max. Flow Swing Pump l/min. 2070 4 x 500 6 x 488 4 x 535
Overall Length of Crawler Assemly mm 10735 10500 10980 10846
Crawler Length (Centres) mm 8100 7900 8445 8100
Track Gauge mm 6850 6800 6600 6700
Track Pads Width mm 1500 / 1900 1850 2000 1630
Tail Swing Radius mm 8710 8280 8050 8600
Swing Speed rpm 2,6 * 3,2 4,0 3,6
Gradebility % 50 60 44 n.a.
Max. Propel Speed km/h 2,4 2,0 / 1,4 2,2 / 1,6 2,0
Front Shovel SAE 1:2 cum 42 40 52 42
Density t/cum 1,8 1,8 1,8 1,8
Shovel Cutting Width mm 5630 5600 6170 5600
Crowd Force kN 2320 2870 3200 2950
Breakout Force kN 2320 2230 2400 2400
Reach at Ground Level m 10,1 - 16,0 11,1 - 16,7 10,6 - 16,8 10,3 - 15,9
Max. Reach m 17,5 18,5 19,0 17,5
Operational Weight Front Shovel t 752,0 811,0 980,0 810,0
Backhoe SAE 1:1 cum 42 42
Density t/cum 1,8 1,8
Breakout Force kN 2000 1920
Tearout Force kN 1800 1760
Max. Depth m 8,4 9,0
Max. Reach m 21,0 21,2
Boom Length m 11,5 11,75
Stick Length m 5,5 5,0
Operational Weight Backhoe t 763,0 800,0
COMPETITION.PPT/ 07.11 / 8112
* (optimised for 90° swing)
 Mining Equipment (Open Cast Mining)

Wheel Mining Hydraulic

Dozers Graders Rope Shovels
Loaders Trucks Shovels

Komatsu

Caterpillar (Bucyrus/Terex Mining)

Hitachi

Liebherr

Joy Global
(P&H)

COMPETITION.PPT/ 07.11 / 8112

 New Model Numbers Bucyrus to Caterpillar

Bucyrus/Terex Model CAT Model

Hydraulic Shovels RH40E 6015

RH90C 6018
RH120E 6030
RH170B 6040
RH200 6050
RH340B 6060
RH400 6090

Electric Rope Shovels 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF

COMPETITION.PPT/ 07.11 / 8112