Hira Interior Activities - Revised

Format. No : HIRA-ASSA-CTC FORMAT REV.
NO :00 DATE : 01/04/2021
Title : Hazard Identification, Risk Assessment and Risk Control.

Doc. No.: HIRA-SAF-PM Department: OHSE Rev. No.: 00 Date:-01/04/2021
PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Hazard (Source/Act/ Situation). Incident (event) (RISK TYPE / Risk Evaluation Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Routine/ Chemical/ (Physical / Chemical / NATURE) Ill Health Acceptable or Identified for reference Document,MP,OCP, OEP,
Mechanical (Adverse physical /
Risk Factor Risk
Emergency Machines/ /Ergonomically/Work mental condition) / Risk
AxB
BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Equipment Environment/ Radiation / Injury AxB control( A to E) in sequence given at
involved Electrical / /Social) footer or cause of Business concern.
Severity Likeliho A- B- C - Engineering D - Signage / Warning / Administration Control E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A) Likelihood of
(A) od of Eliminat Substitut Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
(of ill Occurre ion ion CONCERN IMPORVEMENT requirement and/or ( of Hazardous
health nce (B) injury ) Incident
and/or of OPPORTUNITIES /event )
injury ) Hazardo
us
Incident
/event )
1 Placing the vehicle at Non Routine Equipment - Physical- Impact, Collision 1. Collision of vehicle with Fatal/ Near Fatal 1. Training & Awareness. Safety Shoe Workers BOCW ACT Acceptable Proper Barrication
appropriate location Vehicle. structure or hitting by-passers Serious Injury 2. Scotch/ triangular block should be place at the end of Safety helmet 1996 and warning Sign .
Manpower- 2. Rolling down Of vehicle Smashed people the tyres. (R-54)
Person Engaged. Small Injury 5 2 10 3. Hand brake must be applied while vehicle placement. 1 1 1
Fracture
2 Opening DALA Non Routine Equipment - Physical- Impact, Collision 1. Hand, finger may crush Crush Injury , Training and Awareness Safety Shoe , Safety Helmet, Workers BOCW ACT Acceptable Taring , Work with
Vehicle. between DALA and body of Small Injury , Hand gloves 1996 care , Close
Manpower- vehicle Brush Injury , (R-54) monitoring
Person Engaged. Contusion 3 2 6 1 1 1
3 De-lashing of materials Non Routine Material - Rope Physical- Impact, Scratch, 1. Scratch in finger while Small Injury , 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Close
Manpower - Contusion opening the rope Brush Injury , 2. Maintain appropriate distance while de-lashing Safety Helmet 1996 Monitoring
Person Engaged 2. Fall of materials, if not Contusion 3. No-unwanted movement of manpower Hand gloves (R-54)
stacked properly upon de- 2 2 4 1 1 1
lashing
4 Lifting of material from Routine Materials - All Ergonomic - Lifting, Carrying 1. Hand, finger may crush. Small Injury , 1. Training and Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Close
the bed of the vehicle and type of & Moving 2. Collapse of material on Brush Injury Crush 2. Just have a look of the stacking of the materials before Safety Helmet 1996 Monitoring
placing on ground level materials, Physical-Impact someone. injury, Cut injury, commencing actual unloading. Hand gloves (R-
Manpower- 3. Repetitive strain on back. Back Pain 3. No unwanted men should be there in vicinity. 38,186,187,54)
Person engaged, Positioning of the leg and back should be proper
Equipment- 3 2 6 4. while manual lifting.(Back should be straight.) 1 1 1
Trolley
5 Lifting of material from Routine Materials - All Ergonomic - Lifting, Carrying 1. Hand, finger may crush. Cut Injury, Small Use of trolley for 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
the ground level and type of & Moving 2. Collapse of material on injury, Brush shifting of materials 2. Just have a look of the stacking of the materials before Safety helmet 1996 care , Close
placing at desired location materials, Physical-Impact someone. 3. injury, Back pain at ground level. commencing actual unloading. Hand Gloves are mandatory (R- monitoring
Manpower- Repetitive strain on back. 3. No unwanted men should be there in vicinity. for such operations. 38,186,187,54)
Person engaged, 4.Positioning of the leg and back should be proper while
Equipment- manual lifting.(Back should be straight.)
Trolley 3 2 6 1 1 1
FACTOR
RATING
CRITERI TYPE OF Risk = A Member Involved and Representatives
R - Routine
NR - Non Routine TYPE OF HAZARDS A FOR
CONSE CONTROL * B (Sev. consulted
( Unplanned, Abnormal PH - Physical Hazards (Force, RISK
QUENC OCCURANCES A - Elimination * Lk. Oc)
Activity)
Noise, Lifting etc.) ASSESS
ES
CH - Chemical Hazards (Toxic, Hazardous chemical etc.) MENT DESCRIPTION B - Substitution
< 10
ME - Mechanical Hazards (Moving parts, tension, cutting etc.) No Harmful, No treatment Required Highly Unlikely C - Engineering Control
E - Emergency Minor Injury , Temporary uneasiness of short Likely; But no such incidence
ER - Ergonomics (Postures, sitting arrangements) 2 2 D - Signage / Warning / Administration Control
duration, Rest recorded
WE - Work Environment (Light, ventilation etc.) E - PPE (Personnel Protective Equipment)
EL- Electrical Hazards (Open cable, short circuit) Injury / Sickness , Need Doctor's Attention /
Once in Year 3
RA - Radiations (computer radiation, gamma radiation etc.) Absence from Workplace < 2 Days
3
SO- Social hazard ( excessive work load, work hours, forces over time, victimization, harassment, bulling, ) Major Injury / Hospitalisation/ Absent from
Once in Quarter 4
Workplace > 2 Days
4
Highly Harmful, Resulting in Physical Inability ,

Once in a Month 5
Loss of any part of body near Fatal
5 Page No. - 01
Last Review Date:-10/12/2018
Prepared by : Safety Officer Approved by : Execition and Safety Head

Format. No : HIRA-ASSA-CTC FORMAT REV. NO :00 DATE : 01/04/2021

PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Hazard (Source/Act/ Incident (event) (RISK TYPE / Risk Evaluation Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Routine/ Chemical/ Situation). NATURE) Ill Health Risk Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency Machines/ (Physical / Chemical / (Adverse physical / Risk Factor BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Equipment Mechanical mental condition) / AxB AxB control( A to E) in sequence given at
involved /Ergonomically/Work Injury footer or cause of Business concern.
Environment/ Radiation /
Severity (A)
(of ill health
Likelihood of
Occurrence (B)
A- B- C - Engineering D - Signage / Warning / Administration Control E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A) Likelihood of
Eliminat Substitut Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
Electrical / /Social) and/or of Hazardous
and/or injury ) ( of Hazardous
injury ) Incident /event ) ion ion CONCERN IMPORVEMENT requirement Incident /event )
OPPORTUNITIES
1 Lifting of materials Initial Routine Materials- all Ergonomically- Lifting , 1. Falls of material on leg Cut Injury, Small 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
position type of carrying and Movement/ 2. Brush injury to hand of injury, Brush injury, 2. Just have a look of the stacking of the materials before Safety helmet 1996 care , Close
materials Shifting the workmen Back pain commencing actual unloading. Hand Gloves are mandatory (R- monitoring
Manpower- 3. Collapse of material on 3. No unwanted men should be there in vicinity. for such operations. 38,51,54,186)
Person Engaged. someone. 4. Back 4.Positioning of the leg and back should be proper while
Pain 5. Cut of hand manual lifting.(Back should be straight.)
due to handling sharp
materials 3 2 6 1 1 1
2 Lifting of material from Routine Materials - All Ergonomic- Lifting, Carrying 1. Hand, finger may crush. Cut Injury, Small Use of trolley for 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
the ground level and type of & Moving injury, Brush injury, shifting of materials 2. Just have a look of the stacking of the materials before Safety helmet 1996 care , Close
placing at desired location materials, Physical- Impact 2. Collapse of material on Back pain at ground level. commencing actual unloading. Hand Gloves are mandatory (R- monitoring
Manpower- someone. 3. 3. No unwanted men should be there in vicinity. for such operations. 38,51,54,112,1
Person engaged, Repetitive strain on back. 4.Positioning of the leg and back should be proper while 27,186)
Equipment- manual lifting.(Back should be straight.)
Trolley 3 2 6 1 1 1
R - Routine TYPE OF HAZARDS FACTOR RATING CRITERIA FOR RISK ASSESSMENT TYPE OF CONTROL
Risk = A * B (Sev. * Lk. Oc) Member Involved and Representatives consulted
PH - Physical Hazards (Force, Noise, Lifting etc.) CONSEQUENCES OCCURANCES A - Elimination
NR - Non Routine ( Unplanned, Abnormal Activity)
CH - Chemical Hazards (Toxic, Hazardous chemical etc.) DESCRIPTION RATING (A) DESCRIPTION RATING (B) B - Substitution < 10 Acceptable
E - Emergency ME - Mechanical Hazards (Moving parts, tension, cutting etc.) No Harmful, No treatment Required 1 Highly Unlikely 1 C - Engineering Control >10 Non- Acceptable
ER - Ergonomics (Postures, sitting arrangements) Minor Injury , Temporary uneasiness of short Likely; But no such incidence D - Signage / Warning / Administration Control
2
WE - Work Environment (Light, ventilation etc.) duration, Rest 2 recorded E - PPE (Personnel Protective Equipment)
Once in Year 3
3
Once in Quarter 4
Workplace > 2 Days 4
Once in a Month 5
Loss of any part of body near Fatal 5 Page No. - 01
Review Frequency:- 6 monthly

Format. No : HIR-BEX-P13A FORMAT REV. NO :00 DATE : 01/10/2015

Doc. No.: HIR-SAF-PM(E) Plant : Program Management (East Zone) Department: OHSE Rev. No.: 03 Date:-15/06/2018
PROCESS TITLE
Routine/ Chemical/ Situation). NATURE) Ill Health Risk Factor Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency Machines/ (Physical / Chemical / (Adverse physical / Risk AxB BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Equipment Mechanical mental condition) / AxB control( A to E) in sequence given at
Severity (A)
(of ill health
Likelihood of
Occurrence (B)
Eliminat Substitut Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
Electrical / /Social) and/or injury ) of Hazardous
Incident /event ) ion ion CONCERN IMPORVEMENT requirement Incident /event )
OPPORTUNITIES
1 Un loading paint drum, Non Routine Materials- Paint Ergonomically- Lifting, 1. Fall of paint drum on leg Leg swelling, 1. Training & Awareness safety shoe Workers BOCW ACT Acceptable Taring , Work with
putty bags or other drum , Putty Carrying & Moving 2. Brush injury Smashed toe, Small 2. Just have a look of the stacking of the materials before Safety helmet 1996 care , Close
materials from outside to Bags etc. Physical- Cut, crushed, to hand of the workmen injury, Brush injury, commencing actual unloading. Gloves are mandatory for (R- monitoring
specific storage location. Manpower- contusion 3. Fall of paint drum Back pain 3. No unwanted men should be there in vicinity. such operation. 186,187,38,51,
Person Engaged. on leg of self or co-worker 4. Positioning of the leg and back should be proper while 54,)
. 4. Repetitive 3 2 6 manual lifting.(Back should be straight.) 1 1 1
strain work
2 Shifting paint drum, putty Non Routine Materials - All Ergonomically- Lifting, 1. Impact from paint drum. Leg swelling, Use of trolley for 1. Training & Awareness safety shoe Workers BOCW ACT Acceptable Taring , Work with
bags or other materials type of Carrying & Moving 2. Fall of paint drum on leg of Smashed toe, Small shifting of materials 2. Just have a look of the stacking of the materials before Safety helmet 1996 care , Close
from outside to specific materials, Physical- Impact, Injury self or co-worker injury, Brush injury, at ground level. commencing actual unloading. Gloves are mandatory for (R- monitoring
storage location. Manpower- 3. Repetitive strain work Back pain 3. No unwanted men should be there in vicinity. such operation. 186,187,38,51,
Person engaged, 4. Positioning of the leg and back should be proper while 54,)
Equipment- 3 2 6 manual lifting.(Back should be straight.) 1 1 1
Trolley
3 Surface Preparation for Routing Manpower- Physical - Impact, Injury 1. Impact from blade of Cut injury, Brush Placement of forced Proper Training and Awareness. Safety helmet Workers BOCW ACT Acceptable Awareness training
POP/Putty Person Engaged. Ergonomic- Repetitive grinder machine. Injury, Fatigue, exhaust fan. Safety shoe 1996 (R- , Monitoring,
Machine - motion 2. Asthma n Safety Belt 34,40,43,45,47 Placard etc.
Surface Grinding Mechanical - Rotating wheel Noise pollution during Respiratory Nose mask ,54,153,154,15
Machine Environment - Dust rubbing the surface. problem, fracture. Safety goggle 9,160,162,178)
Equipment - 3. Fall from height Hand gloves
Ladder, Scaffold
4 2 8 2 1 2
4 Applying putty and Routing Material- Physical - Impact, Injury, 1. Inhalation of dust of Cut injury, Brush Placement of forced Proper Training and Awareness. Safety helmet Workers BOCW ACT Acceptable Awareness training
levelling the same Putty/POP Respiratory related problem CaSO4. Injury, Fatigue, exhaust fan. Safety shoe 1996 , Monitoring,
(Multiple times) material Chemical - Exposure to 2. Fall from height. Asthma n Nose mask (R- Placard etc.
Manpower - CaSO4 3. Impact on finger from wall Respiratory Safety goggle 54,191,192,19
Person engaged Ergonomics - Repetitive surface or trovel. problem, fracture. Hand gloves 3,196,197)
Equipment - movement of arm. 4 2 8 2 1 2
Patti
5 Surface Preparation for Routine Manpower- Physical - Impact, 1. Inhalation of dust of Fatigue, Asthma and Proper training and awareness 1. Nose mask must be worn Workers BOCW ACT Acceptable Training , Work
painting Workmen, Respiratory problem CaSO4. Respiratory by all the workers preparing 1996 (R- with care , Close
Equipment- Chemical-Inhalation, 2. Fall from height. problem, fracture. surface by sanding, 34,40,43,45,47 monitoring
Scaffolding / Ingestion. scrubbing etc. ,54,153,154,15
Ladder Environment - Dust 2. Goggles must be worn by 9,160,162,178)
4 2 8 all worker while surface 1 1 1
preparation to avoid dust to
enter the eyes.
6 Painting (Multiple time) Routine Material- Paint, Physical - Impact 1. Inhalation of volatile Fatigue, Asthma and Use low Deployment of 1. Proper Training about height training Safety helmet Workers BOCW ACT Acceptable Taring , Work with
Manpower- Chemical- Inhalation, vapours of chemicals used in Respiratory VoC Painting machine 2. Proper working platform must be Safety shoe 1996 care , Close
Workmen, Ingestion. paint. problem, fracture, level wherever possible. provided before start of work. Safety Belt (R- monitoring
Equipment- Environment - Dust 2. Fall from height. Eye Problem paints. 3. Hand railing must be provided. Nose mask 54,191,192,19
Scaffolding / 3. Spray of paint drop to eyes 4. Safety Belt must be used while working on the platform as Safety goggle 3,196,197)
Ladder 4 2 8 well as climbing up & down to the platform. Hand gloves are mandatory 2 2 4
for this type of work.
7 Storage filled paint drum Routine Materials-Paint Chemical- Paint leakage, 1.Fire Hazards in paint store. Fracture, Small 1. Paint drum should be properly stacked, clearance is must Workers BOCW ACT Acceptable 1. Proper tainting
and disposal of empty drum (Empty Drain of chemical Electrical 2. A scorching door that Injure , Brush Injury, from all sides near wall. 1996 to Store keeper
paint drum. and filled) - Fire Hazard, Storage of causes difficulties to breathe 2. Used paint drum must be properly evacuated and should (R-51,54,114) about Storing of
Manpower- used paint containers, be safely discharges to avoid any fire hazard. Chemical and
Workmen Physical- Impact, Hit, 3. Fire extinguishers must be kept near paint storage. paint.( As per
engaged 3 2 6 4. Should have proper ventilation system. 1 1 1 MSDS).
2. Periodically
check that area .
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5


