PRODUCTS & TECHNOLOGIES

www.marshallcnc.com

Marshall

TECHNOLOGY TRISHOOL
Your weapon for Super-Optimized Machines
Competitiveness,
Affordable Automation
profits
& peace of mind
ESSENTIAL INDUSTRY 4.0 TECHNOLOGY

TRANSFORMING Manufacturing... Smartly!

WHY
Manufacturing needs
TRANSFORMATION
TODAY?
Problems of Manufacturing Sector
#1 PROFITS UNDER PRESSURE

Demanding Customers Aggressive Competitors

#2 SHORTAGE OF MACHINE OPERATORS

#3 Sub-Optimal Operation of Machine Shops

High Tool Cost

Rejection Electrical & Electronic

Malfunction

Machine Poor Machine

Breakdown Utilization

www.marshallcnc.com 2
 HOW Marshall

80
has DEVELOPED SOLUTIONS

YEARS OF
INNOVATION
“MARSHALL MACHINES LTD, the most innovative machine tool manufacturer in India and the pioneer in ‘Intelligent
Automation’ was started as Marshall Industries in 1961 by our visionary founder, Sh. Gautam Sarup. His father had
built one of India’s first lathes in 1940 in Lahore and instilled a love for machines in Sh. Gautam Sarup from a very
young age.

“He was joined by his two sons Gaurav Sarup (in 1986) and Prashant Sarup (in 1989). From Bench Lathes to Capstan
Lathes to Multi Spindle Drilling/Tapping machines to CNC Lathes to Intelligent, Automated CNC Cells, it has been a
long journey fuelled by a passion for Excellence and Innovation.”
2020
2019 UPM &

6 Patents & Design 2017

2018
TWINTURN
UBER
SmartFAC Twin-Gantry
uno with Automation

Registration Received 2016

Roboturn (Roboturn
WITH
SmartFlow
2015 Cells & Versa & SmartLoad
2014 SmartCorrect
21 Patents Filed Complete
range of
Gauging
Station
Lines and
Roboturn
FlexiCell)
Roboturn
2013 with
Roboturn CLAPTECH
2009 DS 400 and
2001 Four CLAMPSYS
Double Spindle
1998 Spindle CNC
1993 CNC CNC Lathe
Multi Lathes Lathe
Spindle
Drilling &
1967 Tapping
Capstan Machines
Lathes
1940
Centre
Lathes

INTENSIVE R&D = PATENTED TECHNOLOGIES

 Our World class Infrastructure

5 Axis CNC Universal Machining Center with Auto

Indexing head with “A“ & “B“ Axis

World’s Best STUDER CNC Cylindrical Grinder

Double column universal machining center World Class German Mother Machinery

Inspection of Machine Parts Latest Carl Zeiss CMM

Laser Calibration & Testing Ball Bar Test for Checking Dynamic Performance of M/c

www.marshallcnc.com 4
Temperature Controlled, Dust-proof Assembly Areas

Tech Center in Atlanta (USA)

Industry 4.0 Center in Manesar (Gurgaon)

WHAT are the SOLUTIONS

Marshall

TECHNOLOGY TRISHOOL
Your weapon for Super-Optimized Machines
Competitiveness, Affordable Automation
profits
& peace of mind ESSENTIAL INDUSTRY 4.0 TECHNOLOGY

1st Shool
Super-Optimized Machines
Single spindle Machines
Caf (citius-altius-fortius) ....................................................................................................................................................................... 6
Uno ................................................................................................................................................................................................................ 6
Rigidturn Series .......................................................................................................................................................................................... 8-9
TMH Series Turnmills ................................................................................................................................................................................ 7
Double/twin spindle Machines
Rapidturn Series ..................................................................................................................................................................................... 10-11
twinturn t Series ....................................................................................................................................................................................... 12
Twinturn UBER ............................................................................................................................................................................................ 7

2nd Shool
affordable automation
uber + Smartload 10-20 ........................................................................................................................................................................... 13
uno + smartload 10 .................................................................................................................................................................................. 13
roboturn Series ....................................................................................................................................................................................... 14

3rd Shool
smartfac :industry 4.0 reimagined !
Smartfac ................................................................................................................................................................................................... 15
 Super-Optimized Machines
CAF (citius-altius-fortius)
Citius Altius Fortius

Inspired by the Olympic Motto: Citius- Altius - Fortius (Faster - Higher - Stronger) Marshall has
studied the best compact turning centres in the world and created a TRIAD of class leading
machines which raise the bar for performance in the three vital areas of SPEED, ACCURACY &
RIGIDITY.
Please check the CAF catalogue for full details. To Check Video Solution

uno

Please check the Uno catalogue for full details. To Check Video Solution

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 TMH TMH-30
HEAVY DUTY TURNMILL SERIES

