2-11 Course File

PRAGATI ENGINEERING COLLEGE
(Approved by AICTE, Permanently Affiliated to JNTUK Kakinada & Accredited by

NAAC)
1-378, ADB Road, Surampalem 533 437, Near Peddapuram, E.G.Dist., A.P.
Ph: (08852) 252233, 252234, 252235 Fax: (08852) 252232
DEPARTMENT OF MECHANICAL ENGINEERING
III Year B.Tech I Sem
DESIGN OF MACHINE MEMBERS -I
2016-17
Name
: B.ANUSHA SRIKANTA
Designation: Asst.Professor
Department: MECHANICAL
Subject: AE
Subject Code:
Year &Semester: IV-I(ME-C)
PREREQUISITES:
Masses, motions and forces in machines. Engine force analysis. Flywheels and balancing.
Vibrations of machinery and of shafting.
COURSE OBJECTIVES:
1. Develop an ability to apply knowledge of mathematics, science, and engineering
2. To develop an ability to design a system, component, or process to meet desired needs
within realistic constraints.
3. To develop an ability to identify, formulate, and solve engineering problems.
4. To develop an ability to use the techniques, skills, and modern engineering tools
necessary for engineering practice.
COURSE OUTCOMES:
1. Be proficient in the use of mathematical methods to analyze the forces and motion of complex
systems of linkages, gears and cams.
2. Be able to design linkage, cam and gear mechanisms for a given motion or a given
input/output motion or force relationship.
3. Be able to analyze the motion and the dynamical forces acting on mechanical systems
composed of linkages, gears and cams.
4. Be proficient in the use of software for symbolic calculations.

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2016-17
CONTENTS OF THE COURSE FILE

1.
Academic Calendar
2.
Subject Allocation
3.
Test Schedules
4.
List of Holidays
5.
Course Structure
6.
Syllabus
7.
Overview of Structure of the Syllabus

Text Books & References
8.
Individual Time-Table
Class Time-Table
9.
Students List
10.
Lesson Plan
11.
Daily Delivery Report
12.
Topics Beyond the Syllabus

Unit-wise Questions
13.
Assignment Schedules
Unit-wise Assignments
Assignment Evaluation Report
Valued Sample Assignment Scripts (3 nos)
14.
Tutorials: Problems solved in the Class Room and Problems given for home
Assignments (Unit-wise)

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15.
Subjective Test-I
i.
Question Paper
ii.
Test-I Key
iii. Marks Report

iv. Xerox copies of Valued Sample Scripts (3 nos)
v.
16.
Attendance Report
Subjective Test-II
i. Question Paper
ii. Test-I Key
iii. Marks Report
iv. Xerox copies of Valued Sample Scripts (3 nos)
v. Attendance Report
17.
Consolidated Reports of
i. Attendance
ii. Internal Marks
iii. External Marks
18.
Seminar Topics
19.
Lecture Notes (Hand Written)
20.
Result Analysis
21.
Topics on OHP Sheets
22.
CD containing Power Point Presentation of Lectures

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2016-17
SUBJECT ALLOCATION
Name:
B.ANUSHA SRIKANTA
Subject:AE
Designation: Asst.Professor.
Subject Code :
Department:
Year & Semester: IV-I
Mechanical Engineering
S.N
SUBJECT
1.
DYNAMICS OF MACHINERY
Faculty
BRANCH YEAR
ME-C
IV
SEMESTER
I
HOD-ME

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2016-17
TEST SHEDULES
MID-I
S.NO
1
DATE
Dynamics of Machinery
SUBJECT
Metal Cutting & Machine Tools
Design of Machine MembersI
Instrumentation & Control Systems
Thermal Engineering -II
Metrology
MID-II
S.NO
1
DATE
SUBJECT
Metrology

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PRINCIPAL

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2016-17

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2016-17
Academic Calender (2016-17) III Year I semester

Week
No.
Dates
No. of Days
available for
class work
Holidays and List of activities to be done
13.06.2016 to 18.06.2016
_____
20.06.2016 to 25.06.2016
_____
27.06.2016 to 02.07.2016
Assignment on 1st Unit
04.07.2016 to 09.07.2016
Class test on 1st Unit (07.07.2016Ramjan)
11.07.2016 to 16.07.2016
Assignment on 2nd Unit
18.07.2016 to 23.07.2016
Class test on 2nd Unit
25.07.2016 to 30.07.2016
Assignment on 3rd Unit
01.08.2016 to 06.08.2016
Class test on 3rd Unit
08.08.2016 to 13.08.2016
10
15.08.2016 to 20.08.2016
15.08.2016 Independence Day
11
22.08.2016 to 27.08.2016
25.08.2016 Sri Krishna Janmastami
12
29.08.2016 to 03.09.2016
Assignment on 4th Unit
13
05.09.2016 to 10.09.2016
Remarks
*47 Days available

for Class work
** First 3 units
Syllabus to be
covered
I MID EXAMINATIONS Regular Class work must be taken as usual

in the MID examination
Class test on 4th Unit (05.09.2016

Ganesh chaturdi)
14
12.09.2016 to 17.09.2016
Assignment on 5th unit (13.09.2016 Bakri

Id)
15
19.09.2016 to 24.09.2016
Class test on 5th unit
16
26.09.2016 to 01.10.2016
Assignment on 6th unit
17
03.10.2016 to 08.10.2016
Class test on 6th unit
18
10.10.2016 to 15.10.2016
*44 Days available

for Class work
** Syllabus to be
covered in
remaining 3 units
II MID EXAMINATIONS
(11.10.2016 Dasara)
(12.10.2016 Moharram)
19
17.10.2016 to 22.10.2016
Preparation & Practicals
20
24.10.2016 to 05.11.2016
12
University Semester End Examinations

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2016-17
Total working days of III year I sem - 101 days = 17 weeks

Total days available for class work = 91 days
= 15 weeks
No. of Classes to be taken for each subject @ 4 periods per week = 15 x 4 = 60 Periods
No. of Tutorial hours to be conducted
@ 1 period per week = 15 x 1 = 15 Periods
Total periods to be taken = 75 periods
PRINCIPAL

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2016-17
SYLLABAUS
UNIT I
PRECESSION: Gyroscopes, effect of precession motion on the stability of moving vehicles
such as motor car, motor cycle, aero planes and ships, static and dynamic force analysis of
planar mechanisms, (Demonstration of models in video show).
UNIT II
FRICTION: Inclined plane, friction of screw and nuts, pivot and collar, uniform pressure,
uniform wear, friction circle and friction axis: lubricated surfaces, boundary friction, film
lubrication.
CLUTCHES: Friction clutches-single disc or plate clutch, multiple disc clutch, cone clutch,
centrifugal clutch.
BRAKES AND DYNAMOMETERS: Simple block brakes, internal expanding brake, band
brake of vehicle. General description and operation of dynamometers: Prony, Rope brake,
Epicyclic, Bevis Gibson and belt transmission,
UNIT III
TURNING MOMENT DIAGRAMS: Dynamic force analysis of slider crank mechanism,
inertia torque, angular velocity and acceleration of connecting rod, crank effort and turning
moment diagrams fluctuation of energy fly wheels and their design.
UNIT-IV
GOVERNERS: Watt, porter and proell governors, spring loaded governors Hartnell and
Hartung with auxiliary springs. sensitiveness, isochronism and hunting.
UNIT V
BALANCING: Balancing of rotating masses single and multiple single and different
planes, use analytical and graphical methods. Primary, secondary, and higher balancing of
reciprocating masses. analytical and graphical methods, unbalanced forces and couples
examination of V multi cylinder in line and radial engines for primary and secondary
balancing, locomotive balancing, hammer blow, swaying couple, variation of tractive effort.
UNIT VI
VIBRATIONS: Free Vibration of spring mass system oscillation of pendulums, centers of
oscillation and suspension. transverse loads, vibrations of beams with concentrated and
distributed loads. Dunkerlys methods, Raleighs method, whirling of shafts, critical

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2016-17
speeds,torsional vibrations, two and three rotor systems, Simple problems on forced damped
vibration, vibration isolation and transmissibility.
TEXT BOOK & REFERENCES

TEXT BOOKS :
1. Theory of Machines / S.S Ratan/ Mc. Graw Hill Publ.

2. Mechanism and machine theory by Ashok G. Ambedkar, PHI Publications.
REFERENCES :
1. Mechanism and Machine Theory / JS Rao and RV Dukkipati / New Age.
2. Theory of Machines / Shiegly / MGH
3. Theory of Machines / Thomas Bevan / CBS Publishers
4. Theory of machines / Khurmi / S.Chand.
Faculty
HOD-ME

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2016-17
COURSE STRUCTURE
IIIYearISEMESTER
S.No.
Subject
Credits
3+1*
3+1*
3+1*
3+1*
3+1*
Metrology
3+1*
Metrology & Instrumentation Lab
Machine Tools Lab
IPR & Patents
Total Credits
24

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2016-17
Faculty
HOD-ME
INDIVIDUAL TIME TABLE
Name of the Faculty: M V Lakshmi

Days
MON
09-00 9.50 am.
09.5010.40am.
10.5011.40am.
11.40 12.30 pm
12.30 01.20 pm
DOM-D
01.20 02.10 pm
02.10 03.00 pm
03.00 03.50 pm
DOM-D
TUE
DOM-A
LUNCH
BREAK
WED
THU
FRI
10.4010.50am.
Academic Year -2015-16 (I Semester) w.e.f. 13-06-2016
DOM-D
DOM-A
SAT
DOM-D
Faculty
DOM-A
DOM-A
HOD-ME

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CLASS TIME TABLE III ME-D
Days
MON
TUE
WED
THU
FRI
SAT
09-00 10.00 am.
10.00 10.50 am.
10.50 11.40 am.
11.40 12.30 am.
1
DOM
MET
I&CS
MET
IPR
MC &
MT
2
MC&MT
I&CS
DMM-I
DMM-I
3
4
TT
C
TE-II
SS/DMM-I
APP/I&CS
TE-II
IPR
MC & MT
MET& I/MT LAB
DOM
MET
DMM-I
12.30 01.20 pm
LUNCH
BREAK
01.20 02.10 pm
02.10 03.00 pm
03.00 03.50 pm
5
DOM
C
6
DMM-I
MET
7
MC & MT
TE-II
MET& I/MT LAB
TE-II
TT
APP/MET
SS/MC&MT
I & CS
DOM
I & CS
IPR
TE-II

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2016-17
III ME-A
Days
MON
TUE
09-00 10.00 am.

