AE Course File
AE Course File
S.No Contents
1 Vision & Mission of College
2 Vision & Mission of Department
3 Course Objectives & Outcomes
4 Syllabus
5 Roll List
6 Class Time Tables
7 Subject Time Tables
8 Academic Callender
9 Lesson Plan
10 Lecture Notes
11 Question Bank
12 Assignment Questions
13 Mid Question Papers
14 Previous University Question Papers
15 Latest Previous Question Paper
16 Topics Beyond Syllabus
17 Internal Marks
18 Best and Worst Mid Answer Scripts
19 List of e-resources
20 Result Sheet published by university
21 Pass Percentage
22 Sample Assignment Sheet
23 Attainment Sheet
24 DVD with Video lectures, PPT etc.,
25 Course Completion Certificate
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Vision
To equip the students to face both professional and technical competition across the globe with
complete confidence and the necessary skills.
Mission
To impart value-based education by integrating holistic teaching and learning with innovative
practices.
To make students compete in the changing global scenario to realize their dreams.
To create a conducive environment for the students to acquire skills beyond the curriculum in
their interested areas.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Vision
Mission
2. Creating a nurturing environment that enhances the joy and stimulation of learning.
5. Instilling awareness of societal and professional responsibilities, ethical considerations, and the
imperative of lifelong learning.
4) To gain knowledge about the braking system and electrical system used in automobiles.
5) To understand the concepts about engine specifications and service, safety and electronic system
used in automobiles
Outcomes:
5: Analyze the concepts about engine specifications and service, safety and electronic system used in
automobiles.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Syllabus
Unit – I:
INTRODUCTION: Components of four-wheeler automobile – chassis and body – power unit –
power transmission – rear wheel drive, front wheel drive, 4 -wheel drive – types of automobile
engines, engine construction, turbo charging and super charging – engine lubrication, splash and
pressure lubrication systems, oil filters, oil pumps – crank case ventilation – engine service,
reboring, decarbonisation, Nitriding of crank shaft.
UNIT– II:
TRANSMISSION SYSTEM: Clutches, principle, types, cone clutch, single plate clutch, multi
plate clutch, magnetic and centrifugal clutches, fluid fly wheel – gear boxes, types, sliding mesh,
construct mesh, synchro mesh gear boxes, epicyclic gear box, over drive torque converter. propeller
shaft – Hotch – Kiss drive, Torque tube drive, universal joint, differential rear axles – types –
wheels and tyres and their making.
UNIT– III:
STEERING SYSTEM: Steering geometry – camber, castor, king pin rake, combined angle toein,
centre point steering. types of steering mechanism – Ackerman steering mechanism, Davis steering
mechanism, steering gears – types, steering linkages.
SUSPENSION SYSTEM: Objects of suspension systems – rigid axle suspension system, torsion
bar, shock absorber, independent suspension system.
UNIT– IV:
BRAKING SYSTEM: Mechanical brake system, hydraulic brake system, master cylinder, wheel
cylinder tandem master cylinder requirement of brake fluid, pneumatic and vacuum brakes.
ELECTRICAL SYSTEM: Charging circuit, generator, current – voltage regulator – starting
system, Bendix drive mechanism solenoid switch, lighting systems, horn, wiper, fuel gauge – oil
pressure gauge, engine temperature indicator etc.
UNIT– V:
ENGINE SPECIFICATION AND SAFETY SYSTEMS: Introduction- engine specifications with
regard to power, speed, torque, no. of cylinders and arrangement, lubrication and cooling etc.
SAFETY: Introduction, safety systems - seat belt, air bags, bumper, anti-lock brake system (ABS),
wind shield, suspension sensors, traction control, mirrors, central locking and electric windows,
speed control.
ENGINE SERVICE: Introduction, service details of engine cylinder head, valves and valve
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
mechanism, piston-connecting rod assembly, cylinder block, crank shaft and main bearings, engine
reassembly-precautions.
AUTOMOBILE ELECTRONIC SYSTEMS:
Concept of CPU and computer memory used in automobiles, sensors- Pressure sensor, Throttle
position sensor, fuel flow sensor, thermistor sensor, oxygen sensor, speed sensors, knock detecting
sensor, actuators solenoids and stepper motor, Electronic dash board instruments - Onboard
diagnosis system, security and warning system.
TEXT BOOKS:
1) Automotive Mechanics – Vol. 1 & Vol. 2 / Kirpal Singh/standard publishers
2) Automobile Engineering / William Crouse/TMH Distributors
3) Automobile Engineering/P.S Gill/S.K. Kataria& Sons/New Delhi.
REFERENCES:
1) Automotive Engines Theory and Servicing/James D. Halderman and Chase D. Mitchell
Jr.,/ Pearson education inc.
