Parts EMT104&104T 110278F

Illustrated Parts Manual
for the EMT 10/4

embroidery peripheral
• A Complete Illustrated Parts Manual

• Trimmer and Non-Trimmer Machines
• Tubular
•
Part Number 110278-01, Revision F

1575 West 124th Avenue
Denver, Colorado 80234
United States of America
E-mail: publications@melco.com
© Copyright 1997, 1998 by Melco Embroidery Systems
ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system,
or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or
otherwise) without prior written approval of Melco Embroidery Systems. Melco reserves the right
to revise this publication and to make changes in it at any time without obligation of Melco to
notify any person or organization of such revisions or changes.
All precautions have been taken to avoid errors or misrepresentations of facts, equipment, or
products. However, Melco does not assume any liability to any party for loss or damage caused by
errors or omissions.
Printed in the United States of America
Revision A, April 1997

Revision B, July 1997
Revision D, January 1998
Revision E, July 1998
Revision F, October 1998
i-i
Table Of Contents
Page
Description Number
Covers/Table Top (1 of 4) 1-1

Keyboard Panel 5-1
Start/Stop Panel 6-1
Fluorescent Lights 7-1
Sewing Head (Head 1) 8-1
Sewing Head (Heads 2-4) 9-1
Color Change 10-1
Thread Tree 11-1
Gearbox 12-1
Needle Case (1 of 2) 13-1
Needle Case (2 of 2) 14-1
Needle Case Linear Drive 15-1
Thread Tensioner 16-1
Arm and Bed 17-1
Reciprocator 18-1
Bobbin Idler 19-1
Take-Up Drive Lever 20-1
Grabber Blade 21-1
Grabber Motor 22-1
Cutter/Picker 23-1
Trimmer Drive 24-1
X-Beam (1 of 3) 25-1
110278-01, Rev. F Illustrated Parts Manual

i-ii
Page
Description Number
X-Beam (2 of 3) 26-1
X-Beam (3 of 3) 27-1
Y-Drive Motor 28-1
Y-Drive 29-1
Z-Drive (1 of 2) 30-1
Z-Drive (2 of 2) 31-1
Z-Drive Mount 32-1
Encoder Plate 33-1
Left Y-Carriage 34-1
Y-Idler Pulley 35-1
Right Y-Carriage 36-1
Center Y-Carriage 37-1
Electronic Cage (1 of 2) 38-1
Electronic Cage (2 of 2) 39-1
Power Supply 40-1
Motor Amplifier 41-1
AC Power Distribution 42-1
Cap Frame Mounts 43-1
Harnesses (1 of 5) 44-1
OPTIONS
Melco Cap Frame 49-1
EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

i-iii
Page
Description Number
Melco Cap Frame Drive 50-1

Melco Cap Frame Gauge 51-1
Wide-Angle Cap Frame (1 of 7) 52-1
Wide-Angle Cap Frame Gauge 59-1
Sash Frame 60-1
Sash Hoops (21cm, 25cm) 61-1
Disk Drive 62-1
Hoop Interface 63-1
Tubular Hoops (44cm x 30cm) 64-1
Index

i-iv
INTRODUCTION
Model and Serial Numbers

The contents of this manual must be understood by the user to ensure that the correct
part for the correct machine model is selected.
Some equipment built by Melco containing the same "common" name may be identified
by more than one model part number. In some cases, a different serial number sequence
is also prevalent between two models of the same machine.
Determine the model number of your machine before you use this manual to order parts.
The machine MODEL number is located on the label that is placed on the front of the
frame, under the table and to right side of the machine.
Remember, although many parts are identical between the various embroidery peripheral
models, this manual should only be used for identifying and ordering parts for the
machines described above.
How To Use This Manual
The manual is divided into several sections, each containing a set of parts most common
to each other, or to a function of the machine.
Figures
Accompanying each section is a figure showing the general area of the machine that is
represented in that section. Parts are identified with letters and numbers in these figures.
Letters contained in circles generally are used to refer the user to a different figure or sec-
tion of the manual that identifies the assembly with more detail. Part numbers and part
identifications of the numbers inside circles are found on the pages adjacent to the figure.
Item Numbers
All the numbers in circles on a diagram are listed in the first column of the parts listing
accompanying that figure. Each item number in each figure is identified independently in
hopes to help prevent any confusion that may occur by trying to "cross-reference" part
numbers.
Part Numbers
The Melco part number is found in the second column of the parts list, directly in line
with each item number from the first column.

i-v
Part Descriptions
Each part listed has a descriptive name in the third column of the parts listing. Hardware
(such as screws, washers, etc.) are described by size in order to help the user to identify
common hardware items that can be obtained by local sources if desired.
Special Parts Handling
If care is not taken in handling certain parts of the sewing head, there is a high probability
that the sewing head will not function properly or the parts will fail prematurely.
These parts are to have special handling considerations from the vendor, through quality
control inspection, into spare parts inventories, then on to packaging for shipping, and
finally to installation.
Handling of these parts (and for that matter all parts), is not limited to the considerations
below. Please use common sense, good judgement, and accepted handling practices in
handling all parts. If you have any questions or concerns, please call your area service
department.
General Considerations
* Painted and coated surfaces need to be protected from dirt, other foreign matter,
nicks, and scratches.
* Non-painted and coated surfaces must not be touched by the human hand, to pre-
vent corrosive body oils, dirt, and other foreign matter from contaminating the sur-
faces.
* Protect all bearings, bushings, cams, rails, gears, rollers, needle bars, pins, studs,
connecting rods, guide shafts, and other surface finishes from dirt, other foreign
matter, marring, scratches, and nicks, etc.
* Bearing surfaces and shaft bore surfaces need to be thoroughly cleaned and mat-
ing parts oiled before assembly.
Printed Circuit Boards
Printed circuit boards are packaged and shipped in anti static bags. The components of
the printed circuit boards are sensitive to static electrical discharges. The use of standard
anti static precautions is recommended.

i-vi
Special Packaging
Several parts are packaged in specially sealed packages. These packages keep lubricant on
the parts and protect them from contamination during shipment. To install these parts,
clean your hands and place a small amount of sewing machine oil on your fingers to kept
the integrity of the part intact.
Index
Hardware not listed can be found by identifying a related part and refering to that page.
CAUTION: When purchasing hardware from a source other than Melco,

it is the user's responsibility to ensure that such hardware is of suffi-
cient quality and grade to meet or exceed Melco's original equipment
hardware. Melco assumes no liability for the use of inadequate hard-
ware that was purchased by and/or installed by other than an autho-
rized Melco factory representative.

i-vii
This page intentionally left blank

1-1
Covers/Table Top (1 of 4)
Figure 1

1-2
Covers/Table Top (1 of 4) Reference Figure 1

Item Part Item
No. Number Description Comments
A 010233-01 Keyboard See Page 5-1

B 010229-01 Disk Drive See Page 62-1
C 010258-01 Start/Stop Panel See Page 6-1
1 010246-01 Cover, Tensioner Bracket, Left
2 010244-03 Cover, Rear, Tensioner
3 010245-02 Cover, Tensioner Bracket, Right
4 009458-01 Cover, Spacer, Lower
5 006802-01 Damper, Spacer Cover
6 343109-01 Grommet, Rubber
7 008495-01 Bushing, Insulating, Miniature
8 010171-08 Screw, Socket Head Cap, M4 x 0.7 x 8mm, Zinc Plate
9 003197-01 Screw, Thread Form, #8 x 1/2"
10 010912-01 Cover, Grabber
12 690427-04 Washer, Lock, Split, M4
13 690439-04 Washer, Flat, M4
14 010167-04 Washer, External Star, M4
15 011111-01 Cable, Ground, 4.75”, #8
16 009561-04 Nut, Kep, M4
17 10835 Clamp, Cable, X-Axis
19 010622-02 Bracket, Tube, Thread
20 690811-38 Washer, Lock, Internal Star, #8

2-1
Figure 2

2-2

Item Part Item
1 006848-01 Shelf, Half, Frame, Black

3 011148-01 Screw, Shoulder, 10-32, Modified
4 009167-03 Cover, X-Drive Mounting, Center
5 009859-03 Brace, Table, Left
6 009860-03 Brace, Table, Right
7 009166-04 Cover, Y-Drive Mounting, Right
8 006863-01 Mat, Rubber
9 010604-03 Cover, Y-Drive Mounting, Left
11 010572-04 Washer, Flat, M4
14 690439-05 Washer, Flat, M5
15 010167-04 Washer, External Star, #4
16 001955-17 Ring, Retainer, External, .25” ID
17* 010954-01 Shim, .020” Thick, End Y-Drive Cover
18* 010955-01 Shim, .032” Thick, End Y-Drive Cover
19* 010956-01 Shim, .020” Thick, Center Y-Drive Cover
20* 010957-01 Shim, .032” Thick, Center Y-Drive Cover
21* 006672-01 Spacer, .401” ID x .75” OD x .015” Thick, Stainless Steel
22 010572-05 Washer, Flat, M5
Note: *Items 17-21 are used as needed

3-1
Figure 3

3-2

Item Part Item
A 010185-02 Table Tops See Page 4-1

1 010008-02 Cover, Left Rear Channel
3 010007-03 Cover, Z-Drive Motor
4 010006-03 Cover, Right Rear Channel
6 690439-04 Washer, Flat, M4
7 010019-01 Guard, Z-Drive
9 010496-04 Cover, Under Bed
10 010235-20 Plug, Hole, 1.5”

4-1
Figure 4

4-2

Item Part Item
1 10327 Table Top, Left, Front

2 009271-01 Table Top, Center, Drive
3 10328 Table Top, Right, Front
4 010009-01 Insert, Table
5 006840-01 Guide, Table, Insert
6 006839-01 Retainer, Table Insert
7 005340-01 Stiffener, Insert, Table Top
8 006841-01 Guide, Table Insert
9 690034-03 Washer, Flat, #10
10 690033-03 Washer, Lock, Split, #10
11 670038-08 Screw, Socket Head Cap, 10-32 x 1/2"
12 009255-03 Support, Right Y-Drive Table
13 010616-03 Support, Left Y-Drive Table
14 009256-01 Support, Center X-Drive Table
15 009157-01 Knob, Locking, 1/4-20
16 010408-03 Tape, Adhesive, 18-7/8”

5-1
Keyboard Panel
Figure 5

5-2
Keyboard Panel Reference Figure 5

Item Part Item
1* 009309-02 Panel, Keyboard

2* 009448-04 PCB, Keyboard, Assembly
3 009561-04 Nut, Kep, M4
4 010484-25 Standoff, M/F, M3 x 25mm
5* 009017-02 Keycap, Vertical Arrow
6* 009017-06 Keycap, Color Change
7* 009017-08 Keycap, Enter
8* 009017-03 Keycap, Menu
9* 009017-04 Keycap, Alt
10* 009017-01 Keycap, Horizontal Arrow
11* 009017-05 Keycap, Jog
12* 009017-07 Keycap, Fast/Slow
13 010920-01 Template, Panel (domestic only)
14 004648-01 Washer, Flat, #10, .203” ID x .443” OD x .06” Thick
15 11223 Knob, Extension Pot
Note: The following can be replaced as a factory built assembly:
*010233-01 Keypad, Panel, Assembly

6-1
Start/Stop Panel
Figure 6

6-2
Start/Stop Panel Reference Figure 6

Item Part Item
1* 010339-01 Switch, Momentary, w/Full Guard

2* 010338-01 Switch, Pushbutton, Momentary
3* 010257-01 Cover, Spacer, Tensioner Bracket
4* 009144-01 Pushbutton, Emergency Stop
5* 009145-01 Block, Contact, Emergency Stop
6* 009143-01 Plate, Emergency Stop
7* 009081-01 Lens, Push Button, White, Start
8* 009081-02 Lens, Push Button, Black, Stop
9* 009081-03 Lens, Push Button, Gray, Frame
10* 010159-01 Switch, Contact Block
11 010919-01 Template, Panel, Start/Stop (domestic only)
*010258-01 Panel, Start/Stop, Assembly

7-1
Fluorescent Lights
Figure 7

7-2
Fluorescent Lights Reference Figure 7

Item Part Item
1 006799-01 Bracket, Support, Light

2 690439-05 Washer, Flat, M5
3 003573-05 Nut, Hex, M5
4 011198-12 Screw, Flat Head Socket, M5 x 0.8 x 12mm, Zinc Plate
6* 010267-01 Fixture, Set, Light, Fluorescent
7 007059-01 Bumper, Light
8 340743-03 Cable Clamp, 1/4”
10 007068-01 Cable, Cord, Fluorescent Lights
Note: The following can be replaced as a seperate item:
11171 Bulb, Fluorescent, 3 Ft.

