Centrifugal Fan Manual

4-68 4-79 series

Operation for use
1. Installation , debugging and running
1.1. Before installation, perform a comprehensive inspection of all parts
of the fan. Whether the rotation direction of the impeller and the
casing is the same, whether the connection of each part is firm,
whether there is any friction after the impeller is rotated, if any
problems are found, they should be adjusted immediately.
1.2. When installing, pay attention to check that no tools and sundries
are left in the cabinet. The air inlet and outlet pipes should be
connected naturally and must not be forcibly connected. Never add
the weight of the pipe to the fan. Pay attention to the level of the
main shaft of the fan.
1.3. For couplings or fans with belt drive, check whether the couplings,
pulleys, and belts are installed reliably. Whether the positions of
the two pulleys are on a center line, and whether the concentricity
between the fan shaft and the motor shaft meets the technical
requirements (radial displacement 0.1mm, inclination 0.8/1000).
1.4. After the fan is installed, a trial run can be carried out. When the
fan is started, it must be carried out with the air inlet regulating
door closed and the air outlet regulating slightly opened when there
is no load. (especially the boiler induced draft fan or high
temperature fan). During the start-up process, watch the current
closely and not exceed the current rating. If the condition is good,
gradually open the gate to the operating point.
1.5. When the fan reaches the normal speed after starting, check
whether the bearing temperature is normal (generally not higher
than 80℃). If the fan is found to vibrate violently, the bearing
temperature rises rapidly, and abnormal noises, etc., it must be
stopped for inspection.
2. Care and Maintenance
2.1. In order to avoid failures and accidents caused by improper use and
extend the service life of the fan, the maintenance and repair of the
fan must be strengthened.
2.2. A filter device or a dust collector should be installed in front of the
air inlet of the fan. If the air inlet is unstable, a protective net must
be added to prevent foreign matter from being sucked in and
damaging the impeller.
2.3. Regularly remove the dust and dirt inside the fan and conveying
pipeline.
2.4. Regularly replace the lubrication grease.
2.5. Check and repair according to the following failure causes:
a) The fan vibrates severely
1) The rigidity of the foundation is insufficient or weak.
2) The air inlet is rubbed against the impeller.
3) Loose connection between components or anchor bolts.
4) The impeller is riveted loose or the impeller is deformed.
5) Poor installation of the air inlet and outlet pipes causes
resonance.
6) Blade fouling, wear, impeller deformation, and shaft bending
make the rotor unbalanced.
7) The pulley is not installed correctly, and the motor shaft and
fan shaft are not concentric.
b) The bearing temperature is too high
1) The grease is invalid or mixed with dust, sand and other
impurities.
2) The connecting bolts of the bearing seat and cover are too
tight or too loose.
3) The rolling bearing is damaged.
c) Excessive current
1) The density of the gas is too high, overloading the motor.
2) The grid voltage is too low or single-phase power failure.
3. Test Run After The Fan Installation
The test running is divided into two steps: no-load test run and load
test run:
3.1. No-load test run: the air at the outlet of the fan is run dry without
any resistance. Generally, the air outlet pipe is disassembled. No-
load test run, generally 4h.
3.2. Load test run: The gas at the outlet of the fan is operated under
resistance conditions. According to the factory technical manual of
the fan, it gradually reaches the specified technical performance.
The load test run time is generally 8h. For high-pressure and high-
speed turbo compressors and blowers, the time should be extended,
which should be more than 24 hours.
3.3. The following items should be checked during the test run of the
fan
1) Close the air inlet regulating door and open the air outlet
regulating door slightly.
2) Check the gap size of each part of the fan unit, the rotating part
is not allowed to collide, and the bolts of all fixed parts should
be tightened.
3) Check whether the bearing lubricant is sufficient and intact.
4) For the fan with coupling or belt drive, check whether the
coupling, pulley or belt is installed reliably, and whether the
coaxiality between the fan shaft and the motor shaft meets the
technical regulations.
5) For fans with water-cooled bearings, check whether the water
supply of the cooling water pipe is good.
6) Check whether the electrical wiring and instrument installation
are correct and easy to use.
7) During the motor starting process, the operation of the unit
should be strictly checked. If there is strong noise or severe
vibration, it should be stopped immediately, the cause should be
checked, and then eliminated.
8) When the fan starts in the normal state, gradually open the inlet
regulating door until the specified load is met.
3.4. Trial operation procedure after installation of wind turbine
1) Pull the coupling or pulley for 2 to 3 revolutions by hand or
with a tool to check whether the fan rotor rotates flexibly and
whether it is "craggy" or "stuck";
2) Open the inlet and outlet valves (the centrifugal fan first closes
the inlet valve, and gradually opens after the fan starts).
 3) Turn on the power switch by inching. After the motor starts,
move the resistance box hand wheel to make the fan reach the
normal speed. At the same time, move the motor slip ring
wrench to the operating position.
4) According to the technical performance requirements of the fan,
carry out a load test to measure the air volume and pressure.
4. Matters Needing Attention in Centrifugal Fan Operation
4.1. Always pay attention to the lubrication, cooling and temperature
changes of the bearing, see the regulations in the table.
Table Bearing temperature regulations

