SECTION 3 POWER TRAIN

45
TRANSMISSION AND MISCELLANEOUS PARTS

B16B 4X2 ADT 46

TRANSMISSION AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 Z0750131056 1 FILTER, Oil, Transmission
2 250043 1 TRANSMISSION, 5WG 150
3 171810 1 PLATE, Mounting, Front
4 100258 4 SCREW,Hex. Head
5 200173 4 MOUNTING, Megi
6 100089 16 SCREW, Hex. Head
7 100314 16 NUT, Nyloc
8 100173 16 BOLT, Hex. Head
9 160461 4 WASHER
10 160392 4 WASHER, Spacer
11 100320 4 NUT, Cleveloc
12 190423 1 BOLT, Banjo
13 202535 1 SWITCH, Hydraulic Pressure Retarder
14 190378 1 TUBE, Dipstick
15 ZF200024 2 GASKET
16 100494 4 SCREW, Hex. Head
17 171809 4 PLATE, Mounting, Rear
18 Z4644301016 1 PLATE, Cover
19 120148 1 CONNECTOR
20 161512 3 SOCKET
21 202538 3 SWITCH, Pressure, 24V
22 260135 1 KIT, Conversion

B16B 4X2 ADT 47

MECHANICAL C-CLAMP BRAKE ASSEMBLY

1 10
8

11
2
3 9

3
7

12

13

4
3

14

15

5
3 2

B16B 4X2 ADT 48

MECHANICAL C-CLAMP BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290088 1 MECHANICAL C-CLAMP BRAKE ASSEMBLY
2 202247 4 CIRCLIP, External
3 202248 4 WASHER
4 202246 2 PLATE, Lock
5 202245 2 SPRING, Leg
6 202249 2 PAD, Brake S/Info 508 - Adjustment
7 202244 2 PIN, Lever
8 202242 1 LEVER
9 202243 1 LEVER
10 202250 1 LEVER, Expander
11 202251 1 SEAL
12 202252 1 SCREW
13 202253 1 NUT, Hex
14 202241 1 SPIDER, Brake
15 100214 4 SCREW, Hex. Head

B16B 4X2 ADT 49

OIL COOLER ASSEMBLY

5 7 11 9 10 12

4
3

2 13

3
4

6
7 8 9 10 12

P002198

B16B 4X2 ADT 50

OIL COOLER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201382 1 COOLER, Oil Up to 31.10.95
1 201378 1 COOLER, Oil From 01.11.95 (ER 993)
2 250043 1 TRANSMISSION, 5WG150
3 140123 2 WASHER, Dowty
4 160581 2 ADAPTOR
5 240195 1 HOSE ASSY
6 240243 1 HOSE
7 120035 2 CONNECTOR
8 181760 1 PIPE ASSY, RH
9 120028 2 CONNECTOR
10 240251 2 HOSE ASSY
11 181759 1 PIPE ASSY, LH
12 120026 2 CONNECTOR

B16B 4X2 ADT 51

PROPSHAFT LAYOUT

3,4

5 2

B16B 4X2 ADT 52

PROPSHAFT LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290157 1 PROPSHAFT
2 290126 1 PROPSHAFT
3 100271 16 NUT, Cleveloc
4 100150 8 BOLT, Hex. Head
5 100129 12 BOLT, Hex. Head

B16B 4X2 ADT 53

PROPSHAFT ASSEMBLY (290126)

B16B 4X2 ADT 54

PROPSHAFT ASSEMBLY (290126)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290126 1 PROPSHAFT ASSEMBLY
2 200227 2 FLANGE, Yoke
3 200229 2 CROSS AND ROLLERS
4 NSI 1 SHAFT

B16B 4X2 ADT 55

PROPSHAFT ASSEMBLY (290157)

B16B 4X2 ADT 56

PROPSHAFT ASSEMBLY (290157)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290157 1 PROPSHAFT Includes Items 2 to 7
2 200227 1 FLANGE, Yoke
3 200229 2 U-JOINT
4 NSI 1 SHAFT
5 201336 1 FLANGE, Yoke