8-1
Sewing Head (Head 1)
Figure 8

8-2
Sewing Head (Head 1) Reference Figure 8

Item Part Item
A -------------- Needle Case See Pages 13-1 & 14-1

B 010261-02 Thread Tensioner See Page 16-1
C 010234-01 Color Change See Page 10-1
D 010231-01 Thread Tree See Page 11-1
1 003136-06 Screw, Button Head Socket, M3 x 0.5 x 6mm
2 006529-01 Set, Cover, Rotary Hook
3 006034-21 Cover, Bed, Rear
5 007526-01 Cover, Bed, Front
6* 005704-01 Tubing, .125" ID x .187" OD
7 004779-01 Key, Color Change Mount
8* 005702-01 Guide, Thread, Thread Tree
11 690439-04 Washer, Flat, M4
12 10320 Cover, Drive, Color Change, Right
13 10322 Cover, Drive, Color Change, Left
15 005707-01 Clip, Tubing
16 009801-01 Clamp, Needle Case Linkage
17 009800-01 Shaft, Needle Case Linkage
19* 009802-01 Pillar, Head Support
20* 010178-08 Nut, Hex, M8
21 10547-08 Washer, Head
23 690439-08 Washer, Flat, M8
24 690439-03 Washer, Flat, M3
26 010448-01 Bracket, Wire Loom (position for heads 1&3)
27 001935-10 Screw, Flat Head Phillips, M3 x 0.5 x 10mm
*006937-01 Tubing, Thread Tree, 24", Assembly

9-1
Sewing Head (Heads 2-4)
Figure 9

9-2
Sewing Head (Heads 2-4) Reference Figure 9

Item Part Item
A -------------- Needle Case See Pages 13-1 & 14-1

B 010261-02 Thread Tensioner See Page 16-1
C 010234-01 Color Change See Page 10-1
D 010231-01 Thread Tree See Page 11-1
2 006529-01 Set, Cover, Rotary Hook
3 006034-21 Cover, Bed, Rear
5 007526-01 Cover, Bed, Front
6* 005704-01 Tubing, .125" ID x .187" OD
7* 005702-01 Guide, Thread, Thread Tree
10 005707-01 Clip, Tubing
11 009801-01 Clamp, Needle Case Linkage
12 009800-01 Shaft, Needle Case Linkage
16 340743-02 Clamp, Cable, Nylon, 3/16” ID, Black
17 011137-02 Cover, Rear Take-up Lever
18 008129-30 Standoff, M/F, M4 x 0.7 x 30mm
19 010448-01 Bracket, Wire Loom (direction for heads 2&4)
20 011141-01 Cable, Ground, Braided
22 690439-04 Washer, Flat, M4
23 690439-03 Washer, Flat, M3
*006937-01 Tubing, Thread Tree, 24", Assembly

10-1
Color Change
Figure 10

10-2
Color Change Reference Figure 10

Item Part Item
1* 003504-01 Belt, Timing, 39T, 1/5P

2 005034-02 Screw, Set, Cup Point, M4 x 0.7 x 4mm
3* 008059-01 Pulley, Timing, 5.08mmP, 12 Groove
4 008129-35 Standoff, Hex, M-F, M4 x 0.7 x 35mm
5* 009411-02 PCB, EMT, Color Change, Assembly
6 670174-08 Screw, Pan Head Phillips, 6-32 x 1/2"
8* 010243-01 Housing, Drive, Color Change
9 690034-36 Washer, Flat, #6
10* 000465-01 Motor, X-Y Servo
11 008062-01 Clamp, Split-Hub, 8mm ID
12* 006485-01 Shaft, Cam, Color Change
13* 007574-01 Washer, Thrust, 1.00mm Thick
14* 008061-01 Bearing, Thrust, 8mm
15 001927-08 Screw, Set, Socket, Flat Point, M5 x 0.8 x 8mm
16* 008056-01 Cam, Color Change
17* 007573-01 Washer, Thrust, 2.75mm Thick
18* 008060-01 Pulley, Timing, 5.08mmP, 16 Groove
19 702876-08 Spacer, Shaft, 5/16" ID x .016" Thick
*010234-01 Color Change, Assembly

11-1
Thread Tree
Figure 11

11-2
Thread Tree Reference Figure 11

Item Part Item
1 005703-02 Tube, Guide, Thread, Thread Tree, 9.7”

2 005701-01 Seat, Cone, Thread, Thread Tree
3 006349-01 Pad, Thread Tree
4 006348-01 Plate, Thread Spool
5 690439-05 Washer, Flat, M5
8 006798-02 Bracket, Front, Thread Tree
9 010603-01 Bracket, Rear, Thread Tree
10 010571-01 Brace, Thread Tree
14 690439-04 Washer, Flat, M4

12-1
Gearbox
Figure 12

12-2
Gearbox Reference Figure 12

Item Part Item
1* 004234-21 Gearbox, Assembly, PHII, Grey

2* 003195-01 Assembly, Gears, Bevel
3* 002668-01 Collar, Support, Gear
4 004945-01 Bearing, Thrust, 15mm
7 342630-01 Collar, Shaft, 15mm ID
8 001971-06 Screw, Set, Flat Point, M6 x 1.00 x 6mm
9 693155-15 Washer, Thrust, 15mm
10 004263-21 Cover, Gearbox
11 003199-01 Bearing, Gear, Main Shaft
12 004258-12 Pin, Dowel, .1875" OD x .75"
*006043-21 Gear, Case, Assembly, Grey

13-1
Needle Case (1 of 2)
Figure 13

13-2
Needle Case (1 of 2) Reference Figure 13

Item Part Item
1 007511-01 Cover, Needle Case, Lower

3 007510-02 Cover, Needle Case, Upper
4 011162-08 Screw, Button Head Cap, M4 x 0.7 x 8mm, Zinc Plate
5* 008483-01 Guide, Thread, Lower, w/Eyelet, Assembly
6 007519-01 Spring, Thread, Retaining
7 007503-01 Plate, Guide, Needle Bar
8 001924-06 Screw, Cheese Head, Slotted, M4 x 0.7 x 6mm
10 008482-01 Guide, Thread, Middle, w/Eyelet, Assembly
11 007528-01 Support, Tensioner Bracket
12 007527-01 Magnet, Thread, Retaining
14 006347-01 Blade, Sensor, Interruptor (Head 4 Only)
15 010167-04 Washer, Lock, External Star, M4
17 011141-01 Cable, Ground, Braided (Head 2 only)
Note: *Includes items 4 and 6

14-1
Needle Case (2 of 2)
Figure 14

14-2
Needle Case (2 of 2) Reference Figure 14

Item Part Item
1 001828-01 Screw, Set, Needle Clamp

2 001528-01 Clamp, Needle
3 007591-01 Damper, Needle Clamp
4 007924-01 Foot, Presser, Assembly
5 001535-01 Spring, Presser Foot
8 001840-01 Clamp, Stop, Needle Bar
9 005577-01 Damper, Needle Case
10 007408-01 Stud, Connecting, Needle Bar
11 007505-01 Shim, Needle Case
12 007506-01 Felt, Needle Case
13 005009-01 Washer, Flat, .260" ID x .420" OD x .03" Thick
14 001537-01 Spring, Holding, Needle Bar
15 001532-01 Bar, Needle
16 002637-08 Screw, Socket Head Cap, Low Head, M5 x 0.8 x 8mm
17a 702876-05 Spacer, Precision, .313" ID x .010" Thick (Use as Required)
17b 702876-08 Spacer, Precision, .313" ID x .016" Thick (Use as Required)
18 010360-01 Lever, Take-Up, Assembly
19 10207 Rail, Guide, Lower
20 007504-01 Shaft, Take-Up Lever
21 007501-01 Case, 10 Needle
22• 008474-01 Bracket, Grabber, Lower, Flared
23 002884-01 Spacer, Support, Velcro
25 671855-08 Screw, Pan Head Slotted, M3 x 0.5 x 8mm
26* 008472-01 Bar, Grabber
27 007518-01 Spacer, Shaft, Take-Up Lever
29a 700837-01 Spacer, Shaft, 1/4" ID x .002" Thick (Use as Required)
29b 700837-02 Spacer, Shaft, 1/4" ID x .004" Thick (Use as Required)
29c 700837-03 Spacer, Shaft, 1/4" ID x .006" Thick (Use as Required)
30 662744-08 Pin, Dowel, .25" OD x .50"
31*• 008471-01 Velcro, Wiper, Pile, Flared
*008470-01 Grabber Bar, Upper, Flared, Assembly

•008473-01 Grabber Bracket, Lower, Flared, Assembly

15-1
Needle Case Linear Drive
Figure 15

15-2
Needle Case Linear Drive Reference Figure 15

Item Part Item

2 -------------- Needle Case See Pages 13-1 & 14-1
3* 010700-01 Plate, Bearing, Retainer
4* 007516-01 Stud, Retainer
5 007517-01 Bearing, Radial, 4mm ID x 9mm OD
6 007562-06 Ring, Retaining
7 007520-01 V-Rail, Needle Case
10 007546-01 Bracket, Support, Take-Up Lever Guide
11 007507-01 Rail, Guide, Take-Up Lever
13 007473-01 Cover, Front, Arm, Right
15 007514-01 Cover, Front, Arm, Left
16 007521-01 V-Rail, Arm
17 002610-14 Pin, Spring, 3mm
18 007522-01 Bearing, Cross Roller
19 001942-01 Plate, Position, Machined
20 002821-01 Pad, Resevoir, Felt
*007558-01 Plate, Retainer, Bearing, Assembly

16-1
Thread Tensioner
Figure 16

16-2
Thread Tensioner Reference Figure 16

Item Part Item
1• 007080-01 Knob, Adjust, Pretensioner, Plastic

2• 003654-01 Spring, Pretensioner
3• 005137-01 Disk, Pretensioner
4• 007531-01 Post, Pretensioner
5# 007524-01 Bracket, Pretensioner
6# 009401-01 Bracket, Tensioner
7# 009415-04 PCB, Thread Break, Assembly
8# 001924-06 Screw, Cheese Head, Slotted, M4 x 0.7 x 6mm
10* 005196-01 Base, Tensioner
11* 004854-01 Spring, Tensioner, Thread
12* 005422-01 Cap, Spring
13* 005197-01 Knob, Tensioner, Black, Assembly
14# 003560-01 Tab, Tensioner
15* 005198-02 Pad, Felt, .095" Thick
16* 005198-01 Pad, Felt, .065" Thick
17* 006474-01 Disk, Tensioner, Thread, Assembly
18* 004908-01 Disk, Plastic
19* 004897-01 Post, Tensioner
20* 007559-01 Spring, Check, Tensioner, Thread
21# 007529-01 Collar, Tensioner, Assembly
22# 001922-10 Screw, Socket Head Cap, M3 x 0.5 x 10mm, Zinc Plate
23# 010373-01 Cover, LED, Yellow
24# 008481-01 Guide, Thread, Upper, Assembly
25# 003509-06 Screw, Button Head Cap, M4 x 0.7 x 6mm
26# 002897-01 Post, Guide
27 007659-02 Standoff, M-F, 3/16" Round
28# 008468-01 Pigtail
29# 010568-01 Screw, Plastifast, 2-32 x 1/4”
30# 690034-32 Washer, Flat #2
31# 010577-02 Clamp, Ribbon Cable, 3.31”
32# 010620-01 Insulator, Thread Break
33 001924-10 Screw, Cheese Head Slotted, M4 x 0.7 x 10mm
34 010917-01 Re-inforcement, Self-Adhesive
35 011351-01 Bushing, Tensioner
36# 009317-01 Cable, Ground, Pan, 4.75”
37# 009863-10 Screw, Pan Head Phillips, w/Star, M4 x 0.7 x 10mm
*007547-01 Tensioner, Thread, Main, Black, Assembly

•007530-01 Pretensioner, Assembly
#10869 Tensioner, w/Insulator, Assembly
(includes 007547-01 and 007530-01)