1
DMM 1
TE-II
WED
I&CS
THU
TE-II
DOM
MC&MT
FRI
SAT
10.00 10.50 am.

2
MC&MT
MC&MT
11.40 12.30 am.

4
I&CS
DOM
APP/DMMC
I
MET& I/MT LAB
I&CS
TE-II
TT
DMM 1
MET
IPR
MET
10.50 11.40 am.

3
APP/DOM
DMM 1
12.30 01.20 pm
01.20 02.10 pm
5
MET
LUNCH
BREAK
02.10 03.00 03.00 pm

03.50 pm
6
7
MET& I/MT LAB
IPR
SS/MC&MT
TE-II
DOM
IPR
MC&MT
I&CS
C
MET
DMM 1
SS/MET
TT
TE-II
DOM
2015-2016 Academic Year

List of students III ME-A
S.N
o.
Roll No.
14A31A0301
Bande Anjana Devi
14A31A0302
Boddu Satya Padma
14A31A0303
Dharmavarapu Jaya Vani
14A31A0304
Dulla Anitha
14A31A0305
14A31A0306
14A31A0307
Gudala Jessy Adasya

Kondapalli Venkata Sita Manga
Devi
Lakamana Lakshmi Deepika
8
9
14A31A0308
Madhavarapu Uma Devi
14A31A0309
Y S S Siva Sai Lakshmi Dharshitha
10
14A31A0310
Abbina Ashok
Student Name

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2016-17
11
14A31A0311
Adabala Mahesh Kalyan
12
14A31A0312
Alla Ram Meher Suresh
13
14A31A0313
Athota Sri Hari Kartheek
14
14A31A0314
Bulusu Sri Vamsi
15
14A31A0315
Chinta Samuel Reddy
16
14A31A0316
Dommeti Satya Kiran
17
14A31A0317
Donepudi Naveen
18
14A31A0318
Dwarampudi Nishanth Reddy
19
14A31A0319
Gavireddy Sai Kumar
20
14A31A0320
Guda Venkata Satya Ramanand
21
14A31A0321
Gudapati Vinay Prakash
22
14A31A0322
Guttula Rajesh
23
14A31A0323
Ivaturi Dharani Ravi Teja
14A31A0324
Jarajapu Sree Ram Teja
25
14A31A0325
Kandula Veera Venkata Srikanta
26
14A31A0326
Kare Maharshi
27
14A31A0327
Karnela Satya Suresh Kumar
28
14A31A0328
Vulli Venkata Sravan
29
14A31A0329
Korra Manikanta
30
14A31A0330
Madada Harish
31
14A31A0332
Maddala Venkata Satya Narayana
32
14A31A0333
Mellam Tarun Teja
33
14A31A0334
Mirthipati Bhargava Vamsi Krishna
34
14A31A0335
Morukurthi Ashok Kumar
35
14A31A0336
Naga Sunil Mandala
24
36
37
38
39
40
41
42
43
44
14A31A0337
14A31A0338
14A31A0339
14A31A0340
14A31A0341
14A31A0342
14A31A0343
14A31A0344
14A31A0345
Nallamilli Venkata Rama Krishna

Reddy
Palanchu Omkar
Pantam Sandeep
Parasa Nikhil Nag
Pikki Ramana
Pindi Pradeep Chandra
Pothula Sasidhar
Prathipati Anand Sagar
Challa Manoj Kumar

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2016-17
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
14A31A0346
14A31A0347
14A31A0348
14A31A0349
14A31A0350
14A31A0351
14A31A0352
14A31A0353
14A31A0354
14A31A0355
14A31A0356
14A31A0357
14A31A0358
14A31A0359
15A35A0301
15A35A0302
15A35A0303
15A35A0304
15A35A0305
15A35A0306
15A35A0307
15A35A0308
15A35A0309
15A35A0310
15A35A0311
15A35A0312
15A35A0313
Ravada N V Satyanarayana
Rayudu Sri Krishna Sai Teja
Reyya Vamchand
Sheik Ahammad
Sidda Manikantheswarudu
Sivakoti Siva Manikanta Sai
Surapureddy Vinay
Syed Meer Mohammad Rafi
Tammireddy Sri Ram
Tummala Lakshman
Veerni Venkata Nagachari
Venna Ajay
Vinjarapu Badrinath
Yallapu Venkatesh
Bolisetti sai satish
Cheeli chinababu
Ganguboina siva sai sankar
Kakarla taraka sreeram
Kolupuri avinash
Mahanti rajasekhar
Mamidesetty chandra kiran
Nambu surya sandeep
Nethala chandra kiran
Panke appala raju
Sudamsetty sai narendra
Undrasapu kishore raju
Yellaboyina vasu
ME-D
S.N
o.
Roll No.
14A31A03H6
Adabala Sri Achyuth
14A31A03H7
Anguluri Vijaya Kumar
14A31A03H8
Anish Varma Sagi
14A31A03H9
Athili Gangadhar
14A31A03I0
Bandili Vikas
14A31A03I1
Bishvendra Singh
14A31A03I2
Boddu Muralikrishna
Student Name

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2016-17
14A31A03I3
Chinta Naga Siva Sai Brahmma Teja

Reddy
14A31A03I4
Chukkala Mahesh Datta
10
14A31A03I5
Dandu Akhil Somanjaneya Raju
11
14A31A03I6
Dokala Upendra
12
14A31A03I7
Ganapathi Raju Narendra Raju
13
14A31A03I8
Ganturi John Williams
14
14A31A03I9
Gollapalli S A Ravi Sankar
15
14A31A03J0
Gollapalli Sai Sri Ram
8
9
16
17
14A31A03J1
14A31A03J2
Jammasula Ganesh Veera Durga

Prasad
Kada Venkata Krishna Vijaya
Bhargav
18
14A31A03J3
Kalakuracha Sameer Harsha
19
14A31A03J4
Kalturi Manikanta
20
14A31A03J5
Kamadi Shanmukha Varma
21
14A31A03J6
Kancherla Praveen Surya Vamsi
22
14A31A03J7
Kolati Venkateswara Swamy
23
14A31A03J8
Kolluboina Veera Babu
14A31A03J9
Kona Veera Durga Prasad
25
14A31A03K0
Konada Amareswar
26
14A31A03K1
Kotteti Veera Venkata Ramana
27
14A31A03K2
28
14A31A03K3
29
14A31A03K4
Kuthada Deva Raj

Lankapalli V V Satya Sai Pavan
Kumar
Mohammad Firoz
30
14A31A03K5
Mohammad Saleha
31
14A31A03K6
Mopada Yaswanth Kumar
32
14A31A03K7
Nadakuditi Sai Hemanth
33
14A31A03K8
Nageedi Deva Kumar Varma
34
14A31A03K9
Nakkeli Satya Sree Vastava
35
14A31A03L0
Nethi Rama Chandrarao
36
37
38
39
14A31A03L1
Padala Sandeep
14A31A03L2
14A31A03L3
14A31A03L4
Pasupuleti Kumar Veera Venkatesh

Pemmadi Sai Krishna
Pilli Earnest Ratnakar
24

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2016-17
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
14A31A03L5
14A31A03L6
14A31A03L7
14A31A03L8
14A31A03L9
14A31A03M0
14A31A03M1
14A31A03M2
14A31A03M3
14A31A03M4
14A31A03M5
14A31A03M6
14A31A03M7
14A31A03M8
14A31A03M9
14A31A03N1
14A31A03N2
57
14A31A03N3
58
59
60
61
62
63
64
65
66
67
68
69
70
Faculty
14A31A03N4
15A35A0340
15A35A0341
15A35A0342
15A35A0343
15A35A0344
15A35A0345
15A35A0346
15A35A0348
15A35A0349
15A35A0350
15A35A0351
15A35A0352
Polisetti Venkata Pattabhi Ramayya

Pullela Ambedkar
Raghupatruni Lokesh Kumar
Ramadasu Sai Arjun
Samedala Vijay Kumar
Satya Sai Siva Manikanta Chaliki
Savarapu Isaac Samuel
Shaik Rahim
Sumeet Dadala
Tatikonda Sai Siva Ramakrishna
Tuluri Rajesh Kumar
Vajrapu Tarunraj
Vandrangi Chakradhar
Vatsavai Chiranjeevi
Vempolu Sandeep
Gedela Ravi Kumar
Matta Bhargav
Telagamsetti Leela Narasimha
Saibabu
Mallipamula Jogi Raju Venkata Sai
Krishna
Battu karthik
Bobbili satya surya veeresh babu
Challagalli venkata raju
Dommeti praveen kumar
Gonnabathula mohan ganesh
Jasthi sairam
Karedla sriram
Lakkimsetti naga padmna mani
sankar
Lalam ganesh
Polamuri gowtham suresh
Sadhanala vijaya kumar
Yennabathula pradeep kumar
HOD-ME

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LESSON PLAN
S. NO.
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
TOPIC
UNIT-I
PRECESSION: Introduction to Gyroscopes-Concept,
Effect
of precession motion on the stability of moving
Problem.
vehicles such as motor car, motor cycle, aero planes and
static
analysis of planar mechanisms, Problems
ships, force
Problems
Dynamic force analysis of planar mechanisms,
(Demonstration of models in video show).
Slip test -1
UNIT-II
FRICTION: Friction on inclined plane, Problems
Friction of screw and nuts, Problems
NO. OF
CLASSES
1
5
2
2
1
1
2
Pivot bearing with uniform pressure & uniform wear theory,

Problems
Collar bearing with uniform pressure & uniform wear theory,
Problems
Friction circle and friction axis: lubricated surfaces,
boundary
friction,
film
lubrication.
CLUTCHES:
Friction
clutchessingle disc or plate clutch,
Multiple
Problemsdisc clutch, cone clutch, centrifugal clutch &
BRAKES
Problems AND DYNAMOMETERS: Simple block brakes &
Internal
Problemsexpanding brake, band brake of vehicle& Problems
General description and operation of dynamometers: Prony,
Rope brake, Epicyclic, Bevis Gibson and belt transmission
Slip test -2
1
4
1
2
UNIT-III
TURNING MOMENT DIAGRAMS: Dynamic force analysis of
slider crank mechanism, inertia torque, angular velocity and
acceleration of connecting rod, crank effort & Problems
Turning moment diagrams fluctuation of energy &
Fly
wheels and their design & Problems
Problems
Slip test -4
1
1
2
1
4
2
4
1

