1) The problem was identified as slot punching out in the BBM yoke part during the punching process.
2) For containment, 3000 pieces were checked and 10 were found to be non-conforming. The non-conforming pieces were segregated.
3) The root cause was identified as wearout of the stoper pin due to improper hardening, which led to a profile shift during punching. The corrective actions taken were to change the stoper pin.
1) The problem was identified as slot punching out in the BBM yoke part during the punching process.
2) For containment, 3000 pieces were checked and 10 were found to be non-conforming. The non-conforming pieces were segregated.
3) The root cause was identified as wearout of the stoper pin due to improper hardening, which led to a profile shift during punching. The corrective actions taken were to change the stoper pin.
1) The problem was identified as slot punching out in the BBM yoke part during the punching process.
2) For containment, 3000 pieces were checked and 10 were found to be non-conforming. The non-conforming pieces were segregated.
3) The root cause was identified as wearout of the stoper pin due to improper hardening, which led to a profile shift during punching. The corrective actions taken were to change the stoper pin.
1) The problem was identified as slot punching out in the BBM yoke part during the punching process.
2) For containment, 3000 pieces were checked and 10 were found to be non-conforming. The non-conforming pieces were segregated.
3) The root cause was identified as wearout of the stoper pin due to improper hardening, which led to a profile shift during punching. The corrective actions taken were to change the stoper pin.
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CORRECTIVE & PREVENTIVE ACTION REPORT
8 D No. Issued By Complaint For Sample Received
Supplier NATIONAL Complaint Date Lot Size Part Name : BBM YOKE SRV Rejection Date Part Number : FPDA01F1C10-02-L1 LINE Rejection 1PC M.Doc No. D-1 C. Team Name Department Designation Contact No. MR.LOKESH Quality Quality Head MR.ARUN Quality Sr. Engineer MR.NARESH Production Plant Head ABEDA KHATUN Quality Engineer
D-2 PROBLEM DEFINITION (Attach Photographic details of failure, Attach Trend data, Pareto analysis, Warranty etc) Photo / Sketch ( If Possible)
SLOT PUNCHING OUT
Process Outline (Highlight The Process in which problem is identified)
Raw 1st TO 6TH 1ST 2ND 3RD
material & Blanking PUCHING TRIMING NIBLING PUNCHIN DRAW DRAW PUNCHIN PUNCHIN incoming G G G Inspection
D-3 CONTAINMENT ACTION / SHORT TERM ACTION (Within 1 day after receiving part/photos)
S. No. Action (s) Responsibility Target Actual Implementation Date
1 3000 pcs checked BBM YOKE found 10 Pieces NG Mr.SANJAY 03.08.2023
2 PUT INSIDE MARK AFTER 100% SEGRIGATION
D.4-ROOT CAUSE ANALYSIS - WHY ~ WHY .. ANALYSIS (Ishikawa diagram-Cause & Effect) within 2 Days after Containment Action
Man Machine
TOOL STOPER WEAROUT
Unskilled operator Machine maintenance was New Operator not done
ID tight Machining Material not as per ID maintained on lower specification. side Component was not properly Dryed after plating, Plating thickness was over. Inprocess Inspection not done Setup approval not done Different grade material used. During PDI parts not Final inspection method was not checked. adequate Material Method
S. No. Potential Causes Identified Verification Date Significant Non Significant
1 STOPER PIN MAINTAIN DIA 8.42 AFTER TRAIL FOUND OK 20.10.2020 YES
S. No. WHY-1 WHY-2 WHY-3 WHY-4 WHY-5
Occurrence WEAROUT STOPER NOT HARD PROPERLY DEU TO WRONG R.M
SET-UP PART CHECKD ONLY SETTING Control Plan addressed for use of sampling Flow Out TIME INPROCESS 2HR. CHECKED plan at PDI Stage.
D-5 CORRECTIVE ACTIONS / LONG TERM ACTION (Attach Photographs of actions taken)
S No. Root Cause Identified Corrective Action To be Implemented Responsibility Target Date Impl. On Remarks
2 CONTROL PLAN TO BE CHANGE CONTROL PLAN TO BE CHANGED 05.08.2023
D-7A Action Taken to Prevent Reoccurance & Horizontal Deployment (If Applicable) S. No. Description Yes No Responsibility Target Date Implemented 1 Poka -Yoke 2 Horizontal Deployment Yes AMAN 03.08.2023 3 Fixture Modification 4 Any other Engineering Change 5 Preventive Maintenance
AttachEvidence/List if any 7B Standardization of Corrective and preventive Actions Implemented S. No. QMS Document P if Yes Responsible Planned Date Actual Date Status 1 Control Plan P Deepak Nayal 08.11.2020 2 Process check sheet Deepak Nayal 02.11.2020 31.10.2020 Done 3 Process Flow Diagram 4 DFMEA/PFMEA/PPAP
8A PROBLEM CLOSURE & SIGN-OFF
SUPPLIER MANAGEMENT VERIFICATION & CLOSURE
Sign
Date 03.08.2023 Name RAJINDER PANDAY Designation QA
8B LOT EFFECTIVENESS MONITORING
Lot Date
Lot Status
PVNA MANAGEMENT VERIFICATION & CLOSURE WITH ALL SUPPORTING DOCUMENT ATTACHED
Quality Alert Part Name : MAGNET PLATE Issue Date : 20.10.2020 Part Number: 621200300 Problem Date : October Monthly Analysis Problem Detail : PIN GAUGE NOT QUALIFY Customer : Padmini VNA Mechatronics
Photo OK NG
REQUIRED ID PIN GUAGE TIGHT IN
8.15-0.05 ID
अक्टू बर के महीने में मैगनेट प्लेट 621200300 की रिजेक्शन आई है.
इनर डीएमटीर 8 .15 -0 .05 Drawing मे मांगी है , और इनकमिंग इंस्पेक्शन में इनर डीएमटीर में प्लग गेज क्वालीफाई नहीं कर रहा है .
Prepared By :- KAPIL Approved By :- Deepak Nayal Concerned Shop Incharge :- Kishor & Anurag
