OMF289031 Unlocked

S547 STT FELLING HEAD
S/N 980776 – 10BC1326
OPERATOR’S MANUAL
S547 STT DISC SAW FELLING HEAD
OMF289031
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents

are known to the State of California to cause cancer,
birth defects and other reproductive harm.
Worldwide Construction and Forestry Division

English
Issue
10/98-01
Table of Contents
Section Description
1 Introduction
2 Warranty
3 Safety Rules
4 Description
5 Operation
6 Lubrication & Maintenance
7 Hydraulic System
8 Electrical System
9 Troubleshooting
10 Specifications
11 Miscellaneous
i
Issue
10/98-01
Table of Contents
1. Introduction
1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.2 Model and Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 Non-approved Field Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2. Warranty
2.1 Warranty Certificate - Koehring Waterous Felling Heads . . . . . . . . . . . . . . . . . . . . . 2-2
3. Safety Rules
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Understanding Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.5 Operating Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6 Servicing Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.7 Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
4. Description
4.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.1 S547 Felling Head Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 S547 Felling Head Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3 Saw Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4 Saw Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.5 Disc Saw Blade Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5.1 Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5.2 Curved Carbide Tipped Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.5.3 Hardened Tooth Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.6 Disc Saw Blade and Tooth Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
ii
Issue
10/98-01
Table of Contents
5. Operation
5.1 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1 Principle Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.2 Blade Feeding Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.3 General Method Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.1.4 Stopping The Disc Saw Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.1 Cutting Multiple Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.2 Handling the Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
6. Lubrication and Maintenance
6.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2 Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.2 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.3 Maintenance - First 25 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2.4 Maintenance - 8 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.2.5 Maintenance - 175 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.2.6 Maintenance - 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3 Unscheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.3.1 Disc Saw Blade Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.3.2 Saw Tooth Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6.3.3 Disc Saw Blade Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.3.4 Disc Saw Blade Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.3.5 Driveshaft Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6.3.6 Driveshaft Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.3.7 Driveshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.3.8 Check Driveshaft End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6.3.9 Check All Hydraulic Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
iii
Issue
10/98-01
Table of Contents
6. Lubrication and Maintenance
6.4 Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

6.4.1 Recommended Hydraulic System Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
7. Hydraulic System
7.1 Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.1 Initial Pump & Motor Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Saw Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.2.1 Initial Saw Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3 Pressure Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3.1 Initial Saw Circuit Begin of Stroke Adjustment & Pressure Setting . . . . . . . . 7-5
7.4 Saw Motor Cross Section and Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
8. Electrical System
8.1 Saw Speed Sense Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8.2 Saw Speed Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
9. Troubleshooting
9.1 Disc Saw Blade Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9.1.1 Operator Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.2 Disc Saw Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.1.3 Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.1.4 Can’t Obtain Maximum Blade Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
10. Specifications
10.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2.2 Service Specifications By Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
iv
Issue
10/98-01
Table of Contents
11. Miscellaneous
11.1 Measurement Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11.1.1 Miscellaneous Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
11.1.2 Metric and Imperial Unit Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
11.2 Wood Measurement Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
11.3 Weights of Commercially Important Woods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
11.4 General Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
v
Issue
10/98-01
Table of Contents
vi
Issue Page
10/98-01 1-1
1. Introduction
1.1 Foreword 1-2

1.2 Model and Serial Number Record 1-3
1.3 Non-approved Field Product Changes 1-4
S547 Felling Head

Page Issue
1-2 10/98-01
1.1 Foreword
To assist the operator in becoming familiar with the many features of the Felling Head, and thereby quickly
become proficient in the operation and periodic maintenance procedures, this manual is provided with
detailed operating and maintenance instructions as well as safety information and equipment data.
Throughout this manual, references are made to the front, rear, left, and right side of the machine. Consider
the front from a seated position in the operator’s seat with the felling head directly in front of you and the
felling head arms as being left and right.
Where applicable throughout the text, ”Safety Alert” symbols have been used to indicate
important safety measures. Read carefully, understand, and follow these instructions to prevent
hazardous situations that could lead to risk of personal injury.
The instructions and procedures in this manual cover the felling heads with the most commonly used
options; therefore pictorial presentation in some areas may vary slightly from the actual machine. This
variation, however, does not have any impact on the accuracy of the written information.
The information contained in this manual is current at the time of publication; however, continuing
improvement may result in changes to the machine which are not covered. Should information regarding
such changes or further information on the machine be required, please contact your Timberjack/Koehring
Waterous dealer.
S547 Felling Head

Issue Page
10/98-01 1-3
1.2 Model and Serial Number Record

In order to identify your Koehring Waterous Felling Head and its components correctly when
communicating with your dealer, please record the model and serial numbers below and refer to them when
ordering service parts.
Felling Head
Model No: _______________________
Serial No: _______________________
Hydraulic Motor
Part No: _______________________
Serial No: _______________________
Saw Blade
Part No: _______________________
Serial No: _______________________
Clamp Cylinder
Part No: _______________________
Wrist Cylinder
Part No: _______________________
S547 Felling Head

Page Issue
1-4 10/98-01
1.3 Non-approved Field Product Changes

Changes of any kind to this Timberjack Forestry Attachments Product, including the fitting of any
unauthorized attachments, could affect the integrity of the product, or its ability to perform as designed or
intended.
IT IS TIMBERJACK FORESTRY ATTACHMENTS’POLICY THAT NO CHANGES ARE TO BE

MADE TO ITS PRODUCTS INCLUDING DELETIONS OR ADDITIONS OTHER THAN A
TIMBERJACK FORESTRY ATTACHMENTS APPROVED OPTION FITTED IN THE FACTORY
APPROVED MANNER.
In particular, this applies to a Koehring Waterous Disc Saw Felling Head used in conjunction with a Disc
Saw Blade (cutting device) that has been designed and manufactured by Timberjack Forestry Attachments.
Options or changes are only officially approved in the following form:
A. Standard options for that product shown or listed on a current, printed specifications sheet,
price list, parts manual, or product literature issued by Timberjack Forestry Attachments.
NO OTHER PERSON IS AUTHORIZED TO GIVE SUCH APPROVAL.
Timberjack Forestry Attachments disclaims responsibility for any situation that may arise as a result of
unauthorized change to its product, such as the use of a non-approved Disc Saw Blade (cutting device) or
teeth being installed on a Koehring Waterous Disc Saw Felling Head. If any person or organization modifies
or contributes in any way to unauthorized modification, the person or organization will be deemed to have
assumed the risk involved with such modification and may be deemed negligent in creating a dangerous
situation resulting from such action.
Where changes are made without the official approval, as described above, and Timberjack Forestry
Attachments becomes involved in suit arising out of such change, Timberjack Forestry Attachments will
protect its interest by taking whatever action is appropriate.
Failure to adhere to this policy NULLIFIES and VOIDS both the product warranty policy and the
certification on any safety items installed on the modified machine or attachment.
Non-approved product changes also nullify warranties given to Timberjack Forestry Attachments by its
component manufacturers.
Timberjack Forestry Attachments

Woodstock, Ontario, Canada
S547 Felling Head

Issue Page
10/98-01 2-1
2. Warranty
2.1 Warranty Certificate - Koehring Waterous Felling Heads 2-2
S547 Felling Head

Page Issue
2-2 10/98-01
2.1 Warranty Certificate - Koehring Waterous Felling Heads

Timberjack Forestry Attachments warrants each new Koehring Waterous Felling Head to be free of problems
resulting from defective material and workmanship under proper use and service for a period of six (6)
months or fifteen hundred (1500) hours, whichever first occurs, following date of delivery of the machine or
attachment to the original retail customer (user) provided that the prescribed pre-delivery, start-up and
follow up inspections have been carried out. A warranty registration form must be completed and on file at
Timberjack Forestry Attachments to validate all aspects of this warranty.
Timberjack Forestry Attachments’sole obligation under this warranty is limited to the repair or replacement
without charge at Timberjack Forestry Attachments’factory, warehouse, or approved repair shop, any part or
parts which Timberjack Forestry Attachments inspection shall disclose to have been defective in material or
workmanship.
Parts which show evidence of neglect, overload, abuse, accident, inadequate maintenance or unauthorized
alteration are not covered by this warranty.
Timberjack Forestry Attachments is not responsible for any costs associated with delivery of the machine or
attachment to an authorized repair shop, nor any costs associated with delivery of parts to make the repairs.
This warranty, in its entirety, does not cover maintenance items on Koehring Waterous felling heads, which
includes, but is not limited to lubricating grease and oils.
This warranty may be denied if repairs or alterations to a Koehring Waterous Felling Head have been made
by persons or firms not specifically approved by Timberjack Forestry Attachments so as in Timberjack
Forestry Attachments’opinion to adversely affect in any way the stability or reliability of such felling head.
The installation in such machine of any product or attachment not specifically approved by Timberjack
Forestry Attachments may also result in denial of warranty.
Liability or obligation on the part of Timberjack Forestry Attachments for damages, whether general,
special, or for negligence and expressly including any incidental and consequential damages, is hereby
disclaimed. Timberjack Forestry Attachments’obligation to repair or replace shall be the limit of its
liability under this warranty and the sole and exclusive right and remedy of the user.
This warranty is expressly in lieu of all other warranties, express or implied, written or oral, including
without limitation, any implied warranties of merchantability or of fitness for a particular purpose.
The distributor agrees to extend only the above warranty to its customers. In the event the distributor
extends to its customer any additional warranty such as by extending the scope or period of warranty or
undertaking a warranty of fitness for any particular purpose or any other obligation not encompassed in
Timberjack Forestry Attachments’warranty, then the distributor shall be solely responsible therefor and
shall have no recourse against Timberjack Forestry Attachments with respect thereto.
This warranty may not be changed, altered, or modified in any way except in writing by the Manager of
Engineering at Timberjack Forestry Attachments.
Timberjack Forestry Attachments

Woodstock, Ontario, Canada
August, 1993
S547 Felling Head

Issue Page
10/98-01 3-1
3. Safety Rules
3.1 General 3-2

3.2 Safety Symbol 3-2
3.3 Understanding Signal Words 3-2
3.4 General Safety Precautions 3-3
3.5 Operating Safety Precautions 3-6
3.6 Servicing Safety Precautions 3-7
3.7 Fire Prevention 3-10
S547 Felling Head

Page Issue
3-2 10/98-01
3.1 General
Should there be any information or instructions in
this manual that are not in compliance with local
laws and regulations in force in the country or
region where this equipment is operated, the local
laws and regulations must take precedence.
This equipment should not be operated or

maintained by personnel other than those who have
been thoroughly trained on this or similar type of
equipment.
As the owner/maintainer, ensure that you become

familiar with all occupational safety regulations
pertaining to forest machinery as well as all safety
instructions pertaining to this equipment. Observe
the instructions provided in this manual and on all
hazard and information decals on the equipment.
3.2 Safety Symbol

This safety alert symbol is used throughout the
manual to call your attention to areas in which
carelessness or failure to follow specific procedures
may result in personal injury and/or component
damage or malfunction.
3.3 Understanding Signal

Words
DANGER DANGER identifies the most serious hazards where
failure to follow listed procedures would result in a
high probability of death or serious injury.
WARNING WARNING denotes a hazard exists which can

result in serious injury or death if proper precautions
are not taken.
CAUTION CAUTION is used in areas where failure to follow

listed procedures may cause personal injury,
component damage or subsequent malfunction.
S547 Felling Head

Issue Page
10/98-01 3-3
3.4 General Safety Precautions

Timberjack Forestry Attachments’policy is to
produce products that are safe and reliable.
However, even when using well engineered
equipment, there will always be an element of risk
in heavy-duty equipment operation.
To minimize the risks and promote safety at all

times, this section of the Parts and Service Manual
details a number of safety rules which should
always be followed and obeyed.
Study all the safety messages in this manual and on

the felling head carefully.
You must be fully trained to operate this equipment.