PROCESS TITLE
Severity (A) Likelihood of
(of ill health Occurrence (B)
A- B- C - Engineering D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A) Likelihood of
Eliminat Substitut Control Administration Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
Electrical / /Social) and/or injury of Hazardous
and/or ( of Hazardous
) Incident /event ) ion ion CONCERN IMPORVEMENT requirement injury ) Incident
OPPORTUNITIES /event )
1 Lifting of materials Initial Routine Materials- all Ergonomically- Lifting , 1- Falls of material on leg Cut Injury, Small 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
position type of carrying and Movement/ 2. Brush injury to hand of the injury, Brush injury, 2. Just have a look of the Safety helmet 1996 care , Close
materials Shifting workmen 3.Collapse of Back pain stacking of the materials before Hand Gloves are mandatory (R- monitoring
Manpower- Physical- Cut, hit, crushed material on someone. commencing actual unloading. for such operations. 38,51,54,186)
Person Engaged injury 4. cut of hand due to handling 3. No unwanted men should be
sharp materials there in vicinity.
5. Repetitive strain on back 4.Positioning of the leg and
3 2 6 back should be proper while 1 1 1
manual lifting.(Back should be
straight.)
2 Lifting of material from Routine Materials - Ergonomic- Lifting, Carrying, 1. Hand, finger may crush. Cut Injury, Small 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
the ground level and Scaffolding Moving 2. Collapse of material on injury, Brush injury, 2. Just have a look of the Safety helmet 1996 care , Close
placing at desired location pipes and Physical - Impact, Hit, Cut someone. Back pain stacking of the materials before Hand Gloves are mandatory (R- monitoring
clamps Injury 3. Repetitive strain on back commencing actual unloading. for such operations. 38,51,54,112,1
Manpower- 3. No unwanted men should be 27,186)
Person engaged, there in vicinity.
Equipment- 4.Positioning of the leg and
Trolley 3 2 6 back should be proper while 1 1 1
straight.)
3 Collapse of structure due Non Routine Materials- Physical- Serious injury, cut, 1. Man can get serious injured Cut Injury, Small 1. Checking of soil condition Safety Helmet Workers BOCW ACT Acceptable Taring , Work with
to loose soil at the base of Scaffolding crushed, impact, contusion due to fall of scaffolding injury, Brush injury, before erection of the Safety Shoe 1996 care , Close
scaffolding pipes and structure Fracture scaffolding. Hand gloves (R- monitoring
clamps 2. Materials can be damage 2. Educate the scaffolding 188,189,190,1
due to hit with other errection team about the same. 93,203,)
structure. 3. Use
5 1 5 proper base plate / u- Head. 1 1 1
4.
properly Compaction the soil of
scaffolding base area.
4 Loosening of cross Non Routine Materials- MS Physical- Hit Injury, Serious 1. Man can be injured due to Cut Injury, Small 1. Check the joints in case of Safety Helmet Workers BOCW ACT Acceptable Taring , Work with
members of scaffolding Pies and injury, cut, Fracture injury . loosening of cross members of injury, Brush injury, MS scaffolding and knots of Safety Shoe 1996 care , Close
Bamboo scaffolding Fracture the rope before use of Hand gloves (R- monitoring
2. Materials can be damage scaffolding. 188,189,190,1
due to hit with other 2. Cup should be properly 93,194,203,)
structure. placed on the bottom MS pipe.
5 1 5 3. Educate the scaffolding 1 1 1
errection team about the same.
5 Working on the Routine Materials- all Physical- Falling, Serious 1. Man can fall from height Cut Injury, Small 1. Proper working platform Safety Belt Workers BOCW ACT Acceptable Taring , Work with
scaffolding type of Injury Fracture get serious injury. injury, Brush injury, must be provided before start Safety helmet 1996 care , Close
materials Ergonomically - Repetitive 2. Fall of materials from Fracture of work. Safety shoe (R- monitoring
Manpower- motion, Stand Posture. height and can be damage Materials damage. 2. Hand railing must be Hand Gloves 178,179,191,1
Person Engaged floor or other materials. provided. Line line if applicable 92,193,196,19
3. Safety Belt must be used 7,198203,205)
while working on the platform
4 2 8 as well as climbing up & down 2 1 2
to the platform.
4. Should have life line where
is lake of anchoring point.
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5
Prepared by : Safety Officer


PROCESS TITLE
Routine/ Chemical/ Situation). NATURE) Ill Health Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency Machines/ (Physical / Chemical / (Adverse physical / Risk Factor BUSINESS CONCERNS Risk Not acceptable implementation M&M, Training, KAIZEN, any additional
Environment/ Radiation
Severity (A)
(of ill health
Likelihood of
Occurrence (B)
A- B- C - Engineering D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference
Eliminat Substitut Control Administration Control Protective Equipment) REGULATORY PARTY SAFETY legal Risk
/ Electrical / /Social) and/or injury ) of Hazardous
Factor
Incident /event ) ion ion CONCERN IMPORVEMENT requirement Likelihood of
OPPORTUNITIES Severity (A) Occurrence (B) AxB
(of ill health ( of Hazardous
and/or injury ) Incident
/event )
1 Un loading of Glass from Routine Materials- All Ergonomically- Lifting, 1. Fall of Glass on leg Cut Injury, Small 1. Training & Awareness Safety shoe Workers BOCW ACT Acceptable Taring , Work with
vehicle to floor level. type of Glass Carrying & Moving 2. Brush / Cut injury to hand injury, Brush injury, 2. Have a look of the stacking of Helmet 1996 care , Close
Pieces Physical- Impact, cut of the workmen Back pain the materials before Gloves are mandatory for (R- monitoring
Manpower- injury etc. 3. Fall of Glass on leg of self commencing actual unloading. such operation. 38,40,51,54,11
Person Engaged or co-worker. 3. No unwanted men should be (A special vacuum type 4,186,)
4. Repetitive strain on back there in vicinity. 4. gripper should be used for
5. Unloading time make cuts Positioning of the leg and back lifting glasses )
the hand or leg by broken 4 2 8 should be proper while manual 1 1 1
glass lifting.(Back should be straight.)
2 Cutting of Glass Routine Materials-Glass Physical- Cut injury 1.Cutting by sharp edge of Cut Injury, Small 1. Proper training and Safety shoe Workers BOCW ACT Acceptable Taring , Work with
and Cutting glass injury, Brush injury, awareness of glass work Helmet 1996 care , Close
martials 2. Glass dust can be get in to glass dust particles 2. goggles and nose mask Gloves are mandatory for (R-43,45,54), monitoring
Manpower- eye. get in to eye. must be used while cutting such operation.
Person Engaged 3 2 6 operation to avoid cut injury, (A special vacuum type 1 1 1
swallowing and eye from small gripper should be used for
particle.. lifting glasses )
3 Fall hazard during Routine Material- Physical- Falling, impact. 1. Person fall from height and Fatal ,Fracture, 1. Proper working platform Safety shoe Workers BOCW ACT Acceptable Taring , Work with
working at height Scaffolding / Ergonomically- get serious injury. Injury, must be provided before start safety helmet 1996 care , Close
Ladder Repetitive motion, 2. Glass fall from height and of work. Safety belt monitoring ,
Manpower- other materials can get 2. Hand railing must be Hand Gloves . placard of height
Person Engaged damage . provided. job
3. Safety Belt must be used
as well as climbing up & down
to the platform.
4. No work and unwanted
people to be allowed below the
5 2 10 area where glass work is under 2 1 2
progress.
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5


PROCESS TITLE
Electrical / /Social) and/or injury ) of Hazardous
and/or ( of Hazardous
Incident /event ) ion ion CONCERN IMPORVEMENT requirement injury ) Incident /event )
OPPORTUNITIES
1 Un loading of Gypsum Non routine Material - Ergonomically- Lifting, 1. Fall of Gypsum Board on Small Injury, Brush 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
Board from vehicle to Gypsum Board Carrying & Moving leg Injury , 2. Just have a look of the Safety helmet 1996 care , Close
floor level. Manpower- Physical- Impact 2. Brush injury to hand of the stacking of the materials before Hand gloves are mandatory monitoring ,
Person Engaged workmen commencing actual unloading. for this job. placard of
3. Fall of Gypsum Board on 3. No unwanted men should be loading ,unloading ,
leg of self or co-worker there in vicinity. materials shifting
4. Repetitive strain on 4.Positioning of the leg and etc.
back 3 2 6 back should be proper while 1 1 1
5. Gypsum board can be manual lifting.(Back should be
breaking while unloading . straight.)
(Due to flexibility)
2 Shifting Gypsum Board Routine Materials - Ergonomically- Lifting, 1. Fall of Gypsum Board on Small Injury, Brush 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
from outside to specific Gypsum Board Carrying & Moving leg Injury , 2. Just have a look of the Safety helmet 1996 care , Close
storage location. Manpower- Physical- Impact 2. Brush injury to hand of the stacking of the materials before Hand gloves are mandatory monitoring ,
Person engaged, workmen commencing actual unloading. for this job. placard of
Equipment- 3. Fall of Gypsum Board on 3. No unwanted men should be loading ,unloading ,
Trolley leg of self or co-worker there in vicinity. materials shifting
4.Repetitive strain on back 4.Positioning of the leg and etc.
5. Gypsum board can be 2 2 4 back should be proper while 1 1 1
breaking while unloading . manual lifting.(Back should be
(Due to flexibility) straight.)
3 Cutting of gypsum Routine Materials - Mechanical- Cut by cutting 1. May be cut during cutting Cut injury, Small 1. Proper Training and Safety helmet Workers BOCW ACT Acceptable Taring , Work with
Gypsum Board machine blade or rotation or handling machine. injury, Bronchitis awareness Safety shoe 1996 care , Close
Manpower- part. 2. Impact during handling 2. Wiring of Cutting machine Hand gloves monitoring ,
Person engaged, Physical- Impact board must be proper, no loose & cut Nose mask must be used placard related
Equipment- Environmental- Dust 3. dust produce during wire should be there. while cutting operation to dust hazards .
Cutting Machine cutting. 3 2 6 avoid inhalation of dust as 1 1 1
well as cutting of finger.
4 Surface Preparation for Routine Manpower- Chemical-Inhalation, 1. Impact from blade of 1. Bronchitis, Lung Proper training and awareness 1. Nose mask must be worn Workers BOCW ACT Acceptable Taring , Work with
painting (Scrubbing or Person engaged, Ingestion grinder machine. related diseases. by all the workers preparing 1996 care , Close
sanding) Equipment- Physical- Small injury 2. Noise pollution during 2. Eye injury surface by sanding, monitoring ,
Grinding Mechanical- Impact from rubbing the surface. scrubbing etc. placard related
Machine for rotation part of machine 3. Inhalation of dust 2. Goggles must be worn by dust hazards .
rubbing. 2 2 4 all worker while surface 1 1 1
preparation to avoid dust to
enter the eyes.
5 Fall hazard during Routine Manpower- Physical- Falling 1. Fall from height man or Fracture, Injury, 1. Proper working platform Safety helmet Workers BOCW ACT Acceptable Taring , Work with
working at height Workmen, Ergonomically - Repetitive materials get serious injured. Brush Injury, must be provided before start Safety Shoe 1996 care , Close
Equipment- motion 2. Bellow materials can Damage of property of work. Nose Mask monitoring ,
Scaffolding / damage by fall of materials. or materials 2. Hand railing must be Hand gloves placard related
Ladder provided. dust hazards .
to the platform.
4. While working with ladder
always make sure that
inclination of ladder should not
be more than 75 degree.
5. While working on ladder
4 2 8 make sure that no one should 1 1 1
be working on top 4 lugs of
ladder.
6. If ladder is being used at
uneven surface then always
make sure that someone
should be holding the ladder to
avoid fall of ladder while
working.
7. Proper Training about
height job.
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5


PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Hazard (Source/Act/ Incident (event) (RISK TYPE / Risk Evolution Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Environment/ Radiation / Severity (A) Likelihood of A- B- C- D - Signage / Warning / Administration Control E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference legal Severity (A) Likelihood of
(of ill health Occurrence (B) Eliminat Substitut Engineeri Protective Equipment) REGULATORY PARTY SAFETY requirement (of ill health Occurrence (B)
Electrical / /Social) and/or injury ( of Hazardous and/or injury ( of Hazardous
) Incident ion ion ng CONCERN IMPORVEMENT ) Incident
/event ) Control OPPORTUNITIES /event )
1 Placing the vehicle at Non Routine Equipment - Physical- Impact, Collision 1. Collision of vehicle with Fatal/ Near Fatal 1. Training & Awareness. Safety Shoe Workers BOCW ACT 1996 Acceptable Proper Barrication
appropriate location Vehicle. structure or hitting by-passers Serious Injury 2. Scotch/ triangular block should be place at the end Safety helmet and warning Sign .
Manpower- Smashed people of the tyres.
Person 2. Rolling down Of vehicle Small Injury 5 1 5 3. Hand brake must be applied while vehicle 1 1 1
Engaged. Fracture placement.
2 Opening DALA Non Routine Equipment - Physical- Impact, Collision 1. Hand, finger may crush Crush Injury Training and Awareness Safety Shoe Workers BOCW ACT 1996 Acceptable Taring , Work with
Vehicle. between DALA and body of Small Injury Safety Helmet care , Close
Manpower- vehicle Brush Injury Hand gloves monitoring
Person Contusion 3 2 6 1 1 1
Engaged.
3 Unloading Materials or Non Routine Materials- Ergonomic- Lifting, Carrying 1. Materials can be fall upon Any part of the body Training and Awareness, Work With care ness Safety Helmet Workers BOCW ACT 1996 Acceptable Close Monitoring
Lifting of material from Sand, Stone & Moving workers is staggering, Small Safety Shoe and work with
the bed of the vehicle and chips and Physical- Impact 2. Collapse of materials on Injury, Back Pain care .
placing on ground level Cement Bags Environmental- Dust someone during lifting
Manpower- 3.Slip of Cement bags upon materials
Person some one . 2 2 4 1 1 1
Engaged. 4. Repetitive strain on back
4 Bed Preparation for Non Routine Material- Bick Ergonomic- Lifting, Carrying 1. Bricks can fall on foot while Leg or hand 1. Proper Training and awareness. Safety helmet Workers BOCW ACT 1996 Acceptable Work related
manual mixing Concrete and cement & Moving stepping down. 2. Back smashed Injury 2.Close Monitoring Safety Shoe placard
Mortar Physical- Impact pain during repetitive strain Brush injury Nose Mask Proper Training
Manpower- Environmental- Dust on back Dust Injury time to time .
Person 3. Dust-related problems Back Pain
Engaged. while working on cutting or 2 2 4 1 1 1
cementing cement bags
5 Shifting Materials to Routine Manpower- Physical- Skin Problem 1.Slip During shift ting mortar 1. wrench or twisted 1. Proper Access for height work. safety Shoe Workers BOCW ACT 1996 Acceptable Work related
concrete area . Person Ergonomically- Lifting , to concrete area. of led during slip 2. Use proper ladder and or temporary access to reach Safety helmet placard
Engaged Shifting 2. Access problem to climb 2. Fall from height/ upper floor area. (Access should be site barrication in Gloves Proper Training
Equipment - one floor to another floor fracture applicable area.) time to time .
Trolley with mortar . 3. Skin problem 3 2 6 1 1 1
3. Overflow materials fell on
body.
6 Concreting Work Routine Manpower- Physical- Skin Problem, 1. Leg can be cut or scratch by Major Injury 1. Platform to be made as per standard and it should 1. Use of Double rope full Workers BOCW ACT 1996 Acceptable Work related
Person Scratch reinforcement and stone. Fracture, be certified . body harness and it should placard
Engaged Ergonomically- Lifting , 2. Skin disease or Itch Brush Injury 2. Toe guard to be provided for preventing from be anchored above the Proper Training
Shifting 3. Fall concrete material from Skin injury. materials. head height at different two time to time .
height and below person get 3.Loose materials shall not be allowed to remain on anchoring points.
injury. the gangways. 2. Use of rubber hand
4. Man can be fall during fall 4. Take WAH permit before starting the activity gloves for avoiding of skin
from edge of slab. hazards
5 2 10 3. Safety Gumboot. 2 2 4
4. Safety helmet.
5. Nose mask for dust and
chemical hazards.
7 Removing of Residual Non Routine Materials- Ergonomically- Carrying and 1. residual mortar can be fall Small Injury, Brush 1. Residual materials should be collect from concreting Safety helmet Workers BOCW ACT 1996 Acceptable Work related
Concrete. Residual moving. from height during shifting. Injury area and stacked properly. Safety Shoe placard
concrete Manpower- Person 2. Man can be slip of loose 2. It should not be spread here and there or pathway. Rubber Proper Training
engaged. materials 2 2 4 Hand gloves. 1 1 1 time to time .
8 Bring Concrete pipe from Non Routine Man power- Physical- Injured 1. Materials can slip from Limbs injury, 1. Materials handling with care. Safety helmet Workers BOCW ACT 1996 Acceptable Work related
stacking area Person Ergonomically- Lifting , trolley and fall on leg , men Smashed, Brush 2. Pipes should tied with trolley properly so that pipe Safety shoe placard
engaged Shifting can get injured Injury can't drop from trolley. Hand gloves Proper Training
Equipment- 2. Hand can be smashed time to time .
Trolley while pipe keeping on ground
Materials- 3 2 6 1 1 1
Concrete PIPE
9 Laying of Concrete Pipe Non Routine Materials- Physical- Injury 1. Hand can be smashed Serious Injury, 1. Clamps should fix property during laying horizontal Safety belt must using Workers BOCW ACT 1996 Acceptable Work related
Concrete Pipe Ergonomically- Lifting, while pipe keeping on ground Fracture, Collapse of pipe line. during vertical Pipe line and placard
Man power- carrying for laying. structure, Materials 2. There should be clear pathway of way pipe line scaffolding erecting. Proper Training
Person 2. Clamp can be loose and damage . 3. Vertical support should have with proper structure Safety helmet time to time .
engaged pipe line distract from track. or scaffolding . Safety Shoe
3. Vertical pipe line can be 4. Scaffolding should be check during and before of Hand gloves
collapse during concrete concreting.
4. Scaffolding Structure can 5 2 10 2 2 4
be collapse during heavy
pressure of Concrete pump.
10 Concrete Pump Non Routine Materials- Physical- Impact Concrete pumps can be Hit Injury 1. Proper Training and awareness. Safety helmet Workers BOCW ACT 1996 Acceptable Work related
Installations Concrete slipped during installation and Brush Injury 2.Close Monitoring Safety Shoe placard
Pump someone may be shocked Nose Mask Proper Training
Man power- 2 2 4 1 1 1 time to time .
Person
engaged
11 Concrete pump in running Routine Equipment- Electrical- Shock 1. Man can be get shock from Cut Injury, Hit Injury, 1. Electric cable and line should be install properly . Safety Helmet Workers BOCW ACT 1996 Acceptable Work related
Conditions Machine Environmental- Sounds damage or improper eclectic Small Injury. 2. Regular check for any damage or crack in concrete Safety Shoe placard
Physical- Mechanical- Impact by belt cable of pump. pump belt. Gloves Proper Training .
Injured of concrete pump. 2. Excessive sound during 3. Concrete pump pipe should be fit properly and Ear plug
running of concrete pump thoroughly check before and running condition of Nose Mask
3. Man can be hit by tear of concrete pump.
concrete pump belt. 3 2 6 1 1 1
4. May can be get hit by
Concrete pump's out of clam
12 Concreting Work Routine Materials - Physical- Skin Problem, 1. Leg can be cut or scratch by Major Injury, 1. Platform to be made as per standard and it should 1. Use of Double rope full Workers BOCW ACT 1996 Acceptable Work related
Mortar, Slurry Scratch reinforcement and stone. fracture, brush be certified . body harness and it should placard
Chemical- Ergonomically- Lifting , 2. Skin disease or Itch Injury, skin injury. 2. Toe guard to be provided for preventing from be anchored above the Proper Training
Sikament and Shifting 3. Fall concrete material from materials. head height at different two time to time .
other height and below person get 3.Loose materials shall not be allowed to remain on anchoring points.
chemical injury. the gangways. 2. Use of rubber hand
Man power- 4. Man can be fall during fall 4. Take WAH permit before starting the activity gloves for avoiding of skin
Person from edge of slab. hazards
engaged 5 2 10 3. Safety Gumboot. 2 2 4
4. Safety helmet.
chemical hazards.
13 Ball Passing after Non Routine Equipment- Physical- hit Injury 1. Passing ball can hit inform Hit Injury 1. When ball passing operation will be held there Safety Shoe Workers BOCW ACT 1996 Acceptable Work related
Concrete. Solid rubber people and get heavy injury. should be announced by concern person. Safety helmet placard
ball. 2. The worker standing on the 2. Workers should not stand in front of pipe line . Gloves Proper Training .
edge of roof , he can be fall 2 2 4 3. Ball should caught by ball catcher. Ball catcher 1 1 1
after hitting by ball.
14 Dismantling of Concrete Non Routine Material- Physical- body and limbs 1. Dismantling time pipe can Serious Injury, 1. Dismantling work should with care . 1. Use of Double rope full Workers BOCW ACT 1996 Acceptable Work related
pipe Concrete Pipe injured . be slips and fall on body. Fracture, Collapse of 2. Area of dismantle should barricade and warn sign to body harness and it should placard
Man power- 2. Hammer can fall from structure, Materials enter restricted un authorised person. be anchored above the Proper Training
Person height during dismantling damage . 3. Only Skill person allow to work . head height at different two time to time .
engaged work. 4. Dismantling work should be in chain of man power. anchoring points.
3. Structure can breakdown 5.All materials and pipe should bring down by rope. 2. Cotton dotted gloves to
(Scaffolding) 6. Removing of support should with very care so that prevent slip of concrete
5 2 10 structure can't collapse suddenly. pipe or scaffolding pipe 2 2 4
3. Safety Shoe.
4. Safety helmet.
No Harmful, No treatment C - Engineering Control
E - Emergency ME - Mechanical Hazards (Moving parts, tension, cutting etc.) Highly Unlikely 1 >10 Non- Acceptable
Required 1
ER - Ergonomics (Postures, sitting arrangements) Minor Injury , Temporary D - Signage / Warning / Administration Control
Likely; But no such incidence
uneasiness of short duration, 2
recorded E - PPE (Personnel Protective Equipment)
WE - Work Environment (Light, ventilation etc.) Rest
2
EL- Electrical Hazards (Open cable, short circuit) Injury / Sickness , Need Doctor's
Attention / Absence from Once in Year 3
RA - Radiations (computer radiation, gamma radiation etc.) Workplace < 2 Days 3
SO- Social hazard ( excessive work load, work hours, forces over time, victimization, harassment, bulling, ) Major Injury / Hospitalisation/
Once in Quarter 4
Absent from Workplace > 2 Days
4
Highly Harmful, Resulting in
Physical Inability , Loss of any Once in a Month 5
part of body near Fatal 5 Page No. - 01
Prepared by : Safety Officer Approved by : Execition and