17-1
Arm and Bed
Figure 17

17-2
Arm and Bed Reference Figure 17

Item Part Item
A 004504-01S Bobbin Idler See Page 19-1

1 003539-01 Counterweight, Phase I
2 003535-01 Shaft, Bobbin, Phase II
3a 005601-01 Bracket, Needle Plate (Trimmer Only)
3b 006576-01 Bracket, Needle Plate (Non-Trimmer Only)
4 001522-01 Pulley, Drive, Bobbin, Bottom, 16T, 1/5P
5 003545-01 Cam, Drive, Lever, Take-Up
6 003546-01 Screw, Set, Cam
7 002698-01 Rod, Crank, 90 Deg
8 003532-01 Shaft, Arm
9* 005332-01 Pulley, Adjustable, Top, 32T, 1/5P
10 002809-01 Belt, Timing, 1/5P, 104 Groove, 3/8" Wide
11 001939-01 Rod, Connecting
12 003531-01 Plate, Retainer, Bearing, Arm Shaft
13 004261-01 Collar, Shaft, Headup
14 008395-01 Solenoid, Jump Stitch
14a ------------- Nut, Panel Included in Item #14
15 006561-01 Bracket, Solenoid
16• 001955-14 Ring, Retaining, External, .188"
17 004267-01 Case, Bobbin, wo/Spring
18 009000-01 Hook, Rotary, Small Bobbin
18a -------------- Screw, Rotary Hook Included in Item #18
19 10246 Plate, Needle, Pocketed
19a 006579-01 Plate, Needle, Raised (not shown)
20 004643-01 Screw, Needle Plate
21 010107-01 Sensor, Under Thread Control, Assembly
22 003533-05 Ring, Retainer, External, Arm Shaft
23 002697-09 Washer, Wave, 35mm OD
24 002696-15 Bearing, Ball, Radial, 15mm ID
25 001926-12 Screw, Flat Head Socket, M4 x 0.7 x 12 Lg
26 003534-10 Ring, Retaining, External, Bobbin Shaft
27 002696-08 Bearing, Ball, Radial, 8mm ID
28 002697-03 Washer, Wave, 22mm OD
29 671855-06 Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg
30 761002-11 Thread, Bobbin, White
31 002610-14 Pin, Spring, 3mm x 14mm Lg
32 010171-16 Screw, Socket Head Cap, M4 x 0.7 x 16mm
33 001971-06 Screw, Set, Flat Point, M6 UNF x 6mm
34 002637-10 Screw, Socket Head Cap, Low Head, M5 x 0.8 x 10mm
35 001926-12 Screw, Flat Head Socket, M4 x 0.7 x 12mm
36 702946-30 Spacer, Shaft, .187" ID x .312" OD x .03" Thick
37• 006560-01 Bracket, Latch

17-3
Arm and Bed Reference Figure 17

Item Part Item
39 002668-01 Collar, Support, Gear

41a 002893-21 Cover, Grabber (Trimmer Only)
41b 003622-21 Cover, Solenoid (Non-Trimmer Only)
42 006526-01 Bracket, Picker
44 007257-01 Cam, Trimmer (#up to s/n 17033)
10183 Cam, Trimmer (#s/n 17034 and above)
46 007272-10 Screw, Set, Cone Point, M5 x 0.8 x 10mm
48• 006559-01 Pin, Latch
49• 002876-21 Latch, Jump Stitch
51* 005331-01 Pulley, Hub, Adjustable
52 006549-03 O-Ring, .187" ID x .06" Thick
53 010170-30 Screw, Socket Head Cap, M3 x 0.5 x 30mm, ZP (Non-Trimmer Only)
54 690439-03 Washer, Flat, M3 (Non-Trimmer Only)
55 011133-01 Washer, Shoulder, .75” OD (Non-Trimmer Only)
56 700134-06 Spacer, Nylon, .140” ID x .250” OD x .375” (Non-Trimmer Only)
57 003573-03 Nut, Nylock, M3 (Non-Trimmer Only)
*005191-01 Pulley, Adjustable, Assembly

•007340-01 Bracket, Latch, Jump Stitch, Assembly
#These serial numbers are for the head only, not the machine

17-4

18-1
Reciprocator
Figure 18

18-2
Reciprocator Reference Figure 18

Item Part Item
1* 007449-01 Bushing, Cradle, Spring

2* 007448-01 Spring, Jump, Reciprocator
3* 001865-01 Bushing, Shaft, Needle Bar
4* 002807-01 Stud, Connecting, Reciprocator, Machined
5* 001842-01 Bracket, Stopper, Steel
6* 004676-01 Bracket, Stopper, Delrin
7* 004878-01 Reciprocator
10 001858-01 Shaft, Guide, Needle Bar
11 001875-01 Bearing, Shaft, Guide
12 001955-18 Ring, Retainer, External, 5/16" ID
*001990-01S Assembly, Reciprocator

19-1
Bobbin Idler
Figure 19

19-2
Bobbin Idler Reference Figure 19

Item Part Item
1 003593-01 Roller, Idler

2 002817-01 Bar, Idler, Assembly
3 002816-06 Spring, Idler
4 003668-01 Cover, Head, Rear
5 003188-01 Screw, Shoulder, 7mm OD, M5 x 0.8 x 5mm
6 660278-01 Stud, Press, 1/4" x 1/2"
7 003543-05 Nut, Jam, Hex, M5
8 672036-10 Screw, Button Head Cap, M5 x 0.8 x 10mm
10 702876-08 Spacer, Shaft, 5/16" ID x .016" Thick
11 001955-18 Ring, Retainer, External, 5/16" ID
12 690439-05 Washer, Flat, M5

20-1
Take-Up Drive Lever
Figure 20

20-2
Take-Up Drive Lever Reference Figure 20

Item Part Item
1* 003567-01 Base, Drive, Lever, Take-Up, PHS II

2* 001947-01 Bushing, Base, Drive, Lever, Take-Up
3• 004821-01 Lever, Drive, Lever, Take-Up
4 001983-01 Follower, Assembly
5• 004820-01 Shaft, Drive, Lever, Take-Up
6 001893-01 Case, Gear, Drive, Lever, Take-Up
7 001894-01 Gear, Drive, Lever, Take-Up
8• 660830-10 Pin, Groove, 1/8" OD x 5/8"
9 003543-05 Nut, Jam, Hex, M5
12 690439-04 Washer, Flat, M4
*005362-01 Assembly, Bushing, Take-Up Lever

•004768-01 Lever, Drive, Lever, Take-up, Assembly

21-1
Grabber Blade
Figure 21

21-2
Grabber Blade Reference Figure 21

Item Part Item
1 003185-01 Rod, Guide

2 10156 Guide, Grabber
3 003168-01 Mount, w/Bearing
4 003166-01 Arm, Actuator
5 003586-01 Blade, Grabber
7 10157 Cover, Blade, Front
8 003589-02 Cover, Blade, Top
9 003590-01 Bracket, Transition
10 003592-21 Cover, Blade, Rear
12 670406-02 Screw, Button Head Cap, 4-40 x 1/8"
15 690439-04 Washer, Flat, M4
16 003157-06 Ring, Retainer, Crescent
17 003155-01 Swivel, Wire
18 007139-01 Collar, Clamp
19 002893-21 Cover, Grabber
20 003178-01 Shaft, Pivot, Grabber

22-1
Grabber Motor
Figure 22

22-2
Grabber Motor Reference Figure 22

Item Part Item
1* 000363-05 Sprocket, 1/5P, 13T, .562" x .281"

2*• 003170-01 Mount, Motor, Grabber, Threaded
3* 282911-01 Switch, Limit, Roller
4* 010451-01 Mount, Motor, Grabber
5* 003502-01 Mount, Limit Switch
6* 003525-01 Bearing, Flange, 6mm
7* 000465-01 Motor, Grabber
10 690439-04 Washer, Flat, M4
13* 003504-01 Belt, Timing, 39T, 1/5P
14* 003180-01 Arm, Motor Stop
15 003176-01 Bumper, Motor Stop
16* 003156-01 Handle, Stop, Motor
17* 003503-01 Sprocket, 1/5P, 20T
18 011162-08 Screw, Button Head Socket, M4 x 0.7 x 8mm, Zinc Plate
19* 003537-01 Mount, Limit Switch Stop
20* 003178-01 Shaft, Pivot, Grabber
21* 003538-01 Stop, Limit Switch
22 001960-08 Screw, Set, Socket Head, M4 x 0.7 x 8mm
23 009862-12 Screw, Pan Head Phillips, w/Star, M3 x 0.5 x 12mm
24 670050-03 Screw, Set, Knurled Cup, 8-32 x 3/16”
*010232-01 Grabber, Motor, Assembly

•Non-trimmer machines use item 2 only

23-1
Cutter/Picker
Figure 23

23-2
Cutter/Picker Reference Figure 23

Item Part Item
A 007265-01 Trimmer Drive See Page 24-1

1 010609-01 Link, Connecting
2 003679-01 Screw, Shoulder, 4-40 x 1/8" OD x 1/8"
4 690364-32 Washer, Flat, #2, .032" Thick
5 010355-01 Link, Connecting, Picker
10 003511-01 Mount, Picker
11 001955-08 Ring, Retainer, External, .125"
12 003141-01 Base, Picker
13 005615-01 Picker
15 003131-01 Pin, Swivel, Front
18 001955-15 Clip, Retaining, External, .188”
19 10181 Bracket, Needle Plate
20 10185 Arm, Drive, Movable Knife
21 10186 Knife, Movable
22 10187 Knife, Spring, Fixed
23 001922-08 Screw, Socket Head Cap, M3 x 0.5 x 8mm
24 10184 Presser, Under Thread
25 005098-01 Spacer, Shaft, .128" ID x .317" OD x .03" Thick
26 006387-01 Bracket, Bed, Cable
27 004550-01 Mount, Cable Tie
29 010178-03 Nut, Hex, M3
30 008465-01 Bracket, Spring, Mount
31 008467-01 Collar, Picker
32 010892-01 Spring, Picker, Front
36 690811-34 Washer, Internal Star, #4
37 11481 Washer, Stainless Steel

24-1
Trimmer Drive
Figure 24

24-2
Trimmer Drive Reference Figure 24

Item Part Item

3 690439-03 Washer, Flat, M3
4 005611-01 Bracket, Switch, Adjusting
5 007258-01 Frame, Movable, Machined
6 005661-01 Shaft, Roller, Movable Frame
7 005669-01 Roller, Movable, Frame
9 003627-01 Clamp, Swivel, Picker
10* 007273-01 Picker, Solenoid, Assembly
10a -------------- Nut, Panel, Solenoid (Included with Item 10)
11 003686-01 Spring, Return, Solenoid
12 004746-01 Standoff, 10mm Hex, M-F, M5 x 0.8 x 16mm
13 007259-01 Bracket, Solenoid, Mounting
15 005609-01 Plate, Link Adjusting
17 005661-02 Shaft, Roller, Movable Frame
18 010178-05 Nut, Hex, M5
19* 007264-01 Switch, Optical, Assembly
20* 007262-01 Solenoid, Trimmer, Assembly
23 007255-01 Mount, Solenoid, Trimmer
24 007256-01 Bolt, Adjuster, Trimmer
25 001955-15 Ring, Retaining, External, .188"
26 009202-01 Spring, Trimmer Home
*007261-01 Trimmer, Picker, Solenoid, Opto, Assembly

25-1
X-Beam (1 of 3)
Figure 25

25-2
X-Beam (1 of 3) Reference Figure 25

Item Part Item
1 009930-01 Spacer, X-Belt

2 011071-01 Clamp, X-Belt
4 010997-02 Belt, Drive
6 009939-01 Block, Drive Pulley
8 011122-01 Guide, Long Carriage Block
9 009936-01 Bracket, Left End
10 009932-03 Base, X-Axis
11 009465-01 Washer, AIN, Drive and Return
12 011072-01 Sensor, Optical Switch, Assembly
14 009937-01 Bracket, Right End
15 009935-01 Shaft, X-Return
16 10160 Pulley, Return, X-Axis, Assembly
17 009938-01 Block, Return Pulley
18 690439-04 Washer, Flat, M4
19 690427-04 Washer, Lock, Split M4
22 010960-01 Stiffener, Rear, Rail
23 011132-01 Guide, Long Carriage Block, Threaded
24 009561-03 Nut, Kep, M3
27 010572-05 Washer, Flat, Large Pattern
30 690034-34 Washer, Flat, #4
33 010336-01 Mount, Cable Tie, Nylon
33a 340139-01 Tie, Cable, 3.1” (not shown)

26-1
X-Beam (2 of 3)
Figure 26

26-2

Item Part Item

2 009932-03 Base, X-Axis
3 009934-01 Shaft, X-Axis
4 010998-03 Belt, X-Drive Motor
6 009945-01 Cover, X-Motor
7 011100-01 Pulley, Drive, X-Axis, Assembly
8 009946-01 Motor, X-Drive
10 009942-05 Bracket, Motor Mount
11 009561-04 Nut, Kep, M4
12 010011-01 Spacer, Drive
13 010999-03 Pulley, Motor
14 009465-01 Washer, AIN, Drive and Return
16 010171-06 Screw, Socket Head Cap, M4 x 0.7 x 6mm, Zinc Plate (x7)
17 010911-02 Clamp, Cable, X-PCB Rack
18 010389-03 Cover, PCB, X-Beam
19 010387-03 PCB, X-Beam, X-Rack, Assembly
22 10066-01 Grommet, Round, .125” ID x .343” OD x 1/16” Groove
23 340743-01 Clamp, Cable, Nylon, 1/8” ID, Black

27-1
X-Beam (3 of 3)
Figure 27

27-2

Item Part Item
1* 010618-01 Bracket, Tubular Frame, Left

2 009932-03 Base, X-Axis
3 009464-01 Bearing, Linear
5 009931-03 Carriage, Rack
8 009933-02 Cover, X-Axis
9• 009395-01 Bracket, Tubular Frame, Right
10 010410-03 Screw, Thumb, Assembly
11*• 010256-02 Clip, Spring, Tubular
12*• 003573-03 Nut, Nylock, M3
13* 008214-01 Locator, Left
14• 008213-01 Locator, Right
*010305-01 Bracket, Tubular, Left, Assembly