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23
UNIT- IV
GOVERNERS: Introduction, Watts governer working
principle,
Porter
andProblems
Proell governors working principal and analysis,
24
Problems
Spring loaded governors Hartnell and Hartung with
auxiliary springs, Problems
25
26
sensitiveness, isochronism and hunting

Slip test -5
1
1
22
27
28
30
31
32
UNIT-V
BALANCING: Balancing of rotating masses single and
multiple in single plane using analytical and graphical
methods, Problems
Balancing of rotating masses single and multiple in different
planes, use analytical and graphical methods , Problems
BALANCING OF RECIPROCATING MASSES: Primary,
secondary, and higher balancing of reciprocating masses,
analytical and graphical methods, Problems
Unbalanced forces and couples examination of V multi
cylinder in line and radial engines for primary and
secondary
Locomotivebalancing,
balancing,Problems.
hammer blow, swaying couple,
3
4
4
2
variation of tractive effort, Problems.
33
Slip test-5
34
UNIT-VI
VIBRATIONS: Free Vibration of spring mass system
oscillation of pendulums, centers of oscillation and
suspension,
Problems
Transverse loads,
vibrations of beams with concentrated
35
36
37
38
39
and distributed loads. Dunkerlys & Raleighs methods,

Problems.
whirling of shafts, critical speeds, Problems.
Torsional vibrations, two and three rotor systems
Simple problems on forced damped vibration, vibration
isolation and transmissibility.
Slip test-6
TOTAL NUMBER OF PERIODS
1
1
2
2
72

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LESSON PLAN SUMMARY:
Unit
Total periods
Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
Unit 6
Faculty
HOD-ME
DAILY DELIVERY REPORT

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S.N
Date
Topics
Unit 1
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10.
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Periods

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23.
24.
25.
26.
27.
28.
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33.
34.
35.
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45.
46.

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47.
48.
49.
50.
51.
52.
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56.
57.
58.
59.
60.
61.
62.
63.
64.
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68.
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70.

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71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
DAILY DELIVERY SUMMARY:

Unit
Unit 1
Unit 2
Unit 3
Unit 4
Total periods

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Unit 5
Unit 6
Total
Faculty
Name
HOD-ME
BEYOND THE SYLLABUS

B. Anusha
Subject
:
:
Asst.Professor
Mechanical
DMM-I
Designation
Department
TOPIC
Subject Code
:
Year & Semester: III-I(ME-B)

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S.NO
JUSTIFICATION
1
2
3
Faculty
HOD-ME
Assignment on Unit-2
Friction, Clutches,Brakes and Dynamometers

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1. The cutter of a broaching machine is pulled by square threaded screw of 55mm external
diameter and 10 mm pitch. The operating nut takes the axial load of 400 N on a flat
surface of 60 mm internal diameter and 90 mm external diameter. If the coefficient of
firction is 0.15 for all contact surfaces on the nut, determine the power required to
rotate the operating nut, when the cutting speed is 6 m/min.
2.
The mean diameter of the screw jack having pitch of 10 mm is 50 mm. A load of 20 kN is
lifted through a distance of 170 mm. Find the work done in lifting the load and efficiency of
the screw jack when
1. the load rotates with the screw, and

2. the load rests on the loose head which does not rotate with the screw.
The external and internal diameter of the bearing surface of the loose head are 60 mm
And10m respectively. The coefficient of friction for the screw as well as the bearing
surface may be taken as 0.08.
3. A rotor is driven by a co-axial motor through a single plate clutch, both sides of the plate
being effective. The external and internal diameters of the plate are respectively 220 mm and
160 mm and the total spring load pressing the plates together is 570 N. The motor armature
and shaft has a mass of 800 kg with an effective radius of gyration of 200 mm. The rotor has a
mass of 1300 kg with an effective radius of gyration of 180 mm. The coefficient of friction
for the clutch is 0.35. The driving motor is brought up to a speed of 1250 r.p.m. when the
current is switched off and the clutch suddenly engaged. Determine
1. The final speed of motor and rotor,

2. The time to reach this speed, and 3. The kinetic energy lost during the period of
slipping.How long would slipping continue if it is assumed that a constant resisting
torque of 60 N-m were present? If instead of a resisting torque, it is assumed that a
constant driving torque of 60 N-m is maintained on the armature shaft, what would
then be slipping time?

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Assignment On Unit-3
Turning moment diagrams

1. The turning moment diagram for a petrol engine is drawn to the following scales : Turning
moment, 1 mm = 5 N-m ; crank angle, 1 mm = 1. The turning moment diagram repeats itself
at every half revolution of the engine and the areas above and below the mean turning
moment line taken in order are 295, 685, 40, 340, 960, 270 mm 2. The rotating parts are
equivalent to a mass of 36 kg at a radius of gyration of 150 mm. Determine the coefficient of
fluctuation of speed when the engine runs at 1800 r.p.m.
2. During forward stroke of the piston of the double acting steam engine, the turning moment
has the maximum value of 2000 N-m when the crank makes an angle of 80 with the inner
dead centre. During the backward stroke, the maximum turning moment is 1500 N-m when
the crank makes an angle of 80 with the outer dead centre. The turning moment diagram for
the engine may be assumed for simplicity to be represented by two triangles. If the crank
makes 100 r.p.m. and the radius of gyration of the flywheel is 1.75 m, find the coefficient of
fluctuation of energy and the mass of the flywheel to keep the speed within
0.75%of the mean speed. Also determine the crank angle at which the speed has its
minimu and maximum values.
3. The turning moment diagram for a four stroke gas engine may be assumed for simplicity to be
represented by four triangles, the areas of which from the line of zero pressure are as follows :
Suction stroke = 0.45 103 m2; Compression stroke = 1.7 103 m2; Expansion stroke =
6.8 103 m2; Exhaust stroke = 0.65 103 m2. Each m2 of area represents 3 MN-m of
energy. Assuming the resisting torque to be uniform, find the mass of the rim of a flywheel
required to keep the speed between 202 and 198 r.p.m. The mean radius of the rim is 1.2 m.
4. A certain machine requires a torque of (5000 + 500 sin ) N-m to drive it, where is the
angle of rotation of shaft measured from certain datum. The machine is directly coupled to an
engine which produces a torque of (5000 + 600 sin 2) N-m. The flywheel and the other
rotating parts attached to the engine has a mass of 500 kg at a radius of gyration of 0.4 m. If
the mean speed is 150 r.p.m., find : 1. the fluctuation of energy, 2. the total percentage
fluctuation of speed, and 3. the maximum and minimum angular acceleration of the flywheel
and the corresponding shaft position.

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Governers
1. In an engine governor of the Porter type, the upper and lower arms are 200mm and 250 mm
respectively and pivoted on the axis of rotation. The mass of the central load is 15 kg, the
mass of each ball is 2 kg and friction of the sleeve together with the resistance of the
operating gear is equal to a load of 25 N at the sleeve. If the limiting inclinations of the upper
arms to the vertical are 30 and 40, find, taking friction into account, range of speed of the
governor.
2. The arms of a Porter governor are 300 mm long. The upper arms are pivoted on the axis of
rotation. The lower arms are attached to a sleeve at a distance of 40 mm from the axis of
rotation. The mass of the load on the sleeve is 70 kg and the mass of each ball is 10 kg.
Determine the equilibrium speed when the radius of rotation of the balls is 200 mm. If the
friction is equivalent to a load of 20 N at the sleeve, what will be the range of speed for this
position ?
3. A Proell governor has all four arms of length 305 mm. The upper arms are pivoted on the axis
of rotation and the lower arms are attached to a sleeve at a distance of 38 mm from the axis.
The mass of each ball is 4.8 kg and are attached to the extension of the lower arms which are
102 mm long. The mass on the sleeve is 45 kg. The minimum and maximum radii of governor
are 165 mm and 216mm. Assuming that the extensions of the lower arms are parallel to the
governor axis at the minimum radius, find the corresponding equilibrium speeds.
4. In a spring loaded Hartnell type governor, the extreme radii of rotation of the balls are 80 mm
and 120 mm. The ball arm and the sleeve arm of the bell crank lever are equal in length. The
mass of each ball is 2 kg. If the speeds at the two extreme positions are 400 and 420 r.p.m.,
find : 1. the initial compression of the central spring, and 2. the spring constant.

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Balancing of rotary and reciprocating masses
1. A shaft carries four masses A, B, C and D of magnitude 200 kg, 300 kg, 400 kg and 200 kg
respectively and revolving at radii 80 mm, 70 mm, 60 mm and 80 mm in planes measured
from A at 300 mm, 400 mm and 700 mm. The angles between the cranks measured
anticlockwise are A to B 45, B to C 70 and C to D 120. The balancing masses are to be
placed in planes X and Y. The distance between the planes A and X is 100 mm, between X
and Y is 400 mm and between Y and D is 200 mm. If the balancing masses revolve at a radius
of 100 mm, find their magnitudes and angular positions.
2.
A shaft is supported in bearings 1.8 m apart and projects 0.45 m beyond bearings at each end.
The shaft carries three pulleys one at each end and one at the middle of its length. The mass
of end pulleys is 48 kg and 20 kg and their centre of gravity are 15 mm and 12.5 mm
respectively from the shaft axis. The centre pulley has a mass of 56 kg and its centre of
gravity is 15 mm from the shaft axis. If the pulleys are arranged so as to give static balance,
determine :
1. relative angular positions of the pulleys, and 2. dynamic forces produced on the
bearings when the shaft rotates at 300 r.p.m.
3. The three cranks of a three cylinder locomotive are all on the same axle and are set at 120.
The pitch of the cylinders is 1 metre and the stroke of each piston is 0.6 m. The reciprocating
masses are 300 kg for inside cylinder and 260 kg for each outside cylinder and the planes of
rotation of the balance masses are 0.8 m from the inside crank. If 40% of the reciprocating
parts are to be balanced, find : 1. the magnitude and the position of the balancing masses
required at a radius of 0.6 m ; and 2. the hammer blow per wheel when the axle makes 6 r.p.s.
4. The reciprocating mass per cylinder in a 60 V-twin engine is 1.5 kg. The stroke and
connecting rod length are 100 mm and 250 mm respectively. If the engine runs at 2500r.p.m.,
determine the maximum and minimum values of the primary and secondary forces. Also
find out the crank position corresponding these values.