B16B 4X2 ADT 57

FRONT AXLE AND MISCELLANEOUS PARTS

B16B 4X2 ADT 58

FRONT AXLE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120156 2 ADAPTOR, Hose, Barbed
2 200170 4 SHOCK ABSORBER
3 100415 8 NUT, Nyloc
4 100174 4 STUD, Shock Absorber
5 201224 4 BUFFER, Rubber
6 100316 8 NUT, Nyloc
7 200614 1 STRAP, Cable
8 100323 2 NUT, Nyloc
9 100162 2 BOLT, Hex. Head
10 200174 2 AIR SPRING ASSY
11 200038 4 GREASE NIPPLE
12 100314 16 NUT, Nyloc
13 240112 2 HOSE ASSY
14 120148 2 CONNECTOR
15 100085 4 SCREW, Hex. Head
16 170031 2 TAG, Lock
17 170467 2 PLATE, Retainer
18 160459 2 PIN, Front Axle Pivot
19 160312 2 BUSH, Bronze
20 210016 1 BREATHER, Reservoir
21 120162 1 ADAPTOR, Hose, Barbed
22 130002 1 HOSE, Pushlock

B16B 4X2 ADT 59

REAR AXLE ASSEMBLY (25 TON)

23

19
20

12
11 13 22 21
10
8 9,18
7

5,17

4
16
3
2
14

15

B16B 4X2 ADT 60

REAR AXLE ASSEMBLY (25 TON)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320422 1 AXLE ASSEMBLY
2 180457 2 CAP, Hub
3 160263 2 NUT, Lock
4 160264 2 WASHER
5 150028 2 CUP, Bearing, Outer
6 100351 24 NUT, Wheel
7 180446 2 HUB
8 100268 24 STUD, Wheel
9 150084 2 CUP, Bearing, Inner
10 160254 2 SEAL, Ring
11 140190 2 SEAL
12 190095 2 DRUM, Brake
13 170031 12 TAG, Lock
14 100197 8 SCREW, Cap
15 150018 4 ROLLER, Bearing
16 170222 2 CIRCLIP
17 150027 2 CONE, Bearing, Outer
18 150083 2 CONE, Bearing, Inner
19 100150 24 BOLT, Hex. Head
20 201232 1 BRAKE SHOE ASSEMBLY Not Illustrated.
21 200007 2 GREASE NIPPLE
22 160201 2 LINER, Nylon
23 180846 1 BEAM, Axle

B16B 4X2 ADT 61

FRONT AXLE ASSEMBLY (2.84X4.82)

31
1 30
32 34

11
3 10 22
9 23
8 24
7
6
2 5

18 22
20
19
12
33

2
28 29

21 27
26 41

14 44
15 39 36,37 48
13 14 17 38 16 45

40
43 49
42
35
46 47
28

P002413

B16B 4X2 ADT 62

FRONT AXLE ASSEMBLY (2.84X4.82)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 320452 1 FRONT AXLE ASSEMBLY (2.84:1x4.82:1)
2 120128 2 PLUG
3 100210 12 SCREW, Set, Hex
4 160227 2 PLATE, Cover, Hub
5 140191 2 O-RING
6 160194 2 PLUG, Thrust, Bronze
7 170222 2 CIRCLIP, External
8 160193 2 RING, Steel
9 202010 2 PINION, Sun, Heavy Duty
10 160192 2 RING, Thrust, Brass
11 202027 2 SHAFT, Side
11 202028 2 SHAFT, Side
12 100211 48 SCREW, Set, Hex
13 160181 6 PIN, Planet
14 160182 24 SHIM, Planet
15 200273 12 PINION, Planet
16 100436 6 PIN, Hilti
17 150018 480 BEARING, Roller
18 190092 2 CARRIER, Planet, 3 Cage
19 201926 2 CIRCLIP, Inner
20 150018 2 PIN, Locking
21 160263 2 NUT, Lock
22 190141 2 WASHER
23 100149 16 SCREW, Set, Hex
24 160360 8 PLATE, Lock
25 171108 8 PLATE, Retainer
26 202012 2 GEAR, Ring
27 161719 2 CARRIER, Ring Gear
28 150069 4 BEARING
29 190365 2 PLUG, Hex, Magnetic
30 160572 2 HUB
31 100268 24 STUD, Wheel
32 100351 24 NUT, Tapered
33 162077 2 DISC, Brake
34 100228 64 SCREW, Cap

