Scheme of Instruction & Examination B.E. V - Semester (Mechanical Engineering)
Scheme of Instruction & Examination B.E. V - Semester (Mechanical Engineering)
Scheme of Instruction & Examination B.E. V - Semester (Mechanical Engineering)
Scheme of Scheme of
Instruction Examination
Credits
Course Contact
Duration
in Hours
S.No Course Title
Code Hr/Wk
L T P/D CIE SEE
Theory Courses
1. PC501ME Dynamics of Machines 4 _ _ 4 30 70 3 4
_ _
2. PC502ME Manufacturing Processes 3 3 30 70 3 3
7. MC Gender Sensitization 3 _ _ 3 30 70 3 0
Practical / Laboratory Courses
Computer Aided _ _
8. PC551ME Production Drawing & 2 2 25 50 3 1
CAM Lab
Manufacturing Processes _ _
9 PC552ME 2 2 25 50 3 1
Lab
10 PC553ME Dynamics Lab _ _ 2 2 25 50 3 1
MC: Mandatory Course PC: Professional Course HS: Humanities and Sciences
L: Lectures T: Tutorial P : Practical D: Drawing
CIE: Continuous Internal Evaluation SEE: Semester End Examination (Univ. Exam)
Note:
1. Each contact hour is a Clock Hour
2. The practical class can be of two and half hour (clock hours) duration as per the requirement
of a particular laboratory.
1
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
To understand various methods of static and dynamic analysis of planar and spatial
mechanisms
To understand and apply the gyroscopic effects in ships, aero planes and road vehicles.
To analyze balancing problems in rotating and reciprocating machinery
To apply the concepts of free and forced vibrations of single degree freedom systems
in real time systems
To analyze and design various types of governors like Watt, Porter, Proell, Hartnell governors
UNIT-I
Static and Dynamic Force Analysis: Force analysis of four bar and slider crank
mechanisms. Study of Dynamically E qu iva l ent System. Inertia forces on Connecting
Rod.
Gyroscope: Gyroscopic Couple, gyroscopic effects in vehicles.
UNIT-II
Governors: Classification of governors, Watt, Porter, Hartnell and Hartung
governors, Controlling Force, Stability, Isochronism, Sensitivity, Power and Effort of
governors.
UNIT –III
Balancing of Forces: Forces on bearings due to rotating shaft carrying several
masses in several planes. Determination of balance masses fr o m the forces on the
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT –IV
Vibrations: Vibrations of Single degree, freedom system (axial, transverse and torsional),
Equivalent system of combination of springs, Stepped shaft, Whirling speed of shafts.
UNIT –V
Vibration Analysis of Multi Degree Freedom Systems: Torsional Vibrations of Two
rotor, three rotor and Geared systems. Natural frequencies of two degree
freedom systems. Modes of vibration. Approximate methods for determining natural
frequencies: Dunkerley's method, Rayleigh's method and Holzer's method for multi
rotor system .
Suggested Reading:
1. S.S. Rattan, Theory of Machines, McGraw Hill, 2010
2. Thomas Bevan, The Theory of Machines, CBS Publishers & Distributors, 2004.
3. John J.Uicker, Jr.Gordon R.Pennock, Joseph E.Shigley, Theory of
Machines and Mechanisms, Oxford University Press, 2003.
4. I.S. Rao and Gupta, Theory and Practice ot Mechanical Vibrations, Prentice Hall,
1984.
5. R.L.Nortan, "Kinematics and Dynamics of Machinery", Tata McGraw
Education Pvt. Ltd , New Delhi, 2009.
6. Ghosh and Mallik, Theory of Mechanisms nd Machines, Affiliated Est-West Press,
1988.
3
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
- 3 -- -- -- 30 70 3
Course Objectives:
To understand the basic principles of the major manufacturing processes such as metal
casting, welding and forming of engineering materials.
To know the advantages and limitations of each process.
To be able to select the optimal process to produce a product.
To know the basic principle of advanced forming processes.
Course Outcomes:
Describe the concepts of Foundry Technologies consisting of pattern making, mould making,
gating design and solidification.
Discuss the importance of special casting processes, categorize various casting defects and
describe the processing of plastics.
Classify and differentiate various Arc welding, Gas welding and Advanced welding
processes, discuss their advantages, applications and limitations.
Differentiate various Solid State welding and Resistance welding processes, discuss their
applications, and identify various welding defects.
Describe various forming processes, sheet metal operations and discuss the importance of
unconventional forming processes.
UNIT-I
Casting Process : Casting terms, pattern materials, types of patterns, pattern
allowances, colour code for patterns, Moulding sands, core sands, properties of
moulding sand and its ingredients, different types of moulding machines, Directional
solidification, use of chaplets, chills, riser and gating design.
UNIT-II
Special Casting Processes: Shell moulding, Co2 moulding, die casting, centrifugal casting,
investment or lost wax process; Casting defects, causes and remedies, Inspection and testing
of casting.
Processing of Plastics - Extrusion, Injection moulding, Blow moulding and Thermoforming.
Introduction to Ceramics and MEMS.
UNIT-III
Welding Processes: Introduction, Classification of welding processes, principle of gas
welding, equipment and techniques, types of flames and applications, advantages, limitations
and applications of Gas welding; Arc welding equipment electrode materials and
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT-IV
Solid State Welding Process: Forge Welding, Friction Welding, Friction Stir Welding, and
Explosive Welding.
Resistance welding processes - Spot welding, Projection welding, Percussion welding ,Seam
welding, Butt welding, weldability, Welding defects.
UNIT-V
Forming Processes: Cold & Hot working, Yield criteria, Process description of Forging,
Rolling, Extrusion, Wire drawing,
Sheet Metal Operations: Blanking, Piercing, Bending, Deep drawing, Stretch forming,
Spinning.
Introduction to Unconventional Forming Processes- Explosive forming, Electro-magnetic
forming, Electro-hydraulic and rubber pad forming
Suggested Reading:
1. P.N.Rao, “Manufacturing Technology,” Vol. 1, Tata McGraw Hill Publ., 3nd Ed., 2011
2. Amitabh Ghosh & Mallick, “Manufacturing Science”, Assoc. East west Press Pvt. Ltd. 4th
Ed., 2011
3. Roy A. Lindberg, "Materials & Process of Manufacturing", Prentice Hall of India,
5th Ed.l992.
4. Serope Kalpakjian, “Manufacturing Engineering and Technology”, Addison, Wesley
Publishing Company, 2006
5. George.E. Dieter, "Mechanical Metallurgy", SI Metric Edition McGraw-Hill Book Company
6. J.P.Kaushish, "Manufacturing Processes", PHI Learning Pvt. Ltd., 2nd, 2010
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
Classify different types of springs and their applications, and to design the springs for static
and fluctuating loads according to working environment.
Distinguish different types of gears and to design spur, helical, bevel and worm gears under
strength and wear considerations.
Identify different types of tooth failures with their remedial measures and design spur and
helical gears under dynamic considerations for suitable applications.
Understand the principles of hydrostatic and hydrodynamic lubrication, and estimate the load
carrying capacity of bearings for axial and thrust loads, subjected to static and cyclic loads.
Practice design of IC engine components like pistons, crank shafts, connecting rod and
flywheels subjected to both mechanical and thermal loads.
Differentiate between curvature and straight beams and apply the design principles for the
crane hooks, C-clamp and machine frames.
UNIT-I
Mechanical Springs: Types of springs and materials used. Design of helical springs on stress,
deflection and energy considerations. Design for fluctuating loads. Concentric springs.
Leaf Springs: Stresses and Deflection. Principles of Limit design. Nipping of Leaf springs.
UNIT-II
Gears: Types of gears and materials used. Standards for gear specifications. Design of Spur,
Helical, Bevel and Worm Gears - Strength and Wear considerations. Types of failure of gear
tooth and preventive measures.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT-III
Bearings: Materials used for Bearings. Classification of Bearings. Viscosity of Lubricants.
Theory of Hydrostatic and Hydrodynamic lubrication. Design of sliding contact bearings - for
axial and thrust loads.
Rolling Contact Bearings: Different types of rolling element bearings and their
constructional details. Static and Dynamic load carrying capacity, Load-life relationship.
Design for cyclic loads.
UNIT-IV
I.C. Engine Parts: Design of piston, connecting rod and crank shafts (single throw and
overhang). Design of Flywheels for I.C. Engines and presses.
UNIT-V
Theory of Bending: Theory of bending of members with initial curvature - rectangular,
circular and Trapezoidal sections. Design of crane Hooks, Machine flames and C-clamps.
Suggested Reading:
1. M.F. Spotts, "Design of Machine Elements", Pearson Edu, 7th Edn. 2003.
2. V. B. Bhandari, "Machine Design", Tata McGraw-Hill Publ, 2010.
3. P.C.Sharma & D.K. Aggarwal, "Machine Design", S.K. Kataria & Sons, 10th Edn,
2003.
4. P. Kannaiah, "Machine Design", Sci- Tech Publ., 2009.
5. J.E. Shigley & Charles R. Mischke, " Mechanical Engineering Design", Tata McGraw-
Hill., 6th ed. 2003.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
To formulate heat conduction problems in rectangular, cylindrical and spherical
coordinate system by transforming the physical system into a mathematical model.
Familiarize with time dependent heat transfer and compute convective heat transfer
coefficients in forced, natural convection.
To understand radiation heat transfer, heat exchangers and mechanism involved in boiling
and condensation.
UNIT-I
Modes of Heat Transfer, Laws of Heat Transfer - Fourier, Newton, Stefan-Boltzmann
General conduction equation in cartesian, cylindrical and spherical coordinates, One
dimensional steady state conduction through slabs, hollow cylinders and spheres with and
without heat generation, Effects of variable thermal conductivity in heat transfer of one
dimensional steady state conduction of plate, cylinders and spheres, Steady state heat transfer
through composite slabs, cylinders and spheres, Critical radius of insulation, Two dimensional
analysis of steady state heat transfer in a plate with prescribed temperature on one boundary,
Application of finite difference technique to two dimensional steady state conduction of a
plate.
UNIT-II
Fins: Heat transfer analysis of tips with heat dissipation environment - rectangular straight and
pin fins, Application of fin to temperature measurement, unsteady state conduction, Lumped
parameter, analysis of a body with negligible internal temperature gradients, Transient heat
transfer analysis of finite slab with specified temperature and convective boundary conditions,
Use of Grober and Heisler charts for solving problems of infinite slabs, cylinders and spheres.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT-III
Convection: Dimensional analysis and its use in free and forced convection, Buckingham
theorem, Physical significance of different dimensionless numbers, Application of Von-
Karman integral equation for the analysis of thermal boundary layer in forced convection of
flat plate, Reynold’s analogy for flow over plane surfaces, calculation of heat transfer for flow
over plates, cylinders and for flow through tubes in free and forced convection using empirical
formulae.
UNIT-IV
Radiation: Definition of absorptivity, reflectivity and transmissivity, Concept of black-body
and emissivity. Kirchoffs law, Planck’s black body spectral distribution, Wien’s and Steffan
Boltzmann law, Monochromatic and total emissive power, radiant heat exchange between two
gray surfaces, Shape factor, Thermal circuit for radiant heat exchange between infinite parallel
plates and between concentric, cylinders, Enclosures with black and gray surfaces, Radiation
shields and re-radiation surfaces.
UNIT-V
Heat Exchangers: Classification and applications of heat exchangers in industry, Analysis
and design of counter flow and parallel flow heat exchanger, Fouling factors, solving
problems for multi pass heat exchanger using non dimensional parameter plots.
Change of Phase: Boiling-pool boiling regimes nucleate pool boiling, effect of surface
wettability on bubble contact angle, Critical heat flux, boiling in forced convection,
Condensation: Film condensation, Drop wise condensation, Condensation film thickness, Heat
transfer coefficient in film condensation.
Suggested Reading:
1. Holman, J.P., “Heat Transfer”, McGraw Hill Publication, New Delhi, 2010
2. Rajput, R.K., “Heat and Mass Transfer”, S. Chand & Company Ltd, New Delhi, 2004.
3. Yadav, R., Sanjay. and Rajay., “Heat and Mass Transfer ‘, Central Publishing House,
Allahabad, 2004
4. Sachdeva,R.C., “Fundamentals of Engineering Heat and Mass Transfer “, New Age
International (P) Ltd Publishers, New Delhi,
5. Arora, S.C. and Domkandwar., “A course in Heat and Mass Transfer “, Dhanpat Rai
& Sons, New Delhi, 2004.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
To prepare the students to have the knowledge of Linear Programming Problem in Operations
Research at the end students would be able to understand the concept and develop the models
for different applications.
To make students understand the concept Replacement models at the end students would able
to explain various features and applications of replacement models in real time scenario.
To prepare the students to understand theory of Game in operations research at the end
students would able to explain application of Game theory in decision making for a conflict
To prepare the students to have the knowledge of Sequencing model at the end student would
able to develop optimum model for job scheduling.
To prepare students to understand Queuing theory concepts and various optimization
techniques at the end students would able to develop models for waiting line cases.
UNIT-I
Introduction : Definition and Scope of Operations Research.
UNIT-II
Duality : Definition, Relationship between primal and dual solutions, Economic
Interpretation, Post optimal of sensitivity analysis, Dual Simplex Method.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT-III
Transportation Models : Finding an initial feasible solution - North West corner method,
Least cost method, Vogel’s Approximation method, Finding the optimal solution, optimal
solution by stepping stone and MODI methods, Special cases in Transportation problems -
Unbalanced Transportation problem.