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Vibrations
1. A vertical shaft of 5 mm diameter is 200 mm long and is supported in long bearings at its
ends. A disc of mass 50 kg is attached to the centre of the shaft. Neglecting any increase in
stiffness due to the attachment of the disc to the shaft, find the critical speed of rotation and
the maximum bending stress when the shaft is rotating at 75% of the critical speed. The centre
of the disc is 0.25 mm from the geometric axis of the shaft. E = 200 GN/m 2.
2. The measurements on a mechanical vibrating system show that it has a mass of 8 kg and that
the springs can be combined to give an equivalent spring of stiffness 5.4 N/mm. If the
vibrating system have a dashpot attached which exerts a force of 40 N when the mass has a
velocity of 1 m/s, find : 1. critical damping coefficient, 2. damping factor, 3. Logarithmic
decrement, and 4. ratio of two consecutive amplitudes.
3. The mass of a single degree damped vibrating system is 7.5 kg and makes 24 free oscillations
in 14 seconds when disturbed from its equilibrium position. The amplitude of vibration
reduces to 0.25 of its initial value after five oscillations. Determine : 1. stiffness of the spring,
2. logarithmic decrement, and 3. damping factor, i.e. the ratio of the system damping to
critical damping.
Faculty
HOD-ME

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ASSIGNMENT SCHEDULES
S.No
Dates
Assignment
1
2
3
4
5
6
Faculty
HOD

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Friction, Clutches,Brakes and Dynamometers
4. The cutter of a broaching machine is pulled by square threaded screw of 55mm external
diameter and 10 mm pitch. The operating nut takes the axial load of 400 N on a flat surface of
60 mm internal diameter and 90 mm external diameter. If the coefficient of firction is 0.15 for
all contact surfaces on the nut, determine the power required to rotate the operating nut, when
the cutting speed is 6 m/min.
5.
The mean diameter of the screw jack having pitch of 10 mm is 50 mm. A load of 20 kN is lifted
through a distance of 170 mm. Find the work done in lifting the load and efficiency of the screw jack
when
1. the load rotates with the screw, and

2. the load rests on the loose head which does not rotate with the screw.
The external and internal diameter of the bearing surface of the loose head are 60 mm
And10m respectively. The coefficient of friction for the screw as well as the bearing surface
may be taken as 0.08.
6.
A rotor is driven by a co-axial motor through a single plate clutch, both sides of the plate being
effective. The external and internal diameters of the plate are respectively 220 mm and 160 mm and the
total spring load pressing the plates together is 570 N. The motor armature and shaft has a mass of 800
kg with an effective radius of gyration of 200 mm. The rotor has a mass of 1300 kg with an effective
radius of gyration of 180 mm. The coefficient of friction for the clutch is 0.35. The driving motor is
brought up to a speed of 1250 r.p.m. when the current is switched off and the clutch suddenly engaged.
Determine
1. The final speed of motor and rotor,

2. The time to reach this speed, and 3. The kinetic energy lost during the period of slipping.
How long would slipping continue if it is assumed that a constant resisting torque of
60 N-m were present? If instead of a resisting torque, it is assumed that a constant driving
torque of 60 N-m is maintained on the armature shaft, what would then be slipping time?

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Assignment On Unit-3
Turning moment diagrams

5. The turning moment diagram for a petrol engine is drawn to the following scales : Turning moment, 1
mm = 5 N-m ; crank angle, 1 mm = 1. The turning moment diagram repeats itself at every half
revolution of the engine and the areas above and below the mean turning moment line taken in order
are 295, 685, 40, 340, 960, 270 mm2. The rotating parts are equivalent to a mass of 36 kg at a radius of
gyration of 150 mm. Determine the coefficient of fluctuation of speed when the engine runs at 1800
r.p.m.
6. During forward stroke of the piston of the double acting steam engine, the turning moment has the
maximum value of 2000 N-m when the crank makes an angle of 80 with the inner dead centre. During
the backward stroke, the maximum turning moment is 1500 N-m when the crank makes an angle of 80
with the outer dead centre. The turning moment diagram for the engine may be assumed for simplicity
to be represented by two triangles.
If the crank makes 100 r.p.m. and the radius of gyration of the flywheel is 1.75 m, find the
coefficient of fluctuation of energy and the mass of the flywheel to keep the speed within
0.75%of the mean speed. Also determine the crank angle at which the speed has its minimum
and maximum values.
7. The turning moment diagram for a four stroke gas engine may be assumed for simplicity to be
represented by four triangles, the areas of which from the line of zero pressure are as follows : Suction
stroke = 0.45 103 m2; Compression stroke = 1.7 10 3 m2; Expansion stroke = 6.8 10 3 m2;
Exhaust stroke = 0.65 103 m2. Each m2 of area represents 3 MN-m of energy. Assuming the
resisting torque to be uniform, find the mass of the rim of a flywheel required to keep the speed
between 202 and 198 r.p.m. The mean radius of the rim is 1.2 m.
8. A certain machine requires a torque of (5000 + 500 sin ) N-m to drive it, where is the angle of
rotation of shaft measured from certain datum. The machine is directly coupled to an engine which
produces a torque of (5000 + 600 sin 2) N-m. The flywheel and the other rotating parts attached to the
engine has a mass of 500 kg at a radius of gyration of 0.4 m. If the mean speed is 150 r.p.m., find : 1.
the fluctuation of energy, 2. the total percentage fluctuation of speed, and 3. the maximum and
minimum angular acceleration of the flywheel and the corresponding shaft position.

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Governers
5. In an engine governor of the Porter type, the upper and lower arms are 200mm and 250 mm
respectively and pivoted on the axis of rotation. The mass of the central load is 15 kg, the
mass of each ball is 2 kg and friction of the sleeve together with the resistance of the
operating gear is equal to a load of 25 N at the sleeve. If the limiting inclinations of the upper
arms to the vertical are 30 and 40, find, taking friction into account, range of speed of the
governor.
6. The arms of a Porter governor are 300 mm long. The upper arms are pivoted on the axis of rotation. The
lower arms are attached to a sleeve at a distance of 40 mm from the axis of rotation. The mass of the
load on the sleeve is 70 kg and the mass of each ball is 10 kg. Determine the equilibrium speed when the
radius of rotation of the balls is 200 mm. If the friction is equivalent to a load of 20 N at the sleeve, what
will be the range of speed for this position ?
7. A Proell governor has all four arms of length 305 mm. The upper arms are pivoted on the axis of
rotation and the lower arms are attached to a sleeve at a distance of 38 mm from the axis. The mass of
each ball is 4.8 kg and are attached to the extension of the lower arms which are 102 mm long. The
mass on the sleeve is 45 kg. The minimum and maximum radii of governor are 165 mm and 216mm.
Assuming that the extensions of the lower arms are parallel to the governor axis at the minimum radius,
find the corresponding equilibrium speeds.
8. In a spring loaded Hartnell type governor, the extreme radii of rotation of the balls are 80 mm and 120
mm. The ball arm and the sleeve arm of the bell crank lever are equal in length. The mass of each ball
is 2 kg. If the speeds at the two extreme positions are 400 and 420 r.p.m., find : 1. the initial
compression of the central spring, and 2. the spring constant.

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Balancing of rotary and reciprocating masses
5. A shaft carries four masses A, B, C and D of magnitude 200 kg, 300 kg, 400 kg and 200 kg respectively
and revolving at radii 80 mm, 70 mm, 60 mm and 80 mm in planes measured from A at 300 mm, 400
mm and 700 mm. The angles between the cranks measured anticlockwise are A to B 45, B to C 70
and C to D 120. The balancing masses are to be placed in planes X and Y. The distance between the
planes A and X is 100 mm, between X and Y is 400 mm and between Y and D is 200 mm. If the
balancing masses revolve at a radius of 100 mm, find their magnitudes and angular positions.
6.
A shaft is supported in bearings 1.8 m apart and projects 0.45 m beyond bearings at each end. The
shaft carries three pulleys one at each end and one at the middle of its length. The mass of end pulleys
is 48 kg and 20 kg and their centre of gravity are 15 mm and 12.5 mm respectively from the shaft axis.
The centre pulley has a mass of 56 kg and its centre of gravity is 15 mm from the shaft axis. If the
pulleys are arranged so as to give static balance,
determine :
1. relative angular positions of the pulleys, and 2. dynamic forces produced on the bearings
when the shaft rotates at 300 r.p.m.
7. The three cranks of a three cylinder locomotive are all on the same axle and are set at 120. The pitch
of the cylinders is 1 metre and the stroke of each piston is 0.6 m. The reciprocating masses are 300 kg
for inside cylinder and 260 kg for each outside cylinder and the planes of rotation of the balance
masses are 0.8 m from the inside crank. If 40% of the reciprocating parts are to be balanced, find : 1.
the magnitude and the position of the balancing masses required at a radius of 0.6 m ; and 2. the
hammer blow per wheel when the axle makes 6 r.p.s.
8. The reciprocating mass per cylinder in a 60 V-twin engine is 1.5 kg. The stroke and connecting rod
length are 100 mm and 250 mm respectively. If the engine runs at 2500r.p.m., determine the maximum
and minimum values of the primary and secondary forces. Also
find out the crank position corresponding these values.

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Vibrations
4. A vertical shaft of 5 mm diameter is 200 mm long and is supported in long bearings at its ends. A disc
of mass 50 kg is attached to the centre of the shaft. Neglecting any increase in stiffness due to the
attachment of the disc to the shaft, find the critical speed of rotation and the maximum bending stress
when the shaft is rotating at 75% of the critical speed. The centre of the disc is 0.25 mm from the
geometric axis of the shaft. E = 200 GN/m2.
5. The measurements on a mechanical vibrating system show that it has a mass of 8 kg and that the
springs can be combined to give an equivalent spring of stiffness 5.4 N/mm. If the vibrating system
have a dashpot attached which exerts a force of 40 N when the mass has a velocity of 1 m/s, find : 1.
critical damping coefficient, 2. damping factor, 3. Logarithmic decrement, and 4. ratio of two
consecutive amplitudes.
6. The mass of a single degree damped vibrating system is 7.5 kg and makes 24 free oscillations in 14
seconds when disturbed from its equilibrium position. The amplitude of vibration reduces to 0.25 of its
initial value after five oscillations. Determine : 1. stiffness of the spring, 2. logarithmic decrement, and
3. damping factor, i.e. the ratio of the system damping to critical damping.
Faculty
HOD

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ASSIGENMENTS EVALUATION REPORT
Faculty
HOD-ME

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SUBJECTIVE TEST-I
ME-A
1. The torque exerted on the crank shaft of a 2 stroke Engine is given by the equation
T=14500+2300sin 2 1900 cos 2. Where is the crank angle displacement from
the IDC. Assuming the resisting torque to be constant determine 1) the power of the
engine when the speed is 150 rpm. 2) The moment of inertia of the fly wheel if the
speed variation is not to exceed 0.5 % of the mean speed. 3) Angular acceleration of
the fly wheel when the crank has turned through 300 from the IDC.
2. Derive an equation of friction of a body lying on a rough inclined plane.