B16B 4X2 ADT 63

FRONT AXLE ASSEMBLY (2.84X4.82)

31
1 30
32 34

11
3 10 22
9 23
8 24
7
6
2 5

18 22
20
19
12
33

2
28 29

21 27
26 41

14 44
15 39 36,37 48
13 14 17 38 16 45

40
43 49
42
35
46 47
28

P002413

B16B 4X2 ADT 64

FRONT AXLE ASSEMBLY (2.84X4.82)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
35 140471 2 SEAL, Cassette
36 120308 1 TEE, Bulkhead
37 120309 1 NUT, Bulkhead
38 201420 6 P-CLIP
39 100310 6 NUT, Nyloc
40 100264 24 SCREW, Cap
41 160571 2 SHAFT, Stub, Extra Heavy Duty
42 140340 2 V-RING
43 202621 2 SEAL, Plate
44 100709 12 BOLT, Durlock, Gr 12.9
45 310178 1 DIFFERENTIAL ASSY, 2.84:1
46 220014 1 PLUG, Drain
47 181614 1 HOUSING, Axle
48 290385 2 BRAKE CALIPER ASSY
49 120334 1 PLUG, Magnetic

B16B 4X2 ADT 65

DIFFERENTIAL ASSEMBLY (2,84:1)

9
1 22
10 23
14 24

15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18

27
28
7 8 29
27 28 31

13

35 36
34
11
12
8
7
16
5
2
17

9
P003459

B16B 4X2 ADT 66

DIFFERENTIAL ASSEMBLY (2,84:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310178 1 DIFFERENTIAL ASSEMBLY (2,84:1)
2 NSI 1 PIN, Split
3 NSI 1 PLATE, Locking
4 NSI 2 SCREW, Set. Hex
5 NSI 40 WASHER, Spring
6 NSI 1 PLATE, Locking
7 * 4 BOLT, Hex. Head
8 * 4 WASHER, Spring
9 * 2 CLAMP, Bearing
10 NSI 1 NUT, Adjusting, RH
11 NSI 1 NUT, Adjusting, LH
12 150064 1 CUP, Bearing
13 150071 1 CONE, Bearing
14 150073 1 CUP, Bearing
15 150072 1 CONE, Bearing
16 NSI 16 NUT
17 NSI 16 BOLT, Hex. Head
18 201193 1 CROWN WHEEL AND PINION
19 NSI 1 SPIDER GEAR AND CASE ASSY
20 202143 1 DIFFERENTIAL HOUSING AND BEARING CLAMP ASSY Includes Items Marked*
21 201150 2 PLUG
22 100086 2 SCREW, Set. Hex
23 100060 2 WASHER, Spring
24 160468 1 PLATE, Cover
25 150076 1 BEARING, Cylinderical Roller
26 201160 A/R SHIM, Pinion, Adjusting, 0.25”
26 201161 A/R SHIM, Pinion, Adjusting, 0.1”
26 201162 A/R SHIM, Pinion, Adjusting, 0.5”
27 150077 2 CONE, Bearing
28 150078 2 CUP, Bearing
29 201163 1 SPACER, Pinion Shaft Bearing, 13.47”
29 201164 1 SPACER, Pinion Shaft Bearing, 13.50”
29 201165 1 SPACER, Pinion Shaft Bearing, 13.52”
29 201166 1 SPACER, Pinion Shaft Bearing, 13.54”
29 201167 1 SPACER, Pinion Shaft Bearing, 13.56”

B16B 4X2 ADT 67

DIFFERENTIAL ASSEMBLY (2,84:1)

