5 TH Semester of 3 Years Diploma in Mechanical Engineering: 36 HRS: 800
5 TH Semester of 3 Years Diploma in Mechanical Engineering: 36 HRS: 800
5 TH Semester of 3 Years Diploma in Mechanical Engineering: 36 HRS: 800
Elective I (Power Plant Engineering – MEC 507/ Automobile Engineering –MEC 508/ CAD/CAM & Robotics – MEC 509/ Installation & Maintenance- MEC510)
Total Marks: Theory : Practical : Sessional :
L : Lecture, T : Tutorial P : Practical
Note: 1. Period of Class hours should be of 1 hrs duration as per AICTE norms.
2. Remaining Hrs every week has been marked for students for Library and Student Cantered Activities.
3. Drawing / Graphics / Practical / Sessional examinations will be held at parent institution.
4. Board will depute examiner for Practical examination.
5. Regarding sessional examination the parent institution will form a three member committee and this committee will examine the sessional records and
hold viva of the examinee for 60 % marks allotted to the subject. Marks for remaining 40 % will be provided by the Faculty concerned on the basis of
evaluation of each job / work throughout the semester.
6. Inplant Traning of 04 weeks duration to be undertaken after 4th semester Exam and before start of 5th semester classes.
Subject : Power Engineering
Subject Code : MEC 503
Hours : 42
Full Marks : 80+20
NOTE:
Internal marks will be allotted on the basis of two snap tests and 2 assignments of equal marks to
Be conducted by the faculty teaching the subject.
CONTENTS
2.
AIR COMPRESSER
2.1 - Introduction
- Classification of air compressors
- Definition: - Pressure ratio, Compressor capacity, Free air
10
delivered, Swept volume
- Uses of compressed air
- Single stage, multi stage, single acting, double acting
List of Practical:
1. Study and running of two stroke petrol and diesel engine
10. Identify the components and trace the flow of refrigerant through various components
Content-
1.1 Introduction
Unconventional machining process – Need , Classification , Brief
Overview of all techniques (Merits and demerits).
1.2 Mechanical Energy Based Processes
Abrasive Jet Machining (AJM), Water Jet Machining (WJM),
Ultrasonic Machining (USM) –Working principles, Equipment used,
Process parameters, Applications.
1.3 Electrical Energy Based Process
Electric Discharge Machining (EDM) – Working Principles,
01 Equipment, Process parameters, Electrode / Tool, Power 15
Circuits. Tool wear, Dielectric, Flushing, Wire cut EDM and
Applications.
1.4 Chemical And Electro Chemical Energy Based Process
Chemical Machining (CHM) – Etchants , Mask ant ( Techniques of
Applying mask ants) Process parameters, Applications.
Principles of ECM – Equipments, Electrical circuit, Process
Parameters and Applications.
1.5 Thermal Energy Based Process
Laser Beam Machining (LBM) ,Plasma Arc Machining (PAM),
Electron Beam Machining (EBM) – Principles, Equipment,
CNC Lathe
Constructional features.
02 07
Part programming: programming format, word, statement, block, Preparatory
and miscellaneous code, Fixed cycles in programming- canned cycle, do- loop,
subroutine
CNC milling machines
tool magazine.
03
3.2 CNC programming: Preparatory functions (G code),
08
miscellaneous functions (M code), Part programming
APT language.
to IoT. 04
Total 42
Subject : Advance Manufacturing Processes Lab
Subject Code : MEC 512
Marks : 50
List of Practical:
1) Two jobs on CNC lathe containing the operations like plain turning, taper turning and
curvature.
2) Two jobs on CNC milling having following operations–face milling, slotting.
3) Study and Report on part programming (using part programming and canned cycle) on
machining center.
4) Study and Report on machine tool installation procedure.
5) Dismantling and Assembly of any one–
a) Tailstock on lathe
b) Apron Mechanism.