2) Automotive Engineering / K Newton, W.Steeds& TK Garrett/SAE
3) Automotive Mechanics: Principles and Practices/ Joseph Heitner/Van Nostrand Reinhold
4. Automobile Engineering / C Srinivasan/McGraw-Hill.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Hrs 1 2 3 4 5 6 7
Day/Time 09:15 - 10:05 10:05 - 10:55 10:55 - 11:05 11:05 - 11:55 11:55 - 12:45 12:45 - 01:45 01:45 - 02:35 02:35 - 03:25 03:25 - 04:15
MONDAY BREAK
TUESDAY AE
WEDNESDAY AE AE
LUNCH
THURSDAY AE
BREAK
FRIDAY AM
SATURDAY AE
ACADEMIC CALENDER
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Lesson Plan
Black Board
Introduction to Components of four- wheeler automobile 2
& Chalk
1
Black Board
Chassis and body, power unit, power transmission 2
& Chalk
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Black Board
Rear wheel drive, front wheel drive, 4 -wheel drive 2
& PPT
Black Board
Types of automobile engines, engine construction, 2
& Chalk
Engine lubrication, splash and pressure lubrication systems, Black Board
2
oil filters, oil pumps & Chalk
Crank case ventilation – engine service, reboring, Black Board
2
decarbonization, Nitriding of crank shaft. & PPT
TRANSMISSION SYSTEM: Clutches, principle, types, cone Black Board
2
clutch, & Chalk
single plate clutch Multi plate clutch, magnetic and Black Board
2
centrifugal clutches & Chalk
2 Black Board
Fluid fly wheel – gear boxes, types 2
& Chalk
Black Board
sliding mesh, construct mesh Synchro mesh gear boxes, 1
& Chalk
Over drive torque converter. propeller shaft – Hotch – Kiss Black Board
1
drive & PPT
Black Board
epicyclic gear box, over drive torque converter 1
& Chalk
Black Board
universal joint, differential rear axles 1
& Chalk
Black Board
Wheels making. 1
& Chalk
Black Board
Tyres and their making 1
& Chalk
Black Board
STEERING SYSTEM: Steering geometry – camber, castor, 2
& Chalk
king pin rake
3 Black Board
2
Centre point steering. & PPT
types of steering mechanism Ackerman steering mechanism,
Black Board
Davis steering mechanism, steering gears – types, steering 2
& PPT
linkages.
SUSPENSION SYSTEM: Objects of suspension systems – Black Board
2
rigid axle suspension system & Chalk
Black Board
2
Torsion bar, shock absorber, Independent suspension system. & Chalk
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Black Board
BRAKING SYSTEM: Mechanical brake system, hydraulic 2
& Chalk
brake system
Master cylinder, wheel cylinder Tandem master cylinder Black Board
3
requirement of brake fluid &PPT
Black Board
2
4 pneumatic brakes and vacuum brakes & Chalk
ELECTRICAL SYSTEM: Charging circuit, generator, Black Board
2
current & Chalk
Voltage regulator – starting system, Bendix drive mechanism Black Board
2
solenoid switch. & Chalk
Lighting systems, horn, wiper, fuel gauge – oil Black Board
3
pressure gauge, engine temperature indicator etc. & Chalk
ENGINE SPECIFICATION AND SAFETY SYSTEMS:
Introduction- engine specifications with Black Board
2
regard to power, speed, torque, no. of cylinders and & Chalk
arrangement, lubrication and cooling etc
SAFETY: Introduction, safety systems - seat belt, air bags,
bumper, anti-lock brake system (ABS), wind shield, Black Board
3
suspension sensors, traction control, mirrors, central locking & Chalk
and electric windows, speed control.
ENGINE SERVICE: Introduction, service details of engine
5 cylinder head, valves and valve mechanism, piston- Black Board
3
connecting rod assembly, cylinder block, crank shaft and & Chalk
main bearings, engine reassembly-precautions.
AUTOMOBILE ELECTRONIC SYSTEMS: Concept of
CPU and computer memory used in automobiles, sensors-
Pressure sensor, Throttle position sensor, fuel flow sensor,
Black Board
thermistor sensor, oxygen sensor, speed sensors, knock 2
& PPT
detecting sensor, actuators solenoids and stepper motor,
Electronic dash board instruments - Onboard diagnosis
system, security and warning system.
Total Hours 60
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Lecture Notes
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Question Bank
Unit-I
1. What are the main components of a four-wheeler automobile, and how do the chassis and body
contribute to the overall structure and functionality of the vehicle?
