Glass & Window System: Section
Glass & Window System: Section
Glass & Window System: Section
SECTION
GLASS & WINDOW SYSTEM
GW B
E
CONTENTS
SYMPTOM DIAGNOSIS ............................... 2 Inspection ................................................................13 F
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions thatexist when the noise occurs. Use the Diag-
nostic Worksheet during the interviewto document the facts and conditions when the noise occurs and any
customer'scomments; refer to GW-6, "Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed descriptionor the location of the noise. Attempt to obtain
all the facts and conditionsthat exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnoseand repair the noise that the customer is
concerned about. This can be accomplishedby test driving the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/broughton by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lowerpitch noises/edge to surface=chirping
• Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting witha rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration orsimilar movement/loose parts/missing clip
or fastener/incorrect clearance.
• Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/oftenbrought on by driver action.
• Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loosecomponents/can be caused by driver
action or road conditions.
• Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary dependingupon the person. A noise that you may judge
as acceptable may be very irritatingto the customer.
• Weather conditions, especially humidity and temperature, may havea great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
LAIA0072E
GW
LAIA0071E
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Procedure without Cowl Top Cover INFOID:0000000005439964
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
PIIB3706J
• Do not use an adhesive which is past its usable date. Shelf life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Open the seal of the primer and adhesive just before application. Discard the remainder.
• Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it.
• If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
• When using primer and adhesive, always observe the precautions in the instruction manual.
Tool number C
(Kent-Moore No.) Description
Tool name
D
(J-39570)
Locating the noise E
Chassis ear
SIIA0993E F
(J-43980)
G
NISSAN Squeak and Rat- Repairing the cause of noise
tle Kit
H
SIIA0994E
GW
Engine ear Locating the noise
L
SIIA0995E
PIIB1805J
Sedan
AWIIA1277GB
REMOVAL
1. Partially remove the headlining (front edge). Refer to INT-26, "Removal and Installation".
2. Remove the front wiper arms. Refer to WW-73, "FRONT WIPER ARMS : Removal and Installation".
Revision: September 2009 GW-10 2010 Altima HEV
WINDSHIELD GLASS
< ON-VEHICLE REPAIR >
3. Remove roof side molding. Refer to EXT-24, "Removal and Installation".
4. Apply a protective tape around the windshield glass to protect the painted surface from damage. A
• After removing moldings, remove glass using piano wire or power cutting tool (A) and an inflatable pump bag
(B).
B
PIIB5779E
• If the windshield glass is to be reused, mark the body and the glass with mating marks. E
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands. F
CAUTION:
• Be careful not to scratch the glass when removing.
• Do not set or stand the glass on its edge. Small chips may develop into cracks.
• When the windshield glass is to be reused, do not use a cutting knife or power cutting tool. G
INSTALLATION
H
Installation is in the reverse order of removal.
• Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions furnished
with it.
• While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced out I
by passenger compartment air pressure when a door is closed.
• The molding must be installed securely so that it is in position and leaves no gap.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely J
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid GW
contact with the skin and eyes.
• Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if inhaled.
If affected by vapor inhalation, immediately move to an area with fresh air. L
• Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the windshield in case of an accident.
CAUTION:
• Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six M
months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed
on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator. N
• Do not leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depending on temperature and humidity. The curing time will increase
O
under lower temperature and lower humidity.
Inspection INFOID:0000000005439970
P
Repairing water Leaks for Windshield
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the windshield area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
ALKIA1453ZZ
REMOVAL
1. Partially remove the rear of the headliner (rear edge). Refer to INT-26, "Removal and Installation".
2. Remove the rear parcel shelf finisher. Refer to INT-22, "Removal and Installation".
3. Remove the connectors and grounds for the rear window defogger and printed antenna.
4. Apply protective tape around the rear window glass to protect the painted surface from damage.
PIIB5779E D
• If the rear window glass is to be reused, mark the body and the glass with mating marks.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent E
glass splinters from entering your eyes or cutting your hands.