1) Considering the motion of a body up the plane
2) Considering the motion of a body down the plane.
Also derive efficiency of inclined plane.
3. A) The trust shaft of a ship has 6 colors of 600 mm external diameter and 300 mm
internal diameter. The total thrust from the propeller is 100 KN. If the coefficient
of friction is 0.12 and speed of the engine 90 rpm. Find the power absorbed in
friction at the thrust block, assuming 1. Uniform pressure; 2. Uniform wear.
B) A band brake acts on the 3/4th of circumference of a drum of 450mm diameter

which is keyed to the shaft.the band brake provides a braking torque of 225N-m.
one end of the band is attached to a fulcrum pin of the lever and the other end to a

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pin 100 mm from the fulcrum. If the operating force is applied at 500 mm from
the fulcrum and the coefficient of friction is 0.25. Find the operating force when
the drum rotates in the a) anti clock wise direction b) clock wise direction.
Faculty
HOD-ME

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SUBJECTIVE TEST-I
ME-D
1. The turning moment diagram for a 4 stroke gas engine may be assumed for simplicity
to be represented by 4 triangles the areas of which from the line of 0 pressure are as
follows expansion stroke = 3550 mm2 exhaust stroke = 500 mm2. Suction stroke =
350mm2 and compression stroke = 1400 mm2. Each mm2 = 3 Nm. Assuming the
resisting moment to be uniform find the rim of a fly wheel required to keep the mean
speed 200 rpm with in 2% . The mean radius of the rim may be taken as 0.75 m also
determine the crack positions for the maximum and minimum speeds.
2. A) Derive torque required to lift the load by a screw jack.
B) A 150mm diameter valve against which a stream pressure of 2 MN/m2 is acting is
closed by means of a square threaded screw 50mm in external diameter with 6mm
pitch if the coefficient of friction is 0.12. Find the torque required to turn the
handle.
3. Derive the forces acting on reciprocating parts of an engine neglecting weight of the
connecting rod.

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SUBJECTIVE TEST-I
ME-D
1. The turning moment diagram for a 4 stroke gas engine may be assumed for simplicity
to be represented by 4 triangles the areas of which from the line of 0 pressure are as
follows expansion stroke = 3550 mm2 exhaust stroke = 500 mm2. Suction stroke =
350mm2 and compression stroke = 1400 mm2. Each mm2 = 3 Nm. Assuming the
resisting moment to be uniform find the rim of a fly wheel required to keep the mean
speed 200 rpm with in 2% . The mean radius of the rim may be taken as 0.75 m also
determine the crack positions for the maximum and minimum speeds.
2. Derive an equation of friction of a body lying on a rough inclined plane.

3) Considering the motion of a body up the plane
4) Considering the motion of a body down the plane.
Also derive efficiency of inclined plane.
3. A) The trust shaft of a ship has 6 colors of 600 mm external diameter and 300 mm
internal diameter. The total thrust from the propeller is 100 KN. If the coefficient
of friction is 0.12 and speed of the engine 90 rpm. Find the power absorbed in
friction at the thrust block, assuming 1. Uniform pressure; 2. Uniform wear.
B) A band brake acts on the 3/4th of circumference of a drum of 450mm diameter

which is keyed to the shaft.the band brake provides a braking torque of 225N-m.
one end of the band is attached to a fulcrum pin of the lever and the other end to a
pin 100 mm from the fulcrum. If the operating force is applied at 500 mm from
the fulcrum and the coefficient of friction is 0.25. Find the operating force when
the drum rotates in the a) anti clock wise direction b) clock wise direction.

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SUBJECTIVE TEST-I MARKS REPORT

S.N
o.
Roll No.
14A31A0301
Bande Anjana Devi
14A31A0302
Boddu Satya Padma
14A31A0303
Dharmavarapu Jaya Vani
14A31A0304
Dulla Anitha
14A31A0305
14A31A0306
14A31A0307
Gudala Jessy Adasya

Kondapalli Venkata Sita Manga
Devi
Lakamana Lakshmi Deepika
8
9
14A31A0308
Madhavarapu Uma Devi
14A31A0309
Y S S Siva Sai Lakshmi Dharshitha
10
14A31A0310
Abbina Ashok
11
14A31A0311
Adabala Mahesh Kalyan
12
14A31A0312
Alla Ram Meher Suresh
13
14A31A0313
Athota Sri Hari Kartheek
14
14A31A0314
Bulusu Sri Vamsi
15
14A31A0315
Chinta Samuel Reddy
16
14A31A0316
Dommeti Satya Kiran
17
14A31A0317
Donepudi Naveen
18
14A31A0318
Dwarampudi Nishanth Reddy
19
14A31A0319
Gavireddy Sai Kumar
20
14A31A0320
Guda Venkata Satya Ramanand
21
14A31A0321
Gudapati Vinay Prakash
22
14A31A0322
Guttula Rajesh
23
14A31A0323
Ivaturi Dharani Ravi Teja
Student Name
Des1
Online1

NAAC)
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2016-17
14A31A0324
Jarajapu Sree Ram Teja
25
14A31A0325
Kandula Veera Venkata Srikanta
26
14A31A0326
Kare Maharshi
27
14A31A0327
Karnela Satya Suresh Kumar
28
14A31A0328
Vulli Venkata Sravan
29
14A31A0329
Korra Manikanta
30
14A31A0330
Madada Harish
31
14A31A0332
Maddala Venkata Satya Narayana
32
14A31A0333
Mellam Tarun Teja
33
14A31A0334
Mirthipati Bhargava Vamsi Krishna
34
14A31A0335
Morukurthi Ashok Kumar
35
14A31A0336
Naga Sunil Mandala
24
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
14A31A0337
14A31A0338
14A31A0339
14A31A0340
14A31A0341
14A31A0342
14A31A0343
14A31A0344
14A31A0345
14A31A0346
14A31A0347
14A31A0348
14A31A0349
14A31A0350
14A31A0351
14A31A0352
14A31A0353
14A31A0354
14A31A0355
14A31A0356
14A31A0357
14A31A0358
14A31A0359
15A35A0301
Nallamilli Venkata Rama Krishna

Reddy
Palanchu Omkar
Pantam Sandeep
Parasa Nikhil Nag
Pikki Ramana
Pindi Pradeep Chandra
Pothula Sasidhar
Prathipati Anand Sagar
Challa Manoj Kumar
Ravada N V Satyanarayana
Rayudu Sri Krishna Sai Teja
Reyya Vamchand
Sheik Ahammad
Sidda Manikantheswarudu
Sivakoti Siva Manikanta Sai
Surapureddy Vinay
Syed Meer Mohammad Rafi
Tammireddy Sri Ram
Tummala Lakshman
Veerni Venkata Nagachari
Venna Ajay
Vinjarapu Badrinath
Yallapu Venkatesh
Bolisetti sai satish

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60
61
62
63
64
65
66
67
68
69
70
71
15A35A0302
15A35A0303
15A35A0304
15A35A0305
15A35A0306
15A35A0307
15A35A0308
15A35A0309
15A35A0310
15A35A0311
15A35A0312
15A35A0313
Cheeli chinababu
Ganguboina siva sai sankar
Kakarla taraka sreeram
Kolupuri avinash
Mahanti rajasekhar
Mamidesetty chandra kiran
Nambu surya sandeep
Nethala chandra kiran
Panke appala raju
Sudamsetty sai narendra
Undrasapu kishore raju
Yellaboyina vasu
ME-D
S.N
o.
Roll No.
14A31A03H6
Adabala Sri Achyuth
14A31A03H7
Anguluri Vijaya Kumar
14A31A03H8
Anish Varma Sagi
14A31A03H9
Athili Gangadhar
14A31A03I0
Bandili Vikas
14A31A03I1
Bishvendra Singh
14A31A03I2
Boddu Muralikrishna
14A31A03I3
Chinta Naga Siva Sai Brahmma Teja

Reddy
14A31A03I4
Chukkala Mahesh Datta
10
14A31A03I5
Dandu Akhil Somanjaneya Raju
11
14A31A03I6
Dokala Upendra
12
14A31A03I7
Ganapathi Raju Narendra Raju
13
14A31A03I8
Ganturi John Williams
14
14A31A03I9
Gollapalli S A Ravi Sankar
15
14A31A03J0
Gollapalli Sai Sri Ram
8
9
16
17
18
14A31A03J1
14A31A03J2
14A31A03J3
Student Name
Jammasula Ganesh Veera Durga

Prasad
Kada Venkata Krishna Vijaya
Bhargav
Kalakuracha Sameer Harsha
Des1
Onlin
e-1

NAAC)
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2016-17
19
14A31A03J4
Kalturi Manikanta
20
14A31A03J5
Kamadi Shanmukha Varma
21
14A31A03J6
Kancherla Praveen Surya Vamsi
22
14A31A03J7
Kolati Venkateswara Swamy
23
14A31A03J8
Kolluboina Veera Babu
14A31A03J9
Kona Veera Durga Prasad
25
14A31A03K0
Konada Amareswar
26
14A31A03K1
Kotteti Veera Venkata Ramana
27
14A31A03K2
28
14A31A03K3
29
14A31A03K4
Kuthada Deva Raj

Lankapalli V V Satya Sai Pavan
Kumar
Mohammad Firoz
30
14A31A03K5
Mohammad Saleha
31
14A31A03K6
Mopada Yaswanth Kumar
32
14A31A03K7
Nadakuditi Sai Hemanth
33
14A31A03K8
Nageedi Deva Kumar Varma
34
14A31A03K9
Nakkeli Satya Sree Vastava
35
14A31A03L0
Nethi Rama Chandrarao
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
14A31A03L1
Padala Sandeep
14A31A03L2
14A31A03L3
14A31A03L4
14A31A03L5
14A31A03L6
14A31A03L7
14A31A03L8
14A31A03L9
14A31A03M0
14A31A03M1
14A31A03M2
14A31A03M3
14A31A03M4
14A31A03M5
14A31A03M6
14A31A03M7
14A31A03M8
Pasupuleti Kumar Veera Venkatesh