PROCESS TITLE
Electrical / /Social) and/or injury ( of Hazardous and/or injury ( of Hazardous
) Incident ion ion ng CONCERN IMPORVEMENT ) Incident
/event ) Control OPPORTUNITIES /event )
1 Placing the vehicle at Non Routine Equipment - Physical- Impact, Collision 1. Collision of vehicle with Fatal/ Near Fatal 1. Training & Awareness. Safety Shoe Workers BOCW ACT 1996 Acceptable Proper Barrication
appropriate location Vehicle. structure or hitting by-passers Serious Injury 2. Scotch/ triangular block should be place at the end Safety helmet and warning Sign .
Manpower- Smashed people of the tyres.
Person 2. Rolling down Of vehicle Small Injury 5 1 5 3. Hand brake must be applied while vehicle 1 1 1
Engaged. Fracture placement.
2 Opening DALA Non Routine Equipment - Physical- Impact, Collision 1. Hand, finger may crush Crush Injury Training and Awareness Safety Shoe Workers BOCW ACT 1996 Acceptable Taring , Work with
Vehicle. between DALA and body of Small Injury Safety Helmet care , Close
Manpower- vehicle Brush Injury Hand gloves monitoring
Person Contusion 3 2 6 1 1 1
Engaged.
3 Unloading Bricks or Non Routine Materials- Ergonomic- Lifting, Carrying 1. Materials can be fall upon Any part of the body Training and Awareness, Work With care ness Safety Helmet Workers BOCW ACT 1996 Acceptable Close Monitoring
Blocks of material from Sand, Stone & Moving workers is staggering, Small Safety Shoe and work with
the bed of the vehicle and chips and Physical- Impact 2. Collapse of materials on Injury, Back Pain care .
placing on ground level Cement Bags Environmental- Dust someone during lifting
Manpower- 3.Slip of Cement bags upon materials
Person some one . 2 2 4 1 1 1
Engaged. 4. Repetitive strain on back
4 Stacking Blocks or Bricks , Non Routine Material- Ergonomic- Lifting, Carrying 1. Bricks can fall on foot while Leg or hand 1. Proper Training and awareness. Safety helmet Workers BOCW ACT 1996 Acceptable Work related
Sand and Cement bags. Brick , Block & Moving stepping down. 2. Back smashed Injury 2.Close Monitoring Safety Shoe placard
cement Bag Physical- Impact pain during repetitive strain Brush injury 3. Materials Stacking height should be not mortar than Nose Mask Proper Training
Manpower- Environmental- Dust on back Dust Injury 1.5 mit. And 7 cement bags should stack inn vertically. time to time .
Person 3. Dust-related problems Back Pain
Engaged. while working on cutting or
cementing cement bags 2 2 4 1 1 1
4. Materials can be slipped or
Collapsed due to over height
5 Shifting Materials to work Routine Manpower- Ergonomic- Lifting, Carrying 1.Slip During shift ting 1. wrench or twisted 1. Proper Access for height work. safety Shoe Workers BOCW ACT 1996 Acceptable Work related
area . Person & Moving materials to work area. of led during slip 2. Use proper ladder and or temporary access to reach Safety helmet placard
Engaged Physical- Impact , 2. Access problem to climb 2. Fall from height/ upper floor area. (Access should be site barrication in Gloves Proper Training
Equipment - Environmental- Dust one floor to another floor fracture applicable area.) time to time .
Trolley with materials 3. Skin problem 3 2 6 1 1 1
3. Overflow materials fell on
body.
6 Brick or Block Work Routine Manpower- Physical- Skin Problem, 1. Leg can be cut or scratch by Major Injury 1. Platform to be made as per standard and it should 1. Use of Double rope full Workers BOCW ACT 1996 Acceptable Work related
Person Scratch reinforcement and stone. Fracture, be certified . body harness and it should placard
Engaged Ergonomically- Lifting , 2. Skin disease or Itch Brush Injury 2. Toe guard to be provided for preventing from be anchored above the Proper Training
Shifting 3. Fall concrete material from Skin injury. materials. head height at different two time to time .
height and below person get 3.Loose materials shall not be allowed to remain on anchoring points.
injury. the gangways. 2. Use of rubber hand
4. Man can be fall during fall 4. Take WAH permit before starting the activity gloves for avoiding of skin
from edge of slab. hazards
5 2 10 3. Safety Gumboot. 2 2 4
4. Safety helmet.
chemical hazards.
7 Mortar Preparation Routine Manpower- Physical- Skin Problem, 1. Fling parcels and dust can Dust Injury, 1. proper training and awareness. 1. Proper PPE Should be
Person be get in to eyes and mouth. Skin rashes. 2.Close Monitoring used Like - Safety Helmet,
Engaged Environment- Dust 2. Skin irritations or itching Safety Shoe, Nose Mask,
2 2 4 Hand gloves Workers BOCW-1996 1 1 1 Acceptable
8 Cutting Of Block or Brick Routine Man power- Physical- Skin Problem, 1) All workers must be trained and having the
Person Scratch adequate knowledge of stone cutting
engaged Ergonomically- Lifting , 2) Block cutting area must be free from any obstacle or
Equipment- Shifting tripping hazard,
Hand Shaw, Environment- Dust 3) Take the power supply safely with double insulated
Machine- cable,
Electric Cutter Failure of Machine, Hearing and 4) There should be no open electrical joint, Safety Shoes,
Machine or Electrocution, Breathing problem, 5) All workers must wear all mandatory ppes like Helmet,
Chop saw Impact of leg or Finger under Finger Injury, Leg 3 3 9 Hand gloves, Safety shoes, helmet, Safety goggle, nose Hand Gloves, Workers BOCW-1996 2 2 4 Acceptable
Materials- the stone, Injury, Electrical mask. Nose Mask, Ear plug
Brick or Block Flying Dust particles and shock 6) Always use machine guard in Cutter machine,
stone particles
9 Scaffolding erection for Routine. Material- Ergonomically- Lifting, 1. Fall of material on leg or Brush Injury, 1. Trained & skilled workmen should be engaged in Safety harness Workers BOCW-1996 Acceptable
the required height. Scaffolding Carrying & Moving someone else working Fracture this operation. safety shoes
pipes, Physical- Impact , Injury nearby, fall of person and get Stuck 2. No unwanted people should be there in the area safety helmet
Clamps. injured. Material damage where scaffolding is being erected. Reflective jacket
Manpower- 2. Bellow materials can 3. Barrication must be done in the area to restrict
Person damage by fall of materials unnecessary entry.
engaged from height. 4. Safety shoe, helmet are mandatory for such
operation.
5. Hand gloves should be used by the person handling
4 2 8 the tubes, couplers of the scaffolding 1 1 1
6. Erection crew must use safety helmet and chin
strap must be properly tied.
7. Double hook safety belt must be used by the person
whenever he is at a height of 6 feet or more.
10 Climbing at the working Routine Material- Ergonomically- Moving 1. Fall while climbing, Serious Injury, Cut 1. Person must use double hook safety belt while Safety harness Workers BOCW-1996 Acceptable
height/platform. Scaffolding Upward scaffolding collapsed Injury, Hit Injury. climbing at the working platform or height. safety shoes
pipes, Physical- Impact, Injury . 2. Materials can fall during 2. Person must wear safety helmet with chin strap safety helmet
Clamps. climbing . properly tied
Manpower- 4 2 8 3. Suitable working platform must be provided at 2 1 2
Person required working height.
engaged
11 Lifting tools, materials at Non/routine Materials- Physical-- Impact, Injury 1. Fall of material on leg or Hit injury to head, Barricatio 1. All person working in area must wear safety helmet. Safety shoes Workers BOCW-1996 Acceptable
the working height/ Tools & someone else working fracture n of the 2. No unwanted people should be there in area while helmet
platform. Tackles, nearby, fall of person and get surroundi materials are lifted upward. Safety harness
Other injured. ng,
materials 2. Bellow materials can signage
related to damage by fall of materials display,
height work from height. 4 2 8 warning 1 1 1
Manpower- signs
Person
engaged
12 Working at the platform/ Routine Materials- Physical- Impact, Injury 1. Fall of material on leg or Serious Injury, Cut 1. Safety net must be fixed before working platform Safety harness Workers BOCW-1996 Acceptable
working height. Tools & Ergonomically- Repetitive someone else working Injury, Hit Injury. before commencing the work. Safety helmet
Tackles, movement nearby, fall of person and get 2. Working platform must be properly fixed to the Safety shoes, Hand gloves
Other injured. scaffolding. Reflective jacket
materials 2. Bellow materials can 3. Double hook Safety belt must be used while
related to damage by fall of materials working at height.
height work from height. 4. Safety Helmet must be used while working at height
Manpower- 4 2 8 and chin strap must be properly tied. . All person 2 1 2
Person working in area must wear safety helmet.
engaged 5. No unwanted people should be there in area while
materials are lifted upward.
13 Getting down from Routine Manpower- Ergonomically-Moving 1. Fall while climbing, Hit injury to head 1. Person must use double hook safety belt while Safety harness Workers BOCW-1996 Acceptable
working height/platform. Person Downward scaffolding collapsed and body, Fracture, getting down from working platform or height. Safety helmet
engaged Physical- Impact 2. Materials can fall during 2. Person must wear safety helmet with chin strap Safety shoes
getting down. 4 2 8 properly tied Hand gloves 1 1 1
Reflective jacket
14 Removing of Residual Non Routine Materials- Ergonomically- Carrying and 1. residual debris can be fall Small Injury, Brush 1. Residual materials should be collect from working Safety helmet Workers BOCW ACT 1996 Acceptable Work related
Debris after work. broken brick, moving. from height during shifting. Injury area and stacked properly. Safety Shoe placard
Debris Manpower- Person 2. Man can be slip of loose 2. It should not be spread here and there or pathway. Rubber Proper Training
engaged. materials 2 2 4 Hand gloves. 1 1 1 time to time .
Required 1
2
Once in Quarter 4
4
Prepared by : Safety Officer Approve


PROCESS TITLE
Environment/ Radiation / Severity (A) Likelihood of A- B- C - Engineering D - Signage / Warning / Administration E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A) Likelihood of
(of ill health Occurrence (B) Eliminat Substitut Control Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
Electrical / /Social) and/or injury ) ( of Hazardous and/or injury ) ( of Hazardous
Incident ion ion CONCERN IMPORVEMENT requirement Incident /event )
/event ) OPPORTUNITIES
1 Un loading of material Non Routine Material- Physical - Impact. 1.Fall of Material on leg or Back pain, Trip 1. Training & Awareness Safety shoes NA Worker NA BOCW Act- Acceptable
from vehicle to floor level, Electrical Ergonomically- Lifting, body of person near by. hazard, Finger 2. Have a look of the stacking of the Hand gloves 1996
Accessories n Carrying & Moving 2. Fall of materials. injury, material materials before commencing actual Safety helmet
Elec. Equipment 3. Repetitive strain on back damaged due to unloading.
Equipment- falling 3. No unwanted men should be there in
Hydra, vicinity.
Manpower- 4 2 8 4. safety shoe, helmet, gloves are mandatory 2 2 4
Person Engaged for such operation.
5. Checking of license of Vehicle driver, test
certificate and capacity of hydra.
2 Shifting material from Routine Material- Physical -Impact 1.Fall of Material on leg or Back pain, Finger 1. Training & Awareness Safety shoes NA Worker NA BOCW Act- Acceptable
outside to the specific Electrical Ergonomically- Lifting, body of person near by. injury, leg injury, 2. Just have a look of the stacking of the Hand gloves 1996
storage location materials , Carrying & Moving 2. Fall of materials. materials before commencing actual Safety helmet
Manpower- 3. Repetitive strain on back unloading.
Person 3. No unwanted men should be there in
engaged , 3 2 6 vicinity. 1 2 2
Equipment-
Trolley
3 Stacking of Materials Routine Equipment-PVC Physical -Impact, Injured 1.Fall of Material on leg, Hit Injury, Cut Injury, 1. All materials must be stacked clear from Safety shoes Worker BOCW Act- Acceptable
and MS pipe Ergonomically- Lifting, Stuck, Impact. Brush Injury aisles and passageway. Hand gloves 1996
conduits, Carrying & Moving 2. Fall of materials. 2. All sharp edges of materials should be Safety helmet
Cables, Switch towards the wall side to avoid cut injury to
boards etc. the by passers nearby.
Manpower- 3 2 6 1 1 1
Person
engaged ,
4 Marking Routine Material- liquid Physical- Small Injury, 1. Impact with wall Brush Injury, Cut 1. Training and awareness. Safety shoes Worker BOCW Act- Acceptable
colour and Impact by fall from height. 2. Fall from height Injury, fracture Hand gloves 1996
thread Safety helmet
Manpower- Safety harness
Person engaged
Equipment - 4 2 8 2 2 4
Ladder
5 Chase Cutting Routine Equipment- Physical- Cut, Impact 1. Breathing problem due to 1.Must be used full body Apron, Full Body apron, safety Worker BOCW Act- Acceptable
Grinding Ergonomically- Carrying flying particles, 2. Water spray to reduce the goggle, Nose mask 1996
machine, and Moving 2.Eye injury due to flying dust Earplug
Manpower- Environmental-Sound , dust particles, Scratch, Cut, Dust 3. Full body harness if working at height 4. Safety shoes,
Person engaged Electrical- Shock, 3. Hearing problems due to Allergy, Breathing Must be used Safety goggle and nose mask Safety harness
high noise, problem, Impact
4. Machine Failure, injury, respiratory 4 3 12 2 2 4
5. Fall from height, problem,
6. Impact of rotating wheel of Damage to ear and
grinder eye in long term .
6 Installing Conduit on Wall Routine Material- PVC Mechanical- Cut Injury by 1. Cut Injury on hands during 1. Proper training and Awareness . Full body apron Worker BOCW Act- Acceptable
and Floor and GI conduit grinding machine, cutting the PVC or MS Brush injury , 2. Close Monitoring . Hand gloves 1996
Manpower- Physical-Injection, conduit, Scratch Injury, Safety goggle,
person engaged Brush Injury 2. Brush injury during Scrape. 3 2 6 Safety shoes 1 1 1
Installing the Conduit on wall
7 Installing Cable Tray Routine Materials-Cable Ergonomically- Moving 1. Cut Injury due to cutting Fracture, Injury, 1. Proper working platform must be Safety belt, Worker BOCW Act- Acceptable
Tray, Thread Handling, Placement the cable tray, Material Damaged, provided before start of work. Safety helmet 1996
Rod of Material 2. Physical injury due to fall 2. Hand railing must be provided. safety shoes,
Manpower- Physical- Impact, Injury. from height 3. Safety Belt must be used while working on Hand gloves
Person engaged 3.Fall of Material or person the platform as well as climbing up & down
during cable tray installations. to the platform.
4. While working with ladder always make
sure that inclination of ladder should not be
more than 75 degree.
5. While working on ladder make sure that
4 2 8 no one should be working on top 4 lugs of 1 2 2
ladder.
6. If ladder is being used at uneven surface
then always make sure that someone should
be holding the ladder to avoid fall of ladder
while working.
8 Cable Pulling Non Routine Material- Ergonomically- Moving 1. Fall of Material and person fracture, Material 1) Only trained and Experienced person will Uses of safety harness Worker BOCW Act- Acceptable
Electric Wire Handling, Pulling from height, Hand scratch Damaged, Brush perform the job, Safety shoes 1996
Manpower- Physical-Impact due to cable pulling, Injury, 2) Uses of proper tools, helmet
Person engaged 4 2 8 3) Area Inspection before performing the hand Gloves 1 1 1
job,
9 Switch Box Installing Non Routine Material- Switch Ergonomically- Moving 1. Hand can be cut by Sharp Brush Injury, Cut 1) Uses of proper tools Hand gloves, Worker BOCW Act- Acceptable
Box , Screw Handling, edge, Injury 2) Proper material handlings Safety Shoes, Helmet 1996
Manpower- Physical- Cut and brush 2. Hitting the material to the 3) Keep first aid kit ready Safety goggle
Person engaged Injury body 3 2 6 1 1 1
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5