UNIT-IV
Replacement Models : Introduction, replacement of items that deteriorate igoring change in
money value, replacement of items that deteriorate considering change in money value with
time, replacement of items that fail suddenly - Individual replacement policy, Group
replacement policy.
Game Theory: Introduction, 2 person zero sum games, Maximin - Minimax principle,
Principle of Dominance, Solution for mixed strategy problems, Graphical method for 2 x n
and m x 2 games.
UNIT-V
Sequencing Models : Introduction, General assumptions, processing n jobs through 2
machines, processing ‘n’ jobs through m machines, Processing 2 jobs through m machines.
Queuing Theory : Introduction, single channel - poisson arrivals - exponential service times
with infinite population & finite population, Multi channel - poisson arrivals - Exponential
service times with infinite population.
Suggested Reading:
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
Explain the concepts and theory of modeling and design in engineering applications.
Compare the different types of modeling techniques and explain the central role solid models
play in the successful completion of CAD/CAM-based product development
Recognize the design applications and perform 2D transformations about arbitrary point.
Write part programs for simple components.
Describe the current state-of-the-art CAD/CAM technologies
UNIT-I
Design Processes: Design criteria, Alternative solutions, Alternative design, Computer Aided
Design and Review.
Synthetic curves: Parametric representation of cubic spline, Bezier and B-spline curves,
continuity, properties and characteristics. Concept of NURBS.
UNIT-II
Surface Modeling: Analytic surfaces: Definitions of planar, surface of revolution, Tabulated
cylinder, synthetic surfaces: Cubic and Bezier surfaces and coons surface
Solid Modeling: C - rep and B - rep approaches feature based and parametric modelling
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
2D Transformations: Translation, Scaling and Rotation about arbitrary point, Shearing and
Reflection, Homogeneous representation, concatenation.
UNIT-III
CAD Database and Data Exchange: CAD Database and Structure, CAD Exchange format
: IGES, STEP and STL format.
Numerical Control Machine Tools: Features and elements of NC, Positional, paraxial and
contouring types. Definitions of axes. Definitions of interpolation, post - processor,
preparatory and miscellaneous functions, Canned cycles, Tool length and cutter radius
compensation. Manual and computer aided part programming (APT) for simple components.
Programming with MACROS.
UNIT-IV
Computer Numerical Control: CNC, DNC and Adaptive control systems. Typical
configurations and relative features. Machining centers, Introduction to FANUC,
SINUMERIC controllers.
UNIT-V
GT: Part families, layout, part classification and coding system. Opitz, MICLASSCODE
system CAPP: Variant and Generative process planning.
FMS & CMS: Building blocks of Flexible Manufacturing systems and their control, Elements
of CIMS.
Suggested Reading:
1. Arvid R. Eide, Roland D. Jenison, Lane H. Mashaw, Larry L. Northup, “Introduction
to Engineering Design” McGraw -Hill, 1998.
2. Ibrahim Zeid. CAD/CAM, "Theory and Practice", McGraw. Hill Inc. New York, 2011.
3. Grover, MP and Zimmers E.W. "CAD/CAM", Prentice Hall of India, 1989.
4. Rao, PN. "CAD/CAM: Principles and Applications", 2nd Edition, Tata McGraw Hill,
New Delhi, 2004.
5. Yoram Koren, "Computer Control of Manufacturing Systems", McGraw Hill Int, New
York, 1994.
6. Elanchezhian. C. Sunder Selwyn. T. Shanmuga Sunder, G, "Computer Aided"
Manufacturing, Laxmi Publications (P) Ltd., 2nd Edition, New Delhi, 2007.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
Students will have developed a better understanding of important issues related to gender in
contemporary India.
Students will be sensitized to basic dimensions of the biological, sociological, psychological and
legal aspects of gender. This will be achieved through discussion of materials derived from
research, facts, everyday life, literature and film.
Students will attain a finer grasp of how gender discrimination works in our society and how to
counter it.
Students will acquire insight into the gendered division of labour and its relation to politics and
economics.
Men and women students and professionals will be better equipped to work and live together as
equals.
Students will develop a sense of appreciation of women in all walks of life.
Through providing accounts of studies and movements as well as the new laws that provide
protection and relief to women, the textbook will empower students to understand and respond to
gender violence.
