Adaptamp1 0

AdaptaScan Bar Code
Readers
(2755-SN3, SN5, and SN8)
User Manual
2755-837
Revision: 1.0 Release Date: 09/20/99

I
INTRODUCTION
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls” (Publication SGI–1.1) describes some
important differences between solid state equipment and hard-wired
electromechanical devices. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for
applying this equipment must satisfy themselves that each intended application of
this equipment is acceptable.
For ease of use and continuity Accu-Sort continues to reference Allen Bradley
manufactured parts throughout this document. You can purchase these parts
from Allen Bradley or an Allen Bradley Distributor.
IMPORTANT USER INFORMATION

In no event will Accu-Sort, inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Accu-Sort cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Accu-Sort with respect to use of information,

circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written

permission of the Accu-Sort is prohibited.
Throughout this manual we use notes to make you aware of safety

considerations.
ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property
! damage, or economic loss.
Attentions help you:

• identify a hazard
• avoid the hazard
• recognize the consequences
Microsoft and MS–DOS are registered trademarks, and Windows is a trademark of Microsoft Corporation.
II
CUSTOMER SERVICE
If you have any problems or questions that require Accu-Sort’s help, direct your
calls to the Customer Service Department.
Accu-Sort Customer Service: phone: (215) 723-0981
1-800-BAR-CODE
(ask for Customer Service)
fax: (215) 723-1515
To ensure that Accu-Sort’s response is prompt and accurate, please have the
following information ready to give the Customer Service Department when
calling:
• Product Serial Number

• Product Type or name
• Detailed description of the question or problem
• Customer contact name and phone number
Product Type Serial Number
AdaptaScan Serial Tag
Accu-Sort Systems, inc.

2800 Crystal Drive 511 School House Road 2398 North Penn Road
Hatfield, PA 19440 Telford, PA 18969 Hatfield, PA 19440
Phone: (215) 723-0981

1-800-BAR-CODE
FAX: 215-799-1647
Internet: www.accusort.com
III
OVERVIEW OF THIS MANUAL

Read below to familiarize yourself with the rest of the manual.
You will learn about:
• Contents of this manual

• Intended audience
• Terminology
• CE Directives
• Related publications
The following table describes the contents of each chapter in this manual.
Chapter Title Purpose

Preface Provides an overview of the manual.
1 Overview Describes the main features and
operating capabilities of the
AdaptaScan Reader.
2 Installation Considerations Describes the factors that determine
the optimum placement of the Reader.
3 Installing the Wiring Base Describes how to mount and wire the
and Power Supply Reader wiring base.
4 Installing / Removing Describes installation and initial
the Reader powerup of the Reader. Instructions
on how to remove a Reader are also
provided.
5 Downloading Configurations Describes how to download firmware
and Reader configurations.
6 Troubleshooting and Provides assistance in identifying and
Maintenance correcting common operating
problems. Procedures for routine
maintenance items are also provided.
Because the AdaptaScan Software runs in the Microsoft Windows environment,

you should know how to use a mouse, choose commands, and work with
windows and dialogs.
INTENDED AUDIENCE
You should also have a basic understanding of PLC and SLC Controllers.
Equipment installers must be familiar with standard wiring techniques and
terminology.
This manual contains some terms that may be unfamiliar. Use the glossary at the
back of this manual for assistance.
TERMINOLOGY
The AdaptaScan Bar Code Readers (Catalog No. 2755–SN3, –SN5, –SN8) are
referred to as Readers.
CE DIRECTIVES
IV
If the AdaptaScan Reader is installed within the European Union, Appendix C

provides the legal requirements.
RELATED PUBLICATIONS
The following table lists other publications related to the AdaptaScan Bar Code
Reader.
Publication Description
Number
2755–838 AdaptaScan Software User Manual
Allen Bradley DeviceNet Cable System Planning and Installation Manual
1485–6.7.1
Allen Bradley Data Highway / Data Highway Plus / Data Highway–485 Cable
1770–6.2.2 Installation Manual
Allen Bradley DeviceNet Manager Software (Catalog No. 1787–MGR) User Manual
1787–6.5.3
Allen Bradley DeviceNet Adapter Module (Catalog No. 1749–ADN) User Manual
1749–6.5.5
Allen Bradley DeviceNet Scanner (Catalog No. 1747–SDN) Configuration Manual
1747–6.5.2
Allen Bradley DeviceNet Scanner (Catalog No. 1771–SDN) Configuration Manual
1771–6.5.118
Table of Contents
Introduction
IMPORTANT USER INFORMATION........................................................................................................................ I
CUSTOMER SERVICE ....................................................................................................................................... II
OVERVIEW OF THIS MANUAL.............................................................................................................................III
INTENDED AUDIENCE .......................................................................................................................................III
TERMINOLOGY .................................................................................................................................................III
CE DIRECTIVES...............................................................................................................................................III
RELATED PUBLICATIONS ................................................................................................................................. IV
Chapter One
Introduction
OVERVIEW ...................................................................................................................................................1-2
SERIES B CHANGE .......................................................................................................................................1-2
TYPICAL SYSTEM ..........................................................................................................................................1-3
READER .......................................................................................................................................................1-4
SCAN WINDOW ................................................................................................................................1-4
CONFIGURATION PORT CONNECTOR ................................................................................................1-4
LED INDICATORS ............................................................................................................................1-5
WIRING BASE CONNECTOR ..............................................................................................................1-5
OPERATING ENVIRONMENT ..............................................................................................................1-5
TYPICAL APPLICATIONS.................................................................................................................................1-6
DISTRIBUTED (DEVICENET MASTER/SLAVE, DH-485) .......................................................................1-7
DISTRIBUTED (DEVICENET PEER-TO-PEER)......................................................................................1-8
SCANNING MODES ........................................................................................................................................1-9
WIRING BASE .............................................................................................................................................1-10
DEVICENET/POWER TERMINAL BLOCKS .........................................................................................1-10
RS-232 TERMINAL BLOCK .............................................................................................................1-10
RS-422 / RS-485 TERMINAL BLOCK ..............................................................................................1-10
READER CONNECTOR ....................................................................................................................1-10
I/O MODULE SOCKETS ..................................................................................................................1-11
I/O MODULE TERMINAL BLOCKS .....................................................................................................1-11
PACKAGE DETECT TERMINAL BLOCK ..............................................................................................1-11
POWER - INDICATOR LED ..............................................................................................................1-11
TERMINATION SWITCHES ...............................................................................................................1-11
COMMUNICATION OPTIONS .........................................................................................................................1-12
DEVICENET NETWORK ...................................................................................................................1-12
RS-422 / RS-485 .........................................................................................................................1-13
RS-232 ........................................................................................................................................1-13
P ROTOCOLS ..................................................................................................................................1-13
ADAPTASCAN SOFTWARE ...........................................................................................................................1-14
SCANNING PARAMETERS ...............................................................................................................1-15
FOCUS OPTIONS ...........................................................................................................................1-15
DECODING OPERATIONS ................................................................................................................1-16
SYSTEM MONITORING ....................................................................................................................1-16
ONLINE ADJUSTMENTS ..................................................................................................................1-16
SAFETY LABELS..........................................................................................................................................1-17
ORDERING INFORMATION ............................................................................................................................1-18
Chapter Two
Installation Considerations
INSTALLATION CONSIDERATIONS ...................................................................................................................2-2

READER SCAN BEAM .......................................................................................................................2-2
Solutions with Vision

ADAPTASCAN USER MANUAL
PICKET FENCE OR STEP LADDER ORIENTATION .............................................................................................2-3

SKEW, PITCH AND TILT .................................................................................................................................2-4
USABLE BEAM ..............................................................................................................................................2-5
MAXIMUM USABLE BEAM WIDTH (2755–SN3) ➀ .............................................................................2-5
MAXIMUM USABLE BEAM WIDTH (2755-SN5) ...................................................................................2-6
MAXIMUM USABLE BEAM WIDTH (2755-SN8) ...................................................................................2-6
APPARENT ELEMENT WIDTH .........................................................................................................................2-7
READER ADJUSTMENTS ................................................................................................................................2-8
READ RANGES ................................................................................................................................2-9
CALCULATING SCANS PER LABEL ................................................................................................................2-11
Chapter Three
General Mounting Guidelines
INSTALLING THE WIRING BASE AND POWER SUPPLY.......................................................................................3-3

GENERAL MOUNTING GUIDELINES .................................................................................................................3-3
DIMENSIONS AND CLEARANCES .....................................................................................................................3-4
READER ..........................................................................................................................................3-4
WIRING BASE THE WIRING BASE IS AVAILABLE IN TWO VERSIONS:.......................................................3-5
READER / BASE ASSEMBLY ..............................................................................................................3-5
MOUNTING THE WIRING BASE .......................................................................................................................3-6
TOP MOUNTING ...............................................................................................................................3-6
BOTTOM MOUNTING ........................................................................................................................3-7
WIRING BASE DUST COVER .............................................................................................................3-7
CONDUIT AND CABLE CONNECTIONS .............................................................................................................3-8
CONDUIT .........................................................................................................................................3-9
HOLE PLUGS ...................................................................................................................................3-9
MOUNTING BRACKET ..................................................................................................................................3-10
KIT CONTENTS ..............................................................................................................................3-10
INSTALLING THE MOUNTING BRACKET.............................................................................................3-10
TOP POST MOUNTING ....................................................................................................................3-11
SIDE POST MOUNTING ...................................................................................................................3-12
INSTALLING THE SAFETY WIRE .......................................................................................................3-13
POWER REQUIREMENTS .............................................................................................................................3-14
POWER SUPPLIES.......................................................................................................................................3-15
2755-PW46 POWER SUPPLY ........................................................................................................3-15
2755-PW47 POWER SUPPLY ........................................................................................................3-15
POWER CONNNECTIONS .............................................................................................................................3-16
SINGLE READER POWER CONNECTION ...........................................................................................3-16
MULTIPLE READER CONNECTIONS USING 2755-PW46/-PW47 SUPPLY ...........................................3-16
MULTIPLE READER CONNECTIONS USING OTHER POWER SUPPLY ...................................................3-17
DEVICENET CONNECTIONS .........................................................................................................................3-18
RS-485 AND RS-422 CONNECTIONS ..........................................................................................................3-19
LINE TERMINATION ........................................................................................................................3-19
NETWORK OR POINT-TO-POINT ......................................................................................................3-19
LINE TERMINATION ........................................................................................................................3-20
RS-232 CONNECTIONS ..............................................................................................................................3-20
I/O MODULES AND WIRING..........................................................................................................................3-21
OUTPUT MODULE APPLICATION ......................................................................................................3-22
INPUT MODULE APPLICATION .........................................................................................................3-23
INTERNAL POWER SOURCE ............................................................................................................3-23
PACKAGE DETECTOR ..................................................................................................................................3-24
Chapter Four
Removal, Replacement, and Adjustment Procedures
INSTALLING / REMOVING THE READER ...........................................................................................................4-2
Accu-Sort Systems
TABLE OF CONTENTS
TO INSTALL THE READER: ................................................................................................................4-2

CHECKING READER OPERATION ....................................................................................................................4-3
REPLACING A READER ..................................................................................................................................4-4
Chapter Five
Downloading Configurations
DOWNLOADING CONFIGURATIONS .................................................................................................................5-2

CONNECTING A PERSONAL COMPUTER ..........................................................................................................5-2
DOWNLOADING FIRMWARE ............................................................................................................................5-4
DOWNLOADING A CONFIGURATION ................................................................................................................5-5
Chapter Six
Maintenance
TROUBLESHOOTING AND MAINTENANCE ........................................................................................................6-2

TECHNICAL SUPPORT ......................................................................................................................6-2
EQUIPMENT REQUIRED ....................................................................................................................6-2
TROUBLESHOOTING CHART...........................................................................................................................6-3
LED INDICATORS .........................................................................................................................................6-4
ON SYMBOL ....................................................................................................................................6-4
TRIGGER/READ ...............................................................................................................................6-4
I/O 1 AND I/O 2 ...............................................................................................................................6-4
NETWORK .......................................................................................................................................6-4
LASER ON .......................................................................................................................................6-5
MODULE..........................................................................................................................................6-5
CLEANING SCAN WINDOW .............................................................................................................................6-6
REPLACING SCAN WINDOW ...........................................................................................................................6-7
Appendix A
Appendix B
Appendix C
Glossary
Revision History

Chapter One
Introduction
1Heading 2
Chapter One Contents

OVERVIEW ................................................................................................ 1-2
SERIES B CHANGE .................................................................................... 1-2
TYPICAL SYSTEM ...................................................................................... 1-3
READER .................................................................................................... 1-4

SCAN WINDOW ...................................................................................... 1-4
CONFIGURATION PORT CONNECTOR ...................................................... 1-4
LED INDICATORS .................................................................................. 1-5
WIRING BASE CONNECTOR .................................................................... 1-5
OPERATING ENVIRONMENT .................................................................... 1-5
TYPICAL APPLICATIONS ............................................................................. 1-6
DISTRIBUTED (DEVICENET MASTER/SLAVE, DH-485)............................. 1-7
DISTRIBUTED (DEVICENET PEER-TO-PEER) ............................................ 1-8
SCANNING MODES .................................................................................... 1-9
WIRING BASE.......................................................................................... 1-10

DEVICENET/POWER TERMINAL BLOCKS ............................................... 1-10
RS-232 TERMINAL BLOCK .................................................................. 1-10
RS-422 / RS-485 TERMINAL BLOCK ................................................... 1-10
READER CONNECTOR .......................................................................... 1-10
I/O MODULE SOCKETS ........................................................................ 1-11
I/O MODULE TERMINAL BLOCKS .......................................................... 1-11
PACKAGE DETECT TERMINAL BLOCK ................................................... 1-11
POWER - INDICATOR LED .................................................................... 1-11
TERMINATION SWITCHES...................................................................... 1-11
COMMUNICATION OPTIONS ...................................................................... 1-12
DEVICENET NETWORK ......................................................................... 1-12
RS-422 / RS-485 ............................................................................... 1-13
RS-232............................................................................................... 1-13
P ROTOCOLS ........................................................................................ 1-13
ADAPTASCAN SOFTWARE ....................................................................... 1-14
SCANNING PARAMETERS ..................................................................... 1-15
FOCUS OPTIONS .................................................................................. 1-15
DECODING OPERATIONS ...................................................................... 1-16
SYSTEM MONITORING .......................................................................... 1-16
ONLINE ADJUSTMENTS ........................................................................ 1-16
SAFETY LABELS ...................................................................................... 1-17
ORDERING INFORMATION ......................................................................... 1-18

1-2 ADAPTASCAN USER MANUAL
OVERVIEW
This chapter briefly describes the AdaptaScan Bar Code Reader.
If you are familiar with the Series A Reader and/or are replacing a Series A
Reader, note the following changes in the Series B versions.
SERIES B CHANGE
• New programming port connector, programming cable and dust cap.

• Soft-start power circuit reduces the current inrush when power is supplied.
This allows more Readers to be powered using a single supply. The soft-
start circuit also allows the use of current limited power supplies.
Programming Cable
Part # 2755-NC48
New Programming Connector
Dust Cap
Important: The Series A Reader uses the 2755-NC43 programming cable. This
cable is not compatible with the Series B Reader.
Accu-Sort Systems
INTRODUCTION 1-3
TYPICAL SYSTEM
A typical AdaptaScan installation consists of:
• Reader
• Wiring Base
• Package Detector
Personal Computer
(For Configuration and Setup)
Configuration Cable
Reader
To Network
or Control Device
Wiring Base
Package
Detector
The Reader is configured using the AdaptaScan Software (2755-ASN) and

configuration cable (2755-NC48). One software package and configuration cable
is required per installation.

