Service Manual-2017.07.19 PKL - PPC - 125

PKL PPC125
Automatic Chemistry Analyzer

Service Manual
Installation......................................................................................................................................... 3
1.How to open the package ...................................................................................................... 3
2. Instrument introduction ........................................................................................................ 7
3.Software Installation .............................................................................................................. 9
3.1-Software Registration........................................................................................................ 10
Adjustment...................................................................................................................................... 15
1.basic operation ..................................................................................................................... 15
2.Parameters Download .......................................................................................................... 16
3.Wash Arm adjustment .......................................................................................................... 18
4.Stirl Adjustment ................................................................................................................... 20
5.Sample Needle Adjustment.................................................................................................. 23
6.Helogan Lamp installation .................................................................................................... 27
7.How to check and adjust the dark value .............................................................................. 28
8.Parameters Setting ............................................................................................................... 31
9.Inner structure ..................................................................................................................... 32
9.1 front side view:.................................................................................................................. 32
9.2 Left side view: ................................................................................................................... 33
9.3 Right side view .................................................................................................................. 33
9.4 Back side view ................................................................................................................... 34
9.5 top side view ..................................................................................................................... 34
10.Tubing chart........................................................................................................................ 35
Maintenance ................................................................................................................................... 36
1.Peltier Replacement procedure : ......................................................................................... 36
Installation
1.How to open the package

When customer received the Analyzer .the Analyzer was fixed in the wooden box as the picture
below .
Here is the unpacking procedure below:

1.1 Open upper cover of wooden box
1.2
Take out the accessory,we can check it according to the packing list.
1.3
Open the front panel of wooden box.take out the remained accessory.it is also in the packing list.
1.4
There are 2 screws which are use to fix the analyzer from the bottom.
So in the next step,here is the operation.
A:Lean the wooden box, loose the 2 screws at the button ,please check the picture below.
1.5 Take instrument out and put it to desk.
1.6 Check all accessories.

1.7 Remove the instrument protecting material( plastic film,belt,foam).
1.8 After remove the proctecting materal, instrument was placed like this.
2. Instrument introduction
2.1 Top side view
2.2 Left side view
2.3 Right side view

2.4 Back side view
3.Software Installation
3.0 Paste the software into D/E /F Disk.
3.1 Register the software
a：go to the document folder. Click setupfile as the picture.
b: double click the icon of Setup200.reg. and confirm the information .
c:double click the Analyzer_200.exe and run the software as the picture below.
3.1-Software Registration
3.1.1Run the software, for the first time enter. just input Password [ADmin], do not need check
Login ID.
3.1.2 Select [MAINTENANCE]—Service maintenance—[Parameters setting]

3.1.3 Input password [sages] // All Service maintenance menu password are [sages]
3.1.4 Remember the ‘Computer ID’, for example, my computer ID is ‘TZZS’

Please look at the picture below.
3.1.5 Select the icon of [CUSTOMER]—[Operator setup]
3.1.6 Press CO
3.1.7 The password number comes from the computer time. for example my computer time
is 2016-7-12(year2016,July,12th).the principle is plus year(2016)+month(7)+date(12) together.so
the password is [2035]
After we type in the password 2035,we go to the inerface as below.
3.1.8 Input ‘Computer ID’ and select the [Start date],set [Valid dates] (how many days can
use), press Code, and [SAVE], then press [Cancel] to return the main screen.
Click the icon of CO again.input the password :8888 . then we can choose the system to open
or close. Remember to save after you choose open.
3.1.9 Back to [MAINTENANCE]—[Parameter setting], you will found the code and days.
3.2 Setup the instrument parameters

Select [MAINTENANCE]—go to [Service maintenance]—[Instrument Settings]—input password
‘sages’
Press [FROM_RAM] to get instrument parameters from Analyzer mainboard. And then
[Save],
Adjustment
1.basic operation
1.make sure the signal cable and power cable are well connected then turn on the analyzer.
2.double click Analyzer_200.exe to log in the software.
3.click maintenace .go to instrument setting and type in the password:sages

2.Parameters Download
4.click the icon of FROM_RAM and OK as the picture below to download the parameters from
analyzer.
Then we can hear 2 voice of beeps,it means the signal was downloaded.
5.then go back to icon of initializen to initialize the analyzer.the machnical parts will go to the
related correct position.
3.Wash Arm adjustment
A:check and adjust wash arm position.
Click the icon to CRU water dispense then you could see the water station goes down to the
surface of cuvette. And please check the position to the wash needle ,they must be in the
middle position of the cuvette.
1. Then we click the icon CRU Down and start to make the wash station go to the bottom.
2. we loose all the fixing screws of the washing arm the seven needles will touch the cuvette
bottom .
3.fixing the screws for the third to seventh pair of the washing arm.
4.decrease the parameter for CRU Down . for example on step 1 the parameter is 611. Now we
change it to 610. Then save the parameters , and re-click CRU Down, and start .
5. fixing the screws for wash arm needle 1 and 2.

The wiping model should be in the number 5 cuvette position.
4.Stirl Adjustment
2.check and adjust stir needle position.
Click cuvette icon and start then stiring needle will go to the top of cuvette 1 as the picture
showed.
Click the icon of stiring deep .the stir needle will go to the bottom side of the cuvette.
Mostly 2 step to the bottom side.
5.Sample Needle Adjustment
3.check and adjust sample needle position.