•010306-01 Bracket, Tubular, Right, Assembly

28-1
Y-Drive Motor
Figure 28

28-2
Y-Drive Motor Reference Figure 28

Item Part Item
1 011055-02 Mount, Y-Drive Motor

2• 010590-02 Motor, Y-Rack
3• 010977-02 Pulley, Motor, Y-Axis
4 011145-10 Screw, Socket Head Cap, 3/8-16 x 5/8", Zinc Plate
5 690033-06 Washer, Lock, Split, 3/8"
6 690034-06 Washer, Flat, 3/8"
9 690439-08 Washer, Flat, M8
10 010980-03 Belt, Timing, 1/5P, 72T
11 010984-03 Pulley, Y-Drive (reference only)
13 690034-38 Washer, Flat, #8
16 007041-01 Cover, Motor, X-Y Drive
17* 006306-01 Encoder, Motor, 1000 Line
•011103-01 Pulley, Motor, Y-Axis, Assembly

*Item 17 can be replaced by a service technician only using Kit
Number 009028-01 Kit, Encoder Replace, X & Y Motor and Part
Replacement Instruction 110262-01 Instruct, Encoder Replacement

29-1
Y-Drive
Figure 29

29-2
Y-Drive Reference Figure 29

Item Part Item
1 010986-02 Shaft, Drive, Y-Axis

2 010984-03 Pulley, Y-Drive
3 343054-08 Bearing, Centering, Flange, 1/2"
4 010980-03 Belt, Timing, 72T, 1/5P
5 010985-05 Pulley, Motor, Y-Drive, Assembly
7 690439-08 Washer, Flat, M8
8 672929-11 Screw, Set, Silver Tip, 1/4-20 x 1/4"
9 690427-08 Washer, Split, Lock, M8
10 010996-01 Clamp, 2-Piece, 18mm Bore
11 010172-08 Screw, Socket Head Cap, M5 x 0.8 x 8mm (Part of Item 10)

30-1
Z-Drive (1 of 2)
Figure 30

30-2
Z-Drive (1 of 2) Reference Figure 30

Item Part Item
A -------------- Encoder Plate See Page 33-1

B -------------- Z-Drive Mount See Page 32-1
C -------------- Gearbox See Page 12-1
1 003225-01 Shaft, Drive, Z-Axis
2 006676-01 Cover, Z-Shaft, 16.69"
3 003237-01 Disk, Indicator, Headup
4 000381-01 Sprocket, 5mmP, 72T
5 000382-01 Sprocket, 5mmP, 20T
6 342751-13 Belt, Timing, 5mmP
7 004945-01 Bearing, Thrust, 15mm
8 342630-01 Collar, Shaft, 15mm ID
9 005435-01 Spacer, Z-Shaft
10 693155-15 Washer, Thrust, 15mm ID
12 670872-04 Screw, Set, Knurled Cup, 1/4-20 x .25"

31-1
Z-Drive (2 of 2)
Figure 31

31-2
Z-Drive (2 of 2) Reference Figure 31

Item Part Item
1 006661-01 Plate, Cover, Z-Shaft

2 690439-04 Washer, Flat, M4
5 006660-01 Plate, Clamp, Z-Shaft

32-1
Z-Drive Mount
Figure 32

32-2
Z-Drive Mount Reference Figure 32

Item Part Item
1 009095-04 Bracket, Z-Drive Motor

2 010495-02 Motor, Z-Axis, Assembly
3 862294-01 Protector, Edge, Rubber, 3/32" x 5/16"
4 680032-04 Nut, Hex, 1/4-20
5 690033-04 Washer, Lock, Split, 1/4"
6 690034-04 Washer, Flat, 1/4"
8 690034-38 Washer, Flat, #8
12 005437-01 Flange, Pair, Bearing, Z-Drive
13 005436-01 Bearing, Spherical, 15mm ID
14 005438-12 Bolt, Carriage, 1/4-20 x 3/4"
15 690439-05 Washer, Flat, M5

33-1
Encoder Plate
Figure 33

33-2
Encoder Plate Reference Figure 33

Item Part Item
1 003553-01 Coupler, Shaft, Helical, 1/4" x 1/4"

2 004790-01 Plate, Mounting, Encoder
3 010933-01 Harness, YZ Axis
4 004729-01 Encoder, Z-Axis
4a -------------- Washer, Lock (Included in Item #4)
4b -------------- Nut, Panel (Included in Item #4)
5 712934-28 Standoff, Round, Female, 8-32 x 1.75"
6 690034-38 Washer, Flat, #8
7 010183-04 Screw, Socket Head Cap, 8-32 x 1/2", Zinc Plate
8 690033-38 Washer, Split, Lock, #8
9 011143-03 Screw, Socket Head Cap, 6-32 x 3/8”, Zinc Plate

34-1
Left Y-Carriage
Figure 34

34-2
Left Y-Carriage Reference Figure 34

Item Part Item
A 011015-02 Pulley, Y-Idler, Y-Axis, Assembly See Page 35-1

1* 011151-01 Carriage, Y-Axis, End
2* 005342-08 Bearing, Sleeve, Frelon
3 010982-02 Bracket, Clamp, Belt
4 010981-02 Belt, Y-Drive
5 010983-01 Clamp, Belt
6 452749-01 Rail, Y-Axis
7 009140-01 Support, Rail, Y-Axis
10 011162-12 Screw, Button Head Cap, M4 x 0.7 x 12mm
11 010184-06 Screw, Set, Socket, Brass Tip, M4 x 0.7 x 6mm
12 342910-01 Washer, Rubber, 1/2” ID
15 690439-04 Washer, Flat, M4
*010181-02 Carriage, Y-Axis, Right/Left, Assembly

35-1
Y-Idler Pulley
Figure 35

35-2
Y-Idler Pulley Reference Figure 35

Item Part Item

2 010994-01 Plate, Washer, Idler
3* 010978-02 Bracket, Idler, Y-Axis
4* 010991-01 Ring, Retaining, 7.4mm
5* 009947-01 Bearing, Needle
6* 10159 Pulley, Idler
7 010990-01 Plate, Nut, Y-Idler
8* 010975-01 Shaft, Idler, Y-Axis
*011015-02 Pulley, Y-Idler, Y-axis, Assembly

36-1
Right Y-Carriage
Figure 36

36-2
Right Y-Carriage Reference Figure 36

Item Part Item

1* 011151-01 Carriage, Y-Axis, End
5 010983-01 Clamp, Belt
6 452749-01 Rail, Y-Axis
10 010280-03 PCB, Y-Home Limit, Assembly
12 342910-01 Washer, Rubber, 1/2” ID
15 690439-04 Washer, Flat, M4
17 010177-02 Flag, Y-Home Limit
18 009863-08 Screw, Pan Head Phillips, M4 x 0.7 x 8mm
*010181-01 Carriage, Y-Axis, Right/Left, Assembly

37-1
Center Y-Carriage
Figure 37

37-2
Center Y-Carriage Reference Figure 37

Item Part Item

1 010983-01 Clamp, Belt
4 690439-04 Washer, Flat, M4
7* 011150-01 Carriage, Y-Axis, Center
8 452749-01 Rail, Y-Axis
13 342910-01 Washer, Rubber, 1/2” ID
*010182-02 Carriage, Y-Axis, Center, Assembly

38-1
Electronics Cage (1 of 2)
Figure 38

38-2
Electronics Cage (1 of 2) Reference Figure 38

Item Part Item
1 009578-05 PCB, LV Driver, Assembly

2 009407-06 PCB, Interface, Assembly
3 10711 PCB, CPU, Assembly
4 010192-01 PCB, Network, Intel, Pro 10 (Option)
4a 010657-01 Bracket, Blank, PC (used if item 4 not installed)
6 10707 PCB, Backplane, Assembly

39-1
Electronics Cage (2 of 2)
Figure 39

39-2
Electronics Cage (2 of 2) Reference Figure 39

Item Part Item
1 10230 Card Cage, Bottom Cover

3 009833-01 Card Cage, Top Cover
4 009834-01 Card Cage, Front Cover
5 009837-01 Bracket, Ethernet Card Connector
6 009836-01 Bracket, Motor Board Connector
7 000609-03 Standoff, Screw Lock, 4-40 x .188” (x26)
10 690439-05 Washer, Flat, M5
11 010545-01 Seal, Rubber, 3/8” x 1/2”

40-1
Power Supply
Figure 40

40-2
Power Supply Reference Figure 40

Item Part Item

3 690439-05 Washer, Flat, M5
5 010146-01 Screwlock, Female, 4-40, w/hardware
7 009979-01 Connector, IEC 320 Receptacle
8 009978-01 Power Supply, 200W, Computer
9 010027-01 PCB, PCA, E-Stop
11 009882-01 Power Supply, 300W, 24V
12 009912-01 Cable, Low Voltage (Reference Only)
13 009952-05 Enclosure, Power Supply
15 670174-06 Screw, Pan Head Phillips, 6-32 x 3/8”
16 009954-01 Cover, Outlet, Power Supply
19 10035 Resistor, Load, Computer Power Supply
20 10040 Bracket, Load Resistor, Computer Power Supply
21 670131-04 Screw, Pan Head Phillips, 4-40 x 1/4”, Zinc Plate
22 680032-34 Nut, Hex, 4-40
23 690811-34 Washer, Internal Star, #4
Note: The following are part of Item 9

009874-50 Fuse, 1/2A, 5 x 20mm, TD
009875-10 Fuse, 10A, 5 x 20mm, Fast
009874-01 Fuse, 100mA, 5 x 20mm, TD
009874-51 Fuse, 50mA, 5 x 20mm, TD

41-1
Motor Amplifier
Figure 41

41-2
Motor Amplifier Reference Figure 41

Item Part Item

3 010737-02 Plate, Motor Amplifier Module
4 010424-01 Amplifier, Servo, UL
5 010738-02 Panel, Motor Amplifier Module
7 010739-03 Cover, Motor Amplifier Module
10 690439-05 Washer, Flat, M5
12 010023-01 PCB, Motor Amp Interface
15 690439-04 Washer, Flat, M4
16 007686-01 Diode, Bridge

42-1
AC Power Distribution
Figure 42

42-2
AC Power Distribution Reference Figure 42

Item Part Item

2 009974-03 Cover, Power Input
4 009089-01 Module, Power Entry, 500W
5 009953-02 Plate, Mounting, Transformer
6 010937-01 Filter, Line, 10A
9 009561-05 Nut, Kep, M5
10 009977-01 Terminal Block, Assembly
11 690439-05 Washer, Flat, M5
14 690439-10 Washer, Flat, M10
15 008526-01 Transformer, Power, 1200VA, 110VAC
16 009561-04 Nut, Kep, M4
18 010336-01 Mount, Cable Tie, #8
20 005696-01 Switch, Voltage, Selector
21 009862-08 Screw Pan Head Phillips, w/Star, M3 x 0.5 x 8mm
22 009090-01 Holder, Fuse
22a 010162-05 Fuse, 5A, 125V, 5mm x 20mm (220V Input)
22b 010162-10 Fuse, 10A, 125V, 5mm x 20mm (110V Input)
24 690439-06 Washer, Flat, M6
26 009879-08 Circuit Breaker, On/Off, 8A
27 009880-01 Circuit Breaker, Lights
28 009903-02 Frame, Base, w/Castors, Assembly (reference only)

43-1
Cap Frame Mounts
Figure 43

43-2
Cap Frame Mounts Reference Figure 43

Item Part Item

3 006523-02 Mount, Dove Tail, Cap Frame
6* 009861-01 Connector, Dual Cap Frame
7* 006525-01 Key, Shaft, 6mm x 6mm x 32mm
8* 11516 Switch, Cap Frame, Dual
9* 003122-16 Screw, Pan Head Phillips, M2 x 0.4 x 16mm
10* 009014-01 Cover, Cap Frame Bracket
11• 010172-10 Screw, Socket Head Cap, M5 x 0.8 x 10mm, Zinc Plate
12• 006538-01 Knob, Knurled, M5, Black
13* 003136-06 Screw, Button Head Socket, M3 x 0.5 x 6mm
*010186-02 Bracket, Cap Frame, Assembly (includes 006714-01)

•006714-01 Screw, Thumb, M5 x 0.8 x 8mm

44-1
Harnesses (1 of 5)
Figure 44

44-2
Harnesses (1 of 5) Reference Figure 44

Item Part Item
1 009923-02 Cable, E-Stop, Interface

2 10083 Harness, Power, Backplane
3 009912-01 Cable, Low Voltage

45-1
Harnesses (2 of 5)
Figure 45

45-2

Item Part Item

2 010936-02 Harness, X-Axis Collector
3 010249-02 Motor, Y-Rack, Assembly
4 009920-01 Cable, X Y Z Command
5 10084 Cable, EMT10/4, Amplifier Assembly, Jumper

46-1
Harnesses (3 of 5)
Figure 46

46-2

Item Part Item
1 009311-01 Ferrite, Split, Large

2 009912-01 Cable, Low Voltage
3 010935-01 Cable, Floppy Drive
4 009918-01 Harness, Keyboard/Display
5 009920-01 Cable, XYZ Command
7 009910-04 Harness, Head 4
10 009910-01 Harness, Head 1
11 009921-01 Harness, Jump Stitch
12 010932-01 Harness, Color/Grabber-Encoder/Motor
14 010369-01 Cable, Ethernet, Network, Interface
15 011093-01 Cable, Thread/Color Change
16 10083 Harness, Power, Backplane

47-1
Harnesses (4 of 5)
Figure 47

47-2

Item Part Item
1 009972-01 Harness, Thread, Under Thread Control

3 009921-01 Harness, Jump Stitch
4 011093-02 Cable, Thread Break Jumper
5 007261-01 Trimmer, Picker, Solenoid, Opto, Assembly
7 009907-01 Harness, Jumper, E-Stop
8 009923-02 Cable, E-Stop, Interface
11 009913-01 Harness, Start/Stop/Frame
12 011093-01 Cable, Thread/Color Change
13 009910-01 Harness, Head 1
15 009879-08 Circuit Breaker, On/Off, 8A
16 009880-01 Circuit Breaker, Lights
17 10807 Harness, Power Switch
18 10808 Cable, Input Power

48-1
Harnesses (5 of 5)
Figure 48

48-2

Item Part Item

4 010935-01 Cable, Floppy Drive
6 010249-02 Motor, Y-Rack, Assembly
8 010913-01 Cable, X-Axis, Flex

49-1
Melco Cap Frame
Figure 49

49-2
Melco Cap Frame Reference Figure 49

Item Part Item
1 004938-01 Base, Cap Frame, Assembly

2# 006010-01 Frame, Lower, w/Rubber, 6-Panel
3* 005949-01 Strap, Clamping, 72mm, 6-Panel
4*• 002629-01 Bracket, Hinge
5 005071-01 Holder, Cord, Visor Clamp
6*• 005487-01 Catch, Pull
7*• 005486-01 Bracket, Latch
8 004904-01 Block, Locator, Brim
9 002632-01 Spacer
10 004240-01 Ring, Retainer, E-Style
11*• 690439-03 Washer, Flat, M3
12*• 010178-03 Nut, Hex, M3
14 004963-01 Screw, Special, Cap Frame
15 005068-01 Terminal, Shock Cord
16 005073-01 Cord, Shock, Cap Frame
17 670174-06 Screw, Pan Head, Phillips, 6-32 x 3/8"
18*• 006019-01 Screw, Flat Head Phillips, M3 x 0.5 x 8mm
19*• 690427-03 Washer, Lock, Split, M3
20*• 005934-01 Screw, Flat Head Phillips, M3 x 0.5 x 6mm
21• 005948-01 Strap, Clamping, 82mm, 6-Panel
*007199-01 Strap, Clamping, 72mm, 6-Panel, Assembly

•007198-01 Strap, Clamping, 82mm, 6-Panel, Assembly
#006674-01 Capframe, Adjustable, 6-Panel
(includes 007198-01and 007199-01)

50-1
Melco Cap Frame Drive
Figure 50

50-2
Melco Cap Frame Drive Reference Figure 50

Item Part Item
1* 452732-01 Ring, Drive, Cap Frame

2* 006496-01 Hub, Cap Driver, Phase II
3* 552912-01 Locator, Cap Frame
4* 004229-01 Clip, Roller, Cap Frame Driver, Assembly
5* 454861-01 Bracket, Drive
6• 554862-01 Mount, Drive Ring
7* 552915-01 Washer, Flat, Rectangle
8* 402913-01 Cable, Drive Ring
9* 452916-01 Bracket, Cable
10* 442917-01 Bar, Guide
11• 006522-01 Shaft, Cap Frame
13* 670131-03 Screw, Pan Head Phillips, 4-40 x 3/16"
14* 690034-34 Washer, Flat, #4
15• 006521-01 Mount, Male, Cap Frame
19* 670267-06 Screw, Button Head Cap, 8-32 x 3/8"
20* 670149-06 Screw, Socket Head Cap, 8-32 x 3/8"
22 660830-10 Pin, Groove, 1/8" OD x 7/8"
23# 671852-16 Screw, Socket Head Cap, M5 x 0.8 x 16mm
24# 006538-01 Knob, Knurled, M5, Black
25 342872-08 Collar, Shaft, 1/2" ID
*006667-01 Ring, Drive, Sub-Assembly

•006541-01 Ring, Drive, Assembly (includes 006667-01)
#007401-01 Screw, Thumb, 16mm Lg, Assembly

51-1
Melco Cap Frame Gauge
Figure 51

51-2
Melco Cap Frame Gauge Reference Figure 51

Item Part Item
1* 005100-01 Shaft Cover, Frame Holder

2* 004958-01 Shaft, Frame Holder, Gauge Set
2a* 680032-04 Nut, Hex, 1/4-20
3* 004957-01 Bracket, Frame Holder, Gauge Set
4# 670038-08 Screw, Socket Head Cap, 10-32 x 1/2"
5# 005051-01 Gauge, Cap Frame, Weldment
6# 004229-01 Clip, Roller, Cap Frame Driver, Assembly
7# 690034-34 Washer, Flat, #4
8# 690033-34 Washer, Lock, Split, #4
9# 680032-34 Nut, Hex, 4-40
10# 004949-01 Block, Mounting, Cap Gauge, Assembly
11• 004952-01 Nut, Swivel, 3/8-16
12• 004950-01 Screw, Thumb, Wing-Head, 3/8-16 x 1.5"
13# 670828-06 Screw, Flat Head Socket, 4-40 x 3/8"
*004956-01 Holder, Frame, Gauge Set, Assembly

#005050-01 Gauge, Cap Frame, Assembly
•004949-01 Block, Mounting, Cap Gauge, Assembly (part of
item 10)

52-1
Wide Angle Cap Frame (1 of 7)
Figure 52

52-2
Wide-Angle Cap Frame (1 of 7) Reference Figure 52

Item Part Item
1 009602-03 Mount, Front, Drive Ring

2 009618-01 Bearing, Linear
3a* 010468-01 Wrench, Hex, 4mm (see Note) (not shown)
5 690439-05 Washer, Flat, M5
6 009594-01 Housing, Bearing
7 009597-01 Roller, Drive Ring
8 009623-01 Bearing, Flanged
9 009599-02 Shaft, Roller
10 009601-01 Base, Drive Ring
11 680430-06 Nut, Hex, M6
12 006913-06 Cover, Cap, Hex, M6
13 010099-02 Shaft, Drive Ring
14 009596-02 Support, Shaft, Rear
17 009615-02 Shaft, Guide, Drive Ring
18 009598-02 Shaft, Roller, Eccentric
19 690439-03 Washer, Flat, M3
22 009595-02 Pad, Guide, Shaft
24 006538-03 Knob, Knurled, Black, M5
25 003573-03 Nut, M3, Locking
Note: *Used with Item 3 and supplied with the Wide-Angle Cap Frame
Option

53-1
Figure 53

53-2

Item Part Item

2 011057-01 Bracket, Support, Left Hand
3 011062-01 Tape, Adhesive, 2.25”
4* 009604-01 Support, Cap, Large, Machined
4a* 10773 Support, Cap, Small, Machined
5 009621-01 Bracket, Holder, Bar
6 010406-08 Screw, Flat Head Phillips, M2.5 x 0.4 x 8mm
7 009857-02 Pad, Holder, Bar
9 010407-04 Nut, Acorn, M4
10 009659-01 Lock, Shaft, .25” ID
11 009601-01 Base, Drive Ring
12 009616-01 Nipple, Support, Tensioner Disk
13 009600-02 Pad, Support, Cylinder
14 010668-01 Washer, Flat, Fender, M4
15 011056-01 Bracket, Support, Right Hand
16 680430-03 Nut, Hex, M3
17 700134-12 Spacer, Nylon, .14” ID x .25” OD x .75”
19 006538-03 Knob, Knurled, Black, M3
20 006303-04 Washer, Plain, Type 3
Note: *When replacing items 4 or 4a item 3 must also be replaced

and trimmed to fit

54-1
Figure 54

54-2

Item Part Item
1 005934-08 Screw, Flat Head Phillips, M3 x 0.5 x 8mm, Zinc Plate

5 690439-04 Washer, Flat, M4
6 009624-02 Clamp, Hold Down, Left Hand
7 680430-03 Nut, Hex, M3
8 690439-03 Washer, Flat, M3
9 004229-01 Clip, Roller, Assembly
10 009608-02 Bracket, Drive Ring
11 009625-01 Spring, Compression
12 009610-01 Nut, Tensioner, Drive Ring
13 009626-01 Cable, Drive Ring, Assembly
14 011058-01 Bracket, Clamp, Right Hand
15 009811-01 Washer, Holder, Cable
16 011059-01 Bracket, Clamp, Left Hand
17 009619-02 Cylinder, Drive Ring
18 009624-01 Clamp, Hold Down, Right Hand
19 674900-10 Screw, Hex Head, 8-32 x 5/8”

55-1
Figure 55

55-2

Item Part Item
1 680430-03 Nut, Hex, M3

2 690439-03 Washer, Flat, M3
3 004229-01 Clip, Roller, Assembly
5 010406-04 Screw, Flat Head Socket, M2.5 x 0.4 x 4mm
6 009620-01 Locator, Drive Ring
7 009619-02 Cylinder, Drive Ring
8 011059-01 Bracket, Clamp, Left Hand
9 009624-02 Clamp, Hold Down, Left Hand
10 690439-04 Washer, Flat, M4
13 674900-10 Screw, Hex Head, 8-32 x 5/8”

56-1
Figure 56

56-2

Item Part Item
1• 010074-01 Hinge, Cap Frame

2•* 010133-06 Screw, Small Flat Head, M3 x 0.5 x 6mm
3* 680430-03 Nut, Hex, M3
4* 006021-01 Nut, Wing, M3
5•* 690439-03 Washer, Flat, M3
6* 010151-01 Strap, Clamping, Cap Frame, w/Rubber
7• 010191-02 Locator, Brim, Cap Frame
8• 010075-01 Post, Cap Frame
9• 690439-05 Washer, Flat, M5
10• 690439-04 Washer, Flat, M4
11• 005071-02 Holder, Visor
12• 010170-10 Screw, Socket Head Cap, M3 x 0.5 x 10mm, Zinc Plate
13* 005073-01 Cord, Shock, Cap Frame
14• 010079-01 Bracket, Strap, Rubber
15• 001963-05 Nut, Hex, M4
16• 690427-04 Washer, Lock, Split, M4
17* 010077-01 Weldment, Cap Frame, w/Rubber
18• 010078-02 Post, Cap Frame, Weldment
19• 010081-02 Holder, Clip
20• 001960-03 Screw, Set, Flat Point, M4 x 0.7 x 3mm
21* 005487-01 Latch, Takigen
22* 690427-03 Washer, Lock, Split, M3
23• 009682-02 Clip, Cap Frame
*010093-01 Cap Frame, Wide-Angle, Melco, Assembly

•010540-02 Cap Frame, Wide-Angle, Sub-Assembly

57-1
Figure 57

57-2

Item Part Item
1* 675310-01 Screw, Pan Head Phillips, M3 x 0.5 x 6mm

2* 690427-03 Washer, Lock, Split M3
3* 690439-03 Washer, Flat, M3
4* 010133-06 Screw, Flat Head Phillips, M3 x 0.5 x 6mm
5* 009623-01 Bearing, Flanged, 6mm ID x 12mm OD
6* 009613-01 Tensioner Disk
7* 010096-02 Tensoner Disk Hub
8* 009622-01 Spring, Compression
9* 009812-02 Washer, Support, Spring
10* 009606-01 Tensioner Disk Support
11 009658-01 Bearing, Panel, 1/4” ID
12* 009614-01 Tensioner Disk Shaft
13* 001955-17 Retainer Ring
*010094-01 Tensioner, Disk, Assembly

58-1
Figure 58

58-2

Item Part Item
1 010097-02 Bracket, Interface, Cap Frame

2 690439-04 Washer, Flat, M4
4a* 010701-02 Wrench, L-Hex, 3mm, Short Arm (see Note) (not shown)
5 010658-01 Spacer, Interface, Wide Angle Cap Frame
6 009608-02 Bar, Drive Ring
7 010475-01 Label, ID, Head/Cap Driver
Note: *Used with Item 4 and supplied with the Wide-Angle Cap Frame
Option