READER
LED Indicators
Configuration
Scan Window Port Connector
Dust Cap
Wiring Base
Connector
The Reader scans and decodes bar code symbols. The integral decoder decodes
the most common bar code symbologies. The scan and decode functions are
configured using software on a personal computer. Three scan speeds are
available:
Part Number Scan Rate Optical Scan ➀

Minimum Maximum
2755–SN3 300 22° 72°
2755–SN5 500 20° 50°
2755–SN8 800 18° 30°
➀Usable scan angle is 80% of the optical scan angle.
SCAN WINDOW
The replaceable scan window allows laser light to exit the Reader. Light reflects
off the bar code symbol, passes back through the scan window and is decoded by
the Reader. The scan window can be replaced with a glass or plastic window.
See page 1-18 for details on replacement window kits.
CONFIGURATION PORT CONNECTOR
The RS-232 port allows a personal computer running the AdaptaScan Software
(2755-ASN) to download a configuration to one or more Readers.
The Configuration Port Connector is for temporary use during configuration

transfers and system setup.
Accu-Sort Systems
INTRODUCTION 1-5
LED INDICATORS
Seven LEDs provide the following indications.
Indicator Condition Indicates:

Module Green Normal operating state
Flashing Green Initialization and/or incorrect (unconfigured) configuration
Red Processor fault (nonrecoverable)
Flashing Red Minor fault (recoverable). Occurs when downloading
firmware.
Off No power applied to Reader
Green Normal DeviceNet operating state
Network
Flashing Green Communication link established, but not data transfer.
Red Communication fault
Flashing Red One or more DeviceNet devices are not responding.
Reader may not be able to perform all configured
functions.
Off DeviceNet communications not established
Laser On Yellow Scan beam on
Off Scan beam off
On Yellow Scanning and decoding bar code symbol
Symbol
Flashing Bar code symbol read at less than 100% rate
Off Not scanning bar code symbol
Trigger / Yellow Package detected
Read
Green Valid read
Off No trigger or no valid bar code symbol read
I/O 1 Yellow Input/Output module 1 active
Off Input/Output module 1 not active
I/O 2 Yellow Input/Output module 2 active
Off Input/Output module 2 not active
WIRING BASE CONNECTOR
The 24-pin connector on the bottom of the Reader plugs into the socket on the
wiring base. No other connections to the Reader are required.
OPERATING ENVIRONMENT
The Reader operates under a variety of conditions.
• Cast aluminum enclosure meets NEMA Type 4 requirements when used with
the wiring base.
• Operates in environments from 32 to 122°F (0 to 50°C).
• Mounts at any angle.
See Appendix A for a complete list of Reader specifications.

TYPICAL APPLICATIONS
The flexibility of the Reader allows you to configure it for a variety of
applications. This section shows the basic system types.
Standalone
In a typical standalone setup, a single Reader scans bar codes on the side of a
package moving down a conveyor.
➂
➄
➃
➀
➁
The package crosses the beam between the package detector (1) and
reflector (2). The Reader (3 + 4) scans and decodes bar code symbols on the
package. You can configure the decoder with match table data. When decoded
data is matched, the Reader turns on an output module (in wiring base 4) to
control the operation of a diverter (5) that directs the package to a location.
Accu-Sort Systems
INTRODUCTION 1-7
DISTRIBUTED (DEVICENET MASTER/SLAVE, DH-485)
The distributed application below shows three Readers scanning bar codes at
different points in an assembly process. Data from any Reader is individually
sent to a controller. The discrete I/O on each Reader provide distributed control
independent of the PLC monitoring the process.
➁ Controller
Reader (1) identifies major sub-assemblies for routing to the proper final
assembly area. Reader (2) verifies the product code on the assembled product
being shipped. Reader (3) verifies that the shipping label matches the product
code. PLC (4) monitors the process.

DISTRIBUTED (DEVICENET PEER-TO-PEER)
Peer-to-Peer communications allows a single Reader to gather data from other

Readers over a DeviceNet network. The Reader then transfers the collected data
to a host, such as a controller, over an RS-232 link.
➄ ➄
➂
Readers (1) through (4) transfer data over a DeviceNet network to Reader 3
which collects the data and then transfers the data over an RS–232 link to the
host (5).
Accu-Sort Systems
INTRODUCTION 1-9
SCANNING MODES
You can configure a Reader as either a linear or raster scanner. Their orientation
of the bar code label with scanner usually determines the scanning mode
appropriate for the application.
Linear Mode
Scan Line Elevation

is adjustable.
Linear
In the linear scan mode, the scan line elevation can be adjusted.
Raster Mode
Upper and lower raster

limits are adjustable.
Raster
Flyback quickly returns the
scan line to the upper raster Raster increment is adjust
limit after the lower limit is able. Increment increases /
reached. decreases the number of scan
lines in the raster pattern.
In raster scan mode, you can adjust or select:
• Upper and lower raster limits
Upper Raster Angle
Lower Raster Angle
• Raster increment
Increment
Decrease Increase
• Flyback enable
Flyback

WIRING BASE
The Reader plugs into a wiring base. All wiring base connections are made using
common electrician tools. Install the Reader after the wiring base is installed to
reduce the possibility of damage.
Reader
Wiring Base
Four conduit
entrances
Terminal Blocks
for I/O Modules
Sockets for
2 I/O Modules
Package Detect
Terminal Block
DeviceNet Communication
and Power Terminal Blocks
RS-422/RS-485
Communication
RS-232 Communication Terminal Block
Terminal Block
Communication
Termination
Switches
Reader Connector
Power Polarity - LED Indicator
DEVICENET/POWER TERMINAL BLOCKS
The wiring base has two identical terminal blocks; one for incoming power and
communications, one for outgoing power and communications.
RS-232 TERMINAL BLOCK
Connections for point-to-point communications with a personal computer or

controller RS-232 port.
RS-422 / RS-485 TERMINAL BLOCK
Connections for network or point-to-point communications with another RS-

422/RS-485 device or network.
READER CONNECTOR
The Reader plugs into this connector. All power and communications with the
Reader occurs through this connector.
Accu-Sort Systems
INTRODUCTION 1-11
I/O MODULE SOCKETS
Two sockets support any combination of the following input and output modules.
See specifications in Appendix A.
Description Part Number

DC Output Module - rated at 3 to 60 VDC. 2755–OB5S
AC Output Module - rated at 12 to 140 VAC. 2755–OA5S
AC Output Module - rated at 24 to 280 VAC. 2755–OM5S
DC Input Module - accepts 3.3 to 32 VDC. 2755–IB5S
AC/DC Input Module - accepts 90 to 140 VRMS or VDC 2755–IA5S
AC/DC Input Module - accepts 180 to 280 VRMS or VDC 2755–IM5S
I/O MODULE TERMINAL BLOCKS
Wiring connections for the optional input or output modules.
PACKAGE DETECT TERMINAL BLOCK
Connects the contacts of a sensor, which detects the presence of a package in the
Reader’s scan area. The package detect can be either an electronic (current
sinking) or a hard contact type device. Most applications use a photo-reflective
type sensor. The package detect starts and stops decoding and determines when
messages are sent or when outputs are energized.
POWER - INDICATOR LED
Indicates normal operating and fault conditions.
Condition Indicates:
Green Power on.
Red Polarity of the power connections is
reversed. Wiring must be corrected.
Off No power.
TERMINATION SWITCHES
Terminates a DeviceNet and RS-422/RS-485 network. Terminate the two

devices furthest away from each other on a network by moving the switch to the
ON position.

COMMUNICATION OPTIONS
This section defines the communication options for the Reader.
DEVICENET NETWORK
AdaptaScan Readers support both DeviceNet Master/Slave and Peer-to-Peer

protocols.
On a DeviceNet Master/Slave network, Readers and other DeviceNet slave

devices communicate with a DeviceNet Scanner (Master). Up to 63 slave
devices are allowed on a master/slave network.
On a DeviceNet peer-to-peer network, up to 32 Readers can be connected

together. These Readers can:
• work in a coordinated mode to read multiple bar code symbols on different

sides of the same package.
• combine data from several Readers to a single Reader that communicates the
data to a host.
• pass input and output status information between Readers.
Reader Reader
Other
DeviceNet Devices
PLC-5
PLC-5 withAllen
with 1771-SDN (DeviceNet
Bradley Scanner)
1771-SDN (DeviceNet Scanner)
AdaptaScan Bar Code Readers operate on a DeviceNet network at the following

baud rates (Kbps = Kilobits per Second):
Baud Supports Maximum Cable

Rate Length of:
125 Kbps 1640 feet (500 meters)
Accu-Sort Systems
INTRODUCTION 1-13
RS-422 / RS-485
An RS-422 / RS-485 port allows point-to-point communications with a single

device. Through the RS-485 port, the AdaptaScan Reader can also communicate
with a DH-485 network. Both master and slave modes are supported. As a
master device, the Reader sends data directly to an SLC 5/03 or 5/04 processor’s
data table; no polling is required by the SLC. As a slave device, the Reader
connects to the Flexible Interface Module (Allen Bradley No. 2760-RB) for
multi-drop communications.
SLC 5/04
Reader Reader
DH485 DH485
Link Coupler
Note: You cannot use the RS-422/RS-485 port and the RS-232 port at the same
time.
RS-232
The RS-232 port provides point-to-point communications with a device having

an RS-232 port, such as a PLC-5 Channel 0 port or computer.
PLC-5
Channel 0
(Configured for RS-232)
Reader
RS-232
PROTOCOLS
The RS-485/RS-422 and RS-232 serial ports support these protocols.
Protocol Description
DF1 A peer–to–peer protocol that combines features of ANSI X3.28–1976 specification
subcategories D1 (data transparency) and F1 (two–way simultaneous transmission
with embedded responses).
DH485 A network protocol that allows DH485 devices (using the RS–485 standard) to
communicate on the DH485 link.
Terminal Provides a simple interface to most serial devices. This is the least secure protocol
since it does not confirm the delivery or accuracy of messages. If security is
required, we recommend that you use DF1 protocol with Block Check Characters
(BCC) and ACK/NAK handshaking.

ADAPTASCAN SOFTWARE
The AdaptaScan Software (2755-ASN), a Windows based package, lets you

configure a Reader through a series of menus, tools and dialog boxes. Context
sensitive help is available to assist with use of the software.
All Reader functions are configured from the Project dialog shown below,
providing a single point of access for all operations.
The Project window has buttons for accessing these operations.
Select: To:
Define label setup and symbologies for Reader operation.
Define a unique name, node address, and description for the Reader.
Define scanning parameters and access the focus function.
Define the Reader trigger source for decoding and what symbols are decoded. Also configures the
intersymbol timer and performance indicator.
Define the operation for package detector, discrete inputs, discrete outputs, timer and ASCII trigger
commands.
Define communication parameters (RS–232, RS–422, RS–485) and protocols (ASCII, DH485, DF1)
for the Reader’s communication ports.
Define match table, package and counter functions for decoded
bar code data.
Define the format and content of bar code messages sent to the host by the Reader.
Transfer configurations to all Readers on the same DeviceNet network.
Transfer a configuration to selected Reader.
Download new firmware to a Reader.
View the operation of a Reader.
Deletes the selected Bar Code Reader configuration from the Project window.
Creates a new Bar Code Reader configuration (Bar Code Reader 1, Bar Code Reader 2, Bar Code
Reader 3, ...) in the Project window.
Accu-Sort Systems
INTRODUCTION 1-15
SCANNING PARAMETERS
You can configure the Reader for linear or raster scanning. Setup dialogs
determine when and how the laser scans a bar code symbol.
Raster Setup Linear Setup
FOCUS OPTIONS
The Reader has a variable focus distance. The software supports manual, preset,
and focus options.
• Manual
Manual adjustment of the read range allows you to fine-tune the focus setting
for a maximum read percentage.
• Preset
Four preset read ranges (A, B, C, C+) correspond approximately to bar code
scanners, allowing for easy replacement of these scanners. See Chapter 2 for
read ranges.
• AutoFocus
The Reader scans for a label from the nearest to the farthest focal distance.
The number of reads at each distance is determined and the focal distance is
set halfway between the nearest and farthest focal distance where 100% valid
reads occur. The dialog shows the autofocus function graphically.
Focus Setting

DECODING OPERATIONS
Menus and dialog boxes also define parameters that determine when and how
decoding occurs and the destination of the data.
SYSTEM MONITORING
The software monitors a Reader on the network. Use this feature for initial setup
and adjustment.
ONLINE ADJUSTMENTS
Make online adjustments to one or more Readers on a DeviceNet network using

the Apply button which is available on specific dialogs. This allows fine tuning
of an entire system from a single connection.
The Readers use a visible laser diode. As with any bright light source, such as
the sun, you should avoid staring directly into the beam. Momentary exposure to
a CDRH Class II laser product is not known to be harmful.
Accu-Sort Systems
INTRODUCTION 1-17
SAFETY LABELS
The following shows the location of all safety labels as they appear
on the Reader.
ATTENTION: Use of controls, adjustments, or procedures other than those

specified herein may result in hazardous laser light exposure.

ORDERING INFORMATION
The following Readers are available.
Item Description Part No.

Reader 300 scans per second, raster/linear scan, VLD, scanner/decoder 2755–SN3
500 scans per second, raster/linear scan, VLD, scanner/decoder 2755–SN5
800 scans per second, raster/linear scan, VLD, scanner/decoder 2755–SN8
The following items are available. Each installation requires one AdaptaScan
Software package (2755-ASN) and one Communication Cable (2755-NC48).
Item Description Catalog No.

Wiring Bases Reader wiring base:
US version 2755–NB40
Metric version 2755–NB41
Each Reader requires one wiring
base.
AdaptaScan Windows based software used on a
Software personal computer for creating 2755–ASN
configurations for AdaptaScan Bar
Code Readers.
Window Kits Replacement scan window kit includes
window – bezel – gasket assembly
along with mounting screws and
instructions. 2755–NW44
Plastic window kit 2755–NW45
Glass window kit
Power Supplies 24 VDC power supply powers one
Reader.
2755–PW46
120 VAC Input, 60 Hz (US) - Wall 2755–PW47
mount
240 VAC input, 50 Hz (European) -
Desktop
Mounting Mounting bracket attaches to the wiring 2755–NM42
Bracket Kit base and provides almost any
combination of tilt, pitch and rotational
positioning.
Communication 9 foot, 10 inch (3 meter) cable connects 2755–NC48
Cable Reader configuration port to a
computer. Has a 9–pin D shell
connector for the computer’s RS–232
serial Com port.
Note: The Series A Reader uses the
2755–NC43 programming cable. This
cable is not compatible with the Series
B Reader.
I/O Modules Refer to page 1-10.
Accu-Sort Systems
Chapter Two
Installation Considerations
2Heading 2
Chapter Two Contents
INSTALLATION CONSIDERATIONS ............................................................... 2-2

READER SCAN BEAM ............................................................................. 2-2
PICKET FENCE OR STEP LADDER ORIENTATION.......................................... 2-3
SKEW, PITCH AND TILT.............................................................................. 2-4
USABLE BEAM .......................................................................................... 2-5

MAXIMUM USABLE BEAM WIDTH (2755–SN3) ....................................... 2-5
MAXIMUM USABLE BEAM WIDTH (2755-SN5) ........................................ 2-6
MAXIMUM USABLE BEAM WIDTH (2755-SN8) ........................................ 2-6
APPARENT ELEMENT WIDTH ...................................................................... 2-7
READER ADJUSTMENTS............................................................................. 2-8

READ RANGES ...................................................................................... 2-9
CALCULATING SCANS PER LABEL ............................................................ 2-11
INSTALLATION CONSIDERATIONS
This chapter describes important factors that affect how the AdaptaScan Bar
Code Reader is oriented in respect to package or component labels.
Orientation Factors
The mounting of the Reader for optimum performance depends on
these factors.
Read range
• Type of scanning
• Skew angle
READER SCAN BEAM
The scan beam exits the scan window parallel to the base.
Scan Beam Exits

Parallel to Base
Accu-Sort Systems
START UP AND OPERATION 2-3
PICKET FENCE OR STEP LADDER ORIENTATION
The Reader supports raster and linear scanning. The Reader can be mounted in
either a step ladder or picket fence orientation with respect to the bar code label.
The type of scanning and the placement of the bar code label usually determines
the orientation.
Picket Fence Orientation Step Ladder Orientation
Reader Mounted Reader Mounted

On Side of Conveyor On Side of Conveyor
Reader Mounted
Above Conveyor
Reader Mounted
Above Conveyor
If a linear scanning Reader is aligned parallel with the long axis of When the labels pass the Reader in a step ladder orienta
a picket fence label, the same strip of label is scanned repeatedly. tion, a linear scan is preferred. The beam scans the label
Because of this, picket fence applications usually use a raster as it passes. The number of scans per label depends
scan. upon the label size, scan rate and the conveyor speed.

