Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS

to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC

UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 RENR2012-01
May 2022

D7R Track-Type Tractor

(Electronic Clutch Brake)
Electrical System
9HM1-UP
2HR1-UP
4SR1-UP
3ZR1-UP

PUBLICATIONS.CAT.COM
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action C-3 A Sensor - Brake Position C-4 22
Alarm - Backup D-8 1 Sensor - Direction F-5 C
Alternator C-1 2 Sensor - Lever Position (Left Steer) F-5 C
Battery F-8 3 Sensor - Lever Position (Right Steer) F-5 C
Breaker - Alternator (80A) E-7 D Sensor - Transmission Temp C-4 23
Breaker - Aux (20A) E-7 D Solenoid - A/C Clutch D-1 5
Breaker - Blower (20A) E-7 D Solenoid - ECPC Pump C-8 24
Caterpillar Monitoring System D-3 A Solenoid - First Gear Clutch 5 C-6 21
Control - ECB C-7 C Solenoid - Forward Clutch 2 C-6 21
Converter - 24V to 12V D-7 4 Solenoid - Left Brake D-6 25
Diode (A/C Clutch) D-1 5 Solenoid - Left Steer Clutch D-6 25
Fuses E-7 D Solenoid - Park Brake Dump D-6 25
Gauge Cluster D-3 A Solenoid - Reverse Clutch 1 C-6 21
Horn - Forward (2) E-1, F-1 6 Solenoid - Right Brake D-6 25
Indicator - Auto Downshift C-4 A Solenoid - Right Steer Clutch C-6 25
Indicator Strip D-4 A Solenoid - Second Gear Clutch 4 C-6 21
Lamp - Action D-3 A Solenoid - Serv Brake Dump D-6 25
Lamp - Pipe D-3 A Solenoid - Start Aid F-1 A
Motor - Blower (2) C-2 7 Solenoid - Third Gear Clutch 3 C-6 21
Motor - Condenser (2) C-8 B Starter D-1 14
Motor - Console Raise/Lower E-5 C Switch - Auto Downshift C-4 A
Motor - Washer (Front, Rear, Left, Right) E-7, E-8 9 Switch - Bidirectional Mode C-4 A
Motor - Wiper (Front) E-3 10 Switch - Blower D-4 A
Motor - Wiper (Left) E-4 11 Switch - Console Raise/Lower E-5 C
Motor - Wiper (Rear) D-5 12 Switch - Coolant (Start Aid) F-1 A
Motor - Wiper (Right) C-4 13 Switch - Disconnect F-8 26
Relay - Condenser C-8 8 Switch - Downshift E-5 C
Relay - Main F-7 D Switch - Engine Oil E-1 27
Relay - Start F-7 D Switch - Horn (Forward) C-4 B
Resistor (Gauge Cluster) D-3 A Switch - Key Start D-4 A
Resistor (Starter) D-2 14 Switch - Lamp E-4 A
Resistor - Blower C-2 7 Switch - Operator Monitor C-4 A
Sender - Coolant Temp D-1 15 Switch - Parking Brake E-5 C
Sender - Engine Speed E-1 16 Switch - Power Train Filter B-5 27
Sender - Fuel Level E-8 17 Switch - Refrigerant D-1 5
Sender - Hydraulic Oil Temp B-5 18 Switch - Reverse D-5 C
Sender - Powertrain Oil Temperature B-7 19 Switch - Service Brake Pedal C-4 22
Sender - Trans Input Speed C-8 20 Switch - Start Aid D-4 A
Sender - Trans Intermediate Speed 1 C-6 21 Switch - Upshift E-5 C
Sender - Trans Intermediate Speed 2 C-6 21 Switch - Wiper (Front, Rear, Left, Right) C-5 28
Sender - Trans Output Speed 1 B-6 21 Thermostat C-2 5
Sender - Trans Output Speed 2 B-6 21
Machine locations are repeated for components located close together.
A = Operator Compartment - Front Dash
B = Operator Compartment - Right Console
C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 D-8 29
CONN 2 D-8 29
CONN 3 D-8 30
CONN 4 E-8 31
CONN 5 F-8 26
CONN 6
D-8 C
ECB Harness Code
CONN 7 D-8 36
CONN 8 B-7 30
CONN 9 C-7 30
CONN 10 F-7 D
CONN 11 C-6 21
CONN 12 C-6 21
CONN 13
E-6 30
Aux Ckt Plug
CONN 14
F-6 26
Diagnostic
CONN 15 B-5 32
CONN 16 D-5 37
CONN 17 D-5 37
CONN 18 C-3 22
CONN 19
C-3 A
Harness Code
CONN 20
D-3 A
Monitor Service
CONN 21
D-3 A
Datalink Service
CONN 22 E-3 A
CONN 23 C-2 A
CONN 24 C-2 A
CONN 25 D-2 A
CONN 26 D-2 34
CONN 27 F-2 A
CONN 28 E-2 35
CONN 29 E-1 34
CONN 30 F-2 34
CONN 31 F-1 35
CONN 32
C-4 33
Winch Lamp

¹The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors
that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID/MID/FMI

Component Identifiers (CID) List

CID No. Component
Caterpillar Monitoring System MID No. 030)
96 Fuel Level Sensor
110 Engine Coolant Temperature Sensor
177 Torque Convertor Oil Temperature Sensor
248 Data Link
263 8 Volt Sensor Power Supply
271 Action Alarm
324 Action Lamp
600 Hydraulic Oil Temperature Sensor
601 Brake Air Pressure
819 Display Data Link
821 9 Volt Display Power Supply
830 Brake Oil Temperature
Power Train Electronic Control System MID 113
70 Parking Brake Switch
75 Steering System Oil Temperature Sensor Failure Mode Identifiers (FMI)¹
168 Electrical System FMI No. Failure Description
177 Transmission Oil Temperature Sensor 0 Data valid but above normal operational range.
190 Engine Speed Sensor 1 Data valid but below normal operational range.
248 Data Link 2 Data erratic, intermittent, or incorrect.
254 Electronic Control Module 3 Voltage above normal or shorted high.
269 Sensor Power Supply 4 Voltage below normal or shorted low.
298 Service Brake Switch 5 Current below normal or open circuit.
299 Direction Selector Position Sensor 6 Current above normal or grounded circuit.
368 Autoshift Switch - Power Train 7 Mechanical system not responding properly.
468 Service Brake Pedal Position Sensor 8 Abnormal frequency, pulse width, or period.
573 Inching Pedal Position Sensor 9 Abnormal update.
618 Parking Brake Switch 10 Abnormal rate of change.
621 Downshift Switch 11 Failure mode not identifiable.
622 Upshift Switch 12 Bad device or component.
623 Reverse Switch 13 Out of calibration.
650 Harness Code ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
671 Transmission Output Speed 1 Sensor
672 Torque Converter Output Speed Sensor
673 Transmission Output Speed 2 Sensor
674 Transmission Intermediate Speed 1 Sensor
675 Transmission Intermediate Speed 2 Sensor
676 Left Steering Lever Position Sensor
677 Right Steering Lever Position Sensor
681 Parking Brake Solenoid
689 Left Steering Brake Solenoid
690 Right Steering Brake Solenoid
691 Reverse Clutch Solenoid Valve 1
692 Forward Clutch Solenoid Valve 2
693 Speed 3 Clutch Solenoid Valve 3
694 Speed 2 Clutch Solenoid Valve 4
695 Speed 1 Clutch Solenoid Valve 5
697 Priority Valve Solenoid
698 Left Steering Clutch Solenoid Valve
699 Right Steering Clutch Solenoid Valve
718 Transmission Unidentifiable Failure Mode
722 Secondary Brake Solenoid Valve
SPECIFICATIONS