Bearing and lubrication Bearing temperature Inlet grease Outlet grease Temperatur
category Normal Permission temperature temperature e rising

Pressure lubrication of
<60 <70 35~45 55~65 <40
rolling bearing

Rolling bearing grease

<70 <80 <40
lubrication

Sliding bearing <65 <70 <35

4.2. Pay attention to the vibration, noise and impact noise of the unit.
4.3. Use an ammeter to monitor the motor load, and it is not allowed to
carry out under overload conditions for a long time.
4.4. For the fans like dust exhaust and pulverized coal, check whether
the changes of dust and ash particles meet the requirements of fan
usage.
4.5. For temperature-resistant fans, pay attention to the change of gas
temperature, whether it exceeds the maximum temperature allowed
by the fan.

5. Emergency Stop of Wind Turbine During Installation and Test

Run
 During the installation and test run of the fan, if one of the following
conditions is found, it should be stopped urgently
5.1. The rotor rubs against the casing.
5.2. The body vibration suddenly increased and became strong.
5.3. The bearing temperature exceeds the regulations and continues to
rise.
5.4. The transported harmful gas leaks relatively.
5.5. The current suddenly rises and does not return to the original
position within 1 ~ 2 minutes.
5.6. Oil supply is interrupted due to blockage of oil pump pipeline or
other reasons.
5.7. The cooling water is suddenly interrupted.
5.8. In other cases, what happens has serious harm

6. Matters Needing Attention When Stopping Machine

6.1. Usually, the ventilator is stopped with a light load, and the intake
valve and exhaust valve are fully closed after stopping.
6.2. When there is a forced oil supply bearing, the shaft should
continuously supply oil to the bearing until it stops completely.
6.3. When using cooling water, close the cooling water valve after the
machine is stopped.
6.4. Attention should be paid to the air leakage from the shaft seal part
of the ventilator that transports harmful gases.
6.5. In the ventilator that transports high-temperature gas, it should be
operated continuously until the gas temperature in the casing drops
below 100°C.

7. Matters Needing Attention When Stopping The Machine For

Long Time
7.1. When stopping for a long time, rust inhibitors should be applied to
the parts that are prone to rust.
7.2. The bearing box and other parts that need cooling water should be
drained to prevent freezing and cracking in winter.
7.3. Pay full attention to prevent the motor and other electrical
components from getting wet.
7.4. The rotor rotates 180° at regular intervals to prevent static
deformation and bending of the spindle.
7.5. Even if it is parked for a long time, regular maintenance is required.

8. Special Warning
8.1. After the fan is installed, the motor should be reliably grounded.
8.2. Each time the fan is started, the air intake damper should be closed
tightly, and the damper can only be opened after normal rotation.
8.3. It is strictly forbidden to enter foreign objects during the operation
of the fan.

9. Disassembly Method Of Fan Impeller

Thimble with clockwise rotation

Impeller removal tool
Impeller
Wheel hub
Main shaft

4-68 Series Fan Performance Parameter List

Type Flow (m3/h) Pressure (Pa) Power (kW) Rotating speed(r/min)

1131-2262 971-657 Y2-1.1 2900

4-68-2.8A
565-1131 245-167 Y4-0.55 1450

1825-3435 1246-853 Y2-1.5 2900

4-68-3.15A
912-1718 314-216 Y4-0.55 1450

2708-5013 1608-1108 Y2-3 2900

4-68-3.55A
1354-2507 402-275 Y4-0.55 1450

3984-7281 2069-1432 Y2-4 2900

4-68-4A
1992-3641 520-353 Y4-0.75 1450

4-68-4.3A 5052-9148 2427-1675 Y2-7.5 2900

5790-10485 2658-1834 Y2-7.5 2900

4-68-4.5A
2895-5242 667-461 Y4-1.1 1450

8050-14490 3315-2305 Y2-15 2900

4-68-5A
4025-7245 824-579 Y4-2.2 1450

4-68-5.3A 9588-17258 3798-2640 Y2-18.5 2900

4-68-4.6A 9000 2057 Y2-11 2900

8320-14761 1324-922 Y4-5.5 1450

4-68-6.3D
5508-9773 579-402 Y6-2.2 960

12852-
3159-2197 Y2-22 2240
22803

11476-
2511-1756 Y2-15 2000
4-68-6.3C 20359

10328-
2040-1422 Y2-11 1800
18324

9180-16287 1608-1118 Y2-7.5 1600

 8032-14251 1236-863 Y4-5.5 1400

7172-12724 981-687 Y4-4 1250

6426-11401 785-549 Y4-3 1120

5737-10179 628-441 Y4-2.2 1000

5164-9162 510-353 Y4-1.5 900

21830-
3315-2315 Y2-37 1800
38202

19404-
2619-1834 Y2-30 1600
33958

16979-
2010-1402 Y4-18.5 1400
29713

15159-
1599-1118 Y4-15 1250
26528

4-68-8C 13583-
1285-892 Y4-11 1120
23770

12128-
1020-716 Y4-7.5 1000
21224

10915-
834-579 Y4-5.5 900
19101

9702-16979 657-461 Y4-4 800

8611-15069 520-363 Y4-3 710

7641-13371 402-284 Y-2.2 630

42185-
4-68-10.6A 3866-2711 Y4-75 1450
72864

Type Flow (m3/h) Pressure (Pa) Power (Kw) Rotating speed (r/min)