SKEW, PITCH AND TILT
The skew, pitch and tilt of a bar code symbol affect its readability.
Symbols that are pitched or skewed up to 45° are still readable. Although some
skew is needed (see below), it should not exceed 45°. Symbols may be tilted if
the scan beam passes through all bars.
Skewed
Symbol
Pitched
Symbol
Tilted
Symbol
No Tilt, Pitch,
or Skew
Mount the Reader so that the scan beam is nearly perpendicular to the bars of the
symbol and crosses every element and quite zone. With raster scanning, the scan
beam should cover the entire area where a label is expected.
Scan Beam
Quiet Quiet Quiet Quiet

Zone Zone Zone Zone
Recommended Skew Angle
For optimum performance, mount the Reader so it scans the symbol from a
skewed position 20 to 30° from perpendicular to the symbol.
Top 30_
Of Package
20_
30_ Skew Angle

Side
20_ Of Package
20_
30_
Skew Angle = Optimum Reader = Optimum Reader
20_ Mounting Angle Mounting Angle
30_
Accu-Sort Systems
USABLE BEAM
The usable beam width depends on the Reader type, the scan angle and the
distance from the bar code symbol. Make sure that the scan beam is wide enough
for the area you are scanning. Increasing the scan angle setting (using
configuration software) or moving the Reader away from the symbol increases
the beam width.
The usable beam width is approximately 80% of the total beam width. The end
10% on either side of the scan beam cannot decode bar code symbols.
Usable Beam Width

Total Beam Width
The following charts show the usable beam width for the default scan angle
settings. We recommend that you use the default setting to determine the
position of the Reader. This allows you to increase or decrease the scan angle
after installation.
MAXIMUM USABLE BEAM WIDTH (2755–SN3) ➀
At This Distance: Usable Beam Width Is:

70 inches (1.78 meter) 77.6 inches (1.97 meter)
35 inches (.89 meter) 38.8 inches (.98 meter)
Scan Angle = 72°

58° = Default
➀ Contact your Accu-Sort Systems inc. representative for

availability.

MAXIMUM USABLE BEAM WIDTH (2755-SN5)

50 inches (1.27 meter) 36.4 inches (.92 meter)
Scan Angle = 50_

40_ = Default
MAXIMUM USABLE BEAM WIDTH (2755-SN8)

Scan Angle = 30_

24_ = Default
Accu-Sort Systems
APPARENT ELEMENT WIDTH
An element is either a bar or space between bars in a bar code. The maximum
read range is determined by the narrowest element. If the bar code symbols are
pitched with respect to the Reader, the apparent width of the bar code elements is
reduced. This reduction in the element width affects the read range. When using
the Read Range charts (page 2-10, 2-11), use the apparent element width, not the
actual element width.
The apparent element width is calculated using:
Apparent Element Width = Actual Element Width x Cosine (Pitch Angle)
For example, two boxes are scanned at a 0 and 30° pitch. An enlarged area of 5
elements (3 black, 2 white) are shown as they would appear looking straight
down the edge of the label.
Actual Element Width Actual Element Width

10 mils 10 mils
30_ Pitch
Apparent Element Width Apparent Element Width
10 mils 8.6 mils
The apparent element width above was calculated as follows.
Apparent Element Width = 10 mil (0.25 mm) x Cosine (30_)

= 8.6 mil (0.22mm)
Element widths are usually described in mil units. A mil is equivalent to 1/1000
of an inch (0.0254 mm).

READER ADJUSTMENTS
You can adjust the scan beam after the Reader is installed. Online adjustments
can affect the width and location of the scan beam. Use these adjustments to fine-
tune an application, not to compensate for improper installation. Chapter 6
describes how to make these adjustments.
• Scan Angle adjusts the beam width.
Scanner Optical Scan Angles➀

2755–SN3 22° to 72° ➁
2755–SN5 20° to 50°
2755–SN8 18° to 30°
➀Usable scan angle is 80% of the optical scan angle.
➁Contact your Accu–Sort, inc. representative for availability.
• Elevation (linear scanning only) adjusts the vertical angle at which the scan
beam exits the Reader.
Center Line
3.6
(91
inc
m Elevation can be adjusted
he
s
m) ±10°.from center line.
• Upper and Lower Raster Angles (raster scanning only) adjusts the highest
and lowest raster angles. The range for each angle is 10 to -10°. The lower
raster angle must be equal to or less than the upper raster angle.
Upper Raster Angle ±10°

from center line.
Center Line
Lower Raster Angle ±10°

from center line.
Accu-Sort Systems
READ RANGES
➀ Read ranges based on four character Code

39 labels with a wide to narrow bar ratio of
2.6 to 1 and a print contrast ratio of .75 or
better. Read ranges will vary with bar code
symbol quality.
When scanning labels at an angle apparent
➁ element width is less than the actual element
width.
Read ranges measured from front edge of
wiring base. Add .58 inches (.015 meter) for
➂ the distance to the scan window.
Read Range
Measured From This Point
The following tables show tabular read range limits for the three versions of the
AdaptaScan Readers.
Table 2.A
Read Ranges, 2755–SN3➀
Minimum Apparent Read Range

Element Width
Mils mm Inches Meters
5 .13 1.9 3.6 .048 – .092
6 .15 1.9 5.3 .048 – .135
7.5 .19 1.4 7.2 .036 – .183
10 .25 1.4 10.9 .036 – .277
13 .33 1.4 16.2 .036 – .411
15 .38 1.4 19.5 .036 – .495
20 .51 1.4 28.4 .036 – .721
25 .64 1.4 36.8 .036 – .935
30 .75 1.9 42.9 .048 – 1.09
35 .89 1.9 51.4 .048 – 1.31
40 1.02 1.9 59.3 .048 – 1.51
45 1.14 2.4 64.4 .061 – 1.64
50 1.27 2.9 69.4 .074 – 1.76
55 1.40 3.4 74.6 .086 – 1.89

Table 2.B
Read Ranges 2755–SN5➀

Element Width
Mils mm Inches Meters
5 .13 1.9 4.7 .048 – .119
6 .15 1.9 7.3 .048 – .185
7.5 .19 1.9 8.9 .048 – .226
10 .25 1.4 14.0 .036 – .356
13 .33 1.4 19.5 .036 – .495
15 .38 1.9 21.8 .048 – .554
20 .51 1.9 29.7 .048 – .754
25 .64 2.4 36.2 .061 – .919
30 .75 2.4 42.5 .061 – 1.08
35 .89 2.4 51.5 .061 – 1.31
40 1.02 3.4 56.9 .086 – 1.44
45 1.14 3.9 61.9 .099 – 1.57
50 1.27 4.4 67.9 .112 – 1.72
55 1.40 5.4 71.6 .137 – 1.82
Table 2.C
Read Ranges 2755–SN8➀

Element Width
Mils Mm Inches Meters
5 .13 1.4 5.7 .036 – .145
6 .15 1.4 8.2 .036 – .208
7.5 .19 1.4 10.7 .036 – .272
10 .25 1.4 16.0 .036 – .406
13 .33 1.4 21.0 .036 – .533
15 .38 1.9 25.4 .048 – .645
20 .51 2.4 34.3 .061 – .871
25 .64 3.4 42.2 .086 – .107
30 .75 5.4 50.2 .137 – 1.27
35 .89 6.4 55.6 .163 – 1.41
40 1.02 7.4 62.1 .188 – 1.58
45 1.14 8.4 65.4 .213 – 1.66
50 1.27 10.4 69.0 .264 – 1.75
55 1.40 11.4 72.5 .290 – 1.84
Accu-Sort Systems
Use the following formulas to calculate the number of scans per label and the
minimum number of scans per second needed for an application. The minimum
scan speed required is based on five scans per label.
Formulas
Picket Fence Orientation Step Ladder Orientation
(X-Y) Ax H
Scans per Label = A
Z Z
Minimum Scan Z x5 Z x5
Speed Required = X-Y H
CALCULATING SCANS PER LABEL

Where:
A = Derated Scan Rate (Nominal Scan Rate -5%)
= 285 SPS for 2755-SN3 Readers
H = Height of bars in bar code. In inches ①.
X = Usable beam length at minimum read distance. In inches ①.
Y = Bar code length including quiet zones. Typically in inches ①.
Z = Label speed. In inches per second①.
MINIMUM SCANS PER LABEL MUST BE u = 5.

①You can use other units of measure, such as meters, as long as all measurements use the same
unit.

Accu-Sort Systems
Chapter Three
General Mounting Guidelines
3Heading 2
Chapter Three Contents
INSTALLING THE WIRING BASE AND POWER SUPPLY .................................. 3-3
GENERAL MOUNTING GUIDELINES ............................................................. 3-3
DIMENSIONS AND CLEARANCES ................................................................. 3-4

READER ................................................................................................ 3-4
WIRING BASE THE WIRING BASE IS AVAILABLE IN TWO VERSIONS: ........... 3-5
READER / BASE ASSEMBLY ................................................................... 3-5
MOUNTING THE WIRING BASE .................................................................... 3-6
TOP MOUNTING ..................................................................................... 3-6
BOTTOM MOUNTING............................................................................... 3-7
WIRING BASE DUST COVER ................................................................... 3-7
CONDUIT AND CABLE CONNECTIONS.......................................................... 3-8
CONDUIT ............................................................................................... 3-9
HOLE PLUGS ......................................................................................... 3-9
MOUNTING BRACKET............................................................................... 3-10
KIT CONTENTS .................................................................................... 3-10
INSTALLING THE MOUNTING BRACKET .................................................. 3-10
TOP POST MOUNTING .......................................................................... 3-11
SIDE POST MOUNTING ......................................................................... 3-12
INSTALLING THE SAFETY WIRE ............................................................. 3-13
POWER REQUIREMENTS .......................................................................... 3-14
POWER SUPPLIES ................................................................................... 3-15

2755-PW46 POWER SUPPLY .............................................................. 3-15
2755-PW47 POWER SUPPLY .............................................................. 3-15
POWER CONNNECTIONS .......................................................................... 3-16
SINGLE READER POWER CONNECTION ................................................. 3-16
MULTIPLE READER CONNECTIONS USING 2755-PW46/-PW47 SUPPLY 3-16
MULTIPLE READER CONNECTIONS USING OTHER POWER SUPPLY ......... 3-17
DEVICENET CONNECTIONS ...................................................................... 3-18
RS-485 AND RS-422 CONNECTIONS ....................................................... 3-19

LINE TERMINATION .............................................................................. 3-19
NETWORK OR POINT-TO-POINT ............................................................ 3-19
LINE TERMINATION .............................................................................. 3-20
RS-232 CONNECTIONS ........................................................................... 3-20
I/O MODULES AND WIRING ...................................................................... 3-21

OUTPUT MODULE APPLICATION ........................................................... 3-22
INPUT MODULE APPLICATION ............................................................... 3-23
INTERNAL POWER SOURCE .................................................................. 3-23
PACKAGE DETECTOR .............................................................................. 3-24
Accu-Sort Systems
INSTALLING THE WIRING BASE AND POWER SUPPLY 3-3
INSTALLING THE WIRING BASE AND POWER

SUPPLY
This chapter describes how to install and mount the wiring base.
GENERAL MOUNTING GUIDELINES
Before mounting the wiring base, determine the proper orientation and position
as described in Chapter 2.
Leave adequate clearances for wiring.

• The wiring base has four conduit openings. Seal unused conduit openings
with the 3 hole plugs provided with wiring base. Use cord grips with rubber
grommets on cables that enter wiring base. Two different size grommets are
provided with each cord grip.
• Route wires carefully to reduce or minimize electrical noise. When
communication and power wiring must cross, make their intersection
perpendicular.
• Proper grounding of the wiring base limits the effects of noise due to
Electromagnetic Interference (EMI). The wiring base has a ground screw for
connecting cable shields and ground wires. To avoid EMI problems, all
cables must be shielded and grounded at one end. Grounding is also an
important safety measure.

DIMENSIONS AND CLEARANCES
Connect to
Earth Ground
Wiring Base
Make sure there is adequate space around the Reader for:
Mounting and removing the Reader

Wiring base connections
Configuration cable
READER
Front View
Midpoint
Scan
Line
3.57 Inches
(91 mm)
7.14 Inches
(182 mm)
Side View Back View
4.26 Inches
(108 mm)
3.91 Inches
(99 mm)
3.95 Inches
(100 mm) .35 Inches
(9 mm)
Accu-Sort Systems
WIRING BASE
THE WIRING BASE IS AVAILABLE IN TWO VERSIONS:
• U.S. Version - 2755-NB40

• Metric Version - 2755-NB41
The dimensions are identical for both versions. Differences are in the thread
sizes of the conduit holes and the bottom mounting holes.
5.36 Inches 3.87 Inches

(137 mm) (98 mm)
1.67 Inches 1.67 Inches

(42 mm) (42 mm)
Front View End View

5.36 Inches
(137 mm)
3.87 Inches
(98 mm)
Bottom View
READER / BASE ASSEMBLY
Scan Line at 0_ Raster Angle

5.82 Inches
(148 mm)
3.65 Inches
(91 mm)
Front View Side View
Read Range
Measured From This Point

MOUNTING THE WIRING BASE
There are 2 options for mounting the wiring base - 2755-NB40 or -NB41:
• Top Mounting - Mount the base using 3 screws through the top mounting
holes.
• Bottom Mounting - Mount the base using 3 screws through the mounting
surface into threaded holes on bottom of wiring base.
TOP MOUNTING
The wiring base mounts from the top to any flat surface with three #10 or M5
mounting screws. The screw heads must be less than 3/8 inch in diameter
allowing them to fit inside the mounting hole. The length of the mounting
screws must be 1/2 inch (12.5 mm) plus the depth the screw penetrates the
mounting surface.
Note: The 3 screws provided with the wiring base are suitable for use with the
mounting bracket - 2755-NM42.
A full size mounting template is provided with the wiring base. Use the
following diagram for reference.
Top Mounting Holes

4.46 Inches
(113 mm)
3 Holes
2.79 Inches Scan Beam

(71 mm)
2.65 Inches
(67 mm)
Accu-Sort Systems
BOTTOM MOUNTING
The wiring base mounts from the bottom to any flat surface with three mounting
screws. The holes on the U.S. version have #10-32 UNF-2B threads. The holes
on the metric version have M5 x .8 threads. The length of the screws must not be
greater than 1/2 inch (12.5 mm) plus the thickness of the mounting surface.
Wiring Base Has

Three Threaded
Mountng Holes
A full size mounting template is provided with the wiring base. Use the
following diagram for reference.
4.46 Inches
(113 mm)
3 Holes
.6 inch (15 mm) deep
Scan Beam
2.79 Inches
(71 mm) Thread Size of Holes
U.S. #10-32 UNF-2B
Metric M5 x .8
2.65 Inches
(67 mm)
WIRING BASE DUST COVER
To prevent debris from entering the wiring base when a Reader is not installed,
slip the dust cover over the base. The dust cover is held in place by the stretch fit
over the wiring base.
ATTENTION: The wiring base dust cover is not for permanent installation.
The dust cover temporarily protects the wiring base until the Reader is installed.

CONDUIT AND CABLE CONNECTIONS
All permanent Reader connections are made to the wiring base. Wiring
connections are made with conduit or cables. The conduit openings in the wiring
base are different for the U.S. and metric versions. The U.S. version No. 2755-
NB40 has 1/2-14 NPSC threads, the metric version 2755-NB41 has PG13.5-18
threads. See the chart below for recommended wire and cable types.
Connection Recommended
Power ➀ Shielded Belden 9316
I/O Depends upon module rating. Refer to
Appendix A
RS–485 Use Belden 9842
RS–422 Use Belden 9830
RS–232 Use Belden 8303 or Alpha 45123
DeviceNet Use 1485C–P1A50, –P1A150 or –P1A300
(50, 150 or 300 meter cable)
Package Detect #22 AWG minimum
➀DeviceNet cable contains wiring for power connections
CABLING
Where the cable enters the wiring base, use the supplied cord grips with rubber
grommets. Each cord grip comes with 2 different size grommets.
Cord grips with small diameter grommets accommodate wire diameters 0.191 to
0.354 inches (4.9 to 9.0 mm).
• Cord grips with large diameter grommets accommodate wire diameters 0.236
to 0.472 inches (6.0 to 12.0 mm).
You can obtain additional cord grips from most electrical supply outlets. Make
sure you use Teflon tape or other type of thread sealant to maintain a NEMA
Type 4 rating.
Cord Grip
Threaded Bushing
Grommet
Nut
Cable
Hole Plug
(Metric )
Hole Plug
(U.S. )
Accu-Sort Systems
CONDUIT
Use flexible conduit whenever possible. This allows you to adjust the position of
the Reader (when mounting bracket is used).
Conduit Fitting
User Supplied
Conduit
Hole Plug
(Metric )
Hole Plug
(U.S. )
Wires
HOLE PLUGS
Three hole plugs are supplied with the wiring base. Use these plugs on unused
conduit openings to maintain the NEMA Type 4 rating.
U.S. Wiring Base 2755-NB40
The conduit opening for the U.S. wiring base uses a NPSC threaded plug. Use
Teflon tape or other thread sealant when inserting the hole plug in the conduit
opening to maintain a NEMA Type 4 seal. Tighten hole plug with a 3/8" hex
wrench.
Metric Wiring Base 2755-NB41
The conduit opening for the metric version requires an O-ring with the hole plug.
Place the O-ring on the hole plug, then insert the hole plug in the conduit opening
and tighten with a flat blade screwdriver.