CAUTION:
• When the rear window glass is to be reused, do not use a cutting knife or power cutting tool.
• Be careful not to scratch the glass when removing. F
• Do not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
Installation is in the reverse order of removal. G
• Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions furnished
with it.
• While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced out H
by passenger compartment air pressure when a door is closed.
• The molding must be installed securely so that it is in position and leaves no gap.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity. I
WARNING:
• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid J
contact with the skin and eyes.
• Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if inhaled.
If affected by vapor inhalation, immediately move to an area with fresh air. GW
• Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the rear window in case of an accident.
CAUTION:
• Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six L
months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed
on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator. M
• Do not leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depending on temperature and humidity. The curing time will increase
N
under lower temperature and lower humidity.
Inspection INFOID:0000000005439973
O
REPAIRING WATER LEAKS
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage. P
This can be done by applying water to the side window area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
ALKIA1455ZZ
REMOVAL
1. Remove the front door finisher. Refer to INT-13, "Removal and Installation".
2. Remove the bolt hole access covers from the door module assembly.
3. Reconnect the window switch to raise/lower the door glass until the door glass bolts can be seen through
the access holes on the door module assembly.
4. Remove the door glass bolts.
SIIA0286J
D
INSTALLATION
Installation is in the reverse order of removal.
• After installation, inspect and adjust as necessary.
E
Inspection and Resetting the Window Motor Limit Switch After Installation
Front Door Glass Inspection After Installation
• Check that the door glass is securely set into the glass run groove. F
• Lower the door glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to
the sash is parallel. If the clearance between the door glass and sash is not parallel, loosen the regulator
bolts, guide rail bolts, and door glass and guide rail bolts to correct the glass position.
G
Resetting the Window Motor Limit Switch
NOTE:
After removal and installation of any following components, the window motor must be reset. H
• Removal and installation of the regulator.
• Removal and installation of the motor from the regulator.
• Removal and installation of the door glass.
• Removal and installation of the glass run. I
After installation, perform the following procedure to reset the window motor limit switch.
1. Raise the door glass to the top position.
2. While pressing and holding the reset switch, lower the door J
glass to the bottom position.
3. Release the reset switch. Verify that the reset switch returns to
the original position, and then raise the door glass to the top GW
position.
CAUTION:
Do not operate the door glass automatically to raise the
glass to the top position. L
SIIA0347E
M
Inspection and Adjustment INFOID:0000000005439976
SYSTEM INITIALIZATION N
If any of the following work has been done, or the "Auto Up" function will not work, initialize the system.
• Electric power supply to power window switch or motor is interrupted by blown fuse or disconnecting battery
cable, etc.
O
• Removal and installation of the regulator assembly.
• Removal and installation of the motor from the regulator assembly.
• Removal and installation of the harness connector of the power window switch.
• Operate the regulator assembly as a unit. P
• Removal and installation of the door glass.
• Removal and installation of the door glass run.
Initialization
After installing each component to the vehicle, follow the steps below.
1. Disconnect the negative battery terminal or disconnect the power window switch harness connector tem-
porarily, then reconnect after at least 1 minute.
J
ALKIA1455ZZ
REMOVAL M
1. Remove the front door finisher. Refer to INT-13, "Removal and Installation".
2. Remove the covers from the access holes on the door module assembly.
3. Reconnect the window switch to raise/lower the door glass until the door glass bolts can be seen through N
the access holes in the door module assembly.
4. Remove the door glass bolts.
O
ALKIA0111ZZ
6. Raise the door glass and hold with a suction lifter (A).
PIIB3510J
ALKIA0113ZZ
PIIB3290J
INSTALLATION
• After installation inspect and adjust as necessary. Refer to Inspection and Adjustment
Installation is in the reverse order of removal.
A
SYSTEM INITIALIZATION
If any of the following work has been done or the "Auto Up" function will not work, initialize the system.
• Electric power supply to power window switch or motor is interrupted by blown fuse or disconnecting battery B
cable, etc.