Our design, manufacturing processes &

selection of finest machine elements
from the best manufacturers in the world
ensure the following;
• RIGIDITY of Bed & Base
• RIGIDITY of Head & Spindle Assembly
• RIGIDITY of Tailstock
• RIGIDITY of LM Guideways

This Attribute of RIGIDITY is present in even our

smallest models because RIGIDITY is vital for:

PRODUCTIVITY ACCURACY
SURFACE FINISH
TOOL LIFE

Please check the TMH catalogue for full details. To Check Video Solution

TWINTURN Patent Applied

UBER
THE MOST IMPORTANT ADVANCEMENT IN

CNC TURNING IN
IN LAST 10 YEAR

THE MACHINE FOR

SUPER-OPTIMIZED TURNING
• 60 Degree Slant Bed

TWINTURN • Monoblock Casting with ‘Harcrete’

• 5500 RPM & 30m/min. Rapids

UBER • Upto 8 tools per spindle with

• SmartFlow (Patented) Coolant System

Please check the TWINTURN UBER catalogue for full details. To Check Video Solution

8
www.marshallcnc.com
 RIGIDTURN Series
Extra Heavy Duty CNC Turning Centre

With these 5 Advantages To Check Video Solution

#1 HEAVY RATE OF METAL REMOVAL

#2 BETTER SURFACE FINISH & LONGER TOOL LIFE

#3 BETTER POSITIONING REPEATABILITY RESULTING IN CLOSE TORERANCES ON JOB

#4 MUCH LONGER SERVICE LIFE WITH ORIGINAL ACCURACY

WIDEST RANGE OF MODELS AVAILABLE ALONG WITH CUSTOMIZED SOLUTIONS.

#5
ALSO ALL RIGIDTURN MODELS AVAILABLE IN TURNMILL CENTRE VERSION

Marshall Rigidturn slant bed heavy duty CNC turning centres offer highest
value to our esteemed customers.

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 Our Machine Rigidity is best exempliied by our model RIGIDTURN SL-40-2500 with 650 mm
turning Diameter, 2500 mm turning length and 3000 Kg max. job weight. (pls. see attached
pictures).
This machine is being used to Hard Turn (O.D.) and soft turn (Ends) of Chilled Rolls with
weight of 2500 Kg.

Our design, manufacturing processes & selection of inest machine elements from the best
manufacturers in the world ensure the following:

• RIGIDITY of Bed & Base

• RIGIDITY of Head & Spindle Assembly
• RIGIDITY of Tailstock
• RIGIDITY of LM Guideways

This Attribute of RIGIDITY is present in even our smallest models because RIGIDITY is vital for:
Productivity | Accuracy | Surface inish | Tool Life To Check Video Solution

Specifications
Model SL-20 SL-25 SL-30 SL-40 SL-50
CAPACITY
Swing Over Bed (mm) 630 750 800 850 1000
Maximum Turning Dia. (mm) 350 400 500 650 800
Maximum Turning Length (mm) 500/700/ 700/1000/1500 700/1000/1500 700/1000/1500 700/1000/1500
1000/1500 /2000 /2000/2500/3000 /2000/2500/3000 /2000/3000
MAIN SPINDLE
Spindle Nose (Standard) A2-8 A2-8 A2-11 A2-15 A2-15
Front Bearing Bore (mm) 110 110 150 180 240
Maximum Bar Capacity (Std.) (mm) 55/64 55/64 75/90 90/110 160
SPINDLE DRIVE
Spindle Motor rated power (KW) Fanuc 11/15 11/15 15/18.5 18.5/22 (or as req.) 22/26 (or as req.)
Siemens 12/16 12/16 16/21 22/30 (or as req.) 22/30 (or as req.)
Inf. Variable speed range (rpm) 50-3000 50-2800 50-2000 20-1200 20-1200
RAPID TRAVERSE
STANDARD
X-axis (m/min.) 24 20 20 20 15
Z-axis (m/min.) 24 20 20 20 15
TAILSTOCK
Taper in Quill (mm) MT-5 MT-5 MT-6 MT-6 MT-6
Adjustable Thrust (Max.) 600 600 750 1000 1000
TOOL TURRET
No. of Stations (Std.) 8 8 8/12 12 12
Tool Cross Section (mm) 25x25 32x32 32x32 32x32 32x32
Max. Boring Bar Dia. 40 50 50 50 50
POSITIONING REPEATABILITY
X-axis ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns ± 2 Microns ± 2 Microns
Z-axis ± 2 Microns ± 2 Microns ± 2 Microns ± 3 Microns ± 3 Microns
CNC Controls: SIEMENS / FANUC 0iTF
Weight (approx.) (Kg) 6500/7500/ 8000/9000/ 8500/9500/ 8500/9500/ 9000/10000/
8000/9000 10500/12500 11000/12500/ 11500/13000/ 11500/13500/
13500/14500 14000/15500 14500/16000
Note : Product improvement is a continuous process at “Marshall”.
Design & Speciications are therefore, subject to change, without prior notice.
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www.marshallcnc.com
 RAPIDTURN Series
Double Head Single Slide CNC Turning Centre
Design Registered with Patent Office of INDIA

