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Metrology Lesson Plan

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GOKULA KRISHNA COLLEGE OF ENGINEERING-SULLURUPETA-524121

Department of Mechanical Engineering

LESSON PLAN::

Academic Year : 20 Sem : I


Course: metrology
Class : III B.TECH Section : ME A&B
Date of commencement of Class work : Date of end of Class work :
Prepared By:MANNELI TALPAGIRI, Assistant Professor Approved By: HOD

Lect Date (As per Actual


ure Academic Topics to be covered Dateof Remarks
No calendar) completion
UNIT-I
1 SYSTEMS OF LIMITS AND FITS
INTRODUCTION:
2 Normal size and tolerance

3 Limits and deviation

4 Fit-unilateral and bilateral tolerance system

5 Hole and shaft basis system

6 interchangeability

7 Deterministic and statistical tolerance.

8 Selective assembly

9 International standard system of tolerance


10 Selection of limits for correct functioning
11 Selection of tolerance for correct functioning

UNIT-II
12
LINEAR MEASUREMENT: Length standards

13 End standards
14 Dial indicators

15 micrometres

16 Different methods of angles

17 Bevel protractor
Angle slip gauges
18
Angle dekkor
19

20 Sprit levels

21 Sign bars
22 Sign table
23 Rollers used to measure angles and tapers
24 Spheres used to measure angles and tapers
25 Taylor’s principle

26 Design of go and no go gauges


27 Plug and ring

28 Snap ,gap and taper

29 Profile and position gauges


UNIT-III
30 OPTICAL MEASURING INSTRUMENTS: Tools
maker microscope and uses

31 autocollimators

32 Optical projector

33 Optical flats and uses

34 Interference of light

35 Michelson’s interferometer

36 NPL flatness interferometer


37 NPL gauge interferometer
38 Revision
39 Revision
40 Revision

41 Revision

42 Revision
Revision
43
Revision
44

45 Revision

46 Revision

47 Revision

MID EXAMINATIONS-I

UNIT-IV
SURFACEROUGHNESSMEASUREMENT:
48
Difference between surface roughness and surface
waviness
49 Numerical assessment of surface finish
CLA Rt, R.M.S.Rz
50
R10 values
51

Method of Measurement of surface finish-profilograph


52

53 Talysurf ,ISI symbols for indication of surface finish

54 Types of comparators

55 Mechanical comparators
57 Optical comparators
58 Electrical comparators
59 Electronic comparators
60 Pneumatic comparators and their uses

UNIT – V
61 GEAR MEASUREMENT
Tooth thickness measurement with gear tooth venire.
62 Tooth thickness measurement with flange micrometre

63 Pitch measurement

64 Total composite error

65 Tooth to tooth composite error

66 Rolling gear tester

67 Involutes profile checking

68 Elements of measurement
Errors in screw threads
69

70 Concept of virtual effective diameter


71 Measurement of effective diameter
72 Angle of thread and thread pitch
73 Pitch thread gauges
UNIT – VI
74 FLATNESS MEASUREMENT
Measurement of flatness of surfaces

75 Instruments used for measurement of surfaces

76 Straight edges
Surface plates
77

78 Auto collimetre
Principles of machine tools alignment on lathe machine
79
Principle of machine tools alignment on drilling
80 machine
81 Principle of machine tools alignment on milling
machine
82 Revision

83 Revision.

84 Revision

85 Revision

86 Revision

87 Revision

88 Revision

89 Revision

90 Revision
Mid Exams-II
TEXT BOOKS:
1. Engineering Metrology by R.K.Jain / Khanna Publishers
2. Engineering Metrology by Mahajan / Dhanpat Rai Publishers

REFERENCES:
1. Dimensional Metrology, Connie Dotson, Cengage Learning.
2. Engineering Metrology by I.C.Gupta / Dhanpat Rai Publishers.
3. Precision Engineering in Manufacturing by R.L.Murthy / New Age.
4. Engineering Metrology and Measurements by NV Raghavendra, L Krishna murthy, Oxford publishers.
Engineering Metrology by KL Narayana, Scitech publishers
List the Course Outcomes (Cos):

Sub code Sub Name COs Expected level of attainment


On 5 scale

3.5
1. Inspection of engineering parts
with various precision instruments.
2. Design of part, tolerances and fits
METROLOGY 3.5
components in a gas power plant.
3 Principles of measuring
instruments and gauges and their
uses.
3.5
4. Inspection of spur gear and thread
elements.
3.5

Signature of faculty Head of the Department

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