PROCESS TITLE
Environment/ Radiation / Severity (A) Likelihood of A- B- C - Engineering D - Signage / Warning / Administration Control E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A) Likelihood of
(of ill health Occurrence (B) Eliminat Substitut Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
Incident /event ) ion ion CONCERN IMPORVEMENT requirement Incident /event )
OPPORTUNITIES
1 Scaffolding erection for Routine. Material- Ergonomically- Lifting, 1. Fall of material on leg or Brush Injury, 1. Trained & skilled workmen should be engaged Safety harness Workers BOCW-1996 Acceptable
the required height. Scaffolding Carrying & Moving someone else working Fracture in this operation. safety shoes
pipes, Clamps. Physical- Impact , Injury nearby, fall of person and get Stuck 2. No unwanted people should be there in the safety helmet
Manpower- injured. Material damage area where scaffolding is being erected. Reflective jacket
Person engaged 2. Bellow materials can 3. Barrication must be done in the area to
damage by fall of materials restrict unnecessary entry.
from height. 4. Safety shoe, helmet are mandatory for such
operation.
5. Hand gloves should be used by the person
handling the tubes, couplers of the scaffolding
4 2 8 1 1 1
6. Erection crew must use safety helmet and
chin strap must be properly tied.
7. Double hook safety belt must be used by the
person whenever he is at a height of 6 feet or
more.
2 Climbing at the working Routine Material- Ergonomically- Moving 1. Fall while climbing, Serious Injury, Cut 1. Person must use double hook safety belt Safety harness Workers BOCW-1996 Acceptable
height/platform. Scaffolding Upward scaffolding collapsed Injury, Hit Injury. while climbing at the working platform or height. safety shoes
pipes, Clamps. Physical- Impact, Injury . 2. Materials can fall during 2. Person must wear safety helmet with chin safety helmet
Manpower- climbing . strap properly tied
Person engaged 4 2 8 3. Suitable working platform must be provided 2 1 2
at required working height.
3 Lifting tools, materials at Non/routine Materials- Tools Physical-- Impact, Injury 1. Fall of material on leg or Hit injury to head, Barrication of the 1. All person working in area must wear safety Safety shoes Workers BOCW-1996 Acceptable
the working height/ & Tackles, Other someone else working fracture surrounding, signage helmet. helmet
platform. materials nearby, fall of person and get display, warning 2. No unwanted people should be there in area Safety harness
related to injured. signs while materials are lifted upward.
height work 2. Bellow materials can
Manpower- damage by fall of materials 4 2 8 1 1 1
Person engaged from height.
4 Working at the platform/ Routine Materials- Tools Physical- Impact, Injury 1. Fall of material on leg or Serious Injury, Cut 1. Safety net must be fixed before working Safety harness Workers BOCW-1996 Acceptable
working height. & Tackles, Other Ergonomically- Repetitive someone else working Injury, Hit Injury. platform before commencing the work. Safety helmet
materials movement nearby, fall of person and get 2. Working platform must be properly fixed to Safety shoes, Hand gloves
related to injured. the scaffolding. Reflective jacket
height work 2. Bellow materials can 3. Double hook Safety belt must be used while
Manpower- damage by fall of materials working at height.
Person engaged from height. 4. Safety Helmet must be used while working at
4 2 8 height and chin strap must be properly tied. . 2 1 2
All person working in area must wear safety
helmet.
5. No unwanted people should be there in area
while materials are lifted upward.
5 Getting down from Routine Manpower- Ergonomically-Moving 1. Fall while climbing, Hit injury to head 1. Person must use double hook safety belt Safety harness Workers BOCW-1996 Acceptable
working height/platform. Person engaged Downward scaffolding collapsed and body, Fracture, while getting down from working platform or Safety helmet
Physical- Impact 2. Materials can fall during height. Safety shoes
getting down. 4 2 8 2. Person must wear safety helmet with chin Hand gloves 1 1 1
strap properly tied Reflective jacket
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5


PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Hazard (Source/Act/ Incident (event) (RISK TYPE / Risk Evalution Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Emergency Machines/ (Physical / Chemical / (Adverse physical / Factor BUSINESS CONCERNS Risk Not acceptable implementation M&M, Training, KAIZEN, any additional
(of ill health Occurrence
A- B- C - Engineering D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference
Eliminat Substitut Control Administration Control Protective Equipment) REGULATORY PARTY SAFETY legal Risk
Electrical / /Social) and/or (B)
Factor
injury ) of Hazardous
Incident
ion ion CONCERN IMPORVEMENT requirement Severity (A)
Likelihood of
/event ) OPPORTUNITIES (of ill health
Occurrence (B) AxB
of Hazardous
and/or
Incident
injury )
/event )
1 Un loading of materials Routine Material - Ergonomically- Lifting, 1. Fall of materials on leg Small Injury, Brush 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
from vehicle to floor level. HVAC All Carrying & Moving 2. Brush injury to hand of the Injury, Back Pain 2. Just have a look of the safety helmet 1996 care , Close
Materials Physical- Impact workmen stacking of the materials before Hand gloves are mandatory monitoring ,
Manpower- 3. Fall of HVAC materials on commencing actual unloading. for this job. placard of
Person Engaged leg of self or co-worker 3. No unwanted men should be loading ,unloading ,
4. Repetitive strain on back there in vicinity. materials shifting
4.Positioning of the leg and etc.
3 2 6 back should be proper while 1 1 1
straight.)
2 Shifting materials from Routine Materials - Ergonomically- Lifting, 1. Fall of materials on leg Small Injury, Brush 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
outside to specific storage Gypsum Board Carrying & Moving Injury , Back Pain 2. Just have a look of the safety helmet 1996 care , Close
location. Manpower- Physical- Impact 2. Brush injury to hand of the stacking of the materials before Hand gloves are mandatory monitoring ,
Person engaged, workmen commencing actual unloading. for this job. placard of
Equipment- 3. Fall of HVAC materials on 3. No unwanted men should be loading ,unloading ,
Trolley leg of self or co-worker there in vicinity. materials shifting
4.Positioning of the leg and etc.
4. Repetitive strain on back 3 2 6 back should be proper while 1 1 1
straight.)
3 Stacking of Materials Routine Machine -All Mechanical- Cutting, 1.Stacking time fall from Hit & Cut Injury 1. All materials must be stacked Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
machine Ergonomically - Lifting & stacking area clear from aisles and safety helmet 1996 care , Close
relateed to placement of material. 2. Slip from hand fall on leg passageway. Hand gloves are mandatory monitoring ,
HVAC Physical- Impact, Injury 2. All sharp edges of materials for this job.
Equipment- should be towards the wall side
Chiller Unit & to avoid cut injury to the
other HVAC bypasses nearby.
accessories ets. 3 2 6 3. Suitable wedge block must 1 1 1
Manpower- be placed at both end of the
Person engaged, pipe to avoid rolling of pipes.
4 Cutting the sheet as per Routine Materials-Sheet Mechanical- Cutting, 1. Cutting hand or leg cut by 1. Hit & Cut Injury 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
size and shape of duct Metal Ergonomically - Lifting & sharp edge. 2. 2. Cutter and helper must be safety helmet 1996 care , Close
Equipment- placement of material. 2. Sparking during cutting 3. Heavy Sound alert while cutting the sheet. Hand gloves are mandatory monitoring , Job
Cutter Physical- Impact, Injury Hit during handling related problem 3. All the scrap sheet generated for this job. related placard.
Manpower- materials. should be kept at safe place so
Person engaged, 4. Heavy noise produce that it don’t became a hazard
during cutting. 3 2 6 for others. 1 1 1
4. Scrap needs to be handled
carefully.
5 Folding the sheet as per Routine Materials- Physical- Cutting , Scratch 1. Hand cutting during Small Injury, Brush 1. Training & Awareness Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
wings of the duct Ducting Sheet Environmental- Nois folding and handling the Injury , Fatigue, 2. Folder and helper must be safety helmet 1996 care , Close
Equipment- ducting sheet. Hear Loss Problem alert while folding the sheet. Hand gloves and monitoring , Job
Wooden hamer, 2. Hamer can run out of hand Ear plug are mandatory for related placard.
Cutting Tools, 3. Exessive noise during this job.
Manpower- folding the sheet by hamer 2 2 4 1 1 1
Person engaged
6 Applying insulation Routine Chemical- Physical- Cutting, 1. May be cut during fitting Cut injury 1. Mind should be alert while Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
material on sheet Insulation, Ergonomical- Lifting & insulation materials doing the work. safety helmet 1996 care , Close
material Materials- placement of material. 2. Proper training and Hand gloves are mandatory monitoring , Job
Insulations awareness for this job. related placard.
brush
Manpower- 3 2 6 1 1 1
Person Engaged
7 Fall hazard during Routine Material- Physical- Falling 1. Fall from height man or Fatal, Fracture, Hit , 1. Proper working platform Safety Shoe Workers BOCW ACT Acceptable Taring , Work with
working at height Scaffolding / Ergonomically - Repetitive materials get serious injured. cut injury ,loss time must be provided before start safety helmet 1996 care , Close
Ladder motion 2. Bellow materials can injury, etc. of work. Hand gloves monitoring , Job
Manpower- damage by fall of materials. 2. Hand railing must be Safety belt related placard.
Person Engaged provided. Life line if applicable .
to the platform.
4. While working with ladder
always make sure that
inclination of ladder should not
be more than 75 degree.
5. While working on ladder
5 2 10 make sure that no one should 2 2 4
be working on top 4 lugs of
ladder.
6. If ladder is being used at
uneven surface then always
make sure that someone
should be holding the ladder to
avoid fall of ladder while
working.
ER - Ergonomics (Postures, sitting arrangements) Nminor Injury , Temporarry uneasiness of Likely; But no such incidence D - Signage / Warning / Administration Control
2
WE - Work Environment (Light, ventilation etc.) short duration, Rest 2 recorded E - PPE (Personnel Protective Equipment)
EL- Electrical Hazards (Open cable, short circuit) Injury / Sickness , Need Docor's Attention /
Once in Year 3
3
Once in Quarter 4
Highly Harmful, Resulting in Phisical Inability ,
Once in a Month 5


PROCESS TITLE
Environment/ Radiation / Severity (A) Likelihood of A- B- C - Engineering D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference Severity (A)
(of ill health
Likelihood of
Occurrence (B)
(of ill health Occurrence (B) Eliminat Substitut Control Administration Control Protective Equipment) REGULATORY PARTY SAFETY legal
Electrical / /Social) and/or ( of Hazardous and/or injury ) ( of Hazardous
injury ) Incident /event ) ion ion CONCERN IMPORVEMENT requirement Incident /event )
OPPORTUNITIES
1 Marking the chase cutting Non Routine Material- Ergonomically- Carrying & 1. Finger may be scratch Scratch, Small Have a look of the entire area Safety helmet Workers BOCW-1996 Acceptable
area.(At approachable Marking Moving during brushed with surface Injury. for any protruded part or sharp Goggle
place without ladder) equipment. Physical- Brush Injury or tools failure edges to avoid cut or brush Nose mask
Manpower- 2 2 4 injury. Hand gloves 1 1 1
Person engaged. Safety shoes
2 Marking the chasing area. Routine Material- Ergonomically- Carrying & 1. Fall from height, Fall of Tools damage, 1) Have a look of the entire Dust mask Workers BOCW-1996 Acceptable
(Above man height with Marking Moving tools from height during fracture, area for any protruded part or Goggle
ladder / platform) equipment. Physical- Injury , Impact marking. brush sharp edges to avoid cut or Helmet
Manpower- 2. Bellow materials or floor injury brush injury. Safety shoes
Person engaged. can damage during fall of 2). Structure or ladder being
materials. used must be rigid enough for
the job.
4 2 8 3). Safety belt must be used if 1 1 1
height is more than 6 feet.
3 Cutting the chase with Routine Machine- Physical- Force, Impact, 1. Breathing problem due to 1. Backside guard must be Safety helmet, Workers BOCW-1996 Acceptable
cutter machine ( at Grinding and Injection, flying particles, there in the cutter to avoid Goggle
approachable place) chase cutting Environmental-Noise n 2.Eye injury due to flying backward through of the small Hand gloves
machine sound . particles, particles.
Manpower- Mechanical - Cut by 3. Hearing problems due to Scratch, Cut, Dust 2. Goggles must be used to
Person engaged grinding machine rotation high noise, Allergy, Breathing protect the eyes from small
part. 4. Machine Failure, problem, Impact particle.
5. Fall from height, injury, respiratory 3 2 6 3. A firm grip on cutter machine 1 1 1
6. Impact of rotating wheel problem, must be maintained while
of grinder Damage to ear and cutting the concrete or plaster.
eye in long term .
4 Cutting the chase with Routine Machine- Physical- Force, Impact, 1. Breathing problem due to Scratch, Cut, Dust 1. Proper training, Area Safety helmet Workers BOCW-1996 Acceptable
cutter machine ( Above Grinding and Injection, flying particles, Allergy, Breathing barrication Goggle
man height with ladder / chase cutting Environmental-Noise n 2.Eye injury due to flying problem, Impact 2. Structure or ladder being Nose mask
platform) machine sound . particles, injury, respiratory used must be rigid enough for Hand gloves,
Manpower- Mechanical - Cut by 3. Hearing problems due to problem, the job. Safety shoes
Person engaged grinding machine rotation high noise, Damage to ear and 3. Safety belt must be used if
part. 4. Machine Failure, eye in long term, height is more than 6 feet.
5. Fall from height, Hit Injury, Cut
6. Impact of rotating wheel Injury, Fracture, eye 4 2 8 1 1 1
of grinder injury
7. Fall from height, Fall of
tools from height
5 Chiselling fragmented Routine Equipment- Physical- Force, Impact, 1. Impact of hammer on Hit injury, Coughing 1. A due attention must be Hand gloves Workers BOCW-1996 Acceptable
part of concrete / plaster. Tools, Chisel & Injection, hand. due to dust given to job while chiselling of safety goggle
( at approachable place) Hammer Environmental-Noise n 2. Slip of chisel and hit. ingestion, Eye fragmented plaster or
Manpower- sound . 3. Small particle can inject in irritation, concrete.
Person engaged Mechanical - Cut by eyes of the cutter. 2. Goggles must be used to
grinding machine rotation protect the eyes from small
part. 3 2 6 particle. 1 1 1
3. Chisel must be griped firmly
while chiselling operation.
6 Chiselling fragmented Routine Equipment- Physical- Force, Impact, 1. Impact of hammer on Cut injury on finger, 1. A due attention must be Safety Shoes, Workers BOCW-1996 Acceptable
part of concrete / plaster. Tools, Chisel & Injection, hand. hit Injury, Stone given to job while chiselling of Hand gloves,
( Above man height with Hammer Environmental-Noise n 2. Slip of chisel and hit. particle hit the fragmented plaster or Safety Goggle,
ladder / platform) Manpower- sound . 3. Small particle can inject in eyes, fall of person concrete. Nose mask,
Person engaged Mechanical - Cut by eyes of the cutter. Fall from and material from 2. Goggles must be used to Helmet
grinding machine rotation height height protect the eyes from small
part. particle.
3. Chisel must be griped firmly
while chiselling operation
3 2 6 4. Structure or ladder being 1 1 1
used must be rigid enough for
the job.
5. Safety belt must be used if
height is more than 6 feet.
7 Removal of Residual Routine Materials- Physical- Cut, Scratch Injury. 1. hand can be cut during Scratch, Cut, Dust 1) Debris must be kept at a Nose mask , Hand gloves, Welder BOCW-1996 Acceptable
materials from site. Residual Environmental- Dust collecting residual materials. Allergy, Breathing suitable place to avoid any Safety shoes, helmet
materials. Ergonomically- Lifting, 2. Breathing problem during problem, back Pain. disturbance in other site
Manpower- Carrying & Moving brooming . 2 2 4 activities. 1 1 1
Person Engaged 3. Repetitive stain on back 2) It must be cleared from site
at the earliest.
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5
Prepared by : Safety Officer Approved by : Execitio