9
1 22
10 23
14 24

15 21 33
38 37
5
4 19 30
5 20
37 26
18
25
18

27
28
7 8 29
27 28 31

13

35 36
34
11
12
8
7
16
5
2
17

9
P003459

B16B 4X2 ADT 68

DIFFERENTIAL ASSEMBLY (2,84:1)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
29 201168 1 SPACER, Pinion Shaft Bearing, 13.58”
29 201169 1 SPACER, Pinion Shaft Bearing, 13.60”
30 201091 1 HOUSING, Roll
31 NSI 1 PIN, Roll
32 140235 1 SEAL, Oil
33 201093 1 PLATE, Splash
34 201200 1 FLANGE
35 100428 1 WASHER, Flat
36 201153 1 NUT, Selflock
37 NSI 1 SCREW, Cap

B16B 4X2 ADT 69

BRAKE SYSTEM

B16B 4X2 ADT 70

BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 120352 1 ADAPTOR
2 201795 1 ACTUATOR, Air/Hydraulic
3 290016 4 CAMBRAKE ASSY Not Illustrated
4 201415 1 RESERVOIR, Brake Fluid
5 221249 1 CAP, Reservoir
6 100085 2 SCREW, Hex. Head
7 100310 6 NUT, Nyloc
8 100436 6 PIN, Hilti
9 201420 6 P-CLIP
10 120308 1 T-PIECE, Bulkhead
11 100085 4 SCREW, Hex. Head
12 120052 1 ADAPTOR, Pushlock, Male
13 173702 1 PIPE ASSY, Brake, LH
14 173701 1 PIPE ASSY, Brake, RH
15 290385 2 CALIPER, Brake
16 130002 A/R HOSE, Pushlock
17 120169 1 BUSH, Reducing
18 120056 1 FITTING

B16B 4X2 ADT 71

BRAKE CALIPER

2
5

17 6

3
7

10

11
4
16
15

10

7
12

13
14

P001544

B16B 4X2 ADT 72

BRAKE CALIPER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290385 1 BRAKE CALIPER
2 NSI 1 HOUSING
3 223905 4 PLATE, End
4 100039 8 SCREW, Hex. Head
5 NSI 4 PLUG
6 201428 2 BLEEDER, Hydraulic, Valve
7 * 4 O-RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O-RING
13 223908 2 HEAD, Cylinder
14 120332 1 PLUG
15 223909 1 KIT, Seal, Brake Caliper Includes Items Marked *
16 100264 6 SCREW, Cap Item Not Included With Caliper
17 188127 2 SCRAPER Optional Extra / Item Not Included With Caliper

B16B 4X2 ADT 73

BRAKE ASSEMBLY (DRUM)

B16B 4X2 ADT 74

BRAKE ASSEMBLY (DRUM)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290016 CAMBRAKE ASSEMBLY
2 200685 1 CIRCLIP, External
3 200683 1 PLATE, Washer, Guide
4 200684 1 WASHER, Bellville
5 200682 1 PLATE, Guide
6 200678 2 ROLLER
7 200679 2 PIN, Roller
8 200680 1 CAM, LH
9 200681 1 CAM, RH
10 200673 2 BUSH
11 200670 1 PLATE, Torque
12 200278 1 GREASE NIPPLE
13 200345 1 WASHER, Thrust
14 200275 1 CIRCLIP, External
15 200686 2 WASHER
16 100057 1 NUT, Cleveloc
17 100041 2 PIN, Split
18 200687 1 NUT, Castle
19 200692 1 NUT, Slotted
20 200672 2 PLATE, Backing
21 200671 1 PIN, Anchor
22 200689 1 SPRING, Return
23 200688 2 SPRING, Return
24 200675 2 SPRING, Post
25 220109 2 BRAKE SHOE ASSY
26 200677 24 RIVET
27 200676 2 LINING
28 200674 2 BRAKE SHOE

B16B 4X2 ADT 75

WHEEL SET - 20.5R25

B16B 4X2 ADT 76

WHEEL SET - 20.5R25
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260257 1 WHEEL SET, 20.5R25, Mud/Sand
2 200488 1 TYRE, 20.R255R25, Mud/Sand
3 190232 1 WHEEL
4 200436 1 RIM, Base
5 202941 1 FLANGE
6 140229 1 O-RING
7 202944 1 LOCKRING
8 200438 1 SPUD, Tubeless
9 202063 1 VALVE, Jumbo (Straight)

B16B 4X2 ADT 77

B16B 4X2 ADT 78