To Check Video Solution

Most Productive & Cost effective Turning Solutions for mass produced chucking jobs

Advantages

• NO IDLE TIME resulting in higher productivity

• WHILE MACHINING is going on at one head, the
operator unloads completed job and clamps
fresh job at the second head.
• TWO SET UPS available on one machine one
half of a job can be completed on one spindle
while the second half be completed on other
spindle.
• ONLY ONE OPERATOR required & space taken is
similar to one machine.
• LINEAR TOOLING SYSTEM used on
“MARSHALL” DOUBLE SPINDLE MACHINES
reduces machining time because of faster

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 *Productivity Comparison During Turning of Two Wheeler Gears Blanks
Single Spindle machine Double Spindle machine
Machining Loading/ Total Floor 1st Setup Station to 2nd Setup
Time Unloading Time to Floor Machining Station Machining
1st Setup 20 sec 12 sec (Avg) 32 sec Time Time
2nd Setup 22 sec 12 sec (Avg.) 34 sec 18 sec 2 sec (Avg) 19 sec

Total Component Floor To Floor Time = 66 Sec Total loor to loor time =39 sec

*Productivity Advantage =66/39=1.69. i.e. 69%

EXTRA PRODUCTIVITY = MUCH HIGHER PROFITS!

Machine Running Cost Revenue Profit

Average Per Month Average Per Month Average Per Month

Machine Rs. 80,000 Rs. 1,00,000 Rs. 20,000
Installment Cost

Space Cost

Manpower Cost Average Per Month Average Per Month Average Per Month
Rs. 92,000 Rs. 1,69,000 Rs. 77,000
Tooling Cost 69%
More
Revenue
Miscellaneous Cost

Specifications
Model SL-11(D) SL-12(D)XF DS 450 SL-14 (D) SL-16 (D) XF

CAPACITY
Swing Over Bed (mm) 310 350 400 450 450
Maximum Turning Dia. (mm) 135 210 250 260 350
Maximum Turning Length (mm) 100 125 125 150 200
Stroke (mm) 300 300 400 600 900
MAIN SPINDLE
Spindle Nose (Standard) A2-4 A2-5 A2-5/A2-6 A2-6 A2-8
Front Bearing Bore (mm) 80 85 85/100 100 110
Maximum Bar Capacity (Std.) (mm) 32 38 38-45 45 55
(Optional) (mm) 32 42 42-52 52 64
SPINDLE DRIVE
Spindle Motor rated power (KW) Fanuc 5.5/7.5 7.5/11 7.5/11 7.5/11 11/15
Siemens 9/12 9/12 9/12 12/16
Inf. Variable speed range (rpm) 100-4500 100-4000 100-4000 100-3500 50-2800
RAPID TRAVERSE
STANDARD
X-axis (m/min.) 24 24 24 20 20
Z-axis (m/min.) 24 24 24 20 20
POSITIONING REPEATABILITY
X-axis ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns
Z-axis ± 2 Microns ± 2 Microns ± 2 Microns ± 2 Microns ± 2 Microns
CNC Controls: SIEMENS / FANUC 0iTF
Weight (approx.) (Kg) 4000 4500 5000 6000 7000

Note : Product improvement is a continuous process at “Marshall”.