PROCESS TITLE
Environment/ Radiation / Severity (A)
(of ill health
Likelihood of
Occurrence (B)
Incident /event ) ion ion CONCERN IMPORVEMENT requirement Incident
OPPORTUNITIES /event )
1 Placing the Machine to Non Routine Machine- Physical-Impact, Cut, 1. Impact to by passer or self Scratch, Cut, Impact, 1. Proper Training describing Safety Shoes, Helmet, Worker BOCW-1996 Acceptable
the designated place Welding Scratch 2. Wrong body posture while Back Pain safe handling of machine Goggle, Hand gloves
Machine and Ergonomic- Body posture handling the machine .
other while handling
Equipment-
Related to
welding job 2 2 4 1 1 1
Manpower-
Person engaged
2 Ready the Machine for Routine Machines- Physical - Scratch 1. Scratch Injury to fingers or Scratch Injury, 1) Ensure the worksite free Hand Gloves, Safety Welder BOCW-1996 Acceptable
the Welding job Welding Electrical- Shock , Spark, Fire forearms . Electric Shock, Flash from flammable materials. Shoe ,Safety Helmet
Machine 2. Electric shock while or Burn. 2) Take Hot work Permit before
Manpower- terminating the input or out start the work
Person Engaged cable. 3) Tool Box Talk for Welding
operation.
4) One DCP extinguisher must
be kept available near the work
spot.
5) Appropriate supervision
must be provided for the job.
6) Using electric cable should
be double insulated.
7) In welding operations should
4 2 8 there proper Earthing. 2 1 2
8) Top & 3 pin Plug should be
used while taking electric
connection.
9) There should be MCB/RCCB
in electric board.
3 Fabrication Work Routine Material - Plate, Physical - Scratch, Cut and 1. Scratch , Cut or Impact Scratch, Cut, Impact 1) Ensure the worksite free Full body apron, Welding Welder BOCW-1996 Acceptable
Joist, Electrode Impact Injury injury during material injury, back pain, from flammable materials. shield, Leather hand gloves,
etc. Mechanical - Failure of handling. respiratory problem, 2) Take Hot work Permit before Safety shoes
Machine - Chain Pulley etc. 2. Failure of chain Pulley etc. Damage to ear and start the work
Welding Ergonomic - Body Posture during material handling. eye in long term . 3) Tool Box Talk for Welding
Machine while handling materials 3. Back Pain. operation.
Manpower- and welding activity. 4. Electric Shock, burn injury 4) One DCP extinguisher must
Person engaged Electrical- Shock , Spark, Fire during welding work. be kept available near the work
Equipment - Radiation - UV Rays to Eye 5. Radiation of UV rays to spot.
Chain Pulley Environment - Dust , Noise, eyes can damage it. 5) Appropriate supervision
etc. Smoke 6. Ingestion of dust , must be provided for the job.
Inhalation of smoke and 6) Using electric cable should
hearing impairment. be double insulated.
7) In welding operations should
4 2 8 there proper Earthing. 1 1 1
8) Top & 3 pin Plug should be
used while taking electric
connection.
9) There should be MCB/RCCB
in electric board.
4 Cheeping from chisel and Routine Equipment- Physical- Impact, Scratch, 1. Chipping time can be Eye injury 1. proper training and about Full body apron, Safety Welder BOCW-1996 Acceptable
brushing Chipping Ergonomically- Carrying & injured. chipping work. Goggle, Leather hand
materials, Moving 2. Flying objects can get in to 2. Work with care. gloves, Safety shoes
Brush. eye. 2 2 4 1 1 1
Manpower -
Person Engaged
5 Removal of Residual Routine Materials- Physical- Cut, Scratch Injury. 1. hand can be cut during Scratch, Cut, Dust 1) Debris must be kept at a Nose mask , Hand gloves, Welder BOCW-1996 Acceptable
materials from site. Residual Environmental- Dust collecting residual materials. Allergy, Breathing suitable place to avoid any Safety shoes, helmet
materials. Ergonomically- Lifting, 2. Breathing problem during problem, back Pain. disturbance in other site
Manpower- Carrying & Moving brooming . 2 2 4 activities. 1 1 1
Person Engaged 3. Repetitive stain on back 2) It must be cleared from site
at the earliest.
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5
Prepared by : Safety Officer Approved by : Execition


PROCESS TITLE
Emergency Machines/ (Physical / Chemical / (Adverse Risk Factor BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Equipment Mechanical physical / mental AxB AxB control( A to E) in sequence given at
involved /Ergonomically/Work condition) / Injury Severity (A) Likelihood of footer or cause of Business concern.
Environment/ Radiation / (of ill health Occurrence
Electrical / /Social) and/or injury (B) Eliminat Substitut Control Protective Equipment) REGULATORY PARTY SAFETY legal (of ill health Occurrence (B)
) of Hazardous
Incident
ion ion CONCERN IMPORVEMENT requirement and/or ( of Hazardous
/event ) OPPORTUNITIES injury ) Incident /event )
Evacuation of all useful & Non Routine Material- All Physical- scratch, stuck hit , 1. Fall materials on leg Bodily injury- 1. Proper training to workers about material handling, Safety Helmet Workers BOCW ACT Acceptable Training and
unwanted materials from materials in the Crushed 2. Repetitive strain on back. fracture, shifting properly stacked Safety Shoe 1996 awareness
the area to safe zone building , Ergonomically- lifting , 3. Hand scratch during pulling Contusion, Back Hand gloves (R-
Manpower - carrying ,moving materials Pain, fatigue and Nose mask 108,52,54,43,
Person engaged stress
1 4 2 8 2 2 4
Barrication Of the Area Non Routine Materials- Physical- Brush Injury, 1. Fall vertical stand on legs Brush injury or foot 1. Proper training about Safety Shoe Workers BOCW ACT Acceptable 1)displayed placard
Barrication tape Contusions swelling 2. Material handle with care. Safety Helmet 1996 about materials
and vertical Ergonomically- lifting and Hand gloves (R-117,54) handling .
Stand carrying 2) Close
Manpower - Monitoring
Person engaged
2 1 1 1 1 1 1
Providing scaffolding or Non Routine Materials-MS Physical- stuck, hit 1. Fall of tubes on leg or other 1. Near Fatal / 1. Proper training about Scaffolding work and height job Safety helmet Workers BOCW ACT Acceptable 1) Displayed
working platform, as Tube, wooden Ergonomically- lifting, body part, scratch or cut in hand Serious Injury safety. Safety shoe 1996 placard about
applicable plank, Bamboo carrying , supporting 2. Person fall from height 2. Fracture 2. Guard railing to prevent fall from height hand gloved (R- related work and
etc. 3. Scratch injury safety belt 197,172,54,19 close monitoring.
Manpower - 4. Brush Injury lifeline. 1,192,193,196,
Person engaged 203,178)
3 5 2 10 2 2 4
Electric connection for Non Routine Electrical- Electric- Electric shock, Over 1. Electric Shock during 1. Minor Injury 1) Proper Training about electric work Safety helmet Workers BOCW ACT Acceptable 1) Displayed
power tool Electric cable load or short circuit fire connection. 2. Electric Shock 2) Use cable wire, avoid of using loose and naked wire Safety Shoe 1996 placard about
Machine- Physical- Burn Injury. 2. Body parts burn due to over 3) Brush Injury 3) Use of circuit breaker (ELCB/ MCB) Rubber (R- related work and
Portable power load of electric equipment. 4) Use of Top Plug Hand gloves 159,198,160,5 close monitoring.
tools and hand 4,47,162)
tools.
Manpower -
Person engaged
3 2 6 2 2 4
Machine-Power Physical-Cut, 1. Cut from moving part of Cut Injury, Brush 1. Proper Training about electric work Safety helmet Workers BOCW ACT Acceptable 1) Displayed
tools Electrical- Electric shock, machine . injury, dust hazards 2. Use cable wire, avoid of using loose and naked wire Safety Shoe 1996 placard about
Manpower - fire 2. Electric Shock, fire hazards 3. Use of circuit breaker (ELCB/ MCB) Nose Mask (R-159, related work and
Person engaged Environmental- Noise and 3. Dust hazards 4. Use of Top Plug Hand gloves 118,111,110,5 close monitoring.
4 dust Ear plug for excessive noise 4,34,43,45,47,
Mechanical- cut from producing machine 46)
moving parts ,
4 2 8 2 1 2
Machine- Hand Physical- Hit, Scratch, 1. Hit from loose Hammer or Cut Injury, Brush 1. Proper Training about demolition work and handling Safety helmet Workers BOCW ACT Acceptable 1) Displayed
tools, Environmental-Dust hazards chisel, injury of tools tackle Safety Shoe 1996 placard about
Hamer,chesel 2. Injury from other eqpt. 2. Properly check of hand tools before use Nose Mask (R-159, related work and
etc. Hand gloves 118,111,110,5 close monitoring.
Manpower - 4,34,43,45,47,
Person engaged 46)
3 2 6 2 1 2
Work In height with all Routine Machine-All Physical-Cut, scratch, stuck 1. Materials fall from height. Brush Injury, Cut 1) Width of working 1. Ensure proper mechanical guard to moving parts of Safety helmet Workers BOCW ACT Acceptable 1) Displayed
types of materials and types of Power hit , Crushed, Fracture, 2. Person fall from height. Injury, Fracture, platform > 900mm & machine Safety shoe 1996 placard about
Tools tool, All types Serious Injury 3. Materials fall on leg Near fatal, Electric hand rail & toe 2. Before starting works properly check all tools & Nose mask (R-159, related work and
Hand tool, Electrical- Electric 4. Electrical shock or fire burn , shock. Etc. guard tackle. Hand gloves 118,111,110,5 2) close
Materials- shock, Over load or short 3. Hand rail, toe guard and midrail should be mad in Safety goggle 4,34,43,45,47, monitoring.
Bricks, All type of circuit fire working platform Ear plug 46,178) 3) Daily
materials in the Environmental- Noise and 4. All materials hand with care Safety belt Observation
demolition area dust 5. Life line provide where applicable Life Line
in height, Mechanical- cut from
scaffolding etc. moving parts ,
Manpower -
Person engaged
5 5 3 15 2 2 4
Shifting of materials from Non Routine Materials- All Physical- Hit, Cut, Crushed, 1.Fall of material on leg Cut Injury, Brush 1. Training & Awareness Safety Helmet Hand gloves, Workers BOCW ACT Acceptable 1) Displayed
site to outside martials present Contusions. 2. Cut injury of hand injury, dust 2. Workers should have materials shifting capacity - Safety shoe 1996 placard about
in out site stack Ergonomically- lifting, 3. Repetitive strain on back. hazards, foot M<55 kg; F<30 kg. Nose mask is mandatory for (R- related work and
Manpower - carrying and moving swelling, Back Pain this activity 38,114,186,54, close monitoring.
Person engaged Environmental- Dust 43,)
Equipment- Hazards
Material
Carrying pan.
6 3 2 6 2 2 4
2
Once in Year 3
3
Once in Quarter 4
Once in a Month 5
Prepared by : Safety Officer Approved by : Exe


PROCESS TITLE
Environment/ Radiation / Severity (A)
(of ill health
Likelihood of
Occurrence (B)
Electrical / /Social) and/or injury ) ( of Hazardous and/or injury ( of Hazardous
Incident /event ) ion ion CONCERN IMPORVEMENT requirement ) Incident /event )
OPPORTUNITIES
1 Cylinder Handling Routine Materials- Gas Ergonomically-Carrying & 1. Fall of Cylinder Material Damaged 1) Trolley with chain provided Safety shoes Worker BOCW-1996 Acceptable
Cylinder Moving 2. Trips & Falls due to cylinder to secure the cylinder while Helmet,
Manpower- Physical- Impact, Injury 3. Repetitive strain on back falling, Back pain, using & Transporting Hand gloves
Person engaged contusion, crushed. 2) Valves to be secured using
3 2 6 the Safety caps 1 1 1
2 Storage of Cylinders Routine Materials- Gas Ergonomically-Carrying & 1. Fall of cylinders on leg Finger Injury, Leg 1) Oxygen and acetylene Safety shoes Worker BOCW-1996 Acceptable
Cylinder Moving during storage, injury, material cylinder must be storage in Helmet,
Manpower- Physical- Impact, Injury 2. Fall cylinder on leg during damage good ventilation Hand gloves
Person engaged shifting from out side to 2) Cylinders are not storage on
store. direct sun rays
3) Keep Oxygen-acetylene
3 2 6 Cylinders safely at least 5 1 1 1
meters away from the work
location.
3 Gas cutting operation Routine Material- Ergonomically- Carrying 1.blast due to use of non Finger Injury, Burn 1) Standard regulator with Hand gloves Worker BOCW-1996 Acceptable
Structure or and moving standard hose Injury, Suffocation, double valve opening type Safety shoes
loose materials Physical- Force Cut, 2.Valve leakage, Hose pipe Minor Injury, Brush must be used. Helmet
Equipment- Gas Injection- Inhalation leakage 3.Burn, Injury 2) Provide/Using Flash back Full Body Apron
Cylinder, torch, Environmental- Gas arrestor Goggle
Spark Lighter 4. Uses of defective Tools, 3) Hoses/torches and other
etc. 5. Heat Radiation accessories must be checked by
Manpower- a competent person before
Person engaged use.
4) No combustible material
should be present within 5
mtr radios of work area
Barricading.
5) Only trained workers should
3 2 6 do the job of cutting. 1 1 1
6) One DCP extinguisher must
be kept available near the work
Place.
7) Gas Cutter must use proper
PPE like helmet, shoe,
insulating gloves, face-shield
8) Only Skilled worker doing
this work
9) TBT & Job specific training to
be conducted
10) Inspection of gas cutting set
with check list prior to the
commencement of job
11) Supervisor to be present
while performing the job,
12) Periodically soap test to be
performed with warm water
ER - Ergonomics (Postures, sitting arrangements) Minor Injury , Temporary uneasiness of Likely; But no such incidence D - Signage / Warning / Administration Control
2
Attention / Absence from Workplace < 2 Once in Year 3
RA - Radiations (computer radiation, gamma radiation etc.) Days 3
SO- Social hazard ( excessive work load, work hours, forces over time, victimization, harassment, bulling, ) Major Injury / Hospitalisation/ Absent
Once in Quarter 4
from Workplace > 2 Days 4
Highly Harmful, Resulting in Physical
Inability , Loss of any part of body near Once in a Month 5
Fatal 5 Page No. - 01
Prepared by : Safety Officer Approved by : Exec