35420-61179 3442-2422 Y4-55 1450

4-68-10D 23450-40505 1510-1059 Y6-18.5 960

17832-30801 873-618 Y8-7.5 730

30534-52740 2560-1795 Y4-37 1250

4-68-10C 27358-47256 2050-1442 Y4-30 1120

24427-42192 1638-1147 Y4-22 1000

 21984-37974 1324-932 Y4-15 900

19541-33754 1049-736 Y4-11 800

17343-29956 824-579 Y4-7.5 710

15389-26581 647-461 Y4-5.5 630

13679-23627 510-363 Y4-4 560

12214-21096 412-284 Y4-3 500

45800-79111 2354-1657 Y6-55 960

4-68-12.5D
34828-60157 1363-961 Y8-22 730

53434-66388 3207-3040 Y4-75

4-68-12.5C 1120
53434-92296 3207-2256 Y4-90

47710-65058 2560-2315 Y4-55

4-68-12.5C 1000
47710-82407 2560-1975 Y4-75

42938-74166 2069-1451 Y6-45 900

38168-65926 1638-1147 Y6-30 800

33874-58509 1285-902 Y6-22 710

30057-51917 1010-706 Y6-15 630

4-68-12.5C
26717-46148 8004-559 Y6-11 560

23855-41204 638-451 Y6-7.5 500

21469-37083 520-363 Y6-5.5 450

19084-32963 412-284 Y6-4 400

4-68-16B 96052-165908 3864-2717 Y6-200 960

80043-89745 2687-2628 Y6-90

4-68-16B 800
80043-138257 2687-1883 Y6-110

71035-122703 2118-1481 Y6-75 710

63034-108877 1667-1167 Y6-55 630

4-68-16B 56030-96780 1314-922 Y6-37 560

50027-86410 1049-736 Y6-30 500

45024-77769 853-598 Y6-18.5 450

 40022-49128 667-471 Y6-15 400

35519-61351 530-373 Y6-11 355

31517-54439 412-294 Y6-7.5 315

Type Flow (m3/h) Pressure (Pa) Power (Kw) Rotating speed (r/min)

138747-239654 3305-2324 Y8-220 710

123113-212650 2599-1824 Y8-160 630

109434-189023 2060-1442 Y8-110 560

97709-168770 1638-1147 Y8-75 500

87938-151893 1324-932 Y8-55 450

4-68-20B
78167-135016 1049-736 Y8-45 400

69373-119827 824-579 Y8-30 355

61557-106325 647-461 Y8-22 315

54717-94511 510-363 Y8-15 280

18855-84385 412-284 Y8-11 250

4-79 Series Fan Performance Parameter List

Type Flow (m3/h) Pressure (Pa) Power (Kw) Rotating speed (r/min)

1970-3830 1970-726 Y2-1.5 2900

4-79-3A
990-1910 304-177 Y4-0.75 1450

3120-6070 1628-981 Y2-3 2900

4-79-3.5A
1560-3040 412-245 Y4-1.1 1450

4670-9080 2138-1275 Y2-5.5 2900

4-79-4A
2330-4540 530-324 Y4-1.1 1450

6640-12920 2697-1618 Y2-11 2900

4-79-4.5A
3320-6450 677-402 Y4-1.5 1450

9100-17720 3334-2001 Y2-15 2900

4-79-5A
4560-8860 834-500 Y4-2.2 1450
4-79-5.5A 12112-23585 4034-2421 Y2-22 2900

7890-15320 1196-706 Y4-5.5 1450

4-79-6A
5230-10100 530-314 Y6-1.5 960

15580-30200 2501-1481 Y4-22 1800

13850-26850 1917-1167 Y4-15 1600

10820-20850 1206-716 Y4-7.5 1250

9650-1880 971-549 Y4-5.5 1120

4-79-7C
8650-16800 775-461 Y4-4 1000

7780-15100 628-373 Y4-3 900

6920-13440 500-294 Y4-2.2 800

6110-11900 392-265 Y4-1.5 710

21500-41700 2491-1481 Y4-30 1600

17100-33100 1569-932 Y4-15 1270

15050-29200 1226-726 Y4-11 1120

13450-26050 971-579 Y4-7.5 1000

4-79-8C
12100-23500 785-471 Y4-5.5 900

10760-20850 618-353 Y4-4 800

9520-18800 490-294 Y4-3 710

8450-16450 387-226 Y6-2.2 630