MOUNTING BRACKET
The mounting bracket kit 2755-NM42 is suitable for a variety of applications.

This bracket allows you to mount the Reader at just about any angle or degree of
rotation.
KIT CONTENTS
• The mounting bracket kit contains:

• Adjustable mounting bracket
• Mounting plate
• Safety wire
• Two hex socket screws
• Hex bolt
ATTENTION: Install the safety wire when the bracket is mounted in an

inverted position. If the bracket is mounted inverted and the locking knob is
loosened, the Reader could release from the bracket and cause personal injury or
damage to the Reader.
INSTALLING THE MOUNTING BRACKET
The mounting bracket is attached to a mounting surface using three screws (1/4
inch or M6).
Mounting Surface
The mounting holes for the bracket consist of 3 holes spaced 120 ° apart on a 4
5/16 inch (109.54 mm) diameter pattern.
4-5/16 inch (109.54 mm)

Diameter Bolt Pattern
120_ 120_
3 Bolt Holes
120_ Apart
Accu-Sort Systems
TOP POST MOUNTING
The mounting plate attaches to the bottom of the wiring base with three screws
(see next page). The mounting bracket post is threaded into the hole at the center
of the mounting plate. Lock the mounting post in position by tightening the
locking knob. For additional security, you can remove the locking knob and
replace it with the hex bolt provided. The two hex socket screws are not used in
this configuration.
Wiring Base
Mounting Plate
Mounting Post Mounting Plate to Reader Screws

Screws Into Mounting Plate (Hardware Provided with Base)
See Side Mounting Illustration Next Page
3 Mounting Holes
Bracket Locking Knob or
Bolt (5/16 x 1 inch)
Adjustable Mounting Bracket

SIDE POST MOUNTING
The mounting plate attaches to the bottom of the wiring base with three screws
that are provided with the base. The mounting bracket post (flat side) attaches to
the mounting plate with two hex socket screws. Five sets of 2 holes allow the
bracket post to attach to the front, back or either side of the mounting plate. Lock
the mounting post in position by tightening the locking knob. For additional
security, you can remove the locking knob and replace it with the hex bolt
provided.
Mounting Plate
Mounting Plate to Reader Screws

Screws Provided Catalog No.
(3) #10-32 x 1/2 Inch 2755-NB40
(3) M5 -.8 x 16mm 2755-NB41
Mounting Post to Mounting Plate Screws

(1/4 - 20 x .5 Hex Socket)
Use 3/16 inch Hex Wrench
Bracket Locking Knob or

Bolt (5/16 x 1 inch)
Adjustable Mounting Bracket
3 Mounting Holes
(9 /32 inch diameter)
Accu-Sort Systems
INSTALLING THE SAFETY WIRE
Install the safety wire whenever the mounting bracket is installed in an inverted
position. The safety wire prevents the Reader from dropping to the floor when
the bracket locking knob is loosened.
Attaches to
Mounting Plate Scr
Safety Wire
Clamping Nut
Loosen Locking Knob

to Remove Clamping Nut
Place one end of the safety wire under a mounting bracket clamping nut. With
the bracket locking knob loosened, the clamping nut can be removed by hand.
The other end of the safety wire is attached to the Reader using one of the screws
that secure the mounting plate to Reader wiring base.

POWER REQUIREMENTS
The Reader requires 14 watts (maximum) of power. The Reader accepts 11 to 28

VDC at either one of the two DeviceNet terminal blocks (terminals 1 & 5), even
if DeviceNet is not used.
11-28
V+ V+
11-28
VDC+ C_H C_H
VDC+
SHD SHD
C_L
C_L
V- V-
V- V-
From
Power Supply
Connect to
Earth Ground
Reverse Polarity
Indicator
The reverse polarity LED (top illustration) is Green when power is properly
connected. If this LED is Red, the power + and - connections are reversed. You
must correct a reverse polarity condition before installing the Reader.
Accu-Sort Systems
POWER SUPPLIES
Two power supplies are available for the AdaptaScan Reader.
• 120 VAC Power Supply 2755-PW46 plugs directly into a standard wall
electrical socket.
• 240 VAC Power Supply 2755-PW47 supplied with an IEC 320 unterminated
power cord.
Use one of these power supplies or another 11 to 28 VDC power source when
power is not provided by another device on a DeviceNet network.
ATTENTION: Permanent damage to the Reader can be caused by:

• Connecting the power supply to more than one Reader.
• Connecting power supplies in parallel.
• Shorting out the power supply.
2755-PW46 POWER SUPPLY
The 120 VAC Power Supply 2755-PW46 provides power to one AdaptaScan Bar
Code Reader. It is not rated for industrial environments and must be mounted in
a clean, dry location or a suitable enclosure. Connections to the power supply are
made at the 3 screw terminals.
2.75 Inches
(70mm)
3.25 Inches
(83 mm)
+ -
2755-PW47 POWER SUPPLY
The 240 VAC power supply 2755-PW47 provides power to one Reader.
Included is a standard IEC 320 unterminated power cord. The PW47 supply is
not rated for industrial environments and sets on a flat surface. Connections to
the power supply are made at the 3 screw terminals.
5.25 Inches
(133)
3 Inches 1 2 3
(76 mm) + GND -

POWER CONNNECTIONS
SINGLE READER POWER CONNECTION
Below is a single power supply 2755-PW46, -PW47) providing power to a single

Reader. Do not connect other DeviceNet power supplies to the 2755-PW46 or -
PW47 supply.
Use a shielded cable (Belden 9316 recommended) when making power

connections.
Note: You must ground V- to Earth Ground at a single point, preferably as near
the power supply as possible.
24V+ V+ V+
C_H C_H
SHD SHD
C_L
C_L
V- V- V-
Reader
Ground Screw
on Wiring Base
MULTIPLE READER CONNECTIONS USING 2755-PW46/-PW47 SUPPLY
In the following illustration, each Reader is powered by a separate 2755-PW46

or -PW47 power supply. The 2755-PW46 is shown. Do not connect power
supplies in parallel.
Use a shielded cable (Belden 9316 recommended) when making power

connections.
Note: You must ground V- to Earth Ground at a single point on the power
supply link, preferably as near the power supply as possible.
Ensure that the V+ lines are not connected together and that the V- lines are
connected together as shown on top of next page.
Accu-Sort Systems
Reader 1 Reader 2 Reader 3

V+ V+ V+ V+ V+ V+
C_H C_H C_H C_H C_H C_H
Other
SHD SHD SHD SHD SHD
SHD
DeviceNet
C_L
C_L
C_L
C_L C_L
C_L Devices
V- V- V- V- V- V-
Ground V- at
One Place
V- 24V+ V- 24V+ V- 24V+

Ground Screw Ground Screw Ground Screw
on Wiring Base on Wiring Base on Wiring Base
Ground Screw
on Wiring Base
See DeviceNet Cable System Planning and Installation Manual (Allen Bradley
No. DN-6.7.1) for recommendations and accessories.
MULTIPLE READER CONNECTIONS USING OTHER POWER SUPPLY
Below all Readers are powered by another power supply. Use a linear
unregulated power supply. The supply must provide 14 watts of power to each
reader. Use a shielded cable (Belden 9316 recommended) when making power
connections.
Note: You must ground V- to Earth Ground at a single point on the power
supply link, preferably as near the power supply as possible.
V+ V+ V+ V+ V+ V+ V+
User
Specified C_H C_H C_H C_H C_H C_H
Unregulated Other
Linear Power Ground SHD SHD SHD SHD SHD SHD
DeviceNet
Supply Screw
C_L C_L C_L
Devices
C_L C_L C_L
V- V- V- V- V- V- V-
Ground V- at
One Place Reader 1 Reader 2 Reader 3
No. DN-6.7.1) for recommendations and cable accessories.

DEVICENET CONNECTIONS
For network wiring, the wiring base has two DeviceNet terminal blocks; one for
incoming power and communications, the other for outgoing power and
communications. DeviceNet communications requires 3 wires (2
communications, 1 ground) and a shield. You can install the Reader in a single
or multiple drop configuration. Up to 63 slave devices can be installed on a
single DeviceNet master/slave network. Up to 32 Readers can be installed on a
DeviceNet peer-to-peer network.
Reader Reader Reader
Other Devices
Both DeviceNet terminal blocks are tied to each other. You can connect the
wiring to either terminal block. Use cabling (Allen Bradley No. 1485C-P1A50, -
P1A150 or -P1A300) for all DeviceNet connections.
V+
V+ V+
V+ C_H
Can_H
C_H
Can_H
SHD
Shield SHD Shield

C_L
Can_L
C_L
Can_L
V-
V-
V-
V-
422 /485
OFF
ON
OFF
Line
ON
DEV. NET Termination
No. 1485-6.7.1) for recommendations and cable accessories.
Accu-Sort Systems
RS-485 AND RS-422 CONNECTIONS
LINE TERMINATION
The two devices furthest apart from each other on a DeviceNet network must be
terminated. A termination switch is provided. Only the devices at the ends of
the network can be terminated.
The wiring base has an RS-485/RS-422 terminal block for point-to-point or

network communications. Up to 32 devices can be installed on a single DH485
network.
Important: The DH485 network cable requires proper shielding, grounding, and
termination. Refer to Data Highway / Data Highway Plus / Data Highway
DH485 Cable Installation Manual (Allen Bradley No. 1770-6.2.2).
NETWORK OR POINT-TO-POINT
Accu-Sort Systems Inc. offers a variety of devices that support RS-485 or RS-
422 communications. One of the more common RS-485 network types is an
SLC DH485 network.
SLC 5/04
Reader Reader
DH485 DH485
Link Coupler
Use the link coupler (Allen Bradley No. 1747-AIC) when the distance between
the Reader and SLC is greater than 50 feet (15.2 meters).
The Reader can connect directly to another RS-485/RS-422 device. The

connections for both network and point-to-point are the same.
RS-485/422 TxA
TxA
RS-485/422 TxB
TxB
RS-422 RxA RxA

Line
Termination
RS-422 RxB RxB
422 /485
OFF
ON
GND
Ground
SHD
OFF
ON
Shield
DEV. NET

LINE TERMINATION
The end devices on an RS-422/RS-485 network must be terminated. A

termination switch is provided. Only the end devices, on each end of a network,
should be terminated.
RS-232 CONNECTIONS
The RS-232 port provides point-to-point communications at distances up to 50

feet (15.2 meters). Use the RS-232 port for a direct connection to a controller,
personal computer, or other device that supports one of the protocols (terminal,
DF1, DH485).
Reader
RS-232 connections are made to the RS-232 port terminal block.
Transmit (Tx) TX
Ground (GND) GND
Receive (Rx) Rx
Clear to Send (CTS) CTS
Ready to Send (RTS) RTS
Shield (SHD) SHD
Accu-Sort Systems
I/O MODULES AND WIRING
The wiring base supports 2 optional input or output modules. Any of these
modules can be used. These modules function like switches, they do not supply a
voltage. Refer to Appendix A for specifications.
ATTENTION: The wiring base contains hazardous voltages which can cause
shock, burns or death. Disconnect and lockout all power sources before
servicing. Verify power with meter.
Description Part No.

DC Output Module - rated at 3 to 60 VDC. 2755–OB5S
AC Output Module - rated at 12 to 140 VAC. 2755–OA5S
AC Output Module - rated at 24 to 280 VAC. 2755–OM5S
DC Input Module - accepts 3.3 to 32 VDC. 2755–IB5S
AC/DC Input Module - accepts 90 to 140 VRMS or VDC 2755–IA5S
AC/DC Input Module - accepts 180 to 280 VRMS or VDC 2755–IM5S
All of the I/O modules plug into the wiring base and are secured by a screw
through the module.
Mounting Screw
Connect the I/O wiring to the two I/O terminal blocks. When using DC modules,
observe the polarity of the connections (shown on circuit board or label on wiring
base insulating cover).
I/O Connectors
Earth Ground
I/O Modules
Wiring Base

OUTPUT MODULE APPLICATION
Shown below is a typical output module application. When connecting high

impedance loads, you may need to add a resistor in parallel with the load. This
resistor (typically 300 to 6,000 ohms) provides a continuous minimum current
flow (10 mA DC or 50 mA AC) through the output module in the closed state.
See Appendix C for available fuse, diode and resistor terminal blocks.
Fuse Load
Recommended
Optional Resistor
+ -
AC or DC Source
Back Electromotive Force (EMF) is sometimes generated when an inductive load

is switched off. Back EMF may damage the output module. A diode in parallel
with the inductive device dissipates the back EMF.
Fuse Inductive
Recommended Load
Optional Diode
+ -
DC Source
Accu-Sort Systems
INPUT MODULE APPLICATION
External Power Source

A typical input module application using external power source:
External
Fuse
Recommended Input Contacts
- +
AC or DC Source
The module and the switch receive power from an external AC or DC source.
Although input modules may be used for package detection, use the package
detect input (see next page) whenever possible. See Appendix B for available
fuse, diode and resistor terminal blocks.
INTERNAL POWER SOURCE
A typical input module application using the package detect +12V internal power
source and 2755-IB5S input module:
External
To + Input Contacts
To -
To +12V
To
GND
The module and the switch receive power from the package detect +12V source.
Only use input module 2755-IB5S for this application.
Important: Package detect terminals are not powered until a Reader is installed
on the wiring base.
Note: The circuit must not draw more than 50mA from the Package Detect
terminal block.

PACKAGE DETECTOR
The package detect input accepts only a current sinking output. Photoswitch
package detectors are recommended. Select a switch from the PhotoSeries 6000
or 9000 product line that best suits your application. Make sure you order a
sinking (12V DC) type sensor. Mounting brackets and cables are also available.
Important: Package detect terminals are not powered until a Reader is installed
on the wiring base.
The package detector must be able to operate using the +12V DC source (12V)
and not draw more than 100mA. The package detect sense line (TRG) must be
able to sink 5mA at +12V DC.
Follow these guidelines when installing a package detector.
• Mount the package detector and reflector so that the scan beam does not
strike either of them.
• Install the reflector within the operating range of the package detector.
• The package detector beam must be broken before the label is in position for
scanning. The package detect should remain active while the symbol is
being scanned.
• Grounding the trigger (on Package Detect terminals in wiring base) activates
the package detect (scanner).
The following is a typical package detector configuration:
Package
Detector
Reflector
Connect the package detect wiring to the wiring base as shown.
Note: If you are using a sensor with mechanical contacts, refer to page 3-21 for
wiring connections to an input module.
Accu-Sort Systems
Chapter Four
Removal, Replacement, and Adjustment Procedures
4Heading 2
Chapter Four Contents
INSTALLING / REMOVING THE READER........................................................ 4-2

TO INSTALL THE READER: ...................................................................... 4-2
CHECKING READER OPERATION ................................................................ 4-3
REPLACING A READER .............................................................................. 4-4

INSTALLING / REMOVING THE READER

This chapter describes how to install the Reader on the wiring base.
The Reader plugs into the connector on the wiring base. Install the Reader with
or without the power disconnected from the wiring base.
TO INSTALL THE READER:
Captive Screws
4 Locations
Tighten to 18 inch-pounds
(2.0 NSm)
Wiring Base
Insulating Cover
1. Make sure the insulating cover with warning label attached is in position, so
the flap covers the field wiring connections inside the wiring base.
2. Place the Reader over the wiring base and carefully align the connector on
the bottom of the Reader with the connector on the wiring base (to avoid
bending pins).
3. Press Reader down firmly until it contacts the wiring base.
4. Secure the Reader with four screws. Alternately tighten screws to a torque of
18 inch-pounds (2.0 Nm).
On initial power-up, the Reader performs a series of self-diagnostic tests and

LED tests (all LEDs flash). When the Module LED flashes and turns a steady
green the power-up sequence is complete. The complete power-up sequence
takes a few seconds.
Accu-Sort Systems
REMOVAL, REPLACEMENT, AND ADJUSTMENT PROCEDURES 4-3
CHECKING READER OPERATION
The Reader is shipped from the factory with these defaults:
• All symbologies enabled (except Pharma Code).

• Laser Light set to Always On in Scanner dialog.
If the initial Reader configuration has been changed, you must enable the Code
39 symbology and the other parameters above. (Refer to the AdaptaScan
Software user manual.)
To quickly check the operation of a Reader with factory defaults:
1. Apply power to the Reader.

2. Position the above Code 39 test symbol approximately 12 inches (.3 meter)
from the Reader. Skew the page slightly.
Scan page
slightly skewed.
3. The scan beam should be scanning continuously.