Pemmadi Sai Krishna
Pilli Earnest Ratnakar
Polisetti Venkata Pattabhi Ramayya
Pullela Ambedkar
Raghupatruni Lokesh Kumar
Ramadasu Sai Arjun
Samedala Vijay Kumar
Satya Sai Siva Manikanta Chaliki
Savarapu Isaac Samuel
Shaik Rahim
Sumeet Dadala
Tatikonda Sai Siva Ramakrishna
Tuluri Rajesh Kumar
Vajrapu Tarunraj
Vandrangi Chakradhar
Vatsavai Chiranjeevi
24

NAAC)
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2016-17
54
55
56
14A31A03M9
14A31A03N1
14A31A03N2
57
14A31A03N3
58
59
60
61
62
63
64
65
66
67
68
69
70
Faculty
14A31A03N4
15A35A0340
15A35A0341
15A35A0342
15A35A0343
15A35A0344
15A35A0345
15A35A0346
15A35A0348
15A35A0349
15A35A0350
15A35A0351
15A35A0352
Vempolu Sandeep
Gedela Ravi Kumar
Matta Bhargav
Telagamsetti Leela Narasimha
Saibabu
Mallipamula Jogi Raju Venkata Sai
Krishna
Battu karthik
Bobbili satya surya veeresh babu
Challagalli venkata raju
Dommeti praveen kumar
Gonnabathula mohan ganesh
Jasthi sairam
Karedla sriram
Lakkimsetti naga padmna mani
sankar
Lalam ganesh
Polamuri gowtham suresh
Sadhanala vijaya kumar
Yennabathula pradeep kumar
HOD-ME

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CONSOLIDATED ATTENDANCE REPORT

S.N
o.
Roll No.
Student Name
13A31A03
C1
Adigarla Atchyuth Kumar
13A31A03
C2
Anisingaraju Surya Bhima Srinivas
13A31A03
C3
Asapu Suryadeep
13A31A03
C4
Bande Veera Venkata

Satyanarayana
13A31A03
C5
Boddepalli Venkata
Satyanarayana
13A31A03
C6
Bollimpalli Thoshith Sivapothan
13A31A03
C7
Chada Praveen
13A31A03
C8
Challapalli Sai Anvesh
13A31A03
Chinta Samuel
AE

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C9
10
13A31A03
D0
Chollangi Sudheer Kumar
11
13A31A03
D1
Dalapathirao Girish Varma
12
13A31A03
D2
Dasari Lokesh Vishal
13
13A31A03
D3
Dolla Sri Ravi Teja
14
13A31A03
D4
Dungu Kotesh Reddy
15
13A31A03
D5
Gali Madhava Satya Srinivas
16
13A31A03
D7
Geesala Durga Veerabhadran
17
13A31A03
D8
Gubbala Prabhu
18
13A31A03
D9
Gummadi Sai Kumar
19
13A31A03
E0
Illuri Bhargava Krishna
20
13A31A03
E1
Jalimi Manohar Babu
21
13A31A03
E2
Vulavala Rama Siva
22
13A31A03
E3
Kaliboyina Venkata Kalyan
23
13A31A03
E4
Karri Mohan Venkata Rao
24
13A31A03
E5
Katragadda Samuel Raju

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25
13A31A03
E6
Koka Sri Sai Raghavendra
26
13A31A03
E7
Koppada Sudhakar Varma
27
13A31A03
E8
Kotikalapudi Ram Jagadeesh

Premkumar
28
13A31A03
E9
Kurella Sai Sathvik
29
13A31A03
F0
Maddukuri Sivaram
30
13A31A03
F1
Mahanthi Saikumar
31
13A31A03
F2
Manyam Vasu
32
13A31A03
F3
Mattaparthi Sridhar
33
13A31A03
F4
Mohammad Khawaja Moinkhan

Durrani
34
13A31A03
F5
Nadigatla Sai Praveen
35
13A31A03
F6
Pabbineedi Rajesh
36
13A31A03
F7
Palaparthi Praveen Kumar
37
13A31A03
F8
Pemmadi Sai Krishna
38
13A31A03
F9
Pentakota Surya Naga Maruthi
39
13A31A03
G0
Pindiprolu sai naga prakasa

bharadwaja
40
13A31A03
Ramakurthi Sanjay

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G1
41
13A31A03
G2
Rayapalli Manoj
42
13A31A03
G3
Sabbathi Lavakumardurga
Dharmendra Varma
43
13A31A03
G4
Saithala Vinay Sai Chand
44
13A31A03
G5
Selven Raj Kothapalli
45
13A31A03
G6
Shaik Sahail Hussain
46
13A31A03
G7
Sirra Prince Living Roy
47
13A31A03
G8
Talatam Prudhvi Raj
48
13A31A03
G9
Temmanaboyina V Venkata Vishnu

Muralidhar
49
13A31A03
H0
Uppalapati Balaji
50
13A31A03
H1
Vadrevu Raj Kumar
51
13A31A03
H2
Vanamadi Venkatesh
52
13A31A03
H3
Varipalli Satya Divya Teja
53
13A31A03
H4
Vennapu Sudheer Venkata

Ramana
54
13A31A03
H5
Vidiyala Chandra Sekhar
55
13A31A03
H6
Yadlapalli Anil Kumar

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56
13A31A03
H7
Maliyekal Viven Varghese
57
13A31A03
H8
Ireddy Rama Chandra
58
14A35A03
26
Adireddy Rama Satish Kumar
59
14A35A03
27
Alladi Dileep Das
60
14A35A03
28
Imandi Durga Pavan
61
14A35A03
29
Kakileti Sai Kumar
62
14A35A03
30
Kaldari Rambabu
63
14A35A03
31
Kamadi Veera Babu
64
14A35A03
32
Kotha Chiranjivi Sree Lakshman

Manikanta
65
14A35A03
33
Laalam Nagesh
66
14A35A03
34
Mamidi Ramesh
67
14A35A03
35
Rajulapudi Suneel
68
14A35A03
36
Regana Narayana Murthy
69
14A35A03
37
Vakacharla Saikumar
70
13KA1A03
07
Putta Srinivas Rao

NAAC)
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Faculty
HOD-ME
Attendance report for MID-I MECH-B

TOTAL NUMBER OF
STUDENTS
NUMBER OF
STUDENTS
PRESENT
DATE:
NUMBER OF
STUDENTS ABSENT
ABSENTEES
NUMBERS

NAAC)
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Attendance report for MID-II MECH-B

TOTAL NUMBER OF
STUDENTS
NUMBER OF
STUDENTS
PRESENT
DATE:
NUMBER OF
STUDENTS ABSENT
Faculty
ABSENTEES
NUMBERS
HOD-ME
RESULT ANALYSIS

NAAC)
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2016-17
TOTAL NUMBER
OF STUDENTS
Faculty
NUMBER OF
STUDENTS PASSED
NUMBER OF
STUDENTS FAILED
PASS PERCENTAGE
HOD-ME

NAAC)
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2016-17
S NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
H.T NO
14A31A03
60
14A31A03
61
14A31A03
62
14A31A03
63
14A31A03
64
14A31A03
65
14A31A03
66
14A31A03
67
14A31A03
68
14A31A03
69
14A31A03
70
14A31A03
71
14A31A03
72
14A31A03
73
14A31A03
74
14A31A03
75
14A31A03
76
14A31A03
77
DMM
1
15M
7
8
14
9
10
13
8
13
--AB-14
5
1
15
8
11
6
3
11
10M
5M
30M
15
13
25
19
20
24
22
26
25
14
29
17
22
14
10
21
4
2
6
6
7
6
9
8
AB
6
4
2
9
6
6
3
3
5

NAAC)
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2016-17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
14A31A03
78
14A31A03
79
14A31A03
80
14A31A03
81
14A31A03
82
14A31A03
83
14A31A03
84
14A31A03
85
14A31A03
86
14A31A03
87
14A31A03
88
14A31A03
89
14A31A03
90
14A31A03
91
14A31A03
92
14A31A03
93
14A31A03
94
14A31A03
95
14A31A03
96
14A31A03
97
14A31A03
99
11
14
15
15
9
14
10
8
--AB---AB-9
8
5
6
0
14
15
12
15
13
15
18
24
29
29
22
29
25
15
16
11
12
14
27
26
23
26
22
30
3
5
9
9
8
10
10
3
AB
3
3
AB
4
4
2
8
6
6
6
4
10

NAAC)
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S NO
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
H.T NO
14A31A03
A0
14A31A03
A1
14A31A03
A2
14A31A03
A3
14A31A03
A4
14A31A03
A5
14A31A03
A6
14A31A03
A7
14A31A03
A8
14A31A03
A9
14A31A03
B0
14A31A03
B2
14A31A03
B3
14A31A03
B5
14A31A03
B6
14A31A03
B7
14A31A03
DMM
1
15M
15
12
15
0
--AB-10
11
--AB-8
9
14
15
13
15
10
8
11
10M
5M
5
30M
24
26
29
18
22
16
16
25
28
27
29
21
14
21
4
9
9
2
AB
3
6
AB
3
2
6
8
9
9
6
3
6

NAAC)
Ph: (08852) 252233, 252234, 252235 Fax: (08852) 252232
2016-17
57
58
59
60
61
62
63
64
65
66
67
68
69
B8
15A35A03
14
15A35A03
15
15A35A03
16
15A35A03
17
15A35A03
18
15A35A03
19
15A35A03
20
15A35A03
21
15A35A03
22
15A35A03
23
15A35A03
24
15A35A03
25
15A35A03
26
9
15
13
13
14
14
9
7
1
5
6
--AB-14
22
28
23
23
27
26
17
20
12
17
20
10
28
8
8
6
6
8
7
4
8
6
7
9
6
9
UNIVERSITY EXAM QUESTION PAPERS UNITWISE

UNIT-1
1.(a) Sketch and briefly explain about the components of a four wheeler automobile?
(b)Explain vane type oil pump with neat sketches?unit-1
2. a) Explain pressure lubrication system with neat sketch?U-1
b) Explain Centrifugal type oil filter with sketch? [10+6]U-1
3. Explain variable venturi carburetor with neat sketch [16]
4.a) What is crank case ventilation? How it is achieved in automobile engines?U-1
b) Explain the construction and working of gear type oil pump?. [8+8]U-1