Design & Speciications are therefore, subject to change, without prior notice.

www.marshallcnc.com
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 TWINTURN Series
Double Head Double Turret CNC Turning Centres
Design Registered with Patent Office of INDIA

The ‘2 in 1’ Turning Centres designed to meet the REAL needs of Component Manufacturers:
• Saving in Space
• Saving in Manpower To Check Video Solution
• Saving in Shop Floor Material Movement
Specifications
Model TWINTURN TWINTURN TWINTURN TWINTURN TWINTURN
6T (90) 6TT 8T/8TT 12TT XL

CAPACITY
Swing Over Bed (mm) 400 400 450 520 750
Maximum Turning Dia. (mm) 250 250 320 360 500
Maximum Turning Length (mm) 150 340 140/330 325 350
with Tailstock
MAIN SPINDLE
Spindle Nose (Standard) A2-5 A2-5 A2-6 A2-8 A2-11
Front Bearing Bore (mm) 85 85 100 110 150
Maximum Bar Capacity (Std.) (mm) 38 38 45 55 75
(Optional) (mm) 42 42 52 64 90
SPINDLE DRIVE
Spindle Motor rated power (KW) Fanuc 7.5/11 7.5/11 7.5/11 11/15 15/18.5
Siemens 9/12 9/12 9/12 12/16 16/21
Inf. Variable speed range (rpm) 100-4000 100-4000 100-3200 50-2800 30-1800
RAPID TRAVERSE
STANDARD
X-axis (m/min.) 24 24 24 20 20
Z-axis (m/min.) 24 24 24 20 20
TOOL TURRET
No. of Stations (Std.) 8 8 8 8 12
Tool Cross Section 25x25 25x25 25x25 25x25 32X32
Max. Boring Bar Dia. 40 40 40 40 50
POSITIONING REPEATABILITY
X-axis ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns ± 1.5 Microns ± 2 Microns
Z-axis ± 2 Microns ± 2 Microns ± 2 Microns ± 2 Microns ± 3 Microns
CNC Controls: SIEMENS / FANUC 0iTF
Weight (approx.) (Kg) 6500 6800 7000 8000 11000

Note : Product improvement is a continuous process at “Marshall”.

Design & Speciications are therefore, subject to change, without prior notice.
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 2nd Shool
affordable automation

TWINTURN UBER + SmartLoad 10-20

FIVE Advantages of SmartLoad Technology

RELIABLE Min. No. of Moving Parts
COMPACT Smallest Footprint
SAFE Mechanism inside machine. No risk to humans
FAST 8-10 Sec. Load/unload time
ECONOMICAL 50% the cost of Gantry or Robot based Automation.

Please check the uno & TWINTURN UBER catalogue for full details.

www.marshallcnc.com 14
WHAT are the Solutions available

SOLUTION #1 Bush Type Jobs

To Check Video Solution

SOLUTION 2# Hex Nuts & Connectors

To Check Video Solution

SOLUTION 3# Tube Type Jobs

To Check Video Solution

15
SOLUTION #4 Long Shafts with Machining on ends

To Check Video Solution

SOLUTION #5 Seat Pipe & Small Tubular Components

To Check Video Solution

SOLUTION 6# Bearing Rollers, Brake Parts & Piston Pins

To Check Video Solution

16
www.marshallcnc.com
 Roboturn Cells & Lines
4 Spindle Cell (Front Loaded) 4 Spindle Cell (Top Loaded)

M/c Front

M/c Front

8 Spindle Line (Front Loaded)

Roboturn + OTHER M/C Cell with 7 thAXIS

Please check the Roboturn catalogue for full details.

17
Roboturn Line For Tulip

Line consists of TWO Cells

operated by two Robots. First
Cell with 4 Spindles for OP 10 and
second Cell with two Spindles for
OP 20. Each Cell has a
SmartCorrect Gauging Station.

To Check Video Solution

Roboturn Line for Motorcycle Crankshaft.

Line consists of TWO Cells
operated by one Robots. First Cell
with 4 Spindles for OP 10 and
second Cell with two Spindles for
OP 20. Each Cell has a
SmartCorrect Gauging Station.

To Check Video Solution

Flexible Automated cell for Gear Blank.

Cell consists of 3 Nos. Spindles (1

No. Twinturn 8TT and 1 No.
Fortius ) with Twinturn doing OP
10 on both Spindle & OP 20 on
Fortius machine. Infeed is
through Slatted Conveyor and
jobs are inspected & sizes
corrected with SmartCorrect
Gauging Station.

To Check Video Solution

16
Roboturn Cell for Flywheel
Cell consists of 3 Nos. SL-30 Heavy
Duty Turning Centres (A2-11 Spindles
and 500 mm Turning Diameter) and 3
Nos. Drill Tap Centres. Robot is
mounted on Linear Track (7th Axis)
and Inspection after turning is done
by Radio Frequency Touch Probes in
Turrets.

To Check Video Solution

Roboturn Cell for Spindle

Cell consists of two SPM Spindles
(Chamfering & Facing), Two OD
Turning & Two Boring Spindles. Robot
is mounted on a Linear Track (7th Axis)
with Rapid Traverse upto 100 m/min.
Cell has two SmartCorrect Gauging
Stations for OD & Bore measurement
& auto-correction.