4. Observe the Symbol LED. The Symbol LED illuminates when the Reader is
scanning the bar code symbol.

REPLACING A READER
To replace a Reader:
Note: If you are installing more than one Reader on a network, install each
Reader one at time and change the DeviceNet address before installing the next
Reader.
1. Loosen the 4 screws that secure the Reader to the wiring base.
Loosen the 4
captive screws.
2. Pull the Reader straight up from the wiring base. When replacing a Reader,
it is not necessary to disconnect the power.
3. Install the Reader by aligning the connector on the Reader with the connector
on the wiring base and pressing the Reader down firmly.
4. Tighten the four screws that secure the Reader to the wiring base to 18 inch-
pounds (2.0 N•m).
5. Set a (unique) DeviceNet address for the Reader using the Device dialog of
the AdaptaScan Software. The initial default address for a firmware
download is 63.
Note: When downloading updated firmware to a Reader with existing
firmware, you must set the DeviceNet address to the address used by the
Reader.
6. Download firmware to the Reader.
7. Download the Reader configuration to the Reader directly through the
Configuration Port Connector or from any other Reader on the network.
Accu-Sort Systems
Chapter Five
Downloading Configurations
5Heading 2
Chapter Five Contents
DOWNLOADING CONFIGURATIONS.............................................................. 5-2
CONNECTING A PERSONAL COMPUTER ...................................................... 5-2
DOWNLOADING FIRMWARE ........................................................................ 5-4
DOWNLOADING A CONFIGURATION ............................................................. 5-5

DOWNLOADING CONFIGURATIONS
This chapter describes how to download a configuration between the

Reader and a personal computer running the AdaptaScan software.
CONNECTING A PERSONAL COMPUTER
AdaptaScan Bar Code Reader configurations and firmware are

downloaded:
• directly through the Configuration Port Connector on the Reader

• through any Reader on the same DeviceNet or RS-485 network
Remove the protective cap from the Reader’s Configuration Port

Connector. Use the Configuration Cable 2755-NC48 to connect the
computer to a Reader. One cable end connects to the Configuration Port
Connector on the Reader. Connect the end with the 9-pin D shell
connector to the computer’s serial port. You may need a 9-to-25 pin
adapter if your computer has a 25-pin serial port.
Note: The Series A Reader uses the 2755-NC43 programming

cable. This cable is not compatible with the Series B Reader.
ATTENTION: Do not extend the length of the

Configuration Cable 2755-NC48. This unshielded cable cannot
exceed a length of 3 meters or 9 feet, 10 inches.
Note: Configure the computer port and address for download using
Preferences dialog in the AdaptaScan Software.
Accu-Sort Systems
DOWNLOADING CONFIGURATIONS 5-3
The following figure shows the connections for downloading

firmware or a Reader configuration.
9 to 25 Pin Adapter
Configuration Cable may be required
(Catalog No. 2755-NC48)
9 Pin Male
D Connector
4 Pin Female
Circular Connector Personal Computer
Configuration
Port Connector
(Has a protective cap)
Note: The Series A Reader uses the 2755-NC43 programming

cable. This cable is not compatible with the Series B Reader shown
above.
ATTENTION: After downloading, replace the

protective cap on the Configuration Port Connector to
prevent the collection of dirt and moisture in the
connector.

DOWNLOADING FIRMWARE
This section shows the procedure used to download new firmware to

the AdaptaScan Bar Code Reader. Each Reader is shipped with
factory default firmware. The software will prompt you if you need
to download new firmware.
Verify that your computer is connected to a Reader as shown on

previous page.
To download new firmware to a Reader:
1. Run the AdaptaScan software 2755-ASN.

2. From the Project menu, choose Open or New.
3. Select and open the project. If creating a new project, add a Bar
Code Reader by clicking the New button on the project dialog.
Verify that the DeviceNet address matches the address currently
used by the Reader. If downloading firmware to a new Reader,
check that the DeviceNet address is set to 63 in the Device dialog.
4. From the Project dialog, click the Firmware button. The File Open dialog
appears.
5. Select the firmware file (shows revision number) to download
and click the OK button.
The following message appears as the firmware is downloaded.

Download will take several minutes. During this time, the
Module LED will flash red.
Transferring Data To Network ID “XX”
6. The message disappears when the download is complete.
Accu-Sort Systems
DOWNLOADING CONFIGURATIONS 5-5
DOWNLOADING A CONFIGURATION
This section shows how to download a configuration to one or more
Readers. Verify that your computer is connected to a Reader as
shown on previous page.
To download a configuration to a Reader:
1. Run the AdaptaScan software 2755-ASN.

2. From the Project menu, choose Open.
The Project Open dialog appears.
Highlight
Project
3. Select and open the project containing the configuration you want
to download.
4. Verify that each device within the project has a unique DeviceNet
address (even if you are not using DeviceNet communications).
With the Reader name highlighted, click the Device button to
open the Device dialog and set the address.
Set to
Unique
Address
5. From the Project dialog, select the Reader or Readers to which

you want to download a configuration. To select multiple
Readers, hold down the [Ctrl] button while making the selections.

6. Click the Send Device button to download to a selected Reader or

the Send All button to download to all Readers on the network.
The following message appears during the download.

Resetting. Please Wait . . .
Sending. Please Wait . . .
When the download is complete, this message disappears.
Accu-Sort Systems
Chapter Six
Maintenance
6Heading 2
Chapter Six Contents
TROUBLESHOOTING AND MAINTENANCE..................................................... 6-2

TECHNICAL SUPPORT ............................................................................ 6-2
EQUIPMENT REQUIRED .......................................................................... 6-2
TROUBLESHOOTING CHART ....................................................................... 6-3
LED INDICATORS ...................................................................................... 6-4

ON SYMBOL .......................................................................................... 6-4
TRIGGER/READ ..................................................................................... 6-4
I/O 1 AND I/O 2 ..................................................................................... 6-4
NETWORK ............................................................................................. 6-4
LASER ON ............................................................................................. 6-5
MODULE ................................................................................................ 6-5
CLEANING SCAN WINDOW ......................................................................... 6-6
REPLACING SCAN WINDOW ....................................................................... 6-7

TROUBLESHOOTING AND MAINTENANCE
This chapter describes how to isolate and correct the most common
operating problems and perform routine maintenance tasks.
If you should require assistance or need additional information on operating the

AdaptaScan Reader, Configuration Software, or accessories, contact your local
Accu-Sort Systems Inc. support office or Accu-Sort Systems Inc. Customer
Service 1-877-274-5222.
TECHNICAL SUPPORT
Other than verifying that the correct power source is connected to the wiring base
(use a voltmeter), no electronic diagnostic equipment is required for
troubleshooting.
EQUIPMENT REQUIRED
Table 6.A is the AdaptaScan troubleshooting chart. This chart lists the most
common operating problems, the probable causes, and steps to correct the
problem.
Accu-Sort Systems
MAINTENANCE 6-3
TROUBLESHOOTING CHART
Table 6.A
Problem Probable Cause(s) Corrective Action(s)

Reader does not 1.Improper connection to power 1.Check power source.
power up. No LED source. 2.Check for green LED in wiring base.
indicators illuminate. 2.Power source not providing 12 to 28 3.Check the wiring base connector for bent
VDC. pins.
No communications 1.Communications fault. 1.Check cable connection.
with personal 2.No power supply connection at 2.Power must be supplied. See Chapter 3.
computer. DeviceNet connector 3.Refer to computer user manual.
3.Computer fault. 4.Check Configuration Port of Reader for
4.Broken or bent pins on Configuration damaged pins. If pins are damaged, return
Port of Reader Reader.
No laser beam emits 1.No laser light trigger signal. 1.Verify Reader Laser Light trigger source for
from scan window. proper configuration and operation.
Unable to read a 1.A label has not been defined. 1.Define a label and symbol.
label. 2.Decoding functions not configured 2.Check decoder configuration to verify that
correctly. parameters are set appropriately for your
3.Label(s) out of specification. application. After making changes, SEND the
4.Scan line not on the label. configuration and try again.
5.Reader is at incorrect angle or 3.Use good quality labels that are within
distance from bar code symbols. specifications.
4.Reposition the scan line.
5.Use autofocus to adjust the read range. Use
the ON SYMBOL LED to verify that the Reader
is scanning a possible bar code symbol.
No communications 1.Baud rates not set properly. 1.Verify that Reader and host are set at the
with host. 2.Loose or incorrect wiring. same Baud rate.
3.Broken or bent pins on 24–pin 2.Verify cable connections using connection
Reader connector. diagrams in Chapter 3.
4.Reader DeviceNet address or 3.Check Reader connector for broken or bent
DH485 node and maximum node are pins.
not set properly. 4.Verify DeviceNet Address or DH485 node
5.Termination switch not set properly. number settings.
5.Check position of termination switch in wiring
base. Set to correct position.
No communications 1.Communications fault. 1.Check status of NETWORK LED, refer to

with network. 2.Loose or incorrect wiring. section “LED Indicators”.
3.Broken or bent pins on 24–pin 2.Verify cable connections using connection
Reader connector. diagrams in Chapter 3.
4.Reader DeviceNet address or 3.Check Reader connector for broken or bent
DH485 node and maximum node are pins.
not set properly. 4.Verify DeviceNet Address or DH485 node
5.Termination switch not set properly. number settings.
5.Check position of termination switch in wiring
base. Set to correct position.

LED INDICATORS
Use the 7 LED indicators to isolate operating problems.
ON SYMBOL
Condition Indication
Yellow Bar code symbol is being scanned and decoded.
Flashing Bar code symbol is being read at less than 100% rate.
Off Not reading bar code symbol.
TRIGGER/READ
Yellow Decoder trigger is active.
Green Valid bar code symbol read.
Off No trigger or valid bar code symbol read.
I/O 1 AND I/O 2
Yellow Corresponding input or output is in an On (closed contact) state.
Off Corresponding input or output is in Off (open contact) state.
NETWORK
Green Normal DeviceNet operating state.
Flashing Green Communication link established but no data transfer.
Red DeviceNet communication fault detected.
Flashing Red One or more DeviceNet devices are not responding. Reader may not
be able to perform all configured functions.
Off No DeviceNet communications established.
Accu-Sort Systems
MAINTENANCE 6-5
LASER ON
Yellow The scan beam is On (active).
Off The scan beam is Off (inactive).
MODULE
Green Normal operating condition. Power is applied to the Reader and
no faults have been detected.
Flashing Green Power–up initialization or incorrect configuration.
Red Processor fault (unrecoverable).
Flashing Red Minor fault (recoverable). Occurs when downloading firmware.
Off No power applied to Reader.

CLEANING SCAN WINDOW
ATTENTION: Other than cleaning the scan window, no user maintenance of

the Reader is required. Do not open the enclosure!
For optimum performance the scan window should be clean.
ATTENTION: Only use reagent grade alcohol to clean the window. Do not use
organic solvents. Do not use abrasive materials, such as disposable paper wipes
to clean the scan window. Disposable wipes usually contain glass fibers which
will scratch and cloud the window.
To clean the scan window:
1. Turn the Reader off.
ATTENTION: Do not attempt to clean the window while the Reader is turned
on. Although momentary exposure to the laser light is not harmful, precautions
should be taken to avoid looking into the beam.
2. Verify that the Module LED on the Reader is off.

3. Dust off the scan window and adjacent areas with clean air.
4. Clean the window using a reagent grade alcohol or a similar cleaner for
precision optics and lint free lens cleaning paper. To avoid smearing and
fingerprints, wipe the window in one direction and then discard the tissue.
Repeat as required.
Note: Clean the window in sections if the entire surface contains contaminants.
5. Apply power to the Reader. The Module LED on the Reader should be on.
Accu-Sort Systems
MAINTENANCE 6-7
REPLACING SCAN WINDOW

The scan window fits into an opening behind the front of the Reader. A bezel
and gasket create a NEMA Type 4 seal.
The table below lists numbers for ordering a glass or plastic window kit. Do not
substitute other material for a damaged window. The windows have an optical
coating necessary to Reader performance.
Window Kits Description

2755–NW45 Replacement Glass Window Kit
Includes bezel/window assembly with anti–reflective, optical
glass window.
2755–NW44 Replacement Plastic Window Kit
Includes bezel/window assembly with hard coated, anti–
reflective, optical quality, plastic window.
#6-32 Bezel/Window Assembly

Bezel Screws (6)
ATTENTION: When servicing the Reader, do not touch components inside

window. Do not touch the internal mirrors! Fingerprints diffuse the laser
beam. The internal mirrors cannot be serviced in the field.
To remove the scan window:
1. Shut off power to the Reader.
ATTENTION: Disconnect power to the Reader before attempting to

replace the scan window avoid potential eye damage from the laser.

2. Clean area around window bezel.

3. Remove the six #6-32 screws from the bezel/window assembly.
4. Carefully pull bezel/window assembly away from the front of the Reader.
5. Discard the old bezel/window assembly.
To install the replacement scan window:
1. Do not smudge the window when removing the bezel/window assembly from
package. If necessary, refer to page 6-6 for cleaning instructions.
2. Place the bezel/window assembly against the front of the Reader (with wider
side at top of Reader), aligning the 6 screw holes with the 6 holes on the
Reader body.
Top of
Scan Window
3. Tighten the six #6-32 screws to a torque of 10 inch-pounds (1.1 N•m) in a

side-to-side sequence providing even compression of the sealing gasket.
4. Refer earlier chapters in this manual to install, align and verify operation of
the Reader before resuming full service of Reader. Observe all warnings and
cautions.
Accu-Sort Systems
APPENDIX A - SPECIFICATIONS A-1
APPENDIX A: SPECIFICATIONS
ELECTRICAL
Voltage 11 to 28V DC
Power 14 Watts maximum
MECHANICAL
Enclosure NEMA Type 4 (when used with properly sealed

wiring base)
LED Indicators
On Symbol
Trigger Read Yellow
Input / Output #1 Yellow/Green
Input / Output #2 Yellow
Network Yellow
Laser On Green/Red
Module Yellow
Green/Red
Approximate Weight 4.6 lbs (2.1 kg)
(Reader and Wiring Base)
Dimensions
Inches 5.58 (H) x 7.14 (W) x 3.95 (D)
Millimeters 142 (H) x 182 (W) x 100 (D)
Shock 30G operating, 50G nonoperating
Vibration 2G, 10 to 150Hz (3 axis) operating
Package Detect External, +12 V DC, @ 100 mA max.
5 mA current sink (minimum)
ENVIRONMENT
Ambient Temperature
Operating 0 to 50° C (32 to 122° F)
Storage –30 to 70° C (–22 to 158° F)
Relative Humidity 5 to 95%, non–condensing
OPTICAL
Light Source Visible Laser Diode (TE Cooled)
Wavelength 660 nm
Output Power 1.0 mW maximum
Scan Rate (Nominal)
Catalog No. 2755– 300 Scans/Second
SN3 500 Scans/Second
Catalog No. 2755– 800 Scans/Second
SN5
Catalog No. 2755–
SN8
Optical Scan Angles
Catalog No. 2755– 22° to 72°
SN3 20° to 50°
Catalog No. 2755– 18° to 30°
SN5
Catalog No. 2755–
SN8
Maximum Usable Scan Angle 80% of optical scan angle
Read Ranges See Chapter 2
CDRH Standards Meets Class II Standards

A-2 ADAPTASCAN USER MANUAL
OUTPUT MODULES
Catalog Number 2755–OB5S 2755–OA5S 2755–OM5S

Nominal Line Voltage -- 120 VAC 240 VAC
Maximum Line Voltage 60 VDC 140 VAC 280 VAC
Minimum Line Voltage 3.0 VDC 12 VAC 24 VAC
Maximum Peak Off State Voltage 60 VDC 400 V peak 600 V peak
Maximum Peak Off State 1.0 mA 2.5 mA RMS 4.5 mA RMS
Leakage
Static off–state dv/dt -- 200 V/usec 200 V/usec
Maximum On–State Current 0.5 A DC 0.5 A RMS 0.5 A RMS
Minimum On–State Current 10 mA DC 50mA RMS 50mA RMS
Maximum 1 Cycle Surge -- 4 A peak 4 A peak
Maximum 1 Second Surge 1.5 A DC -- --
Peak On–State Voltage 1.5 V DC 1.6 V peak 1.6 V peak
INPUT MODULES
Catalog Number 2755–IB5S• 2755–IA5S•