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2016-17
5. Explain solex carburetor with neat sketch? [16]U-1
5. a) Explain the concept of MPFI system? List out the merits of MPFI over carbureted
system?U-1
b) List out the merits and de merits of liquid fuels [8+8]U-1
6. a) Explain the construction and working of following oil filters. Cartridge type oil filter?U-1
b) What are the objectives of super charging? Explain the effects super charging on
engine performance [8+8]U-1
7. Explain carter carburetor with neat sketch [16]U-1
UNIT-2
1.Describe battery the various elements of supplying fuel from the fuel tank to the engine
cylinder in a diesel engine?U-2
2. (a)Explain Constant mesh Gear box with neat sketch?U-2
(b)What do mean by double declutching? Explain how and why it is done. [8+8]U-2
3. a) Explain fluid flywheel with neat sketch?U-2
b) What are the differences between fluid coupling and torque converter? [10+6]U-2
4. a)Explain Centrifugal clutch with neat sketch?U-2
b) Explain the working of differential in an automobile? [8+8]U-2
UNIT-3
1. (a)What are the functions of a steering system?U-3
(b)Sketch and explain the construction and working of Davis steering gear mechanism?U-3
2. a) Explain the construction and working of Ackerman steering gear with neat sketch?U-3

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2016-17
b) Explain the working of rack and pinion steering gear with neat sketch? [8+8]U-3
3. Explain with neat sketches the following
(a) Castor
(b) Camber
(c) King pin inclination
(d) Toe inU-3
UNIT-4
1.(a)Explain battery ignition system with neat sketches?U-4
(b)what are the merits and demerits of battery ignition over magneto ignition system?U-4
2.(a) with the help of neat sketch explain the simple wiring diagram of the electrical system of
an automobile?U-4
(b) explain wiper circuit with neat sketch?U-4
3. (a) Explain Master cylinder with neat ketch?U-4
(b) What are the merits of independent suspension system?U-4
4. a) Explain Magneto ignition system with neat sketch?U-4
b) Explain radiator with neat sketch? List out the advantages of honey comb type
radiator? [8+8]U-4
5. a) Explain horn circuit with neat sketch?U-4
b) Explain construction and working of bendix drive used in an automobile? [6+10]U-4
6. a) Explain torsion bar with neat sketch?U-4
b) Explain Tandem master cylinder with neat sketch? 1. a) What is crank case ventilation? How
it is achieved in automobile engines?U-4
7. a)Explain different brake shoe holding arrangement
b) What are the merits of hydraulic brake system? [12+6]U-4
8. a) Explain Current Voltage regulator with neat sketch?U-4
b) Explain horn circuit and fuel gauge with neat sketches? [8+8U-4]

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2016-17
9. a) What are the changes in the master cylinder in the following cases:
a. While applying brake.
b. While brake pedal is released quickly
10) Explain wheel cylinder in hydraulic brake with neat sketch? [12+4]U-4
11) a) Explain the mechanism of solenoid switch with neat ketch?U-4
b) With the help of neat diagram explain the simple wiring diagram of the electrical
system of an automobile? [8+8]U-4
UNIT-5
1. a) Explain forced cooling system with neat sketch? What are the merits of this system?U-5
b) Explain radiator with neat sketch? list out the advantages of honey comb type radiator?U-5
[8+8]
2. a) Discuss briefly the effect of following factors on exhaust emission?U-5
(i) Air fuel ratio (ii) Surface volume ratio (iii) Engine speed
b) List out the merits and de merits of CNG? [8+8]U-5
3. a) Explain air cooling system with neat sketch? List out the advantages and
disadvantages of air cooling system?U-5
b) Explain Bellows type of thermostat with neat sketch? [10+6]U-5
UNIT-6
1.(a)Explain the major pollutants from S.I.engine exhaust?U-6
2. Describe with sketches the following methods exhaust emission control techniques.
(a)After burner (b) Exhaust manifold reactor (c) Catalytic converter system [16]U-6

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DESIGN OF MACHINE MEMBERS I

OLD QUESTION PAPERS UNIT WISE
UNIT-1
1. a) What are the properties of a material which can be considered while selecting for machine
element?
b) A bolt is subject to an axial pull of 10 kN and a transverse shear force of 5kN. The yield
strength of the bolt material is 300MPa. Consider a factor of safety of 1.5. Determine
the diameter of the bolt, using 1. Maximum principal stress theory;2. Maximum shear
stress theory; 3. Maximum principal strain theory; Take Poissons ratio = 0.3.(U-1)
2. a) Define factor of safety, and explain the reasons for using it in machine design.
b) Explain the following theories of failures
i) Maximum principle stress theory ii) Maximum shear stress theory
iii) Maximum strain theory iv) Maximum strain energy theory
3. a) What is maximum normal stress theory for failure? Under what situation this cannot
be applied.
b) A cylindrical shaft made of steel of yield strength 700 MPa is subjected to static loads
consisting of bending moment 10 kN-m and a torsional moment 30 kN-m. Determine the
diameter of the shaft According to maximum shear stress theory and maximum strain energy
theory, and assuming a factor of safety of 2. Take E = 210 GPa and
Poisons ratio = 0.25.
4. a) Discuss the factors affecting endurance limit

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b) A circular bar of 500 mm length is supported freely at its two ends. It is acted upon by
a central concentrated cyclic load having a minimum value of 20 kN and a maximum
value of 50 kN. Determine the diameter of bar by taking a factor of safety of 1.5, size
effect of 0.85, surface finish factor of 0.9. The material properties of bar are given by :
ultimate strength of 650 MPa, yield strength of 500 MPa and endurance strength of
350 MPa.
5. a) What are the factors considered while selection of engineering materials?
b) A hollow shaft is required to transmit 600 kW at 110 rpm, the maximum torque being 20%
greater than the mean. The shear stress is not to exceed 63 MPa and twist in a length of 3 m not
to exceed 1.4 degrees. Find the external diameter of the shaft, if the internal diameter to the
external diameter is 3/8. Take modulus of rigidity as 84 GPa.
UNIT-2
1. a) What is meant by stress concentration? Discuss how the stress concentration in a
component can be reduced.
b) A bar of circular cross-section is subjected to alternating tensile forces varying from a
minimum of 200 kN to a maximum of 500 kN. It is to be manufactured of a material
with an ultimate tensile strength of 900 MPa and an endurance limit of 700 MPa.U-2
2.Determine the diameter of bar using safety factors of 3.5 related to ultimate tensile
strength and 4 related to endurance limit and a stress concentration factor of 1.65 for
fatigue load. Use Goodman straight line as basis for design.U-2
3. a) What are the uses of Soderberg and Goodman lines? Under what circumstances this
diagram will be useful.
b) A stepped shaft has maximum diameter 45 mm and minimum diameter 30mm. the
filler radius is 6mm. if the shaft is subjected to an axial load of 10kN find the maximum stress
induced taking stress concentration factor =1.60 in account.

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4. The permissible shear stress intensity is 420 MPa and modulus of rigidity, G = 84 kN/mm2.
Neglect the effect of stress concentration. Draw a fully dimensioned sketch of the spring,
showing details of the finish of the end coils.
UNIT-3
1. a) Classify the rivet heads according to Indian Standard Specification.
b) Design a double riveted butt joint with two cover plates for the longitudinal seam of a
boiler shell 1.5 m in diameter subjected to a steam pressure of 0.95 N/mm2. Assumejoint
efficiency as 75%, allowable tensile stress in the plate 90 MPa , compressive
stress 140 MPa , and shear stress in the rivet 56 MPa.U-3
2. a) Explain about the various types of stresses induced in a bolt due to initial tightening of
the nut.
b) The cylinder head of a steam engine is subjected to a steam pressure of 0.7 N/mm2. It is
held in position by means of 12 bolts. A soft copper gasket is used to make the joint
leak proof. The effective diameter of cylinder is 300 mm. Find the size of the bolts so
that the stress in the bolts is not to exceed 100 MPa.
3. a) Show by neat sketches the various ways in which a riveted joint may fail.
b) Design a triple riveted lap joint to join two plates of 6mm thick, the permissible
stresses are st = 80Mpa , sc = 100Mpa andss = 60Mpa. Calculate the rivet diameter,
rivet pitch and distance between the rows of rivets. Use zig-zag riveting. State how
the joint fail.
4. a) Define the following terms :i) Major diameter, (ii) Minor diameter, (iii) Pitch, and (iv) Lead
b) The cylinder head of a steam engine is subjected to a steam pressure of 0.7 N/mm2. It is held
in position by means of 12 bolts. A soft copper gasket is used to make thejoint leak proof. The
effective diameter of the cylinder is 300 mm. Find the size of the bolt so that the stress in the bolt
is not to exceed 100 MPa.
5. Design a triple riveted zig zag butt joint with two unequal cover plates, for the longitudinal
steam of an air tank of 1 m diameter, and subjected to an internal pressure of 1.5 N/mm2. The

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plates and rivets are made of the same material with permissible stresses: st = 80Mpa, sc =
125Mpa andss = 60Mpa. The efficiency of the joint should not be less than 80%. Arrange the
joint such that the alternate rivets in the outer row are omitted.
7. a) What is mean by a bolt of uniform strength? Explain.
b) Explain the method of determining the size of the bolt when the bracket carries an
eccentric load perpendicular to the axis of the bolt.
8. a) When a riveted joint is eccentrically loaded one
b) Discuss the design procedure of eccentrically loaded riveted joints.
9. Discuss stresses subjected to bolted joints.
(a)When tightened only(b)When externally loaded(c)combined initial load with external loads.
UNIT-4
1. a)What is the purpose of using a gib along with a cotter in a cotter joint?
b) Design a knuckle joint to with stand a load of 100KN. All the parts of the joint are
made of the same material with sut =suc =480 Mpa and tu=360Mpa. Use factor of safety
of 6 on ultimate strength.
2. a)A hollow shaft has greater strength and stiffness than a solid shaft of equal weight,
explain.
b) Solid circular shaft is subjected to a bending moment of 3000 N-m and a torque of 10000 Nm. The shaft is made of 45 C 8 steel having ultimate tensile stress of 700 MPa
and a ultimate shear stress of 500 MPa. Assuming a factor of safety as 6, determine the
diameter of the shaft.
3. a) What are the various types of keys? Discuss their merits and demerits?
b) Design a cotter joint of socket and spigot type, which may be subjected to a pull of push of
30kN. All the parts of the joint are made of the same material with the permissible stresses. 55
MPa in tension, 70 MPa compression and 40 MPa in shear.