59-1
Wide Angle Cap Frame Gauge
Figure 59

59-2
Wide-Angle Cap Frame Gauge Reference Figure 59

Item Part Item
1* 004949-01 Block, Mount, Cap Gauge

2* 010196-01 Cylinder, Gauge
3* 680430-03 Nut, Hex, M3
4* 690439-03 Washer, Flat, M3
5* 004229-01 Clip, Roller, Assembly
6* 006558-08 Screw, Pan Head, Slotted, M3 x 0.5 x 8mm
7* 670038-06 Screw, Socket Head Cap, 10-32 x 3/8”
8* 690033-03 Washer, Lock, Split, #10
9 010467-01 Strap, Rubber, Gauge, 2.38” x 18.00” x .0625” Thick
10 010973-01 Strap, Rubber, Gauge, 2.38” x 18.00” x .125” Thick
*010195-01 Gauge, Cap Frame, Wide-Angle

60-1
Sash Frame
Figure 60

60-2
Sash Frame Reference Figure 60

Item Part Item
1 010653-02 Sash Frame, Assembly

2 008177-01 Clip, Border Frame, 300mm
3 010410-02 Screw, Thumb, Assembly
4 007598-01 Clip Border Frame, 220mm

61-1
Sash Hoops (21cm, 25cm)
Figure 61

61-2
Sash Hoops (21cm, 25cm) Reference Figure 61

Item Part Item
1*• 003136-06 Screw, Button Head Socket, M3 x 0.5 x 6mm

2* 010756-02 Bracket, Front, 25cm Hoop
3* 007592-01 Hoop, 25cm, w/Arms
4• 010759-02 Bracket, Front, 21cm Hoop
5• 005404-01 Hoop, 21cm, w/Arms
6• 010758-02 Bracket, Rear, 21cm Hoop
7* 010755-02 Bracket, Rear, 25cm Hoop
*010757-01 Hoop, Sash, Round, 25cm

•010760-01 Hoop, Sash, Round, 21cm

62-1
Disk Drive
Figure 62

62-2
Disk Drive Reference Figure 62

Item Part Item
1 009900-01 Cover, Spacer, Lower, Disk Drive

3 010486-01 Cover, Disk Drive, Top
4 009561-03 Nut, Kep, M3
5 009154-01 Grommet, 7/16"
6 004243-01 Disk Drive, Floppy, 1.44MB
7 010485-01 Support, Disk Drive
9 009160-01 Jumper, Ground
10 010487-01 Cover, Disk Drive Connectors
11 009561-04 Nut, Kep, M4
12 008495-01 Bushing, Mini, Red
14 340743-07 Clamp, Cable, Nylon, Black, 1/2” ID

63-1
Hoop Interface
Figure 63

63-2
Hoop Interface Reference Figure 63

Item Part Item
1* 010378-08 Pin, Roll, 2mm x .315”

2* 010379-01 Spring, Extension, .125” OD x 1.75”
3* 010378-12 Pin, Roll, 2mm x .472”
4* 010376-01 Locator, Movable Interface, Pin Type
5* 010374-01 Block Interface, Pin Type
6* 010375-01 Slide Interface, Pin Type
7* 010377-01 Locator, Fixed Interface, Pin Type
8* 010172-08 Screw, Socket Head Cap, M5 x 0.8 x 8mm, Zinc Plate
9 009931-02 Carriage, Rack (reference only)
*010395-01 Interface, Hoop, Pin Type, Assembly

64-1
Tubular Hoops (44cm x 30cm)
Figure 64

64-2
Tubular Hoops (44cm x 30cm) Reference Figure 64

Item Part Item
1* 005576-01 Screw/Barrel Nut, Hoop, Assembly

2* 010194-03 Hoop, Oval, 44cm x 30cm
3* 001935-08 Screw, Flat Head Phillips, M3 x 0.5 x 8mm
4* 010447-02 Bracket, Tubular Hoop, Left
5* 010446-02 Bracket, Tubular Hoop, Right
*010204-01 Hoop, Tubular, Oval, 44cm x 30cm, Assembly

Index Illustrated Parts Manual for the EMT 10/4
A Bearing, Needle .......................................35-2

Amplifier, Servo, UL ................................. 41-2 Bearing, Panel, 1/4” ID ............................57-2
Arm, Actuator .........................................21-2 Bearing, Radial, 4mm ID x 9mm OD ........ 15-2
Arm, Drive, Movable Knife ......................23-2 Bearing, Shaft, Guide ..............................18-2
Arm, Motor Stop .....................................22-2 Bearing, Sleeve,
Assembly, Gears, Bevel ............................12-2 Frelon ..........................34-2, 36-2, 37-2, 50-2
Bearing, Spherical, 15mm ID ...................32-2

B
Bar, Drive Ring .........................................58-2 Bearing, Thrust, 15mm ...................12-2, 30-2
Bar, Grabber ............................................14-2 Bearing, Thrust, 8mm ..............................10-2
Bar, Guide ...............................................50-2 Belt, Drive ................................................25-2
Bar, Idler, Assembly ..................................19-2 Belt, Timing, 1/5P, 104 Groove,

3/8" Wide ...............................................17-2
Bar, Needle ..............................................14-2
Belt, Timing, 1/5P, 72T............................. 28-2
Base, Cap Frame, Assembly ......................49-2
Belt, Timing, 39T, 1/5P ...................10-2, 22-2
Base, Drive Ring .............................52-2, 53-2
Belt, Timing, 5mmP .................................30-2
Base, Drive, Lever, Take-Up, PHS II ...........20-2
Belt, Timing, 72T, 1/5P .............................29-2
Base, Picker ............................................. 23-2
Belt, X-Drive Motor ..................................26-2
Base, Tensioner ........................................16-2
Belt, Y-Drive ..........................34-2, 36-2, 37-2
Base, X-Axis ..........................25-2, 26-2, 27-2
Blade, Grabber ........................................ 21-2
Bearing, Ball, Radial, 15mm ID .................17-2
Blade, Sensor, Interruptor ........................13-2
Bearing, Ball, Radial, 8mm ID ...................17-2
Block Interface, Pin Type ..........................63-2
Bearing, Centering, Flange, 1/2" .............29-2
Block, Contact, Emergency Stop ................ 6-2
Bearing, Cross Roller ................................15-2
Block, Drive Pulley ...................................25-2
Bearing, Flange, 6mm ..............................22-2
Block, Locator, Brim .................................49-2
Bearing, Flanged ......................................52-2
Block, Mount, Cap Gauge .......................59-2
Bearing, Flanged, 6mm ID
x 12mm OD .............................................57-2 Block, Mounting, Cap Gauge,
Assembly .................................................51-2
Bearing, Gear, Main Shaft ........................12-2
Block, Return Pulley .................................25-2
Bearing, Linear ...............................27-2, 52-2
Bolt, Adjuster, Trimmer ............................24-2
Illustrated Parts Manual for the EMT 10/4 Index
Bolt, Carriage, 1/4-20 x 3/4" ...................32-2 Bracket, Needle Plate .....................17-2, 23-2
Brace, Table, Left .......................................2-2 Bracket, Picker ......................17-3, 23-2, 43-2
Brace, Table, Right .....................................2-2 Bracket, Pretensioner ...............................16-2
Brace, Thread Tree ...................................11-2 Bracket, Rear, 21cm Hoop ....................... 61-2
Bracket, Bed, Cable .................................23-2 Bracket, Rear, 25cm Hoop ....................... 61-2
Bracket, Blank, PC ...................................38-2 Bracket, Rear, Thread Tree .......................11-2
Bracket, Cable .........................................50-2 Bracket, Right End ...................................25-2
Bracket, Clamp, Belt .............34-2, 36-2, 37-2 Bracket, Solenoid .....................................17-2
Bracket, Clamp, Left Hand .............54-2, 55-2 Bracket, Solenoid, Mounting ...................24-2
Bracket, Clamp, Right Hand ....................54-2 Bracket, Spring, Mount ............................23-2
Bracket, Drive ..........................................50-2 Bracket, Stopper, Delrin ...........................18-2
Bracket, Drive Ring ..................................54-2 Bracket, Stopper, Steel .............................18-2
Bracket, Ethernet Card Connector ...........39-2 Bracket, Strap, Rubber .............................56-2
Bracket, Frame Holder, Gauge Set ...........51-2 Bracket, Support, Left Hand......................53-2
Bracket, Front, 21cm Hoop...................... 61-2 Bracket, Support, Light ..............................7-2
Bracket, Front, 25cm Hoop ......................61-2 Bracket, Support, Right Hand ..................53-2
Bracket, Front, Thread Tree ......................11-2 Bracket, Support, Take-Up

Lever Guide .............................................15-2
Bracket, Grabber, Lower, Flared ...............14-2
Bracket, Switch, Adjusting .......................24-2
Bracket, Hinge .........................................49-2
Bracket, Tensioner ...................................16-2
Bracket, Holder, Bar .................................53-2
Bracket, Transition ................................... 21-2
Bracket, Idler, Y-Axis ................................35-2
Bracket, Tube, Thread ................................1-2
Bracket, Interface, Cap Frame ..................58-2
Bracket, Tubular Frame, Left .................... 27-2
Bracket, Latch 17-2, ................................49-2
Bracket, Tubular Frame, Right .................. 27-2
Bracket, Left End .....................................25-2
Bracket, Tubular Hoop, Left .....................64-2
Bracket, Load Resistor, Computer
Power Supply ..........................................40-2 Bracket, Tubular Hoop, Right ...................64-2
Bracket, Motor Board Connector .............39-2 Bracket, Wire Loom ............................8-2, 9-2
Bracket, Motor Mount .............................26-2 Bracket, Z-Drive Motor ............................32-2

Bumper, Light ............................................7-2 Cam, Color Change .................................10-2
Bumper, Motor Stop ................................22-2 Cam, Drive, Lever, Take-Up ......................17-2
Bushing, Base, Drive, Lever, Take-Up ........ 20-2 Cam, Trimmer ..........................................17-3
Bushing, Cradle, Spring ...........................18-2 Cap, Spring .............................................16-2
Bushing, Insulating, Miniature ...................1-2 Card Cage, Bottom Cover .......................39-2
Bushing, Mini, Red ..................................62-2 Card Cage, Front Cover........................... 39-2
Bushing, Shaft, Needle Bar ......................18-2 Card Cage, Top Cover .............................39-2
Bushing, Tensioner ...................................16-2 Carriage, Rack ................................27-2, 63-2
C Carriage, Y-Axis, Center ...........................37-2

Cable Clamp, 1/4” ....................................7-2 Carriage, Y-Axis, End ......................34-2, 36-2
Cable, Cord, Fluorescent Lights ................. 7-2 Case, 10 Needle ......................................14-2
Cable, Drive Ring .....................................50-2
Case, Bobbin, wo/Spring .........................17-2
Cable, Drive Ring, Assembly ....................54-2
Case, Gear, Drive, Lever, Take-Up............. 20-2
Cable, EMT10/4, Amplifier
Assembly, Jumper ....................................45-2 Catch, Pull ...............................................49-2
Cable, E-Stop, Interface.................. 44-2, 47-2 Circuit Breaker, Lights .....................42-2, 47-2
Cable, Ethernet, Network, Interface .........46-2 Circuit Breaker, On/Off, 8A .............42-2, 47-2
Cable, Floppy Drive ........................ 46-2, 48-2 Clamp, 2-Piece, 18mm Bore ....................29-2
Cable, Ground, 4.75”, #8 ..........................1-2 Clamp, Belt ...........................34-2, 36-2, 37-2
Cable, Ground, Braided.................... 9-2, 13-2 Clamp, Cable, Nylon, 1/8” ID, Black ........ 26-2
Cable, Ground, Pan, 4.75” ...................... 16-2 Clamp, Cable, Nylon, 3/16” ID, Black .........9-2
Cable, Input Power ..................................47-2 Clamp, Cable, Nylon, Black, 1/2” ID ........ 62-2
Cable, Low Voltage ...............40-2, 44-2, 46-2 Clamp, Cable, X-Axis .................................1-2
Cable, Thread Break Jumper ....................47-2 Clamp, Cable, X-PCB Rack........................26-2
Cable, Thread/Color Change ..........46-2, 47-2 Clamp, Hold Down, Left Hand .......54-2, 55-2
Cable, X Y Z Command ...........................45-2 Clamp, Hold Down, Right Hand .............. 54-2
Cable, X-Axis, Flex ...................................48-2 Clamp, Needle .........................................14-2
Cable, XYZ Command .............................46-2 Clamp, Needle Case Linkage ..............8-2, 9-2
Clamp, Ribbon Cable, 3.31” ...................16-2 Cover, Blade, Front ...................................21-2
Clamp, Split-Hub, 8mm ID .......................10-2 Cover, Blade, Rear ....................................21-2
Clamp, Stop, Needle Bar .........................14-2 Cover, Blade, Top .....................................21-2
Clamp, Swivel, Picker ...............................24-2 Cover, Cap Frame Bracket .......................43-2
Clamp, X-Belt ..........................................25-2 Cover, Disk Drive Connectors ...................62-2
Clip Border Frame, 220mm ......................60-2 Cover, Disk Drive, Top ..............................62-2
Clip, Border Frame, 300mm..................... 60-2 Cover, Drive, Color Change, Left ................8-2
Clip, Cap Frame .......................................56-2 Cover, Drive, Color Change, Right .............8-2
Clip, Fixing, Drive Arm .............................23-2 Cover, Front, Arm, Left ............................15-2
Clip, Roller, Assembly ............54-2, 55-2, 59-2 Cover, Front, Arm, Right ..........................15-2
Clip, Roller, Cap Frame Driver, Cover, Gearbox........................................ 12-2

Assembly ........................................50-2, 51-2
Cover, Grabber .......................1-2, 17-3, 21-2
Clip, Spring, Tubular ................................27-2
Cover, Head, Rear.................................... 19-2
Clip, Tubing ........................................8-2, 9-2
Cover, LED, Yellow ...................................16-2
Collar, Clamp ...........................................21-2
Cover, Left Rear Channel ...........................3-2
Collar, Picker ............................................23-2
Cover, Motor Amplifier Module ...............41-2
Collar, Shaft, 1/2" ID ...............................50-2
Cover, Motor, X-Y Drive ...........................28-2
Collar, Shaft, 15mm ID ...................12-2, 30-2
Cover, Needle Case, Lower ......................13-2
Collar, Shaft, Headup ..............................17-2
Cover, Needle Case, Upper ......................13-2
Collar, Support, Gear ......................12-2, 17-2
Cover, Outlet, Power Supply .....................40-2
Collar, Tensioner, Assembly ......................16-2
Cover, PCB, X-Beam ................................26-2
Connector, Dual Cap Frame..................... 43-2
Cover, Power Input ..................................42-2
Connector, IEC 320 Receptacle ................40-2
Cover, Rear Take-up Lever ..........................9-2
Cord, Shock, Cap Frame ................49-2, 56-2
Cover, Rear, Tensioner ................................1-2
Counterweight, Phase I ...........................17-2
Cover, Right Rear Channel .........................3-2
Coupler, Shaft, Helical, 1/4" x 1/4" ......... 33-2
Cover, Spacer, Lower ................................. 1-2
Cover, Bed, Front ...............................8-2, 9-2
Cover, Spacer, Lower, Disk Drive ..............62-2
Cover, Bed, Rear................................. 8-2, 9-2
Cover, Spacer, Tensioner Bracket.................6-2
Cover, Tensioner Bracket, Left ....................1-2 Ferrite, Split, Large ...................................46-2
Cover, Tensioner Bracket, Right.................. 1-2 Filter, Line, 10A .......................................42-2
Cover, Under Bed ......................................3-2 Fixture, Set, Light, Fluorescent ................... 7-2
Cover, X-Axis ...........................................27-2 Flag, Y-Home Limit .................................. 36-2
Cover, X-Drive Mounting, Center ...............2-2 Flange, Pair, Bearing, Z-Drive ................... 32-2
Cover, X-Motor ........................................26-2 Follower, Assembly ..................................20-2
Cover, Y-Drive Mounting, Left ....................2-2 Foot, Presser, Assembly ............................14-2
Cover, Y-Drive Mounting, Right .................2-2 Frame, Base, w/Castors, Assembly ............42-2
Cover, Z-Drive Motor .................................3-2
Frame, Lower, w/Rubber, 6-Panel .............49-2
Cover, Z-Shaft, 16.69" ............................30-2
Frame, Movable, Machined .....................24-2
Cylinder, Drive Ring ........................54-2, 55-2
Fuse, 1/2A, 5 x 20mm, TD ........................40-2
Cylinder, Gauge....................................... 59-2
Fuse, 10A, 5 x 20mm, Fast .......................40-2
D
Fuse, 100mA, 5 x 20mm, TD ....................40-2
Damper, Needle Case ..............................14-2
Fuse, 50mA, 5 x 20mm, TD ......................40-2
Damper, Needle Clamp ............................14-2
Fuse, 10A, 125V, 5mm x 20mm ..............42-2
Damper, Spacer Cover ...............................1-2
Fuse, 5A, 125V, 5mm x 20mm ................ 42-2
Diode, Bridge ..........................................41-2
G
Disk Drive, Floppy, 1.44MB ...................... 62-2
Gauge, Cap Frame, Weldment ................51-2
Disk, Indicator, Headup ............................30-2
Gear, Drive, Lever, Take-Up ......................20-2
Disk, Plastic .............................................16-2
Gearbox, Assembly, PHII, Grey .................12-2
Disk, Pretensioner ....................................16-2
Grommet Strip ...........................................8-2
Disk, Tensioner, Thread, Assembly ............16-2
Grommet, 7/16"...................................... 62-2
E
Grommet, Round, .125” ID x .343” OD
Enclosure, Power Supply ..........................40-2 x 1/16” Groove .......................................26-2
Encoder, Motor, 1000 Line .......................28-2 Grommet, Rubber ......................................1-2
Encoder, Z-Axis ........................................33-2 Guard, Z-Drive ...........................................3-2
F Guide, Grabber .......................................21-2
Felt, Needle Case .....................................14-2
Guide, Long Carriage Block .....................25-2
Guide, Long Carriage Block, Threaded .....25-2 Hinge, Cap Frame.................................... 56-2
Guide, Table Insert..................................... 4-2 Holder, Clip .............................................56-2
Guide, Table, Insert ....................................4-2 Holder, Cord, Visor Clamp .......................49-2
Holder, Fuse............................................. 42-2
Guide, Thread, Lower, w/Eyelet, Holder, Visor ............................................56-2

Assembly .................................................13-2 Hook, Rotary, Small Bobbin .....................17-2
Guide, Thread, Middle, w/Eyelet, Hoop, 21cm, w/Arms ..............................61-2
Assembly .................................................13-2
Guide, Thread, Thread Tree ................8-2, 9-2 Hoop, 25cm, w/Arms .............................. 61-2
Guide, Thread, Upper, Assembly.............. 16-2 Hoop, Oval, 44cm x 30cm ....................... 64-2
H Housing, Bearing .....................................52-2
Handle, Stop, Motor................................ 22-2 Housing, Drive, Color Change .................10-2
Harness, Color/Grabber- Hub, Cap Driver, Phase II .........................50-2

Encoder/Motor ......................46-2, 47-2, 48-2
I
Harness, Head 1............................. 46-2, 47-2 Insert, Table ...............................................4-2
Harness, Head 2 ..............................46-2, 47-2 Insulator, Thread Break ............................16-2
Harness, Head 3 .............................46-2, 47-2
J
Harness, Head 4............................. 46-2, 47-2 Jumper, Ground .......................................62-2
Harness, Jump Stitch ......................46-2, 47-2 K
Harness, Jumper, E-Stop ..........................47-2 Key, Color Change Mount ......................... 8-2
Harness, Keyboard/Display ....46-2, 47-2, 48-2 Key, Shaft, 6mm x 6mm x 32mm ............43-2
Harness, Power Switch ............................47-2 Keycap, Alt ................................................5-2
Harness, Power, Backplane .............44-2, 46-2 Keycap, Color Change ...............................5-2
Harness, Start/Stop/Frame ........................47-2 Keycap, Enter ............................................5-2
Harness, Thread, Under Thread Keycap, Fast/Slow ......................................5-2

Control ....................................................47-2 Keycap, Horizontal Arrow ..........................5-2
Harness, X-Axis Collector ...... 45-2, 46-2, 48-2 Keycap, Jog ...............................................5-2
Harness, YZ Axis ...................33-2, 46-2, 48-2 Keycap, Menu ...........................................5-2
Harness, Z-Motor Amplifier ............45-2, 48-2 Keycap, Vertical Arrow .............................. 5-2
Knife, Movable ........................................23-2 M

Knife, Spring, Fixed ..................................23-2 Magnet, Thread, Retaining ......................13-2
Knob, Adjust, Pretensioner, Plastic ...........16-2 Mat, Rubber .............................................. 2-2
Knob, Extension Pot ...................................5-2 Module, Power Entry, 500W.................... 42-2
Knob, Knurled, Black, M3 ........................53-2 Motor, Grabber .......................................22-2
Knob, Knurled, Black, M5 ........................52-2 Motor, X-Drive .........................................26-2
Knob, Knurled, M5, Black ..............43-2, 50-2 Motor, X-Y Servo .....................................10-2
Knob, Locking, 1/4-20 ...............................4-2 Motor, Y-Rack ..........................................28-2
Knob, Tensioner, Black, Assembly ............16-2 Motor, Y-Rack, Assembly ................45-2, 48-2
L Motor, Z-Axis, Assembly .................32-2, 48-2
Label, ID, Head/Cap Driver....................... 58-2 Mount, Cable Tie ....................................23-2
Latch, Jump Stitch ...................................17-3 Mount, Cable Tie, Nylon...........................25-2
Latch, Takigen .........................................56-2 Mount, Cable Tie, #8 ..............................42-2
Lens, Push Button, Black, Stop................... 6-2 Mount, Dove Tail, Cap Frame ..................43-2
Lens, Push Button, Gray, Frame .................6-2 Mount, Drive Ring ...................................50-2
Lens, Push Button, White, Start .................6-2 Mount, Front, Drive Ring .........................52-2
Lever, Drive, Lever, Take-Up...................... 20-2 Mount, Limit Switch ................................22-2
Lever, Take-Up, Assembly......................... 14-2 Mount, Limit Switch Stop ........................22-2
Link, Connecting .....................................23-2 Mount, Male, Cap Frame ........................50-2
Link, Connecting, Picker ..........................23-2 Mount, Motor, Grabber ...........................22-2
Locator, Brim, Cap Frame ........................56-2 Mount, Motor, Grabber, Threaded........... 22-2
Locator, Cap Frame .................................50-2 Mount, Picker ..........................................23-2
Locator, Drive Ring ..................................55-2 Mount, Solenoid, Trimmer .......................24-2
Locator, Fixed Interface, Pin Type .............63-2 Mount, w/Bearing ................................... 21-2
Locator, Left ............................................27-2 Mount, Y-Drive Motor .............................28-2
Locator, Movable Interface, Pin Type ........63-2 N

Locator, Right ..........................................27-2 Nipple, Support, Tensioner Disk ...............53-2
Lock, Shaft, .25” ID .................................53-2 Nut, Swivel, 3/8-16.................................. 51-2

Nut, Tensioner, Drive Ring ........................54-2 Pillar, Head Support ...................................8-2
O Pin, Dowel, .1875" OD x .75" .................12-2

O-Ring, .187" ID x .06" Thick .................17-3 Pin, Dowel, .25" OD x .50" .....................14-2
P Pin, Groove, 1/8" OD x 5/8" ....................20-2
Pad, Felt, .065" Thick ..............................16-2
Pin, Groove, 1/8" OD x 7/8" ....................50-2
Pad, Felt, .095" Thick .............................. 16-2
Pin, Latch ................................................17-3
Pad, Guide, Shaft ....................................52-2
Pin, Roll, 2mm x .315” ............................63-2
Pad, Holder, Bar .......................................53-2
Pin, Roll, 2mm x .472” ............................63-2
Pad, Resevoir, Felt ....................................15-2
Pin, Spring, 3mm .....................................15-2
Pad, Support, Cylinder .............................53-2
Pin, Spring, 3mm x 14mm Lg ..................17-2
Pad, Thread Tree ......................................11-2
Pin, Swivel, Front ..................................... 23-2
Panel, Keyboard .........................................5-2
Plate, Bearing, Retainer ............................15-2
Panel, Motor Amplifier Module ...............41-2
Plate, Clamp, Z-Shaft ...............................31-2
PCB, Backplane, Assembly .......................38-2
Plate, Cover, Z-Shaft ................................ 31-2
PCB, CPU, Assembly ................................38-2
Plate, Emergency Stop ............................... 6-2
PCB, EMT, Color Change, Assembly .........10-2
Plate, Guide, Needle Bar ..........................13-2
PCB, Interface, Assembly .........................38-2
Plate, Link Adjusting ................................24-2
PCB, Keyboard, Assembly ..........................5-2
Plate, Motor Amplifier Module ................41-2
PCB, LV Driver, Assembly .........................38-2
Plate, Mounting, Encoder ........................33-2
PCB, Motor Amp Interface ......................41-2
Plate, Mounting, Transformer ..................42-2
PCB, Network, Intel, Pro 10 .....................38-2
Plate, Needle, Glued Washer ...................17-2
PCB, PCA, E-Stop ....................................40-2
Plate, Nut, Y-Idler .....................................35-2
PCB, Thread Break, Assembly ..................16-2
Plate, Position, Machined .........................15-2
PCB, X-Beam, X-Rack, Assembly ..............26-2
Plate, Retainer, Bearing, Arm Shaft ..........17-2
PCB, Y-Home Limit, Assembly ..................36-2
Plate, Thread Spool ..................................11-2
Picker ......................................................23-2
Plate, Washer, Idler ..................................35-2
Picker, Solenoid, Assembly .......................24-2
Post, Cap Frame ......................................56-2
Pigtail ......................................................16-2
Post, Cap Frame, Weldment ....................56-2
Post, Guide ..............................................16-2 Retainer, Table Insert ..................................4-2
Post, Pretensioner ....................................16-2 Ring, Drive, Cap Frame ............................50-2
Post, Tensioner ........................................16-2 Ring, Retainer, External, .188”..................23-2
Power Supply, 200W, Computer ..............40-2 Rod, Connecting .....................................17-2
Power Supply, 300W, 24V .......................40-2 Rod, Crank, 90 Deg .................................17-2
Plug, Hole, 1.5”..........................................3-2 Rod, Guide ..............................................21-2
Presser, Under Thread ..............................23-2 Roller, Drive Ring .....................................52-2
Protector, Edge, Rubber, 3/32" x 5/16" ...32-2 Roller, Idler ..............................................19-2
Pulley, Adjustable, Top, 32T, 1/5P .............17-2 Roller, Movable, Frame ............................24-2
Pulley, Drive, Bobbin, Bottom, 16T, 1/5P ..17-2 S

