Model 4115K-09A

TORQUE SENSOR

Installation and Operating Manual

For assistance with the operation of this product,

contact the PCB Piezotronics, Inc.

Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: info@pcb.com
Web: www.pcb.com
Repair and Maintenance Returning Equipment
If factory repair is required, our representatives will
PCB guarantees Total Customer Satisfaction through its provide you with a Return Material Authorization (RMA)
“Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you
sold by PCB and through its limited warranties on all other have already provided and expedite the repair process.
PCB Stock, Standard and Special products. Due to the This number should be clearly marked on the outside of
sophisticated nature of our sensors and associated all returned package(s) and on any packing list(s)
instrumentation, field servicing and repair is not accompanying the shipment.
recommended and, if attempted, will void the factory
warranty.
Contact Information
Beyond routine calibration and battery replacements PCB Piezotronics, Inc.
where applicable, our products require no user 3425 Walden Ave.
maintenance. Clean electrical connectors, housings, and Depew, NY14043 USA
mounting surfaces with solutions and techniques that will
Toll-free: (800) 828-8840
not harm the material of construction. Observe caution
24-hour SensorLine: (716) 684-0001
when using liquids near devices that are not hermetically
General inquiries: info@pcb.com
sealed. Such devices should only be wiped with a
Repair inquiries: rma@pcb.com
dampened cloth—never saturated or submerged.
For a complete list of distributors, global offices and sales
In the event that equipment becomes damaged or ceases
representatives, visit our website, www.pcb.com.
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well Safety Considerations
as a brief description of the problem.
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
Calibration precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
Routine calibration of sensors and associated provided by the equipment may be impaired if equipment
instrumentation is necessary to maintain measurement is used in a manner not specified by this manual.
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence, Discontinue use and contact our 24-Hour Sensorline if:
or prior to any critical test.
 Assistance is needed to safely operate equipment
PCB Piezotronics is an ISO-9001 certified company whose  Damage is visible or suspected
calibration services are accredited by A2LA to ISO/IEC  Equipment fails or malfunctions
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer For complete equipment ratings, refer to the enclosed
specialized tests, including: sensitivity at elevated or specification sheet for your product.
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing, Definition of Terms and Symbols
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics The following symbols may be used in this manual:
distributor, sales representative, or factory customer
service representative. DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E

ECN 50523
 CAUTION
Refers to hazards that could damage
the instrument.

NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.

The following symbols may be found on the equipment

described in this manual:

This symbol on the unit indicates that

high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.

This symbol on the unit indicates that

the user should refer to the operating
instructions located in the manual.

This symbol indicates safety, earth

ground.

Manual 21354 Rev E

ECN 50523
 PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
有害物质

汞 镉
部件名称 铅 (Pb) (Hg) (Cd) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE)
住房 O O O O O O
PCB板 X O O O O O
电气连接器 O O O O O O

压电晶体 X O O O O O

环氧 O O O O O O

铁氟龙 O O O O O O

电子 O O O O O O
厚膜基板 O O X O O O
电线 O O O O O O

电缆 X O O O O O
塑料 O O O O O O
焊接 X O O O O O

铜合金/黄铜 X O O O O O

本表格依据 SJ/T 11364 的规定编制。

O： 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X： 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

Manual 21354 Rev E

ECN 50523
Component Name Hazardous Substances
Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated
Compounds Biphenyls (PBB) Diphenyl Ethers
(Cr(VI)) (PBDE)
Housing O O O O O O
PCB Board X O O O O O
Electrical Connectors O O O O O O
Piezoelectric Crystals X O O O O O
Epoxy O O O O O O
Teflon O O O O O O
Electronics O O O O O O
Thick Film Substrate O O X O O O
Wires O O O O O O
Cables X O O O O O
Plastic O O O O O O
Solder X O O O O O
Copper Alloy/Brass X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Manual 21354 Rev E

ECN 50523
 Model Number Revision: D
4115K-09A ROTARY TRANSFORMER TORQUE SENSOR ECN #: 43820