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4. a) Classify the shafts and mention the application of each.
b) Find the diameter of a solid steel shaft to transmit 25 kW at 240 rpm. The ultimate
shear stress for steel is 360 MPa with a factor of safety = 8. If a hollow shaft is to be
used in place of solid shaft and if the ratio of inside to outside diameters is 0.6, Find
itsdiameters.
5. a) What is a cotter joint? What are the applications of a cottered joint?
b) A shaft and keys are made of the same material, and the key width is 1/3 rd of the shaft
diameter i) consider shear only, determine the minimum length of the key in terms of the
shaft diameter. ii) determine the thickness of the key, to make the key equally strong in shear
and crushing taking the shear strength of the key material as 40% of its crushing strength.
6. a) Differentiate between torsional rigidity design and lateral rigidity design of shafts.
b)Two shafts one solid and the other hollow, have the same weight and transmit that same
torque. Calculate the ratio of the maximum shear stress induced in the solid shaft to that of
hollow shaft. The inner diameter of the hollow shaft is 50% of the outer diameter.
7. a) What are the considerations in the design of dimensions of formed and parallel key
having rectangular cross-section?
b) Design a knuckle joint to transmit 120 kN, with permissible stresses in tension; shear
and compression are 75 MPa, 60 MPa and 150 MPa respectively.
8. a) Define the terms equivalent bending moment and equivalent twisting moment.
b) Compute the diameter of a solid shaft which has to transmit 16kW power at 300 rpm.
Ultimate shear stress per shaft material is 350N/mm2 and factor of safety for design is 6. If a
hollow shaft replaces the solid shaft, find the inside and outside diameters if the ratio is 0.5.
UNIT-5
1. a) Name three type of rigid coupling. State why they are called rigid?
b) Design a cast iron solid muff coupling for a mild steel shaft to transmit 40kW at 350
rpm. The allowable shear stress in the key and shaft is not exceed 45 MPa and that in

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the cast sleeve is 15Mpa.
2. a) What are flexible couplings and what are their applications? Illustrate your answer
with suitable examples and sketches
3. Design and make a neat dimensioned sketch of a muff coupling which is used to connect two
steel shafts transmitting 40 kW at 350 rpm. The material for the shafts and key is plain carbon
steel for which allowable shear and crushing stresses may be taken as 40 MPa and 80 MPa
respectively. The material for the muff is cast iron for which the allowable shear stress may be
assumed as 15 MPa.
4. Design a bushed -pin type flexible coupling to connect a pump shaft to a motor
shaft,transmitting 32kW at 960rpm. The overall torque is 20% more than mean torque.
Thematerial properties are as follows:(a) The allowable shear and crushing stress for shaft and
key material is 40 MPa(b) The allowable shear stress for cast iron is 15MPa(c) The allowable
bearing pressure for rubber bush is 0.8N/mm2(d) The material of the pin is same as that of shaft
and key.
5. Design a bushed pin type flexible coupling for connecting a motor to a pump, with the
following service conditions:Power to be transmitted = 40kW, Speed of the motor shaft +
1000rpm,Diameter of the motor and pump shafts = 45rpm,Bearing pressure on the rubber bush
=0.7N/mm2 and allowable stress in the pins = 60MPa.
UNIT-6
1. a) Why leaf springs are made in layers instead of single plate?
b) A locomotive semi-elliptical laminated spring has an overall length of 1 m and sustains
a load of 70 kN at its centre. The spring has 3 full-length leaves and 15 graduated leaves
with a central band of 100 mm width. All the leaves are to be stressed to 400 MPa,when fully
loaded. The ratio of the total spring depth to that of width is 2. E = 210kN/mm2. Determine:
i). The thickness and width of the leaves.
ii). The initial gap that should be provided between the full length and graduated leaves
before the band load is applied.
iii). The load exerted on the band after the spring is assembled.
2. a) Why Whals factor is to be considered in the design of helical compression springs?

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b) Design a close-coiled helical compression spring for a service load ranging from 2250N to2750
N. The axial deflection of the spring for the load range is 6 mm. Assume a spring index of
3. A locomotive spring has an overall length of 1.5m and sustains a load of 85kN at its center.
The spring has 3 full length leaves and 15 gradual leaves with a central band of 120mm wide.
All leaves have to be stressed to 430 N/mm2 when fully loaded. The ratio of spring depth to
width is 3. Take E = 2.1 105 N/mm2 (a) Find width and thickness of leaves.(b) Find the initial
space that should be provided between the full length leavesand graduated leaves before the
band load is applied.(c) What load is exerted on the band after the spring is assembled?
4. a) Define the following i) Spring index ii) Free length iii) Solid length iv) Active number coils
b) Design a helical spring for a spring valve so as to meet the following requirements:
Diameter of the seat valve = 70mm, operating pressure (when the valve begines to lift) = 0.7
N/mm2, Maximum pressure (when the valve blows off freely) = 0.7 5N/mm2, Lift of the valve
during change of pressure = 4mm, Permissible shear stress t = 560Mpa, Take G = 0.84 x 105
Mpa and C = 6

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ASSIGNMENT QUESTIONS UNIT WISE

1.(a) Sketch and briefly explain about the components of a four wheeler automobile?
(b)Explain vane type oil pump with neat sketches?unit-1
2. a) Explain pressure lubrication system with neat sketch?U-1
b) Explain Centrifugal type oil filter with sketch? [10+6]U-1
3. Explain variable venturi carburetor with neat sketch [16]
4.a) What is crank case ventilation? How it is achieved in automobile engines?U-1
b) Explain the construction and working of gear type oil pump?. [8+8]U-1
UNIT-2
1.Describe battery the various elements of supplying fuel from the fuel tank to the engine
cylinder in a diesel engine?U-2
2. (a)Explain Constant mesh Gear box with neat sketch?U-2
(b)What do mean by double declutching? Explain how and why it is done. [8+8]U-2
3. a) Explain fluid flywheel with neat sketch?U-2
b) What are the differences between fluid coupling and torque converter? [10+6]U-2
UNIT-3
1. (a)What are the functions of a steering system?U-3

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(b)Sketch and explain the construction and working of Davis steering gear mechanism?U-3
2. a) Explain the construction and working of Ackerman steering gear with neat sketch?U-3
b) Explain the working of rack and pinion steering gear with neat sketch? [8+8]U-3
3. Explain with neat sketches the following
(a) Castor
(b) Camber
(c) King pin inclination
(d) Toe inU-3
UNIT-4
1.(a)Explain battery ignition system with neat sketches?U-4
(b)what are the merits and demerits of battery ignition over magneto ignition system?U-4
2.(a) with the help of neat sketch explain the simple wiring diagram of the electrical system of
an automobile?U-4
(b) explain wiper circuit with neat sketch?U-4
3. (a) Explain Master cylinder with neat ketch?U-4
(b) What are the merits of independent suspension system?U-4
4. a) Explain Magneto ignition system with neat sketch?U-4
b) Explain radiator with neat sketch? List out the advantages of honey comb type
radiator? [8+8]U-4
5. a) Explain horn circuit with neat sketch?U-4
b) Explain construction and working of bendix drive used in an automobile? [6+10]U-4
6. a) Explain torsion bar with neat sketch?U-4
b) Explain Tandem master cylinder with neat sketch? 1. a) What is crank case ventilation? How
it is achieved in automobile engines?U-4
7. a)Explain different brake shoe holding arrangement
b) What are the merits of hydraulic brake system? [12+6]U-4

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8. a) Explain Current Voltage regulator with neat sketch?U-4
b) Explain horn circuit and fuel gauge with neat sketches? [8+8U-4]
UNIT-5
1. a) Explain forced cooling system with neat sketch? What are the merits of this system?U-5
b) Explain radiator with neat sketch? list out the advantages of honey comb type radiator?U-5
[8+8]
2. a) Discuss briefly the effect of following factors on exhaust emission?U-5
(i) Air fuel ratio (ii) Surface volume ratio (iii) Engine speed
b) List out the merits and de merits of CNG? [8+8]U-5
3. a) Explain air cooling system with neat sketch? List out the advantages and
disadvantages of air cooling system?U-5
b) Explain Bellows type of thermostat with neat sketch? [10+6]U-5
UNIT-6
1.(a)Explain the major pollutants from S.I.engine exhaust?U-6
2. Describe with sketches the following methods exhaust emission control techniques.
(a)After burner (b) Exhaust manifold reactor (c) Catalytic converter system [16]U-6

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PRAGATI ENGINEERING COLLEGE

(Approved by AICTE, Permanently Affiliated to JNTUK Kakinada & Accredited by

PRAGATI ENGINEERING COLLEGE

CONTENTS OF THE COURSE FILE

Overview of Structure of the Syllabus

Daily Delivery Report

Topics Beyond the Syllabus

PRAGATI ENGINEERING COLLEGE

iii. Marks Report

Lecture Notes (Hand Written)

Topics on OHP Sheets

CD containing Power Point Presentation of Lectures

PRAGATI ENGINEERING COLLEGE

Year & Semester: IV-I

PRAGATI ENGINEERING COLLEGE

Metal Cutting & Machine Tools

Design of Machine MembersI

Instrumentation & Control Systems

Thermal Engineering -II

Metal Cutting & Machine Tools

Design of Machine MembersI

Instrumentation & Control Systems

Thermal Engineering -II

PRAGATI ENGINEERING COLLEGE

PRAGATI ENGINEERING COLLEGE

PRAGATI ENGINEERING COLLEGE

Academic Calender (2016-17) III Year I semester

Holidays and List of activities to be done

Assignment on 1st Unit

Class test on 1st Unit (07.07.2016Ramjan)

Assignment on 2nd Unit

Class test on 2nd Unit

Assignment on 3rd Unit

Class test on 3rd Unit

15.08.2016 Independence Day

25.08.2016 Sri Krishna Janmastami

Assignment on 4th Unit

*47 Days available

I MID EXAMINATIONS Regular Class work must be taken as usual

Class test on 4th Unit (05.09.2016

Assignment on 5th unit (13.09.2016 Bakri

Class test on 5th unit

Assignment on 6th unit

Class test on 6th unit

*44 Days available

Preparation & Practicals

University Semester End Examinations

PRAGATI ENGINEERING COLLEGE

Total working days of III year I sem - 101 days = 17 weeks

PRAGATI ENGINEERING COLLEGE

PRAGATI ENGINEERING COLLEGE

TEXT BOOK & REFERENCES

1. Theory of Machines / S.S Ratan/ Mc. Graw Hill Publ.

PRAGATI ENGINEERING COLLEGE

Metal Cutting & Machine Tools

Design of Machine MembersI

Instrumentation & Control Systems

Thermal Engineering -II

Metrology & Instrumentation Lab