2755–IM5S•
Maximum Input Voltage 32 VDC 140V 280 V
RMS/VDC RMS/VDC
Minimum Input Voltage 3.3 VDC 90V RMS/VDC
180 V
RMS/VDC
Input Resistance 1 k ohm - -
Maximum Input Current 32mA DC@ 32 10mA RMS@ 8mA RMS@
VDC 140 VRMS 280VRMS
Drop Out Current 1.0 mA DC 2.5 mA RMS 1.5 mA RMS
Allowable Off–State Input Current 1.0 mA DC 3.0 mA RMS 2.0 mA RMS
Allowable Off–State Input Voltage 2.0 VDC 50 VRMS/VDC 120
VRMS/VDC
➀ Compatible with TTL level voltages.
② AC or DC Input Module
Accu-Sort Systems
APPENDIX A - SPECIFICATIONS A-3
CERTIFICATIONS
UL Listing
UL Listed
UL Listed to Canadian safety standards
Electromagnetic Compatibility Directive (89/336/EEC)
EN 50081–2
Generic Emission Standard – Industrial Environment
EN 50082–2
Generic Immunity Standard – Industrial Environment

A-4 ADAPTASCAN USER MANUAL
Accu-Sort Systems
APPENDIX B – DIN RAIL MOUNT B-1
APPENDIX B: DIN RAIL MOUNT

TERMINAL BLOCKS
This appendix lists DIN Rail Mount Terminal Blocks (with diodes, fuses and
resistors) that are available for use with the input or output module applications
described in Chapter 3. Refer to Publication 1492–1.0 for ordering and
application information.
DIN RAIL MOUNT Terminal Block Type Catalog Number Voltage Current
Rating Rating
4 terminal; internal 1N4007 Diode 1492–WD4DF 600V 1.0A
4 terminal; internal 1N4007 Diode (reverse polarity) 1492–WD4DR 600V 1.0A
4 terminal; internal 1N4007 Diode 1492–HM2D 600V 1.0A
4 terminal; internal Carbon fixed resistor 5% Tol., 1/2 Watt 1492–WD4RAxxx 300V
4 terminal; internal metal film fixed resistor 1% Tol., 1/4 Watt 1492–WD4RBxxx 250V
4 terminal; internal wire wound fixed resistor 1% Tol., 1/2 Watt 1492–WD4RAxxx 250V
4 terminal; internal Carbon fixed resistor 5% Tol., 1/2 Watt 1492–HM2RAxxx 300V
4 terminal; internal metal film fixed resistor 1% Tol., 1/4 Watt 1492–HM2RBxxx 250V
4 terminal; internal wire wound fixed resistor 1% Tol., 1/2 Watt 1492–HM2RAxxx 250V
2 terminal; replaceable fuse (5 x 20mm fuseholder) 1492–WFB4
2 terminal; replaceable fuse (5 x 20mm fuseholder with 24V LED Indicator) 1492–WFB424
2 terminal; replaceable fuse (5 x 20mm fuseholder with 250V Neon Indicator) 1492–WFB4250
2 terminal; replaceable fuse (1/4 inch x 1–1/4 inch fuseholder) 1492–H6 300V 12A max
2 terminal; replaceable fuse (1/4 inch x 1–1/4 inch fuseholder with 24V LED 1492–H5 300V 12A max
Indicator)
2 terminal; replaceable fuse (1/4 inch x 1–1/4 inch fuseholder with 250V Neon 1492–H5 300V 12A max
Indicator)

B-2 ADAPTASCAN USER MANUAL
Accu-Sort Systems
APPENDIX C – EUROPEAN UNION DIRECTIVE COMPLIANCE C-1
APPENDIX C: EUROPEAN UNION DIRECTIVE

COMPLIANCE PENDING
If this product is installed within the European Union or EFTA regions, the
following regulations apply.
INSTALLATION REQUIREMENTS
This apparatus is tested to meet Council Directive 89/336 Electomagnetic

Compatibility (EMC):
EU DIRECTIVE COMPLIANCE PENDING
• EN 50081–2 Class A (Industrial) Emissions

• EN 50082–2 Class A (Industrial) Immunity
According to these Standards, the factor which determines, for EMC purposes,
whether an apparatus is deemed to be “Industrial” or “Residential, commercial
and light industrial”, is given in Clause 1 of EN50081–2 as follows:
INTENDED USE
Apparatus covered by this standard is not intended for connection to a public

main network but is intended to be connected to a power network supplied from a
high– or medium–voltage transformer dedicated for the supply of an installation
feeding a manufacturing or similar plant.
The product described in this manual is intended for use solely in an industrial
environment as defined above. When installed in Europe, any other application is
in contravention of European Union Directives, and a breach of those laws.

C-2 ADAPTASCAN USER MANUAL
Accu-Sort Systems
Glossary
Glossary
ACK
A control character sent to acknowledge that a transmission block has been received.
Active/Passive Device
In 20mA current loop communications, a device capable of providing the current for the loop (active) and a device that draws the
current from the equipment it is connected to (passive).
Address
A unique designation for the location of data or the identity of a smart device; allows each device on a single communications
line to respond to its own message.
AEL (Accessible Emission Limit)

The average power limitations of electronic radiation from a laser light source as defined by the CDRH.
AIM
Automatic Identification Manufacturers, Inc.
Alignment
The position of a scanner or light source in relation to the target of a receiving element.
Alphanumeric
Consisting of letters, numbers, and symbols.
Ambient Light
The lighting conditions in the scanning area. Ambient light can interfere with successful scanning of bar codes.
ANSI (American National Standards Institute)

The principle standards development group in the U.S. A non-profit, non-governmental group supported by over 1000 trade
organizations, professional societies, and companies. Member body to the ISO (International Standards Organization).
Aperture
Term used on the required CDRH warning labels to describe the laser exit window.
Application
A use to which something is put, or how it is used.
APM Protocol
Acronym for Application Protocol Messages. A protocol used by system integrators who want to design system
applications without AdaptaScan Software.
ASCII (American Standard Code for Information Interchange)

Pronounced as-kee. A standard seven bit plus parity code, representing 256 characters, established by ANSI to achieve
compatibility between data services.
Aspect Ratio
The ratio of height to width of a bar code symbol. A code twice as high as wide would have an aspect ratio of 2; a code twice as
wide as high would have an aspect ratio of ½ or 0.5.
Asynchronous Transmission
Transmission in which the time intervals between transmitted characters may be of unequal length. Transmission is controlled by
start and stop bits at the beginning and end of each character.
Autodiscrimination
The ability of bar code reading equipment to recognize and correctly decode more than one bar code symbology.
Autodistinguish
The ability of a scanner to recognize a selectable number of different symbologies and process the data without operator
intervention; this is a prerequisite feature of linear bar code scanners employed in open systems.
Autoload
The process of automatically transferring scanned character strings and the symbology type into a match entry value.

2
Bar
The dark elements of a printed bar code symbol.
Bar Code
An array of rectangular bars and spaces arranged in a predefined pattern to represent elements of data referred to as characters.
Bar Code Character

A single group of bars and spaces that represent an individual number, letter, or other symbol.
Bar Code Density

The number of characters that can be represented in a linear unit of measure. Bar code density is often referred to in characters
per inch (CPI).
Bar Code Label

A label that carries a bar code and can be affixed to an article.
Bar Code Reader

A device that examines a printed spacial pattern and decodes the encoded data.
Bar code symbol

A group of bars that represent a character or group of characters whose width and spacing is determined by a set of
rules. In most cases, human readable characters are printed below the bars.
Bar Height
The height of the shortest bar in a bar code.
Bar Length
The bar dimension perpendicular to the bar width.
Bar Width
The thickness of a bar measured from the edge closest to the symbol start character to the trailing edge of the same bar.
Baud Rate
A unit used to measure communications speed or data transfer rate; represents the number of discrete conditions or events per
second.
BCC (Block Check Character)

Used to check transmission accuracy, a character transmitted by the sender after each message block and compared with a block
check character computed by the receiver.
Bed Width
The width of the conveyor bed measured in inches.
BEL
A control character that is used when there is a need to call for attention; it may control alarm or attention devices.
Belt Width
The width of the conveyor belt measured in inches.
Bidirectional
A bar code symbol capable of being read successfully independent of scanning direction.
Bit (Binary Digit)

The contraction of binary digit, the smallest unit of information in the binary system; a one or zero condition.
Bottom Read
When the scanner is mounted under the conveyor to read codes on the bottom of the boxes or on the front or back of the boxes. If
used there is not enough clearance for a standard front or back read.
BPS (Bits per Second)

Unit of data transmission rate. See baud rate.
Bridge
An interface between links in a communication network that routes messages from one link to another when a
station on one link addresses a message to a station on another link.
Accu-Sort Systems
GLOSSARY 3
Buffer
A temporary storage device used to compensate for a difference in data rate and data flow between two devices (typically M).
Bus
An internal pathway along which electronic signals travel between the components of an electronic device.
Byte
A binary element string functioning as a unit, usually shorter than a computer “word”. Eight-bit bytes are most common. Also
called a “character”.
CART
(Also known as trigger) A signal, typically provided by a photoeye or proximity switch, that informs the scan head of the
presence of an object within its reading zone.
CCD (Charge Coupled Device)

Used in scanners to sense the light and dark areas of a symbol.
CDRH (Center for Devices and Radiological Health)

This organization (a service of the Food and Drug Administration) is responsible for the safety regulations governing acceptable
limitations on electronic radiation from laser devices. Accu-Sort is in compliance with the CDRH regulations.
Capture count
The number of consecutive identical valid decodes that result in a valid read.
Character
A single group of bars and spaces in a code that represent an individual number, letter, punctuation mark or other graphic
element. Used as part of the organization, control, or representation of data.
Character self-checking
The feature which allows a bar code reader to determine if a scanned group of elements is a valid symbol character.
If a symbology is described as character self-checking, a single printed defect (edge error) in any symbol character
does not produce a valid character.
Character set
Those characters available for encodation in a particular automatic identification technology.
Check Character
A character (usually at the end of the code) that is used to perform a mathematical check to ensure the accuracy of a scan of the
bar code.
Code Length
The length of the bar code measured from the start of the first bar to the end of last bar.
Code Orientation
The relationship of the bar code with reference to the scan head’s reading zone. Typical code orientations are Ladder and Picket
Fence.
Code Placement
Variation in code placement affects the ability of a scanner to read a code. The terms Tilt, Pitch, and Skew deal with the angular
variations of code placement in the X, Y and Z axes. Variations in code placement affect the pulse width and therefore the
decoding of the code. Pulse width is defined as a change from the leading edge of a bar or space to the trailing edge of a bar or
space over time. Pulse width is also referred to as a transition. Tilt, pitch, and skew impact the pulse width of the code.
Changes to this code presentation cause the bar codes to appear smaller to the scanner which results in a smaller pulse width.
Each of these variation has a different effect on a scanner reading these codes and the combination of the variations leads to more
complicated effects.
Code Quality
The number of scans successfully decoded during a read cycle.

4
Code set
The specific assignment of data characters to symbol characters.
Communications Protocol
The rules governing exchange of information between devices connected together on the same communications line.
Configuration
The arrangement and interconnection of hardware components within a system, and the hardware (switch and
jumper) and software selections that determine the operating characteristics of the system.
Configuration file
The set of attributes which belongs to and defines the operation of a single physical device.
Continuous code
A bar code symbology where all spaces within the symbol are parts of the characters (Interleaved 2 of 5). There is
no interactive gap in a continuous bar code symbology.
Conveyor Speed
The speed that the conveyor is moving measured in feet per minute. Conveyor speed directly impacts the time that the code is in
front of the scanner; therefore, it affects the number of reads that are possible.
CPI
Characters per inch. See density.
CR (Carriage Return)
An ASCII or EBCDIC control character that moves the cursor or print mechanism to the left margin.
CRT (Cathode-Ray Tube)

Device similar to a television screen for sending, receiving, and displaying serial data. Also known as Dumb Terminal, Display
screen, or Monitor.
CTS (Clear to Send)

The Modem interface signal that indicates to the DTE device to begin transmission.
Current Loop
Method of interconnecting terminals and transmitting signals, whereby a mark (binary 1) is represented by current on the line and
a space (binary 0) is represented by the absence of current.
Decode
The process of translating a bar code into data characters using a specific set of rules for each symbology.
Decoder
As part of a bar code reading system, the electronic package which receives the signals from the scanner, performs
the algorithm to interpret the signals into meaningful data and provides the interface to other devices.
Decoder Logic
The electronic package that receives signals from the scan head, interprets the signals into useful data, and provides the interface
to other devices.
Depth of Field
The distance between the maximum and minimum plane in which a symbol can be read. This range is from the specified optical
throw to the far reading distance.
Density
The number of data characters which can be represented in a linear unit of measure. Bar code density is often
expressed in characters per inch (CPI).
DIP Switches
Switches that are the approximate size of an integrated circuit.
Discrete code
A bar code or symbol where the space between characters, intercharacter gap, are not part of the code as with Code 39. See
continuous code.
Dot Matrix Printer
Accu-Sort Systems
GLOSSARY 5
A dot matrix printer is an impact printer that consists of a series of pins arranged in an array. The pins strike an inked ribbon
against the label stock to form the bar code and characters. This is the most common type of printer used to print labels on-
demand. Some dot matrix printers use a moving print head and stationary stock. The print head moves across the label, printing
one dot at a time, to complete one line. The print head then begins printing the next line. Other dot matrix printers use a
stationary print head. These printers typically print one line at a time and are therefore much quicker than a printer with a moving
print head.
Common Problems with dot matrix printing

The printed ink (bars) tends to expand or “bleed”. This causes the size of the bars of a code to expand while shrinking the spaces.
There tends to be small gaps between pins of a dot matrix printed bar. This can lead to problems with scanners because these
gaps can appear as spaces. Ribbon wear is a factor when printing dot matrix codes. If a printer uses a circular type ribbon (ribbon
is used over and over again) the contrast of the bar code diminishes over time. A bar code printed with an old ribbon can be more
difficult to read than one printed with a new ribbon.
Benefits of dot matrix printing

It is inexpensive to print bar codes using dot matrix printers.
Downloading
The process of sending configuration parameters, operating software or related data from a central source to remote stations.
DSR (Data Set Ready)

An RS232 modem interface control signal which indicates that the terminal is ready for transmission.
DSR (Data Terminal Ready)

Modem interface signal which alerts the modem that the DTE device is ready for transmission.
Duplex Transmission
See Full and Half Duplex.
EAN
European Article Number System. The international standard bar code for retail food packages.
EDI (Electronic Data Interchange)

A method by which data is electronically transmitted from one point to another.
EIA-232
Interface between data terminal equipment and data communication equipment employing serial binary data interchange.
EIA-422
Electrical characteristics of balanced-voltage digital interface circuits.
EIA-485
The recommended standard of the Electronic Industry Association that specifies the electrical characters of generators and
receivers for use in balanced digital multipoint systems.
Element
Dimensionally the narrowest width in a character - bar or space.
Element width
The thickness of an element measured from the edge closest to the symbol start character to the trailing edge of the
same element.
Encoded area
The total linear dimension consisting of all the characters of a code pattern, including start and stop characters and
data.
ENQ (Enquiry)
A transmission control character used as a request for a response from a remote station. (^E)
ESC (Escape)
A control character which is used to provide additional control functions. It alters the meaning of a limited number of
continuously following bit combinations. (^[)
Error

6
A discrepancy between a computed, observed or measured value or condition and the true, specified or theoretically
correct value or condition.
ETX (End of Text)

A transmission control character that terminates a text.
Even Parity
A data verification method in which each character must have an even number of on bits.
Expansion Bus
Allows the microprocessor to communicate with controllers for peripheral devices, such as a network card or an internal modem.
Far Distance
The distance (in inches) from the face of the scanner to the farthest point at which a code can be successfully scanned.
Flying Lead
A lead that exits the back of the connector hood on the outside of the cable jacket. It is normally attached to the drain wire or
shield and connected to the chassis of the switch, modem, etc. It can also be a hardware control lead.
Front Read
The scanner is mounted to read bar codes on the leading edge of a box as it passes the scanner. In a front read application, the
scanner can be mounted above or on the side of the conveyor.
Full Duplex (FDX)

Simultaneous, two-way, independent transmission in both directions.
Guard bars
1) The bars at the ends and center of a UPC and EAN symbol that ensure a complete scan of the bar code. 2) The
optional bars outside the quiet zone of an Interleaved 2 of 5 symbol that ensure a complete scan of the bar code.
Half Duplex (HDX)

Transmission in either direction, but not simultaneous.
Handshaking
Exchange of predetermined signals between two devices establishing a connection. Usually part of a communications protocol.
Height of Scan
The maximum vertical scanning dimension of a moving beam scanner at a specific distance from the face of the scanner.
Helium Neon Laser

The type of laser most commonly used in bar code scanning. Because the laser beam is bright red, bars must not be printed with
red ink since they would be indistinguishable from the code’s background.
Hexadecimal
A base-16 numbering system that uses the symbols 0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F.
Host
1) A central controlling computer in a network system. 2) Any device on a network system that provides a
controlling function to another device on the network. 3) Any intelligent device for which another device is
providing a communication interface to a network.
Ink Jet Printing

Ink jet is a non-contact printer that projects drops of ink at a printing surface. The sprayed drops are controlled electronically to
form a bar code.
Common Problems with ink jet printing

Its main restriction is that ink jet printing is usually capable of printing only low density codes.
Benefits of ink jet printing

Because ink-jet printers are non-contact and non-impact, they can print bar codes on a variety of contoured, rough, and delicate
surfaces. Capable of printing random or sequential information on labels. Ink jet printers can print directly on cartons and avoid
the cost of label stock.
Input/Output Modules
Accu-Sort Systems
GLOSSARY 7
Since many scanners are operating in environments that have electrical noise problems, it is helpful to have equipment
electrically isolated from other equipment. The standard method for isolating inputs and outputs is through the use of
OPTICALLY ISOLATED INPUT/OUTPUT MODULES. These flexible modules allow the scanner to control high voltage
outputs that are susceptible to noise. Since they are isolated from each other the noise is not picked up in the scanner.
The modules come in both input and output versions. The output versions are controlled by a 5VDC input. The output of the
modules can range from 24VAC - 140VAC or 3VDC - 200VDC. Foreign voltage ranges are available. The maximum current
that the modules can supply is limited by the output voltage and the module type. The input versions are controlled by either a
DC or AC input ranging from 3VDC - 32VDC or 90VAC - 140VAC. Foreign voltage ranges are available. The output of the
modules is a 5VDC level. The maximum current is limited by the input modules. These output modules are commonly used to
control diverters, alarms, external relays, etc. The input modules can be used for photoeye inputs.
Intercharacter Gap
The space between two adjacent bar code characters in a discrete code.
Interface
A shared boundary defined by common physical interconnection characteristics, signal characteristics and meanings of
interchanged signals.
Interleaved Bar Code

A bar code in which characters are paired together using bars to represent the first character and spaces to represent the second.
Inter-symbol no-read count

The minimum number of no-reads that must occur between symbols scanned when Self-Triggered (continuous decode) is
selected as the decode trigger. Symbols that are not preceeded by the minimum nuber of no-reads are ignored.
I/O
The abbreviation for input/output. The keyboard and a printer, are examples of I/O devices. I/O activity is different from
computational activity. When a program sends a document to the printer, it is engaging in I/O activity; when the program sorts a
list of terms, it is engaging in computational activity.
Jumper
A wire that connects a number of pins on one end of a cable only, such as looping back Request to Send from Clear to Send pins
4 and 5.
Ladder Orientation
When the bar code’s bars are positioned horizontally on the product, causing them to appear as a ladder. The ends of all bars will
enter the scan window first.
LAN
The acronym for local area network. A LAN system is usually confined to the same building or a few nearby buildings, with all
equipment linked by wiring dedicated specifically to the LAN.
Laser Gun
A hand-held non-contact laser scanner that is usually activated with a trigger.
Laser Scanner
An optical bar code reading device using a low energy laser light beam as its source of illumination.
Laser Printing
Laser printers use a pulsed or rastered laser light source to positively charge an image on a dielectric cylinder of an electrostatic
printing mechanism. Toner used in the laser printing process adheres to the charged portion of the cylinder. This toner is then
transferred to paper using heat.
Common Problems with laser printing

8
The labels are more expensive than those used in dot matrix printers.
Benefits of laser printing

Labels can be printed at various speeds. Laser printed bar code labels are high quality and very accurate.
LCD (Liquid Crystal Display)

A low-power display often used for notebook computers. An LCD consists of a liquid crystal solution between two sheets of
polarizing material. An electric current causes each crystal to act like a shutter that can open to allow light past or close to block
the light.
LED (Light Emitting Diode)

A semiconductor generally made from gallium arsenide, that can serve as a visible or near infrared light source when voltage is
applied continuously or in pulses. LEDs have extremely long lifetimes when properly operated.
LF (Line Feed)
An ASCII control character that moves the cursor or print mechanism to the next line. (^J)
mA
The abbreviation for milliampere(s).
Match
A condition in which decoded data matches data in the match entry.
Match entry
An output condition in which decoded data matches and the data in a match entry configuration.
Memory
A computer can contain several different forms of memory, such as RAM, ROM, and video memory. The term memory is
generally used to define RAM. When a computer has 8 MB of memory, it actually has 8 MB of RAM.
Memory Address
A specific location, usually expressed as a hexadecimal number, in the computer’s RAM.
Message
1) A meaningful combination of alphanumeric characters that establishes the content and format of a report. 2) In a
communication network, the unit of exchange at the application layer.
Message buffer
Storage register for the temporary storage of data that allows decoding to continue while the host is retrieving data
from the serial port.
Message buffer warning

An output condition that occurs when the message buffer has used a defined amount of the message buffer.
MHz
The abbreviation for megahertz.
Microprocessor
The primary computational chip inside the computer, referred to as the “brain”. The microprocessor contains an arithmetic
processing unit and a control unit. Software written for one microprocessor must usually be revised to run on another
microprocessor.
Mil
One thousandth of an inch (0.001 inch). Bars and spaces of codes are commonly referred to as being a certain number of mils
wide.
Misread
The scanner incorrectly decodes a bar code as it passes through the scan zone.
Modulo check digit or character

A calculated character within a data field used for error detection. The calculated character is determined by a
modulus calculation on the sum or the weighted sum of the data field contents.
Mouse
Accu-Sort Systems
GLOSSARY 9
A pointing device that controls the movement of the cursor on a screen. Mouse-aware software allows the user to activate
commands by clicking a mouse button while pointing at objects displayed on the screen.
Moving-Beam
Rather than using a stationary laser beam and relying on product movement for a single scan, a multi-facet mirror wheel and
motor is used to ‘move’ the beam across the code several times while in motion itself.
Moving-Beam Bar Code Scanner

A device that dynamically searches for a bar code symbol by sweeping a moving optical beam through a field of view called the
scanning zone. Automatic bar code reader that reads codes by sweeping a moving optical beam through a field of view. Moving-
beam scanners are usually mounted in a fixed position and read codes as they pass by.
MTBF
The abbreviation for mean time between failures.
Multidrop Line
A single communications circuit that interconnects many stations, each of which contains terminal devices. See EIA-485.
NAK (Negative Acknowledgment)

A control character used to indicate that the previous transmission block was in error and the receiver is ready to accept
retransmissions.
Narrow Bar (NB)/Narrow Space (NS)

Smallest code element, bar or space, in the bar code symbol. Also known as the X dimension.
NCDRH (National Center for Devices and Radiological Health)

This organization (a service of the Food and Drug Administration) is responsible for the safety regulations governing acceptable
limitations on electronic radiation from laser devices. Accu-Sort is in compliance with the NCDRH regulations.
Near Distance
The distance (in inches) from the face of the scanner to the closest point at which a code can be successfully scanned.
NEMA
In order to rate the quality of an enclosure the National Electrical Manufacturers Association (NEMA) has developed a system
for rating all enclosures. A partial list of the NEMA enclosures is shown below along with what particles it is designed to restrict.
Ratings
3 Enclosures are intended for indoor or outdoor use primarily to provide protection against windblown dust, rain, and sleet,
and is undamaged by the formation of ice on the enclosure.
4 Enclosures are intended for indoor or outdoor use primarily to provide protection against windblown dust and rain, splashing
water, and hose-directed water; undamaged by the formation of ice on the enclosure.
4X Enclosures are intended for indoor or outdoor use primarily to provide protection against corrosion windblown dust and rain,
splashing water, and hose directed water; undamaged by the formation of ice on the enclosure.
6 Enclosures are intended for use indoors or outdoors where occasional submersion is encountered.
12 Enclosures are intended for indoor use primarily to provide a degree of protection against dust, falling dirt, and dripping
non-corrosive liquids.
13 Enclosures are intended for indoor use primarily to provide a degree of protection against dust, spraying of water, oil, non-
corrosive coolant.
Network
A series of stations (nodes) connected by some type of communication medium. A network may be made up of a
single link or multiple links.
NVC
The acronym for non-valid code. Defines the condition that occurs when an object has been scanned and no bar code could be
decoded. Usually, this indicates that either no code was on the object or the code was badly damaged and could not be decoded.
Node
The connection point at which media access is provided.
No-match
An output condition in which decoded data does not match an entry in the match code table.
No-Read
When the scanner is unable to decode a bar code as it passes through the scan zone.

10
Non-Read
The absence of data at the scanner output after an attempted scan due to no code, defective code, scanner failure or operator error.
Odd Parity
A data verification method in which each character must have an odd number of on bits.
Omnidirectional
Orientation is unpredictable and can be ladder, picket fence, or any angle in between. A single scan line is not sufficient to scan
bar codes oriented omnidirectionally.
Operating Range
The sum of the scanner’s optical throw and depth-of-field.
Optical Throw
Measured distance from the scanner’s window to the near reading distance of the depth of field. Typically, this is the closest a bar
code can be to the scanner’s window and still be properly decoded.
Optimum Reading Distance

Typically, the center of the depth of field.
OCR
Optical Character Recognition.
Orientation
The alignment of the code’s bars and spaces to the scan head. Often referred to as vertical (picket fence) and horizontal (ladder).
Output counter
A counter that is associated with each output condition. The counter increments by 1 each time the condition
occurs.
Oversquare
Used to describe bar codes that are taller (from top to bottom of the bars) than they are wide (from first to last bar).
Trigger or Cart
The standard abbreviation for a signal indicating that an object is passing by the scanner is called Cart. This signal indicates to
the scanner to start or stop reading.
Trigger or Cart Cycle

The time during which the scanner is attempting to read the bar code.
Hardware Cart
This is an electrical signal from a relay, photoeye, or proximity switch indicating that an object is passing by the scanner.
Start and End of Cart Photoeyes

The cart cycle begins when the start of cart photoeye is blocked and continues until the end of cart photoeye is unblocked. Relay
decisions and data communication take place after the end of cart photoeye is unbroken. The diagram below shows start and end
of cart photoeye placement.
Induct Photoeyes
The cart cycle begins when the start of cart photoeye is blocked and continues until the cart photoeye is unblocked. Blocking the
INDUCT photoeye causes relay decisions and data communication. For this placement the distance between the CART and
INDUCT photoeyes must be less than the minimum box size plus the minimum box spacing.
Software Cart
A serial message from an external device that controls the cart cycle.
Self Cart
This form of cart requires no input signal. The scanner is continuously attempting to decode bar codes. When a scanner is in self
cart, there is no way of determining if there is a package present or a NO-READ.
Flip Lens
A moveable lens inside a scanner that increases Depth of Field.
Package Spacing
This is the spacing between items on a conveyor. Package spacing is measured one of two ways: Leading edge of one box to
leading edge of the next or trailing edge of one box to trailing edge of the next. Package spacing is critical to system operations.
Parameter
Accu-Sort Systems
GLOSSARY 11
A value or opinion that you specify to a program. A parameter is sometimes called a switch or an argument.
Parity Bit
A bit that is set at “0” or “1” in a character to ensure that the total number of 1 bits in the data field is even or odd.
Percent good reads

The number of successful reads per refresh period. This is valid only when the refresh period is set to 0.
Performance indicator
A bar code decoder function that counts the number of decodes during a trigger period. When the period = 0, the
performance indicator provides the number of decodes (up to 100 attempts). Use the performance indicator to
provide a general indication of bar code symbol quality or verify proper setup of the scanner.
Performance indicator limit

A set point that will produce a discrete output if the performance indicator falls below the set point value.
Pen Scanner
A pen-like device either connected by wire to a device, or self-contained, used to read bar codes. Requires direct contact with the
symbol.
Peripheral Device
An internal or external device, such as a printer, a disk drive, or a keyboard, connected to a computer.
Photoeye
Used as a presence detector to identify objects in the scanner’s reading zone. The photoeye emits a beam and is used with a
reflector to create a photoelectric circuit. When the beam is blocked by an object, breaking the circuit, a signal called CART is
sent to the scanner.
Picket Fence Orientation

When the bar code’s bars are positioned vertically on the product, causing them to appear as a picket fence. The first bar will
enter the scan window first.
Pitch
Rotation of a code pattern about the X-axis. The normal distance between center line or adjacent characters.
Polarized Laser
A specialized laser source used in high glare environments.
Polling
A means of controlling devices on a multipoint line.
Protocol
A formal set of conventions governing the formatting and relative timing of message exchange between two communicating
systems.
Pulse Width
A change from the leading edge of a bar or space to the trailing edge of a bar or space over time. Pulse width is also referred to as
a transition.
Queue
A buffer used to hold data in order until it is used or transmitted.
Quiet Zone
Required distance before the first bar and after the last bar of the code that must be free of marks or printing.
Radio Frequency
Non-optical automatic identification devices that use radio waves to transmit data.
Raster

12
The process of projecting the laser beam at varied angles spaced evenly from each other. Typically, the mirror wheel surfaces are
angled to create multiple scan lines instead of a single beam.
Raster Mirror Wheel

The standard mirror wheel forms the laser line that is projected from the scanner. Although the mirror wheel projects 8 separate
lines (for an 8-sided mirror wheel), the speed of the sweep makes it appear that it is actually one line. This type of mirror wheel is
adequate for a ladder orientation because the laser line will pass from the bottom to the top of the code. For a picket fence
orientation the standard mirror wheel is not always adequate. One problem facing the picket fence orientation is that the same
portion of the code is being repeatedly scanned. If the printing quality at this point is not good the label may not be scanned even
though other parts of the label are good. Another problem for a picket fence orientation is the placement of the label. If the
placement is off enough a single scan line will not read all the bar codes presented to the scanner.
Read-only
A read-only file is one that you are prohibited from editing or deleting. A file can have read-only status if:
• Its read-only attribute is enabled.
• It resides on a physically write-protected diskette.
• It is located on a network in a directory to which the system administrator has assigned read-only rights to you.
Read Zone
Area in front of the scanner’s window in which the bar code should appear for scanning. This zone consists of the scan window
and the raster width (if used).
Reflectance
The amount of light returned from an illuminated surface.
Relay
Relays are simply electrical switches that are typically used to control external diverts, alarms, etc. Relay types available are
FORM A and FORM C. FORM C type relays have both normally open and normally closed contacts available while FORM A
type relays have only normally open contacts available.
Relay Output Duration

This is the time (in seconds) after the relay is energized that it should be turned off.
Relay Output Delay

The time lapse between an event and the energizing of the relay.
Request To Send (RTS)

An RS232 modem interface signal which indicates that the DTE has data to transmit.
Resolution
The narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or
method.
Response Time
The elapsed time between the generation of the last character of a message at a terminal and the receipt of the first character of
the reply. It includes terminal delay and network delay.
ROM
The acronym for read-only memory. The computer contains programs essential to its operation in ROM. A ROM chip retains its
contents even after you turn off your computer.
RPM
The abbreviation for revolutions per minute.
RS-232
Interface between data terminal equipment and data communication equipment employing serial binary data interchange.
RS422
The Electronic Industries Association standard that specifies the electrical characteristics of balanced voltage digital interface
circuits.
RS485
The Electronic Industries Association standard that specifies the electrical characters of generators and receivers for use in
balanced digital multipoint systems.
Scan
A single pass of the laser beam over the code or a portion of the code. The search for a bar code symbol that is to be optically
recognized.
Accu-Sort Systems
GLOSSARY 13
Scan Area
The area intended to contain a symbol.
Scan Window
The usable length of the scanning beam that may detect the bar codes. The scan window is perpendicular to the depth of field.
Scanner
An electronic device that optically converts printed information into electrical signals. These signals are sent to the decoder logic.
Scanner Orientation
Relationship of the scan head with reference to the bar code’s location on products. The scan head must be set up to insure that
all code bars and spaces are bisected at the same time. Typically, either side read or top read is used for picket fence or ladder
code orientations.
SCSI
The acronym for small computer system interface. An I/O but interface with faster data transmission rates than standard ports.
The user can connect up to seven devices to one SCSI interface.
Self-checking
A bar code or symbol using a checking algorithm which can be independently applied to each character to guard against
undetected errors.
Sensor
A device that detects or measures something and generates a corresponding electrical signal to an input circuit of a
controller.
Serial Port
An I/O port used most often to connect a modem or a mouse to your computer, identifiable by its 9-pin connector.
Serial Transmission
The most common transmission mode; serial, information bits are sent sequentially on a single data channel.
Serial Asynchronous Transmission Of Data

The following are common communications interfaces: RS232, RS422, RS485, 20mA current loop and RS423.
When data is transmitted serially from a communications port, the information is transferred between the two devices one data bit
at a time. The data flow can follow one of three different communications modes: simplex, half duplex, or full duplex. Each
character of data within the data flow is transported in a binary bit frame called the asynchronous data frame.
The start bit begins each frame. A low voltage signal on the data communications line marks the beginning of the start bit, at
which point the receiving device begins looking for binary zeros and ones (0’s and 1’s).The following five to eight data bits (the
number depends on the format used) comprise the binary character. For error detection, an optional parity bit can define whether
the total number of zeros or ones was even or odd. There are five different parity selections as shown below:
ODD
last data bit is a logical 0 if the total number of logical 1’s in the first seven data bits is odd.
EVEN
last data bit is a logical 0 if the total number of logical 1’s in the first seven data bits is even.
MARK
last data bit is always a logical 1 (i.e.: high/mark).
SPACE
last data bit is always a logical 0 (i.e.: low/space).
OFF (NONE)
last data bit is not present.
The method used to catch errors by using parity bits is as follows: When the transmitter frames a character, it tallies the number
of 0’s and 1’s within the frame and attaches a parity bit. (The parity bit varies according to whether the total is even or odd.) The
receiving end then counts the 0’s and 1’s and compares the total to the odd or even recorded by the parity bit. If a discrepancy is
noticed by the receiving end, it can flag the error and request a retransmission of the data.

14
A stop bit is used to signal the end of the character. (Stop bits are typically one or two bits in length. The slower the transmission
speed, the more stop bits required for recognition of the end of the data frame.)
In addition to the direction of data flow and the data framing, there are other considerations to insure uniform transmissions.
Certain operating parameters must be followed to prevent the loss of valuable data.
The first consideration is the speed of transmission, known as baud rate. Serial data transmission is measured in bits per second
(BPS). The baud rate selections typically available are: 110, 300, 1200, 2400, 4800, 9600 and 19200. To enable two devices to
interact, they must both be transmitting/receiving data at the same baud rate. If it is not possible to do this, there must be a buffer
(typically additional storage memory) that accommodates the differences in communications speed.
Many serial communications links also use a flow control system to handle data transmission in addition to memory buffers.
X-ON/X-OFF Protocol
A common type of flow control is the X-ON/X-OFF protocol. When a receive buffer nears its memory capacity, the receiving
device sends an ASCII X-OFF signal to the transmitting device, telling it to stop sending data. When the memory buffer has
enough space to handle more data, the X-ON signal is sent to the transmitting device, telling it to start sending data again.
ACK/NAK Protocol
Another common protocol is ACK/NAK protocol. When the device transmits a message to the host, the host responds with either
an ACK (06H) or a NAK (15H). If the host transmits an ACK to the device, the device deletes its transmit message and the
communication sequence is complete. If the host transmits a NAK, the device will retransmit. The device resends data a
maximum of three times. Optionally this may be changed to 1, 2, 3, or infinite retransmits by the user. If the device receives a
fourth NAK, it will delete the data in its transmit buffer and display “MAX REXMITS”.
A transmitting device ignores ACK and NAK characters received during data transmission. If, for example, a device receives a
NAK during a data transmission, it will not resend the data at the completion of the transmission.
The device also has a retransmit timer. This timer is activated each time the device transmits data to the host. If the timer runs for
two seconds (this is also changeable) and the device does not receive an ACK or NAK from the host, a timeout occurs and the
device retransmits its data. Each time the device retransmits because of a timeout, it treats the timeout the same as receiving a
NAK from the host computer. If the device does not receive an ACK before the end of the fourth timeout, it will delete the data
in its transmit buffer and display “MAX REXMITS”. The device deletes data in its transmit buffer and displays the error message
when any combination of four timeouts and NAKs from the host occurs.
When the device receives a message from the host, it calculates the BCC for the message and compares the calculated BCC to the
received BCC. If the two values match, the device transmits an ACK, ending the communication. If the values do not match, the
device transmits a NAK to the host and waits for the host to retransmit the message. The host, like the device, should retransmit a
maximum of three times.
The sequence number starts at zero (30H) and is incremented each time a device transmits a new message. When the sequence
number reaches nine (39H), it wraps around to one (31H). If the sequence number skips a number, the receiving device knows
that a message was lost. If the same sequence number is received on two sequential messages, the second message is responded
to with an ACK or NAK (as appropriate) and ignored.
Shielding
Protective covering that eliminates electromagnetic and radio frequency interference.
Side Read
The scanner is mounted to read the side of a box as it passes by the head.
Signal
An impulse or fluctuating electrical quantity (i.e.: a voltage or current) the variations of which represent changes in information.
Skew
Rotation about the Y-axis. Rotational deviation from correct horizontal and vertical orientation; may apply to single character,
line or entire encoded item.
Space
The lighter elements of a bar code symbol formed by the background between bars.
Specular Reflections
A condition when the laser light is reflected back from the code’s surface at an angle equal, or nearly equal, to the angle of
incidence of the laser light. This condition makes it difficult for the scan head to detect the differences in light variation caused
by the code’s bars and spaces.
Accu-Sort Systems
GLOSSARY 15
Spot
The undesirable presence of an area of low reflectance in a space.
start and stop characters
Stacked Codes
16K and Code 49 are examples where a long symbol is broken into sections and "stacked" one upon another similar to sentences
in a paragraph. Extremely compact codes.
Start Bit
In asynchronous transmission, the first bit or element in each character, normally a space, that prepares the receiving equipment
for the reception and registration of the character.
Stop Bit
The last bit in an asynchronous transmission, used to indicate the end of a character, normally a mark condition, that serves to
return the line to its idle or rest state.
STX (Start of Text)

A transmission control character that precedes a text and is used to terminate a heading. (^B)
Symbol
A combination of characters including start/stop and checksum characters, as required, that form a complete scannable bar code.
Symbologies
Code 39
A bar code with a full alphanumeric character set, a unique start and stop character, and three other characters. The name is
derived from its code structure, which is 3 wide elements out of a total of 9 elements. The nine elements consist of five bars and
four spaces.
Code 128
A bar code symbology capable of encoding the full ASCII 128 character set. It encodes these characters using fewer code
elements per character resulting in a more compact code. It features a unique start and stop character for bidirectional and
variable length decoding, both bar and space character parity for character integrity, a check character for symbol integrity, a
function character for symbol linking, and spare function characters for unique application definition and/or future expansion.
Interleaved 2 of 5 (I 2of5)
A bar code with a numeric character set with different start and stop characters. The name is derived from the method used to
encode two characters. In the symbol, two characters are paired together using bars to represent the first character and the spaces
to represent the second. This interleaved structure allows information to be encoded in both the bars and the spaces. A start
character, bar and space arrangement, at one end, and a different stop character bar and space arrangement at the other end,
provide for bidirectional decoding of this symbol.
Syntax
The rules dictating how you must type a command or instruction so the computer will understand it.
System.ini file
When you start Windows, it consults the system.ini file to determine a variety of options for the Windows operating environment.
Among other things, the system.ini file records which video, mouse, and keyboard drivers are installed for Windows. Running
the Control Panel or Windows Setup program may change options in the system.ini file.
Tag
A collection of information associated with a single variable or I/O point.
Two-width symbology
A bar code symbology whose bar and spaces are characterized simply as wide or narrow. Codabar, Code 39, and
Interleaved 2 of 5 are examples of two-width symbologies.
Terminal Program
Computer software that sends, receives, and displays serial data.
Thermal Printing
Thermal printers use heated print heads and special heat activated paper. There are two types of thermal printers. One uses a
method similar to the dot matrix printer where an array of heated dots move along the paper and form the character or bar code.
The other method uses a heated bar and the paper moves across the bar. Another type of thermal printer is called a Thermal

16
Transfer printer. The main difference between this type of printer and a thermal printer is the use of heat sensitive ribbons as
opposed to heat sensitive paper. This type of printing is permanent on label stock.
Common Problems with thermal printing

Since the paper used is heat activated the labels will deteriorate over time in a warm environment. Infrared scanners cannot detect
the bar codes and consequently a visible red light laser must be used to scan these codes.
Benefits of thermal printing

Thermal printers are quiet and inexpensive.
Thermal Transfer
A printing system like thermal except a one-time ribbon is used and common paper is used as a substrate. Eliminates the
problems of fading or changing color inherent in thermal printing.
Tilt
Rotation around the Z axis. Used to describe the position of the bar code with respect to the laser scan line.
Trigger
(Also known as cart) A signal, typically provided by a photoeye or proximity switch, that informs the scan head of the presence
of an object within its reading zone.
UCC (Uniform Code Council)

The organization which administers the UPC and other retail standards.
Undersquare
Used to describe bar codes that are longer (from the first to last bar) than they are high (from the top to bottom of the bars).
UPC
Acronym for Universal Product Code. The standard bar code type for retail food packaging in the United States.
UPS
The abbreviation for uninterruptible power supply. A battery-powered unit that automatically supplies power to your computer in
the event of an electrical failure.
Utility
A program used to manage system resources including memory, disk drives, and printers.
Vane Raster
Decreases the amount of scans possible due to a smaller percentage of scans bisecting the code.
Verifier
A device that makes measurements of the bars, spaces, quiet zones and optical characteristics of a symbol to determine if the
symbol meets the requirements of a specification or standard.
Vibrating Vane
A variable raster that can have an unlimited number of raster lines. It covers a larger area and is adjustable.
Void
The undesirable presence of an area of high reflectance in a bar.
Wand Scanner
A hand-held contact laser scanner that an operator guides across the bar code.
Wedge
A device that plugs in between a keyboard and a terminal. It allows data to be entered either by keyboard or by various types of
scanners.
Wide Bar (WB)/Wide Space (WS)

Widest code element, bar or space, in the bar code symbol.
Accu-Sort Systems
GLOSSARY 17
Wide to Narrow Ratio

Dividing the size of the wide elements by the size of the narrow elements of a bar code yields the bar and space ratios. Bar and
space ratios can differ. NOTE: If the narrow bar and narrow space are equal and the wide bar and wide space are equal then you
calculate only one ratio.
Window
A display area that the users interacts with to operate a tool.
Word
A unit of data which contains two bytes (16 bits).
Write-protected
Read-only files are said to be write-protected. You can write-protect a 3.5-inch diskette by sliding its write-protect tab to the open
position and a 5.25-inch diskette by placing an adhesive label over its write-protect notch.
"X" Dimension
The dimension of the narrowest bar and narrowest space in a bar code.
XON
A control character sent by the receiving device to signal the transmitting device to begin sending data.
XOFF
A control character sent by the receiving device to signal the transmitting device to stop sending data.

18
Accu-Sort Systems
Index
Index
Mounting Bracket ......................................................... 3-10
Mounting the Wiring Base .............................................. 3-6
Multiple Reader Connections using 2755-PW46/-PW47
A Supply....................................................................... 3-16
Apparent Element Width .................................................2-7 Multiple Reader Connections using Other Power Supply3-
17
C
O
Calculating Scans per Label ..........................................2-11
Chapter Descriptions ..........................................................iii Operating Environment................................................... 1-5
Checking Reader Operation.............................................4-3 Ordering Information .................................................... 1-18
Cleaning Scan Window ...................................................6-6 Output Module Application .......................................... 3-22
Conduit and Cable Connections ......................................3-8
Connecting a Personal Computer ....................................5-2 P
Customer Service................................................................ii
Package Detector .......................................................... 3-24
Phone Numbers.................................................................. ii
D Picket Fence.................................................................... 2-3
Decoding Operations .....................................................1-16 Pitch ................................................................................ 2-4
DeviceNet Master/Slave, DH-485 ...................................1-7 Power - Indicator LED.................................................. 1-11
DeviceNet Network .......................................................1-12 Power Connnections ..................................................... 3-16
DeviceNet Peer-to-Peer ...................................................1-8 Power Requirements ..................................................... 3-14
Dimensions and Clearances.............................................3-4 Power Supplies.............................................................. 3-15
Downloading Configurations...........................................5-2 Protocols ....................................................................... 1-13
Downloading Firmware ...................................................5-4 Publications
Related.......................................................................... iv
F
R
FAX Numbers ....................................................................ii
Raster Mode.................................................................... 1-9
Read Ranges.................................................................... 2-9
G Reader ............................................................................. 1-4
Reader Adjustments ........................................................ 2-8
General Mounting Guidelines..........................................3-3 Reader Scan Beam .......................................................... 2-2
Related Publications.......................................................... iv
H Replacing a Reader ......................................................... 4-4
RS-232 .......................................................................... 1-13
Hole Plugs .......................................................................3-9 RS-232 Connections ..................................................... 3-20
RS-422 / RS-485 ........................................................... 1-13
RS-485 and RS-422 Connections.................................. 3-19
I
I/O Module Sockets .......................................................1-11
I/O Modules and Wiring................................................3-21
S
Input Module Application .............................................3-23 Safety Labels................................................................. 1-17
install the Reader .............................................................4-2 Scanning Parameters ..................................................... 1-15
Internal Power Source ...................................................3-23 Series B ........................................................................... 1-2
Internet Address..................................................................ii Single Reader Power Connection.................................. 3-16
Introduction .........................................................................i Skew, .............................................................................. 2-4
Software ........................................................................ 1-14
Standalone....................................................................... 1-6
L Support
Ladder Orientation...........................................................2-3 Technical ...................................................................... iv
LED Indicators ........................................................ 1-5, 6-4 System Monitoring........................................................ 1-16
Linear Mode ....................................................................1-9
T
M Technical Support ...................................................... iv, 6-2
Manual Contents.................................................................iii Terminology...................................................................... iii
2 ADAPTASCAN USER MANUAL
Tilt ...................................................................................2-4
Troubleshooting Chart.....................................................6-3
W
Typical System ................................................................1-3 Wiring Base .................................................................. 1-10
U
Usable Beam....................................................................2-5
Accu-Sort Systems
Revision History
Revision History
Document Revision ECN
Date Changes Made
Number Number
1.0 4612 09/22/99 Initial release for Accu-sort

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AdaptaScan Bar Code

Revision: 1.0 Release Date: 09/20/99

IMPORTANT USER INFORMATION

No patent liability is assumed by Accu-Sort with respect to use of information,

Reproduction of the contents of this manual, in whole or in part, without written

Throughout this manual we use notes to make you aware of safety

ATTENTION: Identifies information about practices or

Attentions help you:

• Product Serial Number

Product Type Serial Number

AdaptaScan Serial Tag

Accu-Sort Systems, inc.

Phone: (215) 723-0981

OVERVIEW OF THIS MANUAL

• Contents of this manual

Chapter Title Purpose

Because the AdaptaScan Software runs in the Microsoft Windows environment,

If the AdaptaScan Reader is installed within the European Union, Appendix C

INSTALLATION CONSIDERATIONS ...................................................................................................................2-2

Solutions with Vision

PICKET FENCE OR STEP LADDER ORIENTATION .............................................................................................2-3

INSTALLING THE WIRING BASE AND POWER SUPPLY.......................................................................................3-3

INSTALLING / REMOVING THE READER ...........................................................................................................4-2

TO INSTALL THE READER: ................................................................................................................4-2

DOWNLOADING CONFIGURATIONS .................................................................................................................5-2

TROUBLESHOOTING AND MAINTENANCE ........................................................................................................6-2

Solutions with Vision

Chapter One Contents

SERIES B CHANGE .................................................................................... 1-2

TYPICAL SYSTEM ...................................................................................... 1-3

READER .................................................................................................... 1-4

WIRING BASE.......................................................................................... 1-10

ORDERING INFORMATION ......................................................................... 1-18

This chapter briefly describes the AdaptaScan Bar Code Reader.

• New programming port connector, programming cable and dust cap.

A typical AdaptaScan installation consists of:

The Reader is configured using the AdaptaScan Software (2755-ASN) and

Solutions with Vision

Part Number Scan Rate Optical Scan ➀

CONFIGURATION PORT CONNECTOR

The Configuration Port Connector is for temporary use during configuration

Seven LEDs provide the following indications.

Indicator Condition Indicates:

WIRING BASE CONNECTOR

The Reader operates under a variety of conditions.

See Appendix A for a complete list of Reader specifications.

Solutions with Vision

DISTRIBUTED (DEVICENET MASTER/SLAVE, DH-485)

Solutions with Vision

DISTRIBUTED (DEVICENET PEER-TO-PEER)

Peer-to-Peer communications allows a single Reader to gather data from other

Scan Line Elevation

Upper and lower raster

In raster scan mode, you can adjust or select:

• Upper and lower raster limits

Upper Raster Angle

Lower Raster Angle

Solutions with Vision

DEVICENET/POWER TERMINAL BLOCKS