PROCESS TITLE
Environment/ Radiation / Severity (A) Likelihood of A- B- C- D - Signage / Warning / Administration Control E - PPE (Personnel LEGAL & INTERESTED BUSINESS, Reference legal Severity (A)
(of ill health
Likelihood of
Occurrence (B)
(of ill health Occurrence (B) Eliminat Substitut Engineeri Protective Equipment) REGULATORY PARTY SAFETY requirement
Electrical / /Social) and/or ( of Hazardous and/or injury ) ( of Hazardous
injury ) Incident /event ion ion ng CONCERN IMPORVEMENT Incident /event )
) Control OPPORTUNITIES
1 Checking of Machine Routine Equipment- Ergonomically- Carrying & Defective Tools/ machine Cut injury, Hit Injury 1) Machine should be well maintained. There should be Hand gloves Worker BOCW-1996 Acceptable
Grinding Moving no vibration Safety shoes
Machine Physical- Brush Injury 2) Bearing & flanges should be in good condition Safety helmet
3) Check crack/damage of grinding wheel.
4) Maximum operating speed (MOS) is mentioned on the
wheel.
Ensure machine speed is less than MOS
5) Safety guard and Handle Must be Use in Grinding
Machine.
3 2 6 6) Electrical Cable without cuts and joints. 1 1 1
7) Check the machine switch lock
8) Machine should be free from greese, oil or any type
of moisture,
9) Check that Auxiliary handle is fixed properly
2 To ready the Machine for Routine Equipment- Ergonomically- Carrying & Electrocution, Brush Injury, Burn 1) Only use insulated cables in machine Safety shoes Worker BOCW-1996 Acceptable
work Grinding Moving Fire & Explosion Injury, Electric shock 2) Use industrial plug top Hand gloves
Machine Physical- Injury 3) Using RCCB in Distribution board Safety helmet,
Electrical- Shock, Flash, Fire 4) Work should do with Proper PPE.
5) Should be done Proper Earthing in Machine.
6) Take the electrical cable in proper and arranged way
to avoid tripping hazard.
7) Make sure that there is no watery or moist surface
nearby
8) Ensure the worksite free from free from flammable or
toxic gases
9) Take Hot work Permit before start the work
10) Tool Box Talk for Grinding operation
3 2 6 11) One DCP extinguisher must be kept available near 1 1 1
the work Place.
12) Wheel must easily fit on the spindle.
13) Visually inspect wheel for cracks
14) Replace all missing and damage points.
15) Flanges are very important, Both flanges DIA should
be same.
3 Grinding Routine Material - MS Physical- Cut Injury 1.Hand can be cut during Cut injury, Burn 1) Grinding Machine and other accessories must be Full PPE like Safety shoes, Worker BOCW-1996 Acceptable
Structure, Stone Mechanical - Breaking of operations. injury or shock, checked by a competent person before use. helmet, goggle, Hand
Machine - wheel, Spatter during metal 2. Body parts can be injured Breathing and hear 2) It must have a wheel guard. Gloves.
Grinding grinding, Injection due to breaking of wheel. related problem . 3) No combustible material should be present within 5 Goggles must be used to
Machine Ergonomically- Carrying & 3. Electric shock or fire Eye injury from high mtr radius of work area Barricading protect the eyes from small
Manpower- Moving produce due to damage , intensity light 4) Only trained workers should do the job of Grinding particle.
Person Engaged Electrical - Shock, Flash power overload or damage of 5) Keep First Aid Kit at Site Wear long sleeved coverall
Environment - Dust and cable. 6) Clearance must be obtained from Authorities in & apron.
Noise 4. hand can be cut during Safety Work Permit for explosive and hazardous work
collecting residual materials. situations.
Flying particles, Sparking light 4 2 6 2 1 1
during metal grinding,
4 Removal of Residual Routine Materials- Physical- Cut, Scratch Injury. 1. Hand can be cut or scratch Scratch, Cut, Dust 1) Debris must be kept at a suitable place to avoid any Nose mask , Hand gloves, Welder BOCW-1996 Acceptable
materials from site. Residual Environmental- Dust during collection of materials. Allergy, Breathing disturbance in other site activities. Safety shoes, helmet
materials. Ergonomically- Lifting, 2. Breathing problem during problem, back Pain. 2) It must be cleared from site at the earliest.
Manpower- Carrying & Moving brooming . 2 2 4 1 1 1
Person Engaged 3. Repetitive stain on back
E - Emergency ME - Mechanical Hazards (Moving parts, tension, cutting etc.) 1 Highly Unlikely 1 >10 Non- Acceptable
Required
WE - Work Environment (Light, ventilation etc.) 2 recorded E - PPE (Personnel Protective Equipment)
Rest
Once in Quarter 4
Absent from Workplace > 2 Days 4


PROCESS TITLE
Routine/ Chemical/ Situation). NATURE) Ill Health Risk Risk BUSINESS CONCERNS Risk Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency Machines/ (Physical / Chemical / (Adverse physical / Factor Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Electrical / /Social) and/or injury ( of Hazardous and/or ( of Hazardous
) Incident /event ion ion ng CONCERN IMPORVEMENT injury ) Incident /event )
) Control OPPORTUNITIES
1 Loading & Unloading of Routine Material- Ergonomically- Carrying & 1. Fall of material, trip of Personal injury & 1. Training & Awareness Safety shoes Worker BOCW-1996 Acceptable
wood Material & Material Wooden Pieces Moving person, stuck to the heavy Property damage 2. Just have a look of the stacking of the materials Helmet
Handling Manpower- Physical- Impact , Injury material before commencing actual unloading. Hand gloves
Person engaged 3. No unwanted men should be there in vicinity.
Equipment- 4. safety shoe, helmet, gloves are mandatory for such
Trolley 3 2 6 operation. 5) 1 1 1
Don't lift the material from out of capacity,
6)Don't wear lose cloth like lungi, kurta, gamchha etc.
during loading and unloading
2 Routine Material- Ergonomically- Carrying & 1. Workers can be slipped Scratch, Getting 1. All electrical equipment is to be tested by a Safety shoes Worker BOCW-1996 Acceptable
Shifting of Ply Wood and Wooden Pieces Moving during shifting materials and tired, fracture, Back competent electrician every quarter. Helmet
Timber to designated Manpower- Physical- Impact , Injury get impact. Pain 2. Employees are to be trained on the use of tools. All Hand gloves
place of work. Person engaged 2. Materials can fall from tools shall be inspected before use Nose mask
head to floor or on person 3. Proper PPE shall be worn by the person, as required
and can be injured or damage by their proximity to the work task. 4) Sharp
of floor. tools should be used carefully, 5) Use hand
3. Wrong body posture while 4 2 8 gloves before handling the ply board 6)Use nose mask 1 1 1
handling the Plywood. during cutting the wood by electric cutter.
4. Repetitive strain on body.
3 Carpenter Work Routine Material- Ply Physical- Impact, Hit injury, 1.Hand can be cut during scratch injury, 1. Only competent persons use the tools of Carpentry Safety shoes, Safety helmet, Worker BOCW-1996 Acceptable
(1. Cutting of Plywood wood, Timber, Brush Injury, Cut Injury. operations. Breathing problem, 2. Never Remove the Handle from the Tools Nose mask, Goggle, hand
2. Drilling of Plywood Veneer etc. Mechanical - Breaking of 2. Body parts can be injured Eye irritation, cut 3. Proper hand gloves shall be worn at all time. gloves.
3. Plywood Panelling Machine- Drill wheel, Spatter during metal due to breaking of wheel. injury, Hit and stuck 4. Ensure tool is insulated.
4. Cutting of Veneer machine, Cutter grinding 3. Electric shock or fire injury, Electrocution, 5. Make sure all Electrical Connections are in good
5. Veneer Panelling) Machine, Ergonomically- Carrying & produce due to damage , condition.
Grinder Moving power overload or damage of 6. Use inspected drilling machine.
machine tec. Electrical - Shock, Flash cable. 7. Operate authorised persons only.
Equipment- Environment - Dust and 4. Breathing problem due to 8. Use Mandatory PPE's.
Hand Shaw, Noise cutting operation produced 9) Use hand gloves during veneer panelling,
Hammer, nail, heavy wooden dust. 10) Never scattered the nails around the
Measuring 5. Hearing problem due to working place
Tape, Chisel etc. running machine. 11) Always use ISI approved equipment's and tools for
related to 4 2 8 safe work 2 2 4
carpentry work. 12) Should there good ventilation system.
Manpower-
Person Engaged
4 Removal of Residual Routine Materials- Physical- Cut, Scratch Injury. 1. hand can be cut during Scratch, Cut, Dust 1) Debris must be kept at a suitable place to avoid any Nose mask , Hand gloves, Welder BOCW-1996 Acceptable
materials from site. Residual Environmental- Dust collecting residual materials. Allergy, Breathing disturbance in other site activities. Safety shoes, helmet
materials. Ergonomically- Lifting, 2. Breathing problem during problem, back Pain. 2) It must be cleared from site at the earliest.
Manpower- Carrying & Moving brooming . 2 2 4 1 1 1
Person Engaged 3. Repetitive stain on back
Required 1
2
Once in Quarter 4
4
Prepared by : Safety Officer Approved by : Exe

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PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Chemical/ Hazard (Source/Act/ Incident (event) (RISK TYPE / NATURE) Ill Health Risk Evalution Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Routine/ Machines/ Equipment Situation). (Adverse physical / mental Risk Factor Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency involved (Physical / Chemical / condition) / Injury Risk AxB BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Mechanical AxB control( A to E) in sequence given at
DATE /Ergonomically/Work footer or cause of Business concern.
: Environment/ Radiation /
(of ill health and/or Occurrence (B)
A- B- C - Engineering D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED PARTY BUSINESS, SAFETY Reference Severity (A) Likelihood of
01/10/ Electrical / /Social) injury ) of Hazardous Eliminat Substitut Control Administration Control Protective Equipment) REGULATORY CONCERN IMPORVEMENT legal (of ill health Occurrence (B)
Incident /event ) ion ion OPPORTUNITIES requirement and/or injury ) ( of Hazardous
2015
Incident /event )
1. Training & Awareness

2. Just have a look of the
stacking of the materials before
commencing actual unloading.
3. No unwanted men should be
Damaged of material, there in vicinity.
Physical- Force, Impact,
Material- Marble Stone Fall of Material, Body injury, 4. safety shoe, helmet, gloves Safety Shoes,
1 Material Unloading Routine Injury 4 3 12 Workers BOCW-1996 2 2 4 Acceptable
Manpower- Person Tripping, Back pain, are mandatory for such Helmet,
Ergonomical- Lifting,
Engaged Fall of person, Cut Injury, operation. Hand Gloves,
Carrying and Moving
Fracture 5) Dont lift
the material from out of
capacity, 6)Dont wear
lose cloth like lungi, kurta,
gamchha etc during loading
and unloading
4 3 12 1) Propper training of loading

and unloading, 2) Uses of
all required PPEs before
Fall of Material, starting the work, 3)
Material- Marble Stone Physical- Force, Impact,
Tripping, Material Damage, Propper Information of the Safety Shoes,
2 Shifting of Material to the Routine Manpower- Person Injury Workers BOCW-1996 1 1 1 Acceptable
Fall of person, Limbs Injury, shifting place, 4) Helmet,
Working Place Engaged Ergonomical- Lifting,
Slipping of Material Cut Injury Never lift the material out of Hand Gloves,
Equipment- Trolley Carrying and Moving
capacity.
1) Area Inspection before

placement of stone, 2)
Be carefull during the
placement of stone on the sand
for cutting, 3)
Material- Marble Stone Physical- Force, Impact, Avoid keeping finger under the Safety Shoes,
Finger Injury,
3 Placement of Stone for Routine Manpower- Person Injury Slipping of stone, fall 3 3 9 stone, 4) Must Workers BOCW-1996 1 1 1 Acceptable
Stone damage, Helmet,
Cutting Engaged Ergonomical- Lifting, of stoen on legs wear Safety shoes, Hand gloves Hand Gloves,
Back Pain,
Equipment- Trolley Carrying and Moving and safety helmet during job,
5) Avoid wearing
loose clothes and ornaments
like chain, ring or watches.
1) All workers must be trained

and having the adequate
knowledge of stone cutting
2) Stone cutting area must be
free from any obstacle or
tripping hazard,
3) Take the power supply safely
with double insulated cable,
4) There
Physical- Force, Impact, Hit should be no open electrical
Injury Failure of Machine, joint, 5) All
Material- Marble Stone Safety Shoes,
Electricution, Impact workers must wear all
Manpower- Person Hearing and Breathing Helmet,
4 Cutting of Stone Routine Environmentally- Dust & of leg or Finger under 3 3 9 mandatory ppes like Hand Workers BOCW-1996 2 2 4 Acceptable
Engaged problem,Finger Injury, Leg Hand Gloves,
Noise the stone, Flying gloves, Safety shoes, helmet,
Equipment- Stone cutting Injury, Electrical shock Nose Mask, Ear plug
Mechanical- Cut Injury by Dust particles and Safety goggle, nose mask.
machine
machine blade, stone particles 6) Always use
machine guard in Cutter
machine,
1) All workers must wear all

required ppe,
2) Lift the stone according your
capacity, 3) Use
hand gloves and nosemask
before applying adhesive on
the stone,
4) Be carefull during placing the
Falling of stone on Leg Injury, stone on the wall or ground, Safety shoes,
Material- Marble Stone 5) Wear nosemask and goggle Safety helmet,
Ergonomical- Lifting, the legs, Brush injury or finger injury,
Manpower- Person during drilling the stone,
5 Fixing of Stone to the Routine Carrying and Moving Impact of hand Cut injury due to sharp edge of 3 3 9 Goggle, Workers BOCW-1996 1 2 2 Acceptable
Engaged 6) If working Nosemask,
Designated place Physical- Cut, Impact and between surface and stone,
Equipment- Trolley ( Or at height must wear safety
Hit Injury stone, Sharp Back pain due to handling of Hand gloves,
manual handling ) harness, 7) During
edge stone Earplug
height work must barricate the
area
1) Must use machine guard 2)

Keep the electrical cables away
from the water
3) No naked cable should be
Equipment- Marble Environmental- Noise and Failure of machine, there near working area,
4) If worlking on height must Safety shoes
polishing machine, Dust, Impact of hand to Breathing Problem,
6 Polishing of Stone Routine 2 2 4 use safety harness, 5) Hand gloves Workers BOCW-1996 1 1 1 Acceptable
Griender Machine Mechanical- Cut and Hit the machine and Hearing problem, Brush
Must use goggle, Nose mask Nosemask
Manpower- Person injury by rotation part of stone, Sharp Injury
hand gloves and all mandatory Helmet
engaged machine edge
ppes
1) Debris must be kept at a

suitable place to avoid any Safety shoes
Manpower- Person Environmental- Dust Breathing problems,
7 Debris Cleaning from the Routine Flying Dust , 2 1 2 disturbance in other site Hand gloves Workers BOCW-1996 1 1 1 Acceptable
Engaged Physical- Brush and cut Brush injury,
Site Sharp stone particles activities. Nosemask
Equipment- trollry injury
2) It must be cleared from site Helmet
at the earliest.
ER - Ergonomics (Postures, sitting arrangements) Nminor Injury , Temporarry uneasiness of Likely; But no such incidence D - Signage / Warning / Administration Control
2
EL- Electrical Hazards (Open cable, short circuit) Injury / Sickness , Need Docor's Attention /
Once in Year 3
3
Once in Quarter 4
Once in a Month 5

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PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Chemical/ Hazard (Source/Act/ Incident (event) (RISK TYPE / NATURE) Ill Health Risk Evalution Current Control System (in sequence given at footer) Risk Evaluation Is risk Opportunity Reference -Opportunity worked upon
Routine/ Machines/ Equipment Situation). (Adverse physical / mental Risk Factor Risk Acceptable or Identified for reference Document,MP,OCP, OEP,
Emergency involved (Physical / Chemical / condition) / Injury Risk AxB BUSINESS CONCERNS Risk Factor Not acceptable implementation M&M, Training, KAIZEN, any additional
Mechanical AxB control( A to E) in sequence given at
DATE /Ergonomically/Work footer or cause of Business concern.
: Environment/ Radiation /
A- B- C - Engineering Control D - Signage / Warning / E - PPE (Personnel LEGAL & INTERESTED PARTY BUSINESS, SAFETY Reference Severity (A) Likelihood of
01/10/ Electrical / /Social) injury ) of Hazardous Eliminat Substitut Administration Control Protective Equipment) REGULATORY CONCERN IMPORVEMENT legal (of ill health Occurrence (B)
Incident /event ) ion ion OPPORTUNITIES requirement and/or injury ) ( of Hazardous
2015
Incident /event )
Work must be done under
Physical-Settlement of base competent supervision.
Materials- Base plate, Area must be solid and levelled
1 Site Selection Non Routine floor Tilting or Collapse of Serious Injury, Fatal also ( In 5 1 5 Safety Shoe, Safety Helmet, Every one working in 2 1 2 Acceptable
Bottom frame enough to avoid any settelment,
Mech - Collapse of hoist Structure . Extreme Condition) Hand Gloves, Safety Goggles the vicinity
Equipment- Drum Roller , crack or tilting of hoist. .
Satructure
Physical - Cut n Scratch competent supervision. Installation team and
2 Fixing of Base structure Non Routine Material - Base Plate, Fall of material on Impact injury, Brush n Cut injury 3 2 6 Carrying with suitble trolley or hydra Safety Shoe, Safety Helmet, 2 1 2 Acceptable
injury, Impact workmen in the
Base Structure leg. Hand Gloves, Safety Goggles
ERG - Carying and Moving vicinity.