2. Explain the power unit in an automobile, detailing its role in providing the necessary energy for the
vehicle's operation.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
3. Compare and contrast the concepts of rear-wheel drive, front-wheel drive, and four-wheel drive
systems in automobiles, highlighting their respective advantages and applications.
4. What are the different types of automobile engines, and how does their construction vary? Discuss
the significance of turbocharging and supercharging in enhancing engine performance.
5. Describe the engine lubrication systems used in automobiles, focusing on the differences between
splash and pressure lubrication. How do these systems contribute to engine efficiency and longevity?
6. Explain the purpose and functioning of oil filters and oil pumps in the context of engine lubrication.
7. What is crankcase ventilation, and why is it important in the overall operation of an automobile
engine?
8. Discuss the key aspects of engine service, including processes such as reboring and decarbonization.
How do these activities contribute to the maintenance of engine performance?
9. Elaborate on the Nitriding process of crankshafts in automobile engines and its significance in
enhancing durability and strength.
10. How do the various components discussed contribute to the overall reliability, efficiency, and
performance of an automobile engine, and what measures can be taken to ensure optimal
functionality?
Unit –II
1. Explain the principle of clutches in automobile systems, and elaborate on the different type
including cone clutch, single-plate clutch, and multi-plate clutch.
2. What are the characteristics and applications of magnetic and centrifugal clutches in automotive
technology? How do they differ from traditional friction-based clutches?
3. Describe the functioning of a fluid flywheel in an automobile, and discuss its role in the transmission
system.
4. Differentiate between various types of gearboxes, such as sliding mesh, constant mesh, and
synchromesh gearboxes. Explain their respective advantages and applications.
5. What is an epicyclic gearbox, and how does it operate within an automotive transmission system?
Discuss its advantages and use cases.
6. Explain the concept of overdrive torque converters in automobiles, emphasizing their role in improving
fuel efficiency and reducing engine strain.
7. Describe the structure and function of the propeller shaft in a vehicle, and discuss the Hotch-Kiss drive,
Torque tube drive, and the role of universal joints in the transmission system.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
8. Explain the purpose and operation of a differential in rear axles of automobiles. Discuss the different
types of differentials and their applications.
9. Discuss the construction and materials used in the manufacturing of wheels and tires for automobiles.
Highlight the key factors that contribute to their performance and durability.
10. What are the important considerations in the making of wheels and tires for different vehicles, and how
do these components impact the overall safety and performance of the vehicle?
Unit –III
1. Explain the key parameters in steering geometry, including camber, castor, king pin rake, combined
angle toe-in, and center point steering. How do these factors contribute to the stability and handling of
a vehicle?
2. Discuss the types of steering mechanisms, focusing on the Ackerman steering mechanism and the
Davis steering mechanism. What are the advantages and applications of each?
3. Describe the different types of steering gears used in automobiles and elaborate on their specific
functionalities.
4. Explain the concept of steering linkages and their role in connecting various components within the
steering system.
5. Outline the objectives of suspension systems in vehicles and discuss the characteristics of a rigid
axle suspension system.
6. Explain the functioning of torsion bars in suspension systems and discuss their advantages and
limitations.
7. Describe the role of shock absorbers in a suspension system and how they contribute to the overall
comfort and stability of the vehicle.
8. Discuss the principles and advantages of independent suspension systems in comparison to rigid
axle suspension systems.
9. How does the suspension system contribute to vehicle safety and handling, especially in different
driving conditions?
10. Elaborate on the importance of proper design and maintenance of steering and suspension systems
in ensuring optimal vehicle performance, safety, and comfort.
Unit-IV
1. Differentiate between mechanical brake systems and hydraulic brake systems, outlining their
respective mechanisms and advantages.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
2. Explain the role of the master cylinder in a hydraulic brake system, detailing how it functions and
its significance in brake performance.
3. Discuss the concept of a tandem master cylinder and its importance in enhancing braking efficiency.
4. Outline the requirements of brake fluid in hydraulic brake systems, highlighting its properties and
the significance of using the correct type.
5. Compare and contrast pneumatic and vacuum brake systems in terms of their operation and
applications in vehicles.
6. Describe the components and operation of the charging circuit in an electrical system, including the
generator and voltage regulator.
7. Explain the starting system in automobiles, detailing the Bendix drive mechanism and the role of
the solenoid switch.
8. Discuss the components and functions of lighting systems in vehicles, including headlights,
taillights, and indicators.
9. Outline the electrical components responsible for auxiliary functions such as the horn, wiper system,
and fuel gauge in an automobile.
10. Explain the significance of indicators like the oil pressure gauge and engine temperature indicator
in the electrical system, emphasizing their role in monitoring engine health and performance.