Know the capabilities and the limitations of the
equipment. Learn the most efficient operating
techniques.
Do not let an untrained person operate the felling

head.
Use recommended protective clothing and safety

devices such as gloves, safety boots, safety hat,
goggles, and ear protection when necessary.
These safety rules highlight both general and

specific measures the operator should be familiar
with and adhere to. More specific measures are
illustrated with pictograms which may also be
attached to the saw head in locations pertinent to
their respective message. Keep safety signs in good
condition.
Repair or replace damaged signs.
WHEN IT COMES TO SAFETY, NOTHING WILL

EVER REPLACE A CAREFUL OPERATOR.
S547 Felling Head

Page Issue
3-4 10/98-01

Wear a suitable hearing protective device such as
earmuffs or ear plugs to protect against noise.
Prolonged exposure to loud noise can cause
impairment or loss of hearing.
Inspect the saw blade disc for runout and teeth

condition for excessive wear or damage daily and
also immediately after hitting a rock or other foreign
material.
Check the blade daily for fatigue cracks. NEVER

REPAIR A BLADE BY WELDING. Replace
defective components immediately.
Check tooth fastener torque daily.
Keep a first aid kit in an easily accessible location at

all times.
S547 Felling Head

Issue Page
10/98-01 3-5

Operate the felling head only when physically fit and not under the influence of alcohol or drugs.
Inspect the felling head daily for signs of damage, unusual wear, fatigue cracks or faulty operation.
Make sure that other personnel remain at least 300 ft (100 m) away from the felling head.
Observers should stand at least 300 ft (100 m) on the opposite side of the machine from where chips are
being exhausted from the saw opening.
Never allow anyone to cross in front of the saw opening.
When moving the machine, watch that enough clearance is available on both sides and above the felling
head. Extra clearance may be required particularly where the ground is uneven.
Approach an area where overhanging electrical powerlines are present with extreme caution. Serious injury
or death by electrocution can result if the machine or any of its attachments are not kept at a safe distance
from these lines.
Maintain a distance of 10 ft (3 m) between the machine or boom and any power line carrying up to 50,000
volts.
Powerlines carrying more than 50,000 volts require a safety distance of 10 ft (3 m) plus 1/2 inch (12.7 mm)
for each additional 1,000 volts above the 50,000 volt level. If state/province, local or job site regulations
require even greater safety distances than stated above, adhere strictly to these regulations for your own
protection.
Do not approach the felling head unless the disc saw blade has come to a complete stop and the engine has
been shut down.
Comply with instructions in this manual and also your company’s regulations for the operation of this
felling head.
S547 Felling Head

Page Issue
3-6 10/98-01
3.5 Operating Safety Precautions

Prior to commencing work, check all equipment controls and ensure that the felling head responds correctly.
Maintain a safe operating distance between the equipment and other personnel. Never swing the boom,
attachment, or load over the heads of bystanders.
Raise the felling head before moving the vehicle.

When traveling, keep it high enough to clear stumps.
Stop the saw blade when traveling to or from the felling site.
Shut the saw off immediately and stop the blade if an imbalance occurs. Do not operate the saw blade in an
unbalanced condition.
Turn the saw controls on only when the engine is idling.
Wait until the saw blade achieves full speed before cutting the tree.
Never operate the saw blade at higher speed than the maximum upper limit.
Adhere strictly to all regulations at the work site pertaining to the operation of this equipment.
S547 Felling Head

Issue Page
10/98-01 3-7
3.6 Servicing Safety Precautions

When servicing or repairing equipment, shut the
engine down, and disconnect the negative (-) battery
cable from the battery, or install a lockout tag.
Before performing maintenance or repair work on

any equipment, consult the manufacturer’s
instruction manual and follow recommended
procedures.
WARNING
Hydraulic fluid under pressure can penetrate
the skin and cause serious personal injury,
blindness, or death. If any fluid is injected
into the skin, it must be surgically removed
within a few hours by a doctor familiar with
treating this type of injury.
Fluid leaks under pressure may not be visible. When

searching for leaks, wear work gloves and use a
piece of cardboard or wood.
Never use your bare hands!

Wear safety goggles for eye protection.
Pressure can be maintained in a hydraulic system

long after the power source and pump have been
shut down. Lower the implements to the ground and
relieve trapped pressure before performing work on
components, or disconnecting any hoses.
S547 Felling Head

Page Issue
3-8 10/98-01

Keep your hands, feet, head, and loose clothing
away from power driven parts.
Do not change any pressure or relief setting unless

authorized instruction has been obtained.
Install the blade guard when performing hydraulic

checks and blade speed adjustments.
Never work under the felling head when the head is

in a raised position.
Use the proper tool for the job. Repair or replace

worn or damaged tools including lifting equipment
immediately.
Use extreme caution when draining hot fluids.

Splashing hot fluid can cause serious burns.
S547 Felling Head

Issue Page
10/98-01 3-9

Work in a ventilated area. If it is necessary to run an
engine in an enclosed area, use an exhaust pipe
extension to remove toxic exhaust fumes. Run the
engine only when it is necessary for testing or
adjustments.
If you don’t have an exhaust pipe extension, either

work outside, or open the shop doors.
Dispose of fluids properly. Do not pour fluids into

the ground, stream, pond or lake.
Before draining any fluids, know the proper way to

dispose of them.
Observe local environmental protection regulations

when disposing of filters, batteries, fuel, coolant,
oil, brake fluid, and other harmful waste.
S547 Felling Head

Page Issue
3-10 10/98-01
3.7 Fire Prevention

When working in a forest environment, it is
impossible to prevent combustible debris from
collecting in tight corners of the machine. This
debris, in itself, may not cause a fire; however, when
mixed with fuel, oil, or grease in a hot or confined
place, the danger of fire is very much increased.
To reduce the chance of a fire starting, follow these

instructions:
S Clean dust and debris from the machine

regularly.
S Clean the radiator and oil cooler regularly to
ensure components are maintained at
efficient working temperatures.
S Inspect the machine daily for potential fire
hazards and make any necessary repairs
immediately.
S Inspect electrical wiring and connections,
fuel and hydraulic hose runs to ensure they
are secure and not rubbing against other
components.
S Clean up any excess grease and oil
accumulation and spillage immediately.
S Use only nonflammable solutions for
cleaning the machine or components.
S Store rags and other combustible materials
in a safe, fireproof location.
S Before starting repair work, such as
welding, the surrounding area should be
cleaned and a fire extinguisher should be
close by.
S Allow sufficient time after welding to
ensure that there are not any hot spots
remaining.
S Maintain a charged fire extinguisher on the
vehicle at all times and KNOW HOW TO
USE IT.
S547 Felling Head

Issue Page
10/98-01 4-1
4. Description
4.1 Nomenclature 4-2

4.2 Decal Application 4-3
4.3 Saw Drive Components 4-4
4.4 Saw Drive Description 4-5
4.5 Disc Saw Blade Description 4-6
4.6 Disc Saw Blade and Tooth Data 4-7
S547 Felling Head

Page Issue
4-2 10/98-01
4.1 Nomenclature
4.1.1 S547 Felling Head Description

1. Left Hand (Harvesting) Clamp Arms
2. Nose Extensions
3. Saw Blade Guard
4. Disc Saw Blade
5. Saw Drive Hydraulic Motor
6. Right Hand (Accumulating) Clamp Arm
7. Lower Guards/Skis
8. Chip Deflector and Wear Plate
9. Wrist
S547 Felling Head

Issue Page
10/98-01 4-3
4.2 Decal Application
4.2.1 S547 Felling Head Decal Location

1. Koehring Waterous Name Plate (both sides)
2. Serial Number Plate
3. Decal - Warning
4. Decal - Danger Saw (both sides)
5. Decal - Caution
6. Decal - Keep Back
S547 Felling Head

Page Issue
4-4 10/98-01
4.3 Saw Drive Components

1. Saw Motor
2. Bypass Check Valve (Internal)
3. Case Drain Line
4. Inlet Line ”B” Port (Rexroth)
5. Return Line ”A” Port (Rexroth)
6. Magnetic Speed Sensor (Tachometer Connection)
Pump (See Carrier Manual)

Control Valve (See Carrier Manual)
S547 Felling Head

Issue Page
10/98-01 4-5
4.4 Saw Drive Description

Motor
The saw driveshaft is driven by a bent-axis piston
type variable displacement motor. The motor is
mounted to an adapter plate and coupled to the
driveshaft by a splined coupler.
Pump
Hydraulic oil for the saw drive is supplied by a
machine mounted pump.
Control Valve
Flow from the pump is directed to the motor inlet
port via a machine mounted control valve.
Refer to Carrier Operator Manual for pump and

control valve description.
Bypass Check Valve

(free wheel check valve)
This valve is internal and installed in a parallel
circuit with the motor between the high pressure and
return hydraulic lines. During normal operation the
check valve remains closed. If the flow of oil to the
motor is reduced or stops while the blade is turning,
the check valve will open and allow return oil to
flow into the pressure side of the motor to prevent
motor cavitation.
S547 Felling Head

Page Issue
4-6 10/98-01
4.5 Disc Saw Blade Description

The Disc Saw Blade used on S547 Felling Heads
has a 56 inch diameter cutting circle.
4.5.1 Serial Number Location

Each disc saw blade has the serial number stamped
in three specific locations.
A. Approximately six inches from the

centre of the blade (top side).
B. Approximately half way between the
centre and the outside edge of the blade
(top side).
C. On the outer edge between two of the
teeth.
4.5.2 Curved Carbide Tipped

Blade
1. Saw Disc
2. Carbide Tip - Curved
3. Saw Tooth - Curved Carbide
4. Tooth Mounting Bolt
4.5.3 Hardened Tooth Blade

1. Saw Disc
2. Saw Tooth - Hardened
S547 Felling Head

Issue Page
10/98-01 4-7
4.6 Disc Saw Blade and Tooth Data

Saw Head Model S547
Blade Assembly 4000B
Hardened Teeth F284207
Curved Carbide Teeth F285543
Blade Assembly 4000NK

Hardened Teeth F284206
Curved Carbide Teeth F285542
Replacement Teeth 4000B

A. Hardened Teeth F284195
B. Curved Carbide Teeth F285532
Replacement Teeth 4000NK

A. Hardened Teeth F280360
B. Curved Carbide Teeth F285529
S547 Felling Head

Page Issue
4-8 10/98-01
4.6 Disc Saw Blade and Tooth Data

Saw Head Model S547
Replacement Teeth 4000B A B C D
Hardened Teeth 2.31 2.00 1.25 .625
Replacement Teeth 4000NK A B C D

Hardened Teeth 1.90 1.75 1.00 .500
Replacement Teeth 4000B A B C D

Curved Carbide Teeth 2.37 2.00 1.25 .625
Replacement Teeth 4000NK A B C D

Curved Carbide Teeth 1.95 1.75 1.00 .500
S547 Felling Head

Issue Page
10/98-01 5-1
5. Operation
5.1 Basic Operation 5-2

5.2 Operating Instructions 5-5
S547 Felling Head

Page Issue
5-2 10/98-01
5.1 Basic Operation
WARNING
Nothing can replace adequate training of
those in the logging woods who work on or
near feller bunchers. While feller bunchers
have been a tremendous addition to
mechanized logging and have made logging
a much safer occupation, it is imperative that
those working on or near feller bunchers
realize that a feller buncher is a dangerous
piece of equipment that MUST be respected.
Those on the ground working near feller
bunchers MUST maintain a safe working
distance (at least 300 feet) from the feller
buncher and must follow all other
instructions provided on and with the feller
buncher and felling head. The use and
operation of the saw head for any other
purpose than stated in the Operator’s Manual
is not recommended nor approved by
Timberjack/Koehring Waterous.
5.1.1 Principle Of Operation

Koehring Waterous disc saw felling heads are based
on a concept of continuous high speed blade motion
for felling trees. The felling head is powered
through the tree, then clamps the tree(s) to the head
after the cutting is complete.
Depending on the felling head model and carrier

application, felling is accomplished by:
1. Machine travel ”Drive to Tree” mounted on
front end carrier applications, or
2. ”Swing to Tree” by using a combination of
stick, tilt and hoist control functions.
5.1.2 Blade Feeding Speed

A general rule of thumb is approximately
2 feet/second feed speed.
Feeding too slowly will cause unnecessary blade
friction and stall down.
Feeding too quickly may result in fibre pull or
damage to the tree stem on the exit side.
S547 Felling Head

Issue Page
10/98-01 5-3
5.1 Basic Operation
5.1.3 General Method Of Operation

1. Position the felling head tilted slightly
forward (5°) when approaching the tree.
Note!
Ensure the disc saw blade is at sufficient operating
speed.
2. Make sure the felling head is in line with the

tree. Most felling heads that are installed on
a boom can be lined up using the wrist
controls.
3. Using the boom functions, feed the disc saw

blade through the tree in a smooth
continuous motion.
4. As the cut is being made, begin to close

both sets of clamp arms. Immediately after
the cut is complete, close the clamp arms
tightly.
Important!
Do not clamp the tree until after the cut is
complete.
Do not hold the clamp arm controls in the

energized position after the arms are fully
closed.
5. Once the tree is completely severed, raise
the felling head off the stump to avoid blade
stall down.
S547 Felling Head

Page Issue
5-4 10/98-01
5.1 Basic Operation
5.1.4 Stopping The Disc Saw Blade

The disc saw blade will continue to ”free-wheel” for
several minutes after being shut off.
When it is necessary to stop the blade quickly,

carefully lower the disc onto a stump. The disc saw
blade can be brought to a complete stop in a matter
of seconds.
S547 Felling Head

Issue Page
10/98-01 5-5
5.2 Operating Instructions
5.2.1 Cutting Multiple Trees

S547 Felling Head (Swing to Tree)
1. Both the left and right clamp arms are open.

Advance the felling head by boom/stick
extension or by moving the machine
forward and cut the first tree.
2. Close both left and right clamp arms

immediately on the tree. Advance to the
next tree.
3. Open the left clamp arms. The right clamp

arm holds the first tree. Cut the second tree.
S547 Felling Head

Page Issue
5-6 10/98-01
5.2.1 Cutting Multiple Trees

S547 Felling Head (Swing to Tree)
4. Close the left clamp arms on the second tree

and open the right clamp arm. The right
clamp arm slides out and the arm springs
open. Close the right clamp arm and
advance to the next tree.
5. Open the left clamp arms. The right clamp

arm now will hold both trees. Cut the third
tree. Close the left clamp arms, open the
right clamp arm, then close the right clamp
arm.
6. When traveling, keep both left and right

clamp arms on the trees.
S547 Felling Head

Issue Page
10/98-01 5-7
5.2.2 Handling the Tree

Tilt the tree back slightly to get the centre of gravity
closer to the centre of the machine for improved tree
control. If necessary, the booms can be retracted to
swing the load in as short a space as possible.
Feather the boom controls to prevent sudden jerks or

stops that could damage the equipment.
For placement of accumulated trees, tilt the felling

head forward, open the clamp arms and release the
tree.
Important!
Do not push the tree into position. Hard impacts
will damage the head and booms. Also, ensure that
the butt of the tree does not touch the blade once the
tree has been released.
S547 Felling Head

Page Issue
5-8 10/98-01
S547 Felling Head

Issue Page
10/98-01 6-1
6. Lubrication and
Maintenance
6.1 Maintenance Schedule 6-2

6.2 Maintenance Procedures 6-3
6.3 Unscheduled Maintenance 6-21
6.4 Fluids and Lubricants 6-48
S547 Felling Head

Page Issue
6-2 10/98-01
6.1 Maintenance Schedule

Maintenance - First 25 Hours
1. Check all bolt torques.
2. Lubricate all grease fittings.*
3. Check driveshaft end play.
4. Check all hydraulic hoses and fittings.
5. Check disc saw blade rpm.
6. Check hydraulic pressure setting.
Maintenance - 8 Hours (Daily)

7. Check driveshaft end play.
8. Check saw tooth condition.
9. Check saw disc condition.
10. Check lower flange plate bolt torques.
11. Lubricate all grease fittings.*
12. Check all bolt torques.
13. Inspect saw housing wear plate & chip
deflector.
Maintenance - 175 Hours (Monthly)

14. Lubricate driveshaft and motor coupling.*
15. Clean saw motor area.
Maintenance - 500 Hours

16. Inspect felling head for damage.
17. Repeat Items 1 through 6.
18. Repeat Items 8, 9, 10.
Unscheduled Maintenance
Disc saw blade inspection.
Saw tooth replacement.
Disc saw blade removal.
Disc saw blade installation.
Driveshaft components.
Driveshaft removal.
Driveshaft assembly.
Check driveshaft end play.
Check all hydraulic hoses and fittings.
* Lubricate using lithium based EP2 grease

containing 3 - 5 % molybdenum disulfide.
S547 Felling Head

Issue Page
10/98-01 6-3
6.2 Maintenance Procedures
6.2.1 General
DANGER
Turn OFF the saw controls, turn the engine
OFF, and switch OFF the master disconnect
switch except when checking hydraulic
pressures or blade speed. Support the felling
head. Never work under the felling head in a
raised position. Wear work gloves and keep
your fingers clear. Failure to follow these
safety precautions can lead to risk of serious
injury.
Prior to starting any maintenance procedure ensure

the following:
1. Ensure the felling head is resting on a hard

flat surface prior to servicing.
2. Block the tracks to prevent accidental
movement. Install the saw blade guard.
3. Lock the disc saw blade to prevent free
rotation by installing the locking bolt
through the hole in the butt plate and thread
the bolt into the threaded hole in the disc
saw blade.
Note!
Do not tighten the locking bolt.
4. Close the clamp arms and use the hoist,

stick and tilt controls to tip the felling head
forward and slowly lower the felling head.
For added stability, after the felling head
reaches the ground, partially open the upper
clamp arms until contact is made with the
ground. Shut the engine OFF.
S547 Felling Head

Page Issue
6-4 10/98-01
6.2.2 Tools Required

S 3/4” Torque Wrench - 0 - 600 lb ft. S 5/8” Allen Socket - Saw Blade Mounting.
S 1/2” Torque Wrench - 0 - 150 lb ft. S 1/2” Square Drive - Driveshaft Lubricating
S Dial Indicator with Magnetic Base. Plug.
S Tachometer Kit (701538300). S 5/8” Round Punch - Install Shaft Seal.
S 0 - 5000 psi. Gauge. S Flow Meter with Pressure Regulator and
S 6 mm Allen Key - Motor Speed Temperature Gauge.
Adjustment. S Locknut Wrench - Make from 5/8” - 250
S 19 mm Combination Wrench - Motor Speed plate as per dimensions shown in illustration
Adjustment. 15911.
S 3 mm Allen Key - Motor Begin of Stroke S 15_Metal Wedge 10” Long.
Adjustment. S 1” x 8 UNC-28 Eye Bolt For Saw Blade
S 10 mm Combination Wrench - Motor Begin Lift.
of Stroke Adjustment. S 3/4” - 16 UNF Dowel x 6” (qty 2)
6.2.3 Maintenance - First 25 Hours

1. Check All Bolt Torques
Torque Chart (lb ft lubricated)

Lower Flange Plate (3/4” - 16 UNF) . . . . . . . . . . . . . . . . . . 280 - 320 lb ft (380 - 435 Nm)
Lower Guard Plates (3/4” - 10 UNC) . . . . . . . . . . . . . . . . . . 300 - 330 lb ft (407 - 447 Nm)
(locknut end)
Saw Tooth (1/2” - 20 UNF) . . . . . . . . . . . . . . . . . . 85 lb ft (115 Nm)
(5/8” - 18 UNF) . . . . . . . . . . . . . . . . . . 160 lb ft (216 Nm)
Saw Drive Motor Mounting (3/4” - 10 UNC) . . . . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm)
Saw Motor Guard (1/2” - 13 UNC) . . . . . . . . . . . . . . . . . . 90 - 100 lb ft (122 - 136 Nm)
Clamp Arm Pin Retainers (1.38” - 12 UNC) . . . . . . . . . . . . . . . . . 300 - 350 lb ft (407 - 475 Nm)
(3/4” - 10 UNC) . . . . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm)
Wrist Attachment Pin Retainers (3/4” - 10 UNC) . . . . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm)
(7/8” - 9 UNC) . . . . . . . . . . . . . . . . . . . 475 - 525 lb ft (645 - 710 Nm)
Wrist Tilt Cylinder Retainers (3/4” - 10 UNC) . . . . . . . . . . . . . . . . . . 150 - 180 lb ft (210 - 250 Nm)
Wrist Bearing Retainer (7/8” - 9 UNC) . . . . . . . . . . . . . . . . . . . 450 - 500 lb ft (610 - 675 Nm)
Wrist Attachment to Bearing (1” - 14 UNC) . . . . . . . . . . . . . . . . . . . 780 - 800 lb ft (1050 - 1080 Nm)
S547 Felling Head

Issue Page
10/98-01 6-5

DANGER
switch. Failure to follow these safety
precautions can lead to risk of serious injury.
Lower Flange Plate Bolts

Torque the lower flange plate bolts (3/4” x 16 UNF)
to 280 - 320 lb ft (380 - 435 Nm).
Lower Guard Plates

Torque the lower guard plate to 300 - 330 lb ft
(407 - 447 Nm) (locknut end) (3/4” - 10 UNC).
Saw Tooth Bolts

Torque the saw tooth bolt (4000NK - 1/2” - 20
UNF) to 85 lb ft (115 Nm) or (4000B - 5/8” - 18
UNF) to 160 lb ft (216 Nm).
Remove the guard to check the saw tooth bolts.

Install the guard after checking all of the teeth.
S547 Felling Head

Page Issue
6-6 10/98-01

Saw Drive Motor Mounting Bolts
Torque the saw drive motor bolts (3/4”- 10 UNC) to
200 - 220 lb ft (270 - 300 Nm).
Saw Motor Guard Bolts

Torque the bolts (1/2” - 13 UNC) to 90 - 100 lb ft
(122 - 136 Nm).
S547 Felling Head

Issue Page
10/98-01 6-7

Clamp Arm Pin Retainers
Torque the pin retainer nuts (1.38” - 12 UNC) to
300 - 350 lb ft (407 - 475 Nm).

Torque the pin retainer nut (1.38” - 12 UNC) to
300 - 350 lb ft (407 - 475 Nm).

Torque the pin retainer bolts (3/4” - 10 UNC) to
200 - 220 lb ft (270 - 300 Nm).
S547 Felling Head

Page Issue
6-8 10/98-01

Cylinder Guard Bolts
Torque the bolts to 300 - 330 lb ft (407 - 447 Nm).
Wrist Attachment Pin Retainers

Torque the stick/tilt retainer bolts as follows:
1. (3/4” - 10 UNC) 200 - 220 lb ft

(270 - 300 Nm).
2. (7/8” - 9 UNC) 475 - 525 lb ft
(645 - 710 Nm).
Wrist Tilt Cylinder Pin Retainers

Torque the pin retainer bolts (3/4” - 10 UNC) to
150 - 180 lb ft (210 - 250 Nm).
S547 Felling Head

Issue Page
10/98-01 6-9

Wrist Bearing Retainer Bolts and Locknuts
Torque the bolts (7/8” - 9 UNC) to 450 - 500 lb ft
(610 - 675 Nm).
Wrist Attachment to Bearing Locknuts

Torque the nut onto the stud (1” - 14 UNC) to
780 - 800 lb ft (1050 - 1080 Nm).
S547 Felling Head

Page Issue
6-10 10/98-01

2. Lubricate All Grease Fittings
Item No. of Location

Fittings
A 13 Right and Left Clamp Arms
and Clamp Cylinders
B 2 Driveshaft Bearings (One shot
of grease for each hour of
operation)
C 1 Driveshaft and Motor Coupling
(see 175 Hours)
Use lithium based EP2 grease containing 3 - 5%
molybdenum disulfide.
Right and Left Clamp Arms

Purge 9 clamp arm grease fittings.
Clamp Cylinders
Purge 4 clamp cylinder grease fittings.
S547 Felling Head

Issue Page
10/98-01 6-11

Driveshaft Bearings
One shot of grease for every hour of operation.
Important!
Use a hand grease gun only. Do not use a power
grease gun. Using a power grease gun can damage
the lower seal and/or force grease into the motor.
Wrist Attachment Bearing

Purge 8 fittings.
Wrist Cylinder
Purge 4 fittings.
Use lithium based EP2 grease containing 3 - 5%

molybdenum disulfide.
S547 Felling Head

Page Issue
6-12 10/98-01

3. Check Driveshaft End Play
WARNING
switch. Wear work gloves and keep your
fingers clear. Failure to follow these safety
With the saw head on stands, remove the saw guard

and grasp the disc saw blade and lift up and down
several times. Check for any movement or bumping
noise.
Rotate the blade slowly 90_and repeat the same

procedure.
If excessive end play is found, adjust the bearings as

described in 6.3.8 Unscheduled Maintenance.
Install the saw guard.
S547 Felling Head

Issue Page
10/98-01 6-13

4. Check All Hydraulic Hoses and Fittings
Inspect all hydraulic hoses and fittings for signs of
damage or leaks. Tighten any loose connections.
Never use your bare hand to check for fluid leaks.
5. Check Disc Saw Blade R.P.M
DANGER
Do not stand between open clamp arms on
the butt plate when making adjustments.
Make any adjustments from the side of the
saw head only. Failure to follow these safety
Remove saw motor guard and install the tachometer

as described in section 8. With the saw guard in
place and the disc saw blade free to rotate, turn the
saw On and bring the engine speed up to full rpm.
See specifications for applicable blade speed

(pg NO TAG).
If speed adjustment is necessary:
A. turn the saw speed adjusting screw out

(counterclockwise) to increase the
blade speed.
B. turn the saw speed adjusting screw in
(clockwise) to decrease the blade speed.
S547 Felling Head

Page Issue
6-14 10/98-01

6. Check Hydraulic Pressure Setting
Block the saw rotation using the locking bolt
provided and ensure the saw guard has been
installed. Install a 0 - 5000 psi gauge in the saw
valve test port, or ”G” port on the saw motor (a test
fitting is provided on L.H. rear side of motor for
gauge installation).
Start the engine and move throttle to maximum

speed.
Have an assistant turn the saw motor on and record

the pressure settings on the gauge.
Approximate Elapsed Time

Gauge Reading
See Specifications First 10 seconds Saw Pump Relief or P.O.R. setting
See Specifications Next 12 - 15 seconds Begin of Stroke setting (saw motor)
800 - 1500 psi 25 - 35 seconds Saw Blade at Full rpm
Note!
Refer to the carrier and saw head specification sheets (Section 10NO TAG) for specific pressure setting.
S547 Felling Head

Issue Page
10/98-01 6-15

6. Check Hydraulic Pressure Setting
Begin of Stroke Pressure reading is to
specification -
No further adjustment is required. If a new or
serviced saw motor has been installed, refer to
Section 7NO TAG for pressure setting.
Begin of Stroke Pressure reading is too low -

Loosen the jam nut and turn the Begin of Stroke
adjusting screw out slightly (counter clockwise).
Tighten the jam nut and re-check the adjustment.
Begin of Stroke Pressure reading is too high -

Loosen the jam nut and turn the Begin of Stroke
adjustment screw in slightly (clockwise). Tighten
the jam nut and re-check the adjustment.
Remove the test gauge, install the access panel and

the saw motor guard. Refer to section 7NO TAG for
more detail on the pressure setting procedure.
6.2.4 Maintenance - 8 Hours

7. Check Driveshaft End Play
DANGER
switch. Wear work gloves and keep your
fingers clear. Failure to follow these safety
With the saw head on stands and the saw guard

removed grasp the disc saw blade and lift up and
down several times. Check for any movement.
Rotate the blade slowly 90_and repeat the same
procedure. If excessive end play is found, adjust the
bearings as described in 6.3.8 Unscheduled
Maintenance.
S547 Felling Head

Page Issue
6-16 10/98-01

8. Check Saw Tooth Condition
DANGER
Remove the saw guard and check that the tooth

mounting bolts are torqued to specifications. Refer
to torque chart on page 6 - 4 for correct torque
specifications.
Inspect each tooth for cracks, damage, or excessive

wear. Replace any damaged or worn teeth.
Important!
When replacing teeth, purchase them only in pairs
and install them on opposite sides of the disc blade
to each other. Replace all excessively worn teeth at
the same time, otherwise load imbalance on the
blade will occur. Replace using only genuine
Timberjack replacement parts.
The two cutting edges of the tooth should be:
A. The furthest point from the disc centre.

B. The widest point between the top and
bottom of the tooth.
This rake angle will allow the rest of the tooth and
blade to pass within the cut.
The condition of tooth cutting edges is indicated by

several methods:
1. Excessive loss of blade speed or stalling.

2. Excessive smoking.
3. Rough cutting surface.
4. Excessive tooth temperature.
S547 Felling Head

Issue Page
10/98-01 6-17

9. Check Saw Disc Condition
DANGER
Note!
When inspecting the disc saw blade, be sure to
check the housing for wear or distortion. If required,
have a Timberjack Forestry Attachments dealer
obtain and install the appropriate repair kit.
Remove the saw guard and inspect the disc for signs
of cracks, damage, or excessive wear (in the areas
indicated by the arrows). Replace a damaged disc
immediately.
Important!
Welding is not allowed on a saw blade disc.
Check that the disc rotates freely without any

wobble or movement. If the saw disc runout exceeds
.100”, consult your dealer.
S547 Felling Head

Page Issue
6-18 10/98-01

10. Check Lower Flange Plate Bolt Torques
Torque the lower flange plate bolts. Refer to torque
chart on page 6-4 for correct torque specifications.

Lubricate all grease fittings except for the Driveshaft
and Motor Coupling. See section 6.2.3 Maintenance
- First 25 Hours (item 2), for specific locations.

Refer to Maintenance - First 25 Hours, item 1 for
specific locations.
S547 Felling Head

Issue Page
10/98-01 6-19

13. Inspect Saw Housing Wear Plate &
Chip Deflector
DANGER
Check the saw housing restriction dimension. The

clearance (with new teeth) between the wear plate
(1) and the front of the tooth tip (A) is 1/4” (6.4
mm). If clearance has increased to 1/2” (12.7 mm)
or more due to wear, or if the wear plate wears out
so that structure behind it is visible, or the housing
is worn through around the wear plate, contact your
Timberjack Forestry Attachments dealer for
replacement instructions. Excessive wear will result
in poor performance and damage to the structure.
6.2.5 Maintenance -
175 Hours
14. Lubricate Driveshaft and Motor
Coupling
Remove and clean the grease vent. Replace the
grease vent after cleaning. Remove the plug and
pump eight shots of lithium based EP2 grease.
Replace the plug after greasing.
Important!
S547 Felling Head

Page Issue
6-20 10/98-01

6.2.5 Maintenance -
175 Hours
15. Clean Saw Motor Area
DANGER
Remove the saw motor guard and thoroughly clean

the area of any debris. Inspect all hoses for damage
or leaks.
Note!
When re-installing the saw motor guard, ensure the
guard does not contact the saw motor.
6.2.6 Maintenance -
500 Hours
16. Inspect Felling Head For Damage
Carefully check the felling head for signs of
damage, cracks, or unusual wear. Repair or replace
components if necessary.
17. Repeat Items 1 through 6
18. Repeat Items 8, 9, and 10
S547 Felling Head

Issue Page
10/98-01 6-21
6.3 Unscheduled Maintenance
6.3.1 Disc Saw Blade Inspection

Remove the disc saw blade. See section 6.3.3 Disc
Saw Blade Removal for removal procedure.
Note!
When inspecting the disc saw blade, be sure to
check the housing for wear or distortion. If required,
have a Timberjack Forestry Attachments dealer
obtain and install the appropriate repair kit.
1. Inspect the disc saw blade regularly before

starting a shift and periodically throughout
the day.
Curved Carbide Tipped Blade:

1. Saw Disc
2. Saw Tooth - Sharp Curved Carbide
3. Carbide Tip - Sharp Curved
Hardened Tooth Blade:

1. Saw Disc
2. Saw Tooth - Hardened
S547 Felling Head

Page Issue
6-22 10/98-01
6.3.1 Disc Saw Blade Inspection

Important!
to each other.
2. Check the tooth mounting bolt torques.

Refer to torque chart on page 6-4 for
correct torque specifications.
3. Inspect the teeth and blade for cracks,
excessive wear, or other signs of damage.
Replace any damaged teeth immediately.
4. Check the cutting edges of each tooth, refer
to page 6-16. If hardened teeth are dull,
rotate or replace them.
5. Carbide tipped teeth should be checked for
wear. When carbide tip wear has extended
as far as the tooth body, replace the tooth.
Important!
Do not attempt to replace carbide tips.
Install the disc saw blade. See section 6.3.4 Disc

Saw Blade Installation for installation procedure.
S547 Felling Head

Issue Page
10/98-01 6-23

6.3.2 Saw Tooth Replacement
DANGER
Remove the saw guard.
Important!
to each other. Replace using only genuine
Timberjack replacement parts.
Important!
Do not hammer on the side of the saw tooth when
removing.
Peening marks from hitting the tooth will cause side
loading (on the tooth and the mounting hole) when
the damaged surface of the tooth is rotated until
adjacent to the blade and the bolt is tightened.
1. Loosen the bolt three or four turns.
2. Tap the bolt head until the tooth has moved
outward.
3. Remove the bolt and slide the tooth out of
the blade.
Important!
Do not re-use bolts when replacing teeth.
1. Ensure that all mating surfaces are clean and

free from burrs.
2. Check that the drilled holes in the disc blade
are chamfered to clear the radius under the
bolt head.
3. Use an anti-seize compound under the bolt
head, along the mating threads and on the
tooth shank.
4. Check for clearance. The tooth must be
seated tightly against the shoulder of the
disc blade.
5. Torque the tooth mounting bolts to the
correct torque. Refer to torque chart on page
6-4 for correct torque specifications.
Important!
Do not use an impact wrench or over-torque.
S547 Felling Head

Page Issue
6-24 10/98-01
6.3.3 Disc Saw Blade Removal
DANGER
1. Close the clamp arms and use the hoist,

stick and tilt controls to tip the felling head
forward and slowly lower the felling head.
For added stability, after the felling head
reaches the ground, partially open the upper
clamp arms until contact is made with the
ground.
2. Remove the lower guards.
3. Attach a 1” eye bolt to one of the threaded

holes in the saw blade.
4. Using a sling attached to the stick boom,
attach a chain hoist to the sling and the eye
bolt on the saw blade to support the saw
blade.
S547 Felling Head

Issue Page
10/98-01 6-25

5. Use a 5/8” Allen head socket and remove
the retaining bolts and bottom flange.
CAUTION
The bottom flange is heavy. Use a proper
lifting device to lower the bottom flange.
6. Remove the disc saw blade by using the

chain hoist.
It may be necessary to pry on the disc saw

blade. By prying on one side and rocking
the opposite, the disc saw blade can be
removed from the driveshaft hub.
S547 Felling Head

Page Issue
6-26 10/98-01

7. When the disc saw blade is free of the
driveshaft, carefully place the disc saw
blade on supports.
8. After removal:
A. Check the driveshaft for burrs or
scoring. Use a fine emery cloth to
remove them.
B. Inspect the bottom flange for cracks or
damage.
C. Inspect the bolts.
D. Check the disc saw blade for cracks or
damage.
S547 Felling Head

Issue Page
10/98-01 6-27
6.3.4 Disc Saw Blade Installation

1. With the disc saw blade on supports, clean
the blade mounting surface.
2. Lubricate the bottom surface of the
driveshaft with anti-seize compound and
install two dowel pins in two driveshaft bolt
holes.
3. Using the chain hoist, lift the disc saw blade

into position on the driveshaft.
4. The socket head bolts should be lubricated

with anti-seize compound before being
installed. Position the bottom flange and
install the bolts hand tight. Remove the two
dowel pins and install the remaining two
bolts.
5. Re-install the lower guards.
S547 Felling Head

Page Issue
6-28 10/98-01
6.3.4 Disc Saw Blade Installation

6. Install the saw guard and the blade locking
bolt through the guard to prevent the disc
saw blade from turning.
Note!
7. Torque the bolts evenly in a criss-cross

pattern in three steps to seat the blade on the
shaft. Refer to torque chart on page 6-4 for
correct torque specifications.
DANGER
switch. Wear work gloves and keep fingers
clear of rotating blade. The blade is heavy
and can easily crush or injure unprotected
hands. Failure to follow this safety
precaution can lead to serious injury.
8. Place the saw head on stands, remove the

locking bolt, the saw guard, and slowly
rotate the disc saw blade by hand. Make
sure that there is no interference with the
saw guard or butt plate.
9. Re-install the saw guard.
S547 Felling Head

Issue Page
10/98-01 6-29
6.3.5 Driveshaft Components
Item Qty Description
1 1 Splined Coupling
2 1 Lock Nut
3 1 Upper Bearing Cone
4 1 Upper Bearing Cup
5 1 Lower Bearing Cup
6 1 Lower Bearing Cone
7 1 Upper Spacer
8 1 Lip Seal
9 1 Lower Spacer
10 1 Driveshaft
11 3 Grease Fitting
12 1 Relief Fitting
13 1 Flange Plate
S547 Felling Head

Page Issue
6-30 10/98-01
6.3.6 Driveshaft Removal

1. Remove the disc saw blade. See section
6.3.3 Disc Saw Blade Removal for removal
procedure.
2. Remove the saw motor guard and
thoroughly clean the area. Disconnect and
plug the hoses from the hydraulic motor.
Label the hoses for reassembly.
Plug all of the ports and lines to prevent

hydraulic system contamination.
CAUTION
The hydraulic motor is heavy. Use a suitable
lifting device to support the motor.
3. Remove the four bolts and lift off the

hydraulic drive motor.
4. Remove the adapter plate and the splined

coupling adapter.
S547 Felling Head

Issue Page
10/98-01 6-31

5. Loosen the lock nut two or three turns.
CAUTION
Avoid hammering directly on the shaft. This
could damage the splines or upper bearing
assembly.
6. Using a soft steel punch, carefully drive the

shaft down until the upper bearing cone
bottoms against the lock nut. Alternate
between loosening the lock nut and driving
the shaft down until the lock nut is backed
off about half way up the threaded part of
the driveshaft.
Note!
If the driveshaft cannot be hammered down, then the
upper bearing cone will have to be carefully
removed using a cutting torch. Be careful not to
damage the driveshaft.
S547 Felling Head

Page Issue
6-32 10/98-01
CAUTION
The driveshaft is heavy. Make sure that it is
supported to prevent it from falling and being
damaged. Failure to follow these safety
recommendations could lead to risk of
personal injury.
7. Place a hydraulic floor jack under the

driveshaft. Once the weight of the driveshaft
is resting on the jack, remove the lock nut.
8. Remove the upper bearing cone (3). The

bearing cup will usually remain in the
housing.
S547 Felling Head

Issue Page
10/98-01 6-33

9. Re-install the lock nut hand tight to protect
the threads on the driveshaft.
10. Lower the driveshaft and remove it from the
housing. The lip seal, lower bearing cone
and lower spacer will still be on the
driveshaft. The upper spacer may be sitting
on top of the seal on the driveshaft or in the
housing. Remove and clean the upper spacer
of all grease.
11. Remove the lower bearing cone (6) using a

bearing puller.
S547 Felling Head

Page Issue
6-34 10/98-01

12. Remove the lip seal (8) and lower spacer
(9).
13. Inspect the driveshaft (10) for cracks,
damaged splines, or threads.
14. If necessary, use a fine emery cloth to clean
up the bearing contact surfaces. Remove
only scores or burrs. Avoid excessive
sanding.
Note!
The new bearing cone must fit tight on the shaft.
15. Remove the upper (4) and lower bearing

cups (5) from the housing.
16. Inspect the housing for signs of wear or

damage. Remove all of the old grease from
the housing cavity.
S547 Felling Head

Issue Page
10/98-01 6-35
6.3.7 Driveshaft Assembly

1. Slide the lower spacer (9) onto the
driveshaft (10). The spacer must be installed
with the tapered side down. Tap the spacer
into place using a mild steel punch.
2. Thread the lock nut (2) onto the driveshaft

(10) hand tight to protect the threads. It will
be removed later.
3. Lubricate the edge of the lip seal (8), then

slide it down the driveshaft (10) and over
the lower spacer (9).
Note!
The seal must be installed with the lip section facing
up.
S547 Felling Head

Page Issue
6-36 10/98-01

4. Pre-heat the bearing for 15 minutes at
250_F (121_C). Wear insulated heat
resistant gloves to lift the bearing and slide
it in place on the shaft. Ensure it is seated
on the bearing surface of the shaft.
5. When the bearing has cooled off, use a
needle point grease gun adapter and grease
gun to pack the lower bearing cone (6) with
EP2 grease. Ensure the bearing is fully
packed with grease.
6. Install the lower bearing cup (5) into the

saw housing.
7. Install the upper spacer (7) next to the

bearing cup (5). Coat the spacer with grease
to hold it in position.
S547 Felling Head

Issue Page
10/98-01 6-37

8. Install the upper bearing cup (4) into the
housing.
9. Check that the upper spacer is still in

position.
Set the driveshaft on a floor jack, then raise

the jack until the seal touches the housing.
10. Using a blunt 5/8” (16 mm) diameter drift,
gently tap the seal part way into the
housing. Place the drift in several holes,
tapping the seal each time so that it goes
into the housing evenly.
11. Alternate between tapping the seal and
raising the floor jack until the driveshaft
bottoms against the lower bearing.
Be careful not to lift the seal above the

driveshaft spacer.
S547 Felling Head

Page Issue
6-38 10/98-01

12. Remove the lock nut from the driveshaft
and fill the housing cavity with grease to the
bottom of the bearing cup.
13. Pack the upper bearing cone (3) with grease.

Slide the bearing cone onto the driveshaft
(10).
14. As soon as the upper bearing cone (3) has

cleared the first part of the threads, install
the lock nut (2) onto the shaft.
Use the lock nut to protect the threads by

alternately tapping the upper bearing cone
and tightening the lock nut until the bearing
cone bottoms on the bearing cup.
S547 Felling Head

Issue Page
10/98-01 6-39

15. Mark one spline on the lock nut (2) and the
matching spline on the shaft with soapstone.
This step is critical since it will be used to
obtain the correct preload on the bearings.
One spline will increase/reduce the end play
by approximately .003”.
16. Loosen the lock nut (2) by two splines.
17. Grease both the inside and outside of the

splined coupling adapter (1) and then insert
the coupling into the driveshaft.
S547 Felling Head

Page Issue
6-40 10/98-01

18. Insert a wedge between the driveshaft flange
and the saw head housing. Lightly tap on
the wedge until the upper bearing cone is
tight against the lock nut.
19. Install a dial indicator and set to ’0’. Using a

floor jack, push the driveshaft upwards and
use the dial indicator to assure end play has
been adjusted correctly to .003” to .007”. If
the end play is outside of this tolerance,
refer to section 6.3.8 Unscheduled
Maintenance for end play adjustment
procedure.
20. Install the motor adapter ring, ensuring it is

seated square and level.
S547 Felling Head

Issue Page
10/98-01 6-41

21. Install the hydraulic motor. Torque the
mounting bolts. Refer to torque chart on
page 6-4 for correct torque specifications.
22. Connect the hydraulic hoses to the motor.
23. Using a hand grease gun, pump grease into

the bearing cavity through the grease fitting
until it comes out of the breather.
Important!
24. Install the saw motor guard.

25. Re-install the disc saw blade. See section
6.3.4 Disc Saw Blade Installation for
installation procedure.
S547 Felling Head

Page Issue
6-42 10/98-01
6.3.8 Check Driveshaft End Play

1. Remove the saw motor guard and
thoroughly clean the area.
2. Disconnect and plug the hydraulic hoses.

Label the hoses for reassembly.
Plug the ports on the hydraulic motor to

prevent contamination.
3. Remove the hydraulic motor making sure

the splined coupling adapter stays in place.
CAUTION
lifting device. Failure to follow these safety
S547 Felling Head

Issue Page
10/98-01 6-43

4. Remove the motor adapter ring.
5. Set the saw head on stands or the driveshaft

on a stump.
Raise the floor jack to remove all clearance

from the lower bearing.
If a tree stump is being used, push down on

the saw head by using the vehicle hydraulic
system.
6. Use a dial indicator with a magnetic base.

Place the indicator probe on top of the
adjusting nut (2) and set the indicator to ”0”.
S547 Felling Head

Page Issue
6-44 10/98-01

7. Release the upward pressure on the saw
driveshaft either by lowering the jack or, if a
stump is being used, lift the saw head
slightly with the feller buncher.
The driveshaft should drop by the amount of

end play between the bearings. This end
play will show on the dial indicator.
If the driveshaft does not move, use a pry

bar between the blade and the housing to
lower the shaft.
DANGER
Wear work gloves and keep your fingers
clear. Failure to follow these safety
8. Remove the saw guard and rotate the disc

saw blade 360_slowly by hand to get a
correct dial indicator reading.
Correct bearing end play range is .003” to

.007”. If the indicator reading is less than
.003”, or more than .007”, adjustment is
required.
S547 Felling Head

Issue Page
10/98-01 6-45

Adjustment Procedure
9. Use a floor jack and push shaft upwards and

remove the splined coupling adapter.
10. Using a soapstone, mark the position of the

nut (2) relative to one of the splines on the
driveshaft.
The soapstone mark must be on both the nut

and the spline.
11. Tighten the nut so that the soapstone mark

moves. One spline will reduce the end play
approximately .003”.
Calculate how much end play must be

removed. Then, using a punch, alternately
drive bearing (3) down on shaft and tighten
locknut (2) to remove excess end play.
S547 Felling Head

Page Issue
6-46 10/98-01

12. Install the splined coupling adapter (1).
13. Install the motor adapter ring.
14. Install the hydraulic motor. Torque the

mounting bolts. Refer to torque chart on
page 6-4 for correct torque specifications.
CAUTION
lifting device. Failure to follow these safety
S547 Felling Head

Issue Page
10/98-01 6-47

15. Connect all hydraulic hoses to the motor.
16. Install the saw motor guard and the saw
guard.
6.3.9 Check All Hydraulic

Hoses and Fittings
Inspect all hydraulic hoses and fittings for signs of
damage or leaks. Tighten any loose connections.
Never use your bare hand to check for fluid leaks.
S547 Felling Head

Page Issue
6-48 10/98-01
6.4 Fluids and Lubricants
6.4.1 Recommended Hydraulic System Fluids

ISO Viscosity Supplier Brand Name Ambient Operating Range
Grade Minimum Maximum
15 -34_C (-29_F) 29_C (84_F)

Esso Univis N15
Petro-Canada Harmony Arctic 15
Gulf Harmony Arctic 15
Mobil DTE 11M
Shell Tellus T15
Texaco Rando Superflo 15
Texaco Rando HDZ 15
22 -26_C (-15_F) 43_C (109_F)

Esso Univis N22
Petro-Canada Harmony HVI 22
Gulf Harmony HVI 22
Petro-Canada Harmony Plus
Shell Tellus T22
Texaco Rando Superflo 22
Texaco Rando HDZ 22
32 -18_C (0_F) 46_C (115_F)

Amsoil Synthetic Hydraulic Fluid
Esso Univis N32
Petro-Canada Harmony HVI 36
Gulf Harmony HVI 36
Mobil DTE 13M
Shell Tellus T32 or Tellus 32
Texaco Rando Superflo AZ
Texaco Rando HDZ 32
46 -7_C (19_F) 46_C (115_F)

Arco Duro AW46
Chevron HYD AW46
Petro-Canada Harmony AW46
Gulf Harmony AW46
Mobil DTE 15M
Shell Tellus 46
Texaco Rando HDZ46
68 -2_C (28_F) 46_C (115_F)

Esso Univis N68
Texaco Rando HDZ 22
S547 Felling Head

Issue Page
10/98-01 7-1
7. Hydraulic System
7.1 Start-Up Procedure 7-2

7.2 Saw Speed Adjustment 7-4
7.3 Pressure Setting 7-5
7.4 Saw Motor Cross Section and Schematic 7-7
S547 Felling Head

Page Issue
7-2 10/98-01
7.1 Start-Up Procedure
7.1.1 Initial Pump & Motor Start-up
DANGER
1. Remove the saw motor guard and fill the

pump and motor case through the highest
case drain plug. See section 6NO TAG
Fluids and Lubricants for recommended oil.
DANGER
Wear work gloves and keep your fingers
clear. Failure to follow these safety
2. Place saw head on stands and remove the

saw blade guard, and rotate the saw blade by
hand as you fill the motor case. Repeat
filling the motor and rotating the saw blade
until oil level is maintained. This will
ensure that the bearings are submerged in
fluid and will assist in removing air from
the lower bearing area.
3. Where possible fill the high pressure lines

and then check the hose connections and
tighten as required.
S547 Felling Head

Issue Page
10/98-01 7-3
7.1 Start-Up Procedure
7.1.1 Initial Pump & Motor Start-up

4. Remove the saw head from the stands. With
the tracks blocked and the saw guard
installed on the felling head, start the engine
and operate the saw at low engine idle for
10 minutes.
5. Occasionally crack open the case drain

connection on the motor to allow air to
escape.
6. Check hose connections and fittings for

leaks. Tighten any loose connections.
Never use your bare hand to check for fluid

leaks.
7. Shut the saw drive OFF and let the blade

come to a stop. Shut the engine OFF.
8. Re-install the saw motor guard.
S547 Felling Head

Page Issue
7-4 10/98-01
7.2 Saw Speed Adjustment
7.2.1 Initial Saw Speed Adjustment
DANGER
1. Remove the guard on the front of the saw

motor and connect a tachometer to the speed
sensor. See section 8 for information on the
tachometer kit.
2. With the tracks of the carrier blocked, the

saw guard installed on the felling head and
the saw blade free to rotate, start the engine
and engage the saw drive. Move the engine
throttle to full speed.
3. Allow 30 seconds for the saw blade to reach

full rpm. Using a tachometer, check the saw
speed. Refer to specifications for applicable
saw speed. Unlock the jam nut and turn the
adjusting screw out (counterclockwise) to
increase the speed or in (clockwise) to
decrease the speed, then lock the jam nut.
4. Shut the saw drive OFF and let the saw
blade come to a stop. Throttle the engine
back to idle, shut OFF the engine,
disconnect the tachometer.
S547 Felling Head

Issue Page
10/98-01 7-5
7.3 Pressure Setting
7.3.1 Initial Saw Circuit Begin of Stroke Adjustment &

Pressure Setting
This procedure applies to initial installation of a
New or Serviced Saw Motor. Refer to page NO TAG
for periodic Hydraulic Pressure Check.
DANGER
1. Remove the saw motor guard and install a

5000 p.s.i. gauge in the carrier saw control
valve test port or ”G” port on the saw motor
and also in the ”M” port (test fitting) of the
saw motor.
2. Ensure the saw blade guard is installed and

block the saw rotation using the locking bolt
provided.
Note!
3. Have an assistant start the engine, engage

the saw drive and move the throttle to half
speed.
S547 Felling Head

Page Issue
7-6 10/98-01
7.3 Pressure Setting
7.3.1 Initial Saw Circuit Begin Of Stroke Adjustment &

Pressure Setting
4. Adjust the saw pump relief or P.O.R to
Begin of Stroke pressure setting (”G” port).
5. Loosen the jam nut and turn the Begin of

Stroke adjusting screw out until the gauge
in the motor ”M” port reads 0 p.s.i. Then
slowly turn the adjusting screw in until the
pressure on the gauge starts to rise
(500 - 800 psi). Lock the jam nut on the
adjusting screw.
6. Adjust the saw pump relief or P.O.R (”G”
port) up to specifications. See section
10NO TAG Specifications.
7. Turn the saw control OFF, throttle the

engine back to idle, and let the saw blade
come to a stop. Shut the engine OFF.
8. Disconnect the gauges and install the saw
motor guard.
9. Remove the locking bolt from the saw blade
and store in the tapped hole provided.
S547 Felling Head

Issue Page
10/98-01 7-7
7.4 Saw Motor Cross Section and Schematic

1. Saw speed adjusting screw.
2. Begin of Stroke adjusting screw
3. ”M” and ”G” ports , install 5,000 psi gauge here for Begin of Stroke adjustment.
4. Saw Motor Hydraulic Schematic
S547 Felling Head

Page Issue
7-8 10/98-01
S547 Felling Head

Issue Page
10/98-01 8-1
8. Electrical System
8.1 Saw Speed Sense Equipment 8-2

8.2 Saw Speed Tachometer 8-4
S547 Felling Head

Page Issue
8-2 10/98-01
8.1 Saw Speed Sense Equipment

1. Connector*
2. Coupling*
3. Bracket*
4. Connector*
5. Tachometer 12 Volt*
6. Bracket*
7. Display Mount*
8. Voltage Regulator (24 volt to 12 volt)*
9. Heat Sink*
10. Speed Sensor
11. Wiring Harness
12. Hose Assembly
*Items included in Tachometer Kit 701538300.

Item 10 is factory installed.
Items 11 & 12 are customer supplied.
S547 Felling Head

Issue Page
10/98-01 8-3
8.1 Saw Speed Sense Equipment
S547 Felling Head

Page Issue
8-4 10/98-01
8.2 Saw Speed Tachometer

An optional tachometer kit part number 701538300
is available for monitoring the saw speed. The kit
can be purchased from your dealer. Installation and
assembly instructions are included in the kit.
The speed sensor is factory installed on the felling

head. The gap is set at .040” - .060”. This is
achieved by threading the sensor (2) in until the
sensor bottoms against the nut (1), then threading
the sensor out 2/3 to one full turn.
Important!
This adjustment is based on the nut being
undamaged or new.
The tachometer requires a 12 volt supply to operate.

Included in the kit is a voltage regulator and heat
sink for converting the 24 volt supply to 12 volts.
The tachometer is calibrated at 4 pulses per
revolution.
Typical 12 Volt Supply

1. 12 Volt to Light
2. Ground for Light Circuit
3. Ground for Tachometer Circuit
4. Harness to Speed Sensor
5. 12 Volt Supply
Typical 24 Volt Supply

1. 12 Volt to Light
2. Ground for Light Circuit
3. Ground for Tachometer Circuit
4. Harness to Speed Sensor
5. 12 Volt Supply
6. Ground for Voltage Regulator
7. 24 Volt to Voltage Regulator
8. Voltage Regulator (24V to 12V)
9. Heat Sink
Refer to section 10 (Specifications) for applicable

saw speed.
S547 Felling Head

Issue Page
10/98-01 9-1
9. Troubleshooting
9.1 Disc Saw Blade Stalling 9-2
S547 Felling Head

Page Issue
9-2 10/98-01
9.1 Disc Saw Blade Stalling
9.1.1 Operator Technique
Speed of cut. Review operating procedures in manual with

operator.
Accumulating too many trees.
Cutting or clamping sequence. Consult experienced operators and dealer service
representatives for operating techniques.
Saw head cutting position - low or high approach angle.
9.1.2 Disc Saw Blade Maintenance
Tooth carbides damaged or worn. Cutting tips/carbides must be wider than the tooth.
Tooth cutting edge damaged or worn. Tooth cutting edge must be larger than remaining
part of tooth. Replace teeth in pairs.
Missing teeth, loose hardware. Check tooth mounting and replace teeth in pairs.
Broken tooth mounting lugs. Replace teeth in pairs. Check and review operator
technique.
Bent blade. Check and review operator technique. Replace the

blade if run out exceeds .100”.
Butt plate position, cracks. Repair as required.
Saw housing plugging. Clean out debris, check operator technique.
S547 Felling Head

Issue Page
10/98-01 9-3
9.1.3 Hydraulic
Saw pressures out of adjustment. Review specifications and adjustment procedure.
Low saw blade speed. Check blade speed, review service manual for
procedure and specifications. See also Can’t Obtain
Maximum Blade Speed.
Blade speed recovery slow. Incorrect begin of stroke pressure. Swivel time
orifice seized, plugged or installed wrong.
618, CASE 1187- 6 mm tapered plug missing from saw control valve,
Saw circuit shuts off when tree clamps are used, and or and or saw relief valve.
hose failure occurs at saw motor.
618, CASE 1187 - Relief valve cartridge loose in housing...tighten

Loss in saw circuit maximum pressure as hydraulic oil cartridge and check maximum pressure.
temperature increases.
Saw motor shaft seal failure. Check case drain hose installation and routing or
motor for excessive by-passing.
S547 Felling Head

Page Issue
9-4 10/98-01
9.1.4 Can’t Obtain Maximum Blade Speed
Begin of Stroke pressure is lower than the pressure Re-adjust Begin of Stroke pressure.
required to maintain saw speed.
Saw circuit check valve by-passing. Replace check valve assembly.
Motor stroking piston seized in maximum displacement Repair or replace motor.

position.
Loss of pump flow. Repair or replace pump.
Excessive motor case drain. Repair or replace motor.
S547 Felling Head

Issue Page
10/98-01 10-1
10. Specifications
10.1 Dimensions 10-2

10.2 Specifications 10-3
S547 Felling Head

Page Issue
10-2 10/98-01
10.1 Dimensions
S547 Felling Head

Issue Page
10/98-01 10-3
10.2 Specifications
10.2.1 General
Bolt Torques (lb ft/ lubricated)
Lower Flange Plate . . . . . . . . . . . . . . . . . . . . . . . . 280 - 320 lb ft (380 - 434 Nm) (3/4” - 16 UNF)
Lower Guard Plate . . . . . . . . . . . . . . . . . . . . . . . . . 300 - 330 lb ft (407 - 447 Nm) (locknut end)
(3/4” - 10 UNC)
Saw Tooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 lb ft (115 Nm) (1/2” - 20 UNF)
160 lb ft (216 Nm) (5/8” - 18 UNF)
Saw Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm) (3/4” - 10 UNC)
Clamp Arm Pin Retainers . . . . . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm) (3/4” - 10 UNC)
300 - 350 lb ft (407 - 475 Nm) (1.38” - 12 UNC)
Wrist Attachment Pin Retainers . . . . . . . . . . . . . . . 200 - 220 lb ft (270 - 300 Nm) (3/4” - 10 UNC)
475 - 525 lb ft (645 - 710 Nm) (7/8” - 9 UNC)
Wrist Tilt Cylinder Retainers . . . . . . . . . . . . . . . . . 150 - 180 lb ft (210 - 250 Nm) (3/4” - 10 UNC)
Wrist Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . 450 - 500 lb ft (610 - 675 Nm) (7/8” - 9 UNC)
Wrist Attachment to Bearing . . . . . . . . . . . . . . . . . 780 - 800 lb ft (1050 - 1080 Nm) (1” - 14 UNC)
Clamp Cylinders
No. Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 in. (100 mm)
Rod Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 in. (50 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 in. (216 mm)
Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (204 bar)
Wrist Cylinders
No. Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Bore Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 in. (100 mm)
Rod Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 in. (50 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 in. (216 mm)
Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (204 bar)
Hydraulic Requirements
Saw Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 gpm @ 3500 psi (114 l/min @ 238 bar)
25 gpm @ 4000 psi (95 l/min @ 272 bar)
Clamp Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 gpm @ 3000 psi (95 l/min @ 207 bar)
Optional Wrist Group . . . . . . . . . . . . . . . . . . . . . . . 10 gpm @ 3000 psi (38 l/min @ 207 bar)
Miscellaneous
Cutting Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 18” (457 mm) diameter
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4850 lb (2200 kg)
5350 lb (2427 kg) (with optional wrist group)
S547 Felling Head

Page Issue
10-4 10/98-01
10.2 Specifications
10.2.1 General
Disc Saw Blade
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000NK, 4000B
No. Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 rotatable
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Curved Carbide Teeth/Hardened Teeth
Saw Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1175 rpm +/- 25 rpm
10.2.2 Service Specifications By Model

Timberjack 2618
Motor Displacement . . . . . . . . . . . . . . . . . . . . . . . . 160 Cm3l
Blade Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1175 rpm +/- 25 rpm
Saw Pump Relief or P.O.R . . . . . . . . . . . . . . . . . . . 3500 psi (241 bar)
Begin of Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (207 bar)
Upper Clamp Port Relief . . . . . . . . . . . . . . . . . . . . 3200 psi (221 bar)
Upper Clamp Main Relief . . . . . . . . . . . . . . . . . . . 2700 psi (186 bar)
Lower Clamp Port Relief . . . . . . . . . . . . . . . . . . . . 3200 psi (221 bar)
Lower Clamp Main Relief . . . . . . . . . . . . . . . . . . . 2700 psi (186 bar)
Clamp Open Pressures . . . . . . . . . . . . . . . . . . . . . . 2000 psi (138 bar)
Wrist Main Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 psi (172 bar)
Wrist Port Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 3200 psi (221 bar)
Timbco T425
Motor Displacement . . . . . . . . . . . . . . . . . . . . . . . . 160 Cm3
S547 Felling Head

Issue Page
10/98-01 10-5
10.2 Specifications
10.2.2 Service Specifications By Model

Timberjack 608B
Motor Displacement . . . . . . . . . . . . . . . . . . . . . . . . 160 Cm3
S547 Felling Head

Page Issue
10-6 10/98-01
S547 Felling Head

Issue Page
8/98-01 11-1
11. Miscellaneous
11.1 Measurement Conversions 11-2

11.2 Wood Measurement Equivalents 11-4
11.3 Weights of Commercially Important Woods 11-5
11.4 General Bolt Torque Values 11-6
360/460 Series Skidders

Page Issue
11-2 10/98-01
11.1 Measurement Conversions
Length Area
miles x 1.6093 =km sq.mile x 2.59 =sq.km

yards x 0.9144 =m acres x 0.00405 =sq.km
feet x 0.3048 =m acres x 0.4047 =hectares
feet x 30.480 =cm sq.yards x 0.8361 =sq.m
inches x 2.540 =cm sq.feet x 0.0929 =sq.m
inches x 25.40 =mm sq.inches x 6.452 =sq.cm
km x 0.621 =miles sq.inches x 645.2 =sq.mm
km x 1093.60 =yards sq.km x 0.3861 =sq.miles
km x 3280.90 =feet sq.km x 247.11 =acres
m x 1.094 =yards hectares x 2.471 =acres
m x 3.281 =feet sq.m x 1.196 =sq.yards
m x 39.37 =inches sq.m x 10.764 =sq.feet
cm x 0.3937 =inches sq.cm x 0.155 =sq.inches
mm x 0.03937 =inches sq.mm x 0.00155 =sq.inches
Volume Liquid
cu.yards x 0.765 =cu.m U.S.gallons x 0.8333 =Imp.gallons
cu.feet x 0.283 =cu.m U.S.gallons x 3.785 =litres
cu.inches x 16.383 =cu.cm U.S. gallons x 0.946 =litres
cu.m x 1.308 =cu.yards Imp.gallons x 1.2009 =U.S.gallons
cu.m x 35.3145 =cu.feet litres x 0.2642 =U.S.gallons
cu.cm x 0.06102 =cu.inches litres x 1.057 =U.S.quarts
Weight Flow
kg x 0.453 =pounds U.S.gpm x 3.790 =litres/min
metric ton x 1.1023 =short ton U.S.gpm x 0.063 =litres/sec
metric ton x 0.9842 =long ton cu.ft./min x 0.472 =litres/sec
pounds x 2.2046 =kg litres/min x 0.264 =U.S.gpm
short ton x 0.9072 =metric ton litres/sec x 15.873 =U.S.gpm
long ton x 1.0161 =metric ton litres/sec x 2.119 =cu.ft./min
S547 Felling Head

Issue Page
10/98-01 11-3
11.1 Measurement 11.1.2 Metric and Imperial

Conversions Unit Expressions
Quantity Unit Symbol

Pressure
Length
lb./sq.in. x 6.89476 =kPa millimetre mm
lb./sq.in. x 0.068 =atm centimetre cm
lb./sq.in. x 0.069 =bar metre m
inch of Hg. x 0.37411 =kPa kilometre km
kPa x 0.145 =lb./sq.in. inch in
kPa x 0.2964 =in. of Hg. foot ft
atm x 14.70 =lb./sq.in. yard yd
bar x 14.50 =lb./sq.in. mile mi
Area
square millimetre mm2
square centimetres cm2
square meter m2
square inch in2
square foot ft2
hectare ha
acre ac
11.1.1 Miscellaneous Volume

cubic millimetre mm3
Conversions cubic inch
millilitre
in3
ml
litre l
cubic metre m3
pint pt
acre x 43.560 =sq.ft. quart qt
board feet x 144.0 =cu.in. gallon gal
BTU x 778.0 =lb.ft.
bushel x 1.244 =cu.ft. Mass
cu.ft. x 17280 =cu.in. gramme g
cu.ft. x 7.481 =U.S. gallon kilogramme kg
U.S. gallon x 231.0 =cu.in. tonne t
ton ton
HP x 33.000 =lb.ft./min. pound lb
HP x 0.7457 =kiloWatt
kiloWatt x 1.341 =HP Pressure
knot x 1.152 =miles/hr. pounds per sq.in. lb/in2
radian x 57.30 =degree
rod x 16.50 =feet Torque
lb.(force) x 4.440 =Newton Newton metre Nm
pound feet force lb.ft.
S547 Felling Head

Page Issue
11-4 10/98-01
11.2 Wood Measurement Equivalents
Cord Cunit Cubic Metre Cubic Metre Solid Board Feet
1 Cord = 1 Cunit = 100 1 m3 stacked = 1 m3 solid = 1 board feet =

128 cu.ft. cu.ft. of solid the apparent solid wood 1/12 solid cubic
volume only in 1 m3 foot. *FBM
in 1 m3
A B C D E
1 0.85 3.625 2.407 500
1.176 1 4.264 2.832 600
0.276 0.234 1 0.664 138
0.415 0.353 1.506 1 208
2 1.67 7.25 4.81 1000
The cord (column A) and cubic metres stacked (column C) measure apparent” volume.
The cunit (column B) and cubic metre solid (column D) measure solid” volume.
Accurate conversions are possible between columns A and C, and between B and D only.
Any other conversions are approximate and wood volume will vary with tree species, size, etc.
Example:
1 cunit (column B) = exactly 2.832 solid metres (column D).
1 cord (column A) = approximately 2.407 solid cubic metres (column D)
*FBM is the abbreviation of 1 Board Ft. (Foot Board Measure).

One thousand board feet is referred to as MBFM”.
S547 Felling Head

Issue Page
10/98-01 11-5
11.3 Weights of Commercially Important Woods
Species kg/m3 lb/ft3 Species kg/m3 lb/ft3

Alder, Red 737 46 Magnolia, Cucumber 785 49
Ash, White 769 48 Maple, Big Leaf 753 47
Aspen, Quaking 689 43 Black 865 54
Red 801 50
Bald cypress 817 51 Silver 721 45
Basswood, American 673 42 Sugar 897 56
Beech, American 865 54
Birch, Paper 801 50 Oak, Black 1009 63
Yellow 929 58 Chestnut 977 61
Red 1009 63
Cedar, Alaska 577 36 Red, Swamp 1073 67
Incense 721 45 Swamp Chestnut 1041 65
Northern White 449 28 White 993 62
Port-Orford 897 36 White, Swamp 1105 69
Western Red 433 57
Cherry, Black 721 45 Pine, Jack 801 50
Cottonwood, Eastern 785 49 Loblolly 993 62
Lodgepole 625 39
Douglas Fir, Coast 881 55 Long Leaf 993 62
Inland North 577 36 Norway, Red 673 42
Short Leaf 993 62
Elm, American 865 54 Slash 993 62
Sugar 817 51
Fir, Alpine 449 28 Western Yellow 721 45
Balsam 721 45 White-Western 561 35
Nobel 481 30 White - Eastern 577 36
Red 769 48 Poplar, Yellow 609 38
Silver 577 36
White 753 47 Redwood 801 50
Gum, Black 721 45 Spruce, Black 513 32

Blue 1121 70 Engleman 625 39
Red 801 50 Red 545 34
Tupelo 897 56 Sitka 529 33
White 545 34
Hemlock, Eastern 801 50 Sweetgum 801 50
Western 657 41 Sycamore, American 833 52
Hickory, Pecan 993 62
True 1009 63 Tamarack 753 47
Larch, Western 769 48 Walnut, Black 929 58

Locust, Black 929 58 Willow, Black 801 50
Notes:
1. The values shown in this chart are green weights.
2. The chart is to be used as a reference only. If a weight table exists for the region you are in,
use it in place of this one.
S547 Felling Head

Page Issue
11-6 10/98-01
11.4 General Bolt Torque Values
Thread SAE Grade 8 UNC Thread

Size
Lb. Ft. Nm
Notes:
1/4 9-10 12-14
5/16 18-20 24-27
1. Use these torque values when specific torques
3/8 34-40 50-55
are not available.
7/16 60-65 80-90
1/2 90-100 125-135 2. Do not use these torques when other torque
9/16 125-140 170-190 values are specified either in this manual or
5/8 175-190 240-255 other manuals pertaining to this equipment.
3/4 300-330 405-455 3. Torque values shown are for fasteners coated
7/8 475-525 645-710 with phosphate and oil , and used with
hardened washers.
1 in. 725-800 985-1085
1-1/8 1050-1175 1425-1595
1-1/4 1475-1625 2000-2205
1-3/8 2000-2200 2710-2980
1-1/2 2600-2850 3525-3865
1-5/8 3450-3800 4680-5150
1-3/4 4300-4800 5850-6510
1-7/8 5500-6100 7460-8270
2 in. 6500-7200 8810-9760
Metric ISO Grade 10.9

Thread
Size Lb. Ft. Nm
M6 10 14
M7 15 20
M8 25 34
M10 50 68
M12 87 118
M14 137 185
M16 213 289
M18 289 392
M20 420 471

M22 564 765
M24 724 981
M27 1085 1471
M30 1447 1982
S547 Felling Head

Issue Page
10/98-01 -1
Index
A
Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
B
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Blade Feeding Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Bypass Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
C
Can’t Obtain Maximum Blade Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Check All Bolt Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Check All Hydraulic Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Check All Hydraulic Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Check Disc Saw Blade R.P.M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Check Driveshaft End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12, 6-15, 6-42
Check Hydraulic Pressure Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14, 6-15
Check Lower Flange Plate Bolt Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Check Saw Disc Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Check Saw Tooth Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Clamp Arm Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Clamp Arm Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Clamp Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Clean Saw Motor Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Curved Carbide Tipped Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6, 6-21
Cutting Multiple Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Cylinder Guard Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
S547 Felling Head

Page Issue
-2 10/98-01
Index
D
Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Disc Saw Blade and Tooth Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Disc Saw Blade Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Disc Saw Blade Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Disc Saw Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Disc Saw Blade Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Disc Saw Blade Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Driveshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Driveshaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Driveshaft Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Driveshaft Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
F
S547 Felling Head Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
S547 Felling Head Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
G
General - Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
General Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
General Method Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
H
Handling the Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Hardened Tooth Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6, 6-21
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
S547 Felling Head

Issue Page
10/98-01 -3
Index
I
Initial Pump & Motor Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Initial Saw Circuit Begin of Stroke Adjustment & Pressure Setting . . . . . . . . . . . . . . . . . . . . . 7-5
Initial Saw Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Inspect Felling Head For Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Inspect Saw Housing Wear Plate & Chip Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
L
Lower Flange Plate Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lower Guard Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lubricate All Grease Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10, 6-18
Lubricate Driveshaft and Motor Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
M
Maintenance - 175 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Maintenance - 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Maintenance - 8 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Maintenance - First 25 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Measurement Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Metric and Imperial Unit Expressions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Miscellaneous Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Model and Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
N
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Non-approved Field Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
S547 Felling Head

Page Issue
-4 10/98-01
Index
O
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Operating Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Operator Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
P
Pressure Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Principle Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
R
Recommended Hydraulic System Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Right and Left Clamp Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
S
Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Saw Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Saw Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Saw Drive Motor Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Saw Motor Cross Section and Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Saw Motor Guard Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Saw Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Saw Speed Sense Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Saw Speed Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Saw Tooth Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Saw Tooth Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Service Specifications By Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Servicing Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Stopping The Disc Saw Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
S547 Felling Head

Issue Page
10/98-01 -5
Index
T
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
U
Understanding Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Unscheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
W
Warranty Certificate - Koehring Waterous Felling Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Weights of Commercially Important Woods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
Wood Measurement Equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Wrist Attachment Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Wrist Attachment Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Wrist Attachment to Bearing Locknuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Wrist Bearing Retainer Bolts and Locknuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Wrist Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Wrist Tilt Cylinder Pin Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
S547 Felling Head

Page Issue
-6 10/98-01
Index
S547 Felling Head

OMF289031 Unlocked

Uploaded by

Copyright:

Available Formats

OMF289031 Unlocked

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

OMF289031 Unlocked

Uploaded by

Copyright:

Available Formats

S547 STT FELLING HEAD

S/N 980776 – 10BC1326

Diesel engine exhaust and some of its constituents

Worldwide Construction and Forestry Division

6 Lubrication & Maintenance

1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

2.1 Warranty Certificate - Koehring Waterous Felling Heads . . . . . . . . . . . . . . . . . . . . . 2-2

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

5.1 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

6. Lubrication and Maintenance

6.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.4 Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48

7.1 Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

8.1 Saw Speed Sense Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

9.1 Disc Saw Blade Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

10.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

11.1 Measurement Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

1.1 Foreword 1-2

S547 Felling Head

S547 Felling Head

1.2 Model and Serial Number Record

Model No: _______________________

Serial No: _______________________

Part No: _______________________

Serial No: _______________________

Part No: _______________________

Serial No: _______________________

Part No: _______________________

Part No: _______________________

S547 Felling Head

1.3 Non-approved Field Product Changes

IT IS TIMBERJACK FORESTRY ATTACHMENTS’POLICY THAT NO CHANGES ARE TO BE

Options or changes are only officially approved in the following form:

NO OTHER PERSON IS AUTHORIZED TO GIVE SUCH APPROVAL.

Timberjack Forestry Attachments

S547 Felling Head

2.1 Warranty Certificate - Koehring Waterous Felling Heads 2-2

S547 Felling Head

2.1 Warranty Certificate - Koehring Waterous Felling Heads

Timberjack Forestry Attachments

S547 Felling Head

3.1 General 3-2

S547 Felling Head

This equipment should not be operated or

As the owner/maintainer, ensure that you become

3.2 Safety Symbol

3.3 Understanding Signal

WARNING WARNING denotes a hazard exists which can

CAUTION CAUTION is used in areas where failure to follow

S547 Felling Head

3.4 General Safety Precautions

To minimize the risks and promote safety at all

Study all the safety messages in this manual and on

You must be fully trained to operate this equipment.

Do not let an untrained person operate the felling

Use recommended protective clothing and safety

These safety rules highlight both general and