Pulley, Drive, X-Axis, Assembly................. 26-2 Sash Frame, Assembly .............................60-2
Pulley, Hub, Adjustable ............................17-3 Screw, Needle Plate .................................17-2
Pulley, Idler ..............................................35-2 Screw, Set, Cam ......................................17-2
Pulley, Motor ...........................................26-2 Screw, Set, Needle Clamp ........................14-2
Pulley, Motor, Y-Axis ................................28-2 Screw, Shoulder, 4-40 x 1/8" OD x 1/8" ..23-2
Pulley, Motor, Y-Drive, Assembly ..............29-2 Screw, Shoulder, 7mm OD,

M5 x 0.8 x 5mm ......................................19-2
Pulley, Return, X-Axis, Assembly ..............25-2
Screw, Special, Cap Frame .......................49-2
Pulley, Timing, 5.08mmP, 12 Groove ........10-2
Screw, Thumb, Assembly ................27-2, 60-2
Pulley, Timing, 5.08mmP, 16 Groove........ 10-2
Screw, Thumb, Wing-Head,
Pulley, Y-Drive................................. 28-2, 29-2 3/8-16 x 1.5" .......................................... 51-2
Pushbutton, Emergency Stop..................... 6-2 Screw/Barrel Nut, Hoop, Assembly........... 64-2
R Screwlock, Female, 4-40, w/hardware ..... 40-2

Rail, Guide, Lower ...................................14-2
Seal, Rubber, 3/8” x 1/2” ........................39-2
Rail, Guide, Take-Up Lever .......................15-2
Seat, Cone, Thread, Thread Tree ..............11-2
Rail, Y-Axis ............................34-2, 36-2, 37-2
Sensor, Optical Switch, Assembly .............25-2
Reciprocator ............................................18-2
Sensor, Under Thread Control,
Re-inforcement, Self-Adhesive .................16-2 Assembly .................................................17-2
Resistor, Load, Computer Power Supply... 40-2 Set, Cover, Rotary Hook .....................8-2, 9-2
Shaft Cover, Frame Holder .......................51-2 Solenoid, Jump Stitch ..............................17-2
Shaft, Arm............................................... 17-2 Solenoid, Trimmer, Assembly ................... 24-2
Shaft, Bobbin, Phase II .............................17-2 Spacer .....................................................49-2
Shaft, Cam, Color Change ...................... 10-2 Spacer, .401” ID x .75” OD x .015” Thick,
Stainless Steel ............................................2-2
Shaft, Cap Frame .....................................50-2
Spacer, Drive 26-2
Shaft, Drive Ring ......................................52-2
Spacer, Interface, Wide Angle
Shaft, Drive, Lever, Take-Up .....................20-2 Cap Frame ...............................................58-2
Shaft, Drive, Y-Axis ..................................29-2 Spacer, Nylon, .14” ID x .25” OD
Shaft, Drive, Z-Axis ..................................30-2 x .75” ......................................................53-2
Shaft, Frame Holder, Gauge Set............... 51-2 Spacer, Nylon, .140” ID x .250” OD
x .375” ....................................................17-3
Shaft, Guide, Drive Ring .......................... 52-2
Spacer, Precision, .313" ID
Shaft, Guide, Needle Bar .........................18-2 x .010" Thick ...........................................14-2
Shaft, Idler, Y-Axis ....................................35-2 Spacer, Precision, .313" ID

x .016" Thick ...........................................14-2
Shaft, Needle Case Linkage ................ 8-2, 9-2
Spacer, Shaft, .128" ID
Shaft, Pivot, Grabber...................... 21-2, 22-2 x .317" OD x .03" Thick ..........................23-2
Shaft, Roller .............................................52-2 Spacer, Shaft, .187" ID
Shaft, Roller, Eccentric .............................52-2 x .312" OD x .03" Thick ..........................17-2
Shaft, Roller, Movable Frame ....................24-2 Spacer, Shaft, 1/4" ID x .002" Thick ........14-2
Shaft, Take-Up Lever ................................14-2 Spacer, Shaft, 1/4" ID x .004" Thick ........14-2
Shaft, X-Axis ............................................26-2 Spacer, Shaft, 1/4" ID x .006" Thick ........14-2
Shaft, X-Return ........................................25-2 Spacer, Shaft, 5/16" ID

x .016" Thick .................................10-2, 19-2
Shelf, Half, Frame, Black ............................ 2-2
Spacer, Shaft, Take-Up Lever ....................14-2
Shim, .020” Thick, Center Y-Drive Cover ... 2-2
Spacer, Support, Velcro............................ 14-2
Shim, .020” Thick, End Y-Drive Cover........ 2-2
Spacer, X-Belt ..........................................25-2
Shim, .032” Thick, Center Y-Drive Cover ...2-2
Spacer, Z-Shaft ........................................30-2
Shim, .032” Thick, End Y-Drive Cover ........2-2
Spring, Check, Tensioner, Thread ..............16-2
Shim, Needle Case ...................................14-2
Spring, Compression ......................54-2, 57-2
Slide Interface, Pin Type ...........................63-2
Spring, Extension, .125” OD x 1.75”....... 63-2 Strap, Clamping, 72mm, 6-Panel .............49-2
Spring, Holding, Needle Bar .....................14-2 Strap, Clamping, 82mm, 6-Panel .............49-2
Spring, Idler .............................................19-2 Strap, Clamping, Cap Frame, w/Rubber ...56-2

Spring, Jump, Reciprocator ......................18-2 Strap, Rubber, Gauge, 2.38”
Spring, Picker, Front .................................23-2 x 18.00” x .0625” Thick ..........................59-2
Spring, Presser Foot .................................14-2 Strap, Rubber, Gauge, 2.38”

x 18.00” x .125” Thick ............................59-2
Spring, Pretensioner .................................16-2
Stud, Connecting, Needle Bar ..................14-2
Spring, Return, Solenoid ..........................24-2
Stud, Connecting, Reciprocator,
Spring, Tensioner, Thread .........................16-2 Machined ................................................18-2
Spring, Thread, Retaining ........................13-2 Stud, Press, 1/4" x 1/2" ...........................19-2
Spring, Trimmer Home .............................24-2 Stud, Retainer ..........................................15-2
Sprocket, 1/5P, 13T, .562" x .281" ..........22-2 Support, Cap, Large, Machined ...............53-2
Sprocket, 1/5P, 20T ..................................22-2 Support, Cap, Small, Machined ...............53-2
Sprocket, 5mmP, 20T ...............................30-2 Support, Center X-Drive Table ...................4-2
Sprocket, 5mmP, 72T ...............................30-2 Support, Disk Drive ..................................62-2
Standoff, 10mm Hex, M-F, Support, Left Y-Drive Table ........................4-2

M5 x 0.8 x 16mm ....................................24-2
Support, Rail, Y-Axis ..............34-2, 36-2, 37-2
Standoff, Hex, M-F, M4 x 0.7 x 35mm .....10-2
Support, Right Y-Drive Table ...................... 4-2
Support, Shaft, Rear ................................52-2
Support, Tensioner Bracket ......................13-2
Standoff, M/F, M3 x 25mm ........................5-2
Switch, Cap Frame, Dual .........................43-2
Standoff, M/F, M4 x 0.7 x 30mm ...............9-2
Switch, Contact Block ................................6-2
Standoff, M-F, 3/16" Round .................... 16-2
Switch, Limit, Roller .................................22-2
Standoff, Round, Female, 8-32 x 1.75" ...33-2
Switch, Momentary, w/Full Guard ..............6-2
Standoff, Screw Lock, 4-40 x .188” .........39-2
Switch, Optical, Assembly ........................24-2
Stiffener, Insert, Table Top ..........................4-2
Switch, Pushbutton, Momentary ................6-2
Stiffener, Rear, Rail ...................................25-2
Switch, Voltage, Selector .........................42-2
Stop, Limit Switch ....................................22-2
Swivel, Wire ............................................ 21-2 W

T Washer, AIN, Drive and Return .......25-2, 26-2
Tab, Tensioner.......................................... 16-2 Washer, Flat, Rectangle ............................50-2
Table Top, Center, Drive .............................4-2 Washer, Head ............................................8-2
Table Top, Left, Front .................................4-2 Washer, Holder, Cable .............................54-2
Table Top, Right, Front ...............................4-2 Washer, Nylon, .500” OD x .320” ID

x .031” Thick ...........................................35-2
Tape, Adhesive, 18-7/8” ............................4-2
Washer, Rubber, 1/2” ID .......34-2, 36-2, 37-2
Tape, Adhesive, 2.25” .............................53-2
Washer, Shoulder, .75” OD ......................17-3
Template, Panel .........................................5-2
Washer, Support, Spring ..........................57-2
Template, Panel, Start/Stop ........................6-2
Washer, Thrust, 1.00mm Thick ................10-2
Tensioner Disk .........................................57-2
Washer, Thrust, 15mm ............................12-2
Tensioner Disk Shaft ................................57-2
Washer, Thrust, 15mm ID ........................30-2
Tensioner Disk Support ............................57-2
Washer, Thrust, 2.75mm Thick ................ 10-2
Tensoner Disk Hub ...................................57-2
Washer, Wave, 22mm OD .......................17-2
Terminal Block, Assembly .........................42-2
Washer, Wave, 35mm OD .......................17-2
Terminal, Shock Cord ...............................49-2
Thread, Bobbin, White .............................17-2 Weldment, Cap Frame, w/Rubber ............56-2
Tie, Cable, 3.1” ........................................25-2 Wrench, Hex, 4mm .................................52-2
Transformer, Power, 1200VA, 110VAC .....42-2 Wrench, L-Hex, 3mm, Short Arm .............58-2
Trimmer, Picker, Solenoid,

Opto, Assembly .......................................47-2
Tube, Guide, Thread, Thread Tree, 9.7” ...11-2
Tubing, .125" ID x .187" OD .............8-2, 9-2
V
Velcro, Wiper, Pile, Flared ........................14-2
V-Rail, Arm ..............................................15-2
V-Rail, Needle Case ..................................15-2


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Illustrated Parts Manual

for the EMT 10/4

• A Complete Illustrated Parts Manual

Part Number 110278-01, Revision F

© Copyright 1997, 1998 by Melco Embroidery Systems

Printed in the United States of America

Revision A, April 1997

Covers/Table Top (1 of 4) 1-1

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Melco Cap Frame Drive 50-1

110278-01, Rev. F Illustrated Parts Manual

Model and Serial Numbers

How To Use This Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Special Parts Handling

110278-01, Rev. F Illustrated Parts Manual

CAUTION: When purchasing hardware from a source other than Melco,

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

This page intentionally left blank

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Covers/Table Top (1 of 4) Reference Figure 1

A 010233-01 Keyboard See Page 5-1

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Covers/Table Top (2 of 4) Reference Figure 2

1 006848-01 Shelf, Half, Frame, Black

Note: *Items 17-21 are used as needed

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Covers/Table Top (3 of 4) Reference Figure 3

A 010185-02 Table Tops See Page 4-1

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Covers/Table Top (4 of 4) Reference Figure 4

1 10327 Table Top, Left, Front

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Keyboard Panel Reference Figure 5

1* 009309-02 Panel, Keyboard

Note: The following can be replaced as a factory built assembly:

*010233-01 Keypad, Panel, Assembly

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Start/Stop Panel Reference Figure 6

1* 010339-01 Switch, Momentary, w/Full Guard

Note: The following can be replaced as a factory built assembly:

*010258-01 Panel, Start/Stop, Assembly

110278-01, Rev. F Illustrated Parts Manual

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Fluorescent Lights Reference Figure 7

1 006799-01 Bracket, Support, Light

Note: The following can be replaced as a seperate item:

11171 Bulb, Fluorescent, 3 Ft.

110278-01, Rev. F Illustrated Parts Manual

Sewing Head (Head 1)

EMT 10/4 Embroidery Peripheral Melco Embroidery Systems

Sewing Head (Head 1) Reference Figure 8