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-5239 Relay - Condensor 360
101-7740 Relay - Main Power 53. ± 5.3
125-1302 Relay - Start 27.5 ± 2.8
116-6203 Resistor - Gauge 20 ± 1
Overall 2.0 ± .1;
9G-1950 Resistor - Blower Motor Speed
Tap 1.0 ± .05
3E-7842 Resistor - Starter/Diagnostic Conn 150 ± 7.5
134-3999 Solenoid - A/C Clutch 17.6 ± 0.6
3E-6332 Solenoid - Start Aid 6
¹ At room temperature.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
9X-7781 Power Train Filter Pressure 210 ± 70 kPa - Normally Open
(30 ± 10 psi) -
114-5333 Refrigerant Pressure (AC) 275 to 1750 kPa ¹ - Normally Open ²
(40 to 255 psi) -
3E-2026 Engine Oil Pressure 60 kPa MAX 38 ± 20 kPa Normally Open
(8.7 psi MAX) (5.5 ± 2.9 psi)
3E-6425 Coolant Temperature (Start Aid) 38 ± 3°C 27 °C MIN Normally Closed
(1 00.4° ± 5.4°F) (80.6°F MIN)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.

WIRE DESCRIPTION

Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Bat (+) 512 GN Radio Speaker - Right (Common)
102 RD HdLmp 513 OR A/C Compressor/Refrigerant Pressure SW
105 RD Key SW 515 GY Blower Motor (Hi)
108 BU Aux Ckt 516 GN Blower Motor (Medium)
109 OR Alt Output (+) Term. 517 BU Blower Motor (Low)
112 PU Main Power Rly Output 521 YL A/C SW To Refrigerant SW
113 OR Opr Mon Panel B+ Switched 522 WH A/C Clutch To Thermostat SW
114 RD Warning Horn (Forward) 523 BR Wiper - Left (Park)
116 BR Aux Ckt 524 BU Wiper - Left (Low)
124 GN A/C 525 GY Wiper - Left (Hi)
129 RD Aux Ckt 526 YL Wiper - Right (Park)
140 BU Aux Ckt 527 GN Wiper - Right (Low)
158 BR Aux Ckt 528 PK Wiper - Right (Hi)
176 YL Aux Ckt 529 WH Washer Left
197 GN Aux Ckt 530 OR Washer Right
198 RD Aux Ckt 592 BU DC/DC Converter Power Output
199 OR Aux Ckt 593 GN Condensor Fan Relay To Motors
Ground Circuits A513 PK DC/DC Converter Memory Output
200 BK Main Chassis Lighting Circuits
201 BK Operator Monitor Return 600 BR Dash Lamp Basic
202 BK XMSN Ctrl 608 GN Flood Lamp - Rear
203 BK Chassis Diagnostic 609 YL Flood Lamp - Side
207 BK Starter Diagnostic 610 OR Head Lamp Basic
270 BK CMS Ident Code 0 663 GY Gauge Lamps
271 BK CMS Ident Code 1 Control Circuits
272 BK CMS Ident Code 2 709 OR Sensor Power Supply
273 BK CMS Ident Code 3 751 GN XMSN Shift Sal No. 1 Or 3
274 BK CMS Ident Code 4 752 YL XMSN Shift Sal No. 2
275 BK CMS Ident Code 5 754 BU XMSN Shift Sal No. 3 Or 1
276 BK XMSN Ctrl Ident Code 0 755 OR XMSN Shift Sal No. 4 Or 5
277 BK XMSN Ctrl Ident Code 1 E707 GN Display +V
278 BK XMSN Ctrl Ident Code 2 E708 PK Display Clock
279 BK XMSN Ctrl Ident Code 3 E735 PU Tack/Serv Mtr/Odometer Select
280 BK XMSN Ctrl Ident Code 4 F780 PK Parking Brake SW
290 BK CMS Service F781 BR Downshift SW (N.O.)
291 BK CMS Clear F782 OR Reverse SW (N.O.)
Basic Machine Circuits F783 GN Upshift SW (N.C.)
301 BU Starter No. 1 Sol F784 YL Downahift SW (N.C.)
302 OR Starter No. 1 Resistor To Diagnostic F785 WH Upshift SW (N.O.)
304 WH Starter Relay No. 1 Output F786 GY Reverse SW (N.C.)
306 GN Starter Relay Coil To Neut Start SW Or Key SW F788 PU Left Steer Clutch
307 OR Key SW To Neut Start SW F789 YL Right Steer Clutch
308 YL Main Power Relay Coil F790 BR Service Brake Pedal
310 PU Start Aid SW To Start Aid Sol F791 BU Right Brake Solenoid
311 WH Start Aid Sol To Temp SW F792 WH Left Brake Solenoid
321 BR Backup Alarm Lamp G730 PK Park Brake Sal
322 GY Warning Horn (Forward) G731 GY Secondary Service Brake Sal
334 BU Start Aid Sol #2 828 WH Hydrat Left Ster Pedal Sensor
337 WH Prelube Pushbutton SW To Prelube Timer 830 OR Hydrst Right Ster Pedal Sensor
Monitoring Circuits 851 WH Hydrst Speed And Direction Sensor
403 GN Alternator (R) Term. 892 BR Mon Start Mod Right (-) Port/CAT Data Link (-)
405 GY Opr Mon Oil Press. (Low Setting) 893 GN Mon Start Mod Right (+) Port/CAT Data Link (+)
410 WH Opr Mon Action Alarm F842 BU Post Heat
411 PK Opr Mon Master F843 YL Inching Pedal
 (3) 12V BATTERY
RD-00 RD-00 RD-00 (A) START AID
9X-9721 STD L35 R
9X-9731 ATCH A RELAY PANEL
203-BK CONN 14 L35
199-OR-16
198-RD-16
199-OR-16
450-YL CONN 27
310-PU
311-WH
1
2
WH SOLENOID
610-OR-14 R FLOOD LAMP
RR PU 3E-6332 1
DIAGNOSTIC CONN. 106-8964
BB AA
203-BK 1 203-BK CONN 10 310-PU G939-PK A TT TT
FLOOD LAMP
B 2 200-BK-14
R
2 4 302-OR E908-BR 609-YL-14 1 609-YL-14 1 WH
112-9378

12

10
11
NEG POS 112-PU 207-BK E909-WH 200-BK-14 2 200-BK-14 2 D PP

3
1
4
9

7
2
14 112-PU BK

6
CONN 5 109-RD 17 109-RD
L37 L37 311-WH K978-BU L12 610-OR-14 1 1 610-OR-14
PP FLOOD LAMP
L38 L38 L12 L15 106-8964

304-WH

311-WH
RD-00

306-GN

302-OR
101-RD

109-RD

105-RD
304-WH 105-RD 975-WH 200-BK-14 2 2 200-BK-14

112-PU

310-PU
10 304-WH

203-BK

207-BK
308-YL

311-WH
311-WH
NOTE: L39 L39 L35 PP
101-RD 18 101-RD 308-YL 709-OR
20A BREAKER; 3T-8728 L40 L40 GG
306-GN 2 306-GN 108-BU-16 K977-PK
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 308-YL 102-RD-14 114-RD L3 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L42 L3 106-8964
304-WH-8 24 304-WH-8 109-RD-4 129-RD 2 200-BK-14 200-BK-14
BB
203-BK

CC 15A FUSE; 8M-8948 102-RD-14 304-WH-8 321-BR L8 L8 2 BK-16 GG

7 102-RD-14

112-PU
POS NEG 20A FUSE; 8M-0456 L11 L11
BK-00

124-GN-14 13 124-GN-14 101-RD-4 975-WH 1 BK-16

304-WH
109-RD

304-WH-8
FUSE HOLDER; 4K-5122 GG FLOOD LAMP
109-RD-4 19 109-RD-4 140-BU-14 140-BU-14 A RD + BATTERY 124-GN-14 101-RD-4 109-RD-4 B 610-OR-14

306-GN
L3 L9 L9 T°

308-YL
101-RD-4 140-BU-14 G939-PK B BK GROUND (C) DIRECTION SENSOR 114-RD 304-WH-8 311-WH 200-BK-14 106-8964
20 101-RD-4

311-WH
CC

310-PU

200-BK
(3) 12V BATTERY RR (D) MAIN RELAY L56 106-4437 (A) COOLANT SW GG
200-BK-10 22 200-BK-10 140-BU-14 851-WH C YL SIGNAL 113-OR 302-OR 310-PU
9X-9721 STD (26) DISCONNECT SW 101-7740 C 3E-6425
C 140-BU-10 1 140-BU-10 J 129-RD 207-BK L10 200-BK-14
9X-9731 ATCH 7N-0718 C NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
DD STRIP 110-4638 114-RD 5 114-RD 116-BR-14 201-BK

L8
129-RD 6 129-RD G939-PK 140-BU-14 A RD + BATTERY (C) LEFT STEER 140-BU-14 198-RD-16 310-PU HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
DD (D) START L51 L51 L8
C 199-OR-16 8 199-OR-16 G939-PK G939-PK B BK GROUND LEVER POSITION F790-BR 610-OR-14 L15 L15
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 158-BR-14 G939-PK 828-WH C YL SIGNAL G731-GY 522-WH-14
9X-5592 L14
GROUND 125-1302 CONN 30

BK-16
BK-16
306-GN 1 BK 116-BR-14 11 116-BR-14 G939-PK J L37 L37 521-YL-14 140-BU-14 441-OR

109-RD-4
108-BU-16 G939-PK A513-PK G939-PK 403-GN A B (6) FORWARD HORN

124-GN-14
12 108-BU-16

102-RD-14
112-PU-14
112-PU-14

112-PU-14

200-BK-10
7T-0969

109-RD-4
101-RD-4
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS 198-RD-16 15 198-RD-16 L47 G939-PK 140-BU-14 A RD + BATTERY (C) RIGHT STEER 592-BU 405-GY 12
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) L47
197-GN-16 16 197-GN-16 L46 G939-PK G939-PK B BK GROUND LEVER POSITION 521-YL-14 5 322-GY D
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)

1
2
105-RD 21 105-RD 140-BU 830-OR C YL SIGNAL F849-WH 116-BR-14 521-YL-14 2 311-WH 200-BK-14
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C
113-OR 23 113-OR L46 F780-PK J
9X-5592
F848-OR 521-YL-14 G848-GN 3 310-PU CONN 31 322-GY-14
AND 1 ROPS MOUNTED (FRONT) L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 176-YL L50 L50 F781-BR 977-YL 102-RD-14 F848-OR 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR (C) PARKING BRAKE 973-BR 337-WH F849-WH 11 610-OR-14 322-GY C 322-GY-14
10
C 310-PU F783-GN 1 BK F846-PU 105-RD 592-BU 1 521-YL-14 200-BK-14 A 200-BK-14
C 11 118-0639
112-PU-14 20A 124-GN-14 302-OR F784-YL 306-GN 2 BK G848-GN 308-YL A513-PK 4 522-WH-14 610-OR-14 B 610-OR-14 D
L47 12

L14
U U 112-PU-14 207-BK F785-WH F780-PK 3 BK 113-OR L11 108-BU-16 L14 7 201-BK 322-GY-14
(D) BLOWER BREAKER 1 L11 L63 L63
608-GN-14 1 311-WH F786-GY 419-YL 4 BK G939-PK G939-PK 124-GN-14 116-BR-14 8 403-GN 200-BK-14
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 102-RD-14 9 405-GY
LAMP U 3 (6) FORWARD HORN
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN L18 337-WH L11 10 441-OR
106-8964 L49 4
101-RD 109-RD-4 140-BU-14 851-WH 7 BK 337-WH 592-BU 105-RD 7T-0970
5
L L 101-RD-4 101-RD-4 830-OR 140-BU 8 BK L39 L39 892-BR A513-PK 308-YL 109-RD-4
6

109-RD-4
109-RD-4
608-GN-14 608-GN-14 FLOOD NOTE G 105-RD 828-WH G730-PK 9 BK 893-GN 108-BU-16 113-OR 609-YL-14 200-BK-6
FLOOD 200-BK-14 200-BK-14 LAMPS 101-RD-14
C
10A
C
LAMPS 102-RD-14 101-RD 101-RD 108-BU-16 176-YL 10 BK
7
K978-BU 977-YL 124-GN-14 200-BK-14
A B CONN 29 200-BK

610-OR-14
610-OR-14
200-BK-14
200-BK-14
LAMP L 107-6689 8 L9 L9
L 304-WH 304-WH 102-RD-14 200-BK G939-PK 11 BK K977-PK 973-BR 892-BR 609-YL-14 322-GY 199-OR-16
107-6689 C C L35 L48 L48 9 L64 L64
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD 109-RD-4 337-WH 337-WH 12 BK 709-OR 709-OR 709-OR 200-BK-14 893-GN 200-BK-14 426-BR 322-GY
608-GN-14 1 112-PU 112-PU 304-WH-8 306-GN J 709-OR F846-PU 200-BK-14 977-YL 442-GY 426-BR
C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL E909-WH F847-YL 200-BK-14 973-BR 608-GN-14 442-GY
C 80A C 308-YL 101-RD-4 E908-BR F848-OR 201-BK
L10 L10
F846-PU 200-BK-14 447-PK 608-GN-14
C C
W W (D) ALTERNATOR 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 200-BK 201-BK F847-YL 200-BK-14 447-PK
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK 709-OR 609-YL-14 200-BK 200-BK-14
FLOOD LAMP C L1
200-BK-14 200-BK-14 9S-4693 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 200-BK-10 200-BK-14 200-BK-14 200-BK 609-YL-14 609-YL-14 200-BK-6 200-BK-14
LAMP W W 106-8964 L9 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY L16 200-BK-14 201-BK
107-6689 W 112-PU-14 20A A/C CONDENSER 158-BR-14 108-BU-16 116-BR-14 F783-GN 1 GN-22 975-WH 310-PU 202-BK-14 201-BK 200-BK-14 201-BK 200-BK-14 608-GN-14 200-BK-14 201-BK
C NC (C) UPSHIFT SW A A L13 L13
608-GN-14 1 108-BU-16 108-BU-16 158-BR-14 G939-PK 2 PK-22 L40 975-WH 202-BK-14 201-BK 201-BK 200-BK-14 447-PK 201-BK 114-RD
C C C C NO 132-7450
200-BK-14 2 197-GN-16 20A 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 202-BK-14 A 200-BK-6 201-BK 426-BR 201-BK 129-RD
L47 L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD (D) AUX L56 L56 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER L41 L41 MODULE L16 L18
200-BK-14 200-BK-14 C C 109-RD-4 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 L18 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 304-WH-8 140-BU-14 L45 L45 J 200-BK L17 975-WH
107-6689 NN NOTE J 101-RD-4 101-RD-4 176-YL YL-22 200-BK-14 199-OR-16 (16) ENGINE
NN C C L
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 124-GN-14 202-BK-14 200-BK-14 M 609-YL-14 H SPEED

610-OR-14

610-OR-14
200-BK-14

200-BK-14
FLOOD L42 L42 GND E A
200-BK-14 200-BK-14 2 C C 114-RD 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H L17 G848-GN 450-YL 2 WH
LAMP NN C NC (C) DOWNSHIFT SW MOTOR
112-PU-14 10A CONSOLE 176-YL 113-OR 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F849-WH G939-PK 1 BK
106-8964 T NO 132-7419 T° L58
C 129-RD 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 F848-OR 4
C L46 L28 L32 L12
1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU F846-PU 5 G939-PK
BR-22 B+
2 200-BK-14 (D) FUSES 140-BU-14 200-BK 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL F847-YL 6 E908-BR
L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 709-OR 7 E909-WH
L1 L15 L15

443-YL
CONN 22

RD-00

L62
200-BK-14 RELAY PANEL 140-BU-14 L M E 973-BR 34 973-BR 973-BR 8 K978-BU L7
608-GN-14 158-BR-14 102-RD-14 M (10) FRONT 977-YL 37 977-YL 977-YL 9 975-WH
T A CONN 4 L61 L61
521-YL-14 108-BU-16
L47 L47
176-YL 176-YL 524-BU 4 GN-16
GND
H (11) LEFT WIPER F848-OR 16 F848-OR 108-BU-16 10 709-OR
L41 L41 MOTOR WIPER L32 L32 134-0392
L66 608-GN-14 608-GN-14 2 608-GN-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 198-RD-16 176-YL 1 1 F849-WH 36 F849-WH A513-PK 11 K977-PK
T° 117-1882

OPERATOR STATION
200-BK-14 200-BK-14 1 200-BK-14 102-RD-14 200-BK L46 199-OR-16 200-BK 2 200-BK 2 BK-16 G848-GN 33 G848-GN 592-BU 1 443-YL
L46 L28 L28
447-PK 3 447-PK F F F F 108-BU-16 200-BK J 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 608-GN-14 2 L63
L55 MOTOR L42 B+
201-BK 4 201-BK MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 523-BR 3 BR-16 A513-PK 26 A513-PK 610-OR-14 3
L42 1
321-BR A513-PK 521-YL-14 200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 116-BR-14 12
L37 2
975-WH 592-BU A513-PK 200-BK-14 L32 L27 608-GN-14 3 608-GN-14 102-RD-14 A H
T (9) FRONT (9) LEFT 3 L27
200-BK 592-BU 200-BK-14 4 610-OR-14 8 610-OR-14 124-GN-14 CONN 28
200-BK-16

WASHER WASHER AUX CKT 4

522-WH-14
PK 1 447-PK 200-BK-14 3 1 RD 201-BK 201-BK 116-BR-14 13 116-BR-14 521-YL-14
200-BK-16

521-YL-14
7T-8891 7T-8891 5 L58 L7 L7

109-RD-4
BK 2 201-BK 199-OR-16 199-OR-16 2 PLUG 2 YL MOTOR 200-BK-14 102-RD-14 19 102-RD-14 105-RD

441-OR
403-GN
405-GY
201-BK
6 (A) LAMP SW
197-GN-16 197-GN-16 1 CONN 13 109-7189
200-BK-14 200-BK
L65 L65
609-YL-14 25 609-YL-14 522-WH-14
L1 L1
F F F F 524-BU 200-BK 124-GN-14 4 124-GN-14 308-YL
102-RD-14

A
108-BU-16

(C) CONSOLE L18

L37
A513-PK

MOTOR MOTOR L37 200-BK 200-BK 521-YL-14 18 521-YL-14 310-PU

1 E
592-BU
200-BK

200-BK

(17) FUEL LEVEL SENDER RAISE/LOWER SW (C) CONSOLE 108-BU-16 609-YL-14 200-BK 307-OR 22 307-OR 893-GN (27) ENGINE
120-9586 L51 L51 110-7880 RAISE/LOWER E B1
523-BR 116-BR-14 200-BK 105-RD 23 105-RD 441-OR OIL SW
(9) REAR (9) RIGHT L50 L50 110-9178 525-GY 522-WH-14 28 522-WH-14 447-PK 3E-2026
WASHER WASHER A A L49 L49 L27 L26 L26
BK 2 975-WH 108-BU-16 308-YL 29 308-YL 442-GY BK 1 201-BK
2 E
200-BK-16

7T-8891 7T-8891 L48 L48 L29 L29

1
2
3
4
5
6

1
2
3
4
5
6

BK 1 321-BR 500-BR 116-BR-14 608-GN-14 310-PU 30 310-PU 892-BR BK 2 405-GY

L32 B2
507-WH-16

529-WH-16

A 501-GN 113-OR 1 113-OR 405-GY B

530-OR-16
506-PU-16

(1) BACKUP L45 L45 E L24 L24

G939-PK (C) REVERSE SW 502-OR 893-GN 7 893-GN 426-BR
+12 V SWITCHED OUT

L38 J NC COM J
200-BK

ALARM L38
+12 V MEMORY OUT

F786-GY 123-6377 200-BK 441-OR 10 441-OR 443-YL

+24 V SWITCHED IN

L39 L39 L23 L25 L25

123-6449
+24 V BATTERY IN

F782-OR 200-BK E 447-PK 11 447-PK 403-GN B

(4) 24V TO 12V L40 L40 J NO B3 3 E (15) COOLANT
108-BU-16 610-OR-14 442-GY 12 442-GY 113-OR 113-OR 441-OR
F CONVERTER SENDER
A513-PK 892-BR 21 892-BR 307-OR 337-WH
CONN 7 119-1733 7N-8532 °T
1
2
3
4
5
6

592-BU 102-RD-14 405-GY 31 405-GY

M NOTE D
GROUND

GROUND

NOTE: PLUG ONLY REQUIRED 200-BK 116-BR-14 426-BR 32 426-BR

L L3

L3
WITH 24 VOLT RADIOS. E (A) LIGHTS PIPE
507-WH

529-WH

N 102-RD 102-RD-14 200-BK 443-YL 39 443-YL

530-OR
506-PU

102-RD-14
102-RD-14
200-BK

4 E

116-BR-14
REMOVE PLUG AND GND L24 LAMPS 123-9294
504-YL 4 GN-16 H (12) REAR 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 337-WH
INSTALL CONVERTER MOTOR E
1 WIPER 508-PU 200-BK 14 (14) RESISTOR
WITH 12 VOLT RADIOS. L34 L34

522-WH-14
513-OR-14

513-OR-14
T°

521-YL-14
200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 337-WH C 3E-7842

109-RD-4
119-0098 E (A) RESISTOR CONN 25

403-GN
L51 108-BU-16 6 GY-16 P 509-WH 200-BK 24 113-OR A
L51 B+ 116-6203
503-BR 3 BR-16 511-BR 511-BR 600-BR E 27 307-OR B 337-WH
L55 L55 L34 L34 L50 L50 505-BU 5 OR-16 511-BR 600-BR 2 600-BR 35 A A L3
L49 L49 512-GN 512-GN 1 663-GY
L34 B
L61 L61 L48 L48 L34 L33 L33
512-GN
L24 CONN 26

1
2
L24
L38

2
1
L38

304-WH-8
108-BU-16 A

101-RD-4
L25
L61 L51 L51 L45 L45 (A) ACTION LAMP

302-OR

BK
BK
207-BK
108-BU-16

302-OR
301-BU
L39 L39 E LAMP 115-1748 ANTENNA AS.
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 975-WH 975-WH L40 A513-PK 411-PK HOUSING 123-0304 508-PU 2 WH,GN LH SPEAKER (+) 8E-1118
N L33
CONN 6 J 975-WH-14 975-WH 975-WH 509-WH - 592-BU L31 124-GN-14
L26
(A) GAUGE CLUSTER
L24 200-BK 3 BK GROUND
+ 100-5895 L24 3
1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU 523-BR 522-WH-14 E 4 2
158-BR-14

200-BK-14
521-YL-14

ECB / ECPC N L34 MM

L23
2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 830-OR 524-BU L23 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY 1

102-RD
3-SPD L49 L49
BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 828-WH 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT
111-7003 LEFT 7 A
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN CLOCK 512-GN GY/BK-16, VI/BK RH SPEAKER (-)

108-BU-16
108-BU-16
108-BU-16
108-BU-16

RD-00
BK-00
HH

201-BK
SPEAKER

A513-PK
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH DATA 511-BR 8 GY/VI RH SPEAKER (+) G S (5) REFRIGERANT

507-WH
529-WH
530-OR
506-PU
A

592-BU
200-BK
6T-7695 L31 L31 A
BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA SW
CONN 3 12 VOLT RADIO
C
A
B

MM NOTE A

L29
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 (A) START AID SW 6 BU HARN CODE A MTR BAT

663-GY
G NOTE B (25) SERVICE L29 NOTE D
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU A 509-WH 133-9405 AA 114-5333
BRAKE NOTE K HH L8 L8
158-BR-14

200-BK-14

419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR E 201-BK
521-YL-14

L7 L7 (14) STARTER

102-RD
102-RD
DUMP DATALINK LAMP MOTOR

207-BK
F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN 512-GN BK A 6V-5227
133-2250 NC C SERVICE 7N-5876 L1 L1
L50 L50 F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E
NO CONNECTOR

OPERATOR STATION
F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU L44 4 200-BK 1 BK B 308-YL 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-) L64 MM

201-BK
201-BK

201-BK
(25) PARK

201-BK-14
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN A 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) A SS

522-WH-14

522-WH-14
BRAKE 2 L65

513-OR-14

513-OR-14
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN 200-BK 521-YL-14 F 200-BK 200-BK 3 BK GROUND EE
NOTE B F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN DUMP 200-BK 200-BK HEADLINER 515-GY-14
5 (D) KEY START SW G 108-BU-16 4 RD + 24 VOLT