Matetial - Tower competent supervision.
Phycical - Crush, Impact and
Body,Clamp Support Safety Shoe, Safety Helmet, Installation team and
3 Erection on Tower with Non Routine Cut Injury Fall of Frame Impact and Major Injury. 5 1 5 Movement of frame mjust be done 2 1 2 Acceptable
Equipment - Drilling Hand Gloves, Nose Mask, workmen in the
Lower and Upper Pulley Mech - Fall of frame Fatal (in extreme condition) with Mobile Crane or Chain Pulley.
Machine, Mobile crane or Safety Goggles vicinity.
ENV - Dust and Noiose
Chain Pulley
Phycical - Crush, Impact and Carrying with suitbae trolley or hydra, Work must be done under Installation team and
4 Placement of Trolley on Non Routine Material - Trolley , Chain Cut Injury Fall of Trolley Impact injury, Brush n Cut injury 3 2 6 competent supervision. Safety Shoe, Safety Helmet, 2 1 2 Acceptable
Chain must be fastened with the workmen in the
the frame Hand Gloves, Safety Goggles
Mech - Fall of Trolley frame. vicinity.
Phycical - Crush, Impact and competent supervision. Installation team and
5 Fixing of Trolley with Non Routine Material - Trolley, Lower Cut Injury Fall of trolley due to Impact injury, Brush n Cut injury 3 1 3 Trolley must be securely clampped Safety Shoe, Safety Helmet, 2 1 2 Acceptable
workmen in the
clamp of Lower Pulley Pulley Mech- Failure of Clamp clamping failure with Lower Pulley Clamping Plate Hand Gloves, Safety Goggles
vicinity.
Joingt
competent supervision.
1. Place the hoist about 3 mtrs in

straight line with the tower.
2. Now the free end of the wire rope
from the hoist is pulled and placed
around the bottom pulley of the
tower.
Materials - Hoist, Wire 3. It is pulled up the top of the tower Safety Shoe, Safety Helmet, Installation team and
6 Commissioning Non Routine Physical- Hand Injury while Twist of hand during Hand Twist Injury. 3 2 6 2 1 2 Acceptable
Rope, Top Pulley, Trolley and placed around the top pulley . Hand Gloves, Nose Mask, workmen in the
handling wire rope. wire rope handling.
Pulley, Hook and Clamp 4. The wire rope is moved around the Safety Goggles vicinity.
pulley to come down to the pulley
attached to the trolley.
5. The wire rope is moved around this
pulley and pulled up to a point where
it is fixed to a hook and clamped with
staples.
ER - Ergonomics (Postures, sitting arrangements) Likely; But no such incidence D - Signage / Warning / Administration Control
Nminor Injury , Temporarry uneasiness of short duration, Rest 2
WE - Work Environment (Light, ventilation etc.) 2 recorded E - PPE (Personnel Protective Equipment)
EL- Electrical Hazards (Open cable, short circuit) Injury / Sickness , Need Docor's Attention / Absence from
Once in Year 3
RA - Radiations (computer radiation, gamma radiation etc.) Workplace < 2 Days
3
SO- Social hazard ( excessive work load, work hours, forces over time, victimization, harassment, bulling, )
Major Injury / Hospitalisation/ Absent from Workplace > 2 Days Once in Quarter 4
4
Highly Harmful, Resulting in Phisical Inability , Loss of any part of
Once in a Month 5
body near Fatal 5 Page No. - 01

FORM
AT
REV.
Format. No : HIRA-ASSA-CTC FORMAT REV. NO :00
NO :0
0
Doc. No.: HIRA-SAF-PM Department: OHSE Rev. No.: 00
PROCESS TITLE
Sr. No. Activity, Sub activity Routine/ Non Material/ Chemical/
Routine/ Machines/ Equipment
Emergency involved
DATE
:
01/10/
2015
Equipment - Material
1 Switching ON Machine Routine Hoist
Manpower - Hoist
Operator
Material - Hoist Bucket

Placing hoist bucket at Manpower - Hoist
2 required level. Routine Operator, Signal Man,
Loading Crew
Loading Material in Manpower - Hoist
3 Bucket. Routine Operator, Signal Man,
Loading Crew

Placing loaded hoist Manpower - Hoist
4 bucket at required level. Routine Operator, Signal Man,
Loading Crew

Unloading material from Manpower - Hoist
5 bucket Routine Operator, Signal Man,
Loading Crew
R - Routine
E - Emergency

FORMAT REV. NO :00 DATE : 01/04/2021
t and Risk Control.

Rev. No.: 00 Date:-01/04/2021
Hazard (Source/Act/ Incident (event) (RISK TYPE / NATURE) Ill Health

Situation). (Adverse physical / mental
(Physical / Chemical / condition) / Injury
Mechanical
/Ergonomically/Work
Electrical / Social)
Mechanical - Failure of Wire

Breakage of machine
Rope, Machine Components component, Serious Injury, Fatal also ( In
Electrical - Electrocution due Electocution. Extreme Condition)
loose wire or short circuit.
Damage to Bucket.
Physical - Crush, Impact and Impact injury to
Cut Injury Impact injury, Crush n Cut
Mechanical - Collision of loading crew if injury.
bucket with upper guard someone is in close
vicinity.
Physical - Crush, Impact and
Cut Injury Crushing of Finger Impact injury, Crush n Cut
Environment - Dust with block. injury.
(cement)

Hitting bucket to
Cut Injury loading crew.
Mechanical - Collision of Impact injury, Brush n Cut injury
bucket with upper guard

Cut Injury Crushing of Finger Impact injury, Crush n Cut
Environment - Dust with block. injury.
(cement)
TYPE OF HAZARDS
PH - Physical Hazards (Force, Noise, Lifting etc.)
CH - Chemical Hazards (Toxic, Hazardous chemical etc.)
ME - Mechanical Hazards (Moving parts, tension, cutting etc.)
ER - Ergonomics (Postures, sitting arrangements)
WE - Work Environment (Light, ventilation etc.)
EL- Electrical Hazards (Open cable, short circuit)
RA - Radiations (computer radiation, gamma radiation etc.)
01/04/2021
Risk Evalution Current Control System (in sequence given at footer)

Risk Factor
Risk AxB

A- B-
injury ) of Hazardous Eliminat Substitut
Incident /event ) ion ion
5 1 5
4 2 8
4 2 8
4 4 8
4 2 8
FACTOR RATING C
CONSEQUENCES
DESCRIPTION
No Harmful, No treatment Required
Nminor Injury , Temporarry uneasiness of short duration, Rest
Injury / Sickness , Need Docor's Attention / Absence from

Workplace < 2 Days
rassment, bulling, )
Major Injury / Hospitalisation/ Absent from Workplace > 2 Days
Major Injury / Hospitalisation/ Absent from Workplace > 2 Days
Highly Harmful, Resulting in Phisical Inability , Loss of any part of

body near Fatal
ontrol System (in sequence given at footer)
C - Engineering Control D - Signage / Warning /

Administration Control
Starter Panel has been installed to No un-authorised personel are

avoid any problem. allowed to enter the area.
1. A scaffold has been errected

surrounding the bucket
movement to avoid close
vicinity with bucket.
2. Rope has been marked on
suitable place to get the idea
about pacement of bucket.
3. Signalman is in continuous
communication with operator.
1. Work is being done under
proper supervision.
2. Regular Training on safety
aspect being given.
Gap between bucket and loading 3. Workmen doing putting the
platform has been covered with block or bags in bucket always
grating. uses safety belt.
1. Light has been provided for

signalling.
2. Communication in different
channel between Operator and
signal man to avoid mis
communication.
3. Marking on wire rope has
been done.
1. Work is being done under

proper supervision.
2. Regular Training on safety
aspect being given.
Gap between bucket and loading 3. Workmen taking out block
platform has been covered with or bags from bucket always
grating. uses safety belt.
FACTOR RATING CRITERIA FOR RISK ASSESSMENT

CONSEQUENCES
DESCRIPTION RATING (A)
, No treatment Required 1
ry , Temporarry uneasiness of short duration, Rest

2
kness , Need Docor's Attention / Absence from
< 2 Days
3
y / Hospitalisation/ Absent from Workplace > 2 Days

4
y / Hospitalisation/ Absent from Workplace > 2 Days
4
mful, Resulting in Phisical Inability , Loss of any part of
Fatal 5
Risk Evaluat
BUSINESS CONCERNS
E - PPE (Personnel LEGAL & INTERESTED PARTY BUSINESS, SAFETY

Protective Equipment) REGULATORY CONCERN IMPORVEMENT
OPPORTUNITIES
Safety Shoe, Safety Helmet, Hoist Operator.

Hand Gloves.
Safety Shoe, Safety Helmet, Operator, Loading

Hand Gloves, Safety Belt Crew & Signalman
Hand Gloves, Safety Belt,
Nose Mask Crew & Signalman

Hand Gloves, Safety Belt Crew & Signalman
Safety Shoe, Safety Helmet,

Hand Gloves, Safety Belt, Operator, Loading
Nose Mask Crew & Signalman
ASSESSMENT TYPE OF CON

OCCURANCES A - Elimination
DESCRIPTION RATING (B) B - Substitution
Highly Unlikely 1 C - Engineering Control
Likely; But no such incidence D - Signage / Warning / Administratio
2
recorded E - PPE (Personnel Protective Equipm
Once in Year 3
Once in Quarter 4
Once in Quarter 4
Once in a Month 5
Risk Evaluation Is risk
Risk Acceptable or
Risk Factor Not acceptable
AxB
Reference Severity (A) Likelihood of
legal (of ill health Occurrence (B)
requirement and/or injury ) ( of Hazardous
Incident /event )
BOCW-1996 3 1 2 Acceptable
TYPE OF CONTROL
Risk = A * B (Sev. * Lk. Oc)
< 10 Acceptable
Control >10 Non- Acceptable
arning / Administration Control
nel Protective Equipment)
Approved by : Execition a
Opportunity Reference -Opportunity worked upon
Identified for reference Document,MP,OCP, OEP,
implementation M&M, Training, KAIZEN, any additional
control( A to E) in sequence given at
footer or cause of Business concern.
Member Involved and Representatives consulted
Page No. - 01
proved by : Execition and Safety Head

FORM
AT
REV.
NO :0
0
PROCESS TITLE
Emergency involved
DATE
:
01/10/
2015
Material- Marble Stone,

1 Material Unloading Routine Granite Manpower-
Person Engaged

Shifting of Material to the Granite Manpower-
2 Working Place Routine Person Engaged
Equipment- Trolley
Placement of Stone for Granite Manpower-
3 Cutting at Ground Level Routine Person Engaged
Equipment- Trolley

Granite Manpower-
4 Cutting of Stone Routine Person Engaged
Equipment- Stone cutting
machine
Shifting of mateial from Granite Manpower-
5 ground level to machine Routine Person Engaged
bed. Equipment- Granite
Cutting Machine

Cutting of stone using Granite Manpower-
6 machine as per Routine Person Engaged
designated sizes Equipment- Granite
Cutting Machine
Debris Cleaning from the Manpower- Person

7 Site Routine Engaged
Equipment- trollry
R - Routine
E - Emergency

t and Risk Control.

Rev. No.: 00 Date:-01/04/2021

Mechanical
/Ergonomically/Work
Electrical / /Social)
Damaged of material,
Physical- Force, Impact, Fall of Material, Body injury,
Injury Tripping, Back pain,
Ergonomical- Lifting,
Carrying and Moving Fall of person, Cut Injury,
Fracture
Fall of Material,
Physical- Force, Impact, Tripping, Material Damage,
Injury Fall of person, Limbs Injury,
Ergonomical- Lifting, Slipping of Material Cut Injury
Carrying and Moving
Injury Slipping of stone, fall Finger Injury,
Ergonomical- Lifting, of stoen on legs Stone damage,
Back Pain,
Carrying and Moving
Physical- Force, Impact, Hit

Injury Failure of Machine,
Electricution, Impact Hearing and Breathing
Environmentally- Dust & of leg or Finger under problem,Finger Injury, Leg
Noise the stone, Flying
Mechanical- Cut Injury by Dust particles and Injury, Electrical shock
machine blade, stone particles
Falling of stone on Leg Injury,
Carrying and Moving Impact on hand Cut injury due to sharp edge of
Physical- Cut, Impact and between machine stone, Crush injury to hand or
Hit Injury bed and stone, finger, Back
Sharp edge pain due to handling of stone
Failure of Machine,
Electricution, Cut
Environmental- Noise and Injury to finger or
Dust, hand guiding stone, Breathing Problem,
Mechanical- Cut and Hit Hearing problem, Brush
injury by rotation part of Flying Dust particles Injury
machine and stone particles
can enter nose and
eyes.
Environmental- Dust Flying Dust , Breathing problems,

Physical- Brush and cut Sharp stone particles Brush injury,
injury
TYPE OF HAZARDS
01/04/2021

Risk Factor
Risk AxB

A- B- C - Engineering
injury ) of Hazardous Eliminat Substitut Control
4 3 12
4 3 12
3 3 9
3 3 9
3 3 9
5 5 25
2 1 2
FACTOR RATING CRIT

CONSEQUENCES
DESCRIPTION
Nminor Injury , Temporarry uneasiness of
short duration, Rest
Injury / Sickness , Need Docor's Attention /

Absence from Workplace < 2 Days
rassment, bulling, ) Major Injury / Hospitalisation/ Absent from

Workplace > 2 Days
Highly Harmful, Resulting in Phisical
Inability , Loss of any part of body near
Fatal
sequence given at footer)
D - Signage / Warning / Administration E - PPE (Personnel

Control Protective Equipment)

2. Just have a look of the stacking of the
materials before commencing actual
unloading.
3. No unwanted men should be there in Safety Shoes,
vicinity. Helmet,
4. safety shoe, helmet, gloves are
mandatory for such operation. Hand Gloves,
5) Dont lift the
material from out of capacity,
6)Dont wear lose cloth like lungi, kurta,
gamchha etc during loading and unloading.
1) Propper training of loading and

unloading,
2) Uses of all required PPEs before starting
the work.
3) Propper Information of the shifting place. Safety Shoes,
4) Never lift the material out of capacity. Helmet,
Hand Gloves,
1) Area Inspection before placement of
stone,
2) Be carefull during the placement of stone
on the sand for cutting, 3)
Avoid keeping finger under the stone,
4) Must wear Safety shoes, Hand gloves and
safety helmet during job,
5) Avoid wearing loose clothes and Safety Shoes,
ornaments like chain, ring or watches. Helmet,
Hand Gloves,
1) All workers must be trained and having

the adequate knowledge of stone cutting
2) Stone cutting area must be free from any
obstacle or tripping hazard,
3) Take the power supply safely with double
insulated cable, 4)
There should be no open electrical joint,
5) All workers must wear all
mandatory ppes like Hand gloves, Safety
shoes, helmet, Safety goggle, nose mask. Safety Shoes,
6) Always use machine guard in Cutter Helmet,
machine. Hand Gloves,
Nose Mask, Ear plug
1) All workers must wear all required ppe,
2) Lift the stone according your capacity,
Safety shoes,
3) Be carefull during placing the stone on Safety helmet,
the bed of the machine. Goggle,
Nosemask,
Hand gloves,
Earplug
1) Only authorised operator whose

phoograph affixed on the mechine can do
any cutting operation on the machine.
2) Stone cutting area must be free from any
obstacle or tripping hazard,
3) Take the power supply safely with double
insulated cable, 4)
There should be no open electrical joint,
5) All rotating parts of the machine must
have suitable guards.
6) All workers must wear all mandatory
ppes like Hand gloves, Safety shoes, helmet,
Full Covered Safety Goggles, Ear Muff and
Nose Mask. Safety shoes
7) Always keep your fingers or any parts of Hand gloves
hand clear from rotating wheel. Nosemask
8) Never stack the material beyond 1 meter Helmet
height.
1) Debris must be kept at a suitable place to

Safety shoes
avoid any disturbance in other site Hand gloves
activities. Nosemask
2) It must be cleared from site at the Helmet
earliest.

CONSEQUENCES OCCURANCES
RATING (A) DESCRIPTION
1 Highly Unlikely
2 recorded
Once in Year
3
Once in Quarter
4
Once in a Month
5
Risk Evaluation
BUSINESS CONCERNS
LEGAL & INTERESTED PARTY BUSINESS, SAFETY Reference

REGULATORY CONCERN IMPORVEMENT legal
OPPORTUNITIES requirement
Workers BOCW-1996
Workers BOCW-1996
Workers BOCW-1996
Workers BOCW-1996
Workers BOCW-1996
Workers BOCW-1996
Workers BOCW-1996
TYPE OF CONTROL
URANCES A - Elimination
RATING (B) B - Substitution
1 C - Engineering Control
D - Signage / Warning / Administration Control
2
E - PPE (Personnel Protective Equipment)
5
uation Is risk
Risk Acceptable or
AxB
Incident /event )
2 2 4 Acceptable
1 1 1 Acceptable
1 1 1 Acceptable
2 2 4 Acceptable
2 1 2 Acceptable
5 2 10 Acceptable
1 1 1 Acceptable
CONTROL
< 10 Acceptable
>10 Non- Acceptable
ration Control
ipment)
Approved by : Execition and Safe

Page No. - 01
Approved by : Execition and Safety Head

FORM
AT
REV.
NO :0
0
PROCESS TITLE
Emergency involved
DATE
:
01/10/
2015
Material- Marble Stone

1 Material Unloading Routine Manpower- Person
Engaged

Shifting of Material to the Manpower- Person
2 Working Place Routine Engaged
Equipment- Trolley
Placement of Stone for Manpower- Person
3 Routine
Cutting Engaged
Equipment- Trolley

Manpower- Person
4 Cutting of Stone Routine Engaged
machine

Manpower- Person
Fixing of Stone to the
5 Designated place Routine Engaged
Equipment- Trolley ( Or
manual handling )
Equipment- Marble
polishing machine,
6 Polishing of Stone Routine Griender Machine
Manpower- Person
engaged

7 Site Routine Engaged
Equipment- trollry
R - Routine
E - Emergency

t and Risk Control.