To Check Video Solution

Roboturn Lines for Piston Insert

The line consists of 6 Nos.
Spindles (3 Nos. Twinturn), a
conveyor running end to end, 2
Nos. Robots & 2 Nos.
SmartCorrect Gauging Stations.
Input material is CI Tubes and
finish Turned & inspected Piston
Inserts leave the line.

To Check Video Solution

 3rd Shool
ESSENTIAL INDUSTRY 4.0 TECHNOLGOY
Essential INDUSTRY 4.0 solutions
SmartFAC SmartPredict

Productivity Machine Health Quality

The BIG Problems of Machine Shops

Shortage of Skilled Manpower

High Rejection & Rework

Poor Productivity (OEE)

Sudden Breakdown of Machines

The Solutions
The THREE ESSENTIAL Industry 4.0 technologies

SmartFAC (Universal Machine Monitoring)

SmartPredict (Predictive Maintenance)

SmartCorrect (Closed Loop Auto-corrected Production)

ESSENTIAL Industry 4.0 Technology #1
for Productivity
Universal Machine Monitoring (SmartFAC-Universal)
Actual Situation of the shop floor captured in Real Time.
Eliminates duties of Supervisors to note hourly and daily production.
No IT infrastructure required to use software. No physical wires on the Shopfloor.
Secure Microsoft Cloud for data storage and can be accessed from anywhere in
the world.
All Plants data can be stored on the common cloud platform.
Real Time alerts like SMS and Emails.

Seamless Consistent
communica on quality

SmartFAC-Universal Effec ve capacity

Single solu on
u liza on
for all the machines

Lean and fast Avoiding

maintenance Surprise Breakdowns

OEE of Accurate cos ng

each asset of jobs

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ESSENTIAL Industry 4.0 Technology #2
for Machine Health
SmartPredict (Predictive Maintenance)

PRINCIPLES:
Symptoms are used to detect potential problem
Detection of symptoms is system based, & independent of human judgement
Single or multiple symptoms (variables) may be used to detect problem with the
help of rules or algorithms.
Symptoms are detected with IoT enabled SENSORS

SmartPredict Advantages
Detection of ‘Potential’ problems ensures that corrective action takes place before
the ‘Potential Problem’ causes breakdown.
Huge saving in time and money

Crash Detection & Predictive Maintenance Sensors.

One of the biggest fears of machine shop owners & managers is that Operator will
make an error and cause accident and then not inform his seniors. The machine will
continue working with ‘Internal Injuries’ and this will lead to sudden failure a few
weeks later.
SmartPredict comes with Marshall’s patented MAIS (Machine Accident Information
System) technology pre-installed.
MAIS sends Alert through SMS when it detects that an accident has taken place. It
can 'lock' the machine in case of severe accidents and machine can be re-started
only after authorized person gives password.
ESSENTIAL Industry 4.0 Technology #3
for Quality
CLAP (Closed Loop Auto-corrected Production)
ELIMINATES THE 3 HUMAN ERRORS

The Problem : errors by operators

Machine Shops are dependent on Skilled Operators & Inspectors to ensure
Quality of manufactured Jobs.

Error #1 Error #2 Error #3

Measurement Judgement Input

Result: Defectives

The Solution R

SmartCorrect Gaging
Station for Autocorrection
of machine offsets
Analysis Module

Inspection Module

Auto
Job Turned
Measurement
Communication
Module Closed Loop
Cycle

Auto Correction Auto

Control Module of tool offset Analysis
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Launched

Vertical Machining Centers (Made in Taiwan)

Compact
Rigid
High Speed
Top Quality

VF 500 VF 700 VTW 540

Table Size 650 x 380mm 850 x 400mm 680 x 400mm
No. of Tools 20 20 24
Max. Speed 15,000 12,000 15,000
Rapids 48 m/min. 48 m/min. 60 m/min.

OUT PERFORMS Imported Drill Tap Centers

Head Office & Works

C 86, Phase-V, Focal Point,
Ludhiana 141 010 India
Phone: +91 161 5012406, 5012407, 5019648
Email:

Industry 4.0 Center

75-B, Sector 5, IMT Manesar, Distt. Gurgaon
Phone: +91-0124-4241813,14,15,
Cell: +91-96502 93944 Office & Technology Center
Suite #23, 2885 North Berkeley Lake Road, NW,
Automated Solutions Division (Unit II) Duluth, GEORGIA- 30096 (USA)
D-116A, Phase-V, Focal Point Phone: 404-394-6678
Ludhiana-141010. INDIA
info@marshallautomationamerica.com
www.marshallcnc.com www.marshallautomationamerica.com