• Removal and installation of the regulator assembly.
• Removal and installation of the motor from the regulator assembly. C
• Removal and installation of the harness connector of the power window switch.
• Operate the regulator assembly as a unit.
• Removal and installation of the door glass.
• Removal and installation of the door glass run. D
Initialization
After installing each component to the vehicle, follow the steps below.
E
1. Disconnect the negative battery terminal or disconnect power window switch harness connector tempo-
rarily, then reconnect after at least 1 minute.
2. Turn ignition switch ON.
F
3. Open the window fully by operating the power window switch. (Exclude this procedure if the window is
already fully opened)
4. Fully raise the power window switch in up direction (Auto Up position) and hold, keep holding the switch
even when window is completely closed and then release after 4 second has passed. G
5. Inspect of the anti-pinch system function.
NOTE:
Initialization may be cancelled with continuous opening and closing operation.In this case, initialize the H
system.
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM.
I
1. Fully open the door glass.
2. Place a wooden piece (wooden hammer handle etc.) at near fully closed position.
3. Carry out fully closing operation with auto up switch. J
CAUTION:
• Do not inspect with pinching a part of worker's body, a hand etc. Work carefully not to be
pinched.
• Check that auto up function is normal before inspection following the system initialization. GW
• Check that the glass reverses without pinching the wooden piece, is lowered approx.150 mm (5.91 in)
or for 2 seconds and then stops. L
• The glass should not be raised with power window main switch operated while it is reversing or lower-
ing.
FITTING INSPECTION M
• Make sure the glass is securely set into the glass run groove.
• Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)] and make sure the clearance to the sash is
parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts, N
guide rail mounting bolts, and glass and guide rail mounting bolts to adjust the glass position.
ALKIA1456ZZ
REMOVAL
1. Remove the rear door finisher. Refer to INT-13, "Removal and Installation".
2. Remove the vapor barrier, being careful not to tear/damage it.
3. Temporarily reconnect the power window switch to the door harness.
4. Operate the power window switch to raise/lower the door glass until the door glass bolts can be seen.
5. Remove the door glass bolts (A).
ALKIA0117ZZ
D
ALKIA0118ZZ
8. Remove the rear window glass from the door in the direction as
shown. E
ALKIA0119ZZ
H
INSTALLATION
Installation is in the reverse order of removal.
• After installation, inspect and adjust the glass as necessary.
I
Inspection and Adjustment INFOID:0000000005439982
FITTING INSPECTION J
• Make sure the glass is securely fit into the glass run groove.
• Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and make sure the clearance to the sash is
parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts,
GW
guide rail mounting bolts, and glass and carrier plate mounting bolts to correct the glass position.
ALKIA1456ZZ
REMOVAL
1. Remove the rear door finisher. Refer to INT-13, "Removal and Installation".
2. Remove the vapor barrier, being careful not to tear/damage it.
3. Temporarily reconnect the power window switch to the door harness.
4. Operate the power window switch to raise/lower the door glass until the door glass bolts can be seen.
5. Remove the door glass bolts (A).
ALKIA0117ZZ
ALKIA0120ZZ
INSTALLATION E
Installation is in the reverse order of removal.
• After installation, inspect and adjust the glass as necessary.
Inspection and Adjustment INFOID:0000000005439985 F
GW
ALKIA0121ZZ
FINAL INSPECTION
• Make sure the glass is securely fit into the glass run groove. L
• Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and make sure the clearance to the sash is
parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts,
guide rail mounting bolts, and glass and carrier plate mounting bolts to correct the glass position.
M
ALKIA1455ZZ
Disassembly INFOID:0000000005439987
Remove the bolts, window motor and regulator from the door module assembly.
Assembly INFOID:0000000005439988
J
AWKIA1271ZZ
Disassembly INFOID:0000000005439990
M
1. Remove the window motor bolts (A).
2. Remove the window motor from regulator assembly.
N
P
ALKIA0123ZZ
Assembly INFOID:0000000005439991