Unit-V
1. What are the key specifications included in engine specifications, and how do they impact the
overall performance of an automobile?
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
2. Discuss the safety systems in automobiles, focusing on seat belts, airbags, and anti-lock brake
systems (ABS). How do these contribute to vehicle safety?
3. Explain the role and importance of components such as bumpers, windshields, suspension sensors,
traction control, mirrors, central locking, and electric windows in enhancing overall safety in an
automobile.
4. In the context of engine service, elaborate on the details of servicing engine components such as the
cylinder head, valves, piston-connecting rod assembly, cylinder block, crankshaft, and main bearings.
What precautions should be taken during engine reassembly?
5. Provide an overview of the concept of CPU and computer memory used in automobiles. How do
sensors such as pressure sensors, throttle position sensors, fuel flow sensors, thermistor sensors,
oxygen sensors, speed sensors, and knock-detecting sensors contribute to the functionality of the
electronic system?
6. Discuss the role of actuators such as solenoids and stepper motors in automobile electronic systems.
8. What is the significance of an onboard diagnosis system in modern automobiles, and how does it
contribute to maintenance and troubleshooting?
9. Explore the role of security and warning systems in automobile electronic systems. How do these
systems enhance vehicle safety?
10. How has the integration of electronic systems in automobiles influenced overall performance,
safety, and efficiency?
Assignment Questions
1. What are the main components of a four-wheeler automobile, and how do the chassis and body
contribute to the overall structure and functionality?
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
2. Differentiate between rear-wheel drive, front-wheel drive, and 4-wheel drive systems in
automobiles, highlighting their applications and advantages.
3. Explain the types of automobile engines, emphasizing their construction and the roles of
turbocharging and supercharging.
4. Discuss the importance of engine lubrication, detailing the differences between splash and
pressure lubrication systems, and the roles of oil filters and oil pumps.
6. Elaborate on the engine service procedures, including reboring, decarbonization, and Nitriding
of the crankshaft. Why are these processes essential?
7. Describe the principle and types of clutches in the transmission system, focusing on cone
clutches, single-plate clutches, and multi-plate clutches.
8. Explain the concept of a fluid flywheel and its role in the transmission system.
9. Discuss the types of gearboxes, including sliding mesh, constant mesh, synchromesh, and
epicyclic gearboxes, along with the overdrive torque converter.
10. Describe the propeller shaft and various drive systems such as Hotch-Kiss drive, Torque tube
drive, and the role of universal joints in the transmission system.
11. Explain the steering geometry parameters, including camber, castor, king pin rake, combined
angle toe-in, and center point steering.
12. Discuss the Ackerman and Davis steering mechanisms, highlighting their advantages and
applications.
13. Elaborate on the types of steering gears and steering linkages in automobiles.
14. Outline the objectives of suspension systems and describe the rigid axle suspension system,
torsion bar, shock absorber, and independent suspension system.
15. Detail the components and functioning of mechanical and hydraulic brake systems, including
the master cylinder, wheel cylinder, and tandem master cylinder.
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
16. Explain the requirements of brake fluid and the differences between pneumatic and vacuum
brake systems.
17. Discuss the charging circuit, generator, and voltage regulator in the electrical system of
automobiles.
18. Describe the components and operation of the starting system, including the Bendix drive
mechanism and solenoid switch.
19. Outline the functions of lighting systems, horns, wipers, fuel gauge, oil pressure gauge, and
engine temperature indicator in an automobile.
20. Explain the concept of CPU and computer memory in automobile electronic systems, detailing
various sensors, actuators, and electronic dashboard instruments.
AUTOMOBILE ENGINEERING
MECHANICAL ENGINEERING
AUTOMOBILE ENGINEERING
MECHANICAL ENGINEERING
Internal Marks
List of e-resources
1. https://www.youtube.com/watch?v=7YV29ILsYAA
2. https://www.youtube.com/watch?v=c3CalfdYZYw
3. https://www.youtube.com/watch?v=zy_zipMEH7g
4. https://www.youtube.com/watch?v=R3YCcni_WV4
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
5.https://www.iitmanagement.com/images/Gallery/DiplomaME%20,6th,
%20Automobile%20Engineering.pdf
6. https://www.slideshare.net/fellowbuddy/automobile-engineering-lecture-notes
Pass Percentage
Attainment Sheet
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
AUTOMOBILE ENGINEERING subject to students of III B.tech - II sem and Mechanical during
academic year 2022-23.I certified that I have completed FIVE units on ________
PYDAH COLLEGE OF ENGINEERING
(Approved by AICTE, New Delhi and Affiliated to JNTUK, Kakinada)
YANAM ROAD, PATAVALA KAKINADA, 533461, E.G.Dist,
Date: Date: