Fuels
Fuels
Fuels
Proximate Analysis
It involves the determination of percentage of
i. Moisture content
ii. Volatile matter
iii. Ash content
iv. Fixed carbon in coal
1. Moisture content
About 1 g of powdered air-dried coal sample is taken in a silica
crucible, and is heated at 100 - 105 0C in an hot-air oven for 12 hours. The
loss in weight of the sample is found out by using an electronic weighing
balance and the moisture per cent is calculated as
loss in weight of the coal
Moisture per cent in coal = X 100
weight of air dried coal
2. Volatile matter
After the moisture content analysis, the silica crucible with residual
coal is covered with a lid, and is heated at 950 0C for 10 minutes in a muffle
furnace. The loss in weight of the sample is found out and the volatile
matter per cent is calculated as
loss in weight of the coal
Volatile matter per cent in coal = x 100
weight of air dried coal
3. Ash content
After the volatile matter analysis, the silica crucible with residual coal
sample is heated without lid at 750 0C for 30 minutes in a muffle furnace.
The loss in weight of the sample is found out and the ash content per cent is
calculated as
weight of ash formed
Ash content per cent in coal = x 100
weight of air dried coal
4. Fixed carbon
It is determined by subtracting the grand total of moisture, volatile and
ash contents from 100.
Fixed carbon per cent in coal.
= 100 – Per cent of (moisture content + volatile matter + ash content)
Significance of Proximate Analysis
i. Moisture content
High percentage of moisture reduces the calorific value of coal
Moisture in coal consumes more heat in the form of latent heat of
evaporation.
Increases the transport cost.
ii. Volatile matter
High percentage of volatile matter reduces the calorific value of coal
Large proportion of fuel on heating will escape as vapour
Coal with high percentage of volatile matter burns with a long flame
with high smoke
Coal containing high percentage of volatile matter do not coke well.
iii. Ash content
High percentage of ash content reduces the calorific value of coal
Ash causes hindrance to heat flow
Increases the transporting, handling and storage costs
Involves additional cost in ash disposal
iv. Fixed carbon.
High percentage of fixed carbon increases calorific value of coal
The percentage of fixed carbon helps in designing the furnace and the
shape of the fire-box.
Synthetic Petrol
The gasoline obtained from the fractional distillation of crude oil is
called straight run petrol. As the use of gasoline is increased, the
amount of straight run gasoline is not enough to meet the current
requirements. Hence, we need to find out new methods of synthesizing
petrol.
Knocking
Definition
Knocking or detonation is a kind of explosion caused due to auto
ignition of the unburnt air/fuel mixture (end gases) in an IC engine. When
the temperature of the unburned air/fuel mixture in an IC engine exceeds a
critical level, it causes auto ignition of end gases and produces a shock wave
that rapidly increase the cylinder pressure and produces a characteristic
metallic ‘pinging’ sound.
Knocking in Petrol engines
In petrol engines, a mixture of gasoline vapour and air (1:17 ratio) is
compressed and ignited by an electric spark plug. In some case, the rate of
combustion will not be uniform due to unwanted chemical constituents of
gasoline. The rate of ignition of the fuel gradually increases and the final
portion of the fuel-air mixture gets ignited instantaneously producing an
explosive sound called "knocking".
CH3 CH3
CH – CH2 – C – CH3
Iso – octane, (Octane number = 100)
CH3 CH3
CH3 – CH2 – CH2 – CH2 – CH2 – CH2 – CH3 (n – heptanes, Octane number
= 0)
Gasoline additives
Corrosion inhibitor :
A corrosion inhibitor is a chemical compound that, when added to
a liquid or gas, decreases the corrosion rate of a material, typically
a metal or an alloy that comes into contact with the fluid.
Benzotriazole, zinc phosphate, tannic acid or zinc salts of
organonitrogens (e.g. Alcophor 827) can be used together with anticorrosive
pigments. Other corrosion inhibitors are Anticor 70, Albaex, Ferrophos, and
Molywhite MZAP.
Oxygenates
Oxygenated chemical compounds contain oxygen as a part of their
chemical structure. The term usually refers to oxygenated chemical
compounds added to fuels. Oxygenates are usually employed as gasoline
additives to reduce carbon monoxide and soot that is created during the
burning of the fuel.
Methanol (MeOH)
Ethanol (EtOH)
Isopropyl alcohol (IPA)
n-Butanol (BuOH)
Methyl tert-butyl ether (MTBE)
tert-Amyl methyl ether (TAME)
Antioxidants:
Antioxidants, stabilizers
Component Volume %
Methane 88.5
Ethane 5.5
Propane 3.7
Butane 1.8
Pentane 0.5
Properties
1. CNG is very economical fuel. It is less expensive than petrol and diesel.
2. It is least environmentally impacting alternative fuel.
3. Vehicles run by CNG produce less carbon monoxide and hydrocarbon
(HC) emissions.
4. The ignition temperature of CNG is about 55 0C.
5. CNG needs more air for ignition.
Uses
CNG is used to run automobile vehicles
Advantages of CNG over LPG
1. CNG produces lesser pollutants than LPG.
2. CNG is economical and cleaner than LPG.
3. The octane rating of CNG is high; hence the thermal efficiency is more
than LPG.