Performance ENGLISH SI OPTIONAL VERSIONS

Measurement Range(Full Scale Capacity) 2400 in-lb 270 Nm [1] Optional versions have identical specifications and accessories as listed for the standard
Sensitivity(± 15 %)(output at rated capacity) 2.5 mV/V 2.5 mV/V [1][3]
model except where noted below. More than one option may be used.
Non-Linearity ≤ 0.05 % FS ≤ 0.05 % FS [3]
Hysteresis ≤ 0.05 % FS ≤ 0.05 % FS [3]
Non-Repeatability ≤ 0.03 % FS ≤ 0.03 % FS [3]
Environmental
Overload Limit 7200 in-lb 815 Nm
Temperature Range(Operating) -65 to 285 °F -54 to 141 °C
Temperature Range(Compensated) +70 to +170 °F +21 to 77 °C
Temperature Effect on Output(Maximum) ± 0.002 %Reading/°F ± 0.0036 %Reading/°C [4] NOTES:
Temperature Effect on Zero Balance(Maximum) ± 0.002 %FS/°F ± 0.0036 %FS/°C [4][3] [1]Nominal.
Electrical [2]Recommended 10 VAC RMS.
Bridge Resistance 350 Ohm 350 Ohm [1] [3]FS - Full Scale.
Excitation Frequency 3.28 kHz 3.28 kHz [4]Over compensated operating temperature range.
[5]See PCB Declaration of Conformance PS062 for details.
Excitation Voltage 2 to 10 VAC rms 2 to 10 VAC rms [2]
Insulation Resistance >5,000,000 kohm >5,000,000 kohm
Zero Balance ≤ 2 % FS ≤ 2 % FS [3]
Bridge Current(at 5 VAC) 50 mA 50 mA SUPPLIED ACCESSORIES:
Physical Model 180-019A 5-socket mating connector for Series 3100, 4100, 4200 torque sensors
Size (Shaft Length x Housing Length x Housing Height) 9.56 in x 8.25 in x 242.82 mm x 209.55 mm x Model 8113-105A Relay activated precision shunt calibration module
6.00 in 152.40 mm
Weight 47 lb 21.3 kg
Mounting Splined Splined Entered: AP Engineer: PE Sales: KWW Approved: JSD Spec Number:
Sensing Element Strain Gage Strain Gage
Housing Material Black Oxided Steel Black Oxided Steel
Date: 2/12/2015 Date: 2/12/2015 Date: 2/12/2015 Date: 2/12/2015 18489
Shaft Material Steel Steel
Electrical Connector MS3102A-14S-5P MS3102A-14S-5P
Electrical Connection Position Side Side PCB Load & Torque, Inc.
Torsional Stiffness 380,000 in-lb/radian 42,900 N-m/radian 24350 Indoplex Circle
Rotating Inertia 0.0055 in-lb sec2 0.0006 N-m sec2 Farmington Hills, MI 48335
Maximum Speed 15,000 RPM 15,000 RPM
UNITED STATES
Phone: 866-684-7107
Fax: 716-684-0987
[5]
E-Mail: ltinfo@pcbloadtorque.com
All specifications are at room temperature unless otherwise specified. Web site:
In the interest of constant product improvement, we reserve the right to change specifications without notice. http://www.pcbloadtorque.com
 8 7 6 5 4 3 2 1
PCB Load & Torque (A Division of PCB Piezotronics, Inc.)
claims proprietary rights in the information disclosed hereon. REVISIONS
Neither it nor any reproduction thereof will be disclosed to
others without the written consent of PCB Load and Torque.
REV DESCRIPTION ECO

A ADDED VIBRATION MONITORING HOLES - 06.02.22, PTE 45389

22675

OPTIONAL SPEED SENSOR

(2.308 [58.6]) (MAGNETIC PICK-UP, 60 TOOTH GEAR)

D D

.328 [8.3]

EXTERNAL INVOLUTE SPLINE - 30° PRESSURE ANGLE

Ø1.200 PITCH - 20/30 PITCH - 24 TEETH
n4.126 `.001 [n104.8 `.03]

Ø1.572 [39.9]

5 PIN MIL SPEC CONNECTOR

(MS3102E-14S-5P OR EQUIV.)
WIRING CODE:
ISO VIEWS PIN A -SIGNAL
SCALE 1 / 2 INTERNAL INVOLUTE SPLINE - 30° PRESSURE ANGLE
PIN B +EXCITATION
PIN C -EXCITATION
Ø1.200 PITCH - 20/30 PITCH - 24 TEETH
PIN D + SIGNAL
PIN E GROUND

1.498 [38.0]
1.610 [40.9]

3.277 [83.2] 1.450 [36.8]

1.980 [50.3]

C 2X vØ1.000[25.4] x.03 [0.8] (9.89 [251.2]) C

3
1/4-28UNF-2B x.20 [5.0]
3.250 [82.6] 2.500 [63.5]
8.25 [209.6] .14 [3.6]

(Ø1.000 [25.4]) 2 2X 3/8-24 UNF - 2B x .250 [6.4]

30°

n6.00 [n152.4]

n4.121 `.001 [n104.7 `.03]

(60°)
6X 3/8-24 UNF - 2B x .75 [19.1]
1 EQUALLY SPACED ON A
2X .050 [1.3] Ø5.000 [127.0] BOLT CIRCLE

B B

2.500 [63.5] 3.250 [82.6]

6X n.416 [n10.6] THROUGH TO SLOT
.625 [15.9] 2.050 [52.1] EQUALLY SPACED ON A
Ø5.000 [127.0] BOLT CIRCLE
60° (n.416 [n10.6])
2.890 [73.4]

30° 6X vn.688 [
17.5
]
.718 n18.2 x.06 [1.5]
.430 [10.9]

R.500 [R12.7]
A

(n5.000 [n127.0])

NOTES:

1 3/8-24 TAPPED HOLES (6) PROVIDED FOR OPTIONAL STUDS

3/8-24 TAPPED HOLES (2) PROVIDED FOR OPTIONAL THERMOCOUPLES

A 2 A
FOR FOR BEARING TEMPERATURE MONITORING

1/4-28 TAPPED HOLES (2) PROVIDED FOR OPTIONAL ACCELEROMETERS UNLESS OTHERWISE SPECIFIED TOLERANCES ARE: DRAWN CHECKED ENGINEER
3 DIMENSIONS IN INCHES DIMENSIONS IN MILLIMETERS
FOR VIBRATION MONITORING [ IN BRACKETS ] PTE 5/27/22 JAM 6/2/22 PTE 5/27/22

A DECIMALS XX ±.01
XXX ±.005
DECIMALS X ± 0.3
XX ± 0.13
TITLE 24350 Indoplex Circle, Farmington Hills,MI 48335
(248) 888-8260 E-MAIL: ltinfo@pcb.com
SECTION A-A ANGLES ` .5 DEGREES ANGLES ` .5 DEGREES
OUTLINE DRAWING
MODEL 4115K SERIES
DWG. NO.

ROTARY TRANSFORMER 22675

FILLETS AND RADII FILLETS AND RADII
.015 MAX 0.38 MAX SCALE: 5/8 SHEET 1 OF 1
8 7 6 5 4 3 2 1