CATALOG

PAGENO:50 0 - 4 139
INJECTION PUMP MODEL DBGFC63741AJ
SUPERSEDES MODEL DBGFC~~~-I~AJ
SPECIFICATION 0061
CUSTOMER PART NO.
EDITION NO. 12 DATED 2-2.5-74 CUSTOMER’S NAME & ADDRESS:
Allis Ch;lmcrs :Ifg . Co .
Harvey works _
ENGINE D-i62 FULL LOAD RPM 1400
Harvey, Illinois
APPLICATION PUim: UNIT GOV. REGULATION %

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

-%T
TEST STAND L
1. INJECTION LINES $32” I.D. BY 20” LONG 8. CHECK POINT 1200
2. TEST OIL TEMPERATURE 110-115” F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4.CALIBRATION OIL (S.B.201) 11. SET TORQUE SCREW 1400 46-48
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT) 1530 10-13
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (% HI-IDLE DEL.) IjSD 6 1+1;
1. Delivery Vglve 15. LOW IDLE 600 9-12
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. 17. TRANSFER PUMP PRESSURE (WOT)
4. 18. MINIMUM CRANKING SPEED DELIVERY I jC 10 Min.
PUMP SETTINGS (t . . . ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.947 z .0015
2. GOVERNOR LINKAGE GAP ,125” TO .165” 19. NAME PLATE LEFT SIDE VIEWING 1E.P.
t(USE GAGE NO. 18914) 20. TIMED LLFT SIDE VIEWING t.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO.CAId (For start of Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND 22. GO’JERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM. 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE. a. Pump to be PJK-TItiED prior tC shippin;
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Torque all fasteners per ~~713 or S.B.106
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18)
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCE MOVEMENT 4”Ref. to S.B.235 or XL-632

25. SEALING WIRES: PART NO. 10408 7 REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

-
&MT.
P ART NO. REQ.
-

SCREW, cover ho1.d down 3 1 2202

LOCKWASHER, cover screw 3 1 1582

13521 3 WASHER, cover hold down screw

12151 1 COVFB, governor control
GASKET, governor cover 1 1 2054
2 SCREW, head locking
SEAL, pilot tube 1 1 0519 1 11332
SEAL, drive shaft 2 1 0453
SHAFT. drive 1 !0287.
ROLLPIN, drive shaft 1 ; 9921 11611 1 CAP, torque screw
BUTTON, thrust 1 1 5121. 13807 1 Nm. torque screw
SPRING, thrust button 1 1-0541 12040 1 SEAL, torque screw
WASHER, drive shaft 1 1 0534 14675 1 SCREW, torque
NUT, drive shaft 1 1 0529
WASHER, tot-q. screw hole L 110464
SCREW, torq. ser. hole pl L 1 2259
SCREW, name plate 2 113401 14046 1 HOUSING ASSEMBLY
PLATE, name L 113394 15093 2 BUSHING, throttle shaft
GASKET, timing line cover ! II 3574
SCREW, timing line cover 1 l( 1584
COVER, timing line , 1 0567

1 HYD. HEAD h ROTOR ASSY. l

2 PLL’MXR, rotor (basic)

use 11102 thru lllOS(standard)
3r 11107 thru 11110(oversfse)
ROLLER, cam 8s indicated on rotor S.B. 608
SHOE, cam roller 1 VALVE, de’ ivery S.B. lL3?
~-13826 (oversize) as req’d.
CAM RING 1 SPRING, delivery valve
1 STOP, delivery valve
1 SCREW, delivery valve ret.
SEAL, hydraulic head 1 11304 1 WIRE, vent
SPRING, leaf 1 14247 2 SCREW, hydraulic head Plug
SCREW, leaf spring adj. 1 11175 1 WIRE, vent wire ret.
1 SCREW, hydraulic head plug

1 RING, rotor retainer

SCREW, fuel line connect 6 11346 2 RETAINER, rol.or
..I., L

DBGPC637-4lAJ.
zzrz
MI.
DEscRlrTlon E
-‘ Q.
'LUG,end plate
SEAL,end plzite sleeve >

SPRINO,re@lating L 115;2Lior 155hl.as required

/I-

i\
PISTON,regulating
CAPANDFIXTEREIEMENTASSY
SJ%,fil+m
SEAL,transfer
cap
pump
t
L
1
t
11503 ;LJXEVE,&d plate
.
c
ROLLPIN,end plate lot. L
11 SPRIXG,plun@!r retainer

11.L77 PZ'rE,,end
LINER,transfer pump L 1 352: WASHEX,end plate screw
BLADE,transfer pump 2 1:15Of SCREW,end plate
PLUG,end plate Pipe t 15s: L‘XXWASHER,end plate screw
zzzz = -

SPRINti, governor control 1:221( 1 RETAINEX, spring

196< 1 SPRING, idling
ARM, governor 14482 1 :Ob[ 3 I GGIiX. idling:spring
SHAFT, gov. pivotarm 12214 .I1UZJ3(I :
SEAL, pivot shaft 11588 ,&@ ,a:15% 5 1
NUT, pivot shaft reta 12288 /' (1:2zot1 1
161() I
p li 38013 1
1 1601 i 1
1 9521 3 i

952 7
898 6 HUBASSY., go".
1 751 ; I
- k
RING,flexible ret,

LINKAGE GROUP
1:502fi 1 LEVERASSY., Shut-off
1:300: 1 PRING, shut-off lever.
1:301(1 1 ETAINER, 6.0. lever Spring
1:299'3 1 CREW, 5.0. lever spring
adj. screw i
NUT, sooo arm 1
SCREW, shut-off arm adj. 1
LEVER, throttle shaft 1

SEAL. throttle shaft 2

1 216:5 1 XREW, shut-off arm adj.
WASHER,throttle shaft seal 2
f- SHAFT ASSEMBLY,throttle 1
1'2171 1 wr, sco. arm adj. screw
1 511'f 1 ;HAm ASSEPIBLY,shut-off
NIE, iow Idle adj. screw 1
SCREW, low idle adj. 1
\, 1. H, slut-off
1224'3 1

(Assemble as shown)
LEVER ASSY., throttle 1
SWING, throttle lever 1 1190 1: 1 OOKASSMLY, go"0 linkage
: 1236'0 :1 SCXEW, gov. link. hook ad&
'1 236 2 !L WASHER,g6v. link. b&k adj.
S(xEW, throttle Spring 1 .l 190 0 :1 HOOK, governor linkage
RETAINER,throttle lever 1 .l 235 0 :1 LINK A&., gov. link. adj.
NUT. hiah idle adj. 1 'I 191 9 1 PRINC, governor linkqe
SCREW, high idle adj. L - A =
AUTOMATLC
ADVANCEGROUP
*Assemble with Part No.
towards piston hole plug

*PISTON, power
MSHER, slide
T -. b
-_
1

1
PLUG, piston

RING, p,iston
hole (power)

WASHER,slide 115( 2 SEAL, head lot. screw

PISTON, spring
185 1 SCREWASSY., head locnt%
SPRING, outer advance

GUIDE, adv. adj. spriw, 14940

SEAL, piston hole plug 12764
SEAL, piston hole plug 20113
PLUG, piston hole (spring) 14941
SCREW, advance adj. 14544 154 1 SCREW, cam advance
NUT, trimmer screw 13807
CAP, adv. adj. screw 11611 127 1 SEAL, adv. screw hole Pl'Jg
SEAL, adv. adj. screw 12040 127 1 PLUG, adv. screw hole
; =

FOR SERVICE “SE 0NI.Y

FOR ENGINEERIK USE ONLY
CHG. h'o. YDITION
I
APPLICABLESERVICE ASSEMBLIES -DATE
.h
1116369 l-30-68 9902 4
GASKETKIT 11-l-68 10089 5
PILOT IUBE REPLACEMENT 1116320
11-19-69 10670 6
1‘ j 4-i-70 10818 7
9-18-70 11020 8

7-30-71 11338 1%
2-24-72 11465
8-21-72 11558 11
2-25-74 11951 :z