6) Dismantling and Assembly of any one–
a) Tapping attachment on drilling machine.
b) Lathe Chuck
7) Study and Report on mounting and dismounting procedure of following (any two)–
a) Milling machine arbor.
b) Vertical milling head.
c) Tool post
8) Study and Report on any one of the following USM, CHM.
9) Study and Report on any one of the following EBM, AJM.
10) Study and Report on any one of the following WJM, PAM.
Reference Books:
Sl. No. Author Title Pu
blis
01 Amitabh Ghosh, Manufacturing Science East-West Press Pvt.
Mallik Ltd. her
02 HMT, Bangalore Production Technology Tata Mc- Graw Hill
03 Pabla B.S. M. CNC machines New Age international
Adithan limited.
04 H.P. Garg Industrial maintenance S. Chand & Co. Ltd.
05 Lindley R. Higgins Maintenance Engg. Handbook Mc Graw Hill
06 Begman, Amsted Manufacturing Processes John Willey and Sons.
07 B.L. Juneja Fundamental of metal cutting and machine New age international
tools limited.
08 Steve Krar, Albert Check Technology of Machine McGraw-Hill
Tools. International.
09 P.N.Rao CAD/CAM Principals and Applications Tata Mc Graw-Hill
10 P.N. Rao Manufacturing Technology Metal Cutting & Tata McGraw-Hill
Machine tools
11 Jeff Heaton Artificial Intelligence for Human
12 S. Russel, P. Norvig Artificial Intelligence : A modern approach
13 Ela Kumar Artificial Intelligence
14 Dr. Jeeva Jose Internet of things Khanna pubs.
Subject : Metrology & Quality Control
Subject Code : MEC 505
Full Marks : 80+ 20
Hours : 42
Content-
Testing Techniques
Quality Control
Improvement ,
Total 42
Subject : Metrology & Quality Control
Subject Code : MEC 513
List of Practical’s:
1. Standard use of basic measuring instruments. Surface plate, v-block, sprit level, combination set,
filler gauge, screw pitch gauge, radius gauge, vernier caliper, micrometer and slip gauges to
measure dimension of given jobs.
2. To find unknown angle of component using sine bar and slip gauges.
3. Study and use of optical flat for flatness testing.
4. Measurement of screw thread elements by using screw thread micrometer, screw pitch gauge.
5. Study and use of dial indicator as a mechanical comparator for run out measurement, roundness
comparison.
6. Measurement of gear tooth elements by using gear tooth vernier caliper and verification of gear
tooth profile using profile projector.
7. Testing of machine/ machine tool for flatness, parallelism, perpendicularity by Dial indicator.
8. Draw the normal distribution curve and find standard deviation, variance, range.
9. To draw the normal distribution curve and find standard deviation, variance, range.
10. To draw and interpret the control limit for variable measurement (X – bar and R - chart)
Reference Books:
Theory Content
Semiconductor Diodes: Introduction, Physical operation of p-n junction diodes, Characteristics of p-n
junction diodes, Zener diode, Special types of diodes. Rectifier circuits (half-wave, full-wave, bridge and
peak rectifiers), Diode clipper and clamper circuits, Light emitting diodes.
Bipolar Junction Transistors (BJTs): Simplified structure and physical operation of n-p-n and p-n-p
transistors in the active region, Equivalent circuits, h parameters, Current-voltage characteristics of BJT,
BJT as an amplifier and as a switch, BJT Circuits at DC, Biasing in BJT amplifier circuits CE
Amplifiers, Voltage follower, Cascading of stages.
Field Effect Transistor( FET):, Fundamentals of FET Amplifier Circuits and Analysis, Introduction to
MOSFET.
Logic Gates and Boolean Algebra: The inverter, The AND, OR, NAND NOR, Exclusive-OR and
Exclusive-NOR gate, Boolean operations and expressions, Laws and Rules of Boolean algebra, De-
Morgan’s theorem, Boolean analysis of logic circuits, Standard forms of Boolean expressions, Boolean
expression and truth table.
Combinational Logic and Their Functions: Basic combinational logic circuits, Implementation of
combinational logic, The universal properties of NAND and NOR gates, Basic adders, Multiplexers and
Demultiplexers., Elementary treatment of Latches, Basic concepts of Memory (RAMs) .
6. Microcontroller: ( 8 hours)
Introduction to 8 and 16 bit microcontroller, instruction sets and programming introductory concept.
Subject : Electronics Engineering Lab
Subject Code : MEC514
List of Experiments
Books:
1. Electronic Devices and Circuit Theory (Ninth Edition), Robert L. Boylestad and Louis
Nashelsky, Pearson Education
2. Digital Fundamentals (Eighth Edition), Thomas L. Floyd and R.P. Jain, Pearson Education
3. Electronic Instrumentation, H.S. Kalsi, Tata McGraw-Hill Publishing Company Limited
4. Electronic Devices (Seventh Edition), Thomas L. Floyd, Pearson Education,
5. Microelectronic Circuits (Fifth Edition), Adel S. Sedra and Kenneth C. Smith, Oxford University
Press, YMCA Library Building Jai Singh Road, New Delhi – 110 001.
6. Electronics Principles (7th Edition), Albert Malvino and David J. Bates, Tata McGraw-Hill
Publishing Company Limited, New Delhi.
7. Linear Integrated Circuits by Gayakward
8. Microprocessor book by R K Gaonkar
9. 8086 Microprocessor by Lui & Gibbson
10. Microcontroller by Mazidi
Subject : Power Plant Engineering
Subject Code : MEC507
Hours : 42
Full Marks : 80+20=100
CONTENTS: Theory
hydro-electric power-stations
7. • Heat recovery forms & methods – Sensible and latent Heat recovery.
04
• Use of waste heat- Agricultural, green house, Animal shelter,
Aqua cultural uses, process heating.
42
Subject : Power Plant Engineering Lab (Elective-I)
Subject Code : MEC515
10. Study of economic and operational aspects of power plants (simple numerical).
Reference Books-
CONTENTS: Theory
1. Introduction to Automobiles.
1.1 Introduction of Engine and its classification. Construction and working of 2 stroke
and 4 stroke (petrol and diesel) & comparison.
1.2 Classification of automobile vehicles, types of automobile vehicles.
Two and four wheeler chassis layout of an automobile vehicle,
1. automobile body types 04
Layout of vehicle such as front engine rear wheel drive, front engine front
wheel drive, rear engine rear wheel drive, four wheels drive etc. their
advantages, comparisons.
Aero dynamic body shapes & advantages.
Automobile market in India and company collaboration
2. Transmission Systems:
3. Control Systems:
5. Electrical Systems:
5.1 Battery:
Automotive battery construction and operation, battery capacity, Battery
ratings.
5.2 Charging System:
Need of charging system, principal Construction and operation of charging
system (Alternator).
5.
Gauges-construction & working of Fuel level gauge
5.3 Starting System:
Need of starting system, layout, and construction of starting motor, Bendix 08
drive, over running clutch mechanism.
5.4 Lighting System:
Layout of lighting system of two wheeler and four wheeler, Wiring harness,
cable color coding.
5.5 Ignition System and their Components
Battery, magneto, electronic ignition system.
6. Automobile performance
Diagnosis of engine.
Introduction of Dtsi, I3S, MPFI, ASFS, FI System
Important precautions while using AC system. 04
Total 42
Subject : Automobile Engineering Lab
Subject Code : MEC516
List of Practical:
Rationale:
The need of today’s manufacturing industrial world is based on best quality & precision
oriented shorter manufacturing cycle time .To satisfy this need the use of CAD/CAM &
automation is inevitable. To satisfy industrial need, diploma engineer should be able to cope with
CAD/CAM technology. With this intention this subject is introduced in the curriculum. The
prerequisites of this subject have been introduced in earlier subjects such as engineering graphics,
engineering drawing & mechanical engineering drawing.
Objectives:
Geometric Modelling
IntroductiontocomputernumericalControlIntroduction-
NC,CNC,DNC,AdvantagesofCNC,Thecoordinate system in CNC,
Part programming
Industrial Robotics
Robot Programming
Total 42
Subject : CAD/CAM & Robotics Lab
Subject Code : MEC517
List of Practical’s:
5. At least four assignments on part programming using subroutines do loops for turning component.
6. Atleastfourassignmentsonpartprogrammingusingsubroutinesdoloopsformillingcomponent.
Sr.
No. Author Title Publication
01 Safety 1
05 Repair of three jaw chuck and tail stock and cracks in cast iron 3
body
10 Miscellaneous maintenance 4
TOTAL 42
RATIONALE:
The subject has been designed to develop sufficient knowledge which will keep in developing skill and
attitude in students so that when engaged in any industry he may be able discharge his duties in confidence.
OBJECTIVES:
5. Understand the common defects and their repair/restoration and removal of machine parts.
COURSE CONTENTS:
1.0 Safety
2.1.5 Grouting
3.2 Causes of mechanical wear on guide surface. Methods of measuring the extent of wear.
3.3 Checking of guide ways for their straightness, special twist and parallility along the horizontal and
vertical planes.
3.4 Setting of universal bridge for controlling guide surface characteristics on prism guide, prism and
flat guide, vee and flat guide.
3.5 General method of repair of guide surfaces: scarping, grinding and machining.
4.4 Bearings.
4.4.3 Limiting wear of the bush used under different load conditions and its rectification by
bi-metal lings and babbitting.
4.5 Clutches
4.6.3 Repair method and checking for correct meshing of the spur gears.
5.0 Repair of Jaw Chuck, Tailstock and Cracks in Cast Iron Body
6.1 Introduction to static seal (gasket). Classification of seals, dynamic seal, labyrinth seal.
6.2 Application of different types of seals on fixed joints on reciprocating parts, on rotating shaft.
7.1 Decarburisation
7.3 Sleeving
8.1.1 Pumping units, connection of pumps with suction lines and discharges line.
9.1 Introduction – function of lubrication, modes of lubrication, boundry lubrication, Fluid Film
lubrication, Mixed lubrication of machine.
10.3 Dust collectors-gravity separators, cycle separators, packed tower separators, electrostatic
separator and their maintenance
11.2 Maintenance of valves, actuators, pipe lines, motor, pump & compressor
List of Practical’s:
1. Check the alignment & leveling of a machine in the machine shop using different leveling &
alignment tools.
2. Check & identify the wear on guide surfaces of a lathe machine and outline the procedure for their
correction.
3. Perform a test run on a newly installed machine as per test chart provided.
4. Outline the repair method for a worn out key.
5. Study different types of coupling & their uses.
6. Assemble bearing on a shaft as per mounting procedure.
7. Dissemble and follow the preventive maintenance procedure of tail stock of a lathe machine and
reassemble.
8. Dissemble head of a two stroke I.C. Engine and decarburize and reinstall.
9. Dissemble a centrifugal pump and check the conditions of parts of the pump.
10. Identify the different pipe fittings used in piping works.
RECOMMENDED BOOKS
1. Installation, Servicing and Maintenance – by S.N. Bhattacharya – Pub. S. Chand & Co.
2. Industrial Maintenance – by H.P. Garg – S. Chand & Co.
3. Maintenance Management, I.S.T.E., Mysore
4. General Mechanical Engineering – MacGraw Hill (T.T.T.I., Chandigarh)
5. Installation and Maintenance – by H.K. Mishra-Pub ‘Rup Prakashan’
Subject Title : Development of Life Skills (Common Paper)
Subject Code : 502
Full Marks : 50
Rationale:
In today’s competitive world, the nature of i n d i v i d u a l a n d organizations is changing
at very rapid speed. In this situation the responsibility of diploma holder is not unique. After
completing his course work he has to face the world and seek meaningful employment
also. Merely having knowledge is not sufficient these days. He has to show his
communicative skill also. As such the individual skills with capability to show his strength
and communicate his willingness new skills for further advancement with to impart his
ability and acquiring has to be displayed and learned.