Rev. No.: 00 Date:-01/04/2021

Mechanical
/Ergonomically/Work
Physical- Force, Impact, Damaged of material,

Injury Fall of Material, Body injury,
Ergonomical- Lifting, Tripping, Back pain,
Fall of person, Cut Injury,
Carrying and Moving Fracture
Physical- Force, Impact, Fall of Material,

Injury Tripping, Material Damage,
Fall of person, Limbs Injury,
Ergonomical- Lifting, Slipping of Material Cut Injury
Carrying and Moving
Injury Slipping of stone, fall Finger Injury,
Stone damage,
Ergonomical- Lifting, of stoen on legs Back Pain,
Carrying and Moving
Physical- Force, Impact, Hit

Injury Failure of Machine,
Electricution, Impact Hearing and Breathing
Environmentally- Dust & of leg or Finger under problem,Finger Injury, Leg
Noise the stone, Flying
Mechanical- Cut Injury by Dust particles and Injury, Electrical shock
machine blade, stone particles
Falling of stone on Leg Injury,

Carrying and Moving Impact of hand Cut injury due to sharp edge of
Physical- Cut, Impact and between surface and stone,
Hit Injury stone, Sharp Back pain due to handling of
edge stone
Environmental- Noise and Failure of machine,
Dust, Impact of hand to Breathing Problem,
Mechanical- Cut and Hit the machine and Hearing problem, Brush
injury by rotation part of stone, Sharp Injury
machine edge

injury
TYPE OF HAZARDS
01/04/2021

Risk Factor
Risk AxB

4 3 12
4 3 12
3 3 9
3 3 9
3 3 9
2 2 4
2 1 2
FACTOR RA
CONSEQUENCES
DESCRIPTION


Workplace > 2 Days

uence given at footer)

2. Just have a look of the stacking of the materials before
3. No unwanted men should be there in vicinity.
4. safety shoe, helmet, gloves are mandatory for such
operation. 5) Dont
lift the material from out of capacity, 6)Dont wear
lose cloth like lungi, kurta, gamchha etc during loading and
unloading
1) Propper training of loading and unloading,

2) Uses of all required PPEs before starting the work, 3)
Propper Information of the shifting place, 4)
Never lift the material out of capacity.
1) Area Inspection before placement of stone, 2) Be
carefull during the placement of stone on the sand for
cutting,
3) Avoid keeping finger under the stone, 4)
Must wear Safety shoes, Hand gloves and safety helmet
during job,
5) Avoid wearing loose clothes and ornaments like chain, ring
or watches.
1) All workers must be trained and having the adequate

knowledge of stone cutting
2) Stone cutting area must be free from any obstacle or
tripping hazard,
3) Take the power supply safely with double insulated cable,
4) There should be no open electrical joint, 5)

All workers must wear all mandatory ppes like Hand gloves,
Safety shoes, helmet, Safety goggle, nose mask.
6) Always use machine guard in Cutter machine,

2) Lift the stone according your capacity, 3)
Use hand gloves and nosemask before applying adhesive on
the stone,
4) Be carefull during placing the stone on the wall or ground,
5) Wear nosemask and goggle during drilling the stone,
6) If working at height must wear safety harness, 7)

During height work must barricate the area
1) Must use machine guard
2) Keep the electrical cables away from the water
3) No naked cable should be there near working area,
4) If worlking on height must use safety harness, 5)
Must use goggle, Nose mask hand gloves and all mandatory
ppes
1) Debris must be kept at a suitable place to avoid any

disturbance in other site activities.
2) It must be cleared from site at the earliest.

CONSEQUENCES
RATING (A)
1
5
Risk Evaluat
BUSINESS CONCERNS
E - PPE (Personnel LEGAL & INTERESTED PARTY BUSINESS, SAFETY

Protective Equipment) REGULATORY CONCERN IMPORVEMENT
OPPORTUNITIES
Safety Shoes,
Helmet, Workers
Hand Gloves,
Safety Shoes,
Helmet, Workers
Hand Gloves,
Safety Shoes,
Helmet, Workers
Hand Gloves,
Safety Shoes,
Helmet,
Hand Gloves, Workers
Nose Mask, Ear plug
Safety shoes,
Safety helmet,
Goggle,
Nosemask, Workers
Hand gloves,
Earplug
Safety shoes
Hand gloves Workers
Nosemask
Helmet
Safety shoes
Hand gloves
Nosemask Workers
Helmet
SMENT TYPE OF CON

OCCURANCES A - Elimination
DESCRIPTION RATING (B) B - Substitution
Highly Unlikely 1 C - Engineering Control
Likely; But no such incidence D - Signage / Warning / Administratio
2
recorded E - PPE (Personnel Protective Equipm
Once in Year 3
Once in Quarter 4
Once in a Month 5
Risk Evaluation Is risk
Risk Acceptable or
AxB
Reference Severity (A) Likelihood of
legal (of ill health Occurrence (B)
requirement and/or injury ) ( of Hazardous
Incident /event )
TYPE OF CONTROL
< 10 Acceptable
Control >10 Non- Acceptable
arning / Administration Control
nel Protective Equipment)
Approved by : Execition and Safety He

Page No. - 01
Last Revie
xecition and Safety Head

FORM
AT
REV.
NO :0
0
PROCESS TITLE
Emergency involved
DATE
:
01/10/
2015
Material Unloading Material- Pipe, Channel,

Chase Manpower- Person
Engaged
1 Routine
Cutting the chase Material- Pipe, Channel,

with cutter machine Engaged
( at approachable Equipment- Cutting
place) Machine
2 Routine
Lifting of material Material-Pipe, Channel,
from the ground Engaged
level and placing
at desired location
3 Routine
Marking the Plumbing Material-Pipe, Channel,

Pipe for cutting Engaged
area.(At approachable Equipment- Stone cutting
place without ladder) machine
4 Routine
Plumbing Pipe Material- Marble Stone

Manpower- Person
Cutting for fitting Engaged
manual handling )
5 Routine
Fixing of Pipe to Equipment- Marble

polishing machine,
the Designated place Griender Machine
Manpower- Person
engaged
6 Routine
Removal of Residual Manpower- Person
Engaged
materials from site. Equipment- trollry
7 Routine
R - Routine
E - Emergency

t and Risk Control.

Rev. No.: 00 Date:-01/04/2021

Mechanical
/Ergonomically/Work
Physical- Force, Impact, Leg swelling,

Injury Smashed toe,
Ergonomical- Lifting, Small injury,
Carrying and Moving Brush injury,
Back pain
Physical- Force, Impact, Scratch, Cut, Dust Allergy,

Injury Breathing problem, Impact
Ergonomical- Lifting, injury, respiratory problem,
Carrying and Moving Damage to ear and eye in long
term .
Risk of injury from

equipment failure
Physical- Force, Impact, Cut Injury,
Injury Small injury,
Ergonomical- Lifting, Brush injury,
Carrying and Moving Back pain
Physical- Force, Impact, Hit Scratch,

Injury Small Injury.
Environmentally- Dust &

Noise
Mechanical- Cut Injury by
machine blade,
Ergonomical- Lifting, Scratch, Cut, Dust Allergy,

Carrying and Moving Breathing problem, Impact
Physical- Cut, Impact and injury, respiratory problem,
Hit Injury Damage to ear and eye in long
term .
Risk of injury from

equipment failure
Environmental- Noise and Leg Injury,

Dust, Brush injury or finger injury,
Mechanical- Cut and Hit Cut injury due to sharp edge of
injury by rotation part of stone,
machine Back pain due to handling of
stone
Environmental- Dust Scratch, Cut,
Physical- Brush and cut Dust Allergy,
injury Breathing problem,
back Pain.
TYPE OF HAZARDS
01/04/2021

Risk Factor
Risk AxB

4 2 8
3 2 6
3 2 6
4 2 8
4 2 8
3 2 6
2 1 2
C
DESCRIPTION


Workplace > 2 Days

1) Training & Awareness

2) Just have a look of the stacking of the materials before commencing actual
unloading.
3) No unwanted men should be there in vicinity.
4) Positioning of the leg and back should be proper while manual lifting.(Back should
be straight.)
1) Backside guard must be there in the cutter to avoid backward through of the
small particles.
2) Goggles must be used to protect the eyes from small particle.
3) A firm grip on cutter machine must be maintained while cutting .
4)Powered hand tools shall be inspected by the
operator prior to use each day.
5) Tools that are not fully operational shall be tagged and labeled “Defective” &
removed from service
2) Just have a look of the stacking of the materials before commencing actual
unloading.
4)Positioning of the leg and back should be proper while manual lifting.(Back should
be straight.)
Have a look of the entire area for any protruded part or sharp edges to avoid cut or
brush injury.
1) Backside guard must be there in the cutter to avoid backward through of the
small particles.
2) Goggles must be used to protect the eyes from small particle.
3) A firm grip on cutter machine must be maintained while cutting.
4)Powered hand tools shall be inspected by the
operator prior to use each day.
5) Tools that are not fully operational shall be tagged and labeled “Defective” &
removed from service

2) Lift the Pipe according your capacity,
3) Be carefull during placing the Pipe on the wall or ground,
5) Wear nosemask and goggle during drilling the Pipe,
6) If working at height must wear safety harness,
7) During height work must barricate the area
1) Debris must be kept at a suitable place to avoid any disturbance in other site
activities.

CONSEQUENCES
RATING (A)
1
5
Risk Evalu
BUSINESS CONCERNS
E - PPE (Personnel LEGAL & INTERESTED PARTY

Protective Equipment) REGULATORY CONCERN
safety shoe
Safety helmet
Gloves are mandatory for
such operation.
Workers
Safety helmet,
Goggle
Hand gloves
Workers
Safety Shoe
Safety helmet
Hand Gloves are mandatory
for such operations.
Workers
Safety helmet
Goggle
Nose mask
Hand gloves
Safety shoes
Workers
Safety helmet,
Goggle
Hand gloves
Workers
Safety shoes,
Safety helmet,
Goggle,
Nosemask,
Hand gloves,
Earplug Workers
Nose mask ,
Hand gloves,
Safety shoes,
helmet Workers
OCCURANCES
DESCRIPTION RATING (B)
Highly Unlikely 1
2
recorded
Once in Year 3
Once in Quarter 4
Once in a Month 5
Risk Evaluation
USINESS CONCERNS Risk
BUSINESS, SAFETY Reference Severity (A) Likelihood of

IMPORVEMENT legal (of ill health Occurrence (B)
OPPORTUNITIES requirement and/or injury ) ( of Hazardous
Incident /event )
BOCW-1996 1 1
BOCW-1996 1 1
BOCW-1996 1 1
BOCW-1996 1 1
BOCW-1996 1 1
BOCW-1996 1 1
BOCW-1996 1 1
TYPE OF CONTROL
A - Elimination
B - Substitution
C - Engineering Control
Approved by : Execition and Safety

Is risk Opportunity
Risk Acceptable or Identified for
Factor Not acceptable implementation
AxB
1 Acceptable
1 Acceptable
1 Acceptable
1 Acceptable
1 Acceptable
1 Acceptable
1 Acceptable
< 10 Acceptable
>10 Non- Acceptable
y : Execition and Safety Head

Reference -Opportunity worked upon
reference Document,MP,OCP, OEP,
M&M, Training, KAIZEN, any additional
Page No. - 01

FORM
AT
REV.
NO :0
0
PROCESS TITLE
Emergency involved
DATE
:
01/10/
2015
Material Unloading Routine Material- Marble Stone

Manpower- Person
Engaged
Shifting of Material to the Routine Material- Marble Stone

Working Place Manpower- Person
Engaged
Equipment- Trolley
2
Placement of Material for Routine Material- Marble Stone
Cutting Manpower- Person
Engaged
Equipment- Trolley
Cutting of Material Routine Material- Marble Stone

Manpower- Person
Engaged
machine
Fixing of Material to the Routine Material- Marble Stone

Designated place Manpower- Person
Engaged
manual handling )
5
Polishing of Material Routine Equipment- Marble

polishing machine,
Griender Machine
6 Manpower- Person
engaged
Site Engaged
Equipment- trollry
7 Routine
R - Routine
E - Emergency

t and Risk Control.

Rev. No.: 00 Date:-01/04/2021
Hazard (Source/Act/ Incident (event) (RISK TYPE / NATURE)

Situation).
(Physical / Chemical / Ill Health (Adverse
Mechanical physical / mental
/Ergonomically/Work
Environment/ Radiation / condition) / Injury
Physical- Force, Impact, Fall of Material, Damaged of material,

Injury Tripping, Body injury,
Ergonomical- Lifting, Fall of person, Back pain,
Carrying and Moving Cut Injury,
Fracture
Physical- Force, Impact, Fall of Material, Material Damage,

Injury Tripping, Limbs Injury,
Ergonomical- Lifting, Fall of person, Cut Injury
Carrying and Moving Slipping of Material
Physical- Force, Impact, Slipping of stone, fall Finger Injury,
Injury of stoen on legs Material damage,
Ergonomical- Lifting, Back Pain,
Carrying and Moving
Physical- Force, Impact, Hit Failure of Machine, Hearing and Breathing problem,
Injury Electricution, Impact Finger Injury,
of leg or Finger under Leg Injury,
Environmentally- Dust & the stone, Flying Electrical shock
Noise Dust particles and
Mechanical- Cut Injury by stone particles
machine blade,
Ergonomical- Lifting, Falling of stone on Leg Injury,

Carrying and Moving the legs, Brush injury or finger injury,
Physical- Cut, Impact and Impact of hand Cut injury due to sharp edge of
Hit Injury between surface and stone,
stone, Sharp Back pain due to handling of
edge Material
Environmental- Noise and Failure of machine, Breathing Problem,

Dust, Impact of hand to Hearing problem, Brush
Mechanical- Cut and Hit the machine and Injury
injury by rotation part of stone, Sharp
machine edge
injury
TYPE OF HAZARDS
01/04/2021

Risk Factor
Risk AxB
Severity Likelihood A- B- C - Engineering

(A) of Eliminat Substitut Control
(of ill Occurrenc ion ion
health e (B)
and/or of
injury ) Hazardous
Incident
/event )
3 2 6
3 2 6
3 2 6
3 2 6
3 2 6
3 2 6
2 1 2
FACTO
CONSEQUE
DESCRIPTION


Workplace > 2 Days


2) Just have a look of the stacking of the materials before
4) safety shoe, helmet, gloves are mandatory for such operation.
5) Dont lift the material from out of capacity, 6)Dont wear

lose cloth like lungi, kurta, gamchha etc during loading and
unloading
1) Propper training of loading and unloading,

2) Uses of all required PPEs before starting the work,
3) Propper Information of the shifting place,
4) Never lift the material out of capacity.
1) Area Inspection before placement of Material
2) Be carefull during the placement of Material on the place for
cutting,
3) Avoid keeping finger under the Material,
4) Must wear Safety shoes, Hand gloves and safety helmet during
job,
5) Avoid wearing loose clothes and ornaments like chain, ring or
watches.
1) All workers must be trained and having the adequate

knowledge of Material cutting
2) Materialting area must be free from any obstacle or tripping
hazard,
3) Take the power supply safely with double insulated cable,
4) There should be no open electrical joint, 5) All

workers must wear all mandatory ppes like Hand gloves, Safety
shoes, helmet, Safety goggle, nose mask.
6) Always use machine guard in Cutter machine,

2) Lift the stone according your capacity,
4) Be carefull during placing the Material on the wall or ground,
5) Wear nosemask and goggle during drilling the stone,
6) If working at height must wear safety harness,

7) During height work must barricate the area
1) Keep the Fire extinguisher nearby

2) No naked cable should be there near working area
3) If worlking on height must use safety harness, 4) Must
use goggle, Nose mask hand gloves and all mandatory ppes
1) Debris must be kept at a suitable place to avoid any disturbance
in other site activities.

CONSEQUENCES
RATING (A)
1
5
Risk E
BUSINESS CONCERNS
E - PPE (Personnel LEGAL & INTERESTED PARTY

Protective Equipment) REGULATORY CONCERN
Safety Shoes,
Helmet,
Hand Gloves,
Workers
Safety Shoes,
Helmet,
Hand Gloves,
Workers
Safety Shoes,
Helmet,
Hand Gloves,
Workers
Safety Shoes,
Helmet,
Hand Gloves,
Nose Mask,
Ear plug
Workers
Safety shoes,
Safety helmet,
Goggle,
Nosemask,
Hand gloves,
Earplug
Workers
Safety shoes
Hand gloves
Nosemask
Helmet Workers
Safety shoes
Hand gloves
Nosemask
Helmet Workers
MENT
OCCURANCES
DESCRIPTION RATING (B)
Highly Unlikely 1
2
recorded
Once in Year 3
Once in Quarter 4
Once in a Month 5
Risk Evaluation
BUSINESS CONCERNS Risk
BUSINESS, SAFETY Reference legal Severity (A)

IMPORVEMENT requirement (of ill health
OPPORTUNITIES and/or injury )
BOCW-1996 1
BOCW-1996 1
BOCW-1996 1
BOCW-1996 1
BOCW-1996 1
BOCW-1996 1
BOCW-1996 1
TYPE OF CONTROL
A - Elimination
B - Substitution
C - Engineering Control
Approved by : Exe
Is risk Opportunity
Risk Acceptable or Identified for
Risk Factor Not acceptable implementation
AxB
Likelihood of
Occurrence (B)
( of Hazardous
Incident /event )
1 1 Acceptable
1 1 Acceptable
1 1 Acceptable
1 1 Acceptable
1 1 Acceptable
1 1 Acceptable
1 1 Acceptable
< 10 Acceptable
>10 Non- Acceptable
Last Review Dat
Approved by : Execition and Safety Head

Reference -Opportunity worked upon
reference Document,MP,OCP, OEP,
M&M, Training, KAIZEN, any additional
Page No. - 01

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Format. No : HIRA-ASSA-CTC FORMAT REV.

NO :00 DATE : 01/04/2021

Title : Hazard Identification, Risk Assessment and Risk Control.

Highly Harmful, Resulting in Physical Inability ,

Last Review Date:-10/12/2018

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approve

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execitio

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Exe

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Exec

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Execition and Safety Head

Title : Hazard Identification, Risk Assessment and Risk Control.

Review Frequency:- 6 monthly

Prepared by : Safety Officer Approved by : Exe

1. Training & Awareness

4 3 12 1) Propper training of loading

1) Area Inspection before

1) All workers must be trained

1) All workers must wear all