UNIT I:
Understanding Gender
Gender: Why Should We Study It? Socialization: Making Women, Making Men
Introduction. Preparing for Womanhood. Growing up Male. First lessons in Caste. Different
Masculinities.
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Faculty of Engineering. O.U with effect from Academic Year 2018-2019
UNIT – II
Gender and Biology
MissingWomen:
Sex Selection and Its Consequences Declining Sex Ratio. Demographic Consequences.
Gender Spectrum: Beyond the Binary Two or Many? Struggles with Discrimination.Our
Bodies Our Health
UNIT – III
Gender and Labour
Housework: The Invisible Labour “My Mother doesn’t Work.” “Share the Load.”
Women’s Work: Its Politics and Economics Fact and Fiction. Unrecognized and
Unaccounted work. Wages and Conditions of Work.
UNIT – IV
Issues of Violence
Sexual Harassment: Say No! Sexual Harassment, not Eve-teasing- Coping with Everyday
Harassment “Chupulu”.
Domestic Violence: Speaking Out
Is Home a Safe Place? -When Women Unite [Film]. Rebuilding Lives. New Forums for
Justice.
Thinking about Sexual Violence Blaming the Victim-“I Fought for my Life..”The Caste Face
of Violence.
UNIT – V
Gender Studies
Knowledge Through Lens Of Gender
Point Of View – Gender and the structure of knowledge – Unacknowledged women artists of
Telangana; Whose History? Questions For Historians and Others: Reclaiming a past – Writing
other histories – Missing Pages from modern Telangana History
Suggested Reading
15
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
Create the models of the components
Demonstrate the documentation and presentation skills
Prepare the production drawings of the parts from the given assembly drawing
Generate the bill of materials and indicate details pertaining to manufacturing requirements.
To recognize the importance of Computer Aided Manufacturing and prepare a simple part
program to perform machining on a CNC machine.
To produce various machine components by performing different machining operations.
LIST OF EXPERIMENTS
1) Part modeling from given assembly drawings using any solid modeling package.
2) Geometrical dimensioning and tolerance representation on part drawings.
3) Conventional practices indicating Dimensional, Form & Position tolerances.
4) Calculation of limits, suggestion of suitable fits for mating parts with Interference
detection.
5) Surface finish, surface treatments- specification and indication methods on the
drawings.
6) Generation of production drawings in 2D from part models representing Limits, fits,
tolerances, Surface finish, geometrical and form tolerance etc.
7) Preparation of Process sheet incorporating Tool work orientation diagrams.
8) Facing, Turning, Step turning, Taper turning & Contouring on CNC Lathe.
16
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
17
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
Conduct experiments and put hands-on experience on various processes in foundry, welding,
forging, forming and plastic manufacturing technologies.
Demonstrate the understanding of the theoretical concepts of above technologies while
working in small groups.
Demonstrate writing skills through clear laboratory reports.
Identity the defects / imperfections and discuss their causes and suggest remedies to eliminate
them.
Transfer group experience to individual performance of exercises and demonstrate effective
oral communication skills.
LIST OF EXPERIMENTS
Foundry
1. Single piece pattern making with wood as material considering allowances (Draft,
Shrinkage and Machining)
2. Green sand mould making processes with complete sprues, gates, riser design.
3. Testing of green sand properties
4. Melting and casting of aluminum metal.
Welding
I : Evaluation of strength and hardness of a
1. Butt Joint prepared by gas welding using different types of flames
2. Lap joint by resistance welding process
3. V-Joint by Arc welding process
18
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
19
Faculty of Engineering. O.U with effect from Academic Year 2018-2019
Course Outcomes:
To find out natural frequencies of various beams with different constraints
Evaluate static and dynamic balancing of masses
To find the gyroscopic effect on vehicles
To find out kinematic and dynamic behavior of mechanisms
List of Experiments
Governors
1. Centrifugal Governors: Experiment on Performance Characteristic Curves
Gyroscope
2. Estimation of Gyroscopic Couple & Understanding of Gyroscopic Effects on a rotating disc.
Static And Dynamic Balancing Equipment
3. Static and Dynamic Balancing of Rotating Masses
Moment of Inertia
4. Determination of Moment of Inertia of Flywheel and Connecting Rod
Universal Vibration System
5. Damped and Undamped Torsional Vibrations of Single and Double Rotor System.
6. Single DOF (Degrees of Freedom) of Spring Mass Damper System. (Damped and Undamped
Systems)
7. Free and Forced Vibration of Simply Supported Cantilever Beam
8. Dunkerley Method to Find Fundamental Frequencies.
9. Modal Analysis of Beam & Disc.
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