CONTENTS:
SOCIAL SKILLS
1. Social understanding for group discussion, imaginative thinking and develop free ideas .
2. SWOT Analysis – Concept, and know himself in details. Learn how to make use of
SWOT.
3. Inter personal Relation:- How to effectively counter arguments of others without hearting
their feeling Sources of conflict and conflict resolution, Ways to enhance interpersonal
dependence and relations.
4. Problem Solving
5. Presentation Skills
Body language --
Dress like the audience, Posture, Gestures, Eye contact and facial expression. STAGE FRIGHT,
Voice and language – Volume, Pitch, Inflection, Speed, Pause, Pronunciation, Articulation,
Language, Practice of speech. Use of presentation aids, Summarizing the facts
6. Group discussion –
Introduction to group discussion, Ways to carry out group discussion, Parameters— Contact, body
language, analytical and logical thinking, decision making
7. INTERVIEW TECHNIQUE
Necessity, Techniques to influence interviews and giving directions, Tips for handling common
questions.
8. Working in Teams
Understand and work within the dynamics of a groups.
Tips to work effectively in teams,
Establish good rapport, interest with others and work effectively with them to meet common
objectives,
Tips to provide and accept feedback in a constructive and considerate way ,
Leadership in teams, Handling frustrations in group.
9. Task Management
Introduction, Task identification, Task planning ,organizing and execution, Closing the task
BOOKS:
Sr.
Title of the book Author Publisher
No
1 Adams Time management Marshall Cooks Viva Books
2 Basic Managerial Skills for All E.H. Mc Grath , S.J. Pretice Hall of India
3 Body Language Allen Pease Sudha Publications Pvt.
Ltd.
4 Creativity and problem solving Lowe and Phil Kogan Page (I) P Ltd
Decision making & Problem
5 by Adair, J Orient Longman
Solving
6 Develop Your Assertiveness Bishop , Sue Kogan Page India
7 Make Every Minute Count Marion E Haynes Kogan page India
Steven L McShane and
8 Organizational Behavior Tata McGraw Hill
Mary Ann Glinow
Pretice Hall of India, Pvt
9 Organizational Behavior Stephen P. Robbins
Ltd
Michael Hatton
10 Presentation Skills ( Canada – India ISTE New Delhi
Project)
Stress Management Through
11 -- Sterling Publisher Pvt Ltd
Yoga and Meditation
Target setting and Goal Richard Hale ,Peter
12 Kogan page India
Achievement Whilom
13 Time management Chakravarty, Ajanta Rupa and Company
14 Working in Teams Harding ham .A Orient Longman
INTERNET ASSISTANCE
1. http://www.mindtools.com
2. http://www.stress.org
3. http://www.ethics.com
4. http://www.coopcomm.org/workbook.htm
5. http://www.mapfornonprofits.org/
6. http://www.learningmeditition.com http://bbc.co.uk/learning/courses/
7. http://eqi.org/
8. http://www.abacon.com/commstudies/interpersonal/indisclosure.html
9. http://www.mapnp.org/library/ethics/ethxgde.htm
10. http://www.mapnp.org/library/grp_cnfl/grp_cnfl.htm
11. http://members.aol.com/nonverbal2/diction1.htm
12. http://www.thomasarmstron.com/multiple_intelligences.htm
13. http://snow.utoronto.ca/Learn2/modules.html
14. http://www.quickmba.com/strategy/swot/