Click cuvette and start then the needle can go to the top side of cuvette 1.
B:click the deep icon and needle will go to the down side of the cuvette. please remember that
the needle position should be 2 step upside the bottom.
6.check the sample and tray position.
A:for the sample needle ,there is a function of liquid level detection.
So please inject 200ul dead volume liquid into the sample cups to check the function.
B:click the icon to cuvette and start .the needle will move to the top of sample cup .then you
can click the deep icon to check the needle in the middle position or not .
Click the No.1 reagent icon ,the needle will move to top side of reagent box, then you can
decrease the paremeters step by step to move down the need .and check whether it is in the
middle of the middle of the reagent box or not. If not ,please adjust the sample position and
sample arm positon to make it correct.
6.Helogan Lamp installation
When Analyzer was delivered to customer .there is no need to install the halogen lamp for the
lamp was well fixed inside.
Here is the procedure for lamp installation
fix the halogen light source position.

A: check the lamp holder position.
The lamp holder should be well adjoined with the sleeve .there must be no gap between them .if
no the light signal will be weakened. when the holder is fixed please tighten the screws.
A: correct B:incorrect
Secondly light source of the halogen bulb must face the cuvette.
Otherwise the light signal will be weakened. (please tighten the screw after you insert the
halogen bulb).
A:correct position B:incorrect position

Then the lamp was well fixed.
7.How to check and adjust the dark value

7.1 Check the offset ( dark value)
Take out the cuvette track 1 and 2 .
Then place a black baffle to block the signal dark （ turn off the lamp）
Open front cover, then check the points of Amplifier board. Use DC mv of multimeter, the voltage
should be 2mv~5mv.Factory adjust to 3mv.
If it is out of range. We can adjust it according to the potentiometer.
Then use A/D value detection in the Service maintenance menu.

The range should between 50-100. The value can never be negative result.
Caution: if the amplifier voltage is correct, but the A/D value is not in the range, that means the
communication cable connect with mainboard has problem or the mainboard has problem.
7.2 Check A/D value

Turn on the lamp, and wait for half hour，Take out the cuvette track 1 and 2 .
Check the points of Amplifier board. Use DCV of multimeter。
For 340nm, 405, the voltage should be 2.8~3.0V(factory adjust to 3.0V) and 450~690nm should
be 2.5~2.8V(factory adjust to 2.8).
Then place the tray 1 and 2 back .

Wash the cuvette for 1 or 2 cycle.
Then fill water into reaction cuvette.
run ABS check . all result should be 35000~45000. (this value with new lamp and new cuvettes，
after used, the accept value is 25000~55000，and the best value is 30000~50000)
8.Parameters Setting
Setup new operator

Input the doctor name . you can put Engineer name ,doctor name, operator name, etc.
And the permission is optional to be administrator or analyst.
Here is an example below . we input user name as Operator ,permission: Administrator.

Password:123456
And save it.
So next time we login the software ,we can choose LogID :Operator ,and input password :123456
9.Inner structure
9.1 front side view:

9.2 Left side view:
9.3 Right side view

9.4 Back side view
9.5 top side view

10.Tubing chart
Maintenance
1.Peltier Replacement procedure :
1. loose all the screws of the analyzer ,and take out the cover .
2.secondly. loose the air plug button once we loose this button, the pressure of the tubes can be
decreased. Then we are able to remove the tubes.
3.take out the tray
4.loose the 4 screws.

5.unplug the tube. you can lean aside the tubes, make the liquid running out automatically
6.unplug the tubes which connect between the 2 peltier cooling holder.
7.unplug the tube which connect to the copper tube cooling fan.
8.take out 2 power cable
9.take ourt the sample reagent holder carefully.
10.place the sample reagent holder in a opposite position.

11.the peltier with words are used for cooling. The other side is used for heating .
12.loose the 4 screws. As picture below.

13.put aside the mental frame
14.take out the peltier holder
15.take out the peltier carefully ,it is covered with silicon.

16.we need to replace the peltier from old one to the new one.
At this moment ,the connector has to be replaced by solding .
Please make sure after solding there is no exposed mental parts .
17.after changing the peltier, we put back the sample reagent holder and tighten the
screws ,tubes ,the power cables.
18. then we can adjust the sample and reagent mechanical position precisely.
Appendix 1 Level sensor board sensitivity

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PKL PPC125

Automatic Chemistry Analyzer

1.How to open the package

Here is the unpacking procedure below:

1.5 Take instrument out and put it to desk.

1.6 Check all accessories.

2.3 Right side view

b: double click the icon of Setup200.reg. and confirm the information .

3.1.2 Select [MAINTENANCE]—Service maintenance—[Parameters setting]

3.1.4 Remember the ‘Computer ID’, for example, my computer ID is ‘TZZS’

3.2 Setup the instrument parameters

2.double click Analyzer_200.exe to log in the software.

3.click maintenace .go to instrument setting and type in the password:sages

5. fixing the screws for wash arm needle 1 and 2.

3.check and adjust sample needle position.

Here is the procedure for lamp installation

fix the halogen light source position.

A:correct position B:incorrect position

7.How to check and adjust the dark value

Then use A/D value detection in the Service maintenance menu.

7.2 Check A/D value

Then place the tray 1 and 2 back .

Setup new operator

Here is an example below . we input user name as Operator ,permission: Administrator.

9.1 front side view:

9.3 Right side view

9.5 top side view

1.Peltier Replacement procedure :

4.loose the 4 screws.

9.take ourt the sample reagent holder carefully.

10.place the sample reagent holder in a opposite position.

12.loose the 4 screws. As picture below.

14.take out the peltier holder

15.take out the peltier carefully ,it is covered with silicon.

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