4. It mixes very easily with air than any other gaseous fuels.
LIQUEFIED PETROLEUM GAS (LPG)
It is obtained as a gaseous by-product during fractional distillation of
crude oil. LPG is a mixture of propane and butane with a small percentage
of unsaturated hydrocarbons such as propylene and butylene. LPG is a gas
at normal atmospheric pressure, but can be condensed to the liquid state at
room temperature, by the application of moderate pressures. They are
normally used as gases but are stored and transported as liquids under
pressure for convenience of handling. Liquid LPG evaporates to produce
about 250 times volume of its gas. Its calorific value is about 25,000
kcal/m3.
LPG vapours are denser than air. Butane is twice as heavy as air and
propane is one and a half time as heavy as air. During leakage, the vapour
may flow along the ground and drains at the lowest level of the
surroundings and can get ignited at a considerable distance from the source
of leakage. To help in the detection of atmospheric leaks, all LPG’s are
odorized using mercaptans. LPG should be stored in a place where there is
adequate ground level ventilation. The average composition of LPG is as
follows .
Constituents Percentage (%)
n-Butane 38.5
Iso butane 37
Propane 24.5
Uses
1. It is used as a domestic and industrial fuel
2. It is also used as an automobile fuel.
Advantages of LPG over gaseous fuels
1. LPG consists of lighter hydrocarbons, so it burns cleanly without leaving
any residue.
2. The LPG has higher carlorific value than the other gaseous fuels. The
calorific value is 7 times higher than coal gas and 3 times higher than
natural gas.
3. LPG is characterized by high thermal efficiency and heating rate.
4. Needs little care for maintenance.
5. It is free from CO and hence it is less hazardous.
COMBUSTION OF FUELS
Principle
Carbon oxidised to CO2 will produce more heat energy per gram of fuel than
when CO is produced. Each gram of CO formed means a loss of 5654 Cal of
heat energy.
Combustion processes
The objective of complete combustion is to release all the heat energy in the
fuel. This can be achieved by controlling the "three T's" of combustion:
1. Temperature - sufficient enough to ignite and maintain ignition of the
fuel
2. Turbulence - thorough mixing of the fuel and air
3. Time - sufficient for the completion of combustion.
Calorific Value
The efficiency of a fuel can be measured by its calorific value. The
calorific value of a fuel is defined as "The total amount of heat energy
released, when a unit mass of fuel is subjected to complete combustion”.
Units of calorific values
The quantity of heat can be measured by the following units :
i. Calorie
ii. Kilocalorie
iii. British Thermal Unit (B.T.U)
iv. Centigrade Heat Unit (C.H.U.)
Thus,
9
NCV GCV - H x 587
100
= GCV – 0.09H x 587
where
H = % of H2 in the fuel.
1 O
GCV = 8080 C 34500 H - 8 2240 S kcal/kg
100
where C,H,O and S represent the percentage of the corresponding elements
in the fuel. It is based on the fact that the calorific values of C, H and S are
found to be 8080, 34500 and 2240 kcal, when 1 kg of the fuel is subjected
to complete combustion. However, it is assumed that all the oxygen in the
fuel is present in combination with hydrogen in the ratio H : O as 1:8 by
weight. So the excess hydrogen available for combustion is taken as H-
O/8.
9
N C V HCV - H x 587 kcal / kg
100
a. Absorption of CO2
The stopper of the absorption bulb, packed with KOH solution, is
opened and all the gas is passed into the bulb by raising the level of water in
the burette. All the CO2 present in the flue gas is absorbed by KOH. The gas
is again sent to the burette. This process is repeated three times to ensure
complete absorption of CO2. The decrease in volume of the flue gas in the
burette corresponds to the volume of CO2 in 100 cc of the flue gas.
b. Absorption of O2
Stop-cock of the first bulb is closed and stop of cock of the middle
bulb is opened. The gas is again sent into the absorption bulb, where O2
present in the flue gas is absorbed by alkaline pyrogallol. The decrease in
volume of the flue gas in the burette corresponds the volume of O2.
c. Absorption of CO
Now stop-cock of the middle bulb is closed and stop-cock of the last
bulb is opened. The remaining flue gas is sent into the absorption bulb,
where CO present in the flue gas is absorbed by ammoniacal cuprous
chloride. The decrease in volume of the flue gas in the burette corresponds
the volume of CO. The remaining gas in the burette after the absorption of
CO2, O2 and Co is taken as nitrogen.
Significance of flue gas analysis
1. Flue gas analysis predicts whether complete or incomplete
combustion process takes place.
2. If the flue gases contain considerable amount of CO, it indicates
incomplete combustion and shortage of O2.
3. If the flue gases contain considerable amount of O2, it indicates
complete combustion and also the excess supply of O2.
Construction
Working
The exhaust fumes are first allowed to enter into the compartment A,where
the redusable impurities are reduced . then the remaining gases are allowed
to pass through the compartment B, where all oxidisable impurities are
oxidised.
Functions
NOX---NX+OX
*******************************