RD-00
BK-00
G 33 TRANS OUT SP 1 + 20 E900-WH 3 133-2250 200-BK-16 516-GN-14
4 9G-7641 B 201-BK 102-RD 5 +24 VOLT MEMORY
CONN 2 L54 M 3
C
A
B

BK-6
L51 34 2F-2R INDICATOR 22 973-BR 4 200-BK 517-BU-14 308-YL A 113-OR 6
X 39 TRANS INPUT SP - 23 E909-WH (25) LEFT E R 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) A
E
B B
202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 STEER 108-BU-16 E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+) EE SS

1
2
CLUTCH OFF C

1
2
892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 526-YL H E708-PK 25 CLOCK ANTENNA
L55 121-4030 ON S CONN 21 M 24 VOLT RADIO

522-WH-14
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN ST B E 307-OR J E707-GN 34 +V DISPLAY

516-GN-14
158-BR-14

FRAME ENGINE

517-BU-14
200-BK-14

200-BK-14

515-GY-14
521-YL-14

NOTE H (A) BLOWER SW NOTE D (5) DIODE

202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR 528-PK 105-RD E C413-YL 35 DATA GROUND BLOCK
L55

6P-3236 E L59 L59 (A) CATERPILLAR NOTE K 106-8704

G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 411-PK 13 ACTION LAMP
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY (A) INDICATOR STRIP MONITOR SERVICE 201-BK 2 GROUND MONITORING SYSTEM

108-BU-16

200-BK-16
(25) LEFT CONNECTOR 126-9401
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 125-3401 E 709-OR 892-BR 7 200-BK-6

529-WH

507-WH

509-WH
530-OR

527-GN

512-GN

501-GN

502-OR
525-GY

102-RD
BRAKE

506-PU

511-BR

500-BR
508-PU

523-BR
524-BU
528-PK
CONN 1 GN-14

526-YL
X 755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 +8V POWER WH 1 709-OR 709-OR 709-OR 4 201-BK 893-GN 11 NOTE B
L53 121-4030 GN-14
CONN 16 CONN 17 NOTE C
C
A
B

F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17

201-BK-14
Y L59
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21 (5) A/C CLUTCH
L29

201-BK
201-BK
(25) RIGHT M M
200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 BK-14
158-BR-14

+ BATTERY
200-BK-14
521-YL-14

109-RD-4
SOLENOID

10
11
12
1
2
3
4
5
6
7
8
9
BRAKE

12

10
11

403-GN
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 F848-OR E 893-GN 893-GN 5

5
9

2
3
7
8

4
DATA LINK +

1
N N (A) BI-DIRECTIONAL 134-3998
(B) CONDENSOR F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A 121-4030 RIGHT
MODE SW F849-WH CONN 20 892-BR 892-BR 14 DATA LINK - (5) THERMOSTAT
(7) BLOWER
SPEAKER 3E-5464 MOTOR 3E-6387

529-WH

507-WH

509-WH
F850-PK 27 SW IP 1 15 977-YL 441-OR 8 COOLANT TEMP

530-OR

527-GN

512-GN

501-GN

502-OR
525-GY
506-PU

511-BR

500-BR
508-PU

523-BR
524-BU
528-PK
106-2721 133-9405

526-YL
6T-7695

108-BU-16

200-BK-16
MOTOR 977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 (25) RIGHT E G848-GN 447-PK 9 FUEL LEVEL
STEER C NC L25
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 N BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP
CLUTCH NO FF

L25
140-BU-14 1 + BATTERY 21 975-WH-14 A 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14
WH/RD-14 140-BU-14 6 + BATTERY 26 975-WH 975-WH 121-4030 512-GN - BK C 201-BK 426-BR 20 PWR TRN FILTER CONN 24 ALT B

200-BK-14
L54 B

200-BK

201-BK
201-BK
L54 NOTE H N CLUTCH/BRAKE E FF R
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 FF
L52 L48 HARNESS CODE T°

2
1
G939-PK 15 SWITCH RETURN 32 975-WH-14 (A) AUTO DOWNSHIFT SW 443-YL 28 PWR TRN TEMP 1
L48 127-4801
2
1

G939-PK 16 SWITCH RETURN 33 J A P (21) FORWARD 133-9405 403-GN 30 ALTERNATOR 6 522-WH-14 JJ JJ

Y
140-BU 40 39 176-YL F842-BU 3 CONN 9 752-YL 1 RD-16
CLUTCH 2 C NC
E BK 7 201-BK 26
L19 L19 2 200-BK-14 200-BK-14 BK-4
JJ
BK-6
JJ
593-GN-14 J J 200-BK F843-YL 4 975-WH 2 RD-16 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14
J1 (C) ECB J2 L48 L38 118-1336 NO (2) ALTERNATOR
593-GN-14 337-WH 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
(8) RELAY (CONN D) CONTROL (CONN B) 306-GN 334-BU 6 P
OPERATOR STATION
BK C 201-BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14 132-2156
3E-5239 109-0563 (21) REVERSE ATCH 3E-7577
G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 4 273-BK 272-BK 12 HARN CODE 2 FF L62
Y NOTE B CLUTCH 1 L62
F791-BU F846-PU 8 F846-PU 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3
CONN 12
108-BU-16

108-BU-16
200-BK-16

200-BK-16
118-1336
2
1

2
1
F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4

516-GN-14
517-BU-14
509-WH

509-WH

529-WH

507-WH

515-GY-14
512-GN

512-GN

530-OR

527-GN

501-GN
502-OR
525-GY
503-BR

508-PU

511-BR

511-BR

508-PU

523-BR

506-PU
500-BR
505-BU

524-BU
200-BK

528-PK
504-YL

526-YL
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 L59 275-BK 6 HARN CODE 5 R
R FLOOD LAMP
WH/RD-14 L53 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 1 610-OR-14
(B) CONDENSOR L52
L53
K978-BU F850-PK 12 752-YL K 752-YL P CONN 19 32 2 200-BK-14 106-8964
334-BU 176-YL 1 176-YL 751-GN J 751-GN 900-PU 1 RD-16 (21) FIRST GEAR (A) AUTO DOWNSHIFT 36 R
106-2721 (A) OPERATOR (7) BLOWER
MOTOR L52 K977-PK 200-BK 2 200-BK 900-PU N 900-PU 975-WH 2 RD-16 CLUTCH 5 INDICATOR 37 MOTOR 3E-6386 D PP
MONITOR FF PP
G939-PK G939-PK G939-PK 709-OR J A 755-OR H 755-OR 118-1336 133-8979 291-BK 291-BK 33 CLEAR SW 610-OR-14 1 1 610-OR-14 FLOOD LAMP
L45 133-9405 L59 L62
G939-PK G939-PK G939-PK E901-GN 306-GN 21 306-GN 754-BU L 754-BU ATTACHMENT E 290-BK 290-BK 23 SERVICE SW 200-BK-14 2 2 200-BK-14 106-8964
L19 L19 WINCH C NC FF PP
BK-14 G939-PK 140-BU E900-WH 140-BU-14 25 140-BU-14 L43 E901-GN A E901-GN P BK A E735-PU 38 BK-14
G939-PK 140-BU-14 E909-WH 202-BK-14 29 202-BK-14 B E902-PU 755-OR 1 RD-16 (21) SECOND GEAR
527-GN POWER NO
BK B 201-BK 39 GG
L54 E902-PU FF
G939-PK 975-WH-14 L52 E902-PU 140-BU-14 37 140-BU-14 C E903-YL 975-WH 2 RD-16
CLUTCH 4
528-PK 199-OR-16 1 BK C E735-PU E735-PU 18 OPERATOR SW GG FLOOD LAMP
E903-YL 1 610-OR-14 610-OR-14
AIR CONDITIONER CONDENSOR G939-PK G939-PK 140-BU-14 E906-OR 202-BK-14 40 202-BK-14 E904-BR D E904-BR 118-1336 M
L
200-BK 2 CONN 32 410-WH 4 ACTION ALARM 2 200-BK-14 200-BK-14 106-8964

501-GN

502-OR
L51 GND
L66 L66
G939-PK G939-PK E908-BR F790-BR 19 F790-BR E905-BU E E905-BU 527-GN 4 GN-16 H (22) SERVICE CONN 18 40 (7) RESISTOR GG
G939-PK 140-BU-14 E905-BU 321-BR 20 321-BR F E906-OR P 1 MOTOR 9G-1950
E906-OR KK A
108-BU-16

A A (B) FWD BRAKE GG

G939-PK E907-GY 337-WH 22 337-WH E907-GY G E907-GY 754-BU 1 RD-16 (21) THIRD GEAR 200-BK 2 BK-16 T° 322-GY 198-RD 1 198-RD-16 610-OR-14 FLOOD LAMP

108-BU-16
N N N N N N N N PEDAL SW COM NC
140-BU-14 G939-PK E903-YL 892-BR 23 892-BR E900-WH M E900-WH 975-WH 2 RD-16 CLUTCH 3 108-BU-16 6 GY-16 HORN SW G731-GY 2 G731-GY OPERATOR STATION 200-BK-14 106-8964

529-WH

507-WH
P 132-7077 KK
530-OR

L30

523-BR

506-PU
500-BR
B+ KK
526-YL

140-BU-14 140-BU 140-BU-14 E904-BR 893-GN 24 893-GN S 118-1336 L H L H L H L H 526-YL 3 BR-16 114-RD 3T-2357 GG
NO L8 L8 L8
140-BU-14 140-BU-14 975-WH-14 321-BR G939-PK 26 G939-PK T 528-PK 5 OR-16 A 140-BU-14
L7 L7 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
140-BU 140-BU-14 975-WH-14 450-YL G939-PK 28 G939-PK A P A (22) BRAKE + BATTERY RD A G939-PK 410-WH 1 RD-16
N P B N P B N P B N P B (13) RIGHT WIPER L1 L1
E900-WH
E901-GN

E906-OR
E907-GY
E902-PU

E904-BR
E905-BU

U F790-BR E908-BR HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
E903-YL

U T 975-WH-14 31 E908-BR 129-RD POSITION RETURN BK B F790-BR 201-BK 2 BK-16

W B W B W B W B 117-1881 WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE
608-GN-14 1 1 608-GN-14 975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 SENSOR SIGNAL YL C E L64 L64
FLOOD 200-BK-14 2 2 200-BK-14 L66 975-WH-14 973-BR 450-YL 33 450-YL L39 N N N N N (A) ACTION
N N N 9X-5592
LAMP U 975-WH-14 F846-PU 709-OR 34 709-OR DOME LAMP ALARM
106-8964 P 3E-6389 CIGAR 3E-6328
G730-PK K977-PK 35 K977-PK CONN 11 (28) REAR WIPER SW (28) RIGHT WIPER SW (28) LEFT WIPER SW (28) FRONT WIPER SW
507-WH

L55 L55 N LIGHTER

1
2
3
4
8
7
6
5

BK-8 K978-BU 36 K978-BU 3T-6655 3T-6655 3T-6655 3T-6655

V V LL 9W-0335
G731-GY F847-YL 39 F847-YL 102-RD A RD
F848-OR F791-BU 14 F791-BU C WH CONN 23
L19 L19 TT
L L F850-PK F792-WH 15 F792-WH LL 108-BU-16 108-BU-16 108-BU-16 200-BK B BK A TT
608-GN-14 608-GN-14 FLOOD F849-WH F788-PU 16 F788-PU E902-PU 2 WH (21) TRANS 507-WH 609-YL-14 1 609-YL-14 1 WH FLOOD LAMP
FLOOD 200-BK-14 200-BK-14 LAMPS H 202-BK-14 F789-YL 17 F789-YL E903-YL 1 BK INTERMEDIATE OPERATOR STATION L64 200-BK-14 2 200-BK-14 2 BK 112-9378
L53
LAMP
107-6689
L L 107-6689 (24) ECPC
PUMP GN-16 1 K978-BU 202-BK-14 G731-GY 18 G731-GY SPEED 1
L30 L30 L8
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
L L44 NOTE B: BOTH PAIRS 3E-8848
608-GN-14 1
SOLENOID
GN-16 2 975-WH 892-BR
893-GN
975-WH-14
G730-PK
27
30
975-WH-14
G730-PK LL
975-WH
E908-BR
L7 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
L22 L22 L1
200-BK-14 2 136-1679 751-GN 975-WH-14 38 975-WH-14 E904-BR 2 WH (21) TRANS
INTERMEDIATE
E909-WH NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
H 752-YL E900-WH 1 E900-WH E905-BU 1 BK H K978-BU
W W (20) TRANS WH 2 E908-BR
L22
755-OR E901-GN 2 E901-GN SPEED 2 (23) TRANS TEMP + V SENSOR OR A 709-OR 443-YL L7 IDENT PART NO. CHG LOC NOTE AT LEAST 1 TURN / 25 MILLIMETERS
FLOOD
608-GN-14 608-GN-14 FLOOD
LAMP
INPUT BK 1 E909-WH 900-PU E902-PU 3 E902-PU 3E-8848 SENSOR GROUND BK B G939-PK 709-OR (892-BR, 893-GN); (E902-PU, E903-YL);
200-BK-14 200-BK-14 977-YL E903-YL 4 E903-YL LL 199-OR-16 118-7226 SIGNAL WH C K977-PK G939-PK HARNESS AS.
LAMP W W 106-8964 SPEED
3E-8848 F842-BU E904-BR 5 E904-BR E900-WH 2 WH (21) TRANS (27) POWER TRAIN S S
200-BK K977-PK (E904-BR, E905-BU); (E900-WH, E901-GN);
107-6689 W F788-PU E905-BU 6 E905-BU E901-GN 1 BK OUTPUT FILTER SW 322-GY A 136-2108 01 D-3 (E906-OR, E907-GY); (E908-BR, E909-WH);
608-GN-14 1
NOTE B
F789-YL E906-OR 7 E906-OR
L43 SPEED 1 NOTE E 426-BR
CONN 15 L30
114-RD B 109-6376 05 F-2
200-BK-14 2 E907-GY 8 E907-GY NOTE B: BOTH PAIRS 3E-8848 9X-7781 201-BK S A 129-RD (450-YL, G939-PK).
751-GN 9 751-GN LL B 426-BR 426-BR
C 134-3853 01 F-10
NN NN
608-GN-14 608-GN-14 FLOOD H
443-YL G939-PK 752-YL 10 752-YL E906-OR 2 WH (21) TRANS
S A 201-BK 201-BK
L1 L1 D 113-7134 02 F-1 NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
FLOOD LAMP OUTPUT
LAMP NN
200-BK-14 200-BK-14
NN 106-8964 °T (18) POWERTRAIN OIL
140-BU-14
140-BU-14
754-BU
755-OR
11
12
754-BU
755-OR
E907-GY 1 BK
SPEED 2
(18) HYD OIL
TEMP SENDER
442-GY C 442-GY 442-GY
201-BK
E 136-2087 01 D-4 (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
107-6689 NN TEMP SENDER 975-WH-14 900-PU 13 900-PU 3E-8848 4W-9972
°T
608-GN-14
F 109-9781 03 D-11 ATCH NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
NN
608-GN-14 608-GN-14 1 4W-9972 G939-PK 447-PK G 124-5785 02 C-12 ATCH
FLOOD 200-BK-14 200-BK-14 2 975-WH-14 CONN 8 L55
321-BR H 109-6379 03 E-2
24 VOLT RADIO
NOTE B
LAMP
106-8964
NN
L22 L22
975-WH
J 133-8468 02 C-11 RADIO OPTIONS
(Dimensions: 39 inches x 28 inches)

L55 L55
200-BK-14
L 126-8871 00 A-12/E-12 ATCH 12 VOLT
M 109-7954 04 B-7 ATCH 135-5944 AM/FM U.S.
N 109-7955 02 B-7 ATCH 135-5946 AM/FM CASSETTE U.S.
P 120-9890 03 B-9
R 129-2167 00 A-2/F-1 ATCH NOTE E: NORMALLY OPEN BEFORE INSTALLATION
RENR2012-01

S 113-7904 01 A-8
T 113-7133 01 E-12 NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
U 109-6410 00 B-12/E-12 ATCH 8M-8948 (15A) FUSE
W 126-8872 01 A-12/E-12 ATCH
WIRE GROUP COLOR DESCRIPTIONS X 109-4042 03 C-12 ATCH
NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH
Y 123-8329 03 C-12 ATCH
GROUND CIRCUIT FF 111-7198 01 B-3 ATCH 8M-0456 (20A) FUSE
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF GG 129-2168 00 A-2/F-1 ATCH NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON KK 112-7686 04 A-5
STARTING CIRCUIT
LL 126-8708 00 A-9
MM 3T-2980 01 B-2
START AID CIRCUIT NN 126-8874 00 A-12/E-12 ATCH CALLOUT FORMAT IF APPLICABLE
CATERPILLAR MONITORING CIRCUIT PP 111-8544 00 A-2/F-1 ATCH Callout Number Component
PANEL LAMP CIRCUIT TT 138-8148 00 A-3/F-3 ATCH (Machine Location from (52) VALVE GP - CONTROL Name

ELECTRONIC CLUTCH BRAKE CONTROL CIRCUIT RR 142-8587 00 F-12 Component Locations Table)
138-1234 Part Number
HEATER AND AIR CONDITIONER CIRCUIT
WIRE AS.
TURN SIGNAL / WIPER WASHER CIRCUIT K 142-8587 00 F-12 SYMBOL DESCRIPTION ABBREV COLOR
CAT DATA LINK V 1Q-2444 00 A-12 ATCH
JJ 4D-6565 01 B-1 STD CIRCUIT CONNECTED RD RED
OTHER COLOR DESCRIPTIONS JJ 1Q-2807 01 B-1 ATCH WH WHITE
SS 3N-0539 01 B-2 CIRCUIT NOT CONNECTED
HIGHWAYS OR ORANGE
ELECTRICAL CONNECTION TO
CABLE AS. MACHINE STRUCTURE
YL YELLOW
AA 9W-5472 02 F-12 INTERNAL ELECTRICAL CONNECTION
BB 8V-0622 00 F-12 TO SURFACE OF COMPONENT PK PINK
CC 8E-3413 00 F-12
30 Page,

CONNECTOR BK BLACK
DD 6T-9661 00 F-12
EE 7P-6682 01 B-2 H# GY GRAY
CIRCUIT GROUPING DESIGNATION
HH 9U-8746 01 C-2
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

Do not operate or work on this product unless you have

read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE D7R TRACK-TYPE TRACTOR (ELECTRONIC CLUTCH

BRAKE) ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2012-01
SCHEMATIC PART NUMBER: 108-2215, CHANGE: 04, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
MACHINE HARNESS CONNECTORS AND COMPONENT LOCATIONS - VIEW 1
VIEW ALL CALLOUTS

23 9 30 4 3 D 26 C 11 19 34 16
20
29
27
36

25 15

21
6
8

17 7

12
10

33

A
1

31 5

B 2
18 32 28 37 22 35 14
24 13
MACHINE HARNESS CONNECTORS AND COMPONENT LOCATIONS - VIEW 2
VIEW ALL CALLOUTS

12 30 B 32 C 37 28 10 A 7 22
8
16
29

33 15

36
2

17
6
3

9
13

31

4 5

18 27

14
21

D 20
25 26 24 23 11 19 34 35